Brevik Documentation

Compressor unit documentation in accordance with PED 97/23/EC
Contractor responsible: Ca-Nor AS
Project name: Aker

Brevik-1
BC project number: 09001
BC order number: 100341

Archived document for CE marking of compressor unit
produced by Børresen Cooltech AS
Table of contents
1. CE documentation
2. Safety assessment
3. Procedures and certificates
4. Compressor unit – general construction
5. Compressor unit – specific structural details

1. CE-documentation
Børresen Cooltech AS
Rosenholmveien 13, Postboks 130 Holmlia N-1203 OSLO
Telefon: 2316 9400 Faks 2316 9401
Label to be found on unit
0435
Postboks 130, Holmlia
1203 Oslo Norway
Tlf.: 23 16 94 00
Faks.:23 16 94 01
97/23/EU Category III
Unit within the framework
Serialnumber: 100341
Production
year:
2009
Relief valve setting:
24,8 Bar
Design
pressure:
25,0 Bar
Test
pressure:
28,0 Bar
Coolant: R-407C
Compressor
oil :
32FC
Rosenholmveien 17
Postboks 130 Holmlia
Tel. +47 23 16 94 00
Fax. +47 23 16 94 01
N-1203 Oslo, Norway
Company no NO 918,890,025 MVA
Startup report Order No: 100341

The above order has been supplied by us. The following report must be filled out and
faxed to us on +47 23 16 94 01 within 14 days of startup for the guarantee to apply.
Customer: _______________________________
Units address: _______________________________
Operator/Fitter: _______________________________
Date of startup: ______________
Voltage: _ Oil temperature: (Startup/running)

No. of compressors:
Compressor 1 Compressor 2 Compressor 3 Compressor 4
Serial number
Start voltage
Operating voltage
Suction pressure
Condensing
Suction gas temp.
Hot gas temp.
Cond. type: (None/air cooled/water cooled) No.:____ Refrigerant type/Freezing

point
Condenser 1 Condenser 2 Condenser 3 Condenser 4
Cond.temp
Undercooling
Refrigerant volume
Temp. in
Temp. out
Evap. type: (None/liquid) No.:____ Refrigerant type/freezing point

Evaporator 1 Evaporator 2 Evaporator 3 Evaporator 4
Evap.temp
Overheating
Refrigerant volume
Temp. in
Temp. out
Safety mechanism:
S. mech. 1 S. mech. 2 S. mech. 3 S. mech. 4
Frost monitor
LP/HP pressostat
Flow switch
Diff. press. monitor
Other
Other
Visual check: ______
Leakage check: ______ Abnormal vibrations : __________
2. Safet assessment
Telefon: 2316 9400 Faks 2316 9401
Safety assessment
1 Description of compressor unit ............................................................................2

2 Safety precautions...............................................................................................3
2.1 Guide to safe use of compressor units (safety assessment).......................4
2.1.1 Danger of crushing ...............................................................................4
2.1.2 Contact danger......................................................................................4
2.1.3 Danger from leaks.................................................................................4
2.1.4 Noise .....................................................................................................4
2.1.5 Vibrations .............................................................................................4
2.1.6 Operation ..............................................................................................4
2.1.7 Fire........................................................................................................4
2.1.8 Pressure relief switches ........................................................................5
3 Lifting and transport .............................................................................................5
1 Description of compressor unit
The condenser unit consists of semi-hermetic piston compressors. All components
necessary for safe operation of the unit are included. Please refer to system drawing for
further information.
General data for unit:
Refrigerant: HFC
Oil: Ester
Pipe material: Cu
The compressor sucks in refrigerant at low pressure and temperature, compresses it to a

higher pressure and temperature, and then passes the gas through an oil separator which
removes most of the oil from the refrigerant. The oil is cooled and returned to the
compressors on the low pressure side. The refrigerant goes to the condenser where it is
condensed and releases energy to the surrounding air. The liquid flow goes to the
evaporator where it is evaporated and sucked in gas form back into the compressor.
2 Safety and precautions
• This unit is to only be operated by personnel with experience in refrigeration,
refrigeration circuits, refrigerants and the potential danger pressurised equipment
represents.
• Read instructions carefully. Consistent adherence to the procedures is vital for operator
safety, performance and operation.
• Do not modify the unit.
• Avoid skin contact with the refrigerant due to extremely low boiling point (-50 - -25 °C)
which can cause frostbite.
• Avoid inhalation of refrigerant.
• Always wear goggles and gloves when working with the refrigerant or performing
maintenance. Avoid contact with the refrigerant – can cause blinding or other
injuries.
• Keep well away from naked flames or hot surfaces: high temperatures break the
refrigerant down and release contaminants which are dangerous to the environment
and to personnel.
• Use compressor only with refrigerants approved by the manufacturer.
• Do not allow refrigerant to be released into the atmosphere during maintenance. This is
not only due to international environmental legislation, but also to avoid problems
identifying leaks in a heavily polluted atmosphere.
• Do not adjust safety valves or control setup.
• Do not adjust settings on valves unless 100% sure of the consequences. Trapped
liquids can cause extreme pressure increase, with dangerous consequences.
• Do not use oxygen to pressure test unit.
• Check that characteristics of the electric current match those of the compressor.
• Before starting compressor, check suction and pressure cocks are fully open and that
connection box cover is fitted.
• Unscrew compressor and disconnect power before removing connection box cover.
• Compressor must always be correctly connected and protected with an earthed power
cable.
• Never start compressor with the system in high vacuum setting.
• Do not touch compressor until it has been out of operation for an extended period. The
operating temperature can reach 100oC, and it must be allowed to cool.
• Do not touch the pressure pipes until the compressor has been out of operation for an
extended period, as they can have a surface temperature of over 100°C
• Maintenance procedures can only be performed under the direct and continuous
supervision of the operator.
2.1 Guide to safe use of compressor units (safety
assessment)
Before reading this point, all the above points must have been read. All work,
adjustments and repairs made shall be performed by trained specialists in this type of
unit.
2.1.1 Danger of crushing

The unit does not have any moving parts, and normal use will not therefore represent
any danger of crushing.
2.1.2 Contact danger

The actual framework can be touched without danger. The surface temperature of
pipes, valves, compressor and other components can reach a surface temperature
between -40°C to 120°C during normal use. If the unit is stopped, parts of the system
can continue to have high or low temperatures for several hours. It is therefore
important to wear suitable protective clothing if working on the unit. See separate
item concerning protective clothing.
2.1.3 Danger from leaks

If a leak occurs on the unit, the refrigerant can escape. The refrigerant is not toxic, but
displaces oxygen and therefore represents a danger of suffocation. Always ensure
adequate ventilation. Do not let the refrigerant come into direct contact with skin.
Leaking refrigerant can have a temperature of around -45°C, and can therefore
cause serious frost injuries. Refer to HSE datasheet for refrigerant and safe handling
of the same.
2.1.4 Fire
The refrigeration unit is a pressurised system, in which pressure varies significantly
with the temperature. In the event of a fire in the vicinity of the unit, it should be
stopped and allowed to cool down. If the pressure exceeds 26 bars, the safety valve
will activate releasing the refrigerant to relieve the pressure. Refrigerant coming in
contact with flames or very high temperatures can fissurise and cause highly toxic
gases. Always be aware of where the discharge from the safety valves is directed to
avoid risk of suffocation and poisoning.
2.1.5 Noise
The refrigeration unit compressors will produce a lot of noise when operating. Ear
defenders must therefore be worn when in the room or in the vicinity.
2.1.6 Vibrations
The compressors are balanced to give minimum vibration in the unit. Some vibration
can still occur. Major vibration is a sign of abnormal operation or fault in the system.
Vibrations and temperature changes can cause screws to loosen. If clamps, screws
etc loosen, they must be tightened again to avoid damage to components and danger
to personnel.
2.1.7 Operation
The unit operates at a pressure of 1.5 to 10bar. When stopped, the pressure will
stabilise in the entire unit at approx. 4 - 7 bar. Always bear this in mind whenever
operating or working on the unit. Trapped liquid (e.g. between two valves causing a
pocket) can cause the pressure to exceed the unit's safety level, and parts involved
can burst as if they explode. Do not touch any valves without being 100% sure of the
consequences. Normally operation of the unit should make the formation of pressure
pockets impossible, due to design and choice of components.
2.1.8 Pressure relief switches

The compressor unit is fitted with pressure relief switches (pressostat) on the low- and
high pressure sides. These protect the compressor against abnormal operation. The
low pressure pressostat will be adjusted by service personnel on site. The high
pressure pressostat has been factory adjusted by Børresen°Cooltech with a 10%
margin before the safety valve activates, and is sealed. Removal of the seal is at the
owner's liability.
3 Lifting and transport

Units built by Børresen Cooltech AS are designed and built to be lifted and
manoeuvred by fork lift truck. All frames are fitted with feet for mounting on the floor.
The height is sufficient for forks, trolley jacks and the like can fit underneath.
Always lift frame with forks between the feet. See figure below.
Two trolley jacks inserted in parallel are needed to move large frames.
Always keep sufficient distance from ceiling!
3. Prosedyrer og sertifikater
Telefon: 2316 9400 Faks 2316 9401
Starting and maintenance
procedures for compressor units
Safety precautions
• This unit is to only be operated by personnel with experience in refrigeration, refrigeration

circuits, refrigerants and the potential danger pressurised equipment represents.
• Read instructions carefully. Consistent adherence to the procedures is vital for operator
safety, performance and operation.
• Avoid skin contact with the refrigerant. due to extremely low boiling point (-50 - -25 °C) which
can cause frostbite.
• Avoid inhalation of refrigerant.
• Always wear goggles and gloves when working with the refrigerant or performing
maintenance. Avoid contact with the refrigerant – can cause blinding or other injuries.
• Keep well away from naked flames or hot surfaces: high temperatures break the refrigerant
down and release contaminants which are dangerous to the environment and to personnel.
• Use compressor only with refrigerants approved by the manufacturer.
• Do not allow refrigerant to be released into the atmosphere during maintenance. This is not
only due to international environmental legislation, but also to avoid problems identifying
leaks in a heavily polluted atmosphere.
• Do not adjust safety valves or control setup.
• Do not use oxygen to pressure test unit.
• Check that characteristics of the electric current match those of the compressor.
• Before starting compressor, check suction and pressure cocks are fully open and that
connection box cover is fitted.
• Unscrew compressor and disconnect power before removing connection box cover.
• Compressor must always be correctly connected and protected with an earthed power cable.
• Never start compressor with the system in high vacuum setting.
• Unit is supplied with a protective nitrogen pressure of 1 bar overpressure.

Do not attempt to service before this pressure is released.
• Do not touch compressor until it has been out of operation for an extended period. The
operating temperature can reach 100oC, and it must be allowed to cool.
• Maintenance procedures can only be performed under the direct and

continuous supervision of the operator.
1
1. Introduction to FRASCOLD semi-hermetic compressor
Børresen Cooltech supplies a range of modern products with high performance for
refrigeration and air conditioning. These include single phase semi-hermetic piston
compressors from Frascold. These are available in 70 different models in 9 ranges, which
differ in design, with cylinder displacement (at 50 Hz) from 3.95 m3/h up to 205.80 m3/h and
refrigeration capacity from 200 W to 280,000 W.
For more details, request the commercial product catalogue ”FRASCOLD semi-hermetic
compressors”.
1.1 Name plate
Every compressor has a type plate with details of the machine.
1.2 Protection
Compressors in A-, B-, D-, F-, Q-, S-, V-, Z- and W- series are fully equipped with
integrated protection in accordance with DIN44081. A PTC thermistor is located in the
electric motor stator, connected to a KRIWAN electronic control module (model INT69 for
A-, B-, D-, F-, Q- and S series, model INT69TM for V-, Z-, and W series). The INT69TM
module has period delay which only permits startup of the compressor at least 5 minutes
after stop. This prevents the period between start and stop being too short. All compressors
with single phase motors have electrothermic protection. S series compressors can be fitted
with a temperature sensor fitted direct on the cylinder head pressure side upon request. This
will be connected in series with the PTC thermistor, has automatic reset and is calibrated to
140oC. The compressor will stop when the temperature reaches a critical value.
Temperature sensors are standard on V-, Z-, and W series.
1.3 Connection box

All terminals for connection to mains electricity and control and protection system are found
in this box.
NB! The box contains a complete gasket set for pressure and suction cocks.
The terminal board for power supply is complete with jumpers and nuts.
When connecting the compressor,”2.3 Electrical connections" must be followed.
1.4 Lubrication
A-, B-, D-, F-, Q- and S series compressors are lubricated by a rotating disc which spreads
oil (splash lubrication), whilst V-, Z-, and W series are lubricated by a high pressure oil
pump. All compressors with oil pumps are complete with oil filter and connections for
measuring pump pressure. We recommend installing a differential oil monitor to protect the
compressor against damage due to poor lubrication.
2
1.5 Lubricating oil
All FRASCOLD compressors are supplied filled with lubricating oil. Oil type and viscosity
depend on refrigerant and evaporation temperatures which the compressor is expected to
work at.
The letter Y at the end of the model designation indicates that the compressor is filled with
ester oil. For example:
D 3 16 compressor is filled with mineral- or semi-synthetic oil.
D 3 16 Y compressor is filled with ester oil.
The same oil type must always be used when changing oil,
or another type approved by FRASCOLD.
1.6 Pressure and suction cocks

The compressor is fitted with pressure and suction cocks complete with gaskets. If necessary
to remove them from the compressor (e.g. for braising) the gaskets must be removed and
replaced with the spares in the connection box.
1.7 Protective pressure

When the unit is installed, pressure tested and vacuumed, nitrogen is filled to a pressure of 1
bar. This pressure is intended to prevent damp entering the equipment during transport and
storage.
Always release the pressure by opening the service cocks carefully before working on
the machine.
2. Installation
2.1 Secure unit to floor
The unit must be installed on a perfectly level surface to ensure correct lubrication of moving
parts, and will ensure that the compressor works without undue stress.
2.2 Connections to refrigerator unit

The unit is supplied pressure tested, vacuumed and filled with nitrogen. Connection to the rest
of the unit must be performed by qualified personnel.
Always release the pressure by opening the service cocks carefully before working on
the machine.
When replacing parts in the refrigeration unit, braising is often required. Refrigerant
circulation will be reduced if foreign objects are left in the circuit. Atmospheric pressure and
damp entering during fitting work can be removed by vacuuming (see ”3. Vacuuming and
filling with refrigerant”). Removing impurities formed during braising on the other hand is a
more difficult and expensive operation. The size of such impurities is so small that they can
pass the filters installed in the pipe system. During connection of the refrigerant circuit and
servicing, we recommend taking every precaution to prevent impurities. In addition to
elementary precautions with regard to cutting pipes, avoid excessive use of flux, and if
possible use dry nitrogen or other inert gases in the pipes during braising. To avoid damaging
the inner parts of cocks or equipment due to overheating during braising, we recommend
removing the cock or the connection (by removing the gasket) and protecting the cock with a
wet cloth. See also the special fitting instructions for each component.
3
2.3 Electrical connections
Electrical connections must comply with the wiring diagram in the manual, and with safety
rules for the installation area. Applicable rules in the EU are EN60204 (Electrical apparatus
for industrial machinery – general requirements) and EN60355 (Safety for electrical
instruments for domestic use or the like – special requirements for compressors). For correct
connection, see wiring diagram on inside of connection box cover.
Electrical connections must be performed by a qualified operator.
a) remove connection box cover
b) slacken nuts if necessary. Replace or remove jumpers as indicated; the three jumpers
connected for direct start of compressor, as for the last factory test.
Incorrect electrical connection can cause short-circuit or anti-phase and
thereby fire in the motor.
c) insert a suitable PG nipple in the holes in the connection box to achieve the original
protection level
d) connect power source for connection box using the correct insulated cables and cable
contacts for the terminals
e) tighten screws to following torque moment
Connection box – torque moment________
screw dimensions M4 M6
Torque moment Nm 5 10
f) once the cover is removed, secure protection equipment for control system and
protection circuit according to wiring diagram.
Do not apply power direct to terminals A and B connected to PTC thermistors
g) replace cover for protection equipment and connection box.
NB. If the compressor has an oil heater, it must be connected so that it can be switched
on manually at least 2 hours before starting the compressor after a long period of
inactivity, and under normal working conditions when the compressor will not start.
2.4 Switches, fuses and cables

Switches, fuses and cables must fulfil the requirements of EN60204 (Electrical apparatus for
industrial machinery – General requirements), with regard to MRA maximum voltage as
stated on compressor type plate (see ”1.1 Type plate”) and maximum input stated in table 1.
NB. The compressor's nominal output is not equivalent to maximum input for its
electric motor.
3. Vacuuming and filling refrigerant

When the refrigerant circuit is complete, it must be purged before filling with refrigerant. This
is essential to ensure the refrigerant can perform satisfactorily without leaks. There are
various methods of checking for leaks on the system. The simplest which can give sufficient
reliability consists of three phases. The first is a pressure test with subsequent leak check.
The second is performed at the end of the vacuuming operation, to check for leaks in
vacuumed condition. The third is performed after the refrigerant has been filled to check for
leaks in the system under pressure. Please refer to Norsk Kuldenorm (Norwegian refrigerant
norm) for procedures.
4
3.1 Filling refrigerant
Refrigerant is filled as a liquid on the high pressure side using flexible hoses, which
have previously been vacuumed to avoid non-condensable gases. If the cylinder used
for filling has no hose, we strongly recommend using a suitable dry filter installed between
cylinder and connection point on the refrigerant circuit. These precautions will prevent any
impurities in the cylinder or the flexible hoses getting into the refrigerant circuit.
We recommend turning up the oil heater full before filling refrigerant to prevent condensation
in the lubricating oil.
Filling on the high pressure side prevents liquid refrigerant reaching the compressor
crankcase and diluting the lubricating oil there. Refrigerant added closes the compressor
pressure valve (acts as a non-return valve). The refrigerant expands through the thermic
valve and reaches the compressor suction cock as vapour.
Filling can be speeded up if the refrigerant is warmed up (and therefore at higher pressure)
in the cylinder, but for safety reasons, the cylinder temperature must never exceed
+40oC. To maintain a constant temperature during filling, we recommend submerging the
cylinder in warm water, or using a suitable heater tape with thermostat.
Never heat the cylinder with braiser flames or naked flames in general.
3.2 Locating leaks

A leak detector is an essential instrument for installation and service of refrigeration circuits.
Given the new environmental standards and properties of new refrigerants, we recommend
using an electronic leak detector. There are portable leak detectors with excellent sensitivity
suitable for CFC/HCFC- and HFC-media. Leak detection must follow the instructions given by
the instrument manufacturer. Each join (braisings, threaded connections, service
connections, flanges etc) on the refrigeration circuit must be checked.
If leaks are found, drain the refrigerant from a suitable cylinder before making repairs (see
"5.4, Procedure for storing refrigerant").
4. Starting compressor, checklist and final check
The main switch feeds power direct to oil heater (if fitted) and a regulating switch. We
recommend connecting an oil heater such that it can be activated at least 2 hours before
startup. This will ensure that the temperature of the lubricating oil is approx. 10° above the
ambient temp. During startup, the operator can make important electrical measurements
which indicate whether the compressor is working satisfactorily, including:
- Startup current (LRA)
- Supply voltage
- Operating current. Compliance between measured and stated values is very important
given that disruption of power supply is one of the most common causes of motors burning
out.
All electrical measurements must be performed outside the connection box.

To reduce the risk of liquid refrigerant passing back into the compressor during startup
phase, we recommend opening the suction cock only partially, and then opening it fully after
approx. 10 minutes of running.
4.1 Measuring start current (LRA)

It is essential to check that switches, fuses and electrical cables are correctly dimensioned in
3 phase systems. (See "2.4 Switches, fuses and cables"). The LRA value measured with a
digital ampere meter must correspond to the values in the table for compressor electrical data
and on the compressor type plate (see "1.1 Type plate").
5
4.2 Measuring supply voltage
Supply voltage must be within the tolerance margin (+/- 10% of nominal voltage). This applies
not only when running, but also during startup, when power consumption is at its highest. The
voltage drop which occurs when the compressor starts (often due to too narrow power cables)
must not exceed 4% (minimum startup voltage = normal voltage - 4%).
4.3 Measuring operating current

To perform this measurement, the compressor must be started and pressure stabilised at
dimensioned value.
In the event of abnormal noise and vibration during startup, stop compressor
immediately, identify and correct cause.
Measurement of operating current is performed at the same time as reading off operating
pressure. The value measured must be less or equivalent to the stated value from Frascold
(see ”1.1 Type plate”). Higher values can be due to imbalance in the voltage between
phases, insufficient refrigerant or incondensable gas in the refrigerant.
4.4 Final check

Once the compressor has run for a suitable time, the lubrication oil must be checked. The
lowest acceptable oil level is ¼ of the sight glass and the highest is ¾.
5. Periodic checks and maintenance

Periodic checks of operating pressure are sufficient to ensure that the compressor has a long
service life and is reliable with regard to stated performance. Recommended maintenance:
- change lubrication oil every 100 operating hours after startup to remove
impurities which may have collected in the crankcase
- change lubrication oil every 10,000 hours to ensure original viscosity
level.
5.1 Oil change

Compressor must always be stopped for oil changes. All lubrication oils, especially synthetic,
are highly hygroscopic. To avoid contamination, keep oil cans sealed and only open them just
before use, and seal them again immediately after use. Lubrication oil used must be
approved by the manufacturer. Adjustment of oil level and oil changes must be performed by
qualified personnel.
5.2 Checking thermistor

All compressors are fitted with integrated protection equipment in accordance with the
requirements of DIN4408, composed of PTC thermistors on the electric motor's stator and
connected to an electronic control module KRIWAN (model INT69 for compressors in A-, B-,
D-, F- and S series, and model INT69TM for compressors in V-, Z-, and W series). If
necessary to confirm continuity in the circuit to the thermistor, perform the following:
a) Disconnect compressor from mains electricity
b) remove connection box cover
c) remove connection clips from thermistor connection pins A and B
d) connect ohmmeter test pins with max. voltage 2.5V to terminals A and B. If ohmmeter
shows unlimited resistance, there is a break in the thermistor circuit. If the values
correspond to the following, the thermistor circuit is complete and correct: Max.
voltage Series W _____________ P.W.S. ____ Other
2.5 V ____________ < 600 Q_____ < 600 Q ____ < 300 Q
e) connect clips to thermistor A and B terminals
f) replace connection box cover
g) connect compressor to mains electricity
6
5.3 Replace temperature sensor
Sensor is in direct contact with refrigerant circuit high
pressure side.
Sensor replacement must be performed by qualified personnel.
5.4 Procedure for storing refrigerant

Every time repairs are performed or components replaced which means the unit must be
opened, the refrigerant must first be preserved. An effective method of storing refrigerant is
as follows:
a) short-circuit the low pressure press stat and start compressor
b) close liquid pipe cock
c) as soon as refrigerant is removed, switch compressor off
d) close compressor suction and pressure cocks
e) Disconnect compressor from mains electricity
f) perform maintenance work
g) vacuum the part of the refrigerant circuit which has been
opened h) open cocks.
If this method cannot be used, drain the unit using a suitable
drainage means.
In this instance, the following is recommended:
- connect drainage unit to service connections on refrigerant circuit (one on low
pressure side and other on high pressure side). Draining will go faster.
- During drainage, the pressure will fall (along with the temperature) in the
evaporator and condenser to very low values. To avoid the formation of harmful
ice in the evaporator and condenser, they must be emptied in advance – keep
the circulation pump running constantly until they are fully empty.
- When changing refrigerant, lubrication oil can be removed along with the medium at
the same time.
Once repairs are complete and new refrigerant refilled, check oil level and top up if
necessary.
Do not pollute the environment with oil. Refer to applicable legislation and regulations
for disposal.
7
Shell and tube marine condensers M
Advanced
Heat Transfer Solutions
Advanced Heat Transfer Solutions
INFORMAZIONI GENERALI GENERAL INFORMATION

L’accurata progettazione e selezione dei materiali ha permesso la rea- By using the latest design philosophy and special materials Onda has
lizzazione della nuova gamma di condensatori marini ONDA serie “M”, produced the new “M” series water cooled shell and tube condensers,
specificatamente progettata per le applicazioni in campo marino. specifically designed for marine applications.
Le caratteristiche salienti di questa nuova serie sono le seguenti: The new “M” series specification is as follow:
- Testate con camera ampia - End covers with larger internal water volume
- Doppia connessione uscita refrigerante - Two liquid refrigerant outlet connections
- Possibilità di estrazione dei tubi - Possibility of tubes removing
- Protezione contro corrosione galvanica - Protection against electrolytic corrosion
- Facilità di sostituzione e controllo stato anodi - Easy of access for inspection and replacement of anodes
- Innovativo rivestimento protettivo sia su piastre tubiere che testate - Innovative internal coating of end covers and tube sheet
- Compattezza dimensionale unita ad una adeguata capacità di accumulo - Compact design, with internal volume for liquid refrigerant
INFORMAZIONI TECNICHE TECHNICAL INFORMATION

