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  • Electrical System

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    Gowtham Ch
    4 views39 pages
    The document appears to be a bill of materials and cost breakdown for electrical system parts and assemblies for a vehicle. It includes listings of parts, part numbers, costs, quantities, and subtotals for items like a main wire harness, kill switches, and a student-built dashboard. Totals at the bottom indicate a total assembly cost of ₹7,914.44 for the main harness, ₹550.05 for the kill switches, and ₹394.89 for the dashboard. Additional tables provide details on materials, processes, fasteners, and tooling for some of the assemblies.

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    The document appears to be a bill of materials and cost breakdown for electrical system parts and assemblies for a vehicle. It includes listings of parts, part numbers, costs, quantities, and subtotals for items like a main wire harness, kill switches, and a student-built dashboard. Totals at the bottom indicate a total assembly cost of ₹7,914.44 for the main harness, ₹550.05 for the kill switches, and ₹394.89 for the dashboard. Additional tables provide details on materials, processes, fasteners, and tooling for some of the assemblies.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as xlsx, pdf, or txt
    4 views39 pages

    Electrical System

    Uploaded by

    Gowtham Ch
    The document appears to be a bill of materials and cost breakdown for electrical system parts and assemblies for a vehicle. It includes listings of parts, part numbers, costs, quantities, and subtotals for items like a main wire harness, kill switches, and a student-built dashboard. Totals at the bottom indicate a total assembly cost of ₹7,914.44 for the main harness, ₹550.05 for the kill switches, and ₹394.89 for the dashboard. Additional tables provide details on materials, processes, fasteners, and tooling for some of the assemblies.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as xlsx, pdf, or txt
    of 39

    System Electrical System College Name Osmania university

    Assembly Main Wire Harness


    P/N Base A4001
    Suffix AA
    Details Stock Harness

    ItemOrder Part Part Cost Quantity Subtotal


    10 Engine to ECU Harness ₹ 7,914.44 1 ₹ 7,914.44
    20 ₹ -
    30 ₹ -
    40 ₹ -
    Subtotal ₹ 7,914.44

    MID Material Use Unit Cost Size1 Unit1 Size2


    10
    20
    30
    40
    50

    PID Process Use Unit Cost Unit Quantity Multipler


    10
    20
    30
    40
    60
    70

    FID Fastener Use Unit Cost Size1 Unit1 Size2


    10
    20

    TID Tooling Use Unit Cost Unit Quantity PVF


    10
    20
    Car # 115 Asm. Cost ₹ 7,914.44
    Qty. $1.00
    Ext. Cost ₹ 7,914.44

    Unit2 Area NameArea Length Density Quantity Subtotal

    Subtotal ₹ -

    Multi Val. Sub Total

    Sub Total ₹ -

    Unit2 Quantity Sub Total

    Sub Total ₹ -

    Fr. Incld. Subtotal

    Sub Total ₹ -
    System Electrical System College Name Osmania university
    Assembly Main Wire Harness
    P/N Base P4001
    Suffix AA
    Details Engine to ECU Harness Purchased

    MID Material Use Unit Cost Size1


    10 Stock wiring harness from KTM Wiring for C500 ₹ 7,599.00 1

    PID Process Use Unit Cost Unit


    10 Attach Wire, Quick connect terminal complete attachment ₹ 6.77 unit
    20 Install Tie Wrap (Zip Tie, Cable Clamp) Bundel wrap with zip ₹ 6.09
    30
    40

    FID Fastener Use Unit Cost Size1


    10
    20

    TID Tooling Use Unit Cost Unit


    10
    20
    Osmania university Car # 115 Asm. Cost ₹ 7,914.44
    Qty. $1.00
    Ext. Cost ₹ 7,914.44

    Unit1 Size2 Unit2 Area NameArea Length Density Quantity Subtotal


    unit 1 ₹ 7,599.00
    Subtotal ₹ 7,599.00

    Quantity Multipler Multi Val. Sub Total


    34 ₹ 230.18
    14 ₹ 85.26

    Sub Total ₹ 315.44

    Unit1 Size2 Unit2 Quantity Sub Total

    Sub Total ₹ -

    Quantity PVF Fr. Incld. Subtotal

    Sub Total ₹ -
    System Electrical System College Name Osmania university
    Assembly Kill Switch Assembly
    P/N Base A4002
    Suffix AA
    Details Master kill Switches

