MM

Maintenance Manual
TBA/8 110V
FF Synchronisation
2.21531054011fro.fm

Supplementary instructions
Supplement to MM-80291

Tetra Pak
Doc No. MM-1531054-0101
This document is valid for:

Series No/ Machine No Sign.

Supplementary
instructions for
MM-80291
For:
TBA/8 110V
648022-1100

Valid from
series No.:
TBA/8 110V All

2.21531054011fro.fm

Issue 2004-06
Doc No. MM-1531054-0101

Tetra Pak Carton Ambient

 Supplementary instructions
2.2c 1531054011-s1.fm

Tetra Pak Doc No. MM-1531054-0101

Supplementary instructions MM-81585-0102

General information
The enclosed MM pages are updating the Final Folder (FF) synchronisation
procedure in the MM-80291 for TBA/8 110V.

Updating the Maintenance Manual

Place the Supplementary instructions pages in the machine’s Maintenance
Manual next to the changed pages. Take care to clearly mark any old
procedures with the words ‘No longer valid; see Supplementaty
instructions’.
The following procedures in the different MM-80291 editions shall be
replaced:

MM edition Procedure No
MM-80291-0101, -0102, 5 - 2, 5 - 3
-0103
MM-80291-0104, -0105 5-2
MM-80291-0106 5 - 12

2.2c 1531054011-s1.fm

Doc No. MM-1531054-0101 Tetra Pak

 FF Synchronisation
2.2B291XE00.fm

(Cont'd)

Tetra Pak Doc No. MM-1531054-0101 SI-1

 FF Synchronisation

Final folder - check/set synchronisation

Machine status Power On
Tools
- dial indicator
- template TP No. 567751
SPC reference 648035-0800
Find the final folder position by using one of the two tools:
Dial indicator
a) Crank the final folder. Stop immediately when the LH station wheel (2)
(RH for the Sq machines) has completed indexing.
b) Measure its exact position with the dial indicator (1).
Continue with item c) on page SI-3
Supplementary instructions

2.2B291XE00.fm
1 Dial indicator
2 Station wheel
2
Template
Note! Not valid for ReverseFin (LH outfeed).
a) Fit the template (3) on the top gear. Fit the pin (4).
b) Crank the final folder until the pin contacts the template

3 Template
4 Pin
3 4
(Cont'd)

SI-2 Doc No. MM-1531054-0101 Tetra Pak

 FF Synchronisation

(Cont'd)
c) Set carrier (7) distance A
– in the RH position for machines with RH outfeed.
– in the LH position for machines with LH outfeed.
Basic setting: Adjust by skipping teeth on the chain (5).
Fine setting: Loosen the screws in the slotted holes and turn the
sprocket (6).

Supplementary instructions
5
2.2B291XE00.fm

6
7

A = 43 ±1 mm

5 Chain
6 Sprocket
A 7 Carrier

(Cont'd)

Tetra Pak Doc No. MM-1531054-0101 SI-3

 FF Synchronisation

(Cont'd)
d) Set the front edge of the carrier (8) distance B from
– the inside of the RH station wheel for machines with RH outfeed.
– the inside of the LH station wheel for machines with LH outfeed.
Measure by placing a plate or a bar with measure (B) against the sides of
the station wheel flaps.
Basic setting: adjust by skipping teeth on the chain (10).
Fine setting: loosen the screws in the slotted holes and turn the
sprocket (9).
Set the tension of chain (10) to 30 - 50 N with a deflection of
10 - 15 mm. Check the carrier chain; see
5.4-1 Discharger - check (for MM edition 01 - 05), or
Supplementary instructions

5-7 Final folder - check discharger (for MM edition 06).