Le principali applicazioni dei condensatori marini a fascio tubero serie The main applications of the marine “M” shell and tube condensers
“M” sono la condensazione di gas frigorigeni negli impianti di condizio- series are for condensing refrigerant gas in air conditioning packages
namento e refrigerazione che impieghino acqua di mare come fluido di and refrigeration plants using sea water as medium.
raffreddamento. Suitable for use with HCFCs, HFCs and other refrigerants compatible
I refrigeranti utilizzabili sono gli HCFC, gli HFC ed altri, purché compatibi- with construction materials and according to national laws and/or
li con i materiali di costruzione e con le normative vigenti. regulations.
I condensatori marini a fascio tubiero serie “M” hanno capacità ter- At Eurovent rating conditions the “M” series marine condensers have an
mica, a condizioni Eurovent, compresa tra 35 e 750 kW per modelli a heat rejection capacity range from 35 to 750 kW.
catalogo. All the condensers are provided with safety valve connection, spare/vent
Tutti i condensatori sono equipaggiati di attacchi di servizio e per valvola connection to the shell.
di sicurezza. Per operazioni di sfiato aria e scarico acqua utilizzare i fori For air purge and water drain use anodes connection ports.
per il posizionamento degli anodi. According to condensers models, refrigerant connections are supplied
Le connessioni lato refrigerante sono, a seconda del modelli, con attacco with welding, brazing or rotalock type connections.
a saldare, brasare o rotalock. Connessioni flangiate su richiesta. Flanged connections are also available on request.
I dati dimensionali contenuti in questo catalogo devono intendersi come Dimensional details contained in this catalogue are to be intended as appro-
indicativi in quanto soggetti a tolleranze di fabbricazione. Onda S.p.A si ximate only allowing for manufacturing tolerances. Onda S.p.A reserves the
riserva di apportare modifiche a tali dati senza alcun preavviso. right to make changes to this catalogue without prior notice.
MATERIALI MATERIALS
La costruzione standard dei condensatori marini a fascio tubiero Standard type construction of type “M” series shell & tube con-
serie “M” prevede l’utilizzo dei seguenti materiali: densers comprise:
testate: acciaio al carbonio rivestite internamente con rivesti- headers: carbon steel with protective sea water resistant coa-
mento resistente all’acqua di mare ting
collare: SBR ring: SBR
piastre tubiere: acciaio al carbonio con rivestimento resistente tubesheets: carbon steel with protective sea water resistant
all’acqua di mare coating
mantello: acciaio al carbonio shell: carbon steel
connessioni refrigerante: acciaio al carbonio refrigerant connections: carbon steel
tubi: lega CuNi 90/10 tubes: CuNi 90/10 alloy
viti: acciaio legato screws: steel alloy
Altri materiali possono essere utilizzati su richiesta purchè compatibili Alternative materials are available within our production facilities and
con le nostre capacità produttive. can be supplied on request.
Su richiesta inoltre possono essere eseguiti condensatori di potenza Other condensers with higher capacity and different number of passes
superiore e con numero di passi diverso dallo standard. can be also manufactured.
A tal fine prego contattare L’Ufficio Commerciale Onda S.p.A. Please contact Onda S.p.A Sales Department.
LEGENDA / NOMENCLATURE
OD Diametro esterno / Outside diameter

ID Diametro interno / Inside diameter
ODS Diametro esterno tubo a brasare / Outer soldering diameter
FL Connessione flangiata / Flange connection
RTLK Connessione Rotalock / Rotalock connection
NPT Filettatura americana conica per tubi / American Standard Taper pipe threads
G Filettatura ISO 228/1 di tubazioni per accoppiamento non a tenuta sul filetto /
ISO 228/1 pipe threads where pressure-tight joints are not made on the threads
REV. 1.0
CONSIGLI PER UNA CORRETTA SELEZIONE CORRECT SELECTION PROCEDURE
Il fattore di sporcamento (f.f.) è un elemento fondamentale per il Use of the correct fouling factor (f.f.) is essential for a correct selection
dimensionamento di un condensatore, si suggerisce quindi di adottare il of water cooled condensers. Onda suggests use of the following value
seguente valore al fine di eseguire una corretta selezione: in order to obtain the right selection:
f.f. = 0.000086 [m2K/W] f.f. = 0.000086 [m2K/W]
Si consiglia inoltre di mantenere la velocità dell‘acqua all’interno dei It is recommended to limit water velocity inside tubes between 1,0 and
tubi nell’intervallo compreso tra 1,0 e 2,2 m/s. 2,2 m/s.
INSTALLAZIONE ED USO INSTALLATION AND OPERATION

Per una corretta installazione ed uso del condensatore si raccomanda For the correct installation and operation the following recommenda-
di: tions should be observed:
- installare il condensatore in posizione orizzontale - install the condenser in horizontal position
- evacuare completamente l’aria o altri tipi di gas dal lato acqua del - purge completely all gasses and air from the condenser end covers and
condensatore in fase di caricamento dell’impianto tubes during water filling
- evitare la presenza di aria o altri tipi di gas nel circuito idraulico duran- - avoid presence of air or other gasses in the hydraulic circuit during
te il funzionamento dell’impianto normal operation, purge regularly
- lasciare il condensatore completamente pieno d’acqua o totalmente - keep the condenser tube side completely full of water or leave it
vuoto in caso di fermo impianto totally drained when the unit is switched off
- verificare frequentemente il grado di consumo degli anodi (ove pre- - frequently check the erosion of the zinc anodes (if present) since the
visti) a partire dalla messa in funzione del condensatore, al fine di start up of the condenser and assess the electrolytic effects of the
capire il grado di aggressività dell’acqua e quindi poter programmare sea water on the anodes, plan condenser maintenance and anodes
la frequenza degli interventi di manutenzione e sostituzione anodi replacement
- durante il controllo periodico dello stato di consumo anodi (ove pre- - during running period check condition of anodes (if present) to remove
senti), rimuovere lo strato di ossido presente sugli stessi al fine di layer of oxide to maintain their correct condition
garantire il loro corretto funzionamento - avoid all induced electrical current cause of corrosions phenomena
- evitare la formazione di correnti indotte, causa di fenomeni corrosivi - do not exceed the maximum allowable cooling water flow rate
- non superare la portata massima ammissibile - avoid impulsive forces in condensers
- non sottoporre gli scambiatori a forze impulsive (es. colpo d’ariete) - limit vibration transmission from compressor to condenser by means of
- limitare al massimo la trasmissione di vibrazioni dal compressore al anti vibration equipment in pipework and use of anti vibration pads
condensatore mediante l’utilizzo di opportuni smorzatori - avoid foreign particles entering water circuit using efficient filters
- evitare l’ingresso di corpi estranei nel circuito idraulico mediante
opportuni filtri
PROVE, NORMATIVE, LIMITI D’IMPIEGO TESTS, VESSEL CODES, WORKING LIMITS

Tutti i condensatori sono sottoposti a prove di pressione ai valori e con Each condensers is pressure tested by procedures specified by the res-
le modalità previste dalle relative normative. pective certifying bodies.
Il montaggio, l’installazione e/o la giunzione permanente di elementi e/o Assembling, installation and/or permanent joining of the accessories
accessori devono essere conformi alle norme vigenti. must be in compliance with current Laws and/or Regulations in force.
I requisiti essenziali di sicurezza dei condensatori, in quanto recipienti a All marine condensers are CE marked and comply with the full requi-
pressione, sono garantiti dal rispetto della Direttiva 97/23/CE in fase di rements of the pressure vessel directive CEN 97/23/EC covering the
progettazione meccanica, di scelta ed uso dei materiali, di costruzione e materials, design, manufacturing, pressure test, issue of certificates and
di controllo, di prova a pressione e di documentazione finale. final documentation.
Sono inoltre disponibili condensatori in accordo alla normativa RINA; per Condensers according to RINA code are also available; please contact
tale richiesta contattare il nostro Ufficio Commerciale. our Sales Dept. for selection and prices.
I limiti d’impiego di temperatura e pressione sono riassunti nella tabella Temperature and pressure design limits are listed in the table below.
seguente.
Condensatori Marini M / M Marine Condensers

Temperatura di progetto / Design Temperature Pressione di progetto / Design Pressure [bar]
Min ÷ Max [°C] Refrigerant H2O
Standard ONDA - 10 ÷ 90 30 8
- 10 ÷ 90 30 8
RINA - 10 ÷ 90 30 8
REV. 1.0
3
Un’azienda tecnologica basata sulla qualità
A technological company based on quality

STE:
Evaporatori a fascio tubiero
Shell & tube evaporators
S:
Piastre saldobrasate
Brazed plate heat exchanger
ALISEO - MAESTRALE: GHIBLI:

Aerorefrigeratori e aeroevaporatori industriali Condensatori
Industrial air and unit coolers Condensers
SCIROCCO:
Raffreddatori
Liquid coolers
Shell and tube marine condensers M
attacco di servizio
service connection
connessione valvole di sicurezza

safety valve connection
attacchi ingresso/uscita acqua

inlet/outlet water connections
attacco ingresso refrigerante
inlet refrigerant connection
attacco uscita refrigerante

outlet refrigerant connection
7
Shell and tube marine condensers
M
MODELLO / MODEL M 35 49 63 84 105 126

Potenza kW 35 49 63 84 105 126
Capacity Tons (RT) 9,9 13,9 17,9 23,9 29,8 35,8
Portata / Flow rate m3 / h 6,1 8,5 10,9 14,5 18,2 21,8
DP / Pressure drop kPa 24,6 26,1 25,5 23,5 23,9 24,4
Portata Max / Max Flow Rate m3 / h 7,4 10,3 13,2 17,6 22,0 26,4
Passi / Passes n 4 4 4
Volume lato refrigerante

13,8 11,7 16,1 39,1 35,9 32,7
Refrigerant side volume
[L]
Volume lato acqua
5,8 7,3 9,5 16,0 18,3 20,5
Water side volume
A 1140 1140 1190

B 168 194 273
C 1000 1000 1000
D 220 240 320
Dimensioni F 450 450 450
Dimensions G 190 210 250
[mm] R 100 100 100
S 34 30 31
T1 30 30 30
T2 13 13 13
T3 100 100 100
Peso / Weight kg 61 66 80 138 146 154
d1 RTLK 1” 1⁄4 ODS22 RTLK 1” 3⁄4 ODS35 ODS 42

Connessioni refrigerante
d2 RTLK 1” 1⁄4 ODS18 RTLK 1” ODS22 RTLK 1” 3⁄4 ODS35
Refrigerant connections
d3 1⁄2” NPT 1⁄2” NPT 1⁄2” NPT
Connessioni acqua Per posizioni e tipologia vedere tabella a pagina 10
Water connections See table on page 10 for position and type
Refrigerante / Refrigerant R 507

Temp. entrata acqua / Inlet water temperature +30 °C
Temp. uscita acqua / Outlet water temperature +35 °C
Dati nominali / Nominal data
Temp. di condensazione / Condensing temperature +40 °C
Sottoraffreddamento / Subcooling +3 °C
Fattore di sporcamento / Fouling factor 0,000086 m2K /W
REV. 1.0
M
MODELLO / MODEL M 168 210 252 315 418 514 660 751
kW 168 210 252 315 418 514 660 751
Potenza / Capacity
Tons (RT) 47,8 59,7 71,6 89,5 118,8 146,1 187,6 213,5
Portata / Flow rate m3 / h 29,1 36,4 43,6 54,5 72,3 89,0 114,2 130,0
DP / Pressure drop kPa 20,7 21,4 22,3 24,0 22,1 20,8 22,0 23,0
Portata Max / Max Flow Rate m /h
3
35,2 44,0 52,8 66,1 88,1 108,7 139,5 158,6
Passi / Passes n 2 2 2
Volume lato refrigerante

80,7 74,1 67,5 57,6 80,2 151,2 128,0 113,7
Refrigerant side volume
[L]
Volume lato acqua
24,9 29,4 33,8 40,5 54,6 71,1 86,6 96,2
Water side volume
A 2190 2190 2200

B 273 324 406
C 2000 2000 2000
D 320 370 460
F 1000 1000 1000
Dimensioni G 280 300 350
Dimensions
[mm] R 100 150 150
S 44 47 40
T1 30 30 30
T2 18 18 18
T3 160 160 160
T4 100 100 100
Peso / Weight kg 205 223 240 267 385 523 585 624
d1 ODS 54 OD 76 OD 88,9
Connessioni refrigerante
d2 ODS 42 ODS 54 OD 76
Refrigerant connections
d3 1” NPT 1” NPT 1” NPT
Connessioni acqua Per posizioni e tipologia vedere tabella a pagina 10
Water connections See table on page 10 for position and type
Refrigerante / Refrigerant R 507

Temp. entrata acqua / Inlet water temperature +30 °C
Dati nominali Temp. uscita acqua / Outlet water temperature +35 °C
Nominal data Temp. di condensazione / Condensing temperature +40 °C
Sottoraffreddamento / Subcooling +3 °C
Fattore di sporcamento / Fouling factor 0,000086 m2K /W
REV. 1.0
9
Connessioni / Connections
CONNESSIONI ACQUA / WATER CONNECTIONS
Diametro / Diameter
mm 220 240 320 370 460
D
Passi / Passes 4 4 2 4 2 2
Figura / Figure A A B A B B
X 35 40 53
40 40 60
Y - - -
mm
Z
40 45 60 60 75 90
K
IN (diametro / diameter) G 1 1⁄4” G 1 1⁄2” DN 80 (*) G 2 1⁄2” DN 100 (*) DN 125 (*)
OUT (diametro / diameter) G 1 1⁄4” G 1 1⁄2” DN 80 (*) G 2 1⁄2” DN 100 (*) DN 125 (*)
(*) Attacco Victaulic / Victaulic Connections
CONNESSIONI REFRIGERANTE / REFRIGERANT CONNECTIONS
ODS ID OD
mm inch mm mm inch
14 - 14,2 17,3 3
/8”
18 - 18,2 21,3 1
/2”
22 - 22,3 26,9 3
/4”
28 - 28,3 33,7 1
35 1” 3/8 35,3 42,4 1” 1/4
42 - 42,3 48,3 1” 1/2
54 2” 1/8 54,3 60,3 2”
64 - 64,4 76,1 -
67 2” 5/8 67,5 76,1 -
70 - 70,5 76,1 (*) -
82 - 82,5 88,9 3”
89 - 89,5 101,6 3” 1/2
100 - 100,5 114,3 4”
(*) Versione standard nei modelli M 418 - 751 / Standard version for M 418 - 751 model
Connessione RTLK ODS ID

RTLK Connection mm inch mm
14 - 14,2
RTLK 1” UNS
16 5
/8” 16,2
18 - 18,2
RTLK 1” 1/4 UNF 22 7
/8” 22,5
28 - 28,2
RTLK 1” 3/4 UN 35 1” 3/8 35,3

42 - 42,3
REV. 1.0
Ricambi / Spare parts
KIT TESTATE STANDARD / STANDARD HEADERS KIT
diametro / diameter D
modello / model passi / passes codice / code
mm
anteriore / front F8013005
4 220
posteriore / rear F8013015
4 240
2
320
4
2 370
2 460
Il kit testata anteriore comprende: Chiusura + collare + viti di chiusura / Front header kit includes: Cover + ring + screws
Il kit testata posteriore comprende: Chiusura + anodi + collare + viti di chiusura / Rear header kit includes: Cover + anodes + ring+ screws
CHIUSURA STANDARD COLLARE ANODI

STANDARD COVER RING ANODES
diametro / diameter
modello / model passi / passes codice / code codice / code codice / code
D mm
anteriore / front G8010603 0002 S5720053
4 220
posteriore / rear G8010603 0003 S5720050
F7010010
4 240
2
320
4
F7010011
2 370
2 460
REV. 1.0
11
Accessori su richiesta
Accessories on request
KIT SPIE DI LIQUIDO / SIGHT GLASSES KIT
modello / model dimensioni / dimensions mm codice / code
SG4 OD x ID = 90 x 48 F7020004
SGR 5 RTLK 1” /4 UNF
1
OD x ID = 40 x 18 F7020003
SGR 7 RTLK 1” 3/4 UN OD x ID = 55 x 28 F7020002
STAFFE / SUPPORTS
modello condensatore / condenser model codice / code
M 31 ÷ M 112 S2500205
M 150 ÷ M 670 S2500206
RUBINETTI ROTALOCK / ROTALOCK VALVES
RUBINETTI ROTALOCK / ROTALOCK VALVES
ID
Tipo / Type codice / code
mm
14,2 M4100011
RTLK 1’’ UNS 16,2 M4100012
18,2 M4100013
22,2 M4100021
RTLK 1” 1/4 UNF
28,2 M4100022
28,2 M4100030
RTLK 1” /4 UN
3 35,2 M4100031
42,2 M4100032
REV. 1.0
COLLETTORE USCITA REFRIGERANTE / COLLECTING PIPE FOR REFRIGERANT OUTLET
Dimensioni / Dimensions mm
Materiale / Material ODS Codice / Code
L1 L2 L3
Rame / Copper 18 800 ~50 ~15 S1240005
Rame / Copper 22 800 ~50 ~15 S1240010
Rame / Copper 35 800 ~80 ~30 S1240015
acciaio al carbonio / carbon steel OD 48,3 1900 ~75 ~60 S1240020
CONNESSIONE TANGENZIALE USCITA REFRIGERANTE / TANGENTIAL REFRIGERANT OUTLET CONNECTION
diametro mantello - shell diameter

ODS ID OD C1 D1
B
mm mm inch mm mm inch mm mm
141 14 - 14,2 17,3 /8 “
3
56 100
168 28 - 28,3 33,7 1” 62 120
194 35 1” /8 3
35,3 42,4 1” /4 1
70 135
219 35 1” 3/8 35,3 42,4 1” 1/4 83 140
273 42 - 42,3 48,3 1” /2 1
107 160
324 54 2” /8 1
54,3 60,3 2” 123 180
406 70 - 70,5 76,1 - 157 215
REV. 1.0
13
Accessori su richiesta
Accessories on request
Flangia / Flange ODS ID OD
mm mm inch mm mm inch
22 7
/8 ” 22,5 27 3
/4 ”
70 x 70 28 1” 1/8 28,9 34 1”
35 1” 3/8 35,3 42 1” 1/4
28 1” 1/8 28,9 34 1”
35 1” 3/8 35,3 42,5 1” 1/4
75 x 75
42 - 42,3 48 1” 1/2
42 1” 5/8 41,7 48 1” 1/2
28 1” 1/8 28,9 34 1”
35 1” 3/8 35,3 42,5 1” 1/4
90 x 90
42 - 42,3 48 1” 1/2
54 2” 1/8 54,5 61 2”
54 2” 1/8 54,5 61 2”
100 x 100 64 - 64,4 76 -
67 2” 5/8 67,2 76 -
54 2” 1/8 54,5 61 2”
64 - 64,4 76 -
120 x 120 67 2” 5/8 67,2 76 -
76 - 76,5 82,5 -
80 3” 1/8 80,4 90 3”
diametro / diameter ODS ODS ID OD OD

mm mm inch mm mm inch
Ø 170 - - - 114,3 4”
Ø 190 - - - 141,3 5”
diametro mantello
shell diameter A1 Flangia / Flange ODS ID OD B1
B
mm mm mm mm mm mm mm mm mm
22 7
/8 ” 22,5 27 3
/4 ”
273 Ø 99 70 x 70 28 1 ” 1/8 28,9 34 1” 85
35 1 ” 3/8 35,3 42 1
/4 ”
28 1 ” 1/8 28,9 34 1”
35 1 ” 3/8 35,3 42,5 1” 1/4
273 / 324 Ø 106 75 x 75 85
42 - 42,3 48 1” 1/2
42 1 ” 5/8 41,7 48 1” 1/2
28 1 ” 1/8 28,9 34 1”
35 1 ” 3/8 35,3 42,5 1” 1/4
Ø 127 90 x 90 88
42 - 42,3 48 1” 1/2
54 2 ” 1/8 54,5 61 2”
54 2 ” 1/8 54,5 61 2”
Ø 141 100 x 100 64 - 64,4 76 - 87
324 / 406 67 2 ” 5/8 67,2 76 -
54 2 ” 1/8 54,5 61 2”
64 - 64,4 76 -
Ø 170 120 x 120 67 2 ” 5/8 67,2 76 - 86
76 - 76,5 82,5 -
80 3” 1/8 80,4 90 3”
Ø 170 Ø 170 - - - 114,3 4” 92
406 Ø 190 Ø 190 - - - 141,3 5” 92
REV. 1.0
GARANZIA WARRANTY
A - ONDA S.p.A. garantisce l’assenza di vizi e difetti nella lavorazione e nei A - ONDA S.p.A. warrants that the Products shall be free from defects in material
materiali dei propri Prodotti per 18 mesi dalla data della consegna. and workmanship for a period of 18 months from the date of the delivery.
Pertanto ove, durante il periodo di garanzia, gli eventuali difetti dei prodotti Therefore, should ONDA S.p.A., within the warranty period, acknowledge
risultino oggettivamente fondati e siano riconosciuti per iscritto da ONDA and recognise in writing the existence of the defects in the products and said
S.p.A., quest’ultima provvederà gratuitamente alla riparazione o, a sua defects be materially grounded, ONDA S.p.A. shall, at its discretion, repair the
discrezione, alla sostituzione dei Prodotti difettosi, con consegna effettuata defective Products at no costs for the Client or replace them by delivering the
franco fabbrica (Ex Works – Incoterms 2000). substitutive products Ex works (Incoterms 2000) at ONDA S.p.A.’s premises.
Stabilimento di ONDA in via Lord Baden Powell, 11 – 36045 Lonigo (VI). ONDA’s facilities located at via LORD Baden Powell, 11 – 36045 Lonigo (VI).
B - Pena di decadenza dalla garanzia, il Cliente dovrà comunicare per iscritto, B - Subject to loss of the warranty, notice of any defect shall be given by
a mezzo raccomandata con ricevuta di ritorno, i vizi o i difetti riscontrati entro the Client in writing with return receipt registered letter within, and not later
e non oltre 10 (dieci) giorni dal ricevimento dei Prodotti presso la sede del than, 10 (ten) days from the date of receipt of the products at the Client’s
Cliente o altro luogo da questi indicato o, trattandosi di vizi e/o difetti occulti, premises or in the different delivery place, previously indicated by the latter.
entro e non oltre 10 (dieci) giorni dalla scoperta degli stessi. In questo caso, Subject to loss of the warranty, notice of any latent defect of the Products by
l’onere della prova della data della scoperta graverà sul Cliente. the Client shall be given in writing, by return receipt registered letter, within
and not later than 10 (ten) days from the date of the relevant discovery. It is
C - ONDA S.p.A. garantisce inoltre che i Prodotti sono fabbricati in conformità hereby understood that the burden of the proof of the date of the discovery
alle leggi italiane e alle normative comunitarie vigenti alla data di conferma shall be borne by the Client.
da parte di ONDA S.p.A. del relativo ordine del Cliente.
Salvo diverso accordo scritto tra le parti, tutte le altre spese accessorie agli C - ONDA S.p.A. also warrants that the Products are manufactured in
interventi di sostituzione e/o di riparazione, saranno a carico e a rischio del compliance with the Italian and European Laws and Regulations in force on
Cliente. the date of the confirmation by ONDA S.p.A. of the relevant Client’s order.
Unless otherwise expressly agreed in writings by the parties, Client shall
D - La garanzia è esclusa qualora i vizi o difetti dei Prodotti siano stati bear any other additional expenses related to the operations of repairing or
determinati dalle seguenti cause: replacing of the defective products.
- naturale usura e deterioramento;
- riparazioni o modifiche non autorizzate; D - This warranty shall not apply should the defects of the Products be caused by:
- uso e applicazione impropri; - natural wear and tear;
- eccessiva sollecitazione termica, anche occasionale; - unauthorised repairs or modifications;
- eccessiva sollecitazione elettrica o meccanica; - unsuited use or application;
- mancato rispetto dei parametri funzionali e ambientali indicati da ONDA - thermal overexposure, also when occasional;
S.p.A. per il corretto impiego e funzionamento dei Prodotti; - electrical or mechanical over-stress;
- installazione dei Prodotti difforme da quella indicata nelle specifiche - failure of respecting the functional and environmental parameters suggested
tecniche fornite da ONDA S.p.A.; by ONDA S.p.A. for the correct use and exploitation of the products;
- qualsiasi altra causa imputabile a negligenza del Cliente. - installation of the products not in compliance with the technical
specifications provided by ONDA S.p.A.;
E - La garanzia è inoltre esclusa in caso di: - any other cause due to the Client’s negligence or to occasional faults of the
- eventuale non conformità dei Prodotti a leggi e/o normative in vigore products as consequence of mass-production procedures.
nel luogo in cui i Prodotti sono installati e/o assemblati dal Cliente e/o
nel luogo di finale utilizzazione dei Prodotti, qualora il Cliente non abbia E - This warranty shall also not apply in case of:
espressamente richiesto la conformità dei Prodotti a tali leggi e/o normative - non compliance of the Products with Laws and/or Regulations in force in
e non abbia regolarmente informato ONDA S.p.A. del loro contenuto prima the place where the Products are installed and/or assembled by the Client
della data di trasmissione della conferma d’ordine di quest’ultima. and/or in the place of their final use, should the Client not expressly require
- Resta inteso che la presente limitazione si intende efficace anche con the conformity of the Products to said Laws and Regulations and not duly
riferimento a specifiche normative vigenti in Stati dell’Unione Europea ed inform ONDA S.p.A. of their content before the date of transmission of the
applicabili in via autonoma rispetto alle normative comunitarie. latter’s order confirmation.
- This limitation of the warranty is also applicable with reference to peculiar
F - In caso di eventuale non conformità dei Prodotti a leggi e/o normative Laws and Regulations valid and binding in States of the European Union
italiane e/o estere entrate in vigore dopo la data della trasmissione della independently of the European Laws and Regulations.
conferma d’ordine di ONDA S.p.A. è esclusa la sostituzione in garanzia dei
Prodotti o il loro eventuale adeguamento in garanzia alle nuove normative. F - In the case of non compliance of the Products with Italian and/or foreign
ONDA S.p.A declina, comunque, ogni responsabilità riguardo l’utilizzo di Laws and/or Regulations entered in force after the date of transmission of
Prodotti non conformi a leggi e/o normative italiane e/o estere entrate in the order confirmation by ONDA S.p.A., the replacement or any possible
vigore dopo la data della trasmissione della relativa conferma d’ordine di adjustment under warranty conditions will not be applied.
ONDA S.p.A.. ONDA S.p.A. is, at any rate, not responsible for the use of the Products not
conform to Italian and foreign Laws and/or Regulations entered in force after
G - Il Cliente non dovrà vendere o commercializzare Prodotti non conformi the date of transmission of their order confirmation by ONDA S.p.A..
alle leggi e/o normative indicate nella precedente lettera E-F. In caso
contrario, il Cliente solleverà ONDA S.p.A. da ogni danno e/o perdita G - The Client shall not sell or market Products not in compliance with the
dalla stessa sofferto in seguito a contestazioni, sollevate in via giudiziale Laws and Regulations mentioned under letter E-F above. In the negative,
o stragiudiziale, da qualsiasi soggetto terzo o da pubblica autorità in the Client shall keep ONDA S.p.A. harmless of any damage or loss suffered
conseguenza della fabbricazione da parte di ONDA S.p.A. di prodotti non by the latter, due to any third party’s and/or authority’s claim raised as
conformi alle summenzionate leggi e/o normative. a consequence of the manufacture by ONDA S.p.A. of Products not in
compliance with the above mentioned Laws and Regulations.
H - Ferma restando l’applicazione del DPR 224/1988, in materia di
responsabilità per danno da prodotti difettosi, e la responsabilità di H - Without prejudice to the application of DPR 224/1988 on product liability
ONDA S.p.A. in caso di dolo o colpa grave, quest’ultima non sarà in alcun and liability for gross negligence or wilful misconduct, ONDA S.p.A. shall
caso responsabile per i danni diretti, indiretti o incidentali che dovessero never be liable for direct, indirect or occasional damages which in any
in qualsiasi modo derivare dalla difettosità dei Prodotti. manner derived from defective products.
REV. 1.0
15
REVISIONE 1.0 del 26/01/2005
Onda spa
via Lord Baden Powell, 11 - 36045 Lonigo (VI) Italy
Tel. +39 0444 720 720 Fax +39 0444 720 721
www.onda-it.com - e-mail: onda@onda-it.com
Shell and tube evaporators
MPE
MODELLO / MODEL MPE 17 26 35 45 55 70 87 95

