SCMM 25-46-98 U3384 9445899

COMPONENT MAINTENANCE MANUAL
C23502 SERIES
Contour Aerospace Ltd.

Trading as Contour (formerly Heath Tecna)
Watchmoor Point, Camberley, Surrey
GU15 3AH. United Kingdom
Tel: +44 (0) 1276 707777
Fax: +44 (0) 1276 707779
CAGE CODE U3384
REVISION TRANSMITTAL SHEET
TO: HOLDERS OF COMPONENT MAINTENANCE MANUAL 25-46-98
Revision No. 6 dated December 20, 11 is attached and covers all components held by every operator.
DEFINITIONS
R = REVISION
N = NEW
D = DELETED
FILING INSTRUCTIONS
NOTE: Before introducing this revision make certain previous revisions are incorporated.
– Affected pages are listed on the "LIST OF EFFECTIVE PAGES".
– Make certain that the content of the manual is in compliance with the LIST OF EFFECTIVE PAGES.
– File the REVISION TRANSMITTAL SHEET separately.
– Remove and replace all existing pages with this complete copy.
REASON FOR ISSUE: CMM updated.
The attached HIGHLIGHTS page 1 details changes.
TL
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This page intentionally left blank.
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HIGHLIGHTS
Revision No.6 - Dec 20/11
Pages which have been added, revised or deleted are outlined below together with the Highlights of the
Revision.
LOCATIONS DESIGNATION DESCRIPTION OF CHANGE
TITLE PAGE R Added, PN C23502-001-1076.
LIST OF EFFECTIVE PAGES R Changed to show revision status.
INTRODUCTION R Changed, Introduction page block reformatted.
TESTING AND FAULT ISOLATION R Added, Caution to testing procedure.

Added, Note to plumbing system function test
procedure.
DISASSEMBLY R Changed, List of related manuals Table 3001

reformatted.
Changed, Smoke detector disassembly
procedures.
Added, Lavatory C23502-001-1076 to disassembly
of kickstrips.
Changed, removal of faucet procedure.
Added, Figure 3001.
REPAIR R Changed, Table of repair procedures Table 6001

reformatted.
Added, record of repair.
Changed, Materials Table 6003 item B now
Scotch-Weld EC 3524B/A, was Redux 252.
Added, Tedlar 10-61978-NAMC to Materials Table
6003.
Changed, Materials Table 6003 primers
reformatted.
Added, items S, T, U, V, W, X and Y to Materials
Table 6003.
Added, note to Repair 2-1.
Added, note and caution to Repair 2-2.
Changed, Repair 2-3 reformatted.
Added, Repair 5 paint polishing procedure.
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ASSEMBLY R Added, Lavatory C23502-001-1076 to assembly

of kickstrips.
Changed, Smoke detector assembly procedures.
Changed, assembly of faucet procedure.
Added, Figure 7003.
Deleted, Storage instructions moved to Storage
page block.
FITS AND CLEARANCES R Changed, Fits and Clearances page block

reformatted.
SPECIAL TOOLS, FIXTURES, R Deleted, Special tools.

EQUIPMENT AND CONSUMABLES Added, heat gun and torque wrench to equipment.
Changed, consumables Table 9002 reformatted.
STORAGE (INCLUDING N Added, Storage page block.

TRANSPORTATION)
ILLUSTRATED PARTS LIST (IPL) R Changed, IPL reformatted.
DETAILED PARTS LIST

FIGURE 1 R Added, items 1P, 5N, 15R, 15S, 20F and 35P.
Added, effectivity code Q to items 25, 45 and 70.
FIGURE 2 R Added, items 1N and 175L.

Added, effectivity code P to items 140D, 150, 155
and 165.
FIGURE 3 R Added, item 1B.
FIGURE 3A R Added, item 1AA.

Added, effectivity code Q to items 260 and 290.
FIGURE 4 R Added, items 1F, 740A and 740B.

Added, effectivity code G to items 390, 480, 490,
510, 520, 590, 625D, 634D, 635E, 638 and 705A.
Deleted, item 740.
FIGURE 6 R Deleted, item 460.
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FIGURE 7 R Added, items 1P, 650P and 650Q.

Added, effectivity code Q added to items 90, 148,
151, 235, 320, 520, 525, 530, 535, 540, 545, 550,
555, 560, 565, 570, 575, 580, 585, 600, 605, 625,
630, 635, 645, 715 and 720W.
Deleted, SEE VS5065 CMM 26-10-02 FOR DET
from items 148 and 148A.
Added, SEE VS5065 CMM 26-10-02 FOR DET
to items 151 and 151A.
Deleted, item 650N.
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HLTS
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Contour Aerospace Ltd.
Trading as Contour (formerly Heath Tecna)
Watchmoor Point, Camberley, Surrey
GU15 3AH. United Kingdom
Tel: +44 (0) 1276 707777
Fax: +44 (0) 1276 707779
CAGE CODE U3384

WITH
ILLUSTRATED PARTS LIST
BOEING 737NG
LAVATORY ASSEMBLY
C23502 SERIES
PN: C23502-001-1076
C23502-001-1479
C23502-001-1679
C23502-001-2067
C23502-001-4096
REVISION No. 6 TP1

ORIGINAL ISSUE: Jan 22/04 25-46-98 Dec 20/11
C23502 SERIES
RECORD OF REVISIONS
INSERTED INSERTED
REV. REV. REV. REV.
No. DATE DATE BY No. DATE DATE BY
1 JUN 21/04 JUN 29/04 HT

2 JAN 26/05 FEB 1/05 HT
3 SEP 14/05 SEP 14/05 HT
4 JUL 22/08 JUL 22/08 HT
5 JAN 26/11 JAN 26/11 HT
6 DEC 20/11 DEC 20/11 CONTOUR
ROR
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RECORD OF TEMPORARY REVISIONS
INSERTED REMOVED
TEMP REV. ISSUE PAGE No.
No. DATE DATE BY DATE BY
RTR
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RTR
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C23502 SERIES
SERVICE BULLETIN LIST
SB No. REV No. INCORP. TITLE

DATE
25-1639 00 Jan 22/04 To allow the door to be opened, with the use of a coin
or similar common object.
SBL
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SBL
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LIST OF EFFECTIVE PAGES
SUBJECT PAGE DATE SUBJECT PAGE DATE
TITLE PAGE 1 R Dec 20/11

2 R Dec 20/11 TESTING
AND FAULT
RECORD OF ISOLATION 1001 R Dec 20/11
REVISIONS 1 Dec 20/11 1002 R Dec 20/11
2 Blank Dec 20/11 1003 R Dec 20/11
1004 R Dec 20/11
RECORD OF 1005 R Dec 20/11
TEMPORARY 1006 Blank Dec 20/11
REVISIONS 1 Jan 22/04
2 Blank Jan 22/04 SCHEMATIC
AND WIRING
SERVICE DIAGRAMS 2001 Jan 22/04
BULLETIN LIST 1 Jan 22/04 2002 Jan 22/04
2 Blank Jan 22/04 2003 Jan 22/04
2004 Jan 22/04
LIST OF 2005 Jan 22/04
EFFECTIVE 2006 Jan 22/04
PAGES 1 R Dec 20/11 2007 Jan 22/04
2 R Dec 20/11 2008 Blank Jan 22/04
3 R Dec 20/11
4 R Dec 20/11 DISASSEMBLY 3001 R Dec 20/11
3002 R Dec 20/11
TABLE OF 3003 R Dec 20/11
CONTENTS 1 R Dec 20/11 3004 R Dec 20/11
2 Blank Dec 20/11 3005 R Dec 20/11
3006 R Dec 20/11
LIST OF 3007 R Dec 20/11
ILLUSTRATIONS 1 R Dec 20/11 3008 R Dec 20/11
2 Blank Dec 20/11 3009 R Dec 20/11
3010 R Dec 20/11
LIST OF TABLES 1 R Dec 20/11 3011 R Dec 20/11
2 Blank Dec 20/11 3012 R Dec 20/11
3013 R Dec 20/11
INTRODUCTION 1 R Dec 20/11 3014 R Dec 20/11
2 R Dec 20/11
3 R Dec 20/11 CLEANING 4001 Jan 26/05
4 R Dec 20/11 4002 Jan 26/05
DESCRIPTION REPAIR 6001 R Dec 20/11

AND 6002 R Dec 20/11
OPERATION 1 Jan 22/04 6003 R Dec 20/11
2 Jan 22/04 6004 R Dec 20/11
3 Jan 22/04 6005 R Dec 20/11
4 Jan 22/04 6006 R Dec 20/11
6007 R Dec 20/11
6008 R Dec 20/11
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LIST OF EFFECTIVE PAGES (Continued)
6009 R Dec 20/11

6010 R Dec 20/11 STORAGE
6011 R Dec 20/11 (INCLUDING
6012 R Dec 20/11 TRANSPORTATION) 15001 N Dec 20/11
6013 R Dec 20/11 15002 N Dec 20/11
6014 R Dec 20/11
6015 R Dec 20/11 ILLUSTRATED
6016 R Dec 20/11 PARTS LIST
(IPL) 10001 R Dec 20/11
ASSEMBLY 7001 R Dec 20/11 10002 Blank Dec 20/11
7002 R Dec 20/11
7003 R Dec 20/11 INTRO IPL 10003 R Dec 20/11
7004 R Dec 20/11 10004 R Dec 20/11
7005 R Dec 20/11 10005 R Dec 20/11
7006 R Dec 20/11 10006 R Dec 20/11
7007 R Dec 20/11 10007 R Dec 20/11
7008 R Dec 20/11 10008 R Dec 20/11
7009 R Dec 20/11 10009 R Dec 20/11
7010 R Dec 20/11 10010 R Dec 20/11
7011 R Dec 20/11 10011 R Dec 20/11
7012 R Dec 20/11 10012 R Dec 20/11
7013 R Dec 20/11 10013 R Dec 20/11
7014 R Dec 20/11 10014 R Dec 20/11
7015 R Dec 20/11 10015 R Dec 20/11
7016 R Dec 20/11 10016 R Dec 20/11
7017 R Dec 20/11 10017 R Dec 20/11
7018 R Dec 20/11 10018 R Dec 20/11
10019 R Dec 20/11
FITS AND 10020 Blank Dec 20/11
CLEARANCES 8001 R Dec 20/11
8002 R Dec 20/11 EQUIPMENT
8003 R Dec 20/11 DESIGNATOR
8004 R Dec 20/11 INDEX 10021 R Dec 20/11
8005 R Dec 20/11 10022 Blank Dec 20/11
8006 R Dec 20/11
ALPHA/NUMERIC
SPECIAL INDEX 10023 R Dec 20/11
TOOLS, 10024 R Dec 20/11
FIXTURES, 10025 R Dec 20/11
EQUIPMENT 10026 R Dec 20/11
AND 10027 R Dec 20/11
CONSUMABLES 9001 R Dec 20/11 10028 R Dec 20/11
9002 R Dec 20/11 10029 R Dec 20/11
9003 R Dec 20/11 10030 R Dec 20/11
9004 R Dec 20/11 10031 R Dec 20/11
9005 R Dec 20/11 10032 R Dec 20/11
9006 R Dec 20/11 10033 R Dec 20/11
10034 R Dec 20/11
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10064 R Dec 20/11 10110 R Dec 20/11
10065 R Dec 20/11 10111 R Dec 20/11
10066 Blank Dec 20/11 10112 R Dec 20/11
10113 R Dec 20/11
DETAILED 10114 R Dec 20/11
PARTS LIST 10067 R Dec 20/11 10115 R Dec 20/11
10068 R Dec 20/11 10116 R Dec 20/11
10069 R Dec 20/11 10117 R Dec 20/11
10070 R Dec 20/11 10118 R Dec 20/11
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C23502 SERIES
TABLE OF CONTENTS
PAGE
INTRODUCTION .............................................................................................................................. INTRO 1
DESCRIPTION AND OPERATION .................................................................................................. 1
TESTING AND FAULT ISOLATION ................................................................................................. 1001
SCHEMATIC AND WIRING DIAGRAMS ......................................................................................... 2001
DISASSEMBLY ................................................................................................................................ 3001
CLEANING ....................................................................................................................................... 4001
INSPECTION/CHECK ..................................................................................................... NOT APPLICABLE
REPAIR ............................................................................................................................................ 6001
ASSEMBLY ...................................................................................................................................... 7001
FITS AND CLEARANCES ................................................................................................................ 8001
SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES ............................................. 9001
STORAGE (INCLUDING TRANSPORTATION) ............................................................................... 15001
ILLUSTRATED PARTS LIST (IPL) ................................................................................................... 10001
vendor list .................................................................................................................................. 10008
Equipment Designator Index ..................................................................................................... 10021
Alpha/Numeric Index ................................................................................................................. 10023
Detailed Parts List ..................................................................................................................... 10067
TOC
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TOC
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C23502 SERIES
LIST OF ILLUSTRATIONS
FIGURE TITLE PAGE
1 LAVATORY “D” - GENERAL ARRANGEMENT .......................................................... 2

2001 WIRING DIAGRAM ..................................................................................................... 2001
2002 WIRING DIAGRAM (ATTENDANT PANEL LOOM) .................................................... 2006
3001 SMOKE DETECTOR DISASSEMBLY ........................................................................ 3014
6001 DECORATIVE LAMINATE REPAIR ............................................................................ 6008
6002 TOP SKIN REPAIR ..................................................................................................... 6011
6003 TYPICAL DELAMINATION REPAIR ........................................................................... 6012
6004 POTTED INSERT REPLACEMENT ........................................................................... 6013
7001 FAUCET DRAIN ADJUSTMENT ................................................................................ 7016
7002 ACCESS PANEL / WORKDECK SEALING PROCEDURES ..................................... 7017
7003 SMOKE DETECTOR ASSEMBLY .............................................................................. 7018
8001 FIRE EXTINGUISHER ................................................................................................ 8002
8002 TORQUE VALUES ...................................................................................................... 8003
8003 WASTE FLAP CLEARANCES .................................................................................... 8004
8004 TORQUE VALUES ...................................................................................................... 8005
8005 DOOR MICROSWITCH ADJUSTMENT ..................................................................... 8006
Detailed Parts List
1 LAVATORY “D” ............................................................................................................ 10068

2 DOOR ASSEMBLY ..................................................................................................... 10076
3 SHROUD ASSEMBLY ................................................................................................ 10084
3A SHROUD ASSEMBLY ................................................................................................ 10092
4 AMENITIES ASSEMBLY ............................................................................................ 10101
5 ELECTRICS ................................................................................................................ 10123
6 PLUMBING ................................................................................................................. 10148
7 STRUCTURE .............................................................................................................. 10158
LOI
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LOI
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LIST OF TABLES
TABLE TITLE PAGE
INTRO-1 Failures, Malfunctions and Defects. ............................................................................ INTRO-3

1001 Table of Equipment. .................................................................................................... 1001
1002 Fault Isolation. ............................................................................................................ 1004
3001 List of Related Manuals. ............................................................................................. 3001
4001 Cleaning Materials. ..................................................................................................... 4001
6001 Table of Repair Procedures ........................................................................................ 6001
6002 Record of Repair. ........................................................................................................ 6002
6003 Materials. .................................................................................................................... 6003
6004 Repair 3-1. Potted Insert Replacement. ..................................................................... 6014
6005 Repair 3-2. Thinwall Insert Replacement. .................................................................. 6014
7001 List of Materials for Assembly. .................................................................................... 7001
8001 Table of Fits and Clearances Procedures ................................................................... 8001
9001 Test Equipment. .......................................................................................................... 9001
9002 Consumables. ............................................................................................................. 9002
15001 List of Materials for Storage ........................................................................................ 15001
10001 Interchangeability Definitions ...................................................................................... 10004
LOT
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INTRODUCTION
1. General.
CAUTION: ONLY APPROVED PERSONS WITH THE NECESSARY SKILLS MUST BE USED FOR
THE MAINTENANCE PROCEDURES DESCRIBED IN THIS MANUAL.
A. This manual has been compiled in accordance with the requirements set out in ATA Specification
2200 (iSpec 2200). The instructions in this manual provide the information necessary to perform
maintenance functions ranging from simple checks and replacement to complete shop type repair.
B. Use the table to record all failures, malfunctions and defects. Refer to Table INTRO-1.
2. Lay out of manual.
A. The manual is divided into different sections:
(1) DESCRIPTION AND OPERATION
(2) TESTING AND FAULT ISOLATION
(3) SCHEMATIC AND WIRING DIAGRAMS
(4) DISASSEMBLY
(5) CLEANING
(6) REPAIR
(7) ASSEMBLY
(8) FITS AND CLEARANCES
(9) SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES
(10) STORAGE (INCLUDING TRANSPORTATION)
(11) ILLUSTRATED PARTS LIST (IPL)
B. Table of Contents.
(1) Refer to the Table of Contents for the page location of applicable sections.
C. Repairs.
(1) The beginning of the Repair section includes a list of repairs for specific areas.
D. Illustrated Parts List.
(1) An explanation of the use of the Illustrated Parts List is provided in the introduction to that
section.
INTRO
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C23502 SERIES
3. Weights and Measurements.
A. All weights and measurements in the manual are in Imperial units with Metric equivalents in
parentheses unless otherwise stated.
4. Revision Service.
A. Manual Revisions.
(1) This manual will be updated as required by revisions.
B. Service Bulletins.
(1) Service Bulletins may be issued separately. The effect on this manual will be made evident by
reissue of the Service Bulletin List (page SBL) as appropriate.
INTRO
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5. Failures, Malfunctions and Defects
A. Use the table below to record all failures, malfunctions and defects.
FAILURE MALFUNCTION DEFECT COMMENTS
Use blank sheets for further comments.
Failures, Malfunctions and Defects.

