Professional Documents
Culture Documents
C7S 1-299 Cover
C7S 1-299 Cover
C7S 1-299 Cover
September 2006
KENR6278-01
BK-18 E963-A27 25 180-9340 A-C17 RIGHT HARNESS (200-BK) IGNITION
WH-18 G856-A8 26 180-9340 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG A-C17 COIL
CLR-GA WIRE NAME POS TERM/PLUG
27 8T-8737 BU-18 C967-A15 1 180-9340 GN-18 U776-A97 1 180-9340 A-C20
GY-18 994-A10 28 180-9340 A-C2 YL-18 X981-A50 1 180-9340
PK-18 G833-A45 2 180-9340 OR-18 U777-A71 2 180-9340
29 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG WH-18 X980-A32 2 180-9340
ACCESSORY TABLE ACCESSORY TABLE
PK-18 G833-A47 30 180-9340 WH-18 G828-A98 3 180-9340 AIR INTAKE INJECTOR
WH-18 Y748-A79 1 180-9340 QTY PART NAME P/N QTY PART NAME P/N
31 8T-8737
GN-18 C814-A66 4 180-9340 HEATER LAMP HARNESS
BR-18 C815-A34 32 180-9340 GN-18 Y749-A74 2 180-9340 1 PLUG AS. 230-4011 1 PLUG AS. 230-4011
GN-18 C829-A54 5 180-9340 A-C32 A-C16
33 8T-8737 PK-18 T846-A94 3 180-9340
YL-18 X981-A50 34 180-9340 4 8T-8737 PK-18 U773-A69 6 180-9340 A-S13 A-C6
(G828-WH) INTAKE BOOST
WH-18 E964-A26 35 180-9340
ACCESSORY TABLE GN-18 G829-A72 7 180-9340 AIR INTAKE
YL-18 G857-A9 36 180-9340 GY-18 U775-A59 8 180-9340 HEATER RELAY PRESSURE SENSOR
QTY PART NAME P/N A-C26 A-S3
37 8T-8737 A-C10 GN-18 G829-A86 9 180-9340 A-C26 (G833-PK) (IMAP) A-S4
GN-18 C829-A54 38 180-9340 1 PLUG AS. 230-5008 ATAAC DRAIN (T858-GY)
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
Electrical System
A-C3 QTY PART NAME P/N QTY PART NAME P/N (T859-WH)
GN-18 C814-A66 44 180-9340 QTY PART NAME P/N
CLR-GA WIRE NAME POS TERM/PLUG 1 PLUG AS. 230-4011 1 PLUG AS. 155-2269 A-T4
45 8T-8737 1 PLUG AS. 230-4009 (200-BK)
YL-18 E966-A49 46 180-9340 BR-18 G826-A89 1 180-9340 1 WEDGE 155-2261
A-S11 A-S6
FUEL PUMP
A-S12 A-S9
BU-18 E965-A48 47 180-9340 PK-18 G833-A87 2 180-9340 (C830-BU) (F793-OR) (Y748-WH) (G827-BU) SOLENOID 1 (FORE)
48 8T-8737 FLAME DETECT/BOUNDARY A-T2
BR-18 G849-A55 3 180-9340 A-C31 TEMPERATURE SENSOR A-C19 (200-BK)
49 8T-8737
ACCESSORY TABLE A-S2
50 8T-8737 A-C11 (G829-GN)
GY-18 Y738-A65
51
52
180-9340
180-9340
QTY
1
PART NAME
PLUG AS.
P/N
230-4013
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA
A-C18
WIRE NAME POS TERM/PLUG A-C27 A-S15
A-S1
(G826-BR) C7S1-299
BU-18 995-A12 1 180-9340 CLR-GA WIRE NAME POS TERM/PLUG (G829-GN)
53 8T-8737 YL-18 U781-A77 1 180-9339 FUEL PUMP
BU-18 G827-A81 54 180-9340 GN-18 G829-A44 2 180-9340 PK-18 U782-A83 2 180-9339 PU-18 Y733-A90 1 180-9340 INTAKE MANIFOLD SOLENOID 2 (AFT)
PK-18 T846-A94 55 180-9340 ACCESSORY TABLE PK-18 Y746-A62 3 180-9339 OR-18 Y736-A100 2 180-9340 AIR TEMPERATURE
YL-18 Y741-A82 56 180-9340 SENSOR DPF A-C29
QTY PART NAME P/N YL-18 Y741-A82 4 180-9339 ACCESSORY TABLE JUMPER
BR-18 U779-A6 57 180-9340 A-C4 1 PLUG AS. 230-4011 QTY PART NAME P/N
A-C9
58 8T-8737 GN-18 Y742-A76 5 180-9339 A-C18
CLR-GA WIRE NAME POS TERM/PLUG 1 PLUG AS. 230-4011
PU-18 Y733-A90 59 180-9340 PK-18 U782-A73 6 180-9339 A-S7
BU-18 Y734-A91 60 180-9340 BR-18 G826-A38 1 180-9340 (U782-PK)
ACCESSORY TABLE NOTE B
OR-18 C820-A36 61 180-9340 BU-18 G827-A43 2 180-9340
QTY PART NAME P/N
62 8T-8737 GY-18 994-A10 3 180-9340
OR-18 Y753-A99 63 180-9340 A-C12 1 RECEPTACLE AS. 3E-3382 A-S8
ACCESSORY TABLE SECONDARY SPEED/TIMING (Y749-GN)
64 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG 1 WEDGE 3E-3383 A-C28
65 8T-8737 QTY PART NAME P/N SENSOR (CAM BOTTOM)
WH-18 G856-A8 1 180-9340 CLR-GA WIRE NAME POS TERM/PLUG OIL
36 Page,
PK-18 Y746-A62 66 180-9340 1 PLUG AS. 237-0227 A-C8 PRESSURE A-S14
YL-18 G857-A9 2 180-9340 WH-18 Y748-A61 1 180-9340 (Y748-WH)
67 8T-8737
ACCESSORY TABLE GN-18 Y749-A64 2 180-9340 A-C4
68 8T-8737 PRIMARY SPEED/TIMING
YL-18 Y737-A4 69 180-9340 QTY PART NAME P/N A-C19 BR-18 Y747-A67 3 180-9340 SENSOR (CAM TOP)
PK-18 U773-A69 70 180-9340 1 PLUG AS. 155-2269 ACCESSORY TABLE
71 8T-8737
CLR-GA WIRE NAME POS TERM/PLUG A-C7
A-C5 1 WEDGE 155-2261 QTY PART NAME P/N
WH-18 G828-A78 72 180-9340 BU-18 C818-A37 A 123-1198
CLR-GA WIRE NAME POS TERM/PLUG 1 PLUG AS. 230-4013
73 8T-8737 PU-18 C819-A52 B 123-1198
74 8T-8737 WH-18 G828-A40 1 180-9340
ACCESSORY TABLE
75 8T-8737 GN-18 G829-A42 2 180-9340
QTY PART NAME P/N
BU-18 C830-A57 76 180-9340 BR-18 U779-A6 3 180-9340
BU-18 C818-A37 77 180-9340 A-C13 1 PLUG AS. 140-7339
ACCESSORY TABLE FUEL A-T1
78 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG 1 SEAL-CONN 123-1199 A-C29 ENABLE MAIN FUEL (200-BK)
OR-18 U777-A71 79 180-9340 QTY PART NAME P/N COOLANT CONTROL VALVE
OR-18 Y736-A100 1 180-9340 1 SEAL-CABLE 123-1200 CLR-GA WIRE NAME POS TERM/PLUG A-C23 PILOT FUEL A-C13
BR-18 G826-A1 80 180-9340 1 PLUG AS. 230-4013 TEMPERATURE MAIN FUEL
NOTE B
BU-18 Y734-A91 2 180-9340 OR-18 C820-A36 A 123-1198 A-C11 CONTROL VALVE
WH-18 Y748-A68 81 180-9340 PRESSURE SENSOR
YL-18 U781-A77 82 180-9340 ACCESSORY TABLE BR-18 C821-A51 B 123-1198 A-C27 A-C28
GN-18 Y749-A103 83 180-9340 QTY PART NAME P/N ACCESSORY TABLE
BU-18 995-A12 84 180-9340 1 PLUG AS. 230-4011 QTY PART NAME P/N
A-C20
BR-18 G849-A55 85 180-9340 A-C6
CLR-GA WIRE NAME POS TERM/PLUG 1 PLUG AS. 140-7339
86 8T-8737
CLR-GA WIRE NAME POS TERM/PLUG 1 SEAL-CONN 123-1199 PILOT FUEL
87 8T-8737 YL-16 Y750-A88 1 180-9340
OR-16 Y751-A80 88 180-9340 BR-18 G826-A39 1 180-9340
BK-16 200-A84 2 180-9340 1 SEAL-CABLE 123-1200 PRESSURE SENSOR
BR-18 Y747-A67 89 180-9340 PK-18 G833-A41 2 180-9340 A-C33 ECM
90 8T-8737 A-C14 OR-16 Y751-A80 3 180-9340 A-C1
YL-18 C822-A20 3 180-9340
OR-18 Y743-A56 91 180-9340 CLR-GA WIRE NAME POS TERM/PLUG ACCESSORY TABLE
ACCESSORY TABLE
92 8T-8737 WH-18 G828-A70 1 180-9340 QTY PART NAME P/N
PK-18 U782-A102 93 180-9340 QTY PART NAME P/N
Harness 280-1149 and 278-1738 Connector and Splice Locations (STANDARD AND REMOTE ECM)
GN-18 G829-A96 2 180-9340 1 PLUG AS. 230-4013 A-C31
GN-18 Y742-A76 94 180-9340 1 PLUG AS. 230-4013
WH-18 U780-A21 3 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
BU-18 C967-A15 95 180-9340
YL-18 F421-A13 96 180-9340 ACCESSORY TABLE WH-18 Y748-A93 1 180-9340
97 8T-8737 QTY PART NAME P/N GN-18 Y749-A85 2 180-9340
98 8T-8737 1 PLUG AS. 230-4013 OR-18 Y743-A56 3 180-9340
OR-16-HV T860-A25 99 180-9340
OR-18 Y753-A99 4 180-9340
100 8T-8737
ACCESSORY TABLE
QTY PART NAME P/N
1 PLUG AS. 230-5008
© 2006 Caterpillar, All Rights Reserved Printed in U.S.A.