Potenza totale kW 17 26 35 45 55 70 87 95
Total capacity Tons (RT) 4,8 7,4 10,0 12,8 15,6 19,9 24,7 27,0
3
Portata / Flow rate m /h 2,9 4,5 6,0 7,7 9,4 12,0 15,0 16,3
Perdite di carico / Pressure drop kPa 9 24 31 25 20 27 22 24
Volume gas 3 4 5 5 7 9 10 10
L
Volume H2O 8 9 11 12 15 16 19 21
Potenza totale = somma di tutti i circuiti / Total capacity = sum total of all circuits
A 690 840 1040 1190 1030 1180 1380 1530

B 153 165
C 56 56
D 141 168
DIMENSIONI E 130 130

DIMENSIONS (mm) F 550 650 800 950 800 950 1100 1200
G 160 160
L 915 1065 1265 1415 1280 1430 1630 1780
M 225 225
P 12 12
ACQUA / WATER d1 - PN 10 Ø 1-1/2" Ø 2-1/2"

CONNECTIONS
ATTACCHI /
1 Circuito d2 ODS (RT) 22 ODS (RT) 22

MPE../1
1 Circuit d3 ODS (RT) 35 ODS (RT) 35
2 Circuiti d2 ODS (RT) 22 ODS (RT) 22
MPE../2
2 Circuits d3 ODS (RT) 35 ODS (RT) 35
PESO / WEIGHT kg 34 39 44 48 53 60 65 70
Temperatura entrata acqua / Inlet water temperature +12°C Temperatura di evaporazione / Evaporation temperature +2.5 °C
DATI NOMINALI
NOMINAL DATA R 407C Temperatura uscita acqua / Outlet water temperature +7°C Temperatura di condensazione / Condensation temperature +45 °C
Fattore di sporcamento / Fouling factor m2K/W 0,000043 Surriscaldamento / Superheating 5°C
Rev.00 del 30/03/2006 1

MPE
MPE 180÷390
3
Portata / Flow rate m /h 20,8 23,5 27,5 30,9 39,5 51,5 57,5 67,0
Volume gas 13 15 17 19 22 30 34 41
L
Volume H2O 30 35 37 51 55 105 99 90
A 1530 1830 2030 2000 2300 2280 2280 2280

B 177 192 225
C 66 66 85
D 194 219 273
DIMENSIONI E 130 150 150

DIMENSIONS (mm) F 1200 1500 1700 1600 1800 1800 1800 1800
G 220 220 280
L 1805 2105 2305 2305 2605 2720 2720 2720
M 270 270 340
P 12 12 14
ACQUA / WATER d1 - PN 10 Ø 3" DN 100 DN 125

ATTACCHI / CONNECTIONS
1 Circuito d2 ODS (FL) 35 ODS (FL) 42 ODS (FL) 42

MPE../1
1 Circuit d3 ODS (FL) 54 ODS( FL) 64 OD (FL) 89
2 Circuiti d2 ODS (FL) 28 ODS (FL) 35 ODS (FL) 42
MPE../2
2 Circuits d3 ODS (FL) 42 ODS (FL) 54 OD (FL) 76
3 Circuiti d2 ODS 28 ODS 28 ODS (RT) 35
MPE../3
3 Circuits d3 ODS 42 ODS 42 ODS (FL) 42
4 Circuiti d2 ODS 22 ODS 22 ODS 28
MPE../4
4 Circuits d3 ODS 35 ODS 35 ODS 42
PESO / WEIGHT kg 95 104 112 127 145 210 215 230
DATI NOMINALI
Rev.00 del 30/03/2006 2

MPE
Portata / Flow rate m3/h 79,0 87,5 97,8 111,6 128,7 140,8 151,0 167,4
Volume gas 45 52 61 69 80 95 102 118
L
Volume H2O 143 134 121 230 216 196 240 210
A 2250 2250 2250 2200 2200 2200 2500 2900

B 267 313
C 94 94
D 324 406

DIMENSIONS (mm) F 1800 1800 1800 1800 1800 1800 2000 2400
G 300 400
L 2760 2760 2760 2770 2770 2770 3005 3405
M 420 520
P 16 16
ACQUA / WATER d1 PN 10 DN 150 DN 200

ATTACCHI / CONNECTIONS
1 Circuito d2 ODS ODS (FL) 54 ODS (FL) 54 -

MPE../1
1 Circuit d3 OD OD (FL) 114 OD (FL) 114 -
2 Circuiti d2 ODS ODS (FL) 42 ODS (FL) 54 ODS (FL) 54
MPE../2
2 Circuits d3 OD OD (FL) 89 OD (FL) 89 OD (FL) 89
3 Circuiti d2 ODS ODS (RT) 35 ODS (FL) 42 ODS (FL) 42
MPE../3
3 Circuits d3 ODS (FL) 64 OD (FL) 89 OD (FL) 89
4 Circuiti d2 ODS ODS 35 ODS (FL) 42 ODS (FL) 42
MPE../4
4 Circuits d3 ODS 54 OD (FL) 76 OD (FL) 76
PESO / WEIGHT kg 340 350 360 540 553 580 610 670
DATI NOMINALI
Fattore di sporcamento / Fouling factor m 2K/W 0,000043 Surriscaldamento / Superheating 5°C
3
Rev.00 del 30/03/2006
MPE
MODELLO / MODEL MPE 1035 1110 1260 1350

Potenza totale kW 1034 1110 1258 1348
Total capacity Tons (RT) 294,0 315,6 357,7 383,3
3
Portata / Flow rate m /h 177,5 190,5 215,9 231,4
Perdite di carico / Pressure drop kPa 47 46 61 59
Volume gas 129 147 156 183
L
Volume H2O 298 285 438 420
A 2900 2900
B 322 340
C 94 94
D 457 508

DIMENSIONS (mm) F 2400 2400
G 400 400
L 3420 3445
M 570 620
P 16 18
ACQUA / WATER d1 PN 10 DN 200 DN 200

2 Circuiti d2 ODS (FL) 54 OD (FL) 76
CONNECTIONS
MPE../2
ATTACCHI /
2 Circuits d3 OD (FL) 114 OD (FL) 141

3 Circuiti d2 ODS (FL) 42 ODS (FL) 54
MPE../3
4 Circuiti d2 ODS (FL) 42 ODS (FL) 42
MPE../4
PESO / WEIGHT kg 830 871 1035 1090
DATI NOMINALI
Rev.00 del 30/03/2006 4

Henry_AC&R_section_20.7.06 1/8/06 14:24 Page 8
OIL MANAGEMENT SYSTEMS
This guide is intended for oil management systems installed

with scroll or reciprocating compressors using HCFC or HFC
refrigerants. For other systems, please contact Henry
Technologies for guidance.
A proper oil management system is essential to ensure compressor
lubrication and energy efficient cooling.
An oil management system is a cost effective alternative to replacing
expensive compressors due to incorrect lubrication. If selected and
installed correctly, an oil management system will give years of trouble
free operation, protecting the compressors from both low and excess oil
levels, with little or no maintenance. Excessive oil within the system can
lead to a slug of oil returning to the compressor. A slug of oil can be as
damaging to a compressor as a slug of liquid refrigerant.
By removing oil from the discharge gas, the system efficiency is
increased. Oil in a refrigeration or air conditioning system reduces the
efficiency of the system by:-
1. A reduction in heat transfer due to oil coating of the condenser
and evaporator walls. LOW PRESSURE OIL MANAGEMENT SYSTEM
2. Displacing refrigerant volume resulting in an increase in system
mass flow.
Low Pressure Oil Management System
Oil does not change phase from liquid to gas and is therefore a very This system is normally used for parallel compressors and uses three
poor refrigerant. A minimal amount of oil flowing through the system is main components; Oil Separator (2), Oil Reservoir (7) and Oil Level
necessary to provide lubrication to valves, but a very small amount is Regulators (9). The common discharge is piped to the inlet of the oil
needed. separator and the outlet of the oil separator is piped to the condenser via
a discharge check valve (4). An oil return line is connected from the oil
separator to the top valve of the oil reservoir (7). A vent line (8) is
installed to the suction line, using a pressure valve (12), to reduce the
pressure in the reservoir. This makes a low pressure system. The pressure
valve will maintain the reservoir at a set pressure above suction.
Although mechanical oil level regulators (9) are shown in the diagram,
Electro-mechanical and Optronic oil level regulators can also be used.
The bottom valve of the oil reservoir is piped to the oil level regulators
mounted on the compressor crankcases. These regulators open to feed oil
as the oil level drops and close as the oil level rises to the set level.
In this way, the oil level in each compressor is controlled. An oil strainer
(5) per regulator should be used to remove debris from the oil. One oil
PRODUCTS
strainer is installed between the oil reservoir and each regulator.

Alternatively, the oil strainers may be replaced by one oil filter (10) or an
oil filter-drier (11). The oil filter or oil filter-drier must however be
installed between the separator and oil reservoir. Due to the scavenging
nature of POE oil, it is recommended to install either an oil filter or oil
filter-drier on a HFC/POE system instead of individual oil strainers.
SINGLE COMPRESSOR SYSTEM
On dual temperature and satellite systems, ensure that all regulators see
positive oil differential pressures within their allowable operating range.
COMPONENTS
Single Compressor System It is recognised best practice to fit a solenoid valve, sight glass, and
A single compressor has the most basic oil system. The compressor shut-off valve in the oil return line. These components are not shown
discharge is piped to the inlet of an oil separator (2) and the outlet of in the diagram.
the oil separator is piped to the condenser (3). A discharge check valve
should be fitted (4). An oil return line (6) is connected from the oil Refer to equipment list for further details
separator through an oil strainer (5), oil filter (10) or oil filter-drier (11), on each component in the oil system
to the compressor crankcase.
A float valve in the oil separator opens and feeds a small amount of oil
by-passing the rest of the cooling system. The oil is returned under
discharge pressure to the crankcase. The float valve prevents hot gas
from bypassing to the crankcase by closing when the oil level falls.
It is recognised best practice to fit a solenoid valve, sight glass, and
AC&R
shut-off valve in the oil return line. These components are not shown
in the diagram.
Refer to equipment list for further details
on each component in the oil system
8 Visit our website: www.henrytech.co.uk

High Pressure Oil Management System

High pressure oil systems remove the need for a separate oil reservoir.
This type of system also reduces the amount of pipework and fittings.
A high pressure oil system relies on the oil level regulators being able to
operate with a high pressure differential. Mechanical oil level regulators
should not be used on this type of system. The Optronic oil level
regulator is recommended for this application. Electro-mechanical
regulators can also be used, depending on the model. A high pressure
system is not recommended for HCFC/mineral oil systems due to
potential foaming problems.
A discharge check valve should be fitted (4). An oil separator-reservoir
(13) is fitted in the discharge line similar to an oil separator. The oil
return connection, positioned at the bottom of the vessel, is piped to the
oil level regulators. An oil filter (10) or oil filter-drier (11) should be
installed between the oil separator-reservoir and the regulators (14).
It is recognised best practice to fit a solenoid valve, sight glass, and
shut-off valve in the oil return line. These components are not shown in
the diagram. HIGH PRESSURE OIL MANAGEMENT SYSTEM
Refer to equipment list for further details

on each component in the oil system
EQUIPMENT LIST FOR OIL LEVEL CONTROL
1. Compressor. 10. Oil Filter – The function of an Oil Filter is to remove system
2. Oil Separator – The function of an Oil Separator is to remove oil debris from the refrigerant oil. An oil filter is recommended for
from the discharge gas and return it to the compressor, either HFC/POE systems instead of individual oil strainers, where
directly or indirectly. This helps maintain the compressor crankcase filtration only is required.
oil level and raises the efficiency of the system by preventing 11. Oil Filter-Drier –The function of an Oil Filter-Drier is to remove
excessive oil circulation. Oil separators are not 100% efficient, so both system debris and moisture from the refrigerant oil. An oil
installing an oil separator should not be viewed as a replacement filter-drier is recommended for HFC/POE systems instead of
for oil traps, accumulators, or good oil return piping practices. individual oil strainers, where both filtration and moisture removal
Henry Technologies manufacture two different types of oil is required.
separator, Helical and Conventional.
12. Pressure Vent Valve – The function of a Pressure Vent Valve is
3. Condenser. to maintain a positive pressure in the Oil Reservoir above the
4. Discharge Check Valve – The function of a Check Valve is to compressor crankcase pressure. Three different pressure settings
allow fluid flow in one direction only. This prevents condensed are available; 0.35 barg, 1.4 barg and 2.4 barg. A higher pressure
liquid refrigerant returning down the discharge line into the differential will increase the oil flow rate from the oil reservoir
separator. If this check valve is not installed the separator can feed back to the compressors. The pressure setting should be selected
excessive liquid refrigerant to the compressor on start up. This can taking into account the allowable oil pressure differential of the oil
cause oil dilution, excessive foaming, erratic oil pressures and level regulator type.
possible compressor damage. The check valve must be installed 13. Oil Separator-Reservoir – The function of an Oil Separator-
after the oil separator. Reservoir is to provide a Separator and Oil Reservoir in one unit.
5. Oil Strainer – The function of an Oil Strainer is to remove system It is designed for high pressure systems and eliminates the need
PRODUCTS
debris from the refrigerant oil. Their purpose is to protect for a separate Oil Reservoir and its associated piping.
compressors and oil level regulators from damage. For 14. Optronic Oil Regulator – The function of the Optronic
recommendations on HFC/POE systems, refer to section on oil Regulator is to control the oil level in the compressor crankcase.
filters and oil filter-driers. This protects the compressors from damage. This regulator can be
6. Oil Return Line. used on high pressure systems.
7. Oil Reservoir – The function of an Oil Reservoir is to provide a

holding charge of oil, as part of a Low Pressure Oil Management
System. The amount of oil circulating in a system varies depending
on the operating conditions. The oil reservoir caters for these
COMPONENTS
fluctuations by providing additional storage capacity.

8. Vent Line.
9. Mechanical Oil Level Regulators – The function of a
Mechanical Oil Level Regulator is to control the oil level in the
compressor crankcase. This protects the compressors from
damage. There are two main types of oil level regulators, fixed
level and adjustable level. The fixed level regulators have an
allowable oil pressure differential range of 0.35 to 2.1 barg.
The adjustable level regulators have an allowable oil pressure
differential range of 0.35 to 6.2 barg. Oil pressure differential is
the difference between the crankcase pressure and the pressure in
AC&R
the oil reservoir. Gravity pressure head should be included also, if

applicable. Some regulator models are fitted with an equalisation
connection that enables the oil levels between several
compressors to be balanced.
9
O I L S E PA R ATO R S
H E L I C A L O I L S E PA R ATO R S
Outlet Connection
The function of a Helical Oil Separator is to efficiently remove
oil from the discharge gas and return it to the compressor,
either directly or indirectly. This helps maintain the compressor
crankcase oil level and raises the efficiency of the system by
preventing excessive oil circulation.
A higher level of efficiency is to be expected compared to a
conventional type oil separator. Inlet Connection
Helical
Flighting
Applications
Helical oil separators can be used in a wide variety of applications.
Common applications include multi-compressor racks and remote Mesh Screen
condensing units.
Helical oil separators are intended for Low Pressure Oil Management
Systems. These products are designed for use with scroll and
Second Mesh
reciprocating type compressors. They are not recommended for screw
Screen
or rotary vane compressors.
Oil Drain Baffle
The standard product range is designed for use with HCFC and HFC
refrigerants, along with their associated oils. The SN range is suitable for
use with HCFC, HFC and ammonia refrigerants. The SH high-pressure
range is intended for R410A and sub-critical CO2 applications.
Ball Float
Oil Return
Please contact Henry Technologies for new or special Connection
applications.
How it works Needle Valve

Assembly
Upon separator entry, refrigerant gas containing oil in aerosol form
encounters the leading edge of the helical flighting. The gas/oil mixture is Magnet
centrifugally forced along the spiral path of the helix causing heavier oil
particles to spin to the perimeter, where impingement with a screen layer
occurs. The screen layer functions as both an oil stripping and draining
medium. Separated oil flows downward along the boundary of the shell Technical Specification
through a baffle and into an oil collection chamber at the bottom of the
For all models excluding SH series:-
separator.
Allowable operating pressure = 0 to 31 barg
o o
The specially engineered baffle isolates the oil chamber and eliminates oil Allowable operating temperature = -10 C to +130 C
re-entrapment by preventing turbulence. The virtually oil free refrigerant For SH models:-
gas then exits through a second screen fitting just below the lower edge Allowable operating pressure = 0 to 40 barg
PRODUCTS
of the helical flighting. A float activated oil return needle valve allows the o o
Allowable operating temperature = -10 C to +110 C
separated oil to return to the compressor crankcase or oil reservoir. There
is a permanent magnet positioned at the bottom of the oil collection Materials of Construction
chamber to capture any system metal debris, which could impair the
operation of the needle valve. With proper selection, an oil separation The main components; shell, end caps and connections are made from
efficiency of up to 99% can be achieved. carbon steel. The oil float is made from stainless steel. The needle valve
seat is made from either brass or steel, dependent on model.
Main Features
• Patented Henry Technologies Design#
COMPONENTS
• High oil separation efficiency - up to 99%

• Low pressure drop
• No blocked elements because of too much oil in the system
• No oil blow-out at start up from oil left in a coalescing element
• Cleanable/replaceable oil float assemblies for S-52*, SN52*
and S-54* models
# US Patents 5113671, 5404730 & 5271245; Mexico 173552;

Denmark, France, UK & Italy 0487959; Germany P69106849.6-08;
Taiwan UM-74863; & other worldwide patents pending
AC&R
11
STANDARD RANGE
Part No Conn Size Dimensions (mm) Mounting Drawing Weight (kg) Pre-charge CE Cat
(Inch) details reference qty (l)
ØA B C D E F ØG
S-5180 1/4 ODS 64 166 45 43 N/A 19.5 N/A M10 fig.1 1.2 0.1 SEP
S-5181 3/8 ODS 64 195 45 71 N/A 19.5 N/A M10 fig.1 1.4 0.1 SEP
S-5182-CE 1/2 ODS 102 333 69 64 N/A 58.5 N/A M10 fig.2 3.4 0.4 CAT I
S-5188-CE 1 1/8 ODS 102 483 75 78 N/A 58.5 N/A M10 fig.2 4.6 0.4 CAT I
S-5285-CE 5/8 ODS 102 513 69 66 95 N/A 120.7 2 x Ø11mm fig.3 6.3 0.7 CAT I
holes
S-5287-CE 7/8 ODS 102 563 74 76 95 N/A 120.7 2 x Ø11mm fig.3 7 0.7 CAT I
holes
S-5288-CE 1 1/8 ODS 102 614 75 78 95 N/A 120.7 2 x Ø11mm fig.3 7 0.7 CAT I
holes
SN-5290-CE 1 3/8 ODS 152 508 108 91 99 N/A 113 2 x Ø14mm fig.3 12 0.7 CAT I
slots (see note 1)
SN-5292-CE 1 5/8 ODS 152 559 108 98 99 N/A 113 2 x Ø14mm fig.3 12.5 0.7 CAT I
slots (see note 1)
SN-5294-CE 2 1/8 ODS 152 559 114 105 99 N/A 113 2 x Ø14mm fig.3 13 0.7 CAT I
slots (see note 1)
S-5411-CE 1 5/8 ODS 219 641 148 164 100 N/A 166 3 x Ø14mm fig.4 25 0.7 CAT III
slots
slots
slots
S-5414-CE 3 1/8 ODS 324 821 215 229 100 N/A 273 3 x Ø14mm fig.4 53 0.7 CAT IV
slots
Notes:-
1. For use with ammonia, the CE Category increases to II
HIGH PRESSURE RANGE

Part No Conn Size Dimensions (mm) Mounting Drawing Weight (kg) Pre-charge CE Cat
(Inch) details reference qty (l)
ØA B C D E F ØG
SH-5182-CE 1/2 ODS 102 352 69 81 N/A 61 N/A M10 fig.2 4 0.4 CAT I
SH-5185-CE 5/8 ODS 102 401 69 81 N/A 61 N/A M10 fig.2 4.5 0.4 CAT I
SH-5187-CE 7/8 ODS 102 453 74 94 N/A 61 N/A M10 fig.2 5.1 0.4 CAT I
SH-5188-CE 1 1/8 ODS 102 500 75 94 N/A 61 N/A M10 fig.2 5.2 0.4 CAT I
SH-5190-CE 1 3/8 ODS 152 570 108 135 95 N/A 100 3 x Ø14mm fig.5 9.4 1.1 CAT II
slots
Adding the suffix “M” to the part number denotes that metric
PRODUCTS
connections are preferred e.g. S-5192M-CE. The suffix “X” denotes that
a 10mm ODS oil return is preferred instead of the standard 3/8 flare e.g.
S-5185X-CE. Adding the suffix “XM” denotes the separator is to be
fitted with both variations. Please contact Henry Technologies for
availability of M, X and XM versions.
COMPONENTS
AC&R

1 Inlet
2 Outlet
3 Oil return,
3/8 SAE Flare
4 M10 stud and nut
Fig.1 Fig.2
PRODUCTS
COMPONENTS
Fig.3 Fig.4 Fig.5

AC&R
13
Performance data Selection Guidelines

This table provides a summary of the kW capacity of each separator The most important parameter for selection is the discharge
3
for fixed evaporating and condensing temperatures. This table can be volumetric flow rate, expressed in m /hr. This is the calculated
used as a quick reference guide. However, the Selection Guidelines are volume flow rate at entry to the oil separator. It is not to be
recommended for helical separator sizing. confused with the compressor displacement or swept volume.
A quick method is to use the selection graphs. These graphs have been
compiled for the common refrigerants R22 and R404A/R507.
A graph for R717 is also included. Graphs for other refrigerants are
available on request.
The graphs are based on a simplified refrigeration cycle and hence the
corresponding calculation of discharge volume flow rate is approximate.
Although approximate, this method of selection has been used
successfully for many years for standard refrigeration systems.
3
Where a higher degree of accuracy is required to calculate the m /hr, the
flow rate calculation method is recommended. The flow rate calculation
method is also recommended for CO2 cascade and special applications.
HELICAL OIL SEPARATORS

