STYLE 3678 Conquest™ and 3878 Vanquish SST™ Monitor

MOTOR DRIVE COUPLING REPLACEMENT INSTRUCTIONS

Applies To: Zone 2 & 22, Zone 2 with Handwheel, Zone 1 & 21, and Vanquish SST Monitors

The following is intended to provide the basic instructions for replacement of the elevation and rotation joint motor drive couplings.
Read and understand these operating instructions before use.

126162
Product Warnings

• Indicates a hazardous situation which, if not avoided, WILL result in death or serious injury.
• Indicates a hazardous situation which, if not avoided, COULD result in death or serious injury.
• Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
• Addresses practices not related to personal injury.

• Disconnect power and disable flow before maintenance.

• Keep all personnel out of the Danger Zone, in front of the outlet of the monitor when the water source is attached.
Dangerous flow velocities can cause serious injury.
• Use only for firefighting by trained operators.
• Read and follow the operating instructions before use.
• The monitor uses current limiting for both the monitor and nozzle. Use only appropriate Akron Brass Company nozzles.
• Replace the identification tags if they should become worn or damaged.
• The monitor, nozzle, logic box, control box, tether controller, and field adjustable stops are made for optimal performance.
Do not alter in any manner.
• The monitor was designed for use with the Akron nozzle. Use of any other nozzle could affect the speed or operation of
the unit and should be tested before being put into service.
• During freezing conditions the monitor must be drained to prevent damage.

Tools Required
• 3/16” Hex Wrench • 15/16” Combination Wrench
• 1/4” Hex Wrench • 30 mm Combination Wrench
• 5/64” Hex Wrench • Flat Tip Screw Driver, ~1/8” Wide

Repair Kit 9211 Includes (2) each of:

• Coupling half with ø1/2” bore

(Non rotating hand wheel Zone 2 , Zone 1 & 21, Stainless steel monitors)
• Coupling half with ø5/8” bore
(Standard Monitor Zone 2 & 22)
• Thrust Washer
(Non rotating hand wheel Zone 2 , Zone 1 & 21, Stainless steel monitors)
• Coupling half with ø3/4” bore
(All monitors)
• Coupling spider made from Hytrel™
(All monitors)
• Housing Adapter O-ring
(All monitors)

Page 2
Figure 1: Motor Drive Assembly
C
1 105 15 9 13
14
33
D

2 20 7
21 43 105 17 16

2 22

18
D

35
SECTION C-C 2 1 SECTION A-A
15
C ASSEMBLY NOTES:
21 19 22 23 24 21 11 12 USE PARKER O-LUBE ON ALL O-RINGS AND MATING SURFACES
16
2 2 2 2 1 UNLESS OTHERWISE NOTED.
1
USE PERMABOND LM113 OR LOCTITE 222
2
USE LOW-TEMP LUBRIPLATE
3
ZONE 2 WITH HANDWHEEL AND
17 ZONE 1 & 21

33 1
SECTION D-D
6X
1 34

THIS
LOCATION
ONLY

Part quantities shown are for a single motor drive assembly

“Standard Monitor Zone 2 With
Parts List Zone 1 & 21
Zone 2 & 22” Handwheel
Item No. Description Part Number Quantity Quantity Quantity
7 Enclosure Plug 120547 1 1
7 Enclosure Plug 121334 1
9 Motor Cover 118795 1 1
9 Motor Cover 121332 1
11 Housing Adapter 118792 1 1
11 Housing Adapter 120287 1
12 Motor Cover Bolts 765029 2 2 2
13 O-Ring 757068 1 1 1
14 O-Ring 757386 1 1 1
15* Hub ø3/4” bore 807109 1 1 1
16* Spider 769996 1 1 1
17* Hub ø1/2” bore 721730 1 1
17* Hub ø5/8” bore 807108 1
18 Output Shaft 769662 1
18 Output Shaft 770374 1
18 Output Shaft 769763 1
19 Woodruff Key 727025 1 2 2
20 Worm Gear 718273 1 1 1
21* Thrust Washer 784121 4 5** 5**
22 Thrust Bearing 703453 2 2 2
23 Needle Bearing 704395 1 1 1
24 O-Ring 757313 1 1 1
33 Adapter and Motor Bolts, 7/8” long 767048 10 10 10
34 Adapter Bolt, 3/4” long 763042 1 1
34 Adapter Bolt, 3/4” long 761070 1
35 Motor 731088 1 1 1
43* O-Ring 757063 1 1 1
105 Square Key 727046 2 1 1
* Items included in Field Service Kit #92110001
** Washer included in field service kit is needed for this style only

