Risk Assessment Form

PEC-HS-FRM-X-30015 Rev 0

Development of Surface Facilities for RDG infill Wells

Project Title :
(Vedanta)
Project No: JI-2049

Risk Assessment Risk Assessment

Title :
Shutdown Job
Number :
PPSPL-RDG-HS-JSA -2022-21 Revision : 0

Work Location : Well Pad - 04 Company : Petrofac Projects and Services Private Limited

Prepared By Reviewed By Approved By

Name Signature Date Name Signature Date Name Signature Date

Risk Assessment Matrix:

Controlling Document Number: PEC-HS-PRO-X-30024

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PEC-HS-FRM-X-30015 Rev 0

Residual
Gross Risk
Risk Risk
Risk Categor
Activity Hazard Hazard Effect Risk Control Measures Evaluati Category
Evaluation y
on R
R
L C L C
Obtain Permit to • Working without PTW • Illegal Operation • Strict compliance to the PTW procedure and
Work • Performing Authority • Clash of activities requirements.
not available at work • Injury to working • PTW must be kept visible at work location.
location personnel. • Permit issuer and receiver must conduct
• Relevant Documents work site inspection.
not taken • Prior issuing the permit including gas test to
be performed.
2 1 2 • Necessary certificate to be obtained prior 1 1 1
start of activities.
• Approved lifting plan based on the lift load
to be ensured.
• Ensure to keep P & ID mark-ups and LOTO
compliances.
• Vedanta fatal risk control procedure should
be in place.
Job preparatory • Slippery surface • WRULD ➢ Obtain permit to work and relevant NOC as
activities • Defective tools • Back Pain applicable.
• Floor Opening • Personal injury ➢ Inspection of work area Prior to commence
• Un-even ground • Multiple bone of work.
• Awkward access broken/Fatality ➢ Effective TBT on job specific.
• Combustible • Property ➢ Floor opening, hole or open excavated area
material damage shall be covered/barricaded properly.
• Vehicle movement • Fire 3 2 6 ➢ Provision of safe access and egress. 2 1 2
➢ Identifying and removal of combustible
materials.
➢ Competent Driver/Operator with valid
documents as per Vedanta’s RTSO
requirement.
➢ Availability of Flagman/Banks man.
➢ No simultaneous activity permitted.
Controlling Document Number: PEC-HS-PRO-X-30024

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➢ Ensure proper PPE must be worn by all

personnel
Use of hand tools • Unaware to use hand • Personal Injury
tools • Minor Property • Inspection of tools prior using
• Failure to use PPE damage. • Use right tool for right job
• Using • Uses of non-spark tools
makeshift/homemad 3 2 6 • Appropriate PPE must be worn 2 1 2
e tools • Routine inspection and removal of
• Caught in between homemade/makeshift tools.
• Hit/strike by hand
tools
Mobilization and • Live Existing • Personal Injury • Conduct route survey and identify overhead
positioning of facilities/Utilities • Back pain object, U/G facilities (i.e. drain, manhole
Crane/F15 to work • Congested place • Multiple bone cover, pipeline, electric line etc)
place • Uneven ground broken/fatality • Crane must be a certified by Vedanta’s RTSO
surface • Property damage team and properly tagged.
• Topple of crane/F15 • Environmental • All necessary Document of crane shall be
• Hit/strike to the impact available with Operator.
existing facilities • Operator must have 3rd party competency
• Improper certificate, license, DDT, etc as per RTSO
rigging/slinging guideline.
• Overhead powerline • Inspection of location and ground condition.
4 2 8 2 2 4
• Hydraulic oil leakage • Proper placement of outrigger
• Lifting and swing area must be barricaded
and signboard in place.
• OHL and Pipe rack/line shall be identified in
the swing radius of the crane and goal post
shall be installed prior to start work.
• Availability of trained rigger/slinger
• Obtain appropriate PTW and
vehicle/equipment entry certificate.
• Ensure availability of Spill kit or other
means.