2.2B291XE00.fm
8
Seen from the jaw system

Package B (mm)
TBA 355 B 10
TBA 375 S 17
TBA 500 B 1
TBA 500 S 10
TBA 750 B 1
9 10 TBA 750 S 7
TBA 1000 B 1
8 Carrier TBA 1000 S 3
9 Sprocket TBA 1000 Sq 16
10 Chain
TBA 1000 HiFin 1

(Cont'd)

SI-4 Doc No. MM-1531054-0101 Tetra Pak

 FF Synchronisation

(Cont'd)
Not valid for Sq machines
e) Set distances C and D.
Basic setting: loosen the chain tensioners (12) and (14) and then skip
teeth on the chain (13).
Fine setting: set distance C with the chain tensioners (12) and (14) and
then set distance D with the slotted hole in the sprocket (11).
Continue with item h) on page SI-7.

C
D

Supplementary instructions
Package C (mm) D (mm)
355 B 350 ±1 110 ±1
375 S 305 ±1 95 ±1
11 500 B 330 ±1 90 ±1
500 S 310 ±1 110 ±1
2.2B291XE00.fm

750 B 305 ±1 95 ±1
750 S 250 ±1 85 ±1
1000 B 290 ±1 110 ±1
1000 S 280 ±1 120 ±1
1000 HiFin 290 ±1 110 ±1
12

13
11 Sprocket
12 Chain tensioner
13 Chain
14 Chain tensioner
14
(Cont'd)

Tetra Pak Doc No. MM-1531054-0101 SI-5

 FF Synchronisation

(Cont'd)
Valid only for Sq machines
f) Basic setting, distance D
Loosen the timing belt pulley (21). Pull the timing belts by hand to set
the distance D. Tighten the timing belt pulley.
Fine setting, distance D
Loosen the screws on the timing belt pulley (20). Adjust with help of the
long holes.
g) Basic setting, distance C
Remove the cover over the gear wheel (18), and the spacer (17).
To loosen the belt tension, loosen the tensioners (15).
Loosen the screw (16). Pull out the gear wheel (18) from the gear
wheel (19).
Supplementary instructions

To set distance C pull the timing belt by hand. Assemble again, and
tighten the tensioners
Fine setting, distance C
Loosen the screws on the timing belt pulley (22). Adjust with help of the
long holes.

15 Tensioner C
16 Screw
17 Spacer D
18 Gear wheel

2.2B291XE00.fm
19 Gear wheel
20 Timing belt pulley
21 Timing belt pulley
22 Timing belt pulley

C (mm) D (mm)
15 300 ±1 110 ±1
16
17
18
19

15

20
21 22
(Cont'd)

SI-6 Doc No. MM-1531054-0101 Tetra Pak

 FF Synchronisation

(Cont'd)
Valid for all machines
h) Crank the final folder and check that the proximity switch (23) of the
distributor arm becomes activated by the carrier on the RH side (LH side
for LH outfeed).
i) Basic setting:
Continue to crank the final folder until the carrier (7) distance is F.
Measure F in
- RH position for machines with RH outfeed
- LH position for machines with LH outfeed
j) Loosen the screw (26) and turn the cam (25) to the left until the
proximity switch (27) becomes activated. The maximum distance
between cam and proximity switch should be distance E. Adjust the

Supplementary instructions
proximity switch position if necessary.
Then turn the cam to the right until the proximity switch just becomes
deactivated. Tighten the screw (26).
Step up to Production and check the transport belt stop position. If the
synchronisation is functioning satisfactory, continue with item k).
If not, make a fine setting as follows:

24 26
23
2.2B291XE00.fm

25

E 27

E = 0.3 - 0.5 mm
7 F = 25 ±1 mm

7 Carrier
23 Proximity switch
F 24 Proximity switch
25 Cam
26 Screw
27 Proximity switch

(Cont'd)

Tetra Pak Doc No. MM-1531054-0101 SI-7

 FF Synchronisation

(Cont'd)
Fine setting:
Fine-adjust the cam (25) position by loosening the screw (26), in order to
activate the proximity switch (27) earlier/later.
k) Check that the proximity switch (27) is activated by two arms on the
cam (25) and the proximity switch (24) is activated by all four arms on
the cam.

24 26
25
Supplementary instructions

27

2.2B291XE00.fm
24 Proximity switch
25 Cam
26 Screw
27 Proximity switch

SI-8 Doc No. MM-1531054-0101 Tetra Pak

This page intentionally left blank
 This page intentionally left blank

Tetra Pak