Page 3
Figure 2: Motor Drive Assembly

2 2 2
ELEVATION
18 21 20 19 21 23 21 19 105 13 7
ROTATION B
C

SECTION A-A

123 C

B
22 22 24 43 11 12 14 9
2 2 1

ASSEMBLY NOTES:

34 1

4X USE PARKER O-LUBE ON ALL O-RINGS AND MATING

SURFACES UNLESS OTHERWISE NOTED.
1 1
15 USE PERMABOND LM113 OR LOCTITE 222.
35 2
USE MOBILITH SHC 460

16
17 1

SECTION C-C
SECTION B-B

Part quantities shown are for a single motor drive assembly

Parts List Vanquish SST
Item No. Description Part Number Quantity
7 Enclosure Plug 122941 1
9 Motor Cover 122942 1
11 Housing Adapter 122943 1
12 Motor Cover Bolts 765333 2
13 O-Ring 757068 1
14 O-Ring 757386 1
15* Hub ø3/4” bore 807109 1
16* Spider 769996 1
17* Hub ø1/2” bore 721730 1
18 Output Shaft, Elevation 770409 1
18 Output Shaft, Rotation 770408 1
19 Woodruff Key 727025 2
20 Worm Gear 718273 1
21* Thrust Washer 784121 5**
22 Thrust Bearing 703453 2
23 Needle Bearing 703995 1
24 O-Ring 757313 1
107 Motor Bolts 7/8” long 765334 4
33 Adapter Bolt, 1” long 765335 3
34 Adapter Bolt, 7/8” long 765336 2
35 Motor 731150 1
43* O-Ring 757063 1
105 Square Key 727046 1
123 Spacer 770405 2
* Items included in Field Service Kit #92110001
** Washer included in field service kit is needed for this style only

Page 4
Figure 3: Motor Wiring Diagram

ROTATION MOTOR ELEVATION MOTOR

JUNCTION BOX

TERMINAL BLOCK TERMINAL BLOCK

TERMINAL BLOCK
GREEN 1 GREEN 1
GROUND 1 GREEN
WHITE 2 WHITE 2
NEUTRAL 2 WHITE
ORANGE 3 ORANGE 3
ELE DIR 1 3 ORANGE
BLUE
CUSTOMER SUPPLIED YELLOW 4 BLUE 4
ELE DIR 2 4 YELLOW TO NOZZLE
CONNECTION
BROWN 5 N/C 5 MOTOR
ROT DIR 1 5 BROWN
BLUE 6 N/C 6
ROT DIR 2 6 BLUE
RED 7 RED 7
PAT DIR 1 7 RED
BLACK 8 BLACK 8
PAT DIR 2 8 BLACK