Table INTRO-1
NOTE: This record of Failures, Malfunctions and Defects table must be kept and put into any future
issue of the CMM.
NOTE: Please complete this record of Failures, Malfunctions and Defects table and fax it to
Contour (VU3384) after each failure, malfunction and defect.
Attention for: Technical Publications Department.
INTRO
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C23502 SERIES
6. Verification.
Britax Aircraft Interior Equipment Inc. Performed and approved
Formerly: Rumbold Inc.
Testing and Trouble Shooting 15 September 1994
Disassembly 15 September 1994
Assembly 15 September 1994
7. Manufacturer
A. The manufacturer of the Unit is:

Contour (formerly Heath Tecna)
Contour Aerospace Limited
Trading as Contour
Watchmoor Point
Camberley
Surrey
GU15 3AH
England
Telephone: +44 (0) 1276 707777
Fax: +44 (0) 1276 707779
www.contouraerospace.co.uk
CAGE CODE U3384
INTRO
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C23502 SERIES
DESCRIPTION AND OPERATION
1. Description.
A. The "D" Lavatory module is a self contained unit. It contains a lavatory shroud, a sink unit with
work top and user amenities.
B. The module is made from composite honeycomb panels. The exterior surfaces are covered with
"Tedlar" laminates. The module is bolted to the aircraft floor in four positions and attached to the
aircraft ceiling with a tie bar.
C. Pressurised potable water enters the compartment through a water interface on the outboard panel
and is delivered to a selector valve in the cupboard below the sink.
D. The electrical supply enters the module through ceiling connectors. Cable looms supply the electrical
amenities.
E. The entrance door is made from composite honeycomb panel/s with aluminium alloy cappings. A
sliding door latch operates a locking bolt which prevents the door opening. Rubber seals around
the door frame ensure light-proofing.
F. The non-slip floor mat is bonded to the floor. The moulded glass fibre lavatory shroud and the curved
collars above can be easily removed.
G. The sink and workdeck is a one piece unit which extends from the inboard wall to the outboard
wall. The faucet is mounted above the basin.
H. The composite honeycomb cupboard door provides access to the water heater, fire extinguisher and
to the fire door behind which is the waste bin.
I. At the top of the cupboard behind the facia panel is an air vent.
J. Behind the lavatory seat is a tilt out panel which incorporates a dispenser for tissues.
K. The roof panel contains the smoke detector, the emergency oxygen supply, the speaker for the aircraft
public address system and a fresh air gasper outlet.
L. The mirrors are made from plastic.
M. This lavatory module conforms to the 65/65/200 rule of F.A.R. Part 25.
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25-46-981DDO
LAVATORY “D” - GENERAL ARRANGEMENT

Figure 1
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C23502 SERIES
2. Operation [Ref. Fig. 1].
A. The interior lights brighten when the locking bolt is engaged. The locking bolt also indicates "In
use" or "Not in use" on the outside of the door.
NOTE: In an emergency the door can be opened from the outside by lifting the "Lavatory" hinged
cover plate and moving the emergency override lever.
B. The faucet controls water flow. It provides warm, cold or medium temperature water. The drain button
on top of the faucet opens the drain.
C. The lavatory flush is operated by a push plate mounted beneath the workdeck.
D. Fluorescent lighting is mounted above the aisle mirror.
E. User amenities include:

(1) Assist handles
(2) Waste bin
(3) Ashtray
(4) Liquid soap dispenser (if fitted)
(5) Bar soap (if fitted)
(6) Paper towels
(7) Paper tissues
(8) Paper cups
(9) Lavatory tissues
(10) Baby change table
F. The attendant call switch is located below the aisle mirror. It has a pictogram indicator which is blank
until the call switch is pressed. The attendant call switch also lights the call light on the outside of the
module. Press the attendant call light to cancel the light and pictogram.
G. The "return to seat" panel is next to the attendant call switch. The "return to seat" indicator pictogram
is blank when unlit and red when lit. It is operated by the flight deck.
H. A fresh air gasper outlet is installed in the ceiling. The airflow can be regulated and/or directed by
opening, closing or rotating the nozzle.
I. Oxygen masks are installed in the ceiling and are deployed if required.
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C23502 SERIES
3. Technical Data.
A. The following gives mechanical and electrical data:
(1) Water supply:
(a) 15 psig (104 kPa) minimum.
(b) 40 psig (276 kPa) maximum.
(2) Electrical supply:
(a) 115/200 V a.c. 3 phase 400Hz..
(b) 28 Volt d.c.
(c) 28 Volt a.c.
(d) 6 Volt d.c.
(3) Dimensions (Approximate):
(a) Height 79.25in (2013mm).
(b) Width (Forward to Aft) 33.00in (838mm).
(c) Depth (Inboard to Outboard) 56.7in (1441mm).
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C23502 SERIES
TESTING AND FAULT ISOLATION
1. General.
A. Defective or damaged items must be exchanged for serviceable items.
2. List of Equipment.
NOTE: Equivalent substitutes may be used for listed items.
ITEM IDENTIFICATION SOURCE

Electrical Supply 115/200 Volt, 400 Hz. ± 2 Volts Test Panel
3-phase Commercially available
28 Volt a.c., 50 Hz ± 0.5 Volts
1-phase
28 Volt d.c. ± 0.5 Volts
Multimeter AVO Model 8 (Range = 30 Volt Megger Instruments Ltd. Dover,
d.c. ± 1%) England.
Water Supply Max Pressure 40 p.s.i.g. (276 kPa) -
Pressure Gauge To 50 p.s.i.g. (345 kPa) Commercially available
Smoke Generator 240 Volt a.c. 50Hz Commercially available
Table of Equipment.
Table 1001
3. Testing.
CAUTION: ONLY APPROVED PERSONS WITH THE NECESSARY SKILLS MUST BE USED FOR
THE MAINTENANCE PROCEDURES DESCRIBED IN THIS MANUAL.
A. Test each switch circuit for ON/OFF and function, actuating each switch in turn in the open and
closed mode.
B. Electrical Function Test.
(1) With the water heater switched OFF, connect lavatory unit to electrical supplies and carry out
the following tests:
(a) Make sure the lighting operates.
(b) Close and lock the door. Make sure the fluorescent lights change from dim to bright.
(c) Connect power to "Return to Seat" light. Make sure the panel light comes on.
(d) Press "Attendant Call" button and make sure the red indicator on the RTS panel lights
and the "Attendant Call/Reset light is ON.
(e) Press the "Attendant Call/Reset" button and make sure the red light on the RTS panel
and "Attendant Call/Reset" button go out.
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25-46-98 Dec 20/11
C23502 SERIES
(f) Switch ON the water heater and make sure the indicator light is on. Switch OFF the
water heater immediately.
(2) Make sure the flush push plate resets after use.
(3) Make sure the smoke detector power indicator light is on.
(4) Make sure the smoke detector alarm functions.
NOTE: Paragraphs a-e = Fig 7 item 148A, part number C22102-294-003.
Paragraphs c-e = Fig 7 item 148, part number C22102-294-001.
(a) Using a pencil or similar, press and hold self test switch, check that the alarm sounds, red
alarm indicator illuminates and “Attendant Call/Reset” light flashes.
(b) Release the self test switch to reset smoke detector to smoke sampling mode.
(c) Apply smoke (from smoke generator) to smoke detector.
NOTE: Apply smoke until the alarm operates.
(d) Make sure within 5 seconds the alarm sounds, the red alarm indicator light comes on and
the "Attendant Call/Reset" light flashes.
(e) Press the interrupt switch and clear the smoke to reset smoke detector to smoke sampling
mode.
(5) Do a continuity check of the "Attendant Panel Loom".
(6) Apply 6 V d.c. to the floodlight and proximity lights and make sure that they come on.
C. Plumbing System Functional Test.
NOTE: Make sure the pipe [Ref. IPL Fig. 6, item 220] is connected to the vacuum system or
sealed with a cap.
NOTE: For plumbing diagram refer to Boeing drawing S417A101.
(1) Connect pressure water supply 20-25 p.s.i.g. (138-173 kPa) to lavatory and turn the selector
valve handle to the "Supply On" position and open the faucets to bleed the system.
(2) Close the faucets.
(3) Connect pressure water supply 50 p.s.i.g. (345 kPa) to lavatory. Maintain this pressure for five
minutes and examine the system for leaks.
Page 1002
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C23502 SERIES
(4) Adjust the water supply to 20-25 p.s.i.g. (138-173 kPa). Fully open the hot and cold faucets.
There should be unrestricted flow from either faucet of between 0.20 and 0.50 US gallons
(0.8-1.9 ltrs) per minute. The water shall not splash at a maximum operating pressure of 40
p.s.i.g. (276 kPa).
(a) With the water heater in circuit, make sure that hot water is available from the hot faucet
within five seconds.
NOTE: Allow ten minutes for heater to warm water from cold.
(b) Operate cold faucet and examine for supply of water.
(c) Operate hot and cold faucets together and make sure the water is warm.
(d) Operate basin drain plug, and make sure the water drains quickly and quietly.
(e) Open the drain plug and both faucets. Make sure the sink drains.
(f) Close the drain plug and open both faucets. Make sure the sink does not overflow.
(5) Faucet time delay must be set to 7 (± 3) seconds flow time after plumbing system functional test
is complete. (Refer to Adams Rite Products Inc., CMM 38-20-05, V80477).
D. Structure.
(1) Open the cupboard door through a full range of movement.
(2) Open the fire door through a full range of movement. Make sure the return springs close the
door. (If fitted).
(3) Operate the waste flap through a full range of movement. Make sure the action of the return
spring keeps the flap in the closed position.
(4) Make sure the facia panel catches release easily and engages positively.
(5) Close and lock the door. Make sure there is no light visible between the seals and the top
or sides of the door.
E. Fire Extinguisher.
(1) Make sure the weight of the fire extinguisher is within 0.35oz (10 grams) of the weight stated on
the manufacturer's label, if not, replace the fire extinguisher.
F. Temperature Indicator.
(1) Make sure the four dots on the temperature indicator of the fire door are white. If any white dot
has turned black: examine for fire damage, replace the fire extinguisher and the temperature
indicator.
G. Torque Values.
(1) Refer to Fits and Clearances figures 8002 and 8004 for torque values.
Page 1003
25-46-98 Dec 20/11
C23502 SERIES
4. Trouble Shooting.
NOTE: Refer to applicable IPL figure and item numbers shown in brackets.
TROUBLE PROBABLE CAUSE CORRECTION

No water supply Selector valve [6-290] turned off Turn on valve
Blockage in supply pipes Clear blockage
Sink will not drain Blockage Clear blockage
Sink does not drain quickly or Drain plug needs adjusting, adjust To adjust release both locknuts
water leaks past drain plug such that it is just shut with the between the drain valve assy
drain button untouched [6-450] and the sink. Screw the chrome
flanged pipe clockwise to increase
flow, anti-clockwise if the plug is
not sealing. Relock locknuts. Ref.
Fig. 7001.
Faucet dripping Faucet (6-450) faulty Refer to manufacturer's
component maintenance manual,
38-20-05 (V80477)
No power to lavatory module Supply disconnected at loom cable Replace cable and parts as
[5-185] or cable connector [5-205] necessary to restore supply
damaged
Fluorescent light will not come on Faulty tube [5-75] Test output at holders, (5-465) if
OK replace tube
Faulty ballast [5-95] Test voltage at pin "E" of DZ101
[5-210], if OK test aircraft
circuit. Refer to manufacturer's
component maintenance manual,
33-20-05 (V30242)
Fluorescent light does not brighten Incorrectly adjusted switch assy Adjust microswitch. Refer to Fits
when door is closed [5-555] and Clearances Figure 8005.
Faulty switch assy [5-555] Make sure that the door jamb
locking bolt microswitch contacts
are switching between 2 & 3 and 4
& 5. If not, replace microswitch
Faulty ballast [5-95]. Replace ballast [5-95]. Refer
to manufacturer's component
maintenance manual, 33-20-05
(V30242)
Return to seat sign does not light Faulty lamps [5-65] Replace lamps [5-65]
Red "Attendant Call" indicator on Neon faulty Replace "Return to seat" panel
the "Return to seat" panel does [5-10]
not light
Fault Isolation.
Table 1002 (continued)
Page 1004
25-46-98 Dec 20/11
C23502 SERIES
TROUBLE PROBABLE CAUSE CORRECTION

Exterior "Attendant Call" indicator Faulty lamp Test power supply to lamp, if OK
light will not come on replace lamp
Faulty indicator assy [5-535] Replace indicator assy
Exterior "Attendant Call" indicator Faulty indicator assy [5-535] Replace indicator assy
light will not reset "OFF"
Faulty "Return to seat" panel [5-10] Replace "Return to seat" panel
[5-10]
Cold water from hot water faucet Heater switched off [6-390] Switch on heater
Heater faulty Refer to manufacturer's
Component Maintenance Manual,
38-10-01 (V0AJJ0)
Overheat trip switch has operated Refer to manufacturer's
Component Maintenance Manual,
38-10-01 (V0AJJ0)
Lavatory does not flush Flush push plate micro switch Test continuity. If OK, reset or
SZ110 [5-665] connected/set replace micro switch (V91929)
incorrectly or faulty
Speaker does not work Speaker faulty MZ107 [7-140]. Examine connection to speaker. If
Open circuit to speaker OK, replace speaker (VS0293)
Smoke detector power indicator Faulty smoke detector MZ109 Replace smoke detector. Refer
light not on [7-148] to manufacturer's Component
Maintenance Manual, 26-10-02
(VS5065)
Smoke detector self test does not Faulty smoke detector MZ109 Replace smoke detector. Refer
operate [7-148] to manufacturer's Component
Maintenance Manual, 26-10-02
(VS5065)
Attendant panel function failure Fault in the attendant panel loom Test pin to pin continuity [Ref. Fig.
[5-775] 1002]
Fault Isolation.
Table 1002
Page 1005
25-46-98 Dec 20/11
C23502 SERIES
Page 1006
25-46-98 Dec 20/11
DOOR SWITCH ASSY.
SZ 100
DZ 100 S12 H9150AE10V S1