AH-C1
CLR-GA WIRE NAME POS TERM/PLUG
YL-18-TFE X981-AH16 1 180-9339
WH-18-TFE X980-AH15 2 180-9339
GN-18-TFE C829-AH13 3 180-9339
GN-18-TFE G829-AH14 4 180-9339
WH-18-TFE G828-AH5 5 180-9339
ARD TURBO OUTLET BAROMETRIC (ABS) PRESSURE
J-C4 J-C5 OR-18-TFE C823-AH12 6 180-9339 MATE TO MAIN TEMPERATURE SENSOR SENSOR CONNECTOR
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG PU-18-TFE U773-AH7 7 180-9339 CONNECTOR E-C5, A-C5
HARNESS E-C17
BR-16-NW T959-J5 A 154-2389 BU-16-NW T960-J7 A 154-2389 GY-18-TFE U775-AH9 8 180-9339
AH-C1 E-C2, A-C2
WH-16-NW T859-J6 B 154-2389 WH-16-NW T859-J8 B 154-2389 BU-18-TFE U774-AH8 9 180-9339 ARD AIR CONTROL HYDRAULIC CGI
AR-C6 CGI MAF DELTA P PRESSURE VALVE CONNECTOR ACTUATOR CONNECTOR COOLANT TEMPERATURE
ACCESSORY TABLE ACCESSORY TABLE GN-18-TFE G829-AH6 10 180-9339 CLR-GA WIRE NAME POS TERM/PLUG VNT ACTUATOR SENSOR CONNECTOR AH-C6, AR-C6 SENSOR INJECTOR HARNESS TIMING CALIBRATION (TC)
BK-16-TFE X716-AH4 11 180-9339 CONNECTOR E-C21, A-C21 CONNECTOR PROBE CONNECTOR
QTY PART NAME P/N QTY PART NAME P/N BU-18-TFE U774-AR6 1 180-9340 E-C14, A-C14 E-C11, A-C11
1 PLUG AS. 153-9693 1 PLUG AS. 153-9693 RD-16-TFE X715-AH2 12 180-9339 GY-18-TFE U775-AR7 2 180-9340 AR-C2 ARD IGNITION AH-C2, AR-C2 E-C16, A-C16 E-C12, A-C12
ENGINE GROUND FUEL RAIL PRESSURE FLAME DETECT/BOUNDARY
1 CLIP 154-3769 1 CLIP 154-3769 ACCESSORY TABLE ACCESSORY TABLE CLR-GA WIRE NAME POS TERM/PLUG COIL CONNECTOR
1 SEAL 154-0877 1 SEAL 154-0877 QTY PART NAME P/N AH-C8
QTY PART NAME P/N GN-18-TFE C814-AR12 1 180-9340 E-C20, A-C20 SENSOR CONNECTOR TEMPERATURE SENSOR
1 RECEPTACLE AS. 260-6728 MAIN HARNESS CLR-GA WIRE NAME POS TERM/PLUG
BR-18-TFE C815-AR8 2 180-9340
E-C3, A-C3 CONNECTOR
1 PLUG AS. 240-7874
INTERFACE YL-18-TFE Y797-AH1 1 180-9340 E-C31, A-C31
ACCESSORY TABLE
AH-C8 GN-18-TFE Y798-AH3 2 180-9340
QTY PART NAME P/N
ACCESSORY TABLE HYDRAULIC ACTUATOR 1 PLUG AS. 240-7874
QTY PART NAME P/N AR-C6
1 PLUG AS. 240-7874 DPF HARNESS
VNT ACTUATOR CONNECTOR
FUEL ENABLE E-C18, A-C18
AR-C2
CGI MAF TEMPERATURE CONNECTOR
SENSOR CONNECTOR E-C23, A-C23
AH-C3 AR-C5 AH-C3, AR-C3
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG ARD GROUND
J-C2 J-C6 WH-18-TFE G828-AH5 1 180-9340 GN-18-TFE C829-AR14 1 180-9340
J-C3
INJECTOR 1 INJECTOR 2
J-C5 INJECTOR 5 J-C7 GN-18-TFE G829-AH6 2 180-9340 GN-18-TFE G829-AR1 2 180-9340 PRIMARY Harness identification code Harness And Wire Symbols
INJECTOR 4 INJECTOR 6 ACCESSORY TABLE SPEED/TIMING
PU-18-TFE U773-AH7 3 180-9340 This example indicates
AH-C5 QTY PART NAME P/N SENSOR CONNECTOR wire 135 in harness "AG". Connector Reference
4 8T-8737
1 PLUG AS. 240-7874
AR-C4 (CAM TOP)
J-C4 ACCESSORY TABLE CGI MAF AMBIENT AIR CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG E-C7, A-C7 Designator
INJECTOR 3 J-C6 GN-18-TFE C829-AH13 1 180-9340
QTY PART NAME P/N TEMPERATURE SENSOR TEMPERATURE SENSOR WH-18-TFE X980-AR4 1 180-9340
CLR-GA WIRE NAME POS TERM/PLUG 1 PLUG AS. 261-0524 GN-18-TFE G829-AH14 2 180-9340 YL-18-TFE X981-AR5 2 180-9340
GN-16-NW T961-J9 A 154-2389 AH-C3 AH-C5 ACCESSORY TABLE
AMBIENT AIR SECONDARY P174 J174 P274 J274 Part Number For
OR-16-NW T860-J10 B 154-2389 QTY PART NAME P/N
TEMPERATURE ACCESSORY TABLE SPEED/TIMING ECM (P2) 1306795 1306795 1117898 3E5179 Connector Assembly
ENGINE ACCESSORY TABLE AR-C5
QTY PART NAME P/N SENSOR CONNECTOR CONNECTOR
HARNESS 1 PLUG AS. 240-7874 1 PLUG AS. 240-7874 (CAM BOTTOM) E-C1 325-AG135 PK-14 1 325-A135 PK-14
J-C2 QTY PART NAME P/N AH-C6 HYDRAULIC CGI ACTUATOR E-C8, A-C8
CLR-GA WIRE NAME POS TERM/PLUG
J-C1
1 PLUG AS. 153-9693 CLR-GA WIRE NAME POS TERM/PLUG AH-C6 Plug Receptacle
PU-16-NW T957-J1 A 154-2389 1 CLIP 154-3769 BU-18-TFE U774-AH8 1 180-9340 TURBO SPEED SENSOR 2
Socket Wire
GY-16-NW T858-J2 B 154-2389 1 SEAL 154-0877 GY-18-TFE U775-AH9 2 180-9340 AR-C4 Pin Wire Gauge Fuse
ACCESSORY TABLE ACCESSORY TABLE Color
QTY PART NAME P/N J-C1 QTY PART NAME P/N Pin or Socket
J-C7
1 PLUG AS. 153-9693 CLR-GA WIRE NAME POS TERM/PLUG 1 PLUG AS. 240-7874 Single Wire Number
PU-16-NW T957-J1 1 180-9340
CLR-GA WIRE NAME POS TERM/PLUG Ground
1 CLIP 154-3769
WH-16-NW T962-J11 A 154-2389
Connector Circuit Connection 200-L32 BK-14
1 SEAL 154-0877 YL-16-NW T958-J3 2 180-9340