    ItemOrder Part Part Cost Quantity Subtotal


    10 Kill switch Primary ₹ 306.60 1 ₹ 306.60
    20 Kill switch Cockpit ₹ 243.45 1 ₹ 243.45
    30 ₹ -
    40 ₹ -
    Subtotal ₹ 550.05

    MID Material Use Unit Cost Size1 Unit1


    10
    20
    30
    40
    50

    PID Process Use Unit Cost Unit Quantity


    10
    20
    30
    40
    60
    70

    FID Fastener Use Unit Cost Size1 Unit1


    10
    20

    TID Tooling Use Unit Cost Unit Quantity


    10
    20
    Car # 115 Asm. Cost ₹ 550.05
    Qty. $1.00
    Ext. Cost ₹ 550.05

    Size2 Unit2 Area NameArea Length Density Quantity Subtotal

    Subtotal ₹ -

    Multipler Multi Val. Sub Total

    Sub Total ₹ -

    Size2 Unit2 Quantity Sub Total

    Sub Total ₹ -

    PVF Fr. Incld. Subtotal

    Sub Total ₹ -
    System Electrical System College Name Osmania university
    Assembly Kill Switch Assembly
    P/N Base P4002
    Suffix AA
    Details Kill switch Primary

    MID Material Use Unit Cost Size1 Unit1


    10 switch,kill Cut main power ₹ 195.00 unit
    20
    30

    PID Process Use Unit Cost Unit Quantity


    10 Hand, Loose <= 25.4 mm To tighten ₹ 32.50 2
    20
    30
    40

    FID Fastener Use Unit Cost Size1 Unit1


    10 Bolt, Grade 8.8 (SAE 5) To fasten Switch ₹ 21.05 8 mm
    20 Nut, Grade 8.8 (SAE 5) To fasten Switch ₹ 2.25 8 mm

    TID Tooling Use Unit Cost Unit Quantity


    10
    20
    Car # 115 Asm. Cost ₹ 306.60
    Qty. $1.00
    Ext. Cost ₹ 306.60

    Size2 Unit2 Area NameArea Length Density Quantity Subtotal


    1 ₹ 195.00

    Subtotal ₹ 195.00

    Multipler Multi Val. Sub Total


    ₹ 65.00

    Sub Total ₹ 65.00

    Size2 Unit2 Quantity Sub Total


    70 mm 2 ₹ 42.10
    2 ₹ 4.50
    Sub Total ₹ 46.60

    PVF Fr. Incld. Subtotal

    Sub Total ₹ -
    System Electrical System College Name Osmania university
    Assembly Kill Switch Assembly
    P/N Base P4003
    Suffix AA
    Details Kill switch Cockpit

    MID Material Use Unit Cost Size1 Unit1


    10 Switch,kill cut engine power ₹ 195.00 1 unit
    20
    30

    PID Process Use Unit Cost Unit Quantity


    10 Hand, Loose > 25.4 mm Tight ₹ 48.75 1 1
    20
    30
    40

    FID Fastener Use Unit Cost Size1 Unit1


    10
    20

    TID Tooling Use Unit Cost Unit Quantity


    10
    20
    Car # 115 Asm. Cost ₹ 243.75
    Qty. $1.00
    Ext. Cost ₹ 243.75

    Size2 Unit2 Area NameArea Length Density Quantity Subtotal


    1 ₹ 195.00

    Subtotal ₹ 195.00

    Multipler Multi Val. Sub Total


    ₹ 48.75

    Sub Total ₹ 48.75

    Size2 Unit2 Quantity Sub Total

    Sub Total ₹ -

    PVF Fr. Incld. Subtotal

    Sub Total ₹ -
    System Electrical System College Name Osmania university
    Assembly Dashboard Assembly
    P/N Base A4003
    Suffix AA
    Details Full Dashboard