2
TZ 1 01 1
3
4 MIRROR LIGHT ASSY. MZ 113
6
5
28 VAC 3 H9101A20 16 H9101B20
DZ 101 TZ 1 02 MZ 102 LZ 100 MZ 101
TO OCCUPIED 4 H9100A20 T1
T1
SIGN (28 VAC) J H91 08A2 2A 1 H91 08B2 2A
T2 T2
H91 07A2 0A D K H91 09A2 2A 2 H91 09B2 2A
MZ 100
BALLAST 3
F L H9112A2 2A H9112B2 2A
H91 07B2 0A
H9112C22A
M H9113A2 2A 4 H9113B2 2A
115 VAC 6 H91 02A2 0A E
H9113C22A
B H9110A2 2A 5 H9110B2 2A
H9151D20N G
T1 T1
H9150L20V H C H9111A2 2A 6 H9111B2 2A
T2 T2
MZ 103 LZ 101 MZ 104
16 H9150M10V S3
TZ 1 00
TZ 1 00
A/C BOND POINT.
S1
BOEING SUPPLY AND FIT
MAIN STATIC GROUND 14 H9150BB8V S14
TAN K
TZ 1 00
TZ 1 00
Figure 2001
S9 H9150C10V 12 H9150B6V
C23502 SERIES
(Sheet 1 of 5)
H9150H10V TZ 1 00 TZ 1 00
RELAYS MZ 120
WIRING DIAGRAM
H9150E8V WORKDECK S4 2 H9119L20 H9130J20 9
13 H9150D10V S8
LZ 110
H9150G8V PLUMBING S5
DZ 150 NC
DZ 153 DZ 154
H9225A20 C TZ 1 00
DC GROUND 43 2
NO
SCHEMATIC AND WIRING DIAGRAMS
3 H9228B20 H9228A20
28 VDC 31 H9226A20 4
FLUSH SWITCH 15 H9150J8V S7
TZ 1 00
VACUUM ASSY.
FLUSH ASSY.
10 H91 30R20 8 SZ 110
LAVATORY
TZ 1 00
DZ 102 WATER HEATER MZ 105
5 H9227A20 H9227B20
14 H9150BA16V 10 DZ 152 DZ 151 CYCLE

5 H9151E18N 6
TZ 1 00
O/HEAT
115 VAC 38 H9118A1 8A 2
25-46-98
Main Loom Assembly - C23102-131-125
C23102-131-151
C23102-131-171
25-46-980WDs1_019-37i49
Jan 22/04
Page 2001
DZ 100
TZ 100
MZ 114
28 VDC 29 H9119A20 1 H9119B20 3 3
2 R1
1 1
H9130E20 2 2
D5
2 H9120A20 6 5 H9120B20 4 4
TO CHIME
(28 VDC) MZ 108
TZ 110 DZ 120 R.T.S PANEL ASSY.
TZ 101 TZ 101 TZ 102
CENTRE CENTRE
28 VAC 27 H9123A18 7 H9123B18 H9123C18
LZ 102 LZ 103
OUTER OUTER
AC GROUND 28 H9124A18 8 H9124B18 H9124C18
MZ 135 MZ 136
D2
S1 H9150R10V S13
R.T.S LAMP ASSY.
H9122B20
TO MASTER CALL 17 H9131A20

LIGHT (28 VDC) PART OF RELAY
TZ 101
SUB -ASS EMBLY.
C23102-193.
TZ 100 H9119F20 6
5 H9131B20 3
SZ 101
39 H9151A18N 4 TZ 101 D1
2 OUTER RED TAG
AC GROUND H9119G20
1 H9122A20 2 H9122F20
40 H9151B18N 5
4 7
H9120D20 DZ 110
RZ 101
H9130B20 3
CENTRE
DC GROUND 15 H9130A18 8 H9130C20
TZ 100
TZ 100 H9122E20
Figure 2001
H9121A20
C23502 SERIES
(Sheet 2 of 5)
1 H9150V18V 15
STATIC GROUND MZ 148 DZ 107

30 H9150W18V 16
WIRING DIAGRAM
9 H9130Z20 7
H9130D20
23 H9231A20 H9231A20 8
28 VDC
MZ 140
A B
H9120E20 H9120J20 9
H9120G20 14
MZ 109
H9119D20 5
6
H9119K20 SMOKE DETECTOR

DZ 103
H9127A18 OXY GEN H9121B20 4
28 VDC 22
DEPLOY A B
TZ 100 MZ 141
13
DZ 104
10 H9130H18 LATCH
H9130Y20 3
ACTUATOR
TO FLIGHT DECK H9250A20 12
9
ALERT LIGHT
(28 VDC)
2k
SIGNAL 13 H9125A20
14 H9126A20
COMMON COM.
S1 H9150K10V S11
MZ 107
PSU PANEL
25-46-98
C23102-131-171
25-46-98WDs2_019-51i25
Jan 22/04
Page 2002
DZ 100
TZ 100
MZ 114
28 VDC 29 H9119A20 1 H9119B20 3 3
2 R1
1 1
H9130E20 2 2
D5
TO CHIME (28 VDC) 2 H9120A20 6 5 H9120B20 4 4
MZ 108 R.T.S PANEL ASSY.
TZ 110 DZ 120
TZ 101 TZ 101 TZ 102
CENTRE CENTRE
28 VAC 27 H9123A18 7 H9123B18 H9123C18
LZ 102 LZ 103
OUTER OUTER
AC GROUND 28 H9124A18 8 H9124B18 H9124C18
MZ 135 MZ 136
D2
S1 H9150R10V S13
R.T.S LAMP ASSY.
H9122B20
TO MASTER CALL 17 H9131A20

LIGHT (28 VDC) PART OF RELAY TZ 101
SUB-ASSEMBLY.
C23102-193.
TZ 100 H9119F20 6
5 H9131B20 3
SZ 101
39 H9151A18N 4 TZ 101 D1
H9119G20 2 OUTER RED TAG
AC GROUND
1 H9122A20 2 H9122F20
40 H9151B18N 5
4 H9120D20 7 DZ 110
RZ 101
H9130B20 3
CENTRE
DC GROUND 15 H9130A18 8 H9130C20
TZ 100
H9122E20
TZ 100
H9121A20
1 H9150V18V 15
STATIC GROUND
MZ 148 DZ 107
30 H9150W18V 16
Figure 2001
9 H9130D20 H9130Z20 7
C23502 SERIES
(Sheet 3 of 5)
28 VDC 23 H9231A20 8
WIRING DIAGRAM
H9120E20 9
H9120G20 14
MZ 109
H9119D20 5
H9119K20 6 SMOKE DETECTOR

DZ 103
OXYGEN 4
28 VDC 22 H9127A18 DEPLOY
TZ 100
13
DZ 104
10 H9130H18 LATCH
ACTUATOR H9130Y20 3
TO FLIGHT DECK 9 H9250A20 12

ALERT LIGHT
(28 VDC )
2k
SIGNAL 13 H9125A20
COMMON 14 H9126A20
COM.
S1 H9150K10V S11
MZ 107
PSU PANEL
25-46-98
25-46-98WDs3_019-44i25
Jan 22/04
Page 2003
C23502 SERIES
25-46-98WDs4_019-37i49
WIRING DIAGRAM
(Sheet 4 of 5)
Figure 2001
Page 2004
25-46-98 Jan 22/04
DZ 100
DZ 177
FLOODLIGHT
6 VDC 10 H9251A18
DC GROUND 11 H9252A18 MZ 140
Figure 2001
C23502 SERIES
(Sheet 5 of 5)
DZ 178
WIRING DIAGRAM

C23102-131-151
25-46-98
25-46-98WDs5_019-42i25
Jan 22/04
Page 2005
C23502 SERIES
25-46-98WDs6_509s1i01
WIRING DIAGRAM (ATTENDANT PANEL LOOM)

(Sheet 1 of 2)
Figure 2002
Page 2006
25-46-98 Jan 22/04
C23502 SERIES
25-47-10WDs7_509s1i01
WIRING DIAGRAM (ATTENDANT PANEL LOOM)

(Sheet 2 of 2)
Figure 2002
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25-46-98 Jan 22/04
C23502 SERIES
Page 2008
25-46-98 Jan 22/04
C23502 SERIES
DISASSEMBLY
1. General.
WARNING: SHUT OFF ELECTRICAL POWER, SHUT OFF WATER SUPPLY, DRAIN PLUMBING AND
ISOLATE FROM VENTILATION SUPPLY BEFORE DISASSEMBLY.
CAUTION: DO NOT USE POWERTOOLS IN THE DISASSEMBLY OF THE LAVATORY MODULE.

OVERTIGHTENING OF BOLTS, SCREWS ETC. MAY DAMAGE THE PANELS.
A. Do not disassemble the unit further than is required to replace parts for identification of damage or
functional failure Refer to TESTING AND FAULT ISOLATION. Disassembly procedures end where
assembly/subassembly is riveted, bonded, or fastening process cannot be duplicated outside of
manufacturers facility.
B. Observe and record the location of parts, routing of cables and pipes etc., to simplify assembly.
C. Renew and replace all nuts, screws and washers after a component has been removed or a cable
has been disconnected.
D. Do not disconnect cable connectors from components unless they are suspected faulty components,
cables or connectors.
2. Related Information.
NOMENCLATURE VENDOR CODE CMM No.

Ballast V30242 33-20-05
Faucet V80477 38-20-05
Smoke Detector VS5065 26-10-02
Water Heater V0AJJ0 38-10-01
List of Related Manuals.