MOTOR
MOTOR
MOTOR
MOTOR
MOTOR
MOTOR
MOTOR
MOTOR
GREEN OR GREEN/YELLOW

BLACK

BLACK
GREEN OR GREEN/YELLOW

BLUE
GREY
BLUE
GREY
TREX-ONICS TREX-ONICS TREX-ONICS
RETRACTILE COIL 6 CONDUCTOR RETRACTILE COIL
8 CONDUCTOR 4 CONDUCTOR

Figure 4: Motor Wiring Diagram

ROTATION MOTOR ELEVATION MOTOR

JUNCTION BOX

TERMINAL BLOCK TERMINAL BLOCK

TERMINAL BLOCK

GROUND 1 GREEN GREEN 1 GREEN 1

NEUTRAL 2 WHITE WHITE 2 WHITE 2

ELE DIR 1 3 ORANGE ORANGE 3 ORANGE 3

CUSTOMER SUPPLIED ELE DIR 2 4 WHITE/BLACK BLUE
WHITE/BLACK 4 BLUE 4
CONNECTION TO NOZZLE
ROT DIR 1 5 RED/BLACK RED/BLACK 5 N/C 5 MOTOR
ROT DIR 2 6 BLUE BLUE 6 N/C 6

PAT DIR 1 7 RED RED 7 RED 7

PAT DIR 2 8 BLACK BLACK 8 BLACK 8

MOTOR
MOTOR
MOTOR
MOTOR
MOTOR
MOTOR
MOTOR
MOTOR
GREEN OR GREEN/YELLOW

BLACK
BLUE
GREY

GREEN OR GREEN/YELLOW

BLACK
BLUE
GREY

TREX-ONICS TREX-ONICS TREX-ONICS

RETRACTILE COIL 6 CONDUCTOR RETRACTILE COIL
8 CONDUCTOR 4 CONDUCTOR

"CSA ONLY"

Page 5
Elevation and Rotation Joint Motor Drive Coupling Maintenance Instructions

Rotation and Elevation Joint Motor Housing Removal:

1. Turn off power and lock out / tag out power switchgear.
2. For Zone 1 & 21 monitors, remove set screw from enclosure plug.

3. Unscrew enclosure plug (7) counterclockwise to remove.

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4. Compare and note wiring configuration with diagram provided with kit.

Cable Glands

5. Standard terminal layout for the rotation joint

To Junction Box: Green, White, Orange,
Yellow, Brown, Blue, Red, and Black.

To Rotation Motor: Black, Blue, To Elevation Motor: Green, White,

Grey, Green or Green/Yellow Orange, Blue, Red, and Black

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6. Standard terminal block layout for the elevation joint
To Rotation Motor: Green, White, Orange,
Blue, Red, and Black.

To Elevation Motor: Green or Green/Yellow, To Nozzle Motor: Green, White, Red, and Black

Grey, Blue, and Black

7. Separate wire leads from terminal block coming into housing. Note position of cable glands and pull cables through cable glands.
8. Remove two motor cover bolts (12)

9. Unscrew motor cover (9) counterclockwise from housing adapter.
10. Remove seven socket head cap screws (33 and 34) from housing adapter (11).

Page 8
11. Insert a 1/4” Allen wrench into the override socket and turn clockwise to drive the worm and motor housing assembly from monitor.

12. Remove four bolts (33) from housing adapter and pull out motor.

13. Remove old coupling from motor shaft by loosening set screw, pulling off coupling, and set aside. Do not discard drive key (105), it must be reused.

14. On the output shaft (18), remove the thrust bearing (22), washers (21), and worm gear (20). Remove drive key (19) from shaft. Do not discard.
All components must be reused.
15. Pull output shaft through housing adapter. Do not lose the thrust bearing and washers, these must be reused.

Page 9
16. Remove old coupling from output shaft by loosening set screw and pulling off coupling. Do not discard drive key (105), it must be reused.

17. A) For Standard Monitors (Zone 2 and 22), install the new 5/8” bore coupling (17) onto the output shaft so that the shaft is flush with
the coupling hub. Use Permabond LM113 or Loctite 222 on the set screw threads.

B) For Non rotating hand wheel Zone 2 , Zone 1 & 21, Stainless steel monitors, install the new 1/2” bore coupling (17) onto
the output shaft so that the shaft projects 11/32” through the coupling hub. Use Permabond LM113 or Loctite 222 on the set screw threads.