    ItemOrder Part Part Cost Quantity Subtotal


    10 Student Built Dashboard ₹ 394.89 1 ₹ 394.89
    Subtotal ₹ 394.89

    MID Material Use Unit Cost Size1 Unit1


    10
    20
    30
    40
    50

    PID Process Use Unit Cost Unit Quantity


    10
    20
    30
    40
    60
    70

    FID Fastener Use Unit Cost Size1 Unit1


    10
    20

    TID Tooling Use Unit Cost Unit Quantity


    10
    20
    Car # 115 Asm. Cost ₹ 394.89
    Qty. $1.00
    Ext. Cost ₹ 394.89

    Size2 Unit2 Area NameArea Length Density Quantity Subtotal

    Subtotal ₹ -

    Multipler Multi Val. Sub Total

    Sub Total ₹ -

    Size2 Unit2 Quantity Sub Total

    Sub Total ₹ -

    PVF Fr. Incld. Subtotal

    Sub Total ₹ -
    System Electrical System
    Assembly Dashboard Assembly
    P/N Base P4004
    Suffix AA
    Details Student built Dashboard

    MID Material Use


    10 Steel, Mild Dashboard material
    20
    30

    PID Process Use


    10 Drilled holes < 25.4 mm dia. for engine wiring
    20 plasma cutting for Tacho meter
    30
    40

    FID Fastener Use


    10 Bolt, Grade 8.8 (SAE 5) to fasten
    20 Nut, Grade 8.8 (SAE 5) to fasten

    TID Tooling Use


    10
    20
    College Name Osmania university Car # 115

    Unit Cost Size1 Unit1 Size2 Unit2 Area NameArea Length Density
    146.25 0.4 kg

    Unit Cost Unit Quantity Multipler Multi Val. Sub Total


    ₹ 22.75 unit 4 ₹ 68.25
    ₹ 6.50 cm 40 ₹ 260.00

    Sub Total ₹ 328.25

    Unit Cost Size1 Unit1 Size2 Unit2 Quantity Sub Total


    ₹ 2.77 6 mm 25.4 mm 2 ₹ 5.54
    ₹ 1.30 6 mm 2 ₹ 2.60
    Sub Total ₹ 8.14

    Unit Cost Unit Quantity PVF Fr. Incld. Subtotal

    Sub Total ₹ -
    Asm. Cost ₹ 394.89
    Qty. $1.00
    Ext. Cost ₹ 394.89

    Quantity Subtotal
    1 ₹ 58.50

    Subtotal ₹ 58.50
    System Electrical System College Name Osmania university
    Assembly Brake Light Assembly
    P/N Base A4004
    Suffix AA
    Details Brake light

    ItemOrder Part Part Cost Quantity Subtotal


    10 Brake light ₹ 371.58 1 ₹ 371.58
    20 ₹ -
    30 ₹ -
    40 ₹ -
    Subtotal ₹ 371.58

    MID Material Use Unit Cost Size1 Unit1


    10
    20
    30
    40
    50

    PID Process Use Unit Cost Unit Quantity


    10
    20
    30
    40
    60
    70

    FID Fastener Use Unit Cost Size1 Unit1


    10
    20

    TID Tooling Use Unit Cost Unit Quantity


    10
    20
    Car # 115 Asm. Cost ₹ 371.58
    Qty. $1.00
    Ext. Cost ₹ 371.58

    Size2 Unit2 Area NameArea Length Density Quantity Subtotal

    Subtotal ₹ -

    Multipler Multi Val. Sub Total

    Sub Total ₹ -

    Size2 Unit2 Quantity Sub Total

    Sub Total ₹ -

    PVF Fr. Incld. Subtotal

    Sub Total ₹ -
    System Electrical System College Name Osmania university
    Assembly Brake Light Assembly
    P/N Base P4005
    Suffix AA
    Details Brake Light