Table 3001
3. Procedure.
A. Disassemble Lavatory Assembly [Ref. IPL Fig. 1].
NOTE: Do not remove placards [40, 45, 50, 65, 70, 75, 80] or identification plate [55] unless
damaged. If replacing identification plate [55] copy all information from the old plate onto
the new plate.
(1) Support door [5] in the open position and remove twelve screws [10] and the door [5].
Page 3001
25-46-98 Dec 20/11
C23502 SERIES
B. Disassemble the Door Assembly [Ref. IPL Fig. 2].
(1) Remove twelve screws [5], hinge [10] and side capping [20]. Remove twenty screws [30, 40,
50] and side, top and bottom cappings [25, 35, 45].
(2) Remove two screws [55] from bottom of door together with two washers [60]) and collect two
brackets [65], grille capping [70], two grilles [75, 80] and the louvre [85].
(3) Remove screws [95, 185] and coat hook [90, 180].
(4) Remove door latch [100].
(5) Disassemble the ashtray assemblies [115].
(a) Remove two ashtray liners [120]. Remove four screws (116) and two ashtray bodies [125].
(6) To remove the lock [140].
(a) Remove two screws [145] and remove the lock [140].
(7) Remove bumpstrip [150] from bumpstrip backing [155].
(8) Remove five screws [160, 170] bumpstrip backing [155] and two end caps [165] from the panel
[175].
C. Disassemble Lavatory Shroud [Ref. IPL Fig. 3 IPL].
(1) To remove the collar [30], disengage boss [35] from the keyhole slot in the side wall and ease
the collar [30] away from the wall.
(2) Remove screw [40] and collect boss [35].
(3) Remove the escutcheon plate [5].
(4) Disassemble the collar [10].
(a) Rotate the collar inwards to disengage the hooks [15].
(b) Remove screws [20] and the two hooks [15] from the collar [25].
(5) Remove two caps [55], two screws [65]. two washers [66] and remove the assist handle [60]
from shroud [70].
(6) Disassemble shroud [70] and seat and cover assembly [75].
(a) Lift the shroud [70] together with the seat assembly [75] off the shroud support blocks
[145, 175].
(b) Remove screws [80], collect washers [85, 90] and remove the seat and cover assembly
[75] from the shroud [70]. Loosen two set screws [95] and pull out hinge pins [100] from
the seat and cover assembly [75].
(c) Remove bumpers [110, 125] and lock springs [115, 130].
(7) Remove screws [150, 180], collect washers [155, 185] and remove the shroud support blocks
[145, 175].
Page 3002
25-46-98 Dec 20/11
C23502 SERIES
(8) Release cap nuts [195, 215] and remove the assist handles [190, 210]. To remove cap nuts
[195, 215], remove screws [200, 220] and bushes [205, 225].
(9) Disassemble the baby change table [230].
(a) Lower the table. Remove two screws [240]. Slide the pins [245] inboard to clear the
shroud [290]. Remove the table.
(b) Remove two screws [255] and remove the latch [260] and packer [275] from the table.
Remove two screws [305] and remove the striker plate [300].
(c) Remove fourteen screws [295] and remove the shroud [290] from the wall. Remove four
screws [315] and remove two pivot blocks [310] from the wall.
D. Disassemble Lavatory Shroud [Ref. IPL Fig. 3A].
(1) To remove the collar [30], disengage boss [35] from the keyhole slot in the side wall and ease
the collar [30] away from the wall.
(2) Remove screw [40] and collect boss [35].
(3) Remove the escutcheon plate [5].
(4) Disassemble the collar [10].
(a) Rotate the collar inwards to disengage the hooks [15].
(b) Remove screws [20] and the two hooks [15] from the collar [25].
(5) Remove two caps [55], two screws [65], two washers [66] and remove the assist handle [60]
from shroud [70].
(6) Disassemble shroud [70] and seat and cover assembly [75].
(a) Lift the shroud [70] together with the seat assembly [75] off the shroud support blocks
[145, 175].
(b) Remove screws [80], collect washers [85, 90] and remove the seat and cover assembly
[75] from the shroud [70]. Loosen two set screws (95) and pull out hinge pins [100] from
the seat and cover assembly [75].
(c) Remove bumpers [110, 125] and lock springs [115, 130].
(7) Remove screws [150, 180], collect washers [155, 185] and remove the shroud support blocks
[145, 175].
(8) Release cap nuts [195, 215] and remove the assist handles [190, 210]. To remove cap nuts
[195, 215], remove screws [200, 220] and bushes [205, 225].
(9) Disassemble the baby change table.
(a) Remove plug [230] and one screw [240] attaching retainer [235].
(b) Remove four screws [255] and table assembly [260].
(c) Remove four screws [270] and hinge [265].
Page 3003
25-46-98 Dec 20/11
C23502 SERIES
(d) Remove two screws [280] and latch [275].
E. Disassemble the Amenities [Ref. IPL Fig. 4].
(1) Disassemble the bulkhead mirror [5].
CAUTION: HOLD THE MIRRORS WITH CARE. USE PROTECTIVE WRAPPING.
(a) Press the levers [330] upwards and lower the dispenser facia [180].
(b) Support the mirror assembly [5] and remove two screws [10]. Disengage the bosses [25]
from the shelf and remove the mirror assembly from the mirror surrounds [115, 125].
(c) Ease the mirror [50] away from the panel [60].
(d) Remove four screws [20] and remove two brackets [15].
(e) Remove four screws [30] and remove four bosses [25].
(f) Remove four screws [40] and remove the extrusion [35].
(2) Remove two screws [70] and remove the latch surround [65]. Remove lower surround [75].
(3) Move the mirror [110] towards the door aperture and remove it from the mirror surrounds [150,
160, 170].
(4) Remove ten screws [120], three screws [130] and remove two mirror surrounds [115, 125].
(5) Remove the light diffuser [135] and two fluorescent tubes.
(6) Remove two screws [145] and remove the light capping [140].
(7) Remove four screws [155] and remove the mirror surround [150]. Remove four screws [165,
175] and remove two mirror surrounds [160, 170].
(8) Disassemble the dispenser facia [180].
(a) Remove two circlips [185] and pins [190] from the facia [180]. Remove seven screws
[195] and remove the dispenser facia [180].
(b) Remove four screws [205] and nuts [210], three screws [220] and nuts [225] and remove
three hinges [200, 215].
(c) Remove two spring pins [235], remove four screws [240], collect four washers [241] and
remove two blocks [230].
(9) Remove one screw [255], and remove the stay [250], spacer [260] and bush [265] from the
dispenser [380].
(10) Remove two screws [275] and remove the stay [270], two spacers [280] and bush [285] from
the dispenser [380].
(11) Disassemble the lever assemblies [290].
(a) Unclip the spring [315].
Page 3004
25-46-98 Dec 20/11
C23502 SERIES
(b) Remove one circlip [320] and remove the pivot pin [325].
(c) Remove one circlip [320] and remove the latch pin [335] and linkage [340].
(d) Remove one circlip [320] and remove pivot pin [345] and latch [350].
(e) Remove six screws [295, 300, 305] and remove the bracket [310], lever [330] and bracket
[355].
(12) Remove eight screws [365, 375] and remove two plates [360] and two springs [370].
(13) Remove eight screws [385] and remove the dispenser [380].
(14) Disassemble the cabinet door assembly [390].
(a) Open the door. Support the door and disengage the spring loaded hinge pins [405] from
the hinge block [530] and facia [540]. Remove the door.
(b) Remove two screws [420] and remove the latch assembly [415].
(c) Remove four screws [430], collect washers [431, 432] and remove the toilet roll holder
assembly [425].
(d) Compress the roller [435] and remove it from the holder [465].
(15) To and inc LN5283.
(a) Remove two screws [485] and remove the door catch [480].
(16) Remove two screws [488] and remove the plunger [487].
(a) Open the fire door [490] and remove the waste bin [505]. Remove three screws [495]
and remove the fire door [490].
(18) LN5284 and on.
(a) Remove the waste bin [505].
(19) To remove the temperature indicator [525], lift one corner and peel off.
(a) If any white dot has turned black, check for fire damage. Replace the fire extinguisher.
Replace the temperature indicator.
CAUTION: REMOVE THE FIRE EXTINGUISHER WITH CARE. THE PROBES ARE EASILY
DAMAGED.
(20) Remove two screws [605], collect two distance tubes [610] and remove the fire extinguisher
[600].
(a) Remove four screws [515] and remove the door stop angle [510].
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C23502 SERIES
(22) Remove two screws [534] and remove the hinge block [530] and spacer [535].
(23) Remove two screws [538], collect two washers [539] and remove the angle bracket [537].
(24) Disassemble the facia assembly [540].
(a) Release one hose clip [Fig 6-170] and remove the flexible pipe [Fig 6-165] from the intake
box [550].
(b) Remove two bolts [545] attaching the facia to the facia bracket [580]. Move the facia away
from the aisle wall to disengage the pins [570].
(c) Remove four screws [555, 560] and remove the intake box [550].
(25) Remove two screws [577] and remove the support bracket [576].
(26) Remove two bolts [585] and remove the bracket [580].
(a) Remove two screws [595] and remove the access panel [590].
(28) Disassemble the waste flap [625].
(a) Unhook the spring [620] from the waste flap and bracket [635].
(b) Remove three screws [630] and remove the waste flap [634].
(c) Remove three screws [631] and remove the bracket [632] and hinge [633] from the flap
[634].
(a) Remove two screws [640] and remove the bracket [638].
(30) Disassemble the hinge panel assembly [645].
(a) Disassemble the earth stud assembly S8 [655].
(b) Remove the flush switch assembly [643]. (Refer to Disassembly of electrics).
(c) Remove three screws and the hinge panel [690].
(31) LN5284 and on. Disassemble the waste compartment [850].
(a) Remove two screws [857] and two washers [858] and remove the door catch [855].
(b) Remove four screws [862] and remove the access panel assembly [860].
(c) Remove seventeen screws [882], five waste chute seal strips [885, 887, 890, 892, 895]
and the blade seal [880].
(d) Remove four screws [902] and four washers [905] and remove the seal mount [900].
(e) Remove eight screws [912] and remove the cover plate assembly [910].
Page 3006
25-46-98 Dec 20/11
C23502 SERIES
(32) Remove the liquid soap dispenser [705] or soap dispenser base [706] if fitted.
F. Disassemble Electrics [Ref. IPL Fig. 5].
(1) Disconnect the connectors from the power supply and components.
(2) Disassemble the RTS panel MZ108 [10].
(a) Remove one screw [5] and move the RTS panel MZ108 [10] and lower capping [15] clear
of the keyhole slots. Disconnect the connector DZ120 [50].
(3) Remove two screws [32] and upper capping [30].
(4) Disassemble the PCB assembly MZ114 [35].
(a) Remove four nuts [36], collect eight washers [37, 38], four spacers [39] and remove
the PCB assembly MZ114 [35].
(b) Remove two screws [43], collect two nuts [42] and remove the terminal block TZ110 [40].
(5) Disassemble RTS light [445].
(a) Remove two lamps LZ102, LZ103 [65].
(b) Remove four screws [447], collect four washers [448] and remove two lamp holders
MZ135, MZ136 [465] and the earth bonding point S13.
(6) Disassemble RTS light [445A].
(a) Remove two lamps LZ102, LZ103 [65].
(b) Remove four screws [450, 452], collect eight washers [458, 462], one spring washer
[460] and four spacers [454, 456] and remove two lamp holders MZ135 MZ136 [465A]
and the earth bonding point S13.
(7) Remove floodlight [81].
(a) Remove floodlight cover [81].
(b) Remove two screws [82], collect two washers [83], disconnect floodlight connectors
DZ177 [225], DZ178 [220] and remove floodlight MZ140 [81].
(8) Disconnect connector DZ101 [210] from the ballast MZ100 [95]. Remove two screws [97],
collect two washers [98] and remove the ballast MZ100 [95].
(9) Remove two screws [100, 116], collect two washers [102], "P" clips [103] and remove the
ballast bracket [105].
(10) Remove four screws [111] and two closing plates [110, 115].
(11) Remove "P" clips [120, 124, 127, 140, 145, 150, 155, 160, 165, 170, 175] and their screws [121,
125, 128, 141, 147, 152, 157, 162, 166, 172, 177] and washers [122, 126, 129, 142, 148,153,
158, 163, 167, 173, 178].
(12) Remove one screw [132], collect one washer [133], one spacer [134] and remove "P" clip [130].
Page 3007
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C23502 SERIES
(13) Remove one screw [136], collect washer [138] and remove "P" clip [135]. (Refer to disassembly
of structure).
(14) Disassemble the lamp assembly MZ113 [875].
(a) Remove two fluorescent tubes LZ100, LZ101 [75] and the lamp LZ110 [80]. Remove four
screws [880, 885], collect four washers [890] and spacers [895] and remove the lamp
assembly MZ113 [875] and earth bonding point S3.
(b) Disassemble the earth stud assembly [900].
(c) Remove eight screws [940, 955], collect eight nuts [945, 960] and remove four tube
holders MZ101, MZ102, MZ103, MZ104 [935, 950].
(d) Remove the lampholder MZ120 [965] and heat shield [970] from the mounting plate [985].
(15) Disassemble the relay assembly [320].
(a) Remove two screws [190], collect two washers [191] and remove the relay assembly [320].
(b) Disassemble the earth stud assembly S9 [325].
(c) Remove the relay RZ101 [360] and the relay base DZ110 [365] with their fixings from
the panel [370].
(16) Remove four nuts [380] and two terminal block covers [375]. Remove six screws [193], collect
six washers [194] and remove two terminal blocks TZ100, TZ101 [430] and two placards [470].
(17) Remove two nuts [432] and terminal block cover [431]. Remove two screws [193] collect two
washers [194] and remove terminal block TZ102 [438] and placard [470].
(18) Disassemble the earth bonding points S1 [485, 490, 495] and S11 [520, 525, 530, 532].
(19) Disconnect and remove the indicator SZ101 [535].
(20) Disassemble the switch assembly [555].
(a) Remove two screws [557] and the switch assembly [555].
(b) Remove two screws [562] and the microswitch assembly SZ100 [560].
(c) Remove two screws [597] and the terminal block assembly [595].
(d) Disassemble the earth bonding point S12 [600, 605, 610, 615, 620].
(e) Remove two screws [628], collect two nuts [627] and remove the terminal block [625]
and placard [635] from the bracket [640].
(21) Disassemble the flush switch assembly [650].
(a) Remove four screws [652], collect four washers [653], two shims [654] and remove the
flush switch assembly [650]. Disconnect the connectors DZ151 [670] and DZ154 [680].
(b) Remove two screws [657], two nuts [659], collect two washers [658] and remove the push
plate [655] from the mounting plate [695].
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C23502 SERIES
(c) Remove two screws [662], two nuts [664], collect clamp plate [663] and remove the
micro switch assembly [660].
(d) Remove two screws [692], two nuts [694], collect two washers [693] and remove the
switch mounting plate [690] from the mounting plate [695].
(22) Disassemble the earth bonding point S4 [700, 702, 705] underneath the workdeck.
(23) Remove one screw [706], collect two washers [707, 708] and remove the earth bonding point
S7 from the heater bracket.
(24) Disassemble the earth bonding point S5 [987].
(25) Remove two screws [747], collect two washers [748] and remove the bonding bracket [745].
(26) Remove four screws [186], collect four washers [187], four nuts [188] and remove the connector
DZ100 [205] from the connector bracket [860].
(27) Remove eight screws [193], collect eight washers [194], eight nuts [195] and remove the two
connectors DZ102 [215] and DZ150 [240] from two connector brackets [750, 755].
(28) Remove screws [752, 757], collect washers [753, 758] and remove the two connector brackets
[750, 755].
(29) Disassemble the attendant panel loom [775].
(a) Remove twelve screws [780], washers [785), lock nuts [790) and remove the three
connectors DZ160 [810), DZ161 [825) and DZ162 [840] from the bracket [860].
(30) Remove three screws [865], collect three washers [870] and remove the bracket [860].
(31) Remove two screws [981], disconnect connectors and remove proximity light [980].
G. Disassemble Plumbing [Ref. IPL Fig. 6].
(1) Remove screw [20], release two hose clips [45] and remove hose [40] with elbow [50] and
“P” clip [55].
(2) Remove screw [15], release hose clip [30] and remove hose [25] with two "P" clips [35].
(3) Release four hose clips [65] and remove two flexible hoses [60].
(4) Release four hose clips [75] and remove two flexible hoses [70].
(5) Release hose clip [85] and remove the tee pipe [80] from the overflow hose [100].
(6) Remove screw [95] and “P” clip [90]. Release the hose clip [105] and remove the overflow
hose [100].
(7) Remove the screw [115], two "P" clips [125], manifold [135] and elbow [145].
(8) Remove screw [160] and the bracket [155].
(9) Release two hose clips [170] and remove the flexible pipe [165] from the muffler [175] and
intake box [Fig 4-550]. Remove three screws [180] and the muffler [175].
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C23502 SERIES
(10) Remove three screws [190, 195], collect the "P" clip [200], loosen nut [205], collect the sleeve
[210] and remove the pipe [215].
(11) Remove the flexible pipe [220].
(12) Remove three screws [230, 235], collect the "P" clip [240], loosen nut [245], collect the sleeve
[250] and remove the pipe [255].
(13) To and Inc LN5276.
(a) Loosen two nuts [265], collect two sleeves [270] and remove the pipe [275].
(14) LN5277 and on.
(a) Loosen two nuts [352], collect two sleeves [355] and remove the pipe [357].
(15) Remove the adapter [280] together with the "O" ring seal [285] from the selector valve [290].
(16) Remove four screws [295] and the selector valve [290].
(17) Remove two screws [305] and the selector valve bracket [300].
(18) Loosen nut [320], collect the rear and front ferrules [325, 330] and remove the pipe [335].
(a) Remove the union [310]. Loosen two nuts [342], collect two sleeves [345] and remove
the pipe [347].
(20) Loosen nut [365], collect the rear and front ferrules [370, 375] and remove the pipe [380].
(21) Remove two female connectors [385].
(22) Loosen the wing bolt [430] and remove the water heater [390].
(23) Remove three screws [402], collect three washers [403], “P” clip [401] and remove the water
heater bracket [405] and the earth bonding point S7. (Refer to Disassembly of electrics).
H. Disassemble Structure [Ref. IPL Fig. 7].
NOTE: Where sealant is applied between fire blankets, clamp plates and structure, cut sealant
with a scalpel.
(1) Remove twenty three screws [10, 15, 17] collect four clamp plates [20, 25, 30, 35] and remove
the ceiling fire blanket [5].
(2) Remove fourteen screws [45], collect four clamp plates [50, 55, 60] and remove the outboard
fire blanket [40].
(3) Remove four bolts [66] and remove the bracket [65].
(4) Release two hose clips [76]. Remove two bolts [71] and remove the flexible pipe [75] with two
"P" clips [70]. Remove two bolts [81] and remove the pipe fitting [80].
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C23502 SERIES
(5) Remove the PSU panel assembly [90].
CAUTION: SUPPORT THE WEIGHT OF THE PSU PANEL ASSEMBLY.
(a) Release the latch [115] by inserting a probe in the small hole in the panel [165] and unclip
the lanyard [110] from the tag [200].
(b) Remove four bolts [86], collect washers [87] and remove two hinge pins [85]. Remove
the PSU panel assembly.
(6) Disassemble the PSU panel assembly [90].
(a) Remove two screws [95], collect washers [105] and remove the latch [115] and lanyard
[110].
(b) Remove four screws [121], collect four nuts [123] and washers [122], and remove two
hinge plates [120].
(c) Remove four screws [125, 133], collect washers [135, 138], "P" clip [130] and remove
the speaker MZ107 [140].
(d) Disassemble the gasper air outlet [145].
1 Unscrew the inlet cup from the mounting flange.
2 Remove the spring washers, sealing rings and the louvre ball.
3 Remove the retaining ring and mounting flange. [Ref. Table 3001].
(e) Remove smoke detector MZ109 [148]. [Ref. Table 3001 and Fig 3001].
1 Remove two screws and case cover assembly from case.
2 Remove two screws [150] and remove smoke detector MZ109 [148].
(7) Remove four screws [187], four screws [170], collect four nuts and washers [175, 180] and
remove four cleats [185]. Remove eight screws [192] and remove the '”Z” member [190].
(8) Remove two bolts [195] and remove the latch block [205] and the tag [200].
(9) Disassemble the tilt out dispenser assembly [235].
(a) Open the tilt out dispenser. Remove three screws [210] and remove the clamp plate [215]
attaching the shield [245] to the shroud [225].
(b) Remove fourteen screws [227] and remove the shroud [225].
(c) Press the pins on the hinge assemblies [265, 270] to disengage from the hinge brackets
[250, 255] and remove the tilt out dispenser assembly [235].
(d) Remove five screws [242] and remove the facia panel [260] from the container [240].
(e) Remove four screws [252, 257] and remove two hinge brackets [250, 255] from the facia
panel [260].
(f) Remove four screws [267, 272] and remove two hinge assemblies [265, 270].
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C23502 SERIES
(10) Remove four bolts [277, 282] and two closing plates [275, 280].
(11) Remove four screws [326], collect four washers [327] and remove the cover [325].
(12) Remove four screws [332] and remove the outboard liner plate [340] and seal [335].
(13) Remove two screws [345] and remove the retaining plate [350] and gasket [355].
(14) Remove four screws [360], collect four washers [365] and remove the retaining plate [370]
and gasket [375].
(15) Remove four bolts [385] and remove seal plate assembly [380] and seal [405].
(16) Remove eight bolts [415] and remove the cover assembly [410] from the frame [435].
(17) Remove four bolts [440] and remove the frame [435].
(18) Remove four screws [455] and remove the threshold plate [450].
(19) Remove the header seal [460]. Remove three screws [470, 475] and the upper surround [465].
(20) Remove two screws [482] and latch capping [480]. Remove lower surround [485].
(21) Remove two screws [492] and the attachment bracket [490].
(22) Remove two screws [497] and the striker plate [495].
(23) Remove sixteen screws [510] and remove the latch capping [505]. Remove the seal [500].
(24) For lavatories part number C23502-001-1076, C23502-001-1479, C23502-001-1679,

C23502-001-2067, C23502-001-4096, C23502-001-4143, C23502-001-4151,
C23502-001-4153, C23502-001-5096, C23502-001-5102, C23502-001-5157 and
C2502-001-6102.
(a) Disassemble the kickstrips [535, 555, 585].
1 Remove four screws [520] and remove two clamp plates [525], two end pieces [530],
and the kickstrip [535].
2 Remove four screws [540] and remove two clamp plates [545] and two end pieces
[550] and the kickstrip [555].
3 Remove four screws [560] and remove two clamp plates [565, 575] and two end
pieces [570, 580]. Remove two screws [590] and remove the kickstrip [585] and
two bushes [595].
(25) For lavatory part number C23502-001-4142.
(a) Diassemble the kickstrips [780, 790, 800].
1 Seperate double sided tape [785, 792] and remove kickstrips [780, 790].
2 Seperate double sided tape [788, 797] and remove packers [787, 795].
3 Remove screws [805] and remove kickstrip [800].
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C23502 SERIES
(a) Disassemble kickstrips [757, 780, 810].
1 Remove four screws [750], two clamp plates [752], two end pieces [755] and remove
kickstrip [757].
2 Remove four screws [770], two clamp plates [772], two end pieces [775] and remove
kickstrip [777].
3 Remove four screws [790], two clamp plates [792, 797] and two end pieces [795,
800]. Remove two screws [812] and remove the kickstrip [810] and two bushes
[815]. Remove the kickstrip [807].
(27) Remove the rubstrip insert [600]. Remove three screws [610, 627] and remove two end caps
[605] and the rubstrip retainer [625].
(28) Remove the rubstrip insert [630]. Remove two screws [640] and remove two end caps [635]
and the rubstrip retainer [645].
(29) Remove eight screws [652, 657] and remove four cover plates [650, 655].
(a) Remove eight screws [665] and remove cover panel assembly [660].
(31) Remove twelve screws [690, 700] and remove two covers [685, 695].
(32) Remove sixteen screws [710] and remove four floor fitting blocks [705].
(33) Remove four screws [730] and remove two catch assemblies [725].
(34) Remove thirty two screws [287, 292, 297, 302, 307, 312, 317], three screws [322] and remove
cleats [285, 290, 295, 300, 305, 310, 315] and outboard panel assembly [320].
I. Remove the Faucet [Fig. 6-450]. [Ref. Fig.6 IPL, Fig.7001 and Table 3001 for manufacturers CMM].
(1) Remove two female connectors [385] and hose [70] from the faucet [450].
(2) Remove two mounting screws (part of faucet assembly) and remove the faucet housing.
(3) Remove four screws (part of faucet assembly) and remove the faucet [450].
J. Disassemble the Workdeck [Fig 4-740]. [Ref. IPL Fig. 4].
(1) Where sealant is applied between underside of workdeck and waste chute area cut sealant
with a scalpel.
(2) Remove screws [745], and earth bonding point S4 [765, 768, 770] at the outboard end of
the workdeck.
(3) Remove two screws [745], bolt [755] and washer [760] from the inboard end of the workdeck.
(4) Remove the bolt [750] attaching the workdeck to the forward face of the module. Lift off the
workdeck.
Page 3013
25-46-98 Dec 20/11
C23502 SERIES
CASE
PSU PANEL
SCREW (150)
CASE COVER ASSY
SCREW
SCREW
F3001
SMOKE DETECTOR DISASSEMBLY

Figure 3001
Page 3014
25-46-98 Dec 20/11
C23502 SERIES
CLEANING
1. General.
A. Cleaning instructions.
(1) This section deals with cleaning during overhaul and repair and does not supersede or
invalidate any instructions issued to keep this lavatory module clean in service.
2. List of Materials.