BR-16-NW T959-J5 3 180-9340
OR-16-NW T860-J12 B 154-2389 Number
ACCESSORY TABLE MATE TO MAIN Identification
BU-16-NW T960-J7 4 180-9340
J-C3 QTY PART NAME P/N HARNESS A-C17
CLR-GA WIRE NAME POS TERM/PLUG
GN-16-NW T961-J9 5 180-9340
1 PLUG AS. 153-9693 AR-C1 CGI MAF 105-9344
WH-16-NW T962-J11 6 180-9340 TEMPERATURE
YL-16-NW T958-J3 A 154-2389 1 CLIP 154-3769
OR-16-NW T860-J12 7 180-9340 SENSOR AR-C3 Component
GY-16-NW T858-J4 B 154-2389 1 SEAL 154-0877 AR-C1
OR-16-NW T860-J10 8 180-9340 AH-C2 AR-C3 CLR-GA WIRE NAME POS TERM/PLUG Part Number
ACCESSORY TABLE AH-C4 CLR-GA WIRE NAME POS TERM/PLUG
WH-16-NW T859-J8 9 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
QTY PART NAME P/N CLR-GA WIRE NAME POS TERM/PLUG YL-18-TFE X981-AR5 1 180-9339 WH-18-TFE G828-AR2 1 180-9340
WH-16-NW T859-J6 10 180-9340 TURBO SPEED BK-16-TFE X716-AH4 1 180-9339
WH-18-TFE X980-AH15 1 180-9340 WH-18-TFE X980-AR4 2 180-9339 GN-18-TFE G829-AR3 2 180-9340
1 PLUG AS. 153-9693
GY-16-NW T858-J4 11 180-9340 SENSOR VNT ACTUATOR 2 8T-8737
1 CLIP 154-3769
GY-16-NW T858-J2 12 180-9340
YL-18-TFE X981-AH16 2 180-9340 AH-C4 AH-C2 RD-16-TFE X715-AH2 3 180-9339
WH-18-TFE G828-AR2 3 180-9339 PU-18-TFE U773-AR13 3 180-9340 TURBO SPEED OIL PRESSURE
1 SEAL 154-0877 ACCESSORY TABLE GN-18-TFE C814-AR12 4 180-9339 4 8T-8737 SENSOR CONNECTOR SENSOR CONNECTOR
OR-18-TFE C823-AH12 4 180-9339
ACCESSORY TABLE
QTY PART NAME P/N GN-18-TFE C829-AR14 5 180-9339 ACCESSORY TABLE AH-C4, AR-C4 E-C4, A-C4
QTY PART NAME P/N ACCESSORY TABLE
1 PLUG AS. 240-7874 PU-18-TFE U773-AR13 6 180-9339 QTY PART NAME P/N PILOT FUEL CONTROL VALVE E-C27, A-C27 Related Electrical Service Manuals
1 PLUG AS. 155-2252 QTY PART NAME P/N
GN-18-TFE G829-AR1 7 180-9339 1 PLUG AS. 261-0524 MAIN FUEL CONTROL VALVE E-C13, A-C13
1 WEDGE 155-2258 1 RECEPTACLE AS. 3E-3376
GY-18-TFE U775-AR7 8 180-9339
ARD PILOT FUEL PRESSURE SENSOR E-C33, A-C33 Title Form Number
1 WEDGE 3E-3377 ARD MAIN FUEL PRESSURE SENSOR E-C28, A-C28
GN-18-TFE G829-AR3 9 180-9339 Troubleshooting RENR9342
BR-18-TFE C815-AR8 10 180-9339
RIGHT SIDE VIEW OF ENGINE LEFT SIDE VIEW OF ENGINE
AH-C7
Systems Operation / Testing and Adjusting
Harness 280-1089 Connector and Splice Locations BU-18-TFE U774-AR6 11 180-9339 RENR9818
CLR-GA WIRE NAME POS TERM/PLUG
YL-18-TFE Y797-AH1 A 180-9339 12 8T-8737
GN-18-TFE Y798-AH3 B 180-9339 ACCESSORY TABLE
C 8T-8737 AH-C7 QTY PART NAME P/N
ACCESSORY TABLE J1939 VNT 1 RECEPTACLE AS. 260-6728
QTY PART NAME P/N ACTUATOR
1 RECEPTACLE AS. 133-0973
1 WEDGE 133-0975
GROUND E-C25
HARNESS T859-J8 WH-16-NW
T860-J12 OR-16-NW
Y745 BU-18
E-C23 FUEL ENABLE Y748 WH-18 + VOLTS
2304011 INJECTOR
CONNECTION T860-J10 OR-16-NW
T960-J7 BU-16-NW
Y753 OR-18 SIGNAL 2304011 277-4071 T859-J8 WH-16-NW
T860-J12 OR-16-NW Y745 BU-18 GROUND A-C25 A-C23 FUEL ENABLE
T961-J9 GN-16-NW
T962-J11 WH-16-NW
U776-E97 GN-18 1 ATAAC DRAIN Y737-E4 YL-18 1 BK-18 HARNESS T860-J10 OR-16-NW
T960-J7 BU-16-NW Y753 OR-18 SIGNAL 2304011 2304011 277-4071
U777-E71 OR-18 2 PUMP CONNECTION
T961-J9 GN-16-NW
1 1
Y738-E65 GY-18 2 BK-18 T962-J11 WH-16-NW U776-A97 GN-18
ATAAC DRAIN Y737-A4 YL-18 BK-18
C803-E58
T846-E94
BR-18
PK-18
C800-A63 GY-18
C801-A60 OR-18
U777-A71 OR-18 2 PUMP Y738-A65 GY-18 2 BK-18
BRAKE 1
Y746-E62 PK-18
Y747-E67 BR-18
278-0171
ECM J2 2645732 Y734-A91 BU-18
Y737-A4 YL-18
Y750-A88 YL-16
Y751-A80 OR-16 278-0171
DEPOPULATED 2 Y749-E64 GN-18 Y738-A65 GY-18
VNT (C9) & 350 HP RV) 3 C823-E72 OR-18 Y748-E93 WH-18 BRAKE 1 Y741-A82 YL-18
ATAAC DRAIN PUMP 4 U776-E97 GN-18 Y748-E79 WH-18 DEPOPULATED 2 Y742-A76 GN-18 ARD GROUND
AIR INTAKE HEATER RELAY/LAMP 5 F793-E31 OR-18 Y748-E61 WH-18
ARD GROUND VNT (C9) & 350 HP RV) 3 Y743-A56 OR-18
6 Y748-E92 WH-18
Y749-E85 GN-18 PART TRAP INTAKE ATAAC DRAIN PUMP 4 U776-A97 GN-18 Y746-A62 PK-18
ENGINE
DEPOPULATED 7
8 Y749-E95 GN-18
TEMPERATURE SENSOR ENGINE AIR INTAKE HEATER RELAY/LAMP 5
6
F793-A31 OR-18 Y747-A67 BR-18
Y748-A93 WH-18 OEM OPTIONAL JUMPER HARNESS
9 Y749-E74 GN-18
Y750-E88 YL-16 GROUND DEPOPULATED 7 Y748-A79 WH-18 GROUND
ARD AIR PRESS CONTROL VALVE RTN 10 C801-E60 OR-18 Y748 WH-16-TFE + VOLTS 8 994-A10 GY-18 Y748-A61 WH-18
A-C18 A-C30 F-C1 F-C2 F-C6 PARTICULATE TRAP INTAKE
(CGI MAF SENSOR) ENGINE CAN LO 11 Y798-E69 GN-16 994-E10 GY-18 Y751-E80 OR-16