    MID Material Use Unit Cost Size1 Unit1 Size2


    Lamp, Brake with Housing
    10 Brake light ₹ 260.00 1 unit
    20
    30

    PID Process Use Unit Cost Unit Quantity Multipler


    10 Hand, Loose <= 25.4 mm To tighten ₹ 32.50 unit 2
    20
    30
    40

    FID Fastener Use Unit Cost Size1 Unit1 Size2


    10 Bolt, Grade 8.8 (SAE 5) Tighten ₹ 21.04 8 mm 70
    20 Nut, Grade 8.8 (SAE 5) Tighten ₹ 2.25 8 mm

    TID Tooling Use Unit Cost Unit Quantity PVF


    10
    20
    Car # 115 Asm. Cost ₹ 371.58
    Qty. $1.00
    Ext. Cost ₹ 371.58

    Unit2 Area NameArea Length Density Quantity Subtotal

    1 ₹ 260.00

    Subtotal ₹ 260.00

    Multi Val. Sub Total


    ₹ 65.00

    Sub Total ₹ 65.00

    Unit2 Quantity Sub Total


    mm 2 ₹ 42.08
    2 ₹ 4.50
    Sub Total ₹ 46.58

    Fr. Incld. Subtotal

    Sub Total ₹ -
    System Electrical System College Name Osmania university
    Assembly Battery Assembly
    P/N Base A4006
    Suffix AA
    Details Shifting Solenoids

    ItemOrder Part Part Cost Quantity Subtotal


    10 Battery ₹ 682.50 1 ₹ 682.50
    20 ₹ -
    30 ₹ -
    40 ₹ -
    Subtotal ₹ 682.50

    MID Material Use Unit Cost Size1 Unit1 Size2


    10
    20
    30
    40
    50

    PID Process Use Unit Cost Unit Quantity Multipler


    10 Hand, Loose <= 25.4 mm To tighten ₹ 32.50 unit 2
    20
    30
    40
    60
    70

    FID Fastener Use Unit Cost Size1 Unit1 Size2


    Nut, Grade 6.8 (SAE 3)
    and All Grades less than
    10 Metric 8.8 Tighten ₹ 5.02 12 mm
    20

    TID Tooling Use Unit Cost Unit Quantity PVF


    10
    20
    Car # 115 Asm. Cost ₹ 752.52
    Qty. $1.00
    Ext. Cost ₹ 752.52

    Unit2 Area NameArea Length Density Quantity Subtotal

    Subtotal ₹ -

    Multi Val. Sub Total


    ₹ 65.00

    Sub Total ₹ 65.00

    Unit2 Quantity Sub Total

    1 ₹ 5.02

    Sub Total ₹ 5.02

    Fr. Incld. Subtotal

    Sub Total ₹ -
    System Electrical System College Name Osmania university
    Assembly Battery Assembly
    P/N Base P4007
    Suffix AA
    Details Battery

    MID Material Use Unit Cost Size1 Unit1 Size2


    10 Battery, Lead Acid main power ₹ 195.00 3.5 kg
    20
    30

    PID Process Use Unit Cost Unit Quantity Multipler


    10
    20
    30
    40

    FID Fastener Use Unit Cost Size1 Unit1 Size2


    10
    20

    TID Tooling Use Unit Cost Unit Quantity PVF


    10
    20
    Car # 115 Asm. Cost ₹ 682.50
    Qty. $1.00
    Ext. Cost ₹ 682.50

    Unit2 Area NameArea Length Density Quantity Subtotal


    1 ₹ 682.50

    Subtotal ₹ 682.50

    Multi Val. Sub Total

    Sub Total ₹ -

    Unit2 Quantity Sub Total

    Sub Total ₹ -

    Fr. Incld. Subtotal

    Sub Total ₹ -
    System Electrical System College Name Osmania university
    Assembly Starter Switch Assembly
    P/N Base A4007
    Suffix AA
    Details Battery

    ItemOrder Part Part Cost Quantity Subtotal


    10 Starter switch ₹ 65.00 1 ₹ 65.00
    20 ₹ -
    30 ₹ -
    40 ₹ -
    Subtotal ₹ 65.00

    MID Material Use Unit Cost Size1 Unit1


    10
    20
    30
    40
    50

    PID Process Use Unit Cost Unit Quantity


    10 Hand, Loose <= 25.4 mm To tighten ₹ 32.50 unit 1
    20
    30
    40
    60
    70

    FID Fastener Use Unit Cost Size1 Unit1


    Nut, Grade 6.8 (SAE 3) and All
    10 Grades less than Metric 8.8 Tighten ₹ 5.02 12 mm
    20