Detergent Cleaner Isopropanol Industrial Suppliers (Wimborne)
1A1/Y/200/GB/3157/02/RL Ltd., Higher Merley Lane, Corfe
Mullen, Wimborne, Dorset, U.K.
Scotchbrite Pad 3M UK Ltd. 3M House, Bracknell,
Berks., England. RG12 1JU.
Domestic Detergent Commercially available
Cotton Cloth Commercially available
Class Cleaner Commercially available
Ammoniated Detergent Commercially available
Soft Brush Commercially available
Stiff Brush Commercially available
Cleaning Materials.
Table 4001
3. Procedure.
A. Painted and polycarbonate surfaces, as follows:
WARNING: WHEN USING PROPRIETARY CLEANERS, FOLLOW THE MAKERS

INSTRUCTIONS.
CAUTION: DO NOT STEAM CLEAN THE LAVATORY ASSEMBLY. DO NOT ALLOW LIQUIDS
TO FLOW INTO ELECTRICAL COMPONENTS OR INTO INACCESSIBLE AREAS
WHERE IT WILL NOT DRY.
CAUTION: NEWLY PAINTED SURFACES SHOULD NOT BE CLEANED WITHIN FOURTEEN

DAYS.
(1) Clean all painted and polycarbonate surfaces with a damp cloth, then wipe off with a clean
dry lint free cloth.
(2) Remove stains with an isopropanol cleaner or equivalent.
Page 4001
25-46-98 Jan 26/05
C23502 SERIES
B. Decorative laminates and trim.
CAUTION: DO NOT USE SOLVENTS.
(1) Clean decorative laminates and trim with a damp cloth, then wipe with a clean lint free dry cloth.
(2) Light staining may be removed with warm water and a good quality domestic detergent.
C. Plastic mirror surfaces.
WARNING: WHEN USING PROPRIETARY CLEANERS, FOLLOW THE MAKERS

INSTRUCTIONS.
CAUTION: DO NOT USE ABRASIVE CLEANERS, PADS, ACIDS OR ALKALINE SOLUTIONS.
(1) Clean plastic mirror surfaces with a soft cloth. Heavy stains can be removed by use of glass
cleaners or ammoniated detergents.
D. Threshold plate. (Bi-fold doors only).
CAUTION: DO NOT ALLOW FLUID TO ENTER THE PIVOT HOLE OF THE THRESHOLD PLATE.
FAILURE TO DO SO CAN CAUSE CORROSION.
(1) If the door is removed.
Page 4002
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C23502 SERIES
REPAIR
1. General.
A. Repair Procedures.
(1) Repair procedures are included in separate repair sections as follows:
COMPONENT REPAIR
Decorative Laminates 1
Composite honeycomb panels 2
Floor cover replacement 3
Composite sink deck repair (NOT APPLICABLE) 4 (NOT APPLICABLE)
Paint polishing procedure for toilet shroud and the 5
seat and cover assembly
Table of Repair Procedures

Table 6001
NOTE: For structural repairs other than above please refer to Contour Structural Repair
Manual 25-46-99 or contact Contour.
B. Record of Repair.
(1) When an authorised repair is made which involves adding or removing material, the repair
number must be put on the component or part (by painting, etching, engraving, etc.) to show
that it has been modified.
(2) The repair number must be positioned as close to the manufacturer's part number as possible,
and may be an appendix to this number.
(3) Use the Record of Repair to record all repairs done to the unit. Refer to REPAIR GENERAL
pageblock Table 6002.
Page 6001
25-46-98 Dec 20/11
C23502 SERIES
DATE REPAIRED BY (NAME) REPAIR No. PARTS REPAIRED
COMMENTS
Use blank sheets for further comments.
Record of Repair.
Table 6002
NOTE: This Record of Repair table must be kept and put into any future issue of the
CMM.
NOTE: Please complete this Record of Repair table and fax it to

Contour (VU3384) after each repair.
Attention for: Technical Publications Department.
Page 6002
25-46-98 Dec 20/11
C23502 SERIES
2. Materials.
A. See table for materials required for repairs described in this section.
ITEM DESCRIPTION TYPE VENDOR ADDRESS

A Adhesive Redux 420 Ciba-Polymer (UK) Ltd.,
Duxford, Cambridge. CB2
4QD, UK
B Epoxy resin filler Scotch-Weld EC 3524B/A (VK8767)
C Cloth fibre glass - Commercially available
D Abrasive paper Grade 150, 180, 220, 240, Commercially available
320, 400, and 600.
E Masking tape - Commercially available
F Release film - Commercially available
G Cleaner IsoPropyl Alcohol Commercially available
H Adhesive Bostik 7132 Bostik Ltd, Leicester LE4
Bostik 4145 6BW, UK
I Decor Tedlar 10-61978-NAMN Boeing, PO Box 3707, Seattle,
(C23502-001-1479, WA98124, USA
Outside except fwd face)
Duradec 401U3503-1299
(C23502-001-1479,
Outside fwd face)
Duradec 401U3503-1110
(C23502-001-1679,
Outside)
Duradec 401U3503-1081
(C23502-001-2067,
Outside)
Tedlar 10-61978-NAMW
(C23502-001-4096,
Outside)
Tedlar 10-61978-NAOB
(C23502-001-4142,
Tedlar 10-61978-NAOA
(C23502-001-4142,
Outside fwd face)
Materials.
Page 6003
25-46-98 Dec 20/11
C23502 SERIES

Tedlar 10-61978-NAOE
(C23502-001-4142, assist
wall, aisle wall, outboard
wall, door and header, seat
cover dispenser and baby
change table)
Tedlar 10-61978-NAMN
(C23502-001-4143,
C23502-001-4153,
Outside)
Tedlar 401U3500-51948
(C23502-001-4149,
Tedlar 401U3500-51968
(C23502-001-4149,
Outside fwd face)
Tedlar 10-61978-NALZ
(C23502-001-4151,
Tedlar 401U3500-52496
(C23502-001-4151,
Outside fwd face)
Tedlar 10-61978-NAMK
(C23502-001-5096,
Outside)
(C23502-001-5102,
Outside)
Tedlar 10-61978-NAMZ
(C23502-001-5157,
(C23502-001-6096)
Tedlar 401U3500-52600
(C23502-001-5157,
Outside fwd face)
Duradec 401U3503-1087
(C23502-001-6102,
Outside)
Tedlar 10-61978-NAMC
(C23502-001-1076)
Materials.
Page 6004
25-46-98 Dec 20/11
C23502 SERIES

Tedlar 10-61978-NAMM
(Inside)
Tedlar 10-61978-NAMS
(Cabinet Door)
Tedlar 10-61978-NAMT
(Dispenser Instl)
Tedlar 10-61978-NAML
(Collars, Facia Assy)
J Primer Polane E61-WC-40 Seat and cover assy, The Sherwin-Williams Co., 101
(BMS 10-83 Type IV) painted assist handle on Prospect Road, Cleveland,
toilet shroud Ohio, 44115, USA.
Primer 44-GN-11 Composite panels, toilet Deft Incorporated, 17451 Von
(BMS 10-11 Type I) shroud, metal components Karman Avenue, Irvine, CA,
92614, USA.
K Paint 14-F1-111/EC109 Shroud, seat cover, seat Akzo Nobel Inc., Akzo Noble
gloss Aerospace Coatings, East
(Boeing Colour Spec, BAC Water Street, Waukegan,
70039) Illinois, 60085, USA.
Paint 14F1-111/EC109 Floor
(Boeing Colour Spec, BAC
70040)
Paint 15-F1-22/EC105 Lavatory interior
semi gloss
(Boeing Colour Spec, BAC
70197
Paint Interplan 1065B Toilet Roll Holder HSH Aerospace Finishes
(Boeing Colour Spec, BAC www.hsh.be/hsh0.htm
70039)
Lacquer Interplan 650B
Paint Aerodex WB PSU Akzo Nobel Inc., Akzo Noble
(Boeing Colour Spec, BAC Aerospace Coatings, East
70197) Water Street, Waukegan,
Illinois, 60085, USA.
L Epoxy Resin AY105 Araldite (UK) Ltd., Duxford,
Cambrigde, UK
M Hardener HY953 Araldite (UK) Ltd., Duxford,
Cambrigde, UK
O Cleaning fluid Adrox 5105 Brent Europe Ltd., Denbigh
Rd, Bletchley, Milton Keynes,
MK1 1PB, UK
Materials.
Page 6005
25-46-98 Dec 20/11
C23502 SERIES

P Scotchbrite pad - 3M UK Ltd., 3M house,
Bracknell, Berks., RG12 1JU,
UK
Q Vinyl Adhesive Scotchgrip 1099 3M UK Ltd., 3M house,
Bracknell, Berks., RG12 1JU,
UK
R Fast dry precision cleaner DSI 1000FD Mykal Industries Ltd.
Farnsworth House, Morris
Close, Park Farm Industrial
Estate, Wellingborough,
Northamptonshire, NN8 6XF,
U.K.
S Hookit P1200 3M-62002 3M UK Ltd., 3M House,
Bracknell, Berks., RG12 1JU.
UK
T Hookit P1500 3M-62001 3M UK Ltd., 3M House,
UK
U Hookit P3000 3M-50076 3M UK Ltd., 3M House,
UK
V Fastcut compound 3M-09374 3M UK Ltd., 3M House,
UK
W Finesse-it finishing 3M-09639 3M UK Ltd., 3M House,
material Bracknell, Berks., RG12 1JU.
UK
X Primer EC3901 3M UK Ltd., 3M House,
UK
Y Adhesive EC2216 B/A 3M UK Ltd., 3M House,
UK
Materials.
Table 6003
Page 6006
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3. Decorative Laminate - Repair 1-1
A. Small scratches or cuts.
(1) Carefully fill in the cuts with a paint of similar colour to the laminate, using a small paint brush.
A. Small areas where the laminate has lifted.
(1) Clean both surfaces with cleaner G.
(2) Apply adhesive H to both surfaces, wait until they are “tacky” before pressing them together.
A. The repair scheme detailed below is intended for repairs requiring tedlar replacement of less than 144
square inches. It is unlikely that the finished repair will be to production quality standard.
NOTE: For larger repairs contact Contour.
B. The decorative laminate is bonded to the panels during manufacture. Replace laminates on flat and
single curvature surfaces only, as laminate replacement on compound curved surfaces requires
specialised equipment.
(1) Attachment of new laminate. The repair scheme meets the 65/65/200 heat release
requirements. (See Fig. 6001)
CAUTION: APPLY HEAT EVENLY, DO NOT EXCEED 194°F (90°C). EXCESSIVE HEAT
WILL DAMAGE THE COMPOSITE HONEYCOMB PANEL.
(a) Cut a rectangle around the area to be repaired. Take extreme care not to damage the
composite panel. From one corner apply heat from the heat gun and ease damaged
tedlar from the panel.
(b) Clean panel surfaces with cotton cloth and cleaner G.
(c) Remove backing from repair tedlar.
(d) Locate repair material to the top edge of the area to be repaired.
(e) Press onto panel, do not trap air between surfaces.
(f) Trim any overlapping material as necessary.
Repair 1
Page 6007
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C23502 SERIES
F6001
DECORATIVE LAMINATE REPAIR
Figure 6001
Repair 1
Page 6008
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C23502 SERIES
6. Composite Honeycomb Panel Repair
A. General
(1) Because the lavatory is of monocoque construction, only repairs less than five inches diameter
and no more than two inches from an edge or an insert are to be made.
NOTE: For damaged areas other than above contact Contour.
Repair 1
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C23502 SERIES
7. Repair 2-1
A. Damage to the top skin of the panel only, Fig 6002.
CAUTION: DO NOT USE SOLVENTS THAT MAY DAMAGE THE PANEL.
(1) Clean the damaged area with cleaner G. Abrade to provide a key for the epoxy resin.
(2) Fill the dent with epoxy resin filler B.
NOTE: Mixing epoxy resin filler (Scotch-Weld EC 3524B/A) - add 94 parts (by weight) of A
(accelerator - white) to 100 parts (by weight) of B (base - blue) and thoroughly mix until
a pale blue colour is obtained.
(3) Cover with a glass cloth also soaked in epoxy resin filler B.
(4) Clean off any excess resin.
(5) Cover area with release film. Apply light pressure while the epoxy resin cures.
(6) Blend repair with surrounding panel.
(7) Apply laminate using REPAIR 1-3.
Repair 2
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PANEL BEFORE REPAIR
PRESSURE PLATE
RELEASE PAPER
GLASS CLOTH
IMPREGNATED WITH RESIN
EPOXY RESIN
F6002
TOP SKIN REPAIR
Figure 6002
Repair 2
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C23502 SERIES
8. Repair 2-2
A. Delamination, Fig 6003.
(1) Clean the panel with cleaner G, mark the delaminated area using a felt tip marker.
(2) Drill a random pattern of 0.125 in (3.00 mm) diameter holes.
(3) Inject the delaminated area with epoxy resin filler B until all the holes are filled.
NOTE: Mixing epoxy resin filler (Scotch-Weld EC 3524B/A) - add 94 parts (by weight) of A
(accelerator - white) to 100 parts (by weight) of B (base - blue) and thoroughly mix until
a pale blue colour is obtained.
CAUTION: EPOXY RESIN FILLER MUST BE ALLOWED TO CURE AT 21ºC (70ºF) FOR 48
HOURS.
(4) Cover area with release film. Apply light pressure while the epoxy resin cures.
(5) Apply laminate using REPAIR 1-3.
"A"
"A"
Typical Delamination Repair

(Section "A" - "A")
F6003
TYPICAL DELAMINATION REPAIR

Figure 6003
Repair 2
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C23502 SERIES
9. Repair 2-3
A. Potted insert replacement, Figure 6004.
WARNING: OBEY THE MANUFACTURER'S INSTRUCTIONS WHEN USING CLEANING

AGENTS OR ADHESIVES.
(1) Install screw or bolt in to insert to be removed.
CAUTION: APPLY HEAT EVENLY, DO NOT EXCEED 194°F (90°C). EXCESSIVE HEAT WILL
DAMAGE THE COMPOSITE HONEYCOMB PANEL.
(2) Direct heat away from panel but on to screw or bolt with a heat gun, the heat will soften the
adhesive around the insert. Loosen and remove the damaged insert from the adhesive.
(3) Remove adhesive inside hole.
(4) Make sure hole is clean.
(5) Mix together the two part adhesive (AW2104 opaque base and HY4076 pale yellow hardener).
Add 100 parts (by weight) of base to 40 parts (by weight) of hardener and thoroughly mix.
NOTE: Make sure that when mixed the base and hardener blend to a uniform colour.
(6) Install new insert in to hole.
(7) Inject adhesive in to one hole on insert until the adhesive exits from the other hole.
CAUTION: ADHESIVE MUST BE ALLOWED TO CURE AT 23ºC (73ºF) FOR 12 HOURS.
(8) If necessary, support the new insert with masking tape until adhesive has cured.
(9) Remove any unwanted adhesive with a lint-free cloth and fast dry precision cleaner (DSI
1000FD).
Make sure insert

is flush with surface Insert
Adhesive
Insert Self Adhesive

Transparent Tab
Adhesive Injection
Overflow Holes F6004
POTTED INSERT REPLACEMENT

Figure 6004
REPAIR 2
Page 6013
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C23502 SERIES
(10) See table below for replacement potted inserts.
NOTE: Refer to VENDOR LIST for vendor address.
SIZE SPECIFICATION PART NUMBER SUPPLIER CODE OR

NUMBER NAME AND ADDRESS
10-32UNF x 0.45in - RGS950C VU3384
10-32UNF x 0.32in - RGS950D VU3384
8-32UNC x 0.23in - RGS951A VU3384
8-32UNC x 0.45in - RGS951C VU3384
8-32UNC x 0.32in - RGS951E VU3384
6-32UNC x 0.45in - RGS952C VU3384
Repair 3-1. Potted Insert Replacement.

