‘SAFELINE idol Oeection & Mettler-Toledo Safeline 6005 Eerjamin oad Tamparr 3 Phone (8) 847-939 Fa t83) 81-080 Section D Circuit Fault and Warning Messages 1. Description The metal detector continuously monitors status and performance. Should a system fault or condition exist, the detector will output a warning, caution, or fault message to indicate the status. ‘The effect each type of status message has on the detector is described below. Message type FAULT Reason Essential detector operation is jeopardized Fault output Ketive ‘Screen status Message permanently displayed Detection relay Active Bar graph status Flashing Audio indicator Series of short pulses Message type WARNING Reason Non-Essential detector features affected Fault output Active ‘Screen status Message intermittently displayed Detection relay Inactive Bar graph status Normal Audio indicator No audible alarm ere CAUTION Reason Indicates cautionary message regarding an operation process Fault output Inactive Screen status Message briefly displayed Detection relay Inactive Bar graph status Normal ‘Audio indicator No audible alarm 36-15‘SAFELINE ‘Maal Deacon & X-Ray 2. Identification ‘The chart below identifies the Circuit Fault and Warning messages for both Version 1 and Version 2 systems (STD), and Powerphase systems (PPH). STD PPH Description Remedy’ WARNING 4 FAULT 01 BLANK EEPROM EA WaRwne2 | FAULTo2 | BLANKEEPROM AND BLANI RAM =a warnnigs | WA PARTIAL RAW DEFAULT za WARNING 4 FAULT 03 BLANK RAM E4 ONE OF THE SELECTABLE VALUES IS ae ee OUTSIDE ACCEPTABLE LIMITS. ES NA WARNING 07 COMMUNICATIONS FAULT E6 CIRCUIT FAULT | NIA CPU FAULT (ROM. 1.21) ET cincuTFaucTa| Fautos | LOWLEVEL POWER DRVEVoLTAGE [ES cincuiTFAuLTa| FauLTe® | LOWORMBSNG Dc. REFERENCE VOLTAGE] = IRGUTT FAULT] WARWING @ | FAULTY EEPROM =o ciRcurTFAULTa| WARNING 03 | EEPROW READ / WRITE ERROR en AUTOMATIC DETECTOR UNABLE TO COMPLETE AN AUTO-| CIRCUIT FAULT 6) Setup FAILED ‘SETUP ROUTINE a wa FAULT 11=16 | COMMUNICATIONS FAUT as BALANCE FAULT] BALANCE FAULT | DETECTOR COILS OUTOF BALANCE | E-14 axonow | EEPROM ‘CHECKSUM ‘CHECKSUM OPERATING SOFTWARE (FIRMWARE) FAULT | E-15 FOUND FAULT OHTA Oat REQUEST To PRINT WITHOUT PRINTER Cottecron | GoitecTion E46 Gottzction | coLtecrion | SGepicuncD OR HARDWARE CONNECTED DATA DATA Céttecron | Coitecrion | ReauesrropmNTimmareD, BUTNOT |g 47 UNIT NOT UNIT NOT ‘SELECTED IN THE QA SETUP MODE conmgureo | conrisunED REIECT REVECT Consiawarion | Conrinmarion | REVECT OEVCEFALEDORREVECT | 4g REJECT AULT. | REJECTERROR RECT oy | ReuESTariow | ERMWARE CAN'T LOCATE THE HAROWARE wRPUT/ouTPUT | iNpuT/oUTPuT | ORSYSTEM POWER TURNED OFF AND ON | E-t9 Paul ERROR 36-46SAFELINE Mettler-Toledo Safeline eal Detection & K Roy ispecon See Phone: (800) 487-4439 Fae (813) 881-0840 Remedy, Suggested Troubleshooting Sequence 1. Press any key to clear the first message. a 2. A “Maintain Module Settings” message will appear in the display screen: 3. Press “YES” fo download module memory into interconnection eeprom. 4. Press “NO” to default both memories (will require re-programming). E2 1, Press any key to clear message 2. Default settings will be automatically loaded (will require re-programming). a 4. Press any key to clear message. 2. Confirm both factory and user settings for any corrupted data. 1. Press any key to upload interconnection eeprom memory to module. a 2, If message returns after a power down, the modules back-up battery may need replaced, or the modules RAM memory is bac 3. Replace module if necessary. 1. Press any key to clear message. Es 2. Confirm both factory and user settings for any corrupted data. 3. Replace Interconnection board. 4. Replace Module. Es 1. Replace Module. EF 7 Replace Module, Ensure detector head and module are the same frequency (or frequency group). Ensure frequency group is selected correctly (PPH system only). Ensure the power drive cable is connected and not damaged. a Inspect frequency switching cable for connection or damage (PPH system only). 3. On remote systems, inspect the remote cables for connection or damage. Replace Module. Replace interconnection board. Replace Power Supply. 1. if missing first or second green bar on bar graph display, proceed to Section . 2. Inspect for cable connections or damage. £9 3. Replace Module. 4. Replace Power Supply. 5. Replace interconnection board. 4. Inspect flat grey ribbon cable from Interconnection board to Module for E40 connection or damage. 2. Replace interconnection board. 3, Replace Module, 1. Inspect flat grey ribbon cable from Interconnection board to Module for a ‘connection or damage. 2, Replace Interconnection board. 3. Replace Module. 3.6-17‘SAFELINE ‘Nelo Deeclon & X-Ray Inspecon Re-run the auto set-up routine and ensure to follow the instructions closely. ‘Switch Power Drive to “LOW” and re-try auto set-up (PPH system only). Ensure the conveyor has no contamination in the belting. Ensure there are no metal free zone violations. Ensure there are no electromagnetic ground loops. . Replace Module, Replace Interconnection board. E42 EAS Replace Moduie. Ensure there Is no product built-up in the detector aperture, . Ensure there is no metal free zone violation. ‘On remote systems, inspect the remote head cables for proper connection or damage. Power down detector. Remove the (4) 13mm bolts that secure the Module to the head or enclosure. Unplug the 6 pin in-line connector from the right hand side of the Module. Power system up. ‘Observe Module display, if the message remains, replace the Module. if message is absent, detector will require re-balancing (Contact Safeline). E44 my al Replace Module. - Ensure printer is connected and powered “ON”. 2. Engure proper handshaking is selected (see Engineering level menu). 3. Inspect printer port and internal cable harness for connection or damage. ia a - Ensure printer is enabled in QA. Level menu. 2. Ensure correct selection of “FIXED” or “PORTABLE” in the Q.A. Level menu, 3. Replace Module. E47 Ensure air pressure is still being maintained to system. Ensure sensor is still operational (signal at power supply terminal #45 and #46). Verify correct reject time (selectable in the Engineers Level menu). Verify correct RCU extension time (selectable in the Engineers Level menu). Ensure the jumper on the RCU board is set for correct polarity (NPN or PNP). Ensure the two position slide switch on the RCU board is set correctly. Replace the RCU board. Replace the Module. Replace the Interconnection board. E18 Sexomaena| Power down the detector for approximately 10 seconds. (On power up, if the message is still present, a hardware fault may exist. Inspect hardware, sensor, and cables for connection or damage. Replace RCU board. Replace Module. Replace Power Supply. Roplace Interconnection board. E19 Paaene 3.618