Capacity in kW of refrigeration at nominal evaporator temperature
Maximum discharge
Part No R404A/507 R 22 R 717
volume (m3/hr)
-40°C 5°C -40°C 5°C -40°C 5°C
S-5180 2.6 3.5 2.6 3.5 N/A N/A 1.3
S-5181 3.5 5.3 3.5 5.3 N/A N/A 1.7
S-5182-CE,
SH-5182-CE 5.3 7 5.3 7 N/A N/A 2.6
S-5185-CE,
S-5285-CE & 14.1 19.4 15.8 19.4 N/A N/A 6.8
SH-5185-CE
S-5187-CE,
S-5287-CE & 23 30 24.6 28.2 N/A N/A 10.2
SH-5187-CE
S-5188-CE,
S-5288-CE & 29.8 38.7 31.7 37 N/A N/A 13.6
SH-5188-CE
S-5190-CE,
SN-5290-CE & 42.2 52.8 44.8 49.3 59.8 (note 1) 63.3 (note 1) 18.7
SH-5190-CE
S-5192-CE &
SN-5292-CE 52.8 66.9 56.3 63.4 77.4 (note 1) 80.9 (note 1) 23.8
S-5194-CE,
SN-5294-CE & 84.4 109 88 106 120 (note 1) 127 (note 1) 37.4
S-5411-CE
S-5412-CE 109 144 123 137 N/A N/A 49.3
S-5413-CE 225 292 250 281 N/A N/A 102
S-5414-CE 352 461 394 447 N/A N/A 159.8
Notes:-
1. Ammonia capacity only applicable for SN models
2. All data is for a 38°C condensing temperature, 18°C suction temperature and a connection size the same as the compressor discharge valve
PRODUCTS
Helical Separator Selection The general recommendation is that the calculated maximum flow should
using the Graphs not exceed the rated capacity of the separator. Also, the minimum flow
3
To use the selection graphs, the refrigerant type, maximum refrigeration should not be below 25% of the rated capacity. Using these m /hr
capacity, minimum refrigeration capacity, evaporating temperature and figures, the recommended helical separator selection is either model S-
3
the condensing temperature is required. 5190-CE or SN-5190-CE, both with a rated capacity of 18.7 m /hr. The
final selection depends on whether or not the user requires a separator
Example model with a removable/cleanable oil float assembly.
Refrigerant R404A
COMPONENTS
Maximum refrigeration capacity = 40 kW Additional notes on selection:-

Minimum refrigeration capacity = 25 kW
o
Evaporating temperature = -35 C 1. The 25% of minimum rated recommendation capacity rule is to
o
Condensing temperature = +40 C optimise efficiency. Below this load factor, the efficiency of the
o separator will decrease. On systems with extreme unloading
From the R404A graph, follow the -35 C evaporator temperature line to conditions, one separator per compressor should be used rather than
o
the intersection of the 40 C condensing temperature line. Extend a line one separator for a common discharge line.
3
horizontally from this point to the m /hr/kW factor. Multiply this factor by
the maximum and minimum refrigeration capacities to compute the 2. Understanding the system refrigeration capacity and the percentage
maximum and minimum discharge volume flow rates. of full and low load run times can also be helpful in selecting the
3
From the R404A graph, the [m /hr/kW factor] = 0.42 separator.
Therefore: 3. In cases where the maximum discharge has been exceeded by only a
AC&R
3
Maximum discharge volume flow rates = (0.42 x 40) = 16.8 m /hr minimal amount and the system has unloading characteristics, select
3
Minimum discharge volume flow rates = (0.42 x 25) = 10.5 m /hr the smaller separator. It is not recommended to oversize.
3
The maximum and minimum m /hr figures should be compared with
the rated capacity of the helical separator. Refer to the Performance Data
Table for the rated capacities.

0.55
Discharge (m3/hr)
Chart-R404A/R507
0.5
0.45
Condensing Temp (0C)

m3/hr/kW
25
0.4
30
0.35 35
40
45
0.3
50
55
0.25
-40 -35 -30 -25 -20 -15 -10 -5 0 5
Evaporator Temp (0C)
0.55
Discharge (m3/hr)
Chart-R22
0.5
25
0.45

30
m3/hr/kW
0.4
35
0.35 40
45
0.3
50
55
0.25
-40 -35 -30 -25 -20 -15 -10 -5 0 5
PRODUCTS
0.45
Discharge (m3/hr)
Chart-R717
0.4 25
COMPONENTS
0.35 30
m3/hr/kW
35
0.3
40
0.25 45
50
AC&R
0.2 55
-40 -35 -30 -25 -20 -15 -10 -5 0 5
15
Helical Separator Selection using the Flow Rate Calculation
To use the Flow Rate Calculation method, the maximum and minimum
system mass flow rates are required along with the density of the gas at
the inlet to the separator. These mass flow rates can either be calculated
from first principles or by using refrigeration cycle analysis software. In
this way, superheating (useful and un-useful), sub-cooling, etc. can be
accounted for in the mass flow rate calculation.
The gas density at inlet to the separator is a function of both pressure

and temperature. The gas density should be taken at a pressure equal to
the condensing saturation pressure. The inlet gas temperature is dictated
by a number of system design factors including compressor performance.
The gas will be in a superheated state.
Example
Refrigerant CO2 (R744)
Maximum refrigeration capacity = 62 kW
Minimum refrigeration capacity = 40 kW
o
Evaporating temperature = -35 C
o
Condensing temperature (Cascade) = 0 C
Degree of superheat, useful = 5K
Degree of superheat, un-useful = 6K
Degree of sub-cooling = 2K
From calculation:-
Maximum mass flow rate = 904 kg/hr
Minimum mass flow rate = 583 kg/hr
3
Gas density, superheated, at inlet to separator = 63.5 kg/m
o
(for a separator inlet temperature of 60 C)
Note: Mass flow rate = [(kW refrigeration/ refrigerating effect) x 3600]
Use the equation:-

Mass flow rate
Discharge volume flowrate = Gas density
Hence for this example:-

904 3
Calculated maximum discharge volume flowrate = 63.5 = 14.2 m /hr
583 3
Calculated minimum discharge volume flowrate = 63.5 = 9.2 m /hr
3
Using these m /hr figures,the recommended helical separator selection
is model SH-5188-CE (reference additional note 3 for guidance on
minimal under-sizing).
PRODUCTS
Installation – Main Issues
1. Oil separators are not 100% efficient, so installing an oil separator

should not be viewed as a replacement for oil traps, suction line
accumulators or good oil return piping practices.
2. To avoid damaging the needle valve, oil pre-charge is required.

COMPONENTS
Refer to the Performance Data Table for pre-charge quantity.
3. Install the oil separator vertically and reasonably close to the

compressor. Proper piping practice should be adopted to prevent
excessive loads or vibration at the inlet and outlet connections. The
separator must be properly supported at the bottom M10 stud or
mounting feet interface.
4. A check valve should be located downstream of the outlet

connection. This check valve is to prevent liquid refrigerant migrating
from the condenser.
AC&R

OIL MANAGEMENT SYSTEM COMPONENTS
O I L R E S E RV O I R S
The function of an Oil Reservoir is to provide a holding charge

of oil, as part of a Low Pressure Oil Management System. The
amount of oil circulating in a system varies depending on the
operating conditions. The oil reservoir caters for these
fluctuations by providing additional storage capacity.
Rotalock valves are supplied with each reservoir to facilitate easy oil fill
and drain. A connection is provided at the top of the unit for fitting a
pressure vent valve. Models are provided with either two or three sight
glasses for visual indication of oil level.
Applications
The standard range of reservoirs is suitable for HCFC and HFC
refrigerants, along with their associated oils. The SH range, with a higher
MWP, is also suitable for sub-critical CO2 applications.
Main Features
• Three sizes available in both standard and high pressure ranges
• Robust construction
• All models supplied with Rotalock valves
• Sight glass with floating ball
• Double seal on sight glass for leak integrity: thread sealant and
O-ring
• Premium quality O-ring seals
• Standard models supplied with mounting brackets
• Mounting brackets available on request for high pressure range
Selection Guidelines
Technical Specification Both ranges of Henry Technologies reservoirs include three different oil
For standard models: holding capacities of approximately 7.5, 11.5 and 15 litres.
Allowable operating pressure = 0 to 31 barg The required holding capacity is dependent on a number of system
Allowable operating temperature = -10o C to +130o C design factors such as oil return piping practice, compressor type, number
of compressors, compressor run times, etc.
For SH models:
For single stage parallel systems, a simple selection guide can be used.
For other systems, please contact Henry Technologies. The selection guide
Allowable operating temperature = -10o C to +110o C uses total compressor theoretical displacement, V h , as an indicator of
required oil reservoir capacity.
Materials of Construction
Example:-
PRODUCTS
The shell, end caps and fitting connections are made from carbon steel.
8 compressors each with a theoretical displacement of 17 m3/hr.
Therefore V h (total) = 136 m3/hr.
The selected model is S-9109-CE, with a V h rating of up to 150 m3/hr.
Refer to selection table.
Note: It is known that some users select oil reservoir capacity using
different rules from the above or from field experience. The method
presented above is for guidance purposes only. If in doubt, select a larger
COMPONENTS
capacity reservoir.
Installation – Main issues
1. Full instructions are given in the Product Instruction Sheet, included
with each reservoir.
OIL RESERVOIR CAPACITY TABLE

Reservoir capacity within dimension shown (litres)
Part No
D E F A
S-9109-CE 2.8 2.8 N/A 6.9
S-9108U-CE 2.8 6.6 N/A 10.7
S-9108-CE 2.8 5.2 5.2 14.5
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SH-9109-CE 3.5 2.8 N/A 8.2

SH-9108U-CE 3.5 6.6 N/A 12
SH-9108-CE 3.5 5.2 5.2 15.8

O I L R E S E RV O I R S
Dimensions (mm) Drawing

Part No Weight (kg) MWP (barg) CE Cat
A B C D E F reference
S-9109-CE 426 507 152 177 165 N/A fig.1 9 31 Cat II
S-9108U-CE 654 736 152 177 394 N/A fig.1 12.5 31 Cat II
S-9108-CE 883 965 152 177 311 311 fig.2 15 31 Cat II
SH-9109-CE 522 604 152 225 165 N/A fig.3 9 40 Cat II

SH-9108U-CE 751 832 152 225 394 N/A fig.3 12.5 40 Cat II
SH-9108-CE 980 1061 152 225 311 311 fig.4 15 40 Cat II
1 Inlet, Rotalock valve,

3/8 SAE Flare
2 Outlet, Rotalock valve,

Fig.1 Fig.2
3/8 SAE Flare
3 Vent, 3/8 SAE Flare
4 Sight glass
PRODUCTS
COMPONENTS
Fig.3 Fig.4
OIL RESERVOIR SELECTION TABLE

Part No Capacity (litres) Vh, total (m3/hr)
S-9109-CE 6.9 up to 150
S-9108U-CE 10.7 150-300
S-9108-CE 14.5 300-400
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SH-9109-CE 8.2 up to 150

SH-9108U-CE 12 150-300
SH-9108-CE 15.8 300-400
Note: Vh = Summation of the theoretical displacent for all compressors in system
31
O I L L E V E L R E G U L ATO R S
MECHANICAL OIL
L E V E L R E G U L ATO R S
The function of a Mechanical Oil Level Regulator is to control
the oil level in the compressor crankcase. This protects the
compressor from damage.
There are two main types of Mechanical oil level regulators -
fixed level and adjustable level.
Applications
Mechanical oil level regulators are used in Low Pressure Oil Management
Systems. They are designed for use with reciprocating compressors. They
are not recommended for scroll compressors.
All regulators are suitable for HCFC and HFC refrigerants, along with
their associated oils. The unique features of the SN model allow it to be
used in ammonia, R410A and sub-critical CO2 applications.
How it works
Oil is fed to the regulator via an inlet connection. An internal needle
valve either allows or shuts off an oil supply to the regulator. An internal
ball float controls the position of the needle valve. During compressor
operation, the crankcase oil level reduces. A reduction in oil level
activates the regulator, which ensures the correct crankcase oil level is
achieved and maintained.
The adjustable regulator has an in-built mechanism that allows the ball
float to be adjusted up or down. This means that the crankcase oil level
can be adjusted, in line with the compressor manufacturer’s guidelines.
Technical Specification
The fixed level regulator does not have an adjusting feature hence the
crankcase will be maintained at a fixed oil level. For all models, excluding SN model:-
Some regulator models are fitted with an equalisation connection that Allowable operating pressure = 0 to 31 barg
enables the oil levels between several compressors to be balanced. Allowable operating temperature = 0o C to +130o C
In the majority of cases, Henry Technologies oil level regulators can For SN model:-
be fitted directly to the compressor sight glass port. Where direct
mounting is not possible, a separate adaptor can be used. Refer to
Adaptor Kit table. Allowable operating temperature = -10o C to +110o C
Refer to table for the allowable oil pressure differential for the Henry
Main Features
range of regulators.
• Proven needle valve design
• Stainless steel ball float Important information
• Special mounting flange - allows direct fitting to standard 1. As a result of a modification to the Bitzer oil ventura device in May
PRODUCTS
compressors 1997, it is no longer necessary to provide an oil guard on the oil
• Premium quality neoprene seals level regulator.
• Seal adaptor kit supplied with each model 2. Copeland confirm a 1/2 sight glass oil level is acceptable, rather
• Visual indication of oil level via large sight glass than 1/4 sight glass, for all compressors fitted with an oil
• Double O-ring stem seal design - adjustable model management system.
• Easy adjustment mechanism - adjustable model
The main components; shell, end caps and connections are made from
carbon steel. The ball float is made from stainless steel. The needle valve
COMPONENTS
seat is made from either brass or steel, dependent on model.

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23
M E C H A N I C A L O I L L E V E L R E G U L ATO R S
Regulator Allowable oil pressure Drawing Compressor sight glass

Part No type Sight glass oil level Equalisation MWP (barg) Weight (kg) CE Cat
differential, bar reference connection
S-9510 Fixed 1/2 No 0.35 to 2.1 fig.1 31 2.20 SEP
S-9510E Fixed 1/2 Yes 0.35 to 2.1 fig.1 31 2.20 SEP
S-9510V Fixed 1/2 No 0.35 to 2.1 fig.2 31 2.10 3-Bolt 1.7/8" B.C. SEP
S-9530 Adjustable 1/4 to 5/8 No 0.35 to 6.2 fig.3 31 2.30 & 4-Bolt 50mm B.C. SEP
S-9530E Adjustable 1/4 to 5/8 Yes 0.35 to 6.2 fig.3 31 2.30 SEP
SN-9530EHP Adjustable 1/4 to 5/8 Yes 0.35 to 6.2 fig.3 40 2.30 SEP
Fig.1 Fig.3
1 3/8 SAE Flare inlet
2 Adjustment
3 1/4 SAE Flare equalisation (optional)
Fig.2
Dimensions in mm
PRODUCTS
Selection Guidelines
The correct selection depends on the refrigerant type, differential oil
pressure acting on the regulator, and the user’s preference for crankcase
oil level control. Some users prefer the simplicity of model S-9510 while
others prefer model S-9530E, owing to the larger pressure differential,
oil level adjustment and equalisation features.
Note: Differential oil pressure is the difference between the supply
pressure at inlet to the regulator and the pressure inside the compressor
crankcase. Gravity pressure head should be included also, if applicable.
COMPONENTS
Installation – Main issues

1. To protect the regulator from system debris, an oil strainer, oil filter
or oil filter-drier is recommended.
2. The regulator can be fitted directly to 2, 3 and 4 cylinder
compressors and to most 6-cylinder compressors that use a standard
3 or 4 bolt sight glass. For other compressor configurations, an
adaptor will be required.
3. The regulator should not be subjected to excessive vibration. The
operating differential oil pressure should be within the range of the
regulator’s specification.
AC&R
4. The oil level must be set and controlled in line with the compressor
manufacturer’s guidelines.
5. Full instructions are given in the Product Instruction Sheet included
with each regulator.

M E C H A N I C A L O I L L E V E L R E G U L ATO R A D A P TO R K I T S
Compressor Model Sight Glass Configuration Adaptor Kit Part Number CE Cat
Bitzer 4-Bolt 50mm B.C. 3-033-253 (note 1) SEP

Bitzer Octagon 1 1/8"- 18 Thread 3-033-262 SEP
Bock 4-Bolt 50mm B.C. 3-033-244 SEP
Bristol 15/16"- 20 Thread 3-033-242 SEP
Carrier (DA,DR,5F,5H,06D) 1 1/2"- 18 Thread 3-033-204 SEP
Carrier models (EA,ER,OBE & OBCC) 3 Bolt 1 7/8" B.C. 3-033-201 SEP
Copeland (8R & 8D) 3 Bolt 1 7/8" B.C. 3-033-212 SEP
Copeland Discus (4R,6R,9R,MD,MR,NR) 3 Bolt 1 7/8" B.C. 3-033-201 SEP
Copeland (HA,KA,EA,3A,LA,ER & 3R) 1 1/8"-12 Thread 3-033-202 SEP
Dunham (Bush Big 4) 3 Bolt 1 7/8" B.C. 3-033-201 SEP
Frascold 3 Bolt 1 7/8" B.C. 3-033-201 SEP
Maneurop 1 1/8"-18 Thread 3-033-246 SEP
Prestcold (C,E,R,L & LG) M42 Thread 3-033-216 SEP
Prestcold (K) 1 1/8"-12 Thread 3-033-202 SEP
Royce 3/4"NPT.Thread 3-033-218 SEP
Schnacke-Grasso 2"-16 Thread 3-033-205 SEP
Tecumseh (P,R,S,PA,RA,SA,CK,CM,CH,CG) 1 1/8"-12 Thread 3-033-202 SEP
Trane (M,R) 3 Bolt 1 7/8" B.C. 3-033-201 SEP
Trane (K) 3/4" NPT Thread 3-033-218 SEP
York (GC,GS,JS) 3 Bolt 1 7/8" B.C. 3-033-201 SEP
Universal adaptor kit ANY 3-033-217 (note 2) SEP
Equalisation adaptor kit 3 Bolt 1 7/8" B.C. 3-033-226 (note 3) SEP
Bitzer 4-Bolt 50mm B.C. A4448 (note 4) SEP
Standard seal kit N/A A4480 (note 5) -
Notes:- Warning: Regulators should not be operated at 1/4 sight

glass or below when using an adaptor with an inside
1. Oil guard feature included. The oil guard feature is only required on diameter smaller than the regulator flange port.
Bitzer compressors which were manufactured before May 1997.
2. This adaptor kit has a 3 hole flange to mount the regulator. The
compressor end of the kit is a 1 1/4" OD steel tube. The existing
compressor sight glass gland or flange must be bored out or bushed
down to accept the 1 1/4" tube. The tube is then welded or brazed
to the reworked gland or flange and installed on the compressor.
A sight glass, seals and hardware are included in the kit.
3. This kit with its 1/4" male flare connection allows non equalised
regulators to be interconnected (equalised).
4. This is a shortened version of 3-033-253. The oil guard feature is
PRODUCTS
included. It is designed for the S-95 series regulators.
5. This is the standard seal kit supplied with each S-95 series regulator.
It includes all the parts in 3-033-201 along with a special sandwich
piece and O-ring for sealing a Bitzer 4 bolt sight glass.
COMPONENTS
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25
COMPRESSOR PROTECTIVE DEVICES
S U C T I O N L I N E A C C U M U L ATO R S
The primary function of a Suction Line Accumulator is to

prevent a sudden surge of liquid refrigerant, or oil, from
returning down the suction line and into a compressor. The
suction line accumulator is a temporary reservoir for liquid
refrigerant and oil.
The accumulator is designed to meter both the liquid refrigerant and oil
back to the compressor at a controlled rate. This prevents compressor
damage. By metering the liquid refrigerant and oil back to the
compressor, the accumulator also helps maintain system efficiency and
proper crankcase oil levels. Both horizontal and vertical suction line
accumulators are available. Heat Exchanger (HE) and Heat Pump models
(HP) are also available.
Applications
Suction line accumulators are installed in air conditioning and
refrigeration systems where a sudden return of liquid down the suction
line is possible. The product range is designed for use with HCFC and
HFC refrigerants, along with their associated oils.
How it works
Refrigerant vapour from the evaporator enters the suction line
accumulator, along with any liquid refrigerant or oil. The outlet side of
each accumulator is designed to allow refrigerant vapour to return to the
compressor. For a horizontal vessel, the position of the outlet connection
ensures vapour return. For a vertical vessel, vapour return is achieved by
a special U tube arrangement. On certain models, a tube within a tube
arrangement is used as an alternative. Liquid is held at the bottom of the
accumulator ready for metering back to the compressor.
For horizontal accumulators, liquid is metered to the compressor via a
dip tube. For vertical models, liquid is metered to the compressor via a
screened orifice at the bottom of the tube. The vapour carries the
metered liquid back to the compressor. Metering of liquid only occurs
when the compressor is running.
Main features
• Prevents liquid slugging
• Controlled liquid return
• Large flow capacity
PRODUCTS
• Low pressure drop

• Screen protected orifice on vertical models
• Heat exchanger and Heat pump options
Technical Specification
S-76 series:
MWP = 20.8 barg @ +100o C
S-704 series (all models), S-7061-CE to S-7065-CE (except HE
COMPONENTS
models), S-7721-CE & S-7725-CE (except HE models):

MWP = 31 barg @ +100o C
S-705 series (all models), S-7061-CE to S-7065-CE (HE models), all
other S-77 series models :
MWP = 31 barg @ +130o C
Note: For all models, a de-rated MWP applies for operating temperatures
below -10 o C. For further information, please contact Henry Technologies.
The shell and end caps are made from carbon steel. Branch connections
AC&R
are made from steel or copper.