Table 6004
B. Thinwall insert replacement.
(1) Refer to the manufacturer's instructions for installation.
(2) See table below for replacement thinwall inserts.
NOTE: Refer to VENDOR LIST for vendor address.
SIZE SPECIFICATION PART NUMBER SUPPLIER CODE OR

NUMBER NAME AND ADDRESS
4-40 UNC M45932-1-3AL K8000-04 VK1678
6-32 UNC M45932-1-5AL K8000-06 VK1678
8-32 UNC M45932-1-7AL K8000-08 VK1678
10-32 UNF M45932-1-9AL K8000-3 VK1678
1/4-28 UNF M45932-1-13AL K8000-4 VK1678
Repair 3-2. Thinwall Insert Replacement.

Table 6005
REPAIR 2
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10. Repair 3-1
A. Replacement of the floor cover.
(1) Pull and/or scrape floor cover from its Tufnol backing.
(2) Clean and abrade the floor. Clean with a clean cotton cloth and cleaner G.
(3) Apply vinyl adhesive Q to the underside of the floor cover and the floor.
(4) Bond cover to floor.
Repair 3
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11. Repair 5-1.
A. Paint polishing procedure for toilet shroud and the seat and cover assembly.
NOTE: Hand held pads maybe used as an alternative to power equipment.
(1) Sand surfaces with Hookit P1200, Hookit P1500 (Refer to Materials items S and T) or both if
necessary. Sand gradually right up to the edges.
(2) Attach conversion pad and wet sand with Hookit P3000 (Refer to Materials item U).
(3) Wipe clean with a soft cloth.
(4) Attach foam mop head to polisher and polish with fastcut compound (Refer to Materials item
V) until polish has been removed.
(5) Attach a clean foam mop head to polisher and polish with Finesse-it finishing material (Refer
to Materials item W).
REPAIR 5
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ASSEMBLY
1. General.
CAUTION: DO NOT USE POWER TOOLS IN ASSEMBLY OF THE LAVATORY MODULE. OVER
TIGHTENING OF BOLTS, SCREWS ETC. MAY DAMAGE THE PANELS.
A. Attaching parts e.g., screws, nuts, lock washers etc., which show signs of wear or damage must be
replaced during assembly.
NOTE: It is advised during assembly not to tighten screws fully until all screws of each component
are fitted and correct alignment of the component is obtained.
B. Gaskets, sealing washers etc., must be renewed whenever they have been disturbed.
C. Ensure that electrical components have been tested as detailed in the testing section of this manual.
D. Cables.
(1) When renewing cables, the termination's should be made in accordance with the requirements
of the specific connecting device.
(2) Bends in cables should be greater than six times the diameter of the wire, but must not be
less than three times.
(3) Corrosive fluxes must not be used in soldering.
E. No special tools required.
2. List of Materials.
Item Nomenclature Manufacturer

A. Thread locking compound Loctite 222 Loctite Ltd., Welwyn Garden City,
Herts, AL7 1JJ, England.
B. Adhesive/Sealant RTV732 Dow Corning International,
Reading Bridge House, Reading
RG1 8PW, Berks, England.
C. Jointing compound Thiokol PR1422A4 BK Resins, Unit 2, Ashgrove
Estate, Bromley, Kent, England.
D. Cable protection Flexiform Hellerman Insuloids, Sharston
G51HB (Metalwork) Works, Leaston Road,
G51PG (Panels) Wythenshawe, Manchester,
England.
List of Materials for Assembly.

Page 7001
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Item Nomenclature Manufacturer

E. Solder (60% tin, 40% lead) BS219A RS Components Ltd., The Fairway
Estate, Green Lane, Hounslow,
Middlesex, England.
F. Locking wire DTD189 Commercially available.
G. Filler compound Ambersil Silcoset 153 Ambersil Ltd., Whitney Road,
Daneshill, Basingstoke, Hants,
England.
H. Connector filler peg MS27488-16 -
I. Thread locking compound EC1945 3M Plc., 3M House, Bracknell,
Berks, RG12 1JU, England.
K. Double Sided Tape VHB 0.47in (12mm) wide Commercially available
VHB 0.98in (25mm) wide
TESA 0.98in (25mm) wide
List of Materials for Assembly.

Table 7001
3. Procedure.
A. Assemble the Structure [Ref. IPL Fig. 7].
(1) Attach the outboard panel [320] to the structure with cleats [285, 290, 295, 300, 305, 310, 315],
screws [287, 292, 297, 302, 307, 312, 317] and three screws [322].
(2) Attach two catch assemblies [725] with four screws [710].
NOTE: Wet assemble the floor fitting blocks with jointing compound. Apply thread locking
compound to the screws. [Ref. Table 7001].
(3) Attach four floor fitting blocks [705], with sixteen screws [710].
(4) Attach two covers [685, 695] with twelve screws [690, 700].
(a) Attach cover panel assembly [660] with eight screws [665].
(6) Attach four cover plates [650, 655] to the floor fitting blocks [705] with eight screws [652, 657].
(7) Attach the rubstrip retainer [645] and two end caps [635] with two screws [640]. Install the
rubstrip insert [630].
(8) Attach two end caps [605] and the rubstrip retainer [625] with three screws [610, 627]. Install
the rubstrip insert [600].
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(9) For lavatories part number C23502-001-1076, C23502-001-1479, C23502-001-1679,