Controlling Document Number: PEC-HS-PRO-X-30024

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• Fall from height • Personal injury • Ground selection for safe scaffold erection
• Drop object • Multiple bone • Provision of standard scaffold materials
• Incompetent crew broken/Fatality • Ensure deployment of trained scaffolder,
• Restricted access • Property supervisor and inspecter.
• Material handling damage • 3rd party competency certificate of
• Defective scaffolding Supervisor/Inspector.
material / • Ensure double lanyard full body safety
construction harness is used.
• 100 % tie off while moving at height.
• Three point contact while
Erection and
ascending/descending ladder
alteration,
• Ensure the scaffolding is certified by
dismantling of
3 2 6 competent person and tagged. 2 2 4
scaffolding
• Top to bottom approach to be followed
And
while dismantling
Work at height
• Routine housekeeping to remove loose
object at height
• Don’t stand on structure/beam etc.
• Proper anchorage of lanyard
• Uses of lanyard/rope for proper securing
of spanner/hammer etc.
• Relevant training as work at height,
vertigo, phobia etc.
• Ensuring green tag prior accessing to the
scaffold platform
• Gas Leak • Personal Injury • Trained person for the job
• Improper Isolation • Fatality • Ensure proper LOTO in place
• Sudden release of • Fire/Explosion • Approved drawing from P & ID
containment with • Property damage • Positive isolation approved/signed by
Isolation Activity 4 2 8 3 2 6
pressure • Adverse Operation/concerned team/person
• Spillage environmental • All blinds flanges to be provided with
impact engineering design and tested.
• Proper supervision

Controlling Document Number: PEC-HS-PRO-X-30024

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• LOTO to be provided to X-mas tree to

prevent unauthorized operation and
release.
• Continuous Gas monitoring by AGT
person.
• Ensure Wind sock
• Check positive isolation of DBN of Well
head.

• Working in direct line Personal Injury • Joint Site walk prior to work plan
of fire Property damage • PTW system shall be strictly followed
• Human error • Ensure drawing and NOC prior to
• Property damage commence of work
• Clashes of work • Clashes/conflict of task shall be assessed
• by Issuing authority/performing
authority. Ensure communication during
TBT.
• Ensure job specific TBT prior start of job
• Barricade and signage in place.
• informed in case of emergency
SIMOPS
(Simultaneous 3 2 6 • Ensure emergency vehicle arrangement 2 1 2
Operations) is in place
• Designated muster point.
• Proper In and Out system to be
maintained in register
• Ensure stand by Ambulance and first
aider
• Provision of resting shelter and potable
water
• Reservoir drilling shall be ongoing.
Although no harm anticipated. Mock
Drill shall be arranged by SLB prior to
s/d.

Controlling Document Number: PEC-HS-PRO-X-30024

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• Petrofac and Chatterjee List of Workers

and skills to be shared with SLB and
Vedanta for SD. Separate register to be
maintained at security gate.
• Important Contact nos and Paging nos /
IPs to be shared amongst all.
• EQ Layout markup shall be made and
shared with SLB and Vedanta along with
joint walk down.

• RGT Plant Trip on Production loss • Override the PSIT-1000 A/B/C

PSIT-1000 A/B/C Fire & Explosion • Obtain required PTW
• Presence of LEL in Rig Personal Injury • Ensure tools are free from defect
flower / working area. Property damage • Ensure Cage, hose and couplings are in
Environmental good condition
impact • Ensure area barricaded and signage in
place.
• Continuous gas monitoring
• Continuous Monitoring of the LEL from
Depressurisation radio Room
of pipe line / Cold • If LEL > 0%, then STOP venting
venting of natural 3 3 9 • Should have better communication with 3 2 6
gas. the WSL, gas monitoring team and
Venting team
• Ensuring no vehicle movement/or hot
work during cold venting.
• Venting should be done only when the
Rig equipment’s is in the upwind
direction
• Cold venting only done if > 30 mtrs from
the rig equipment’s.
• Continuous monitoring at the DG set