Part No Conn Size (inch) Dimensions (mm) Weight (kg) CE Cat

ØA B C D E F Mounting Details
S-7615-CE 1 5/8 ODS 152 711 546 99 762 812 4 x Ø12.7mm Slots 13 Cat II
1 Inlet
2 Outlet
3 Liquid injection
connection, 1/2 FPT
4 Hot gas by-pass

connection, 3/4 FPT
S-76 SERIES
PRODUCTS
COMPONENTS
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43
Dimensions (mm) Drawing

Part No Conn Size Mounting details HE Coil Conn Weight CE Cat
(inch) A B C D E (Ø) Size (inch) Reference (kg)
S-7043 - - 5/8 ODS 102 168 48 N/A N/A 3/8-16 stud & nut N/A fig.1 2 SEP
S-7044 - S-7044-HP 1/2 ODS 102 264 48 N/A N/A 3/8-16 stud & nut N/A fig.1 2.5 SEP
S-7045 - S-7045HP 5/8 ODS 102 264 48 N/A N/A 3/8-16 stud & nut N/A fig.1 2.5 SEP
- S-7045HE - 5/8 ODS 102 264 64 64 N/A 3/8-16 stud & nut 3/8 ODS fig.1 2.5 SEP
S-7046 - S-7046HP 3/4 ODS 102 270 48 N/A N/A 3/8-16 stud & nut N/A fig.1 2.5 SEP
- S-7046HE - 3/4 ODS 102 270 64 64 N/A 3/8-16 stud & nut 3/8 ODS fig.1 2.5 SEP
S-7057-CE S-7057HE-CE S-7057HP-CE 7/8 ODS 127 330 57 70 N/A 3/8-16 stud & nut 1/2 ODS fig.1 5 CAT I
S-7061-CE S-7061HE-CE S-7061HP-CE 1 1/8 ODS 152 381 76 73 N/A M10 or 3/8-16 stud & nut 5/8 ODS fig.1 8 CAT I
S-7063-CE S-7063HE-CE S-7063HP-CE 1 3/8 ODS 152 630 76 73 N/A M10 or 3/8-16 stud & nut 5/8 ODS fig.1 12 CAT II
S-7065-CE S-7065HE-CE S-7065HP-CE 1 5/8 ODS 152 630 76 73 N/A M10 or 3/8-16 stud & nut 3/4 ODS fig.1 13 CAT II
S-7721-CE - - 2 1/8 ODS 219 588 89 140 282 3 Ø14mm x 22mm slots N/A fig.2 22 CAT II
- S-7721HE-CE - 2 1/8 ODS 219 588 89 140 282 3 Ø14mm x 22mm slots 7/8 ODS fig.3 22 CAT II
S-7722-CE - - 2 1/8 ODS 219 588 89 140 282.7 3 Ø14mm x 22mm slots N/A fig.2 22 CAT II
- S-7722HE-CE - 2 1/8 ODS 219 588 89 140 282.7 3 Ø14mm x 22mm slots 7/8 ODS fig.3 22 CAT II
S-7725-CE - - 2 5/8 ODS 273 578 118 140 338.5 3 Ø14mm x 22mm slots N/A fig.2 34 CAT II
- S-7725HE-CE - 2 5/8 ODS 273 578 118 140 338.5 3 Ø14mm x 22mm slots 1 3/8 ODS fig.3 34 CAT II
S-7726-CE - - 2 5/8 ODS 273 578 118 140 336.6 3 Ø14mm x 22mm slots N/A fig.2 34 CAT III
- S-7726HE-CE - 2 5/8 ODS 273 578 118 140 336.6 3 Ø14mm x 22mm slots 1 3/8 ODS fig.3 34 CAT III
S-7741-CE S-7741HE-CE - 4 1/8 ODS 406 902 279 368 470 3 Ø14mm x 22mm slots 2 5/8 ODS fig.4 102 CAT III
S-7742-CE* - - 4 1/8 ODS 508 1130 330 N/A 457.2 4 Ø16.3mm holes N/A fig.4* 130 CAT IV
on square base
*S-7742-CE features a square mounting plate - not mounting brackets
Notes (to be read in conjunction with drawing legend):-

For liquid level switch and relief valve connection positions, see notes below for relevant models
1. S-7722, S-7722HE & S-7726 models
2. S-7726HE, S-7732, S-7732HE, S-7741, S-7741HE & S-7742 models
3. S-7741HE model
4. S-7741 & S-7742 models
PRODUCTS
COMPONENTS
Fig.1 Fig.2 Fig.3 Fig.4

AC&R
1 Inlet 3 Relief connection, 1/4 FPT 5 Liquid level switch connection, 7 Relief connection, 1/2 FPT.
1 FPT. (Refer to note 1) (Refer to note 3)
2 Outlet 4 Heat Exchanger coil connection
(HE models only) 6 Liquid level switch connection, 8 Relief connection, 1/2 FPT.
1 FPT. (Refer to note 2) (Refer to note 4)

Refrigerant Holding
Part No Capacity (kg at -18°C) Recommended kW of refrigerant at Suction Evaporating Temp (°C)
R134a R22 R404A R134a R22 R404A / R507
5° -7° -18° -29° -40° 5° -7° -18° -29° -40° 5° -7° -18° -29° -40°
S-7615-CE 10.6 10 8.8 MAX 53 35 Horizontal accumulators 102 70 Horizontal accumulators 100 57 Horizontal accumulators not
S-7621-CE 14.4 13 11.9 MAX 101 69 not suitable for 176 106 not suitable for 173 117 suitable for applications
S-7625-CE 21.2 19 17.6 MAX 176 123 applications below -10°C 334 229 applications below -10°C 328 217 below -10°C
MAX 3.2 2.3 1.5 1 0.6 6.3 4.5 3.1 2.1 1.3 6.3 4.3 2.8 1.8 1.1
S-7043 1 1 0.7
MIN 0.7 0.6 0.5 0.4 0.3 0.9 0.8 0.7 0.6 0.7 0.9 0.7 0.6 0.5 0.4
MAX 1.6 1.2 0.8 0.5 0.6 3.2 2.3 1.6 1.0 0.7 3.1 2.2 1.5 0.9 0.6
S-7044 2 1.9 1.7
MIN 0.3 0.2 0.2 0.2 0.1 0.5 0.4 0.3 0.2 0.2 0.5 0.3 0.3 0.2 0.2
MAX 3.2 2.3 1.5 1 0.6 6.4 4.5 3.1 2.1 1.3 6.3 4.3 2.8 1.8 1.1
S-7045 2 1.9 1.7
MIN 0.7 0.6 0.5 0.4 0.3 0.9 0.8 0.7 0.6 0.4 0.9 0.7 0.6 0.5 0.4
MAX 4.5 3.1 2.1 1.4 0.8 8.8 6.2 4.2 2.8 1.8 8.7 5.9 3.8 2.5 1.5
S-7046 2 1.9 1.7
MIN 0.9 0.7 0.6 0.5 0.4 1.2 1 0.8 0.7 0.6 1.3 1 0.8 0.6 0.5
MAX 7.7 5.4 3.6 2.3 1.4 15.2 10.7 7.1 4.7 3 14.9 10.2 6.5 4.2 2.6
S-7057-CE 4.2 3.9 3.5
MIN 1.3 1.1 0.9 0.7 0.6 1.8 1.6 1.3 1.1 0.9 1.8 1.5 1.2 1 0.7
MAX 16.3 11.4 7.3 4.8 2.9 32 22.8 14.4 9.7 6.1 31.4 21.7 13.2 8.6 5.2
S-7061-CE 5.8 5.4 4.9
MIN 2.1 1.8 1.5 1.2 1 3 2.5 2.2 1.8 1.4 2.9 2.4 2 1.6 1.2
MAX 27.8 18.8 12 7.6 4.7 54.9 37.7 23.8 15.6 10 53.9 35.9 21.8 13.8 8.6
S-7063-CE 9.9 9.1 8.3
MIN 4.4 3.7 3.1 2.5 2 6.1 5.1 4.4 3.6 2.9 6 4.9 4 3.2 2.5
MAX 49.3 33.8 21.1 13.4 8.2 96.8 67.6 41.5 27.4 17.5 95 64.1 38 24.3 15
S-7065-CE 9.9 9.1 8.3
MIN 7.6 6.3 5.3 4.4 3.5 10.5 8.8 7.6 6.4 5.1 10.3 8.4 7 5.7 4.4
MAX 109 70.4 49.3 26.4 17.6 204 141 91.5 63.4 42.2 201 134 84.5 56.3 35.2
S-7721-CE 14.7 13.6 12.3
MIN 14.1 12.3 10.6 8.8 7 21.1 19.4 15.8 14.1 10.6 21.1 17.6 14.1 12.3 8.8
MAX 109 70.4 49.3 26.4 17.6 204 141 91.5 63.4 42.2 201 134 84.5 56.3 35.2
S-7722-CE 14.7 13.6 12.3
MIN 14.1 12.3 10.6 8.8 7 21.1 19.4 15.8 14.1 10.6 21.1 17.6 14.1 12.3 8.8
MAX 172 113 75.7 42.2 22.9 313 215 144 98.6 54.6 308 204 132 88 47.5
S-7725-CE 22 20 18.2
MIN 21.1 19.4 15.8 12.3 3.5 31.7 29.9 24.6 22.9 5.3 31.7 28.2 22.9 21.1 5.3
MAX 172 113 75.7 42.2 22.9 313 215 144 98.6 54.6 308 204 132 88 47.5
S-7726-CE 22 20 18.2
MIN 21.1 19.4 15.8 12.3 3.5 31.7 29.9 24.6 22.9 5.3 31.7 28.2 22.9 21.1 5.3
MAX 253 194 130 84.5 33.4 465 324 215 141 82.7 456 308 197 125 70.4
S-7731-CE 36.4 33.2 30
MIN 35.2 31.7 24.6 22.9 5.3 54.6 45.8 40.5 33.4 8.8 52.8 44 37 29.9 8.8
MAX 253 194 130 84.5 33.4 465 324 215 141 82.7 456 308 197 125 70.4
S-7732-CE 36.4 33.2 30
MIN 35.2 31.7 24.6 22.9 5.3 54.6 45.8 40.5 33.4 8.8 52.8 44 37 29.9 8.8
MAX 401 259 156 107 69.7 792 510 306 211 137 757 503 320 201 116
S-7741-CE 62 61 55
MIN 109 89.4 75.7 59.8 47.2 151 125 109 86.6 31.7 174 113 73.9 45.8 24.6
MAX 401 259 156 107 69.7 792 510 306 211 137 757 503 320 201 116
S-7742-CE 127 126 114
MIN 109 89.4 75.7 59.8 47.2 151 125 109 86.6 31.7 174 113 73.9 45.8 24.6
Selection Guidelines Heat pump systems must use the HP accumulator models. Winter
The accumulator should have adequate holding capacity. Normally, heating can cause too much liquid refrigerant to slug back to the
this should not be less than 50% of the total system charge. compressor. Heat pump accumulators incorporate a smaller orifice to
prevent excessive liquid flow.
The system designer should check that the minimum and maximum
system refrigeration capacities are within the limits of the accumulator. Two accumulators can be piped in series to increase holding capacity. Oil
will be metered from one accumulator to the next to ensure proper oil
The recommended minimum and maximum kW capacities are listed in flow to the compressors. Adding a second identical accumulator will
the table. The maximum kW capacities are based on accumulator effectively double the holding capacity of a single accumulator.
PRODUCTS
pressure loss and oil return. The pressure loss is equivalent to 1/2o C.
The minimum kW capacities are to ensure proper oil return. Piping two identical accumulators in parallel will double the kW capacity.
Two identical accumulators must be used.
Example: On low temperature systems (-18o C and below) a heater band should be
Refrigerant R404A installed to help boil off the liquid refrigerant and aid oil flow. Do not
System maximum refrigeration capacity = 170 kW add too much heat or there is a risk of overheating the compressors.
System minimum refrigeration capacity = 65 kW Horizontal accumulators should not be used when the liquid refrigerant
o temperature is less than -10o C.
Evaporating temperature = -18 C
COMPONENTS
System Charge = 55 kg Installation – Main issues

1. Install the accumulator after the suction line filter.
Recommended accumulator is model S-7731-CE with a refrigerant
holding capacity of 30 kg and a minimum/maximum rating of 2. A fusible plug is fitted to the bottom of the vessel on series S-70 HE
37/197 kW. models. For all other models, a pressure relief device connection is
provided at the top of the vessel. The user must ensure that the
Additional selection information vessel is protected from over-pressure. Over-pressure will occur if the
The heat exchanger models can be used on low temperature systems to liquid refrigerant is evaporated e.g. external fire case.
sub-cool the liquid line while helping to boil off liquid refrigerant in the 3. Heater bands should be installed at the bottom of a vertical
accumulator by passing the liquid line through the heat exchanger coil. accumulator and at the outlet end of a horizontal accumulator.
This can increase system efficiency while helping oil flow in the suction
line. Do not use discharge gas through the heat exchange coil as there is
a risk of overheating the compressors.
AC&R
45
Thermostatic expansion valves,
type TE 5 - TE 55
REFRIGERATION AND
AIR CONDITIONING Teknisk brochure
Technical leaflet Thermostatic expansion valves, type TE 5 - TE 55
Contents Page
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Superheat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Ordering:
R22:
Thermostatic element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Orifice assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Valve body. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
R407C:
Orifice assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Valve body. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
R134a:
Orifice assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Valve body. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
R404A/R507:
Orifice assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Valve body. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Capacity:
R22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
R407C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
R134a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
R404A/R507 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Design - Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Dimensions and weights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2 RD1AY402  Danfoss A/S (RC-CMS / HBS), 04 - 2004

Introduction
Thermostatic expansion valves regulate the Therefore the valves are especially suitable
injection of refrigerant liquid into evaporators. for liquid injection in ”dry“ evaporators where
Injection is controlled by the refrigerant the superheat at the evaporator outlet is
superheat. proportional to the evaporator load.
Features Large temperature range: Rated capacities from 19 to 355kW

–60 to +10°C (5.5 to 100 TR) for R22.
Equally applicable to freezing, refrigeration Can be supplied with MOP
and air conditioning plant. (Max. Operating Pressure)
Interchangeable orifice assembly Protects the compressor motor against
easier stocking excessive evaporating pressure.
easy capacity matching Patented double contact bulb
better service Fast and easy to install.
Good temperature transfer from pipe to
Stainless steel power element, capillary tube bulb.
and bulb
high corrosion resistance
high strength and vibration resistance
fast installation: self-aligning bulb
good thermal contact and transmission
 Danfoss A/S (RC-CMS / HBS), 04 - 2004 RD1AY402 3

Technical data Max. temperature Max. test pressure

Bulb, when valve is installed: 100°C 28 bar
Complete valve not installed: 60°C
Permissible working pressure
Min. temperature 22 bar
–60°C
MOP-points
Range N Range NM Range NL Range B
− 40 → +10°C − 40 → − 5°C − 40 → − 15°C − 60 → − 25°C
Refrigerant
MOP-point in evaporating temperature te and evaporating pressure pe
+15°C/+60°F 0°C/+32°F − 10°C/+15°F − 20°C/− 4°F
R22 7.0 bar / 101 psig 4.0 bar / 57.5 psig 2.6 bar / 37.8 psig 1.4 bar / 20.9 psig
R134a 4.0 bar / 57.4 psig 1.9 bar / 27.8 psig 1.0 bar / 15.0 psig
R404A/R507 8.6 bar / 124 psig 5.0 bar / 72.4 psig 3.4 bar / 49.1 psig 2.0 bar / 29.0 psig
R407C 6.5 bar / 94.3 psig
MOP = Max. Operating Pressure
Superheat SS = static superheat opening begins to where the valve gives its rated
OS = opening superheat capacity Qnom.
SH = SS + OS = total superheat
Qnom = rated capacity Example
Qmax = maximum capacity Static superheat SS = 5 K
Opening superheat OS = 6 K
Static superheat SS can be adjusted with setting Total superheat SH = 5 + 6 = 11 K
spindle.
The standard superheat setting SS is 5 K for valves
without MOP and 4 K for valves with MOP.
The opening superheat OS is 6 K from when

Ordering
Thermostatic element R22
Code no.
Pressure Capillary
Valve Range N Range NM Range NL Range B
equalization tube
type –40 to +10°C –40 to –5°C –40 to –15°C –60 to –25°C
/4 in. / 6 mm
1
m Without MOP MOP+15°C MOP 0°C MOP –10°C Without MOP MOP –20°C
TEX 5 Ext. 1) 3 067B3250 067B3267 067B3249 067B3253 067B3263 067B3251
TEX 12 Ext. 2) 3 067B3210 067B3227 067B3207 067B3213 067B3211
TEX 12 Ext. 2) 5 067B3209 067B3212
TEX 20 Ext. 2) 3 067B3274 067B3286 067B3273 067B3275 067B3276
TEX 20 Ext. 2) 5 067B3290 067B3287
TEX 55 Ext. 2) 3 067G3205 067G3220 067G3206 067G3207
TEX 55 Ext. 2) 5 067G3209 067G3217
1
) Pressure equalization with solder connector can be supplied on contacting Danfoss.
2
) Available as accessory: solder adapter for TE 12, TE 20 and TE 55. Code no. 068B0170.
Orifice assembly
Rated capacity Rated capacity
Range N: Range B:
Valve type Orifice no. Code no.
–40 to 10°C –60 to –25°C
kW kW
TEX 5-3 19.7 11.9 01 067B2089
TEX 5-4.5 26.9 16.7 02 067B2090
TEX 5-7.5 38.8 24.8 03 067B2091
TEX 5-12 55.3 35.4 04 067B2092
TEX 12-4.5 26.8 17.2 01 067B2005
TEX 12-7.5 43.4 28.2 02 067B2006
TEX 12-12 64.0 41.4 03 067B2007
TEX 12-18 84.4 55.9 04 067B2008
TEX 20-30 108.0 70.0 01 067B2172
TEX 55-50 239.0 148.0 01 067G2005
TEX 55-85 356.0 228.0 02 067G2006
The rated capacity is based on:

Evaporating temperature te = +5°C for range N and te = –30°C for range B
Condensing temperature tc = +32°C
Refrigerant temperature ahead of valve tl = +28°C
Valve body
Connection
Code no.
Inlet × Outlet
Type Orifice no.
Flare Solder Solder Solder
in. mm
angleway angleway straightway flanges
01 - 03 1/2 × 5/8 067B4013 067B4009 067B4007
TE 5 03 1
/2 × 7/8 067B4010 067B4008
04 5/ × 7/
8 8 067B4011
01- 03 12 × 16 067B4013 067B4004 067B4002
TE 5 03 12 × 22 067B4005 067B4003
04 16 × 22 067B4012
01 - 02 5 /8 × 7/8 067B4022 1) 067B4020 1) 067B4025 1)
TE 12 03 - 04 /8 × 1
7
067B4026 1)
03 - 04 7/ × 11/
8 8 067B4023 2) 067B4021 2)
01 - 02 16 × 22 067B4018 1) 067B4027 1)
TE 12 03 - 04 22 × 25 067B4015 1)
03 - 04 22 × 28 067B4017 2) 067B4016 2)
01 7
/8 × 11/8 067B4023 2) 067B4021 2)
TE 20
01 22 × 28 067B4017 2) 067B4016 2)
01- 02 11/8 × 13/8 067G4004 3) 067G4003 3)
TE 55
01- 02 28 × 35 067G4002 3) 067G4001 3)
1
) ODF × ODF
2
) ODF × ODM
3
) ODM × ODM
ODF = Internal diameter
ODM = External diameter

Ordering
(continued)
Thermostatic element R407C
Code no.
Pressure Capillary
Valve equalization tube Range N
type –40 to +10°C
/4 in. / 6 mm
1 m Without MOP MOP+15°C
TEZ 5 Ext. 1) 3 067B3278 067B3277
TEZ 12 Ext. 2) 3 067B3366 067B3367
TEZ 20 Ext. 2) 3 067B3371 067B3372
TEZ 55 Ext. 2) 3 067G3240 067G3241
1) Pressure equalization with solder connector can be supplied on
contacting Danfoss.
2) Available as accessory: solder adapter for TE 12, TE 20 and
TE 55. Code no. 068B0170.
Orifice assembly
Rated capacity
Range N:
–40 to 10°C
kW
TEZ 5-3.2 21.3 01 067B2089
TEZ 5-5.0 29.1 02 067B2090
TEZ 5-8.0 41.9 03 067B2091
TEZ 5-13 59.7 04 067B2092
TEZ 12-5.0 28.9 01 067B2005
TEZ 12-8.0 46.9 02 067B2006
TEZ 12-13 69.1 03 067B2007
TEZ 12-19.5 91.2 04 067B2008
TEZ 20-32.5 116.0 01 067B2172
TEZ 55-54 259.0 01 067G2005
TEZ 55-92 385.0 02 067G2006
Evaporating temperature te = +5°C for range N
Valve body
Connection
Code no.
Inlet × Outlet
Type Orifice no.
in. mm
01 - 03 1/2 × 5/8 067B4013 067B4009 067B4007
TE 5 03 1
/2 × 7/8 067B4010 067B4008
04 5
/8 × 7/8 067B4011
01- 03 12 × 16 067B4013 067B4004 067B4002
TE 5 03 12 × 22 067B4005 067B4003
04 16 × 22 067B4012
01 - 02 5
/8 × 7/8 067B4022 1) 067B4020 1) 067B4025 1)
TE 12 03 - 04 /8 × 1
7 067B4026 1)
03 - 04 7/ × 11/
8 8 067B4023 2) 067B4021 2)
01 - 02 16 × 22 067B4018 1) 067B4027 1)
TE 12 03 - 04 22 × 25 067B4015 1)
03 - 04 22 × 28 067B4017 2) 067B4016 2)
01 7/8 × 11/8 067B4023 2) 067B4021 2)
TE 20
01 22 × 28 067B4017 2) 067B4016 2)
01- 02 11/8 × 13/8 067G4004 3) 067G4003 3)
TE 55
01- 02 28 × 35 067G4002 3) 067G4001 3)
1
) ODF × ODF
2
) ODF × ODM
3) ODM × ODM


Ordering
(continued)
Thermostatic element R134a
Code no.
Pressure Capillary
Valve equalization tube Range N Range NM
type –40 to +10°C –40 to –5°C
1
/4 in. / 6 mm m Without MOP MOP +15°C MOP 0°C
TEN 5 Ext. 1) 3 067B3297 067B3298 067B3360
TEN 12 Ext. 2) 3 067B3232 067B3233
TEN 12 Ext. 2) 5 067B3363
TEN 20 Ext. 2) 3 067B3292 067B3293
TEN 20 Ext. 2) 5 067B3370
TEN 55 Ext. 2) 3 067G3222 067G3223
TEN 55 Ext. 2) 5 067G3230
1 ) Pressure equalization with solder connector can be supplied on contacting Danfoss.
2 ) Available as accessory: solder adapter for TE 12, TE 20 and TE 55. Code no. 068B0170.
Orifice assembly
Rated capacity
kW
TEN 5-3.7 12.9 01 067B2089
TEN 5-5.4 19.1 02 067B2090
TEN 5-8.3 29.1 03 067B2091
TEN 5-11.2 39.6 04 067B2092
TEN 12-4.7 16.7 01 067B2005
TEN 12-7.7 27.2 02 067B2006
TEN 12-11.4 40.0 03 067B2007
TEN 12-15 53.0 04 067B2008
TEN 20-18 65.0 01 067B2170
TEN 55-41 145.0 01 067G2001
TEN 55-62 220.0 02 067G2002
Evaporating temperature te = +5°C
Valve body
Connection
Code no.
Inlet × Outlet
Type Orifice no.
in. mm
01 - 03 1
/2 × 5/8 067B4013 067B4009 067B4007
TE 5 03 1/2 × 7/8 067B4010 067B4008
04 5/ × 7/
8 8 067B4011
01- 03 12 × 16 067B4013 067B4004 067B4002
TE 5 03 12 × 22 067B4005 067B4003
04 16 × 22 067B4012
01 - 02 5
/8 × 7/8 067B4022 1) 067B4020 1) 067B4025 1)
TE 12 03 - 04 /8 × 1
7 067B4026 1)
03 - 04 7
/8 × 11/8 067B4023 2) 067B4021 2)
01 - 02 16 × 22 067B4018 1) 067B4027 1)
TE 12 03 - 04 22 × 25 067B4015 1)
03 - 04 22 × 28 067B4017 2) 067B4016 2)
01 7
/8 × 11/8 067B4023 2) 067B4021 2)
TE 20
01 22 × 28 067B4017 2) 067B4016 2)
01- 02 11/8 × 13/8 067G4004 3) 067G4003 3)
TE 55
01- 02 28 × 35 067G4002 3) 067G4001 3)
1
) ODF × ODF
2
) ODF × ODM
3
) ODM × ODM

Ordering
(continued) Thermostatic element R404A/R507
Code no.
Pressure Capillary
Valve equalization tube Range N Range NM Range NL Range B
type –40 to +10°C –40 to –5°C –40 to –15°C –60 to –25°C
/4 in. / 6 mm
1
m Without MOP MOP +15°C MOP 0°C MOP –10°C Without MOP MOP –20°C
TES 5 Ext. 1) 3 067B3342 067B3357 067B3358 067B3344 067B3343
TES 12 Ext. 2) 3 067B3347 067B3345 067B3348 067B3349
TES 12 Ext. 2) 5 067B3346 067B3350
TES 20 Ext. 2) 3 067B3352 067B3351 067B3353 067B3354
TES 20 Ext. 2) 5 067B3356 067B3355
TES 55 Ext. 2) 3 067G3302 067G3303 067G3304 067G3305
TES 55 Ext. 2) 5 067G3301 067G3306
1
) Pressure equalization with solder connector can be supplied on contacting Danfoss.
2
) Available as accessory: solder adapter for TE 12, TE 20 and TE 55. Code no. 068B0170.
Orifice assembly
Rated capacity Rated capacity
range N: range B:
–40 to 10°C –60 to –25°C
kW kW
TES 5-3.7 13.0 8.0 01 067B2089
TES 5-5.0 17.6 11.2 02 067B2090
TES 5-7.2 25.3 16.6 03 067B2091
TES 5-10.3 36.2 23.7 04 067B2092
TES12-4.2 14.8 11.6 01 067B2005
TES 12-6.8 23.9 18.9 02 067B2006
TES 12-10.0 35.2 27.7 03 067B2007
TES 12-13.4 47.1 37.5 04 067B2008
TES 20-16.5 59.0 41.0 01 067B2175
TES 55-37.0 130.0 95.0 01 067G2011
TES 55-56.0 197.0 144.0 02 067G2012

Evaporating temperature te = +5°C for range N and te = –30°C for range B
Valve body
Connection
Code no.
Inlet × Outlet
Type Orifice no.
in. mm
01 - 03 1
/2 × 5/8 067B4013 067B4009 067B4007
TE 5 03 1/2 × 7/8 067B4010 067B4008
04 5/ × 7/
8 8 067B4011
01- 03 12 × 16 067B4013 067B4004 067B4002
TE 5 03 12 × 22 067B4005 067B4003
04 16 × 22 067B4012
01 - 02 5
/8 × 7/8 067B4022 1) 067B4020 1) 067B4025 1)
TE 12 03 - 04 /8 × 1
7 067B4026 1)
03 - 04 7
/8 × 11/8 067B4023 2) 067B4021 2)
01 - 02 16 × 22 067B4018 1) 067B4027 1)
TE 12 03 - 04 22 × 25 067B4015 1)
03 - 04 22 × 28 067B4017 2) 067B4016 2)
01 7
/8 × 11/8 067B4023 2) 067B4021 2)
TE 20
01 22 × 28 067B4017 2) 067B4016 2)
01- 02 11/8 × 13/8 067G4004 3) 067G4003 3)
TE 55
01- 02 28 × 35 067G4002 3) 067G4001 3)
1
) ODF × ODF
2
) ODF × ODM
3
) ODM × ODM