C23502-001-2067, C23502-001-4096, C23502-001-4143, C23502-001-4151,
C23502-001-4153, C23502-001-5096, C23502-001-5102, C23502-001-5157 and
C2502-001-6102.
(a) Assemble the kickstrips [535, 555, 585].
1 Attach the kickstrip [585] with two screws [590] and bushes [595]. Attach the end
pieces [570, 580] with two clamp plates [565, 575] and four screws [560].
2 Attach the kickstrip [555] with two end pieces [550] with two clamp plates [545] and
four screws [540].
3 Attach the kickstrip [535] and two end pieces [530] with two clamp plates [525] and
four screws [520].
1 Attach kickstrip [800] to the structure with screws [805].
2 Attach packers [787, 795] to the structure with double sided tape [788, 797].
3 Attach kickstrips [780, 790] to the packers with double sided tape [785, 792].
1 Attach packer [817] with double sided tape [820]. Attach the kickstrip [810] with two
screws [812] and two bushes [815]. Attach the end pieces [795, 800] with two clamp
plates [792, 797] and four screws [790]. Attach kickstrip [807].
2 Attach packer [782] with double sided tape [785]). Attach kickstrip [780] with two end
pieces [775], two clamp plates [792, 797] and four screws [770].
3 Attach packer [762] with double sided tape [765]. Attach kickstrip [757] with two end
pieces [755], two clamp plates [752] and four screws [750].
(12) Attach latch capping [505] with sixteen screws [510]. Attach the seal [500].
(13) Attach the striker plate [495] with two screws [497].
(14) Install the attachment bracket [490] with two screws [492].
(15) Install the lower surround [485]. Attach the latch capping [480] with two screws [482].
(16) Attach the upper surround [465] with three screws [470, 475]. Attach the header seal [460].
(17) Attach the threshold plate [450] with four screws [455]. (Refer to SIL25-5089).
(18) Attach the frame [435] with four screws [440]. Apply Adhesive/Sealant between frame and floor
[Ref. Table 7001 item B].
(19) Attach the cover assembly [410] to the frame [435] with eight screws [415].
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(20) Assemble the seal [405] and seal plate assembly [380] and attach to the cover assembly [410]
with four screws [385].
(21) Attach gasket [375] and retaining plate [370] with screws [360] and four washers [365].
(22) Attach the gasket [355] and retaining plate [350] with two screws [345].
(23) Attach the outboard liner plate [340] and seal [335] with four screws [332].
(24) Attach cover [325] with four washers [327] and four screws [326].
(25) Attach two closing plates [275, 280] with bolts [277, 282].
(26) Assemble the tilt out dispenser assembly [235].
(a) Attach two hinge assemblies [265, 270] to the structure with four screws [267, 272].
(b) Attach two hinge brackets [250, 255] to the facia panel [260] with two screws [252, 257].
(c) Attach the container [240] to the facia panel [260] with five screws [242].
(d) Engage the pins on the hinge assemblies [265, 270] in the hinge brackets [250, 255].
(e) Attach the shroud [225] to the structure with fourteen screws [227].
(f) Attach the shield [245] to the shroud [225] with the clamp plate [215] and screws [210].
(27) Attach the tag [200] and latch block [205] with two bolts [195].
(28) Attach the “Z” member [190] to the roof with eight screws [192]. Attach four cleats [185] to the
“Z” member with four screws [170], washers and nuts [175, 180]. Attach the cleats [185] to
the structure with four screws [187].
(29) Assemble the PSU panel assembly [90].
NOTE: Refer to Figure 8002 in Fits and Clearances - Section 8001, for relevant PSU torque
values.
(a) Assemble the gasper air outlet [145].
1 Remove the inlet cup from mounting flange and retain spring washer(s), sealing
rings and louvre ball.
2 Attach mounting flange to PSU panel with retaining ring.
3 Replace louvre ball, sealing rings and spring washer(s) and refit inlet cup.
4 Make sure the louvre ball operates through complete range of movement.
(b) Attach the smoke detector MZ109 [148]. [Ref. Table 3001 and Fig 7003]
NOTE: Discard two screws supplied with smoke detector and replace with two screws
[150].
1 Remove two screws and case cover assembly from case.
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2 Attach the smoke detector MZ109 [148] with two screws [150].
3 Attach cover assembly to case with two screws.
(c) Attach the speaker MZ107 [140] with four screws [125, 133], eight washers [135, 138], "P"
clip [130] and four spacers [143].
(d) Attach two hinge plates [120] to the panel with four screws [121], four nuts [123] and
washers [122].
(e) Attach latch [115] and lanyard [110] to panel with two screws [95] and four washers [105].
CAUTION: SUPPORT THE WEIGHT OF THE PSU ASSEMBLY.
(30) Install the PSU panel assembly [90] into the ceiling. Attach two hinge pins [85] with four bolts
[86] and washers [87]. Install the pins [85] in the hinge plates [120]. Hook the lanyard [110] to
the tag [200] and shut the PSU panel.
(31) Attach the pipe fitting [80] to the roof with two bolts [81]. Attach the flexible pipe [75] to the
gasper air outlet [145] and the pipe fitting [80] with two hose clips [76]. Attach two "P" clips
[70] with bolts [71].
(32) Attach the bracket [65] to the roof with four bolts [66].
B. Assemble the Workdeck [Fig 4- 740] [Ref. IPL Fig. 4].
(1) Support the workdeck and attach to the forward face of the structure with one bolt [750].
(2) Attach the workdeck at inboard end with two screws [745], one bolt [755] and washer [760].
(3) Attach workdeck at outboard end with screws [745] and the earth bonding point S4 [765, 768,
770].
NOTE: Apply sealant (B) to any gaps between the underside of the workdeck and the waste
chute area. [Ref. Fig. 7002 and Table 7001].
C. Assemble the Faucet [Fig 6-450]. [Ref. Fig.6 IPL, Fig. 7001 and Table 3001 for manufacturers CMM].
(1) Remove two mounting screws (part of faucet assembly) and remove the faucet housing [450].
(2) Install the faucet [450] and attach with four screws (part of faucet assembly) at the faucet
housing position and with two screws [455] at the clamp bracket position.
(3) Install the faucet housing [450] to the faucet [450] with two mounting screws (part of faucet
assembly).
NOTE: For faucet drain adjustment refer to Figure 7001.
(4) Attach two female connectors [385] and hose [70] to the faucet [450].
D. Assemble plumbing [Ref. IPL Fig. 6].
(1) Attach the water heater bracket [405] with two screws [402, 410], washer [403] and "P" clip
[401]. Attach the earth bonding point S7 with one screw [415] and two washers [420, 425]
(Refer to Assembly of electric's).
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(2) Install the water heater [390] in the bracket [405] and attach with the wing bolt [430].
(3) Attach two female connectors [385] to the faucet [450]. Attach the hot pipe assembly [360]
to the water heater and the faucet.
(a) Attach pipe assembly [340] to the water heater. Attach union [310] to the pipe assembly
[340].
(b) Attach the pipe assembly [315] to the pipe assembly [340] and the faucet.
(5) LN5277 and on.
(a) Attach pipe assembly [350] to the water heater [390] and adaptor [280] using two sleeves
[355] and two nuts [352].
(b) Attach the pipe assembly [315] to the pipe assembly [350] and the faucet.
(6) Attach the selector valve bracket [300] with two screws. Attach the selector valve [290] to the
bracket [300] with four screws. Attach the adapter [280] and the "O" ring seal [285] to the
selector valve [290].
(a) Attach the pipe [260] to union [310] and adapter [280] with two sleeves [270] and nuts
[265].
(8) Attach the pipe assembly [225], together with "P" clip [240], to the selector valve [290] with nut
[245] and sleeve [250]) and to the wall with screws [230, 235]. Attach flexible pipe [220] to
the pipe assembly [225].
(9) Attach the pipe assembly [185] together with "P" clip [200] to the selector valve [290] with sleeve
[210] and nut [205]. Attach to the wall with three screws [190, 195].
(10) Attach the muffler [175] with three screws [180]. Attach the flexible pipe [165] to the muffler and
intake box [Fig 4 -550] with two hose clips [170] (Refer to Assembly of amenities).
(11) Attach the bracket [155] with two screws [160].
(12) Attach the manifold [135] and elbow [145] to the bracket [155] with two "P" clips [125] and
one screw [115].
(13) Attach the overflow hose [100] to the sink with the hose clip [105] and to the water heater
bracket [405] with one "P" clip [90] and screw [95].
(14) Attach the tee pipe [80] to the overflow hose [100] with the hose clip [85].
(15) Attach four flexible hoses [70, 60] with eight hose clips [75, 65].
(16) Attach hose [25] with "P" clips [35] to the elbow [145] with hose clip [30] and the lavatory wall
with screws [15].
(17) Attach elbow [50] to hose [40] with hose clip [45]. Attach hose [40], together with "P" clips [55],
to manifold [135] with hose clip [45] and to lavatory wall with screw [20].
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C23502 SERIES
(18) Fully tighten all connectors. Wire lock the wing bolt [430]. [Ref. Table 7001]. Test in accordance
with the TESTING AND TROUBLE SHOOTING section of this manual.
E. Assemble the Electric's [Ref. IPL Fig. 5].
(1) Attach connectors DZ140 [225], DZ141 [983], DZ143 [984] and DZ142 [220] and attach
proximity light [980] with two screws [981].
(2) Attach bracket [860] with three screws [865] and three washers [870].
(3) Assemble the attendant loom [775].
(4) Attach connectors DZ160 [810], DZ161 [825] and DZ162 [840] to the bracket [860] with twelve
screws [780], washers [785] and lock nuts [790].
(5) Attach two connector brackets [750, 755] with screws [752, 757] and washers [753, 758].
(6) Attach connector DZ102 [215] to bracket [750] with four screws [193], washers [194] and nuts
[195].
(7) Attach the connector DZ150 [240] to the bracket [755] with four screws [193], washers [194]
and nuts [195].
(8) Attach the connector DZ100 [205] to the bracket [860] with four screws [186], washers [187]
and nuts [188].
(9) Attach the bonding bracket [745] with two screws [747] and two washers [748].
(10) Assemble the earth bonding point S5 [987] on the pipe beneath the workdeck.
(11) Assemble the earth bonding point S7 [706, 707, 708] on the heater bracket.
(12) Assemble the earth bonding point S4 [700, 702, 705] underneath the workdeck.
(13) Assemble the flush switch assembly SZ110 [650].
(a) Attach the switch mounting plate [690] to the mounting plate [695] with two screws [692],
washers [693] and nuts [694].
(b) Attach the micro switch assembly [660] to the switch mounting plate [690] with two screws
[662], two nuts [664] and the clamp plate [663].
(c) Attach the push plate [655] to the mounting plate [695] with two screws [657], washers
[658] and nuts [659].
(d) Attach the flush switch assembly [650] with four screws [652], four washers [653] and two
shims [654]. Connect the connectors DZ151 [670] and DZ154 [680].
(14) Assemble the switch assembly [555].
(a) Attach the terminal block [625] and placard [635] to the bracket [640] with two screws
[628] and two nuts [627].
(b) Assemble the earth bonding point S12 [600, 605, 610, 615, 620].
(c) Attach the terminal block assembly [595] to the base plate [645] with two screws [597].
Page 7007
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C23502 SERIES
(d) Attach the microswitch assembly SZ100 [560] to the base plate [645] with two screws
[562].
(e) Attach the switch assembly [555] with two screws [557].
(15) Attach and connect the indicator SZ101 [535].
(16) Assemble the earth bonding point S1 [485, 490, 495] on the bracket [745]. Assemble the earth
bonding point S11 [520, 525, 530, 532] on the speaker.
(17) Attach terminal block TZ102 [438] and placard [470] with two screws [193] and washers [194].
Attach terminal block cover [431] with two nuts [432].
(18) Attach two terminal blocks TZ100, TZ101 [430] and placards [470] with six screws [193] and
washers [194]. Attach two terminal block covers [375] with four nuts [380].
(19) Assemble the relay assembly [320].
(a) Attach the relay RZ101 [360] and relay base DZ110 [365] to the panel [370].
(b) Assemble the earth stud assembly S9 [325].
(c) Attach the relay assembly [320] with two screws [190] and two washers [191].
(20) Assemble the lamp assembly MZ113 [875].
(a) Attach the lamp holder MZ120 [965] and heat shield [970] to the mounting plate [985].
(b) Attach four tube holders MZ101, MZ102, MZ103, MZ104 [935, 950] to the mounting plate
[985] with eight screws [940, 955] and eight nuts [945, 960].
(c) Assemble the earth stud assembly [900].
(d) Attach the lamp assembly MZ113 [875] and earth bonding point S3 with four screws [880,
885] and four washers [890] and spacers [895]. Install two fluorescent tubes LZ100,
LZ101 [75] and the lamp LZ110 [80].
(21) Attach the "P" clip [135] to the speaker with screw [136], washer [138] and one spacer [139]
(Refer to assembly of structure).
(22) Attach the "P" clip [130] with screw [132], washer [133] and spacer [134].
(23) Attach loom to module with "P" clips [120, 124, 127, 140, 145, 150, 155, 160, 165, 170, 175]
and their screws [121, 125, 128, 141, 147, 152, 157, 162, 166, 172, 177] and washers [122,
126, 129, 142, 148, 153, 158, 163, 167, 173, 178].
(24) Attach the closing plates [110, 115] with bolts [111, 116].
(25) Attach the ballast bracket [105] and "P" clips [103] with two screws [100] and two washers [102].
(26) Attach the ballast MZ100 [95] to the ballast bracket [105] with two screws [97] and two washers
[98]. Connect the connector DZ101 [210] to the ballast [95].
Page 7008
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(27) Assemble floodlight MZ140 [81].
(a) Connect floodlight MZ140 [81] connectors to connectors DZ177 [225], DZ178 [220].
Attach floodlight MZ140 [81] with two screws [82] and washers [83].
(b) Attach the floodlight lens to the body.
(28) Assemble the RTS light [445].
(a) Attach two lamp holders MZ135, MZ136 [465] and the earth bonding point S13 with
four screws [447] and four washers [448].
(b) Install two lamps LZ102, LZ103 [65].
(29) Assemble the RTS light [445A].
(a) Attach two lamp holders MZ135, MZ136 [465A] and the earth bonding point S13 with four
screws [450, 452], eight washers [458, 462], one spring washer [460] and four spacers
[454, 456].
(b) Install two lamps LZ102, LZ103 [65].
(30) Assemble the PCB assembly MZ114 [35].
(a) Attach the terminal block TZ110 [40] to the PCB [60] with two screws [43] and two nuts [42].
(b) Attach the PCB assembly MZ114 [35] with four nuts [36], eight washers [37, 38] and four
spacers [39]. Apply filler compound to the cable [Ref. Table 7001].
(31) Attach the upper capping [30] with two screws [32].
(32) Assemble the RTS panel MZ108 [10].
(a) Connect the connector DZ120 [50].
(b) Install the RTS panel MZ108 [10] and lower capping [15] into the keyhole slots and attach
with one screw [5].
(33) Connect all earth bonding points and connectors. Test in accordance with the TESTING AND
TROUBLE SHOOTING section of this manual.
F. Assemble Fire Blankets [Ref. IPL Fig. 7].
NOTE: Apply sealant (B) between fire blankets, clamp plates and structure. [Ref. Table 7001].
(1) Attach outboard fire blanket [40] with fourteen screws [45] and four clamp plates [50, 55, 60].
(2) Attach the ceiling fire blanket [5] with twenty three screws [10, 15, 17] and four clamp plates
[20, 25, 30, 35].
G. Assemble amenities [Ref. IPL Fig. 4].
(1) Assemble the hinge panel [645].
(a) Attach the panel [690] to the workdeck with three screws [650].
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C23502 SERIES
(b) Attach the flush switch assembly [643] (Refer to assembly of electric's).
(c) Assemble the earth stud assembly S8 [655].
(2) Assemble the waste flap [625].
NOTE: For waste flap fitting clearances refer to Figure 8003 in Fits and Clearances - Section
8001.
(a) Assemble bracket [632] and hinge [633] and attach to flap [634] with three screws [631].
(b) To and Inc LN5283.
1 Attach the bracket [638] under the workdeck with two screws [640].
(c) Attach the waste flap [625] with three screws [630].
(d) Attach the spring [620] to the waste flap [625] and bracket [635].
(3) If any white dot has turned black, do a fire damage check. Replace the fire extinguisher.
Replace the temperature indicator.
(4) Examine the temperature indicator [525].
CAUTION: INSTALL THE FIRE EXTINGUISHER WITH CARE. THE PROBES ARE EASILY
DAMAGED.
(5) Attach the fire extinguisher [600] with two screws [605] and distance tubes [610]. (Refer to the
Fits and Clearances - Section 8001).
NOTE: Apply adhesive/sealant (B) around the probes at the entry point through the wall.
[Ref. Table 7001].
(a) Attach the access panel [590] beneath the waste flap with two screws [595].
NOTE: Apply adhesive/sealant (B) to any gaps between the access panel [590] and
structure. [Ref. Fig. 7002 and Table 7001].
(7) LN5283 and on.
(a) Attach the cover plate assembly [910] with eight screws [912].
(b) Attach the seal mount [900] with four screws [902] and four washers [905].
(c) Attach the blade seal [880] with five waste chute seal strips [885, 887, 890, 992, 895] and
seventeen screws [882].
(d) Attach the access panel assembly [860] with four screws [862].
(e) Attach the door catch [855] with four screws [857] and two washers [858].
(8) Attach the facia bracket [580] with two bolts [585].
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(9) Attach the support bracket [576] to the facia bracket [580] with two screws [577].
(10) Assemble the facia [540].
(a) Attach the intake box [550] to the panel with two screws [555, top] and two screws [560,
bottom].
(b) Engage the pins [70] in the aisle wall. Attach the facia to the facia bracket [580] with
two bolts [545].
(c) Attach the flexible pipe [Fig 6-165] to the intake box [550] with hose clip [Fig 6-170].
(11) Attach the angle bracket [537] with two screws [538] and two washers [539].
(12) Attach the hinge block [530] with spacer [535] and two screws [534].
(a) Attach the door stop angle [510] with four screws [515].
(b) Attach the fire door [490] to the waste compartment with three screws [495].
(14) Install the waste bin [505].
(15) Attach the plunger [487] with two screws [488].
(16) Attach the door catch [480] with two screws [485].
(17) Assemble the cabinet door [390].
(a) Attach the loop, on the roller [435], with the upper screw [430] and washer [432].
(b) Compress the roller [435] and insert in the holder [465].
(c) Attach the toilet roll holder assembly [425] to the cabinet door with four screws [430] and
four washers [431, 432].
(d) Attach the latch [415] to the door with two screws [420].
(e) Engage the spring loaded hinge pins [405] with the facia [540] and the hinge block [530].
(18) Attach the dispenser [380] with eight screws [385].
(19) Attach springs [370] and plates [360] with screws [365, 375].
(20) Assemble the lever assemblies [290].
(a) Attach the bracket [355] with two screws [300]. Attach the bracket [310] with two screws
[305]. Attach the lever [330] with two special screws [295].
(b) Attach the latch [350] to the bracket [355] with the pivot pin [345] and circlip [320].
(c) Attach the linkage [340] to the latch with the latch pin [335] and circlip [320].
(d) Attach the linkage [340] to the lever [330] with the pivot pin [325] and circlip [320].
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(e) Attach the spring [315] to the bracket [310] and the latch pin [335].
(21) Attach the stay [270] to the dispenser [380] with the bush [285], two spacers [280] and two
screws [275].
(22) Attach the stay [250] to the dispenser [380] with the bush [265], spacer [260] and screw [255].
(23) Assemble the dispenser facia [180].
(a) Attach two blocks [230] to the facia with four screws [240], four washers [241] and two
spring pins [235].
(b) Attach three hinges [200, 215] to the facia with three screws [220] and nuts [225], four
screws [205] and nuts [210].
(c) Attach the facia to wall with seven screws [195]. Attach the stays [250, 270] to the
dispenser facia [180] with two pins [190] and circlips [185].
(24) Attach two mirror surrounds [160, 170] to the aisle wall with four screws [165, 175]. Attach the
mirror surround [150] with four screws [155].
(25) Install the mirror [110] into the mirror surrounds [150, 160, 170].
(26) Attach the light capping [140] with two screws [145].
(27) Install the lower surround [75]. Attach the upper surround [65] with two screws [70].
(28) Attach the bulkhead mirror surrounds [115, 125] with thirteen screws [120, 130].
(29) Assemble the bulkhead mirror [5].
CAUTION: HOLD THE MIRRORS WITH CARE. USE PROTECTIVE WRAPPING.
(a) Attach four bosses [25] to the panel [60] with four screws [30].
(b) Attach two brackets [15] to the panel [60] with four screws [20].
(c) Assemble the mirror [50] and panel [60]. Refer to SIL25-5069.
(d) Attach the extrusion [35] to the mirror and panel with four screws [40].
(e) Support the mirror assembly [5] and engage the bosses [25] to the slots in the shelves.
Attach the mirror with two screws [10].
(30) Install the light diffuser [135] and two fluorescent tubes.
(31) Assemble the liquid soap dispenser [705] or soap dispenser base [706] to the workdeck.
H. Assemble the Lavatory Shroud [Ref. IPL Fig. 3].
(1) Assemble the baby change table [230].
(a) Attach the pivot blocks [310] to the wall with four screws [315]. Attach the shroud [290] to
the wall with fourteen screws [295].
Page 7012
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(b) Attach the latch [260] and packer [275] with two screws [255]. Attach the strike plate
[300] with two screws [305].
(c) Install the table in the shroud. Engage the pins [245] in the pivot blocks and attach with
two screws [240].
(2) Attach two assist handles [190, 210] with five cap nuts [195, 215], bushes [205, 225] and
screws [200, 220].
(3) Attach shroud support blocks [145, 175] with screws [150, 180] and washers [155, 185].
(4) Assemble shroud [70] and seat and cover assembly [75].
(a) Install bumpers [110, 125] and lock springs [115, 130] to the seat [105] and cover [120].
(b) Install the hinge pins [100] to the seat [105] and cover [120] with two set screws [95].
(c) Attach the seat and cover assembly [75] to the shroud [70] with screws [80] and washers
[85, 90]. Tighten the set screws [95] to retain the hinge pins [100].
NOTE: Tighten the set screws [95] sufficiently for the seat and cover assembly to hold its
position at 85° to the horizontal.
(d) Install the shroud on the shroud support blocks [145, 175] and floor pan.
CAUTION: REFER TO FITS AND CLEARANCES SECTION (FIGURE 8004)FOR ASSIST

HANDLE SCREW TORQUE VALUES.
(5) Attach the assist handle [60] with two screws [65] and caps [55].
(6) Assemble the collar [10].
(a) Attach two hooks [15] to the collar [25] with four screws [20].
(b) Engage the hooks [15] in back wall and push the collar inwards.
(7) Attach the escutcheon plate [5].
(8) Attach the boss [35] to aft collar [30] with screw [40].
(9) To attach the collar [30], position behind collar [10] engage the boss in the keyhole slot in the
side wall and move the collar towards to the back wall.
I. Assemble the Lavatory Shroud [Ref. IPL Fig. 3A].
(1) Assemble the baby change table.
(a) Attach the latch [275] with two screws [280].
(b) Attach the hinge [265] with four screws [270].
(c) Attach the table assembly [260] with four screws [255].
(d) Attach latch retainer [235] with one screw [240] and install plug [230].
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(2) Attach two assist handles [190, 210] with five cap nuts [195, 215], bushes [205, 225] and
screws [200, 220].
(3) Attach shroud support blocks [145, 175] with screws [150, 180] and washers [155, 185].
(4) Assemble shroud [70] and seat and cover assembly [75].
(a) Install bumpers [110, 125] and lock springs [115, 130] to the seat [105] and cover [120].
(b) Install the hinge pins [100] to the seat [105] and cover [120] with two set screws [95].
(c) Attach the seat and cover assembly [75] to the shroud [70] with screws [80] and washers
[85, 90]. Tighten the set screws [95] to retain the hinge pins [100].
NOTE: Tighten the set screws [95] sufficiently for the seat and cover assembly to hold its
position at 85° to the horizontal.
(d) Install the shroud on the shroud support blocks [145, 175] and floor pan.
CAUTION: REFER TO FITS AND CLEARANCES SECTION (FIGURE 8004) FOR ASSIST
HANDLE SCREW TORQUE VALUES.
(5) Attach the assist handle [60] with two screws [65] and caps [55].
(6) Assemble the collar [10].
(a) Attach two hooks [15] to the collar [25] with four screws [20].
(b) Engage the hooks [15] in back wall and push the collar inwards.
(7) Attach the escutcheon plate [5].
(8) Attach the boss [35] to aft collar [30] with screw [40].
(9) To attach the collar [30], position behind collar [10] engage the boss in the keyhole slot in the
side wall and move the collar towards to the back wall.
J. Assemble the Door [Ref. IPL Fig. 2].
NOTE: Apply thread locking compound (A) to the screws. [Ref. Table 7001].
(1) Attach the bumpstrip backing [155] and two end caps [165] to the door panel [175] with screws
[160, 170].
(2) Insert the bumpstrip insert [150] in the bumpstrip backing [155].
(3) Assemble and attach lock [140] with two screws [145].
(4) Attach two ashtray bodies [125] with four screws [116]. Install two ashtray liners [120].
(5) Install the door latch [100].
(6) Attach the coat hook [90] with the screw [95].
(7) Attach louvre [85], two grilles [75, 80], grille capping [70] and two brackets [65] with two screws
[55] and two washers [60].
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(8) Attach the side, top and bottom cappings [25, 35, 45] with twenty screws [30, 40, 50]. Attach
the hinge [10] and side capping [20] with twelve screws [5].
K. Assemble the Lavatory Module [Ref. IPL Fig. 1].
(1) Support the door [5] in the open position and attach with twelve screws [10]. Ensure that
placards [40, 45, 50, 65, 70, 75, 80] and identification plate [55] are attached.
L. Install placards. [Ref. IPL Fig. 1].
(1) Make sure the placards [40, 45, 50, 65, 70, 75, 80] and identification plate [55] are attached.
M. Installation checks.
(1) Make sure that all the components have been assembled in their correct position.
(2) Make sure all wiring is correctly connected and cables are attached to structure with "P" clips,
where appropriate.
(3) Make sure all components are connected with reference to their respective wiring diagrams.
(4) Connect the lavatory to electrical, water and ventilation supplies.
Page 7015
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ATTACHING SCREWS (x4)

