Hydro Test Procedure - PSL-2

Hydrostatic Pressure Procedure
PSL-2
PT. FRONTKEN INDONESIA
Owner: Technical Engineering Dated Last Revision: 02 Aug 2020
Revision: 0 Doc. No.: 01/PTFI/PTP/2021
1. Pre-Test Preparation
1.1. General
All personnel participating in this test shall fully familiarize themselves with this test procedure prior to
testing.
1.2. Test Fluid
Hydrostatic pressure cycling test: Water
1.3. Q.A. Requirements
All testing is to be witnessed by assembly personnel. Engineering shall be notified for all function and
interface testing. All pressure testing shall be performed with calibrated chart recorders, and
1.4. Safety
1.4.1. All personnel actually involved with testing must read this test procedure before starting
the test.
1.4.2. Prior to perform Hydro Test ensure all personnel use proper PPE as per Company Regulation and
Policy
1.4.3. Please contact PT. Pasundan Tiga Energi Representative and HSE Representative for external
personnel requirement.
1.5. Acceptance Criteria
1.5.1. Hydrostatic Test at room temperature
No visible leakage is allowed.
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PSL-2
Pressure shall be considered stabilized, when the change rate is no more than 5% of the testing pressure
per hour or 3.5 Mpa. (500 psi) per hour whichever is less.
Pressure shall remain within 5% of the testing pressure or 3.5 MPa (500 psi), whichever is less, during
the hold period.
1.5.2. Start of Hold Period
Hold periods shall start after pressure and temperature stabilization has occurred and the equipment
with pressure monitoring device has been isolated from the pressure source.
1.5.3. Pressure Stabilization
The pressure shall be considered stabilized, when the change rate is no more than 5% of the testing
pressure per hour or 3.5 MPa (500 psi)/hour whichever is less. Pressure shall remain within 5% of the
testing pressure or 3.5 MPa (500 psi), whichever is less, during the hold period.
2. Equipment Preparation
All Equipment should be at Hydro Test Room Area
All parts must be de-greased prior to assembly
All assembly work must be done in a clean, dry area.
Use short hoses to prevent unnecessary pressure drops during stabilization and hold periods.
Record the serial numbers of the assembly Part.
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PSL-2
3. Hydrostatic Pressure Test
3.1. Pressure Cycle Test for Casing Head Assembly
3.1.1. Body Test
Please refer to Drawing No.1 & Drawing No.2 Testing Configuration for detail
Ensure All Gate Valve in Fully Open Position
Fill up the Casing Head with water
Apply Low pressure 1,000 Psi and hold until 3 Minutes to the Casing Head through test port
Apply Hydro Static Pressure as per Table 1
Maintain the pressure for minimum period of 5 minutes.
Bleed off the pressure to the atmospheric level.
3.1.2. Seat test
Exercise Gate Valve to avoid pressure trap
Valve should be in fully close Position
Apply Low pressure 1,000 Psi and hold until 3 Minutes through
Apply Working Pressure as per Table 3
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01/PTFI/PTP/2021
PSL-2
Drawing No.1
Casing Head for Slip on Weld Configuration
Note :
1. Casing Head Assembly
2. Test Pin Assembly x 4 ½” IF thd Pin
3. Ring Gasket
4. Stud with Two Nuts
5. Flange 4 ½” IF Thd Box
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01/PTFI/PTP/2021
PSL-2
3.2. Pressure Cycle Test for Casing Spool Assembly
3.2.1. Body Test
Please refer to Drawing No.3 Testing Configuration for detail
Fill up the Casing Spool with water
Apply Low pressure 1,000 Psi and hold until 3 Minutes to the Casing Spool through test port
3.2.2. Seat test
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01/PTFI/PTP/2021
PSL-2
Drawing No.3
Casing Spool Configuration
Note :
1. Casing/Tubing Spool Assembly
2. Test Flange
3. Test Flange
4. Ring Gasket
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01/PTFI/PTP/2021
PSL-2
3.3. Pressure Cycle Test for Casing/Tubing Spool Assembly
3.3.1. Body/Shell Test
Fill up the Tubing Spool with water
Apply Low pressure 1,000 Psi and hold until 3 Minutes to the Tubing Spool through test port
3.3.2. Seat test
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PSL-2
3.4. Pressure Cycle Test for Assembly Single Stack-Up Tree Assembly
3.4.1. Body Test
Fill up the X-Tree with water thru Tree Cap Adapter
Apply Low pressure 1,000 Psi and hold until 3 Minutes to the Tubing Spool through test port
3.4.2. Seat test
3.4.2.1. Lower Master Valve
Exercise Gate Valve to avoid Pressure Trap
Lower Master Valve should be in fully close
Apply Low pressure at upstream 1,000 Psi and hold until 3 Minutes and monitor at down stream
Apply Gate Valve working pressure through test port
Maintain the pressure of downstream for minimum period of 5 minutes.

