ZU4T-Series, Electric Torque Pumps

▼ ZU4204TB-Q (Pro-Series) and ZU4204BB-Q (Classic)

• Features Z-Class high-efficiency pump design; higher oil flow Back-lit LCD Display for
and bypass pressure, cooler running and requires 18% less Pro Series
current draw than comparable pumps  ack-lit LCD and Pressure
B
• Powerful 1.7 hp universal electric motor provides high Transducer featuring
power-to-weight ratio and excellent low-voltage operating Auto-Cycle Technology.
characteristics • Digital read-out and "Autocycle" setting
• High-strength, molded composite shroud protects motor and • " Auto-Cycle" setting easily
electrical components, while providing an ergonomic, non- programmable
conductive handle for easy transport
• Torque wrench model is selectable
• Low-voltage pendant provides additional safety for the
operator •P
 ump usage information, hour and
cycle counts
• Relief valve adjustment range 1800 - 10,000 psi
• Low-voltage warning and recording
Pro-Series
• Self-test and diagnostic capabilities
• LCD readout provides pressure and torque display and a
number of diagnostic and readout capabilities never before • Information can be displayed in
offered on a portable electric pump English, French, German, Italian,
Spanish and Portuguese
• Auto cycle feature provides continuous cycle operation of
the torque wrench as long as the advance button is pressed. • Pressure transducer is more accurate
(Pump can be used with or without auto cycle feature) and durable than analog gauges
• Easy-viewing variable rate display
• Display pressure in bar, MPa or psi

◀ A
 ny brand of hydraulic
torque wrench can be
powered by the portable
ZU4T-Series torque
wrench pump.

298 www.enerpac.com
 Electric Torque Pumps
Z-Class – A Pump For
Every Application
Pro Series Electric Torque
Wrench Pump ZU4T
Patented Z-Class pump • Digital (LCD) display features a Series
technology provides high built-in hour meter, pressure and
by-pass pressures for increased torque display, and shows self-
productivity—important in applications diagnostic, cycle-count and low
using long hose runs and high voltage warning information.
pressure-drop circuits, like heavy • AutoCycle feature provides
lifting or certain double-acting tools. continuous cycle operation of
Enerpac ZU4T Hydraulic Pumps the torque wrench as long as Reservoir Capacity:
are built to power small to large
torque wrenches.
the advance button is pressed.
(Pump can be used with or 1.2 and 1.8 gallons
without AutoCycle feature). Flow at 10,000 psi:
Classic Electric Torque
Wrench Pump
• The Classic has an analog gauge
60 in3/minute
and traditional electro-mechanical Motor Size:
components (transformers, relays
and switches) in place of solid- 1.7 hp
state electronics. Maximum Operating Pressure:
The Classic delivers durable, safe
and efficient hydraulic power.
10,000 psi
Overlay Kit with Gauge
Available separately for use
with ZU4T-Series Classic:
GT4015Q includes gauge
➁ 25.75 ➄ and torque overlays for all
19.40 5.76 S-, W-, RSL-, DSX- and HMT-Series
➀ torque wrenches.
4.63

➃ Bolting Integrity Software

20.50

1.63

1.00
17.0

Enerpac Bolting Integrity

1.19

Software Solutions play a key

2.75

role in implementing and

5.60

managing an Integrity Program for bolted

3.75 connections. The software offers Tool
9.00
0.50

11.00 ➂ A selection, Bolt Load calculations and Tool

16.29 9.46 pressure settings, as well as, a combined
19.00 10.50
12.50
Application Data Sheet and Joint
25.00
23.40
Completion Report. Custom Joint
information can also be entered.
ZU4T-Series Torque Wrench Pumps
Reservoir Capacity A Dimensions shown in inches
(gallons) (in) ① User adjustable relief valve Page: 416
1.2 6.0 ② Heat exchanger
③ Skidbar OIL FLOW and CURRENT vs PRESSURE
1.8 8.1 ④ 4-wrench manifold
⑤ Roll cage 700 25
Current (amps) ▶
Oil Flow (in3/min) ▶

600
20
115V
ZU4T-Series Torque Pumps 500

400 15
ZU4T-Series Performance Chart
Motor Output Flow Rate Motor Sound Relief Valve
300 230V 10
Size (in3/min) Electrical Level Adjustment 200
Specification Range 5
100 700 5,000 10,000 100

(hp) psi psi psi psi (Volt - Phase - Hz) (dBA) (psi) 0 0
0 2000 4000 6000 8000 10,000
115 - 1 - 50/60 Oil Flow Pressure (psi) ▶
1.7 700 535 76 60 85-90 1800 - 10,000
208-240 - 1 - 50/60 Current