Page 10
18. For Non rotating hand wheel Zone 2 , Zone 1 & 21, Stainless steel monitors, install the thrust washer (21) from field service
kit on output shaft, behind coupling as shown. Apply lubriplate or mobilith SHC 460 grease to both sides of the washer.

19. A) For Standard Monitors (Zone 2 and 22), install the new 3/4” bore coupling (15) onto the motor shaft. Motor shaft should project
5/16” through the coupling. Use Permabond LM113 or Loctite 222 on the set screw threads.

Page 11
B) For Non rotating hand wheel Zone 2 , Zone 1 & 21, Stainless steel monitors, install the new 3/4” bore coupling (15) onto
the motor shaft. Motor shaft should project 3/32” through the coupling. Use Permabond LM113 or Loctite 222 on the set screw threads.

20. Place coupling spider (16) onto motor coupling.

21. Place output shaft onto motor coupling and spider.

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22. Insert the motor + coupling + output shaft into the housing adapter

23. Apply Lubriplate or Mobilith SHC 460 grease to the output shaft. Reinstall the thrust washer, thrust bearing, and thrust washer as shown.
Apply grease to each component.

24. Install the drive key (19) for the worm gear and install the worm gear (20).
25. Install the thrust washer, thrust bearing, and thrust washer onto the output shaft. Apply Lubriplate or Mobilith SHC 460 grease to each component.

Page 13

26. Install the new O-ring (43) on housing adapter.

27. Insert motor housing assembly back into monitor. Use 1/4” Allen wrench in the override socket and turn counterclockwise to drive the worm and
motor housing assembly into the monitor.

28. Install seven socket head cap screws into housing adapter. The shorter screw (34) is for the blind hole in the casting. Use Permabond LM113 or
Loctite 222 on the screw threads.

Outlet Elbow:
This hole receives short screw

 Inlet Elbow:
This hole receives short screw

29. Attach motor cover onto housing adapter by rotating it clockwise. Tighten until cable glands and housing bolt tabs line up with housing
adapter as noted in step 4.
30. Install two motor cover bolts (12). Use Permabond LM113 or Loctite 222 on the screw threads.
31. Insert cables through cable glands. Attach wire leads to terminal block.
32. Attach enclosure plug

PHONE: 330.264.5678 or 800.228.1161 I FAX: 330.264.2944 or 800.531.7335 I akronbrass.com

revised: 5/16
Warranty and Disclaimer
Industrial Systems
We warrant Akron Brass Industrial Fire and Vapor Suppression Systems against defects in materials or workmanship as follows:
On the monitor: inclusive of all mechanical parts, excepting servomotors, for a period of five (5) years after date of installation or six (6) years from shipment date, which ever is earlier.
On the control system: inclusive of all of the following: servomotors, drives, relays, power supplies, cables, enclosures, hydraulic pump motors, solenoid valves, switches and lights for a period of one (1) year after date of
installation two (2) years from shipment date, which ever is earlier.
Akron Brass will repair or replace any product that fails to satisfy this warranty. Repair or replacement shall be at the discretion of Akron Brass. Products must be promptly returned to Akron Brass for warranty service.
We will not be responsible for: wear and tear; any improper installation, use, maintenance or storage; negligence of the owner or user; repair or modification after commissioning; failure to follow our instructions or recom-
mendations; or anything else beyond our control. WE MAKE NO WARRANTIES, EXPRESS OR IMPLIED, OTHER THAN THOSE INCLUDED IN THIS WARRANTY STATEMENT, AND WE DISCLAIM ANY IMPLIED WARRANTY OF

ISO 9001 REGISTERED COMPANY MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. Further, we will not be responsible for any consequential, incidental or indirect damages (including, but not limited to, any loss of profits) from any cause
whatsoever. No person has authority to change this warranty.