OEM 9 995-A12 BU-18 Y748-A92 WH-18
ENGINE CAN HI 12 Y797-E75 YL-16 995-E12 BU-18 Y753-E99 OR-18
N-C3 DPF SENSORS Y745 BU-16-TFE GROUND ARD AIR PRESS CONTROL VALVE RTN 10 C801-A60 OR-18 C800-A63 GY-18 Y749-A85 GN-18
3E3382 1552273 1552273 3E5179 1552252 TEMPERATURE SENSOR
13 C800-E63 GY-18 U776-E97 GN-18
HARNESS (CGI MAF SENSOR) ENGINE CAN LO 11 C801-A60 OR-18 Y749-A95 GN-18
ACTUATOR RETURN (BRAKE) 14 C801-E60 OR-18 U777-E71 OR-18
2305008 2765729 Y741 YL-16-TFE SIGNAL ENGINE CAN HI 12 C803-A58 BR-18 Y749-A64 GN-18 Y748 WH-16-TFE + VOLTS
INTAKE MANIFOLD AIR PRESSURE SENSOR 15 C822-E20 YL-18 C803-E58 BR-18 U781-E77 YL-18
E-C18 E-C30 P-C1 P-C2 N-C1
13 C829-A54 GN-18 Y749-A74 GN-18 U781-A77 YL-18 1 1 Y748-F14 WH-18 Y748-F3 WH-18 1 OEM
CGI MAF VENTURI DELTAP PRESS 16 U780-E21 WH-18 C818-E37 BU-18 U782-E73 PK-18 Y748 WH-16-TFE ACTUATOR RETURN (BRAKE) 14 C815-A34 BR-18 Y750-A88 YL-16
N-C3 DPF SENSORS Y745 BU-16-TFE GROUND
ANALOG SENSOR RET(COOL T,INLET T,BAR P,CCV P) 17 G829-E2 GN-18 C819-E52 PU-18 U782-E83 PK-18
3E3382 1552273 1552273 1552264 1950534 Y748-N8 WH-16-TFE 1 Y748 WH-16-TFE Y748 WH-16-TFE
PART TRAP OUTLET
INTAKE MANIFOLD AIR PRESSURE SENSOR 15 C822-A20 YL-18 C818-A37 BU-18 Y751-A80 OR-16 U782-A83 PK-18 2 2 Y749-F16 GN-18 Y749-F4 GN-18 2 HARNESS
18 C820-E36 OR-18 CGI MAF VENTURI DELTAP PRESS 16 U780-A21 WH-18 C819-A52 PU-18 Y753-A99 OR-18
2305008 2765729 Y741 YL-16-TFE SIGNAL
19 C821-E51 BR-18 Y748-N7 WH-16-TFE Y745-N11 BU-16-TFE 2 Y745 BU-16-TFE Y745 BU-16-TFE
TEMPERATURE SENSOR ANALOG SENSOR RET(COOL T,INLET T,BAR P,CCV P) 17 G829-A2 GN-18 C820-A36 OR-18 U776-A97 GN-18 Y746-A62 PK-18 3 3 Y746-F5 PK-18 GND-F11 YL-14 Y746-F5 PK-18 3 P-C1 P-C2 N-C1
ARD AIR PRESS CONTROL VALVE HS 20 C800-E63 GY-18 C822-E20 YL-18 U781-E77 YL-18 1 1 U781-P28 YL-18 1 Y748-N1 WH-16-TFE Y748-N8 WH-16-TFE Y745 BU-16-TFE 18 C821-A51 BR-18 U777-A71 OR-18 97C-F12 WH-14 Y748 WH-16-TFE
21 C823-E72 OR-18 Y741-N4 YL-16-TFE 3 Y741 YL-16-TFE 19 C822-A20 YL-18 U781-A77 YL-18 Y741-A82 YL-18 4 4 Y741-F6 YL-18 123E-F9 YL-16 Y741-F6 YL-18 4 1552273 1552264 1950534 Y748-N8 WH-16-TFE 1 Y748 WH-16-TFE Y748 WH-16-TFE
22 C829-E66 GN-18 U782-E83 PK-18 2 2 U782-P29 PK-18 2 Y749-N2 GN-16-TFE Y748 WH-16-TFE + VOLTS ARD AIR PRESS CONTROL VALVE HS 20 C800-A63 GY-18 C814-A66 GN-18 U782-A73 PK-18 137-F10 OR-16 PARTICULATE TRAP OUTLET
ENGINE CAN SHIELD 23 C967-E15 BU-18 Y742-N5 GN-16-TFE 4 Y742 GN-16-TFE 21 C967-A15 BU-18 U782-A83 PK-18 Y742-A76 GN-18 5 5 Y742-F7 GN-18 Y741-F6 YL-18 Y742-F7 GN-18 5 Y748-N7 WH-16-TFE Y745-N11 BU-16-TFE 2 Y745 BU-16-TFE Y745 BU-16-TFE
TURBOSPEED (+) 24 X980-E59 WH-18 E963-E27 BK-18 Y746-E62 PK-18 3 3 Y746-P30 PK-16 3 Y746-N3 RD-16-TFE Y745 BU-16-TFE GROUND 22 E963-A27 BK-18 Y742-F7 GN-18 1 U781-P28 YL-18 1 Y748-N1 WH-16-TFE Y748-N8 WH-16-TFE Y745 BU-16-TFE TEMPERATURE SENSOR
SPD -1: CAM SPEED/TIMING (-) 25 E963-E27 BK-18 E964-E26 WH-18 ENGINE CAN SHIELD 23 E964-A26 WH-18 U782-A73 PK-18 6 6 Y745-F18 BU-18 Y746-F5 PK-18 Y745-F8 BU-18 6 Y741-N4 YL-16-TFE 3 Y741 YL-16-TFE
TDC SERVICE PROBE + 26 G856-E8 WH-18 E965-E48 BU-18 Y741-E82 YL-18 4 4 Y741-P31 YL-16 4 Y741-N4 YL-16-TFE Y742 GN-16-TFE SIGNAL TURBOSPEED (+) 24 X980-A32 WH-18 E965-A48 BU-18 Y748-F3 WH-18 2 U782-P29 PK-18 2 Y749-N2 GN-16-TFE Y748 WH-16-TFE + VOLTS
ATAAC DRAIN PRESS SENSOR 27 E966-E49 YL-18 SPD -1: CAM SPEED/TIMING (-) 25 E963-A27 BK-18 E966-A49 YL-18 Y748-F13 WH-18 137-F10 OR-16 7 Y742-N5 GN-16-TFE 4 Y742 GN-16-TFE
LUBE OIL PRESSURE SENSOR 28 994-E10 GY-18 F421-E13 YL-18 Y742-E76 GN-18 5 5 Y742-P32 GN-16 5 Y742-N5 GN-16-TFE TDC SERVICE PROBE + 26 G856-A8 WH-18 F421-A13 YL-18
F-C7 F-C5 F-S1 3 Y746-P30 PK-16 3 Y746-N3 RD-16-TFE Y745 BU-16-TFE GROUND
G849-E55 BR-18 ATAAC DRAIN PRESS SENSOR G849-A55 BR-18 123E-F9 YL-16 8
+8V DIGITAL THROTTLE POWER
N-C2
29 27
ANALOG SENSOR RETURN (FUEL RAIL P,IMAP,IMAT) 30 G833-E47 PK-18 G856-E8 WH-18 U782-E73 PK-18 6 6 Y745-P33 BU-16 6 Y745-N11 BU-16-TFE LUBE OIL PRESSURE SENSOR 28 994-A10 GY-18 G856-A8 WH-18
1552269 3E3364 4 Y741-P31 YL-16 4 Y741-N4 YL-16-TFE Y742 GN-16-TFE SIGNAL
31 G857-E9 YL-18
2304013 +8V DIGITAL THROTTLE POWER 29 G857-A9 YL-18 Y748-F14 WH-18 97C-F12 WH-14 9