Capacity
Capacity in KW for Range N: −40°C to +10°C R22
Orifice Pressure drop across valve ∆p bar Pressure drop across valve ∆p bar
Valve type
no. 2 4 6 8 10 12 14 16 2 4 6 8 10 12 14 16
Evaporating temperature +10°C Evaporating temperature 0°C
TEX 5-3 01 12.4 16.3 18.8 20.5 21.7 22.4 22.8 23.0 12.8 16.7 19.1 20.8 22.0 22.7 23.2 23.3
TEX 5-4.5 02 17.2 22.5 25.9 28.1 29.7 30.6 31.1 31.3 17.7 22.9 26.1 28.3 29.9 30.9 31.5 31.7
TEX 5-7.5 03 25.3 32.8 37.4 40.6 42.6 43.9 44.5 44.7 25.9 33.0 37.5 40.6 42.8 44.2 45.0 45.3
TEX 5-12 04 35.8 46.6 53.3 57.8 60.8 62.6 63.6 63.9 36.6 47.0 53.5 58.0 61.2 63.2 64.3 64.7
TEX 12-4.5 01 16.8 22.5 26.1 28.6 30.3 31.4 32.1 32.3 16.1 21.2 24.5 26.8 28.5 29.6 30.3 30.6
TEX 12-7.5 02 27.3 36.4 42.1 46.1 48.8 50.7 51.6 52.0 26.2 34.5 39.8 43.5 46.1 47.8 48.9 49.3
TEX 12-12 03 40.2 53.3 61.6 67.2 71.1 73.5 74.9 75.5 38.7 50.8 58.5 63.9 67.7 70.3 71.9 72.6
TEX 12-18 04 53.2 70.2 80.9 88.1 93.0 96.1 97.8 98.5 51.7 67.6 77.8 85.0 90.2 93.7 95.8 96.9
TEX 20-30 01 72.0 94.4 108 118 124 129 131 132 66.3 86.0 98.5 107 113 118 120 121
TEX 55-50 01 158 209 241 263 278 287 293 295 145 190 218 237 251 260 265 267
TEX 55-85 02 239 313 360 391 412 425 432 434 221 286 326 355 375 388 395 397
Evaporating temperature -10°C Evaporating temperature -20°C
TEX 5-3 01 11.1 14.3 16.3 17.7 18.8 19.5 19.9 20.1 11.5 13.0 14.1 15.0 15.6 16.0 16.2
TEX 5-4.5 02 15.4 19.7 22.4 24.3 25.7 26.7 27.3 27.6 15.9 18.1 19.6 20.8 21.6 22.1 22.4
TEX 5-7.5 03 22.7 28.7 32.7 35.6 37.8 39.4 40.4 40.9 23.2 26.3 28.7 30.6 32.0 32.9 33.5
TEX 5-12 04 32.3 41.1 46.8 51.0 54.1 56.3 57.7 58.4 33.2 37.7 41.1 43.7 45.7 47.0 47.8
TEX 12-4.5 01 18.7 21.4 23.4 24.8 25.8 26.4 26.6 15.9 18.1 19.6 20.8 21.6 22.1 22.4
TEX 12-7.5 02 30.4 34.8 37.9 40.2 41.8 42.8 43.2 25.9 29.4 32.0 33.9 35.2 36.1 36.5
TEX 12-12 03 44.5 50.9 55.6 59.0 61.4 62.9 63.7 37.7 42.9 46.7 49.6 51.7 53.1 53.9
TEX 12-18 04 59.1 67.7 74.0 78.7 82.1 84.3 85.6 49.9 57.0 62.3 66.4 69.6 71.8 73.1
TEX 20-30 01 75.4 85.9 93.6 99.2 103 106 107 63.7 72.4 78.8 83.8 87.4 90.0 91.4
TEX 55-50 01 166 189 205 217 225 229 231 140 158 171 181 187 191 193
TEX 55-85 02 251 285 309 327 339 346 349 213 240 260 275 285 291 294
TEX 5-3 01 9.0 10.2 11.1 11.7 12.2 12.5 12.7 7.9 8.5 9.0 9.4 9.7 9.8
TEX 5-4.5 02 12.6 14.3 15.4 16.4 17.0 17.5 17.8 11.1 12.0 12.7 13.3 13.7 13.9
TEX 5-7.5 03 18.3 20.8 22.7 24.2 25.4 26.2 26.8 16.2 17.7 19.0 19.9 20.7 21.2
TEX 5-12 04 26.3 29.8 32.5 34.6 36.3 37.5 38.2 23.2 25.3 27.1 28.5 29.5 30.2
TEX 12-4.5 01 14.8 16.0 16.9 17.6 18.0 18.3 11.9 12.8 13.5 14.0 14.4 14.6
TEX 12-7.5 02 24.2 26.2 27.7 28.8 29.5 29.9 19.4 21.0 22.2 23.1 23.7 24.1
TEX 12-12 03 35.1 38.1 40.5 42.4 43.7 44.5 28.1 30.6 32.6 34.1 35.3 36.1
TEX 12-18 04 46.6 51.0 54.6 57.4 59.6 61.0 37.4 41.1 44.2 46.8 48.8 50.3
TEX 20-30 01 59.2 64.5 68.8 72.0 74.4 75.8 47.5 51.8 55.4 58.2 60.4 61.9
TEX 55-50 01 129 139 146 151 155 156 102 110 116 120 122 123
TEX 55-85 02 197 212 224 232 237 240 158 170 178 185 189 191

Capacity (continued)
Capacity in KW for Range B: −60°C to −25°C R22
Valve type
no. 2 4 6 8 10 12 14 16 2 4 6 8 10 12 14 16
TEX 5-3 01 8.1 10.2 11.6 12.5 13.3 13.8 14.2 14.4 7.2 9.0 10.2 11.1 11.7 12.2 12.5 12.7
TEX 5-4.5 02 11.3 14.2 16.1 17.4 18.5 19.2 19.7 20.0 10.1 12.6 14.3 15.4 16.4 17.0 17.5 17.8
TEX 5-7.5 03 16.4 20.7 23.5 25.6 27.3 28.6 29.5 30.0 14.6 18.3 20.8 22.7 24.2 25.4 26.2 26.8
TEX 5-12 04 23.5 29.6 33.6 36.6 39.0 40.8 42.1 42.8 20.9 26.3 29.8 32.5 34.6 36.3 37.5 38.2
TEX 12-4.5 01 11.3 14.5 16.4 17.8 18.8 19.6 20.0 20.3 10.2 13.1 14.8 16.0 16.9 17.6 18.0 18.3
TEX 12-7.5 02 18.5 23.6 26.8 29.0 30.7 31.9 32.7 33.2 16.8 21.4 24.2 26.2 27.7 28.8 29.5 29.9
TEX 12-12 03 26.8 34.2 38.9 42.3 45.0 46.9 48.3 49.1 24.3 30.9 35.1 38.1 40.5 42.4 43.7 44.5
TEX 12-18 04 35.4 45.3 51.7 56.6 60.4 63.4 65.6 67.0 32.0 40.8 46.6 51.0 54.6 57.4 59.6 61.0
TEX 20-20 01 46.0 58.0 66.0 72.0 76.0 80.0 82.0 83.0 41.0 52.0 59.0 65.0 69.0 72.0 74.0 76.0
TEX 55-35 01 100 127 143 155 163 169 173 174 91.0 115 129 139 146 151 155 156
TEX 55-60 02 154 194 218 236 249 258 264 267 140 175 197 212 224 232 237 240
TEX 5-3 01 5.6 7.0 7.9 8.5 9.0 9.4 9.7 9.8 5.5 6.1 6.6 7.0 7.3 7.5 7.7
TEX 5-4.5 02 7.9 9.9 11.1 12.0 12.7 13.3 13.7 13.9 7.7 8.7 9.4 9.9 10.4 10.7 10.9
TEX 5-7.5 03 11.4 14.3 16.2 17.7 19.0 19.9 20.7 21.2 11.2 12.7 13.9 14.9 15.8 16.4 16.9
TEX 5-12 04 16.3 20.5 23.2 25.3 27.1 28.5 29.5 30.2 16.0 18.2 19.9 21.3 22.5 23.4 24.1
TEX 12-4.5 01 8.3 10.5 11.9 12.8 13.5 14.0 14.4 14.6 8.5 9.5 10.2 10.8 11.2 11.5 11.7
TEX 12-7.5 02 13.7 17.2 19.4 21.0 22.2 23.1 23.7 24.1 13.9 15.5 16.8 17.7 18.5 19.0 19.4
TEX 12-12 03 19.6 24.8 28.1 30.6 32.6 34.1 35.3 36.1 19.8 22.5 24.5 26.2 27.6 28.6 29.4
TEX 12-18 04 25.5 32.6 37.4 41.1 44.2 46.8 48.8 50.3 25.9 29.9 33.1 35.9 38.2 40.2 41.6
TEX 20-20 01 33.0 42.0 47.0 52.0 55.0 58.0 60.0 62.0 33.0 38.0 42.0 45.0 47.0 49.0 51.0
TEX 55-35 01 73.0 92.0 102 110 116 120 122 123 73.0 81.0 87.0 91.0 94.0 96.0 97.0
TEX 55-60 02 114 141 158 170 178 185 189 191 113 126 135 142 147 150 151
TEX 5-3 01 4.4 4.9 5.3 5.6 5.9 6.1 6.2
TEX 5-4.5 02 6.2 7.0 7.6 8.0 8.4 8.6 8.8
TEX 5-7.5 03 9.0 10.3 11.3 12.1 12.9 13.5 13.9
TEX 5-12 04 12.9 14.7 16.1 17.3 18.3 19.2 19.8
TEX 12-4.5 01 7.6 8.5 9.2 9.7 10.1 10.4 10.5
TEX 12-7.5 02 12.5 14.0 15.1 16.0 16.7 17.2 17.5
TEX 12-12 03 17.8 20.3 22.1 23.7 25.0 26.0 26.7
TEX 12-18 04 23.3 27.0 30.0 32.6 34.8 36.7 38.2
TEX 20-20 01 30.0 34.0 37.0 40.0 43.0 45.0 46.0
TEX 55-35 01 66.0 73.0 78.0 82.0 84.0 86.0 87.0
TEX 55-60 02 102 113 121 127 131 134 135
Correction for subcooling ∆tsub The evaporator capacities used must be dividing the required evaporator capacity by the
corrected if subcooling deviates from 4 K. correction factor below. Selections can then be
The corrected capacity can be obtained by made from the tables above.
∆tsub 4K 10 K 15 K 20 K 25 K 30 K 35 K 40 K 45 K 50 K
Note:
Insufficient subcooling can produce Correction
1.00 1.06 1.11 1.15 1.2 1.25 1.3 1.35 1.39 1.44
flash gas. factor

Capacity in KW for Range N: −40°C to +10°C R407C
Valve type
no. 2 4 6 8 10 12 14 16 2 4 6 8 10 12 14 16
TEZ 5 - 3.2 01 12.9 16.8 19.2 20.7 21.7 22.0 22.1 22.1 13.3 17.2 19.5 21.0 22.0 22.2 22.5 22.4
TEZ 5 - 5.0 02 17.9 23.2 26.4 28.4 29.7 30.0 30.2 30.0 18.4 23.6 26.6 28.6 29.9 30.3 30.6 30.4
TEZ 5 - 8.0 03 26.3 33.8 38.1 41.0 42.6 43.0 43.2 42.9 26.9 34.0 38.3 41.0 42.8 43.3 43.7 43.5
TEZ 5 - 13 04 37.2 48.0 54.4 58.4 60.8 61.3 61.7 61.3 38.1 48.4 54.6 58.6 61.2 61.9 62.4 62.1
TEZ 12 - 5.0 01 17.5 23.2 26.6 28.9 30.3 30.8 31.1 31.0 16.7 21.8 25.0 27.1 28.5 29.0 29.4 29.4
TEZ 12 - 8.0 02 28.4 37.5 42.9 46.6 48.8 49.7 50.1 49.9 27.2 35.5 40.6 43.9 46.1 46.8 47.4 47.3
TEZ 12 - 13 03 41.8 54.9 62.8 67.9 71.0 72.0 72.7 72.5 40.2 52.3 59.7 64.5 67.7 68.9 69.7 69.7
TEZ 12 - 19.5 04 55.0 72.0 83.0 89.0 93.0 94.0 94.9 94.6 53.8 70.0 79.0 86.0 90.0 92.0 92.9 93.0
TEZ 20 - 32.5 01 75.0 97.0 110 119 124 126 127 127 69.0 89.0 100 108 113 116 116 116
TEZ 55 - 54 01 164 215 246 266 278 281 284 283 151 196 222 239 251 255 257 256
TEZ 55 - 92 02 249 322 367 395 412 417 419 417 230 295 333 359 375 380 383 381
TEZ 5 - 3.2 01 11.5 14.6 16.5 17.7 18.8 19.1 19.3 19.1 11.7 13.1 14.1 14.9 15.1 15.4 15.2
TEZ 5 - 5.0 02 16.0 20.1 22.6 24.3 25.7 26.2 26.5 26.2 16.2 18.3 19.6 20.6 21.0 21.2 21.1
TEZ 5 - 8.0 03 23.6 29.3 33.0 35.6 37.8 38.6 39.2 38.9 23.7 26.6 28.7 30.3 31.0 31.6 31.5
TEZ 5 - 13 04 33.6 41.9 47.3 51.0 54.1 55.2 56.0 55.5 33.9 38.1 41.1 43.3 44.3 45.1 44.9
TEZ 12 - 5.0 01 19.1 21.6 23.4 24.8 25.3 25.6 25.3 16.2 18.3 19.6 20.6 21.0 21.2 21.1
TEZ 12 - 8.0 02 31.0 35.1 37.9 40.2 41.0 41.5 41.0 26.4 29.7 32.0 33.6 34.1 34.7 34.3
TEZ 12 - 13 03 45.4 51.4 55.6 59.0 60.2 61.0 60.5 38.5 43.3 46.7 49.1 50.1 51.0 50.7
TEZ 12 - 19.5 04 60.3 68.4 74.0 78.7 80.5 81.8 81.3 50.9 57.6 62.3 65.7 67.5 68.9 68.7
TEZ 20 - 32.5 01 77.0 87.0 94.0 99.0 101 103 102 65.0 73.1 78.8 83.0 84.8 86.4 85.9
TEZ 55 - 54 01 169 191 205 217 221 222 219 143 160 171 179 181 183 181
TEZ 55 - 92 02 256 288 309 327 332 336 332 217 242 260 272 276 279 276
TEZ 5 - 3.2 01 9.2 10.3 11.0 11.5 11.7 11.9 11.8 7.9 8.3 8.6 8.9 9.0 9.0
TEZ 5 - 5.0 02 12.9 14.4 15.2 16.1 16.3 16.6 16.6 11.1 11.8 12.2 12.6 12.7 12.8
TEZ 5 - 8.0 03 18.7 21.0 22.5 23.7 24.4 24.9 24.9 16.2 17.3 18.2 18.9 19.3 19.5
TEZ 5 - 13 04 26.8 30.1 32.2 33.9 34.8 35.6 35.5 23.2 24.8 26.0 27.1 27.4 27.8
TEZ 12 - 5.0 01 14.9 15.8 16.6 16.9 17.1 17.0 11.9 12.5 13.0 13.3 13.4 13.4
TEZ 12 - 8.0 02 24.4 25.9 27.1 27.6 28.0 27.8 19.4 20.6 21.3 21.9 22.0 22.2
TEZ 12 - 13 03 35.5 37.7 39.7 40.7 41.5 41.4 28.1 30.0 31.3 32.4 32.8 33.2
TEZ 12 - 19.5 04 47.1 50.5 53.5 55.1 56.6 56.7 37.0 40.0 42.0 44.0 45.4 46.3
TEZ 20 - 32.5 01 59.8 63.9 67.4 69.1 70.7 70.5 48.0 51.0 53.0 55.0 56.2 56.9
TEZ 55 - 54 01 130 138 143 145 147 145 102 108 111 114 113 113
TEZ 55 - 92 02 199 210 220 223 225 223 158 167 171 176 176 176
∆tsub 4K 10 K 15 K 20 K 25 K 30 K 35 K 40 K 45 K 50 K
Note:
1.00 1.08 1.14 1.21 1.27 1.33 1.39 1.45 1.51 1.57
flash gas. factor

Capacity in KW for Range N: −40°C to +10°C R134a
Valve type
no. 2 4 6 8 10 2 4 6 8 10
TEN 5 - 3.7 01 10.4 13.3 14.8 15.6 16.0 8.8 11.1 12.4 13.0 13.3
TEN 5 - 5.4 02 15.7 19.6 21.9 22.9 23.4 13.2 16.6 18.4 19.4 19.8
TEN 5 - 8.3 03 22.8 28.3 31.2 32.6 33.3 19.5 24.3 27.0 28.5 29.2
TEN 5 - 11.2 04 32.3 40.4 44.6 46.7 47.7 27.8 34.7 38.7 40.8 41.8
TEN 12 - 4.7 01 13.1 17.0 19.0 20.1 20.7 11.4 14.6 16.3 17.3 17.7
TEN 12 - 7.7 02 21.3 27.5 30.9 32.7 33.5 18.6 23.8 26.8 28.1 28.8
TEN 12 - 11.4 03 31.4 40.4 45.3 47.9 49.2 27.2 34.7 38.9 41.1 42.2
TEN 12 - 15 04 42.0 53.8 60.2 63.7 65.5 36.3 46.1 51.7 54.9 56.5
TEN 20 - 18 01 52.8 67.1 74.7 78.8 80.7 45.6 57.5 64.2 67.8 69.5
TEN 55 - 41 01 117 128 167 176 180 101 128 142 150 153
TEN 55 - 62 02 178 226 251 264 270 155 195 216 227 232
TEN 5 - 3.7 01 7.0 8.8 9.8 10.3 10.5 5.5 6.8 7.5 7.9 8.1
TEN 5 - 5.4 02 10.6 13.2 14.7 15.5 15.8 8.3 10.2 11.4 12.0 12.3
TEN 5 - 8.3 03 15.5 19.3 21.5 22.8 23.5 12.0 14.9 16.7 17.8 18.3
TEN 5 - 11.2 04 22.2 27.6 30.8 32.7 33.6 17.2 21.3 23.9 25.4 26.2
TEN 12 - 4.7 01 9.6 12.1 13.5 14.3 14.6 7.8 9.7 10.8 11.4 11.7
TEN 12 - 7.7 02 15.7 19.8 22.0 23.3 23.8 12.8 15.9 17.7 18.7 19.1
TEN 12 - 11.4 03 22.8 28.7 32.1 34.0 34.9 18.4 23.0 25.6 27.3 28.0
TEN 12 - 15 04 30.1 38.0 42.7 45.5 46.9 24.1 30.3 34.1 36.6 37.9
TEN 20 - 18 01 38.0 47.5 53.0 56.2 57.8 30.6 38.0 42.5 45.2 46.6
TEN 55 - 41 01 84.6 106 117 123 125 68.7 84.5 93.2 97.8 99.5
TEN 55 - 62 02 130 161 179 188 192 106 130 143 151 153
TEN 5 - 3.7 01 4.2 5.1 5.7 6.0 6.2 3.3 4.0 4.4 4.6 4.7
TEN 5 - 5.4 02 6.4 7.8 8.7 9.2 9.4 5.0 6.1 6.7 7.1 7.3
TEN 5 - 8.3 03 9.2 11.4 12.7 13.6 14.1 7.1 8.8 9.8 10.6 11.0
TEN 5 - 11.2 04 13.2 16.3 18.2 19.5 20.2 10.2 12.6 14.1 15.1 15.7
TEN 12 - 4.7 01 6.3 7.7 8.5 9.0 9.1 5.1 6.2 6.8 7.2 7.3
TEN 12 - 7.7 02 10.3 12.6 13.9 14.7 15.0 8.3 10.1 11.1 11.7 12.0
TEN 12 - 11.4 03 14.6 18.1 20.2 21.5 22.2 11.7 14.4 16.1 17.2 17.7
TEN 12 - 15 04 18.9 23.7 26.8 28.9 30.2 15.0 18.8 21.4 23.2 24.4
TEN 20 - 18 01 24.2 30.0 33.5 35.8 37.1 19.4 23.9 26.8 28.7 29.8
TEN 55 - 41 01 54.9 66.6 73.0 76.4 77.5 44.4 53.2 58.0 60.4 61.1
TEN 55 - 62 02 84.9 103 113 118 120 68.8 82.6 90.1 94.1 95.3
∆tsub 4K 10 K 15 K 20 K 25 K 30 K 35 K 40 K 45 K 50 K
Note:
1.00 1.08 1.13 1.19 1.25 1.31 1.37 1.42 1.48 1.54
flash gas. factor

Capacity in KW for Range N: −40°C to +10°C R404A/R507
Valve type
no. 2 4 6 8 10 12 14 16 2 4 6 8 10 12 14 16
TES 5 - 3.7 01 9.9 12.8 14.3 15.1 15.5 15.7 15.8 15.8 9.4 12.1 13.7 14.5 14.9 14.9 14.9 14.9
TES 5 - 5.0 02 13.6 17.4 19.4 20.5 21.0 21.2 21.4 21.3 13.0 16.6 18.6 19.6 20.1 20.2 20.2 20.2
TES 5 - 7.2 03 19.9 25.1 27.7 29.1 29.9 30.2 30.4 30.4 19.3 24.4 27.3 28.8 29.5 29.6 29.6 29.5
TES 5 - 10.3 04 28.2 35.8 39.7 41.7 42.8 43.2 43.5 43.5 27.4 34.9 39.1 41.4 42.4 42.4 42.4 42.3
TES 12 - 4.2 01 11.8 15.5 17.5 18.7 19.4 19.6 19.8 19.8 10.3 13.5 15.3 16.31 6.7 16.8 16.9 16.8
TES 12 - 6.8 02 19.2 25.2 28.5 30.3 31.3 31.7 31.9 32.0 16.9 22.0 24.8 26.4 27.2 27.4 27.4 27.3
TES 12 - 10.0 03 28.4 37.0 41.8 44.5 46.0 46.6 47.0 47.0 24.7 32.2 36.4 38.7 39.9 40.2 40.3 40.3
TES 12 - 13.4 04 38.0 49.4 55.7 59.2 61.2 62.1 62.7 63.0 33.0 42.8 48.5 51.7 53.4 53.9 54.2 54.4
TES 20 - 16.7 01 48.0 62.0 69.0 73.0 75.0 76.0 77.0 77.0 42.0 53.0 60.0 64.0 66.0 66.0 66.0 66.0
TES 55 - 37 01 106 137 154 164 169 170 171 171 92 119 134 142 145 146 145 145
TES 55 - 56.0 02 161 208 232 245 252 254 255 255 141 181 203 214 219 219 219 218
TES 5 - 3.7 01 7.9 10.1 11.3 12.0 12.4 12.4 12.3 12.2 7.9 8.9 9.6 9.8 9.9 9.8 9.7
TES 5 - 5.0 02 10.9 13.9 15.6 16.6 17.0 17.0 16.9 16.8 11.0 12.4 13.3 13.7 13.8 13.6 13.5
TES 5 - 7.2 03 16.0 20.4 23.0 24.5 25.1 25.2 25.2 25.2 16.1 18.3 19.8 20.5 20.7 20.6 20.6
TES 5 - 10.3 04 22.9 29.1 32.9 35.0 36.0 36.2 36.1 36.1 23.1 26.2 28.4 29.3 29.6 29.6 29.4
TES 12 - 4.2 01 9.0 11.7 13.2 14.1 14.5 14.5 14.4 14.3 6.2 10.9 11.7 12.0 12.0 11.9 11.7
TES 12 - 6.8 02 14.8 19.1 21.6 23.0 23.6 23.6 23.5 23.3 15.7 17.8 19.1 19.6 19.7 19.5 19.3
TES 12 - 10.0 03 21.6 27.8 31.5 33.6 34.7 34.8 34.7 34.6 22.8 25.9 28.0 28.8 29.2 29.1 28.9
TES 12 - 13.4 04 28.6 37.0 42.1 45.1 46.7 47.1 47.2 47.2 30.2 34.6 37.6 39.1 39.9 39.9 40.0
TES 20 - 16.7 01 36.0 46.0 52.0 56.0 57.0 58.0 58.0 57.0 38.0 43.0 47.0 48.0 49.0 49.0 48.0
TES 55 - 37.0 01 80.0 103 115 122 125 125 123 122 84.0 94.0 101 103 103 101 100
TES 55 - 56.0 02 124 157 176 186 190 190 188 186 129 145 155 158 158 156 153
TES 5 - 3.7 01 6.9 7.3 7.6 7.6 7.5 7.5 5.1 5.5 5.7 5.7 5.6 5.5
TES 5 - 5.0 02 9.7 10.3 10.7 10.7 10.6 10.5 7.2 7.7 8.0 8.0 7.9 7.8
TES 5 - 7.2 03 14.3 15.4 16.2 16.4 16.3 16.2 10.7 11.6 12.3 12.5 12.5 12.4
TES 5 - 10.3 04 20.5 22.1 23.1 23.4 23.3 23.2 15.3 16.6 17.5 17.8 17.8 17.7
TES 12 - 4.2 01 8.7 9.3 9.6 9.6 9.5 9.3 6.7 7.2 7.4 7.4 7.3 7.2
TES 12 - 6.8 02 14.3 15.3 15.8 15.9 15.7 15.4 11.1 11.8 12.3 12.3 12.1 11.9
TES 12 - 10.0 03 20.8 22.4 23.4 23.7 23.5 23.4 16.1 17.4 18.3 18.6 18.5 18.4
TES 12 - 13.4 04 27.8 30.3 32.0 32.7 32.9 32.9 21.6 23.8 25.3 26.1 26.3 26.5
TES 20 -16.7 01 35.0 37.0 39.0 40.0 40.0 39.0 27.0 29.0 31.0 31.0 31.0 31.0
TES 55 -37.0 01 75.0 80.0 82.0 81.0 80.0 78.0 58.0 61.0 62.0 62.0 60.0 59.0
TES 55 - 56.0 02 116 123 127 126 124 121 90.0 95.0 97.0 97.0 94.0 92.0