Controlling Document Number: PEC-HS-PRO-X-30024

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• Emergency equipment’s and Team stand

by
• PTW in place
• Emergency Shut down of the cold venting
available
• Rupture of N2 supply Improper / • Ensure the tools are good and inspected
hoses and coupling Defective Tools (such as N2Unit, Pump, Hose, Coupling &
• Lack of oxygen Rupture of Nitrogen • Pressure Gauges etc) to be used are free
Exposure of natural Supply from defect.
gas/ Nitrogen. Hoses & Couplings • Ensure the N2 supply hoses and
Unsafe Disposal of couplings are rated for the required
Nitrogen purging Purged Fluid 3 2 6 2 1 2
service and pressure.
Lack of Oxygen • Stay away from the pressurized N2 hose
& coupling to avoid cold burn in case of
leak.
• Do not enter a vessel / tank / pipeline
which is purged with N2
Blind removal and • Mechanical sparks • Physical injury • Make a grinding and welding booth with
installation from • Grinding Wheel may • Fire and fire blanket to contain the grinding sparks /
existing line break & scatter explosion spatters generated.
And during operation • Electric shock • Fire tender to be standby during the hot
Grinding, welding & • Improper electrical • Burn Injury work
gas cutting connection • Ignition source • Fire watcher to be deployed as applicable
• Welding sparks resulting in fire to work.
• Spatters and explosion 4 4 16 • Keep 02 no. 10 kg DCP fire extinguisher 3 2 6
• Improper positioning nearby.
of earthing cable of • Fire Tender shall be kept stand by.
welding machine • Continuous LEL monitoring to be done for
• Use of inadequate any leaks. Ensure LEL is 0%. One portable
tools and equipment Gas detector to be placed at work place.
• Improper handling of • Ensure the gas detector in the area are
gas cylinder functional.

Controlling Document Number: PEC-HS-PRO-X-30024

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• Gas cylinder hose
without flashback
arrester
• Electrocution
• Dropped Object
• Inhalation of toxic gas
• Inhalation of welding
fumes
• Struck/hit by
Torqueing and De- • Exposure to high
torqueing Activities pneumatic
pressure/hydraulic oil
Controlling Document Number: PEC-HS-PRO-X-30024
PEC-HS-FRM-X-30015 Rev 0
• Ensure Flame detector in the area is
override
• Use face shield while grinding. The grinding
machine to have guards in good condition.
• Grinding wheel to be checked for integrity.
Pre-use check of grinding machine.
• Integrity of electrical connection to be
checked
• Ensure proper grip and wear PVC dotted
hand gloves during grinding activity
• The Grinding machine is to be inspected
• Pre use check of welding generator to be
done
• Use welding face shield
• Integrity of electrical connection and ELCB
to be checked.
• Ensure earthling is done near to the job.
• Keep welding machine away from the plant
equipment
• Use spark free tools for torqueing & de-
torqueing work
• Use leather hand gloves during welding
• Ensure proper PPE must be worn by all
personnel
• Ensure flashback arrester with the gas
cutting set
• Soap solution bottle shall be kept with gas
cutting set
• Gas Cylinder shall be kept in trolley with
chain lock
• Personal injury • Only certified equipment’s to be used
• Property damage • Ensure only rated hose to be used
3 2 6 2 2 4
• Environmental • Area to be barricaded
impact • Pre-use inspection prior to use
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• Electrocution • Ensure whip check secured the hose

• Pinch point properly
• Material handling • Crew must aware about relevant hazards
• Dropped object • Ensure us of adequate of PPEs
• Crew are trained in material handling
training
• Drip tray placed for compressor machine
• Compressor properly inspected and
tagged.
• No horse play at work place.

Radiographic Test • Radiation Hazard • Chronic health • Ensure only AERB certified radiographer
• Radioactive effect shall handle the radioactive source.
contamination • Environmental • Ensure valid documents are available with
effect the radiography crew
• Ensure cordoning off of the area
3 2 6 • Ensure proper signage are in place and 1 3
3
PAGA system
• Ensure the radiographer uses calibrated
survey meter and radiation is within
limits.
• Ensure radiation source is handled safely
as per guidelines.
Pressure testing • High pressure • Personal
• Area to be barricaded and secured and
release injury/Fatality
sign boards are in place
• Snapping of high- • Environmental
• Ensure certified tools and equipment are
pressure hose impact
used
• Manual material • Property
3 3 9 • Ensure entry is restricted to authorized 1 3
handling damage 3
person only
• Pinch points
• Ensure the pressure is raised in steps as
• Failure to secure
defined in procedure
• Uncertified hydro
• Ensure only competent crew is
test manifold
employed for the job
• Uncertified pumps