AVNT ACTUATOR (-) 32 T846-E94 PK-18 7 ANALOG SENSOR RETURN (FUEL RAIL P,IMAP,IMAT) 30 G833-A47 PK-18 T846-A94 PK-18 5 Y742-P32 GN-16 5 Y742-N5 GN-16-TFE
33 X981-E54 YL-18
PARTICULATE TRAP DIFFERENTIAL 31 X980-A32 WH-18 1 137-F10 OR-16 GND-F11 YL-14 10 N-C2
TURBOSPEED (-) 34 X981-E54 YL-18 X980-E59 WH-18 8
DPF HARNESS
Y748-N7 WH-16-TFE 1 + VOLTS AVNT ACTUATOR (-) 32 C815-A34 BR-18 X981-A50 YL-18
Y733-A90 PU-18
ALT 2 123E-F9 YL-16
Y749-F15 GN-18
Y749-F4 GN-18 F793-F1 OR-18 11
6 Y745-P33 BU-16 6 Y745-N11 BU-16-TFE
SPD +1: CAM SPEED/TIMING (+)
TDC SERVICE PROBE -
35
36
E964-E26 WH-18
G857-E9 YL-18
Y733-E90 PU-18
Y734-E91 BU-18 C818-E37 BU-18 Y749-N2 GN-16-TFE 2 GROUND PRESSURE SENSOR TURBOSPEED (-)
33
34 X981-A50 YL-18 Y734-A91 BU-18 F-S2 7 2304013
Y737-E4 YL-18 C819-E52 PU-18
E-C7 SPD +1: CAM SPEED/TIMING (+) 35 E964-A26 WH-18 Y737-A4 YL-18 C830-F2 BU-18 12
243-6631
37
INLET AIR TEMPERATURE SENSOR 38 C829-E66 GN-18 Y738-E65 GY-18 C820-E36 OR-18 Y746-N3 RD-16-TFE 3 SIGNAL TDC SERVICE PROBE - 36 G857-A9 YL-18 Y738-A65 GY-18 8 Y748-N7 WH-16-TFE 1 + VOLTS PARTICULATE TRAP DIFFERENTIAL
FUEL PRESSURE SENSOR
39
40
Y741-E82 YL-18
Y742-E76 GN-18
C821-E51
E963-E27
BR-18
BK-18 1003320 109-7194 INLET AIR TEMPERATURE SENSOR
37
38 C829-A54 GN-18
Y741-A82 YL-18
Y742-A76 GN-18
Y749-F16 GN-18 DPF HARNESS Y749-N2 GN-16-TFE 2 GROUND PRESSURE SENSOR
ARD FUEL PILOT PRESSURE SENSOR 41 C803-E58 BR-18 Y743-E56 OR-18 E964-E26 WH-18 PRIMARY SPEED/TIMING 39 Y743-A56 OR-18
F-C8 F-C4
42 Y746-E62 PK-18 E965-E48 BU-18 E963-E27 BK-18 A FUEL PRESSURE SENSOR 40 Y746-A62 PK-18 F-S3 Y746-N3 RD-16-TFE 3 SIGNAL 243-6631
CGI ACTUATOR RTN
AVNT ACTUATOR (+)
43
44
U775-E98 GY-18 Y747-E67 BR-18
Y750-E88 YL-16
E966-E49
F421-E13
YL-18
YL-18 E964-E26 WH-18 B
SENSOR(CAM TOP) ARD FUEL PILOT PRESSURE SENSOR 41
42
C803-A58 BR-18 Y747-A67 BR-18
Y750-A88 YL-16 3E3364 1552269 Y745-F18 BU-18
F-C9
PASSIVE SPD +2: "B" CRANK SPEED
45
46 E966-E49 YL-18
Y751-E80 OR-16
Y753-E99 OR-18
G826-E89
G827-E46
BR-18
BU-18 NOTE A 109-7194 CGI ACTUATOR RTN
AVNT ACTUATOR (+)
43
44
U775-A59 GY-18
C814-A66 GN-18
Y751-A80 OR-16
Y753-A99 OR-18 1 97C-F12 WH-14 2304013 A-C7
PASSIVE SPD -2: "B" CRANK SPEED 47 E965-E48 BU-18 U773-E86 PK-18 G833-E87 PK-18 45 U774-A104 BU-18 A/C Y745-F17 BU-18
1003320
48
49
U774-E84 BU-18
U775-E98 GY-18
G849-E55 BR-18
E-C8 PASSIVE SPD +2:
PASSIVE SPD -2:
"B" CRANK SPEED
"B" CRANK SPEED
46
47
E966-A49 YL-18
E965-A48 BU-18
U773-A69 PK-18
U775-A59 GY-18
C818-A37
C819-A52
BU-18
PU-18
2 GND-F11 YL-14 Y745-F8 BU-18 Y748-F13 WH-18 1 PRIMARY
U776-E97 GN-18
1112416 1097195 U776-A97 GN-18 C820-A36 OR-18 Y749-F15 GN-18 2 E963-A27 BK-18 A SPEED/TIMING
E-C32
50 48
CGI ACTUATOR 51 U774-E84 BU-18 U777-E71 OR-18 49 U777-A71 OR-18 C821-A51 BR-18
FUEL ENABLE VALVE ACTUATOR RETURN 52
53
Y738-E65 GY-18 U779-E6 BR-18
U780-E21 WH-18 1166158 AH-C2 E965-E48 BU-18 A
SECONDARY SPEED/TIMING CGI ACTUATOR
50
51 U774-A104 BU-18
U779-A6 BR-18
U780-A21 WH-18 E963-A27 BK-18
Y745-F17 BU-18 3 E964-A26 WH-18 B SENSOR (CAM TOP)
ANALOG SENSOR RETURN (FUEL T,FUEL P,LUBE P) 54 G827-E81 BU-18 U781-E77 YL-18
A AIR INTAKE HEATER 3E3376 B
SENSOR (CAM BOTTOM) FUEL ENABLE VALVE ACTUATOR RETURN 52 Y738-A65 GY-18 U781-A77 YL-18 E964-A26 WH-18 NOTE A
109-7194
ARD TURBO OUTLET EXH TEMP SNSR 55 T846-E94 PK-18 F793-E33 OR-18 E966-E49 YL-18 53 E965-A48 BU-18
A-C8
DPF TRAP INLET TEMPERATURE 1 56 Y741-E82 YL-18 E-S12
LAMP 109-7195 ANALOG SENSOR RETURN (FUEL T,FUEL P,LUBE P) 54 G827-A81 BU-18 A-S12 E966-A49 YL-18
CGI MAF VENTURI (ABS) BAROMETRIC PRESS SENSOR 57 U779-E6 BR-18 C830-E57 BU-18 C830-E3 BU-18
C830-E53 BU-18
C830-E3 BU-18 B X716-AH4 BK-16-TFE 1 ARD TURBO OUTLET EXH TEMP SNSR 55 T846-A94 PK-18
Y741-A82 YL-18
C830-A57 BU-18 C830-A3 BU-18
C830-A53 BU-18 1112416 SECONDARY
994-E10 GY-18 NOTE A DPF TRAP INLET TEMPERATURE 1
A-C32 F-C3
58 56
ARD FUEL MAIN PRESS CONTROL VALVE 59 Y733-E90 PU-18 995-E12 BU-18 2 VNT ACTUATOR CGI MAF VENTURI (ABS) BAROMETRIC PRESS SENSOR 57 U779-A6 BR-18 F421-A13 YL-18
AR-C4 T-C1 T-C2
ARD FUEL MAIN PRESS CONTROL VALVE RETURN 60 Y734-E91 BU-18 E-S11 C822-E20 YL-18 58 A-S11
1166158 2763731 E965-A48 BU-18 A SPEED/TIMING
FUEL PUMP 2 DRIVER 61 C820-E36 OR-18 F793-E31 OR-18 F793-E33 OR-18 C830-E53 BU-18 X715-AH2 RD-16-TFE 3 E-C10 E-C36
ARD FUEL MAIN PRESS CONTROL VALVE 59 Y733-A90 PU-18 F793-A31 OR-18 F793-A33 OR-18 G826-A89 BR-18