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PSL-2
3.4.2.2. Upper Master Valve
Lower Master Valve should be in fully open
Upper Master Valve should be in fully close
Apply Low pressure in upstream 1,000 Psi and hold until 3 Minutes and monitor in down stream
3.4.2.3. Swab Master Valve
Upper Master Valve should be in fully open
Swab Valve should be in fully close
Apply Low pressure 1,000 Psi and hold until 3 Minutes
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PSL-2
3.4.2.4. Production Wing Valve
Lower Master Valve should be in fully open
Upper Master Valve should be in fully open
Swab Valve should be in fully open
Production Valve should be in fully close
Bleed off the pressure to the atmospheric level
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01/PTFI/PTP/2021
PSL-2
Drawing No.3
X-Tree Configuration
Note :
1. Test Flange
2. Lower Master Valve
3. Upper Master Valve
4. Swab Master Valve
5. Prod. Wing Valve
6. Ring Gasket
8. Plug
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PSL-2
4. Dismantle and Inspection
4.1. Dismantle the test equipment.
4.2. Visually inspect the Wellhead and X-Tree for any damage.
4.3. Record and report the damage, if any, to the engineering department.
6. Record
A chart recorder shall be used on all hydrostatic tests complete with identify of the Equipment, dated,
and signed.
5. Reference
Table 1 Hydro Static Body Test Pressure
Table 2 Recommended Torque for Flange Bolting (US Customary Units)
Table 3 Maximum Rate Working Pressure
Table 4 Hydrotest Chart List
API 6A Latest Edition
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PSL-2
Table 1
Hydro Static Body Test Pressure
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01/PTFI/PTP/2021
PSL-2
Table 2
Recommended Torque for Flange Bolting (US Customary Units)
Page 14 of 15
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PSL-2
Table 3
Maximum Rate Working Pressure
Page 15 of 15
01/PTFI/PTP/2021

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Hydrostatic Pressure Procedure

1.2. Test Fluid

Hydrostatic pressure cycling test: Water

1.3. Q.A. Requirements

1.5. Acceptance Criteria

1.5.1. Hydrostatic Test at room temperature

No visible leakage is allowed.

1.5.2. Start of Hold Period

1.5.3. Pressure Stabilization

All Equipment should be at Hydro Test Room Area

All parts must be de-greased prior to assembly

All assembly work must be done in a clean, dry area.

Record the serial numbers of the assembly Part.

3. Hydrostatic Pressure Test

3.1. Pressure Cycle Test for Casing Head Assembly

3.1.1. Body Test

Ensure All Gate Valve in Fully Open Position

Fill up the Casing Head with water

Apply Hydro Static Pressure as per Table 1

Maintain the pressure for minimum period of 5 minutes.

Bleed off the pressure to the atmospheric level.

3.1.2. Seat test

Exercise Gate Valve to avoid pressure trap

Valve should be in fully close Position

Apply Working Pressure as per Table 3

Maintain the pressure for minimum period of 5 minutes.

Bleed off the pressure to the atmospheric level.

3.2. Pressure Cycle Test for Casing Spool Assembly

3.2.1. Body Test

Please refer to Drawing No.3 Testing Configuration for detail

Ensure All Gate Valve in Fully Open Position

Fill up the Casing Spool with water

Apply Hydro Static Pressure as per Table 1

Maintain the pressure for minimum period of 5 minutes.

Bleed off the pressure to the atmospheric level.

3.2.2. Seat test

Exercise Gate Valve to avoid pressure trap

Valve should be in fully close Position

Apply Working Pressure as per Table 3

Maintain the pressure for minimum period of 5 minutes.

Bleed off the pressure to the atmospheric level.

3.3. Pressure Cycle Test for Casing/Tubing Spool Assembly

3.3.1. Body/Shell Test

Please refer to Drawing No.4 Testing Configuration for detail

Ensure All Gate Valve in Fully Open Position

Fill up the Tubing Spool with water

Apply Hydro Static Pressure as per Table 1

Maintain the pressure for minimum period of 5 minutes.

Bleed off the pressure to the atmospheric level.

3.3.2. Seat test

Exercise Gate Valve to avoid pressure trap

Valve should be in fully close Position

Apply Working Pressure as per Table 3

Maintain the pressure for minimum period of 5 minutes.

Bleed off the pressure to the atmospheric level.

3.4.1. Body Test

Please refer to Drawing No.5 Testing Configuration for detail

Ensure All Gate Valve in Fully Open Position