    TID Tooling Use Unit Cost Unit Quantity


    10
    20
    Car # 115 Asm. Cost ₹ 102.52
    Qty. $1.00
    Ext. Cost ₹ 102.52

    Size2 Unit2 Area NameArea Length Density Quantity Subtotal

    Subtotal ₹ -

    Multipler Multi Val. Sub Total


    ₹ 32.50

    Sub Total ₹ 32.50

    Size2 Unit2 Quantity Sub Total

    1 ₹ 5.02

    Sub Total ₹ 5.02

    PVF Fr. Incld. Subtotal

    Sub Total ₹ -
    System Electrical System College Name Osmania university
    Assembly Starter Switch Assembly
    P/N Base P4008
    Suffix AA
    Details Starter Switch

    MID Material Use Unit Cost Size1 Unit1


    10 Switch, Pushbutton control starter motor ₹ 65.00 1 unit
    20
    30

    PID Process Use Unit Cost Unit Quantity


    10
    20
    30
    40

    FID Fastener Use Unit Cost Size1 Unit1


    10
    20

    TID Tooling Use Unit Cost Unit Quantity


    10
    20
    Car # 115 Asm. Cost ₹ 65.00
    Qty. $1.00
    Ext. Cost ₹ 65.00

    Size2 Unit2 Area NameArea Length Density Quantity Subtotal


    1 ₹ 65.00

    Subtotal ₹ 65.00

    Multipler Multi Val. Sub Total

    Sub Total ₹ -

    Size2 Unit2 Quantity Sub Total

    Sub Total ₹ -

    PVF Fr. Incld. Subtotal

    Sub Total ₹ -
    System Electrical System College Name Osmania university
    Assembly Ignition switch Assembely
    P/N Base A4008
    Suffix AA
    Details Main Iginition Switch

    ItemOrder Part Part Cost Quantity Subtotal


    10 ignition switch ₹ 65.00 1 ₹ 65.00
    20 ₹ -
    30 ₹ -
    40 ₹ -
    Subtotal ₹ 65.00

    MID Material Use Unit Cost Size1 Unit1 Size2


    10
    20
    30
    40
    50

    PID Process Use Unit Cost Unit Quantity Multipler


    10 Hand, Loose <= 25.4 mm To tighten ₹ 32.50 unit 1
    20
    30
    40
    60
    70

    FID Fastener Use Unit Cost Size1 Unit1 Size2


    Nut, Grade 6.8 (SAE 3) and
    All Grades less than Metric
    10 8.8 Tighten ₹ 5.02 12 mm
    20

    TID Tooling Use Unit Cost Unit Quantity PVF


    10
    20
    Car # 115 Asm. Cost ₹ 102.52
    Qty. $1.00
    Ext. Cost ₹ 102.52

    Unit2 Area NameArea Length Density Quantity Subtotal

    Subtotal ₹ -

    Multi Val. Sub Total


    ₹ 32.50

    Sub Total ₹ 32.50

    Unit2 Quantity Sub Total

    1 ₹ 5.02

    Sub Total ₹ 5.02

    Fr. Incld. Subtotal

    Sub Total ₹ -
    System Electrical System College Name Osmania university
    Assembly Ignition Switch assembly
    P/N Base P4009
    Suffix AA
    Details Ignition Switch

    MID Material Use Unit Cost Size1


    10 Switch, Toggle control Ignition ₹ 65.00 1
    20
    30

    PID Process Use Unit Cost Unit


    10
    20
    30
    40

    FID Fastener Use Unit Cost Size1


    10
    20

    TID Tooling Use Unit Cost Unit


    10
    20
    Osmania university Car # 115 Asm. Cost ₹ 65.00
    Qty. $1.00
    Ext. Cost ₹ 65.00

    Unit1 Size2 Unit2 Area NameArea Length Density Quantity Subtotal


    unit 1 ₹ 65.00

    Subtotal ₹ 65.00

    Quantity Multipler Multi Val. Sub Total

    Sub Total ₹ -

    Unit1 Size2 Unit2 Quantity Sub Total

    Sub Total ₹ -

    Quantity PVF Fr. Incld. Subtotal

    Sub Total ₹ -
    System Electrical System College Name Osmania university
    Assembly ECM /Engine Electronics
    P/N Base A4001
    Suffix AA
    Details Engine control unit for all sensors