2407874 2304012 2175887
62 F793-E30 OR-18 C830-E3 BU-18
E-C12 E-C15
ARD FUEL MAIN PRESS CONTROL VALVE RETURN 60 Y734-A91 BU-18 F793-A30 OR-18 G827-A46 BU-18 E966-A49 YL-18 B SENSOR (CAM BOTTOM)
Y753-E99 OR-18 C967-E15 BU-18 C823-AH12 OR-18-TFE 4 FUEL PUMP 2 DRIVER C820-A36 OR-18 G833-A87 PK-18 F793-A33 OR-18 A F793-F1 OR-18
ARD FLAME BOUNDARY TEMP SNSR (FD #2)
2304011 2304012
63 61
64 E-S1 F793-E30 OR-18 NOTE A
1552269 3E3364
62 A-S1 G849-A55 BR-18 X980-AR4 WH-18-TFE 1 X980-T1 WH-18 1TURBO SPEED 109-7195
G826-E1 BR-18 G826-E89 BR-18 F793-E33 OR-18 ARD FLAME BOUNDARY TEMP SNSR (FD #2) Y753-A99 OR-18 G826-A1 BR-18 G826-A89 BR-18 C830-A3 BU-18 B C830-F2 BU-18 NOTE A
DIFFERENTIAL FUEL PRESSURE SWITCH
AH-C4 T-C1 T-C2
65 63
ARD DELTA P PRESSURE SENSOR PART TRAP 1 66 Y746-E62 PK-18 G826-E39 BR-18 G826-E38 BR-18 F421-E13 YL-18 1 FUEL TEMPERATURE 64 G826-A39 BR-18 X981-AR5 YL-18-TFE 2 X981-T2 YL-18 2SENSOR
67 G826-E38 BR-18 G826-E39 BR-18 G856-E8 WH-18 1 TIMING/CALIBRATION (TC) NOTE A
2407874 2304012 2175887 DIFFERENTIAL FUEL PRESSURE SWITCH 65 G826-A38 BR-18
A-C10 A-C36
68 G827-E43 BU-18 G827-E46 BU-18 2 SENSOR ARD DELTA P PRESSURE SENSOR PART TRAP 1 66 Y746-A62 PK-18 AIR INTAKE HEATER NOTE A
ARD FUEL ENABLE ON/OFF 69 Y737-E4 YL-18 E-S6 G828-E70 WH-18 G857-E9 YL-18 2 PROBE TURBO SPEED
67 A-S6
2304011 2304012
CGI MAF VENTURI TEMPERATURE 70 U773-E86 PK-18 G827-E81 BU-18 G827-E46 BU-18
G827-E43 BU-18
G829-E96 GN-18
G829-E44 GN-18
X980-AH15 WH-18-TFE 1 X980-T1 WH-18 1
ARD FUEL ENABLE ON/OFF
68
Y737-A4 YL-18
G827-A81 BU-18 G827-A46 BU-18
G827-A43 BU-18
(AIH) LAMP AR-C6
E-C3
71 69
+5V PRESSURE SENSOR (BARO P,MAF DELTA P) 72 G828-E78 WH-18 G833-E45 PK-18
E-C6 X981-AH16 YL-18-TFE 2 X981-T2 YL-18 2 SENSOR CGI MAF VENTURI TEMPERATURE 70 U773-A69 PK-18
A-S13 A-C12 A-C15 2407874 F421-A13 YL-18 1 FUEL TEMPERATURE
E-S13 G828-E70 WH-18 G833-E41 PK-18
2304013
73 71
74 G828-E78 WH-18 G828-E50 WH-18 G856-E8 WH-18
2304013 +5V PRESSURE SENSOR (BARO P,MAF DELTA P) 72 G828-A78 WH-18 G828-A78 WH-18 G828-A98 WH-18 994-A10 GY-18
1552269 3E3364 HYDRAULIC CGI G827-A46 BU-18 2 SENSOR
G828-E40 WH-18 G857-E9 YL-18 G828-A70 WH-18 995-A12 BU-18 U774-AR6 BU-18-TFE 1 OR PWM +
AH-C3
75 73
AIR INTAKE HEATER RELAY/LAMP RETURN 76 C830-E57 BU-18 U780-E21 WH-18 G826-E89 BR-18 1 + VOLTS FUEL RAIL 74 G828-A40 WH-18 ACTUATOR
FUEL PUMP 1 DRIVER 77 C818-E37 BU-18 G826-E39 BR-18 1 + VOLTS INTAKE BOOST PRESSURE 2610524
75 C830-A3 BU-18 G856-A8 WH-18 1 TIMING/CALIBRATION (TC) U775-AR7 GY-18-TFE 2 BK PWM -
78 E-S15 G829-E32 GN-18 G833-E87 PK-18 2 GROUND PRESSURE SENSOR AIR INTAKE HEATER RELAY/LAMP RETURN 76 C830-A57 BU-18 G829-A72 GN-18 C830-A53 BU-18 275-6542 A-C3
ACTUATOR RETURN (ATAAC DRAIN PUMP) 79 U777-E71 OR-18 G829-E110 GN-18 G829-E96 GN-18 G833-E41 PK-18 2 GROUND SENSOR (IMAP) CGI MAF FUEL PUMP 1 DRIVER 77 C818-A37 BU-18 C967-A15 BU-18 G857-A9 YL-18 2 PROBE AR-C2
+5V PRESS. SENSOR POWER (FUEL RAIL,IMAP,LUBE) 80 G826-E1 BR-18 G829-E34 GN-18 G828-AH5 WH-18-TFE 1 OR-18 + VOLTS G849-E55 BR-18 3 SIGNAL 262-6886 78 A-S15
2304013
+5V SENSOR POWER (ARD ACTIVE) 81 Y748-E68 WH-18 C822-E20 YL-18 3 SIGNAL 266-8650 TEMPERATURE ACTUATOR RETURN (ATAAC DRAIN PUMP) 79 U777-A71 OR-18 G829-A110 GN-18 G829-A96 GN-18 F793-A30 OR-18 NOTE A
2407874 FUEL RAIL
U781-E77 YL-18 G828-E40 WH-18 G829-AH6 GN-18-TFE 2 BK 18 GROUND +5V PRESS. SENSOR POWER (FUEL RAIL,IMAP,LUBE) G826-A1 BR-18 G829-A86 GN-18 F793-A33 OR-18
+5V SENSOR POWER (DPF ACTIVE)
E-C19
82 80
SENSOR RETURN (ARD SENSORS ACTIVE & PASSIVE) 83 Y749-E103 GN-18
995-E12 BU-18
G829-E42 GN-18
U779-E6 BR-18 3 WH 18 SIGNAL
SENSOR +5V SENSOR POWER (ARD ACTIVE)
+5V SENSOR POWER (DPF ACTIVE)
81 Y748-A68 WH-18
U781-A77 YL-18 G826-A38 BR-18 A-C9 C814-AR12 GN-18-TFE 1 OR PWM + VNT ACTUATOR
G826-A89 BR-18 1 + VOLTS
PRESSURE
COOLANT TEMPERATURE U773-AH7 PU-18-TFE
1407339
84 82
FUEL RAIL PRESS. SENSOR 85
86
G849-E55 BR-18
G829-E2 GN-18
E-S2
G829-E42 GN-18
Y797-E107 YL-16
Y798-E106 GN-16 4 273-0234 FUEL PUMP SENSOR RETURN (ARD SENSORS ACTIVE & PASSIVE)
COOLANT TEMPERATURE
83
84
Y749-A103 GN-18
995-A12 BU-18
G827-A43 BU-18
G828-A70 WH-18 2304011 C815-AR8 BR-18-TFE 2 BK PWM -
G833-A87 PK-18 2 GROUND
SENSOR
87 G829-E44 GN-18