Capacity in KW for Range B: −60°C to −25°C R404A/R507
Valve type
no. 2 4 6 8 10 12 14 16 2 4 6 8 10 12 14 16
TES 5 - 3.7 01 8.1 8.5 8.6 9.1 9.2 9.4 9.5 9.5 7.7 8.1 8.3 8.6 8.9 9.1 9.1 9.2
TES 5 - 5.0 02 12.0 12.5 13.0 13.5 14.7 15.3 15.9 16.0 11.2 11.7 12.2 12.6 13.4 14.2 14.7 14.8
TES 5 - 7.2 03 19.8 20.5 21.3 22.3 24.4 25.1 25.8 26.2 18.0 18.2 18.8 19.6 20.8 21.8 22.9 23.4
TES 5 - 10.3 04 20.0 24.0 26.0 27.0 27.5 28.0 28.5 29.0 18.0 22.0 24.8 25.0 25.5 26.0 26.3 26.5
TES 12 - 4.2 01 9.8 12.8 13.6 14.6 15.1 15.4 15.5 15.9 9.4 11.1 12.3 13.0 13.3 13.5 13.6 14.1
TES 12 - 6.8 02 18.4 21.2 22.8 24.9 25.7 25.8 26.2 26.3 16.5 18.6 20.2 21.5 22.1 22.2 22.4 22.8
TES 12 - 10.0 03 30.5 35.3 37.4 41.7 42.4 43.0 43.2 43.6 27.7 30.7 33.8 35.8 36.5 37.1 37.4 37.9
TES 12 - 13.4 04 34.3 40.2 42.8 47.0 48.4 48.8 49.1 49.3 30.5 34.4 37.7 40.5 40.9 41.4 41.6 42.1
TES 20 - 11.7 01 34.0 41.0 46.0 50.0 51.0 52.0 53.0 53.0 30.0 37.0 40.0 43.0 45.0 45.0 46.0 47.0
TES 55 - 27.0 01 71.0 91.0 97.0 104 109 109 111 112 63.0 79.0 86.0 93.0 94.0 95.0 96.0 96.0
TES 55 - 41.0 02 111 140 147 161 170 171 174 175 99.0 124 132 143 145 146 147 149
TES 5 - 3.7 01 6.3 6.6 6.7 7.1 7.2 7.3 7.5 4.4 4.6 4.7 4.8 4.9 4.9 5.3
TES 5 - 5.0 02 10.0 10.1 10.3 10.5 11.0 11.3 11.4 7.8 7.9 8.2 8.3 8.3 8.4 8.6
TES 5 - 7.2 03 14.2 14.4 14.6 15.3 15.8 16.1 16.4 10.3 10.5 10.6 10.7 11.0 11.1 11.3
TES 5 - 10.3 04 17.5 19.5 20.0 20.5 21.0 21.0 21.2 13.5 15.0 15.5 16.0 16.0 16.0 15.5
TES 12 - 4.2 01 9.0 9.6 10.0 10.5 10.6 10.8 10.9 7.1 7.4 7.8 7.9 8.0 8.1 8.3
TES 12 - 6.8 02 14.8 15.8 16.2 16.7 17.0 17.1 17.5 11.4 11.8 12.4 12.9 13.1 13.3 13.4
TES 12 - 10.0 03 24.7 27.0 27.0 28.2 28.5 28.8 29.1 19.5 20.5 21.0 21.7 21.9 22.1 22.7
TES 12 - 13.4 04 27.7 29.4 30.5 31.9 32.1 32.3 32.6 21.9 23.1 23.9 24.4 24.9 25.1 25.4
TES 20 - 11.7 01 31.0 33.0 34.0 34.0 35.0 35.0 35.0 26.0 26.0 27.0 27.0 27.0 28.0 28.0
TES 55 - 27.0 01 63.0 67.0 70.0 73.0 74.0 75.0 76.0 46.0 48.0 50.0 51.0 52.0 53.0 54.0
TES 55 - 41.0 02 98.0 106 108 114 115 115 116 74.0 78.0 79.0 81.0 82.0 82.0 83.0
TES 5 - 3.7 01 3.0 3.3 3.4 3.4 3.4 3.5
TES 5 - 5.0 02 6.6 6.8 6.9 6.9 7.1 7.3
TES 5 - 7.2 03 7.8 7.9 8.0 8.1 8.2 8.2
TES 5 - 10.3 04 11.5 12.0 12.2 12.3 12.2 12.0
TES 12 - 4.2 01 6.3 6.9 7.0 7.1 7.3 7.8
TES 12 - 6.8 02 10.7 10.9 11.2 11.3 11.4 11.5
TES 12 - 10.0 03 17.9 18.5 18.9 19.2 19.5 19.7
TES 12 - 13.4 04 20.2 20.5 20.9 21.3 21.6 22.0
TES 20 -11.7 01 24.0 24.0 25.0 25.0 26.0 26.0
TES 55 - 27.0 01 39.0 39.0 41.0 41.0 42.0 42.0
TES 55 - 41.0 02 63.0 64.0 65.0 65.0 66.0 66.0
∆tsub 4K 10 K 15 K 20 K 25 K 30 K 35 K 40 K 45 K 50 K
Note:
1.00 1.1 1.2 1.29 1.37 1.46 1.54 1.63 1.7 1.78
flash gas. factor

Design/Function General on the evaporating temperature range. The

TE 5 and TE 55 valves have an interchange-able valves are equipped with external pressure
orifice assembly. equalization.
External pressure equalization should always be
TE 5 and TE 55 valves are built up of three used on systems with liquid distributors.
interchangeable main components: The double contact bulb gives fast and precise
I. Thermostatic element, 1 reaction to temperature changes in the
II. Orifice assembly, 2 evaporator. It also makes fitting the bulb quick
III. Valve body with connections, 3 and easy.
The valves are able to withstand the effects that
For the same valve type and refrigerant, the normally occur with hot gas defrosting.
associated orifice assembly is suitable for all
versions of valve body and in all evaporating To ensure long operating life, the valve cone and
temperature ranges. seat are made of a special alloy with particularly
The charge in the thermostatic element depends good wear qualities.
TE 5
TE 12 / TE 20
1. Thermostatic element (diaphragm)

2. Interchangeable orifice assembly
3. Valve body
4. Superheat setting spindle
(see instructions) TE 55
5. Ext. pressure equalizing connection
with 1⁄4 in./6 mm flare nut

Identification The thermostatic element is fitted with a label

(on top of the diaphragm).The code refers to the
refrigerant for which the valve is designed:
X = R22
N = R134a
S = R404A/R507
Z = R407C
The label gives valve type, evaporating

temperature range, MOP point, refrigerant, and
max. test pressure, PS.
Element label
With TE 20 and TE 55 the rated capacity is
stamped on a band label fastened to the valve.
Orifice assembly for TE 5, TE 12, 20 and 55

The orifice assembly is marked on top of the
spring cup, e.g. as shown in the figure.
For a given size of valve, the same orifice
assembly can be used for valves with ranges N
and B.
The thermostatic elements are different however:

On TE 5 and TE 12 Orifice assembly marking
the upper stamp (TE 12) indicates for which for TE 5 and TE 12
valve type the orifice can be used. The lower
stamp (01) is the orifice size.
On TE 20 and TE 55
the upper stamp (N/B 50/35 TR) indicates
the rated capacity in the two evaporating
temperature ranges N and B, and the
refrigerant.
(50/35 TR = 175 kW in range N and 123 kW in Orifice assembly marking
range B). for TE 20 and TE 55
The lower stamp (TEX 55) refers to the valve
type for which the assembly can be used.
Capillary tube label for TE 5 to TE 55

The label gives the orifice size (04). A new label
always accompanies a new orifice assembly.
Capillary tube label

TE 5 → TE 55

Dimensions and weights

TE 5
TE 5 - Flare, angleway TE 5 - Solder, straightway TE 5 - Solder, angleway

Weight: 1.1 kg Weight: 1 kg Weight: 1 kg
TE 5 TE 5
Inlet side L1 L2 D
∅D1 mm Range N 115.5 ∅16.0
1
/2 in. / 12 mm ODF 10 Range B 111.0 ∅20.3
5/8 in. / 16 mm ODF 10
Outlet side L1
∅D2 mm
5/8 in. / 16 mm ODF 12
7
/8 in. / 22 mm ODF 17


(continued)
TE 12 and 20 - Solder, straightway TE 12 and 20 - Solder, angleway

Weight: TE 12: 1.5 kg Weight: TE 12: 1.5 kg
TE 20: 1.7 kg TE 20: 1.6 kg
TE 12 - Solder flanges, straightway

Weight: Without filter: 2.3 kg
With filter: 3.2 kg
TE 12 and TE 20 Bulb - TE 12
Inlet side L1 L2 D
∅D1 mm Range N 111.0 ∅20.3
5/8 in. / 16 mm ODF 12 Range B 148.0 ∅20.3
7/8 in. / 22 mm ODF 17
Outlet side L1 Bulb - TE 20

∅D2 mm L2 D
7
/8 in. / 22 mm ODF 17 Range N/B 148.0 ∅20.3
11/8 in. / 28 mm ODM 25


(continued)
TE 55 - Solder, straightway TE 55 - Solder, straightway

Weight: 1.7 kg Weight: 1.6 kg
TE 55 Bulb - TE 55
Inlet side L1 L2 D
∅D1 mm Range N/B 148.0 ∅20.3
/8 in. / 22 mm ODF
7
17
11/8 in. / 28 mm ODM 25
Outlet side L1
∅D2 mm
11/8 in. / 28 mm ODF 22
13/8 in. / 35 mm ODM 27


Coils for solenoid valves
REFRIGERATION AND
AIR CONDITIONING
Technical leaflet
Technical leaflet Coils for solenoid valves
2 DKRCC.PD.BS0.A3.02-520H1701  Danfoss A/S (AC-AKC/ frz), 05- 2008

Introduction The coils are specially designed to operate in the

aggressive environment of high humidity and
temperature fluctuations that you find in most
refrigeration systems.
The new Clip-on fastening system ensures a
faultless installation and makes the coils easy
to mount and dismount. A Danfoss Clip-on coil
can be mounted without any tools at all, and
it is simple to dismount the coil by means of a
screwdriver.
The Clip-on coils are available for the
entire range of Danfoss solenoid valves for
refrigeration, freezing and air conditioning
purposes.
Features Encapsulated coils with long operating life, Standard coils from 12 V to 420 V, 50, 60
even under extreme conditions or 50/60 Hz
Standard coils for a.c. or d.c. Standard coils dimensioned for max. opening
Standard coils available with 3-core cable, differential pressure (MOPD) of up to 21 bar
terminal box or DIN plugs Coils can be fitted without the use of tools
Technical data Ambient temperature Enclosure

10 or 12 W a.c. coil for NC (normally closed) valve: IP 67 with cable or terminal box
−40 → +80°C IP 20 with DIN plugs and protective cap
10 W a.c. coil IP 65 with DIN socket
for NO (normally open) valve: IP 00 with DIN plugs.
−40 → +55°C
20 W d.c. coil for NC and NO valve: Approvals
−40 → +50°C See under the required solenoid valve.
Permissible voltage variation

10 and 12 W a.c. coils: +10 → −15% and as
double frequency coils: ±10%
a.c. coils for 220-230 / 380-400 V: +6 → −15%
and as double frequency coils: +6 → −10%
20 W d.c. coils: ±10%.
Connection 3-core cable DIN plugs

The external thread in the screwed cable entry The three pins on the coil can be fitted with spade
suits flexible steel hose or corresponding cable tabs, 6.3 mm wide (to DIN 46247).
protection. The two current carrying pins can also be fitted
with spade tabs, 4.8 mm wide.
Terminal box Max. lead cross section: 1.5 mm2.
Leads are connected to terminal screws in the Use of the protective cap supplied will prevent
terminal box. The box is fitted with a Pg 13.5 inadvertent contact with live parts.
screwed entry for 6 → 14 mm cable.
Max. lead cross section: 2.5 mm2. DIN socket
(to DIN 43650)
Leads are connected in the socket. The socket is
fitted with a Pg 11 screwed entry for
6 → 12 mm.
 Danfoss A/S (AC-AKC / frz), 05 - 2008 DKRCC.PD.BS0.A3.02-520H1701 3

Ordering Voltage Frequency Code no.

Clip-on coils With 1 m With With Appen- Power
Valve type 3-core terminal DIN plugs dix con-
With
cable box and protect. no.*) sumption
DIN plugs**)
cap
V Hz IP 67 IP 67 IP 20
Alternating current a.c.

12 50 018F6256 018F6706 018F6181 15
EVR 2 → 40 (NC) 24 50 018F6257 018F6707 018F6182 018F7358 16
EVR 6 → 22 (NO)
42 50 018F6258 018F6708 018F6183 17
EVRH 4 → 40
EVRC 48 50 018F6259 018F6709 018F6184 18
EVRA 115 50 018F6261 018F6711 018F6186 018F7361 22
EVRAT 220-230 50 018F6251 018F6701 018F6176 018F7351 31
Holding:
EVRS / EVRST 240 50 018F6252 018F6702 018F6177 018F7352 33 10 W
PKVD
380-400 50 018F6253 018F6703 018F6178 37 21 VA
EVM (NC)
420 50 018F6254 018F6704 018F6179 38
Inrush:
24 60 018F6265 018F6715 018F6190 14
44 VA
115 60 018F6260 018F6710 018F6185 20
220 60 018F6264 018F6714 018F6189 29
240 60 018F6263 018F6713 018F6188 30
110 50/60 018F6280 018F6730 018F6192 018F7360 21
220-230 50/60 018F6282 018F6732 018F6193 018F7363 32
Direct current d.c. Coil type I

EVR 2 → 15 (NC) 12 018F6856 01
EVR 25 → 40 24 018F6857 02
(NC/NO)
EVR 6 → 15 (NO) 48 018F6859 04
EVRC 10 → 15 110 018F6860 06
EVRA 3 → 15 (NC) 115 018F6861 07 20 W
EVRA 25 → 40 (NC)
EVRAT 10 → 15 (NC) 220 018F6851 09
EVRS / EVRST
3 → 15
PKVD
EVM (NC/NO)
Direct current d.c. Coil type II

EVR 20 → 22 (NC/ 12 018F6886 01
NO) 24 018F6887 02
EVRC 20
EVRA 20 48 018F6889 04 20 W
EVRAT 20 110 018F6890 06
EVRST 20 220 018F6881 09
See "Opening differential pressure" under "Technical data" for the valve concerned.
*) Indicates voltage and frequency

**) Can only be used with DIN socket
***) When replacing a coil with terminal box, it is sufficient to change the coil unit itself. Therefore,
order coil with DIN plugs and protective cap.

Ordering (Continued) Voltage Frequency Code no. Appendix no.

With Indicates voltage Power
Special coils Valve type
terminal box and frequency consumption
V Hz IP 67

EVR 3 → 40 24 50 018F6807 16
EVRC 42 50 018F6808 17
EVRA
EVRAT 48 50 018F6809 18
EVRS / EVRST Holding:
110 50 018F6811 22 12 W
PKVD
EVM (NC / NO) 220-230 50 018F6801 31 26 VA
240 50 018F6802 33
380-400 50 018F6803 37 Inrush:
55 VA
24 60 018F6815 14
110 60 018F6813 20
220 60 018F6814 29

EVR 2 → 40 (NC) 24 50 018F6901
EVR 6 → 22 (NO)
24 60 018F6902 Holding:
EVRH 4 → 40 (NO)
20 W
EVRC 230 50 018F6905
45VA
EVRA/EVRAT
EVR/EVRST
Inrush:
PKVD
65VA
EVM (NC)
Recommended use for EVRH with high MOPD (38 bar)
See "Opening differential pressure" under "Technical data" for the valve concerned.
When replacing a coil with terminal box, it is sufficent to change the coil unit itself. Therefore, order
coil with DIN plugs and protective cap.
Accessories
Description Code no.
DIN socket 042N0156
Terminal box with build-in light emmiting indicator diode for solenoid valves 018Z0089

See under the required solenoid valve.

Introduction Danfoss has developed a series of ATEX approved

coils for use in EX zone 2. The coils are equipped
with clip-on fastening system for easy and
faultless installation. Thus the coil can be installed
without use of tools and easily dismounted by
means of a screwdriver.
Features ATEX approved for use in EX zone 2 Mounting on valve without use of tools
Embedded coils with long lifetime - even Standard coils for a.c. and d.c.
under extreme conditons Standard coils from 24 to 240 V
Available with 1 m 3-core cable or terminal Standard coils dimensioned to max. opening
Quick and safe mounting with "clip-on"coil differential pressure (MOPD) up to 21 bar
Approval EExnAIIT3 DEMKO 01 ATEX 130591X
Technical data Ambient temperature Enclosure for coil

11 or 14 W, 50 Hz a.c. coil −20 → +80°C IP 67
13 W, 50/60 Hz a.c. coil −20 → +50°C
Permissible voltage variation
20 W d.c. coil −20 → +50°C
11 and 14 W a.c. coils: +10 → −15% and as
Temperature of medium double frequency coils: ±10%
max. 105°C 20 W d.c. coils: ±10%
Connections 3-core cable Terminal box

The external thread of the cable entry is suitable The cables are connected with the terminal
for flexible steel hose or similar cable protection screws in the terminal box which is equipped
with a Pg 13.5 cable gland for 6 → 14 mm cable.
Max. cable diam.: 2.5 mm2
Note:
Always install a fuse ahead of the coil.
It should not exceed 2 A for coils rated less
than 50 V and it should not exceed 1 A for coils
rated 50 V or more.

Ordering Voltage Frequency Code no.

Coils With 1 m With Power
Type
3-core cable terminal box consumption
V Hz IP 67 IP 67

EVR 2 → 40 (NC) 24 50 018F5707 Holding:
EVR 6 → 22 (NO) 230 50 018F5701 11 W
EVRC 21 VA
240 50 018F5702
EVRA/ EVRAT
EVRS / EVRST Inrush:
PKVD 44 VA
EVM (NC / NO) 230 50/60 018F5732 Holding:
224 50/60 018F5727 13 W
25 VA
Inrush:
48 VA

EVR 2 → 40 (NC) 24 50 018F5807 Holding:
EVR 6 → 22 (NO) 110 50 018F5811 14 W
EVRC 26 VA
230 50 018F5801
EVRA/ EVRAT
EVRS / EVRST Inrush:
PKVD 55 VA
EVM (NC)
Direct current d.c.

EVR 2 →15 (NC) 24 018F5857
EVR 25 → 40 (NC/
NO)
EVR 6 →15 (NO)
EVRC 10 → 15
EVRA 3 → 15 (NC)
20 W
EVRA 25 → 40 (NC)
EVRAT 10 → 15 (NC)
EVRS/ EVRST
3 → 15
PKVD
EVR (NC/NO)
Must always be installed with fuse ahead of coil

Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products
already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed.
All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.
8 DKRCC.PD.BS0.A3.02-520H1701  Danfoss A/S (AC-AKC / frz), 05- 2008

PSC9705 European Refrigeration Controls Catalogue
Catalog Section 6
Product Bulletin P78
Issue 03/04/2002
PRODUCT BULLETIN
Series P78
Dual Pressure Controls for Refrigeration,
Air-conditioning and Heatpump Applications
Introduction
These dual pressure controls are designed for
use in a variety of applications involving
refrigeration high or low pressure. Models
supplied have a “whole range” design, enabling
them to be used with refrigerants R22, R134A,
R404A and all other non-corrosive refrigerants
which are within the operating range of the
control. They may also be used for other high or
low pressure applications such as air, water etc.
Models which can be used with ammonia as
well as controls tested, conforming to DIN
32733, and approved by TÜV are included in
the program. DIN models are also tested and
approved according to PED 97/23EC Cat. IV
Description
The P78 series pressure controls may be used
for control functions or limit functions, P78 Dual Pressure Control for
depending on model number. All models are Refrigeration
provided with alarm contacts (except P78ALA).
All standard models have phosphor bronze
bellows and brass pressure connections.
Models for use with ammonia are provided with
stainless steel bellows and connectors. Devices
conforming to DIN 32733 have a double
bellows on the high pressure versions. Their
IP54 classification means that these pressure
controls are suitable for almost all applications.
Feature and Benefits
! Generous wiring space Easy wiring and maintenance
! Splash-proof enclosure (IP54) Can be used for indoor/outdoor applications

! Trip-free manual reset Override is not possible in the control
function
! Patented separate alarm Easy monitoring of the fault location
contacts for both low pressure
and high pressure cut-out
(except P78ALA)
© 2002 Johnson Controls Inc. Catalogue Section 6

Order No. PD-P78-E
P78
2 Issue 03/04/2002
Note Contact functions

(see also “Type Number Selection” table)
The controls are intended to control
equipment under normal operating
A D
conditions. Where failure or malfunctioning Line ~
of the controls could lead to an abnormal max. 20 A C
M
operating condition that could cause
personal injury or damage to the
equipment or other property, other devices
(limit or safety controls) or systems (alarm
or supervisory systems) intended to warn LP HP
of or protect against failure or B
malfunctioning of the controls must be

incorporated into and maintained as part of LP. A - C opens on pressure decrease
the control system. A - B closes simultaneously
HP. A - C opens on pressure increase
A - D closes simultaneously
Note
Fig. 1
To facilitate order handling special
ordering codes have been added to some B
commonly used models A D

Line ~
max. 20 A C
M
Type number matrix
P78LCA Automatic reset both sides
P78MCA Automatic reset low side manual
reset high side HP HP
P78PGA Manual reset both sides

P78LCW Automatic reset both sides
conform DIN32733,PED 97/23CE Left side HP. A - C opens on pressure increase
P78MCB Automatic reset low side manual A - B closes simultaneously
reset high side conform DIN32733, Right side HP. A - C opens on pressure increase
PED 97/23CE A - D closes simultaneously
P78MCS Automatic reset low side manual
reset high side conform DIN32733, Fig. 2
PED 97/23CE
P78PGB Manual reset both sides conform Switching action P78ALA
PED 97/23CE
P78PLM 2 x manual rest HP conform
DIN32733, PED 97/23CE A - D closed
(fan 2 ON)
P78ALA Dual fan cycling control (2 x SPST
close high)
A - D open
(fan 2 OFF)
Adjustment
D
A - B closed
(fan 1 ON)
On most models the range scale indicates the A - B open

high switch point (exception: LP side of (fan 1 OFF)
D
P78PGA,P78PGB, here the range scale
P
pressure
S1 S2
indicates the low switching point). To obtain low
increase
cut-in point cut-in point
fan 1 fan 2
switch point deduct differential value from the
high switch point.
D = diferential per stage (fixed)
Fig.3a
Repair and replacement
Repair is not possible. In case of an improperly Line ~
A
functioning control, please check with your max. 20 A
nearest supplier. When contacting the supplier

for a replacement you should state the
type/model number of the control. This number
can be found on the data plate or cover label. B
HP
D
HP
M1 M2
Fig. 3b
Catalogue Section 6 © 2002 Johnson Controls Inc.