    ItemOrder Part Part Cost Quantity Subtotal


    10 ECM ₹ 24,385.97 1 ₹ 24,385.97
    20 ₹ -
    30 ₹ -
    40 ₹ -
    Subtotal ₹ 24,385.97

    MID Material Use Unit Cost Size1 Unit1


    10
    20
    30
    40
    50

    PID Process Use Unit Cost Unit Quantity


    10
    20
    30
    40
    60
    70

    FID Fastener Use Unit Cost Size1 Unit1


    10
    20

    TID Tooling Use Unit Cost Unit Quantity


    10
    20
    Car # 115 Asm. Cost ₹ 24,385.97
    Qty.
    Ext. Cost ₹ -

    Size2 Unit2 Area NameArea Length Density Quantity Subtotal

    Subtotal ₹ -

    Multipler Multi Val. Sub Total

    Sub Total ₹ -

    Size2 Unit2 Quantity Sub Total

    Sub Total ₹ -

    PVF Fr. Incld. Subtotal

    Sub Total ₹ -
    System Electrical System College Name Osmania university
    Assembly ECM /Engine Electronics
    P/N Base P4001
    Suffix AA
    Details ECM

    MID Material Use Unit Cost Size1 Unit1 Size2


    ECU, Student Built, Spark &
    10 Fuel Controls all sensors ₹ 24,375.00 1 unit
    20
    30

    PID Process Use Unit Cost Unit Quantity Multipler


    Connector Install, Square,
    10 Latch/Snap-on Type Connect ECM ₹ 10.97 unit 1
    20
    30
    40

    FID Fastener Use Unit Cost Size1 Unit1 Size2


    10
    20

    TID Tooling Use Unit Cost Unit Quantity PVF


    10
    20
    Car # 115 Asm. Cost ₹ 24,385.97
    Qty. $1.00
    Ext. Cost ₹ 24,385.97

    Unit2 Area NameArea Length Density Quantity Subtotal

    1 ₹ 24,375.00

    Subtotal ₹ 24,375.00

    Multi Val. Sub Total

    ₹ 10.97

    Sub Total ₹ 10.97

    Unit2 Quantity Sub Total

    Sub Total ₹ -

    Fr. Incld. Subtotal

    Sub Total ₹ -
    System Electrical System College Name Osmania university
    Assembly Brake overtravel Switch
    P/N Base A4001
    Suffix AA
    Details Over Travel Switch

    ItemOrder Part Part Cost Quantity Subtotal


    10 One pole push type switch ₹ 65.00 1 ₹ 65.00
    20 ₹ -
    30 ₹ -
    40 ₹ -
    Subtotal ₹ 65.00

    MID Material Use Unit Cost Size1 Unit1 Size2 Unit2


    10
    20
    30
    40
    50

    PID Process Use Unit Cost Unit Quantity Multipler Multi Val.
    10
    20
    30
    40
    60
    70
    Sub Total

    FID Fastener Use Unit Cost Size1 Unit1 Size2 Unit2


    10
    20

    TID Tooling Use Unit Cost Unit Quantity PVF Fr. Incld.
    10
    20
    Sub Total
    Car # 115 Asm. Cost ₹ 65.00
    Qty. 1.00
    Ext. Cost ₹ 65.00

    Area NameArea Length Density Quantity Subtotal

    Subtotal ₹ -

    Sub Total

    ₹ -

    Quantity Sub Total

    Sub Total ₹ -

    Subtotal

    ₹ -
    System Electrical System College Name Osmania university
    Assembly Over Travel switch
    P/N Base P4001
    Suffix AA
    Details One pole push type switch

    MID Material Use Unit Cost Size1 Unit1 Size2


    10 Switch, Pushbutton cut main power ₹ 65.00 1 unit
    20
    30

    PID Process Use Unit Cost Unit Quantity Multipler


    10
    20
    30
    40

    FID Fastener Use Unit Cost Size1 Unit1 Size2


    10
    20

    TID Tooling Use Unit Cost Unit Quantity PVF


    10
    20
    Car # 115 Asm. Cost ₹ 65.00
    Qty. $1.00
    Ext. Cost ₹ 65.00

    Unit2 Area NameArea Length Density Quantity Subtotal


    1 ₹ 65.00

    Subtotal ₹ 65.00

    Multi Val. Sub Total

    Sub Total ₹ -

    Unit2 Quantity Sub Total

    Sub Total ₹ -

    Fr. Incld. Subtotal

    Sub Total ₹ -

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