E-C14 C818-E37 BU-18 A SOLENOID 1 (FORE) FUEL RAIL PRESS. SENSOR 85 G849-A55 BR-18 A-S2 G829-A96 GN-18 INTAKE MANIFOLD AIR G849-A55 BR-18 3 SIGNAL
ARD IGNITION COIL RETURN 88 Y751-E80 OR-16 86 G829-A2 GN-18 G829-A42 GN-18 G829-A44 GN-18 C967-A15 BU-18 1 SIGNAL 262-6886
ARD FUEL MAIN PRESS SENSOR 89 Y747-E67 BR-18 E-S3
E-C34 AH-C8 2304013 C819-E52 PU-18 B 265-8104 87 G829-A44 GN-18 G833-A45 PK-18 TEMPERATURE SENSOR
90 G833-E47 PK-18 G833-E87 PK-18 NOTE A AH-C7 ARD IGNITION COIL RETURN 88 Y751-A80 OR-16 G856-A8 WH-18 G833-A45 PK-18 2 GROUND A-C19
ARD OUTLET (FLAME DETECT) TEMPERATURE 91 Y743-E56 OR-18 G833-E41 PK-18
2304012 2407874 CGI MAF DELTA P ARD FUEL MAIN PRESS SENSOR 89 Y747-A67 BR-18 A-S3 G857-A9 YL-18 234-5013 AR-C3
92 G833-E45 PK-18 G828-E70 WH-18 1 + VOLTS 1330973 E-C29
90
Y743-A56 OR-18
G833-A47 PK-18 G833-A87 PK-18
G833-A41 PK-18 U780-A21 WH-18 1407339
DPF ANALOG SENSOR RETURN (ACTIVE & PASSIVE) 93 U782-E102 PK-18
Y742-E76 GN-18 Y797-E108 YL-18 1 Y797-AH1 YL-18-TFE G829-E96 GN-18 2 GROUND PRESSURE SENSOR Y797-AH1 YL-18-TFE A
ARD OUTLET (FLAME DETECT) TEMPERATURE 91
G833-A45 PK-18 2610524 FUEL PUMP
DPF TRAP OUTLET TEMPERATURE 1
1407339 CGI MAF
94 92
INTAKE MANIFOLD AIR TEMPERATURE SENSOR 95 C967-E15 BU-18
Y748-E68 WH-18
E-S14
Y748-E61 WH-18 280-7131 (VNT ACTUATOR) FUEL PUMP DPF ANALOG SENSOR RETURN (ACTIVE & PASSIVE) 93 U782-A102 PK-18
A-C14 C818-A37 BU-18 A
FUEL TEMPERATURE SENSOR 96 F421-E13 YL-18
Y748-E92 WH-18
Y798-E111 GN-18 2 Y798-AH3 GN-18-TFE U780-E21 WH-18 3 SIGNAL Y798-AH3 GN-18-TFE B
J1939 A
DPF TRAP OUTLET TEMPERATURE 1 94 Y742-A76 GN-18
C967-A15 BU-18 A-S14
G828-AR2 WH-18-TFE 1 OR-18 + VOLTS
TEMPERATURE C819-A52 PU-18 B
SOLENOID 1 (FORE)
97
98 C
C820-E36 OR-18
SOLENOID 2 (AFT)
INTAKE MANIFOLD AIR TEMPERATURE SENSOR
FUEL TEMPERATURE SENSOR
95
96 F421-A13 YL-18 Y748-A68 WH-18 Y748-A61 WH-18 2304013 G829-AR3 GN-18-TFE 2 BK 18 GROUND 265-8104
INJECTOR 5&6 HS T860-E25 OR-16-HV E-S9
E-C17 AH-C1 E-C4 NOTE A C821-E51 BR-18 B 97 Y748-A92 WH-18
CGI MAF DELTA P SENSOR A-C29
265-8104
99
100 Y748-E101 WH-18 Y748-E79 WH-18 98 G828-A70 WH-18 1 + VOLTS U773-AR13 PU-18-TFE 3 WH 18 SIGNAL
101 Y748-E93 WH-18
2304009 2606728 2370227 AH-C6
INJECTOR 5&6 HS 99 T860-A25 OR-16-HV A-S9
PRESSURE SENSOR 273-0234 1407339
102 100 Y748-A101 WH-18 Y748-A79 WH-18 G829-A96 GN-18 2 GROUND 4
103
OIL PRESS SENSOR 2407874
101 Y748-A93 WH-18
280-7131 FUEL PUMP
INJECTOR 1&2 HS 104 T858-E23 GY-16-HV E-S8 Y749-E64 GN-18 X981-E54 YL-18 1 X981-AH16 YL-18-TFE G826-E38 BR-18 1 + VOLTS 275-6542 HYDRAULIC CGI 102 U780-A21 WH-18 3 SIGNAL C820-A36 OR-18 A
INJECTOR 6 LS 105 T962-E29 WH-16-HV Y749-E103 GN-18 Y749-E95
Y749-E85
GN-18
GN-18 2 2 GROUND 249-0098 1 OR PWM + INJECTOR 1&2 HS
103
T858-A23 GY-16-HV A-S8 Y749-A64 GN-18
G826-A39 BR-18
U779-A6 BR-18 C821-A51 BR-18 B
SOLENOID 2 (AFT)
INJECTOR 3 LS T959-E18 BR-16-HV X980-E59 WH-18 X980-AH15 WH-18-TFE G827-E43 BU-18 U774-AH8 BU-18-TFE
ACTUATOR
106 104
INJECTOR 5 LS
INJECTOR 4 LS
107 T961-E28 GN-16-HV
T960-E19 BU-16-HV
Y749-E74 GN-18
C829-E66 GN-18 3 C829-AH13 GN-18-TFE 994-E10 GY-18 3 SIGNAL U775-AH9 GY-18-TFE 2 BK PWM -
INJECTOR 6 LS
INJECTOR 3 LS
105
106
T962-A29 WH-16-HV
T959-A18 BR-16-HV
Y749-A103 GN-18 Y749-A95 GN-18
Y749-A85 GN-18
G828-A40 WH-18
A-C4 AR-C5 265-8104
275-6542
108
T961-A28 GN-16-HV Y749-A74 GN-18 G833-A41 PK-18
ARD IGNITION COIL 109
110
Y750-E88 YL-16
E-S7 G829-E32 GN-18 4 G829-AH14 GN-18-TFE
INJECTOR 5 LS
INJECTOR 4 LS
107
108 T960-A19 BU-16-HV 2370227 2407874
FUEL PUMP 1 DRIVER RETURN 111 C819-E52 PU-18 U782-E102 PK-18 U782-E73 PK-18
AH-C5
ARD IGNITION COIL 109 Y750-A88 YL-16 C822-A20 YL-18 AMBIENT A IR
DEPOPULATED 112 U782-E83 PK-18 G828-E50 WH-18 5 G828-AH5 WH-18-TFE
E-C26 AIR INTAKE HEATER (AIH) RELAY 110 A-S7 G829-A42 GN-18 G826-A38 BR-18 1 + VOLTS
OIL PRESSURE SENSOR
C829-AR14 GN-18-TFE 1 SIGNAL
FUEL PUMP 2 DRIVER RETURN 113 C821-E51 BR-18
2407874 234-5013
FUEL PUMP 1 DRIVER RETURN 111 C819-A52 PU-18 U782-A102 PK-18 U782-A73 PK-18 TEMPERATURE SENSOR
DEPOPULATED 114 C823-E72 OR-18 6 C823-AH12 OR-18-TFE
1552269 267-8477 AMBIENT A IR
DEPOPULATED 112 U782-A83 PK-18 G827-A43 BU-18 2 GROUND G829-AR1 GN-18-TFE 2 GROUND
INJECTOR 3&4 HS 115 T859-E24 WH-16-HV E-S17 INLET AIR HEATER FUEL PUMP 2 DRIVER RETURN 113 C821-A51 BR-18 249-0098 234-5013