Controlling Document Number: PEC-HS-PRO-X-30024

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• Ensure whip check are in place for

pressurized hoses.
• Ensure
tools/tackles/equipment/manifold /
gauges etc are certified and calibrated as
applicable.
• Crew are aware and trained about the
job.
Confined space • Slippery surface • Personal injury • Ensure positive isolation and LOTO
• Presence of • Back pain • Ensure proper cleaning/purging prior to
hydrocarbon • WRULD any work
liquid/gas • Asphyxiation/Su • Limited person will be allowed to get entry
• Awkward ffocation in tank or seller pit on 45 minutes work and
access/egress • Breathlessness 10 minutes break.
• Lack of oxygen • Unconsciousnes • Continuous O2/LEL level monitoring, use
• Lack of s calibrated meter.
communication • Fatality • Oxygen must be 19.6 to 23 % and LEL%
• Lack of illumination must be 0%
• Maintain Entry Register (Log sheet)
• Proper PPE uses
3 3 9 • Ensure Good housekeeping 2 2 4
• TBT talk must be done and ensuring all
crew are well aware about associated
hazard and risk
• Ensure JSA/RA shared to all crew
• Crew must have relevant training
• Provision of proper access/egress as ladder
or scaffold stair case
• Continuous supervision
• No horseplay at work place
• Stand by Ambulance and First aider
• Work area shall be barricaded
• Electrical supply must be 110 A or 24 Volt

Controlling Document Number: PEC-HS-PRO-X-30024

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• Establish communication system as

whistle/walki-talkie/ phone etc
• Ensure Provision of Rescue equipment
• Ensure Availability of Blower working at
cellar pit.
• Ensure presence of fire watcher and
attendant
Painting and • Lack of hand tool • Personal injury
stencilling of piping • Failure to use proper • Property damage
works and PPE • Environmental • Inspect tools before using
equipment • Spillage and soil impact • Use right tools to the job
contamination 2 2 4 • Use appropriate PPEs 2 1 2
• Exposure to skin/eye • Ensure provision of secondary containment
• Fire hazard • MSDS must be available
• Fume

Removal and • Slippery surface • Skin

application of • Pinch point/Sharp rashes/irritation
insulation/cladding • Ensure uses of proper PPE
edge • Personal injury
of Piping works • Proper anchorage of lanyard with 100% tie
• Damaged tools • Property
2 2 4 off 2 1 2
• Hot works damage
• Hand tools are inspected prior to use
• Use of homemade • Environment
• Trained crew and well aware about job
tools impact
• Fall from height
Use of • Diesel spillage • Personal • Provision of secondary containment
DG/DB/Compresso • Electrocution injury/fatality • Stand by fire extinguisher
r/DG Lighting • Fire • Property damage • DG/DG/Compressor shall be inspected and
• Noise • Environmental 3 2 6 tagged. 2 1 2
impact • Spark arrestor to be installed
• Ensure proper earthing connection

Controlling Document Number: PEC-HS-PRO-X-30024

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Use of pressurized • Gas leak • Personal • Ensure trolleys are provided for all cylinders
gas cylinders • Explosion injury • Ensure availability of
• Fire • Property • PESO certificate
• Toppling of cylinders damage 3 3 9 • Soap test and other inspection as applicable 2 2 4
• Proper manual handling procedure followed
• Provision of Fire extinguisher
• Display of MSDS
• Poor illumination • Poor visibility • Ensure adequate lighting arrangement are
• Reptiles and insects • Stress and made
• Extreme weather fatigue • Ensure competent person are employed
• Lack of supervision • Ensure effective night shift supervision
• Improper job
• Eating at site • No work in case adverse weather
execution 2 2 4 2 1 2
Night Shift • Working without • Ensure proper job rotation
permit • Health hazard • Ensure rest shelter are in place.
• Extension • Personal
• Sleeping/resting injury/Fatality
other than designated
areas
• Tripping and • Physical • Ensure work area is cleared after the
slipping hazard. injury completion of job
Improper disposal • Good housekeeping being a first line defence
of waste. against accident and injury
• Tools and equipments are kept in safe
manner to prevent any tripping hazard.
• All the waste material on the ground should
House keeping 3 2 6 be collected and disposed of in a safe way. 2 1 2
• While disposing, the waste material must be
segregated and disposed to designated dust
bins.
• Inform control room the completion status
of the job.

Controlling Document Number: PEC-HS-PRO-X-30024

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