Order No. PD-P78-E
P78
Issue 03/04/2002 3
Type number selection table

Dual pressure controls for Non-corrosive refrigerants. LP Pmax.: 22bar HP Pmax.:33 bar
Family Code Pressure Connection Left Side Right Side Contact Construction
function
Style 5 Style 30 Range Diff. Range Diff. (Figure)
(bar) (bar) (bar) (bar)
Ind. Code*** Bulk- Ind.
Pack. pack Pack.
P78LCA -9300 P78L -9320 -9400 -0.5 to 7 0.5 to 3 3 to 30 3 (fixed) 1
P78MCA -9300 P78M -9320 -9400 -0.5 to 7 0.5 to 3 3 to 30 Man. 1 LP/HP
res.**
*** Wholesaler code only for individual pack
** Resetable at 3 bar below cut-out point
* Resetable at 0.5 bar above cut-out point
Dual pressure controls for Non-corrosive refrigerants, built in accordance with DIN 32733 and
approved by TÜV Germany (Except P78PGB-*). LP Pmax.: 20 bar HP Pmax.:33 bar
Family Code Pressure Connection Left Side Right Side Contact Approved
function according
Style 5 Style 28 Range Diff. Range Diff. (Figure) to PED
(bar) (bar) (bar) (bar) 97/23EC
Ind. Code*** Bulk- Ind. Cat. IV
Pack. pack Pack.
P78LCW -9300 P78W -9320 -9800 -0.5 to 7 0.5 to 3 3 to 30 3 (fixed) 1 Yes
P78MCB -9300 P78B -9320 -9800 -0.5 to 7 0.5 to 3 3 to 30 Man. res.** 1 Yes
P78MCS -9300 P78S -9320 -9800 -0.5 to 7 0.5 to 3 3 to 30 Man. res.** 1 Yes
P78PGB -9300 P78P **** -9800 -0.5 to 7 Man. res.* 3 to 30 Man. res.** 1 Yes
P78PLM -9350 P78BS **** -9850 3 to 30 Man. res.** 3 to 30 Man. res.** 2 Yes
**** Can be set up for quantity orders
*** Wholesaler code only for individual pack
** Resetable at 3.5 bar below cut-out point
Dual pressure controls for Ammonia and Non-corrosive refrigerants,

LP Pmax.: 20 bar HP Pmax.:33 bar
Style 15 Range Diff. Range Diff. function
(bar) (bar) (bar) (bar) (Figure)
Ind. Code*** Bulk-
Pack. pack
P78LCA -9700 **** -0.5 to 7 0.5 to 3 3 to 30 3 (fixed) 1
P78MCA -9700 **** -0.5 to 7 0.5 to 3 3 to 30 Man. res.** 1 LP/HP
P78PGA -9700 **** -0.5 to 7 Man. res.** 3 to 30 Man. res.** 1
**** Can be set-up for quantity orders
*** Wholesaler code only for individual package
** Resetable at 3 bar below cut-out point
Dual pressure Fan cycling controls for Air-cooled condensers (Non-corrosive refrigerants)
HP Pmax.: 30 bar
Style 5 Style 30 Range Diff. Range Diff. function
(bar) (bar) (bar) (bar) (Figure)
Ind. Code*** Bulk- Ind.
Pack. pack Pack.
P78ALA -9351 P78A **** -9451 3.5 to 21 1.8 (fixed) 3.5 to 21 1.8 (fixed) 3 HP/HP
**** Can be set-up for quantity orders
*** Wholesaler code only for individual package
Note: 100 kPa = 1 bar ≈ 14.5 psi

Order No. PD-P78-E
P78
4 Issue 03/04/2002
Pressure connections
Fig. 4 Fig. 5 Fig. 6 Fig. 7

Style 5 Style 15 Style 28 Style 30
Male connector Female connector Braze connection Braze connection
7
/16"-20 UNF for 1/4" /4"-18 NPT
1
6 mm ODM 1/4" ODF
6 mm flare nut.
Accessories (optional)
Fig. 8
Description Application Order number

Fits into style 15 For 6 mm copper or steel tubing CNR003N001R
pressure connectors For 8 mm copper or steel tubing CNR003N002R
Fig. 9 Fig. 10 Fig. 11

Mounting bracket 90 cm Capillary with (2) flare Locking kit
Order number 271-51L nuts (1/4" SAE) Order number KIT023N600
Order number SEC002N600

Order No. PD-P78-E
P78
Issue 03/04/2002 5
Dimensions (mm)
1. lock plate (if applied)

2. two mounting holes Ø 4.5 mm (knock out)
3. four mounting holes Ø M4 (back side)
4. cable inlet grommet (cable range Ø 5 to Ø 13 mm)
5. power element:
Style 5: 7/16"-20 UNF male (shown)
Style 15: 1/4"-18 NPT female
6. reset button
Fig. 12

Order No. PD-P78-E
P78
6 Issue 03/04/2002
Dimensions (mm)
53 70 9
25 48.5
13
5.5
16.5
1
8
2
25
55
80
3
10
4
10
110
61
75 23.5
122
6
53 6
21.5
26
1. 5
1. lock plate (if applied)

2. two mounting holes Ø 4.5 mm (knock out)
3. four mounting holes Ø M4 (back side)
4. cable inlet grommet (cable range Ø 5 to Ø 13 mm)
5. power element:
Style 28: Braze connection 6 mm ODM (shown)
Style 30: Braze connection 1/4" ODF
6. reset button
Fig. 13

Order No. PD-P78-E
P78
Issue 03/04/2002 7
Notes

Order No. PD-P78-E
P78
8 Issue 03/04/2002
Specifications
Pressure connections Style 5, 15, 28, 30 (see drawings)

Operating ranges and diff. See type number selection
Adjustments See type number selection
Ambient temp. limit -50 to +55 °C (+70 °C max. duration two hours)
-20 to +55 °C for DIN and PED approved models
Electrical ratings 400 Vac contact A-C 16(10) A
contact A-B 8(5) A
contact A-D 8(5) A
220 Vdc 12 W (pilot duty only)
Pulsation plug Fitted into all HP bellows
Locking plate and screw To lock and seal range and/or differential screw.
Standard on types P78LCW, MCB, MCS, PGB and PLM.
Optional on all other types (quantity orders only)
Protection Class IP54
Material Case and cover Weatherproof aluminium (die-cast)
Contact unit Large copper-backed silver cadmium contacts
(AgCdO) on conductor leaves
Accessories (see pag. 4) Mounting bracket
Compression coupling
90 cm capillary with two flare nuts
Shipping weight ind. pack 0.8 kg
-93xx
-97xx
{ Ind. overpack 30 pcs. (24.5 kg)
Bulk pack 24 pcs. (19.5 kg)
-94xx
-98xx
{ Ind. overpack 13 pcs. (11 kg)
The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond
these specifications, consult the local Johnson Controls office or representative. Johnson Controls shall not be liable for damages
resulting from misapplication or misuse of its products.
Johnson Controls International, Inc.

Headquarters: Milwaukee, WI, USA
European Headquarters: Brussels, Belgium
European Factories: Lomagna (Italy), Leeuwarden (The Netherlands) and Essen (Germany)
Branch Offices: Principal European Cities. www.johnsoncontrols.com
This document is subject to change Printed in Europe

Order No. PD-P78-E
5
NOTIZIARIO DI AGGIORNAMENTO TECNICO TECHNICAL INFORMATION BULLETIN
INFO005-250697
Riscaldatore olio carter Electric crankcase heater

L’impiego del riscaldatore olio carter è un modo semplice ed The crankcase heater is a simple method to reduce the risks of
affidabile per ridurre il fenomeno del ritorno di refrigerante liquid refrigerant flood back.
liquido al compressore. The power of internal elecrtic resistance is sized to grant a
La sua resistenza elettrica è dimensionata per mantenere l’olio lubricant temperature 6÷10K (10÷18°F) higher than ambient
a una temperatura superiore di circa 6÷10K rispetto alla temperature.
temperatura ambiente. The increasing of temperature into the compressor crankcase
L’aumento di temperatura dell’olio contenuto nel carter fa si che allows the refrigerant (if contents into lubricant) to evaporate
il refrigerante liquido, eventualmente presente, si trasformi in and an higher pressure occurs.
vapore la cui pressione ostacola il fluire di nuovo refrigerante Higher pressure avoid more liquid refrigerant to flow back to
liquido. the crankcase.
La potenza del riscaldatore è proporzionata alla quantità di olio Resistance of crankcase heater is related to the amount of
contenuto nel carter e vari test di laboratorio hanno appurato lubricant and laboratory tests shown 50W as suitable power for
che per i compressori serie A, B e D è sufficiente una potenza di A, B and D series compressors instead of 70W as used now.
50W mentre attualmente è impiegata una potenza di 70W. Due to that, 50W crankcase heaters are available now; new
Alla luce di quanto sopra, sono ora disponibili riscaldatori con 50W heaters are shorter than 70W.
potenza da 50 W con lunghezza inferiore a quella dei 70W items eventually ready in stock can be used instead of
riscaldatori da 70W precedentemente impiegati. 50W heater; shorter compressor socket makes the heater leans
I riscaldatori da 70 W eventualmente disponibili a magazzino out (see picture) but the smaller heat exchanging surface is
possono ancora essere utilizzati, tenendo presente che compensate by the larger power.
l’alloggiamento più corto del compressore non ne consente il The enclosed data table lists main information about available
completo inserimento (vedi figura); in questo caso, la riduzione crankcase heaters.
della superficie di contatto è ampiamente compensata
dall’esuberanza di potenza.
Per una più completa informazione, provvediamo ad allegare la
tabella delle dimensioni dei riscaldatori attualmente disponibili.
riscaldatore da 50W riscaldatore da70W

50W crankcase heater 70W crankcase heater
123456
12345
Ø 123456
A B
serie compressore riscaldatore caratteristiche elettriche dimensioni

compressor series heater electric data dimensions
Ø A B
W V Hz mm mm mm
A-B T00CH13 50 220 50/60 9.6 78 1100
D-F-S T00CH01 70 220 50/60 9.6 93 1100
V-Z-W T00CH09 150 220 50/60 10.0 220 1000
COMPRESSORI A VITE E ALTERNATIVI PER REFRIGERAZIONE E CONDIZIONAMENTO D'ARIA

RECIPROCATING AND SCREW COMPRESSORS FOR REFRIGERATION AND AIR CONDITIONING
14078 - FRASCOLD 32FC Revision date2003-01-13
SAFETY DATA SHEET

FRASCOLD 32FC
1. IDENTIFICATION OF THE SUBSTANCE/PREPARATION AND THE COMPANY
Product name FRASCOLD 32FC
Part No. 3200009/3200010
Applications Lubricant.
Supplier Børresen Cooltech AS

Postboks 130 Holmlia
1203 Oslo
Tel: 23 16 94 00
Fax: 23 16 94 01
2. COMPOSITION/INFORMATION ON INGREDIENTS
Name EC No. CAS No. Content Symbol R-phrases
polyol ester 60-100 % -
See section 16 for explanations to R-phrases
3. HAZARDS IDENTIFICATION
Not regarded as health or fire or an environmental hazard under current legislation.
4. FIRST AID MEASURES
General Remove victim immediately from source of exposure. General first aid, rest, warmth
and fresh air. Get medical attention if any discomfort continues.
Ingestion Rinse nose, mouth and throat with water. Do not give victim anything to drink if he is
unconscious. Do not induce vomiting. If vomiting occurs, the head should be kept low
so that stomach vomit doesn´t enter the lungs. If vomiting occurs, keep head low so
that stomach content doesn´t get into the lungs. Get medical attention.
Skin Wash skin with soap and water. Remove contaminated clothing. Get medical attention
if any discomfort continues.
Eyes Promptly wash eyes with plenty of water while lifting the eye lids. Continue to rinse for
at least 15 minutes. Get medical attention if any discomfort continues.
5. FIRE FIGHTING MEASURES
Extinguishing media Use extinguishing media appropriate for surrounding fire.
Special fire fighting procedures Move container from fire area if it can be done without risk. Cool containers exposed to
flames with water until well after the fire is out.
1 /5
Hazardous combustion products Fire or high temperatures create: Carbon monoxide (CO). Carbon dioxide (CO2).
Protective measures in fire Wear self-contained breathing apparatus (SCBA) to prevent contact with thermal
decomposition products.
6. ACCIDENTAL RELEASE MEASURES
Personal precaution in spill Wear appropriate personal protective equipment - see Section 8.
Spill cleanup methods Runoff or release to sewer, waterway or ground is forbidden. Clean area with an
appropriate cleanser. Do not let washing down water contaminate ponds or waterways.
Collect and reclaim or dispose in sealed containers in licensed waste. Inform
Authorities if large amounts are involved.
7. HANDLING AND STORAGE
Usage precautions Avoid spilling, skin and eye contact. Ventilate well, avoid breathing vapours. Use
approved respirator if air contamination is above accepted level.
Storage precautions Keep in cool, dry, ventilated storage and closed containers. Suitable containers: Mild
steel.
8. EXPOSURE CONTROLS AND PERSONAL PROTECTION
Ingredient comments Occupational exposure standard for oil mist, mineral, is 1 mg/m3 (2001).
Protective equipment
Process conditions Use engineering controls to reduce air contamination to permissible exposure level.
The concentrations of air pollutants shall be kept as far under the given exposure
standards as possible. Unnecessary influence of pollutants shall be avoided and the
conditions shall be proper. Provide eyewash station.
Ventilation Well ventilated area.
Respirators Normally not required. CCROVDM, CCR with organic vapour cartridge and dust and
mist filter.
Protective gloves Use protective gloves made of: Nitrile. Polyvinyl chloride (PVC).
Eye protection Wear approved chemical safety goggles where eye exposure is reasonably probable.
Other Protection Wear appropriate clothing if necessary.
Hygienic work practices Wash at the end of each work shift and before eating, smoking and using the toilet.
2 /5
9. PHYSICAL AND CHEMICAL PROPERTIES
Appearance Fluid.
Colour Tan.
Odour Mild (or faint).
Boiling point (°C, interval) > 250 Pressure 760mmHg

Melt./Freez. polint (°C, interval) - 46(pour point)
Density/specific gravity (g/ml) 0.973 Temperature (°C) 15
Vapour pressure 6.5 mmHg Temperature (°C) 20
Viscosity (interval) 32 cSt Temperature (°C) 40

Solubility description Slightly soluble in water.
Flash point (°C) 250 Method PM Open cup.

Auto ignition temp. (°C) 390
10. STABILITY AND REACTIVITY
Stability Normally stable.
Conditions to avoid Avoid contact with strong oxidisers.
Hazardous decomp. products Fire or high temperatures create: Toxic gases/vapour/smoke.
11. TOXICOLOGICAL INFORMATION
Toxic dose - LD 50: > 2000 mg/kg (oral rat)
Health warnings GENERAL HEALTH HAZARDS.

Used oil may contain harmful contaminants. The concentration of such contaminants
will depend of the use of the product. All used oil have to be handled carefully and skin
contact should be avoided.
INHALATION.
Oil mist may be irritating to respiratory system/lungs.
SKIN CONTACT.
Prolonged skin contact may cause irritation.
EYE CONTACT.
Splash in the eyes may cause irritation.
INGESTION.
May cause discomfort.
Medical considerations Symptomatic treatment.
Contact: GIFTINFORMASJONSSENTRALEN, telephone +47-22 59 13 00.
3 /5
12. ECOLOGICAL INFORMATION
Mobility Slightly soluble in water.
Degradability The product is readily biodegradable.
Acute fish toxicity LC50 (rainbow trout): >1000 mg/l (96 hour).
IC50 (Ps.putida): >10 mg/l (6 hour).
13. DISPOSAL CONSIDERATIONS
Disposal methods Dispose of at an approved land disposal site in accordance with local authority
requirements.
Chemicals must be disposed of in compliance with the respective national or local
regulations to ensure proper disposal.
Waste class Not special waste.
14. TRANSPORT INFORMATION
ROAD TRANSPORT:
Road transport notes Not Classified for Road Transport.

RAIL TRANSPORT:
Rail transport notes Not Classified for Rail Transport.

SEA TRANSPORT:
Marine pollutant No.
Sea transport notes Not Classified for Sea Transport.

AIR TRANSPORT:
Air transport notes Not Classified for Air Transport.
15. REGULATORY INFORMATION
Contains polyol ester
Risk phrases Not classified.
EU directives Substances Directive 67/548/EEC as amended by 69/81/EEC, 70/189/EEC,

73/146/EEC, 75/409/EEC, 79/831/EEC General Preparations Directive 88/379/EEC.
16. OTHER INFORMATION
4 /5
4. Compressor unit, general construction
Telefon: 2316 9400 Faks 2316 9401
C€
1 General
The unit is designed and dimensioned to fulfil the standards for Norwegian refrigeration
norms, best engineering practice and the recommendations from component manufacturers.
It is composed of equipment which has previously been CE-marked, and which have been
dimensioned and matched for optimum performance.
The product is dimension for maximum pressure of 25 bar. If this is exceeded, the pressure
relief valves will open. The pressure relief valves are mounted on the water cooled condenser
or liquid tank. Other safety equipment includes pressostats to stop the compressors if set
pressure is exceeded.
The relevant tables for suppliers of refrigerants have been used for dimensioning pipes.
No pipe conduits in the unit are larger than DN100.
1.1 Pressure relief valve

All pressure relief valves are dimensioned according to item 8.2.6 in the Norwegian
refrigerant norm. If a safety valve activates, it must be replaced with an identical valve. It
is essential that the size, trigger pressure and blowout capacity are identical.
1.2 Pipe dimensions and pipe conduits

All pipe dimensions comply with the guidelines of the Norwegian refrigerant norm and
supplier guides, according to function. Pipes which reach a temperature over 60°C are
marked. Piping in the unit complies with the guidelines of the Norwegian refrigeration norm
and ASHRAE Handbook, Systems.
1.3 Liquid tank

Dimensioned to contain the entire liquid capacity in the event of shut down.
1.4 Other safety equipment

The compressor units are fitted with pressostats which will stop them in the event of pressure
levels which are too high or too low, in addition to their safety valves.
1.5 System solution

System solution for the compressor unit complies with the guidelines in the ASHRAE
Handbook, Systems, Norwegian refrigeration norm and engineering best practice.
1.6 Frame
The compressor unit frame is dimensioned and designed for lifting using forks and
not using lifting gear.
5. Compressor unit specific design details
Telefon: 2316 9400 Faks 2316 9401
Techn. dpt .
List of Components
Order no.: 100341 Project no.: 09001 Cooling capacity: 227 kW
Drawing no.: 09001_T100 Refrigerant: R-407C Evaporator temp.: 2,5 °C
Piping dimensions
Pos.no. Dimension Description Material Pipe
Pipe/Rør 1 2 5/8” High pressure pipe Cu
Pipe/Rør 2 1 3/8” Fluid pipe Cu
Pipe/Rør 3 3 1/8” Suction gas pipe Cu
Pipe/Rør 4 2 1/8” Suction gas pipe, compressor Cu
Pipe/Rør 5 2 1/8” High pressure pipe, compressor Cu
Components
Pos no. Description Type BC Part no.
1 Compressor Z 40-126 3/690V/60HZ 3000504
2 Oil separator S-5413CE 5300024
3 Shell and tube condenser Onda CT417CE 63,4 ltr. 3500400
4 Filter, fluid pipe V8144CE 1-3/8” 5300561
5 Sight glass, fluid pipe SA-211 4060860
6 Ball valve, fluid pipe Henry 900511-CE 1-3/8”ld 5351307
7 Solenoid valve EVR32 4150624
8 Expansion valve TEZ55 R407 4120050
9 Vibration damper, pressure pipe VTG54- 2-1/8” 5500060
10 Pressure relifevalve 5244 24,8 bar-CE 1"MPT-1"FPT 5317070
11 Pressure switch LP\HP P78MCB-9300 4511710
12 Evapourator Onda MPE390/2 3500100
13 Suction line accumulators S-7791CE 9001250
14 Non return valve NRVH 35S 4151251
15 Oil reservoir S-9109 7,6L. 5300312
16 Pressure valve S-9104 0,3bar 5300315
17 Oil filter S-4005 5300301
18 Sight glass, oil return SGN 10 4150820
19 Shut off valve, oil return BML 10 4151321
20 Oil level regulator S-9510 5300200
21 Solenoid 10W 240V 50Hz 4150502
22 Shut off valve M2-264 5010370
23 Low pressure gauge 825-G-BC/447 9000265
24 High presure gauge 823-G-BC/447 9000266
25 Oil Pressure gauge Refco R3-248-10 1-10 Bar 9000230
26* Oil differential pressure switch DELTA-P 3200003
27** Crankcase oilheater 150W 230V/1ph/50-60Hz 3200816
* Supplied with compressor ** Not drawn in P&ID
Rosenholmveien 17, Postboks 130 Holmlia, N-1203
Phone: 0047 2316 9400 Fax: 0047 2316 9401 Norway >
POS N:O DESCRIPTION MADE BY TYPE NOTE NUMBER REMARK
AS 1 Enclosure Eldon Vasa MAS0608030 HxBxD 600x800x300 E2516438 Plate
AS ) 1 Flange Knock-out Eldon Vasa AFK22 E2516542
C 1-2 2 Contactor Telemecanique LC1-D80 P7 230VAC 3 Pol AC3 80A E3233094 1 NO/NC
F 1-3 3 Miniature circuit breaker Moeller PLSM-C2/2-MW 2A 10kA 2 pol E2141602 C Karakteristik
H 1-2 2 Operating time Telemecanique XBKH70000002M 230VAC 7 digits 1/100h
MS 1 1 Main switch Technoelectric VC2P 160A 3 Pol E3174044
MS ) 1 1 Handle Technoelectric ( VC1-2P/F ) Dörrförregl. E3174090
MS ) 1 1 Shaft Technoelectric ( VC1-2P/F ) 300mm. E3174094
MS ) 1 1 Screen-protect Technoelectric ( VC2P ) 6018061
PE 1 Earth bar BS-elcontrol BS250
Q 1-2 2 Motor protection Telemecanique GV3P50 37-50 A 22 kW 50kA E3116405
Q 3 1 Motor protection Telemecanique GV2-ME05 0,63-1 A 0,25 kW E3116508
Q) 1-2 2 Auxilliary motor prot. Telemecanique GV-AE11 1 NO 1 NC 2 Pol E3116636
R 1-7 7 Relay Schrack PT370T30 230VAC 10A 3 Pol E4020984 LED-ind.
R) 1-7 7 Relay socket Telemecanique RXZE2S111M 14-PIN E4027816
RC 1 1 Microchiller Carel MCH2001030 24VAC 1416258
S 1-2 2 Switch Kraus & Naimer CH10 A200E 0-1 10A 1 Pol
T 1 1 Transformer Noratel SU120C-660230 660-690/230VAC 500VA
T 2 1 Transformer Carel TRA 12 220/12V 3VA 1416093
TM 1-2 2 Termistor Kriwan INT69VS
REQ. Terminal Weidmüller
CONSTR. DRAW CONSTR. SCALE
BREVIK OFFSHORE TJ
DATE ARCHIVE
ENCLOSURE SYSTEM 1 090108 A

DRAWINGNUMBER PAGE NEXT REV.
BOX 3, 446 21 ÄLVÄNGEN COMPONENT LIST 08-1255 4 101
REV. CHANGE DATE TEL. +46(0)303-33 45 60 SWEDEN

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Compressor unit documentation in accordance with PED 97/23/EC

Contractor responsible: Ca-Nor AS

Project name: Aker

BC project number: 09001

BC order number: 100341

3. Procedures and certificates

4. Compressor unit – general construction

5. Compressor unit – specific structural details

97/23/EU Category III

Unit within the framework

Startup report Order No: 100341

Voltage: _ Oil temperature: (Startup/running)

Cond. type: (None/air cooled/water cooled) No.:____ Refrigerant type/Freezing

Evap. type: (None/liquid) No.:____ Refrigerant type/freezing point

1 Description of compressor unit ............................................................................2

General data for unit:

The compressor sucks in refrigerant at low pressure and temperature, compresses it to a

• Do not modify the unit.

• Avoid inhalation of refrigerant.

• Use compressor only with refrigerants approved by the manufacturer.

• Do not adjust safety valves or control setup.

• Do not use oxygen to pressure test unit.

• Never start compressor with the system in high vacuum setting.

2.1.1 Danger of crushing

2.1.2 Contact danger

2.1.3 Danger from leaks

2.1.8 Pressure relief switches

3 Lifting and transport

• This unit is to only be operated by personnel with experience in refrigeration, refrigeration

• Avoid inhalation of refrigerant.

• Use compressor only with refrigerants approved by the manufacturer.

• Do not adjust safety valves or control setup.

• Do not use oxygen to pressure test unit.

• Never start compressor with the system in high vacuum setting.

• Unit is supplied with a protective nitrogen pressure of 1 bar overpressure.

• Maintenance procedures can only be performed under the direct and

1.3 Connection box

1.6 Pressure and suction cocks

1.7 Protective pressure

2.2 Connections to refrigerator unit

2.4 Switches, fuses and cables

3. Vacuuming and filling refrigerant

3.2 Locating leaks

All electrical measurements must be performed outside the connection box.

4.1 Measuring start current (LRA)

4.3 Measuring operating current

4.4 Final check

5. Periodic checks and maintenance

5.1 Oil change

5.2 Checking thermistor

5.4 Procedure for storing refrigerant

INFORMAZIONI GENERALI GENERAL INFORMATION

INFORMAZIONI TECNICHE TECHNICAL INFORMATION

OD Diametro esterno / Outside diameter

f.f. = 0.000086 [m2K/W] f.f. = 0.000086 [m2K/W]

INSTALLAZIONE ED USO INSTALLATION AND OPERATION

PROVE, NORMATIVE, LIMITI D’IMPIEGO TESTS, VESSEL CODES, WORKING LIMITS

Condensatori Marini M / M Marine Condensers