INJECTOR 1 LS 116 T957-E35 PU-16-HV Y797-E75 YL-16 Y797-E108 YL-18 U773-E86 PK-18 7 U773-AH7 PU-18-TFE C829-AH13 GN-18-TFE 1 SIGNAL DEPOPULATED 114 994-A10 GY-18 3 SIGNAL
DEPOPULATED 117 Y797-E107 YL-16 F793-E30 OR-18 1 BK-18 TEMPERATURE SENSOR INJECTOR 3&4 HS 115 T859-A24 WH-16-HV NOTE A
A-C5
INJECTOR 2 LS 118 T958-E17 YL-16-HV U775-E98 GY-18 8 U775-AH9 GY-18-TFE G829-AH14 GN-18-TFE 2 GROUND INJECTOR 1 LS 116 T957-A35 PU-16-HV
A-C17 AR-C1
DEPOPULATED 119 C830-E53 BU-18 2 BK-18 234-5013 DEPOPULATED 117
2304013
120
E-S18
U774-E84 BU-18 9 U774-AH8 BU-18-TFE
CBL G1-OR-2 E-C22 E-C24
INJECTOR 2 LS
DEPOPULATED
118
119
T958-A17 YL-16-HV
2304009 2606728 NOTE A
A-C26 AIR INTAKE HEATER (AIH) RELAY
Y798-E69 GN-16 Y798-E111 GN-18 G829-E34 GN-18 10 G829-AH6 GN-18-TFE
1552269 267-8477 G828-A40 WH-18 1 + VOLTS BAROMETRIC (ABS)
E-C11
120
Y798-E106 GN-16 1740502 1342540 X981-A50 YL-18 1 X981-AR5 YL-18-TFE
2 GROUND PRESSURE SENSOR
X716-E113 BK-16 11 X716-AH4 BK-16-TFE
2304011 G829-A42 GN-18
Y797-E107 YL-16 A X980-A32 WH-18 2 X980-AR4 WH-18-TFE F793-A30 OR-18 1 BK-18 INLET AIR HEATER
X715-E112 OR-16 12 X715-AH2 RD-16-TFE
COOLANT TEMPERATURE J1939 TERM U779-A6 BR-18 3 SIGNAL 276-8548
995-E12 BU-18 1 SIGNAL Y798-E106 GN-16 B G828-A98 WH-18 3 G828-AR2 WH-18-TFE C830-A53 BU-18 2 BK-18
2 GROUND SENSOR C RESISTOR C814-A66 GN-18 4 C814-AR12 GN-18-TFE CBL-G1 OR-2
E-C35 PLUG G829-E44 GN-18
A-C6
T1
T2
234-5012 5 A-C11
A-
A-
C829-A54 GN-18 C829-AR14 GN-18-TFE
3E3364 1608124 E-C9 NOTE A
2304013
U773-A69 PK-18 6 U773-AR13 PU-18-TFE 2304011
X715-E112 OR-16 1 2304011 E-C5
200-A75 BK-12
G826-A39 BR-18 1 + VOLTS INTAKE BOOST PRESSURE
INTAKE MANIFOLD AIR G829-A72 GN-18 7 G829-AR1 GN-18-TFE 995-A12 BU-18 1 SIGNAL COOLANT TEMPERATURE
X716-E113 BK-16 2 C967-E15 BU-18 1 SIGNAL 2304013 276-8548 ENGINE GND ECM GND G833-A41 PK-18 2 GROUND SENSOR (IMAP)
TEMPERATURE SENSOR BAROMETRIC (ABS)
U775-A59 GY-18 8 U775-AR7 GY-18-TFE G829-A44 GN-18 2 GROUND SENSOR 3 SIGNAL
G833-E45 PK-18 2 GROUND G828-E40 WH-18 1 + VOLTS C822-A20 YL-18
266-8650
VNT ACTUATOR 234-5012
POWER/GROUND SOURCE
234-5013 G829-E42 GN-18 2 GROUND PRESSURE SENSOR NOTE B
G829-A86 GN-18
C815-A34 BR-18
9
10
G829-AR3 GN-18-TFE
C815-AR8 BR-18-TFE
SHEET 1
U779-E6 BR-18 3 SIGNAL 276-8548 SHEET 2 U774-A104 BU-18 11 U774-AR6 BU-18-TFE MAIN ENGINE HARNESS
MAIN ENGINE HARNESS 12 STANDARD- P/N 278-1738
350HP RV- P/N 280-9205 REMOTE ECM- P/N 280-1149
2 5
SIGNAL MINUS TO ECM
C 3 4 CONTROL PLUS FROM ECM
6 5 4 3 2 1
1 2 3 4 5 6
CONTROL MINUS FROM ECM
CAT DATA LINK
J1939 DATA LINK
CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS C7/C9 ENGINES THIS SCHEMATIC IS FOR THE C7 (2007)(CE1.5) ON-HIGHWAY
ENGINE. STANDARD, FORD, FCCC RV, & REMOTE
TO + BATTERY
TO VEHICLE 1607689
N/O
COMPONENTS
(270-9415 CH03) WIRING DIAGRAM
1
RELAY G879-OR 2 +5V
WARNING LAMP 993-BR 3 INPUT SENSOR COMMON #2
659-PK C985-BU +8V
A
L994-YL 4
KEY SWITCH 659-PK H795-PK 5 AP SENSOR/SWITCH COMMON A B
G843-OR INPUT #6
B
OFF 6
GRAY A B
ON AFTERTREATMENT G841-GN 7 INPUT #4
START AUXILIARY BRAKE
REGENGERATION LAMP G880-PK G880-PK E794-YL
E793-BU
8
9
J1587 DATA LINK POSITIVE
J1587 DATA LINK NEGATIVE
3 2 1
264-5732 NOTE A: MUST BE TWISTED TOGETHER AT LEAST
1 TURN PER 25mm.
OUTPUT E991-GY
E718-PK 10 OUTPUT #2
G837-YL OUTPUT #5
NOTE B: APPLIES TO HARNESS 280-1149 ONLY, REMOTE
11
E991-GY 12 OUTPUT #3
G836-WH OUTPUT #4
MOUNT ECM.
13
14
10 9 8 7 6 5 4 3 2 1
15
C981-GY 16 22 21 20 19 18 17 16 15 14 13 12 11
F713-OR 17 T #14 32 31 30 29 28 27 26 25 24 23
L901-GY 18 INPUT SENSOR COMMON #1
SIGNAL+ C974-PU C974-PU G838-BR 19 OUTPUT #6 44 43 42 41 40 39 38 37 36 35 34 33
COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE
SPEEDOMETER
ALTERNATOR C973-GN G839-BU 20 OUTPUT #7 3E-3382 3E-3364 111-2416
STARTER G840-PU OUTPUT #8 (COOLING FAN)
52 51 50 49 48 47 46 45
NOTE B
J
H
L994-YL
659-PK
28
29
CHECK ENGINE LAMP
WARNING LAMP 4 3 98 97 96 95 94 93 92 91 90 89 WITHOUT CATERPILLAR ENGINEERING APPROVAL.
K998-BU 30 OUTPUT #1 110 109 108 107 106 105 104 103 102 101 100 99
J1587- G E793-BU E793-BU G880-PK 31 OUTPUT #9
- 12V + - 12V + - 12V + J1587+ F E794-YL E794-YL G808-BU 32 VEHICL
LE SPEED IN POSITIVE 120 119 118 117 116 115 114 113 112 111