299
 ZU4T-Series Ordering Guide
▼
▼ Select a pump from the model matrix at the bottom of the page.
Torque Wrench Hoses
The functionality of the pump can be determined by the model number.
Use Enerpac twin safety
Utilize the guide below to select the best pump for the application.
hoses to connect your torque
wrench to the pump.
Z U 4 2 08 T B - Q H R
1 2 3 4 5 6 7 8
Product Motor Flow Valve Reser­voir Valve Voltage Must Factory
Type Type Group Type Capacity Operation be a Q installed 10,000 psi
Accessories 6.5 feet long, 2 hoses THQ702T
1 Product Type 7 Voltage 19.5 feet long, 2 hoses THQ706T
7062
Z = Pump series B = 115V, 1 ph, 50/60 Hz 39 feet long, 2 hoses THQ712T
E = 208-240V, 1 ph, 50/60 Hz (with
2 Motor Type European plug CE RF compliant)
U = Universal motor I = 208-240V, 1 ph, 50/60 Hz (with
NEMA 6-15 plug) Torque Wrench Pump
3 Flow Group
8 Factory Installed Accessories Selection Matrix
4 = 60 in3/min @ 10,000 psi
H = Heat exchanger  or optimum speed and
F
4 Valve Type K = Skid Bar performance see the torque
2 = Torque wrench valve M = 4-wrench manifold wrench pump selection matrix.
R = Roll cage
5 Reservoir Capacity Page: 291
04 = 1.2 gallons
08 = 1.8 gallons
▼ Most hydraulic torque wrenches can be
6 Valve Operation powered by the Enerpac ZU4T-Series torque
T = Solenoid valve with pendant, wrench pump.
LCD electric and pressure
transducer
B = Solenoid valve with pendant,
classic electrical

▼ ZU4T-SERIES CLASSIC PUMP MODELS ▼ ZU4T-SERIES PRO PUMP (LCD) MODELS

Factory Installed Accessories Factory Installed Accessories
ZU4T Classic Reservoir Heat Roll Cage Skid Bar 4-Wrench Wt. ZU4T PRO Reservoir Heat Roll Cage Skid Bar 4-Wrench Wt.
Model Numbers Capacity Exchanger Manifold w/oil Model Numbers Capacity Exchanger Manifold w/oil

(gal) (lbs) (gal) (lbs)

ZU4204BB-Q (I, E) 1.2 71.5 ZU4204TB-Q (I, E) 1.2 68.5
ZU4208BB-Q (I, E) 1.8 77.5 ZU4208TB-Q (I, E) 1.8 74.5
ZU4204BB-QH (I, E) 1.2 ● 88 ZU4204TB-QH (I, E) 1.2 ● 78
ZU4208BB-QH (I, E) 1.8 ● 87 ZU4208TB-QH (I, E) 1.8 ● 84
ZU4204BB-QR (E) 1.2 ● 81 ZU4204TB-QR (E) 1.2 ● 78
ZU4208BB-QR (E) 1.8 ● 87 ZU4208TB-QR (E) 1.8 ● 84
ZU4204BB-QHR (E) 1.2 ● ● 90 ZU4204TB-QHR (E) 1.2 ● ● 87
ZU4208BB-QHR (I, E) 1.8 ● ● 96 ZU4208TB-QHR (I, E) 1.8 ● ● 93
ZU4208BB-QHK (I, E) 1.8 ● ● 92.5 ZU4208TB-QHK (I, E) 1.8 ● ● 89.5
ZU4208BB-QHM (I, E) 1.8 ● ● 92 ZU4208TB-QHM (I, E) 1.8 ● ● 89
ZU4208BB-QMR (E) 1.8 ● ● 93 ZU4208TB-QMR (E) 1.8 ● ● 90
ZU4208BB-QHMR (I, E) 1.8 ● ● ● 102 ZU4208TB-QHMR (I, E) 1.8 ● ● ● 99

300 www.enerpac.com
 Torque Pump Accessories

ZU4T
Series

Reservoir Capacity:
1.2 and 1.8 gallons
4-Wrench Manifold Skidbar Flow at 10,000 psi:
• For simultaneous operation of
multiple torque wrenches
• Provides greater pump stability
on soft or uneven surfaces 60 in3/minute
• Provides easy two-handed lift Motor Size:
1.7 hp
Maximum Operating Pressure:
Accessory
Kit No.
Can be used on ZU4T-Series
torque wrench pumps
Accessory
Kit No.
Can be used on ZU4T-Series
torque wrench pumps
10,000 psi
ZTM-Q 1) for 10,000-psi torque wrenches SBZ-4 1.2 and 1.8 gallon1)
1)
For 4-Wrench Manifold add 6 lbs to SBZ-4L 1.2 and 1.8 gallon 2)
pump weight 1)
Without heat exchanger 5 lbs.
2)
With heat exchanger 5.5 lbs.

Roll Cage Heat Exchanger

• Protects pump
• Provides greater pump stability
• Removes heat from the bypass oil
to provide cooler operation
• Stabilizes oil viscosity, increasing
oil life and reduces wear of pump
and other hydraulic components

Accessory Can be used on ZU4T-Series Accessory Can be used with:

Kit No. 3) torque wrench pumps Kit No. Thermal Maximum Maximum Voltage
Transfer * pressure oil flow
ZRC-04 1.2 and 1.8 gallon reservoir 1) ZHE-U115 115V pumps
Btu/h (psi) (GPM) (VDC)
ZRC-04H 1.2 and 1.8 gallon reservoir 2) ZHE-U230 230V pumps
900 300 7.0 12
1)
For use with pumps without a heat Heat Exchanger adds 9 lbs. to pump weight.
* At 116 in3/min at 70° F ambient temperature.
exchanger fitted
2)
For use with pumps with a heat Do not exceed maximum oil flow and
exchanger fitted pressure ratings.
3)
For Roll Cage add 9.5 lbs to pump weight Heat exchanger is not suitable for water-
glycol or high water-based fluids.

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