SUPPLIED WITH FAUCET (1)
pushed hard down and rod "C" pushed
BUTTON 'B'
up as far as it will go, tighten screw "A".
(2) Slacken both nuts "D", rotate drain plug

seating clockwise until "O" ring under
drain plug is just in contact with seating,
FAUCET
then rotate seating anti-clockwise one
HOUSING turn and return both nuts to their original
locked position.
(3) Rotate button "B" anti-clockwise and

MOUNTING SCREWS (x2) unwind to increase travel, then lock
SUPPLIED WITH FAUCET
thread with Loctite 222.
DRAIN PLUG
BASIN DRAIN PLUG

SEATING
CLAMP BRACKET
CONTOUR SUPPLIED
NUTS 'D' SCREWS (x2)
SCREW 'A'
DRAIN ROD
ROD 'C'
f7001
FAUCET DRAIN ADJUSTMENT

Figure 7001
Page 7016
25-46-98 Dec 20/11
C23502 SERIES
ACCESS PANEL
(INSIDE VIEW)
MAKE SURE THIS

GAP IS SEALED
ALL AROUND WITH
SILICONE SEALANT
VIEW A
NOTE: To prevent any smoke leakage, seal workdeck

to aisle panel where indicated
using RTV 732, refer to table 7001.
(follow manufacturers instructions).
APPLY SILICONE
SEALANT TO INSIDE
EDGE OF APERTURE
A
f7002
ACCESS PANEL
ACCESS PANEL / WORKDECK SEALING PROCEDURES

Figure 7002
Page 7017
25-46-98 Dec 20/11
C23502 SERIES
CASE
PSU PANEL
SCREW (150)
CASE COVER ASSY
SCREW
SCREW
F7003
SMOKE DETECTOR ASSEMBLY

Figure 7003
Page 7018
25-46-98 Dec 20/11
C23502 SERIES
FITS AND CLEARANCES
1. General
A. Fits and Clearances procedures are included in separate sections as follows:
COMPONENT SECTION
Fire extinguisher 1
Torque values for psu 2
Waste flap clearances 3
Torque values for assist handle and baby change table 4
Lavatory door microswitch adjustment 5
Table of Fits and Clearances Procedures

Table 8001
FC GENERAL
Page 8001
25-46-98 Dec 20/11
C23502 SERIES
2. Fire Extinguisher
A. Assembly of fire extinguisher [600] to structure [Ref. IPL Fig. 4].
(1) Make sure the fire extinguisher [600] is attached to the structure so that the probes are at
the correct position.
600
0.60in.
(15.24mm) Max.
Probes 0.10in.
(2.54mm) Max.
F8001
FIRE EXTINGUISHER
Figure 8001
FC 1
Page 8002
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C23502 SERIES
3. Torque Values for PSU
A. PSU Torque values [Ref. IPL Fig. 7].
(1) Tighten speaker and latch attachment screws to the torque values stated in figure 8002.
(2) Other torque values are in accordance with normal maintenance practices.
Torque tighten these screws:

15 lbf-in (1.7 N-m)
MZ107
S11
DZ107
MZ109
F8002
TORQUE VALUES
Figure 8002
FC 2
Page 8003
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C23502 SERIES
4. Waste Flap Clearances
A. Waste flap clearances [Ref. IPL Fig. 4].
(1) Adjust waste flap to achieve clearances stated in figure 8003.
Visually check for an

equal gap around waste flap
0.03in (0.76mm)
maximum air gap 0.22in (5.58mm)
Adjust screws to achieve

desired clearances
F8003
WASTE FLAP CLEARANCES

Figure 8003
FC 3
Page 8004
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C23502 SERIES
5. Torque Values for Assist Handle and Baby Change Table
A. Torque values for assist handle and baby change table (If Fitted). [Ref. IPL Fig. 3].
(1) Tighten assist handle attachment screws to the torque values stated in figure 8004.
(2) Tighten baby change table attachment screws to the torque values stated in figure 8004.
Latch retainer
Torque tighten this screw:
15 lbf-in (1.7 N-m)
Plug
Torque tighten these four

screws: 15 lbf-in (1.7 N-m)
Assist Handle Torque tighten these two screws:

30 - 35 lbf-in (3.38 - 3.95 N-m)
F8004
TORQUE VALUES
Figure 8004
FC 4
Page 8005
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6. Lavatory Door Microswitch Adjustment
A. Adjustment of Lavatory door microswitch [Ref. Fig. 8005].
(1) With lever assembly “B” held in the up position adjust screws “A” so the microswitch “C” just
operates, then wind on 1/4 turn.
Setting the microswitch:

With lever assembly 'B' held in the up position adjust
screws 'A' so the microswitch 'C' just operates, then
Microswitch 'C' wind on 1/4 turn.
Screw 'A'
Lever assembly 'B'

in up position
F8005
DOOR MICROSWITCH ADJUSTMENT

Figure 8005
FC 5
Page 8006
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C23502 SERIES
SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES
1. Special tools.
A. Not Applicable.
2. Fixtures.
A. Not Applicable.
3. Test Equipment.

Electrical Supply 115/200 Volt a.c., 400 Hz ± 2 Volts Test Panel
3-phase Commercially available
28 Volt a.c., 50 Hz ± 0.5 Volts
1-phase
Multimeter AVO Model 8 Megger Instruments Ltd. Dover,
(Range = 30 Volt d.c. ± 1%) England
Water Supply Max Pressure 40 p.s.i.g. -
Pressure Gauge To 50 p.s.i.g. (345kPa) Commercially available
Smoke Generator 240 Volt a.c. 50Hz Commercially available
Heat Gun 1600-2000 Watts Commercially available
Torque wrench Range to include 15 lbf-in (1.7 Commercially available
N-m) to 35 lbf-in (3.95 N-m)
Test Equipment.
Table 9001
Page 9001
25-46-98 Dec 20/11
C23502 SERIES
4. Consumables

Thread locking compound Loctite 222 Loctite Ltd., Welwyn Garden City,
Herts, AL7 1JJ, England
Adhesive/Sealant RTV732 Dow Corning International,
Reading Bridge House, Reading
RG1 8PW, Berks, England
Jointing compound Thiokol PR1422A4 BK Resins, Unit 2, Ashgrove
Estate, Bromley, Kent, England
Cable protection Flexiform Hellerman Insuloids, Sharston
G51HB (Metalwork) Works, Leaston Road,
G51PG (Panels) Wythenshawe, Manchester,
England
Solder (60% tin, 40% lead) BS219A RS Components Ltd., The Fairway
Estate, Green Lane, Hounslow,
Middlesex, England
Locking wire DTD189 Commercially available
Filler compound Ambersil Silcoset 153 Ambersil Ltd., Whitney Road,
Daneshill, Basingstoke, Hants,
England
Connector filler peg MS27488-16 -
Thread locking compound EC1945 3M Plc., 3M House, Bracknell,
Berks, RG12 1JU, England
Silicon Sealant (Grey) NH00548 Bostik Ltd., Ulverscroft Road,
Leicester LE4 6BW, England
Double Sided Tape VHB 0.47in (12mm) wide Commercially available
VHB 0.98in (25mm) wide
TESA 0.98in (25mm) wide
Adhesive Redux 420 Ciba-Polymer (UK) Ltd., Duxford,
Cambridge. CB2 4QD, UK
Epoxy resin filler Scotch-Weld EC 3524B/A (VK8767)
Cloth fibre glass Commercially available
Abrasive paper Grade 100, 150, 180, 220, 240, Commercially available
320, 400 and 600
Masking tape Commercially available
Release film Commercially available
Cleaner Isopropanol Alcohol Commercially available
Adhesive Bostik 7132 Bostik Ltd, Leicester LE4 6BW, UK
Bostik 4145
Consumables.
Page 9002
25-46-98 Dec 20/11
C23502 SERIES

Decor Tedlar 10-61978-NAMN
(C23502-001-1479, Outside
except fwd face)
Duradec 401U3503-1299
(C23502-001-1479, Outside fwd
face)
Duradec 401U3503-1110
(C23502-001-1679, Outside)
Duradec 401U3503-1081
(C23502-001-2067, Outside)
(C23502-001-4096, Outside)
Tedlar 10-61978-NAOB
(C23502-001-4142, Outside
except fwd face)
Tedlar 10-61978-NAOA
(C23502-001-4142, Outside fwd
face)
Tedlar 10-61978-NAOE
Boeing,
(C23502-001-4142, assist wall,
PO Box 3707,
aisle wall, outboard wall, door and
Seattle,
header, seat cover dispenser and
WA98124,
baby change table)
USA
Tedlar 10-61978-NAMN
(C23502-001-4143, C23502-001-
4153, Outside)
Tedlar 401U3500-51948
(C23502-001-4149, Outside
except fwd face)
Tedlar 401U3500-51968
(C23502-001-4149, Outside fwd
face)
(C23502-001-4151, Outside
except fwd face)
Tedlar 401U3500-52496
(C23502-001-4151, Outside fwd
face)
Tedlar 10-61978-NAMK
(C23502-001-5096, Outside)
(C23502-001-5102, Outside)
Consumables.
Page 9003
25-46-98 Dec 20/11
C23502 SERIES

Decor Tedlar 10-61978-NAMZ
(C23502-001-5157, Outside
except fwd face)
(C23502-001-6096)
Tedlar 401U3500-52600
(C23502-001-5157, Outside fwd
face)
Duradec 401U3503-1087 Boeing,
(C23502-001-6102, Outside) PO Box 3707,
Seattle,
Tedlar 10-61978-NAMC
WA98124,
(C23502-001-1076)
USA
Tedlar 10-61978-NAMM
(Inside)
Tedlar 10-61978-NAMS
(Cabinet Door)
Tedlar 10-61978-NAMT
(Dispenser Instl)
Tedlar 10-61978-NAML
(Collars, Facia Assy)
Primer Polane E61-WC-40 The Sherwin-Williams Co., 101
(BMS 10-83 Type IV) Prospect Road, Cleveland, Ohio,
44115, USA
Primer Epoxy Primer 44-GN-11 (BMS Deft Incorporated, 17451 Von
10-11 Type I) Karman Avenue, Irvine, CA,
92614, USA
Paint Paint 14-F1-111/EC109 gloss Akzo Nobel Coatings SPA, Via
(Boeing Colour Spec, BAC 70039) Delle Industrie, 22, 31020, San
Zenone Degli Ezzelini, Italy
Paint Paint 14F1-111/EC109 Akzo Nobel Coatings SPA, Via
(Boeing Colour Spec, BAC 70040) Delle Industrie, 22, 31020, San
Paint Paint 15-F1-22/EC105 semi gloss Akzo Nobel Coatings SPA, Via
(Boeing Colour Spec, BAC 70197 Delle Industrie, 22, 31020, San
Paint Interplan 1065B HSH Aerospace Finishes
(Boeing Colour Spec, BAC 70039) www.hsh.be/hsh0.htm
Lacquer Interplan 650B
Consumables.
Page 9004
25-46-98 Dec 20/11
C23502 SERIES

Paint Aerodex WB Akzo Nobel Inc., Akzo Noble
(Boeing Colour Spec, BAC 70197) Aerospace Coatings, East Water
Street, Waukegan, Illinois, 60085,
USA
Epoxy Resin AW2104 Vantico Ltd, Duxford, Cambridge,
CB2 4QA, UK
Hardener HY4076 Vantico Ltd, Duxford, Cambridge,
CB2 4QA, UK
Cleaning fluid Adrox 5105 Brent Europe Ltd., Denbigh Rd,
Bletchley, Milton Keynes, MK1
1PB, UK
Vinyl adhesive Scotchgrip 1099 3M UK Ltd., 3M house, Bracknell,
Berks., RG12 1JU, UK
Hookit P1200 3M-62002 3M UK Ltd., 3M House, Bracknell,
Berks., RG12 1JU. UK
Fastcut compound 3M-09374 3M UK Ltd., 3M House, Bracknell,
Finesse-it finishing material 3M-09639 3M UK Ltd., 3M House, Bracknell,
Primer EC3901 3M UK Ltd., 3M House, Bracknell,
Adhesive EC2216 B/A 3M UK Ltd., 3M House, Bracknell,
Fast dry precision cleaner DSI 1000FD (VKA118)
Detergent Cleaner Isopropanol Industrial Suppliers (Wimborne)
1A1/Y/200/GB/3157/02/RL Ltd., Higher Merley Lane, Corfe
Mullen, Wimborne, Dorset, UK
Scotchbrite Pad 3M UK Ltd. 3M House, Bracknell,
Berks., England. RG12 1JU
Domestic Detergent Commercially available
Cotton Cloth Commercially available
Class Cleaner Commercially available
Ammoniated Detergent Commercially available
Soft Brush Commercially available
Consumables.
Page 9005
25-46-98 Dec 20/11
C23502 SERIES

Stiff Brush Commercially available
Mild abrasive cleaner Commercially available
Blanking Plugs Commercially available
Inhibiting Fluid WD40 Commercially available
Cartons Commercially available
Tie bags Commercially available
Pallet Commercially available
Plastic sheet Commercially available
Consumables.
Table 9002
Page 9006
25-46-98 Dec 20/11
C23502 SERIES
STORAGE (INCLUDING TRANSPORTATION)
1. Storage.
A. List of materials.
ITEM DESCRIPTION
Blanking Plugs Assorted sizes
Inhibiting Fluid WD40
Cartons Assorted sizes
Tie bags Assorted sizes
Pallet
Plastic sheet
List of Materials for Storage

Table 15001
B. Procedure.
NOTE: If it is necessary to store the lavatory module for any length of time, adopt the following
procedure.
(1) Remove all insert equipment.
(2) Make sure that all containers are empty.
(3) Make sure that the water system is completely drained.
(4) Install blanking plugs to exposed water pipe work to prevent ingress of dirt.
(5) Pack all loose items (floor fittings etc.) in a carton or bag and attach to the unit structure.
(6) Inhibit electrical connections and make sure any loose cables or connections are made safe.
(7) Store the unit in an upright position bolted to a strong pallet. Arrange so that nuts and
protrusions on the underside of the base are protected from damage.
(8) Cover the unit with a plastic sheet and if possible heat seal.
NOTE: Store the lavatory module in dry temperate conditions, away from direct sunlight.
C. Storage limitation.
(1) The storage period of the lavatory module is limited by the insulation properties of the electrical
components.
(2) The insulation resistance must be checked after storage.
Page 15001
25-46-98 Dec 20/11
C23502 SERIES
D. Transportation.
CAUTION: DO NOT STACK.
(1) The correctly packed and labelled unit must be transported in the correct position with the
wooden pallet at the bottom.
Page 15002
25-46-98 Dec 20/11
C23502 SERIES
ILLUSTRATED PARTS LIST (IPL)
Page 10001
25-46-98 Dec 20/11
C23502 SERIES
Page 10002
25-46-98 Dec 20/11
C23502 SERIES
1. Introduction.
A. Purpose.
(1) This section provides illustrations and parts breakdown of all parts of the lavatory assembly
shown on the title page which can be disassembled, repaired or replaced and reassembled.
2. Explanation and Usage of Section.
A. Assembly Order Indenture System.
(1) The Indenture system used in the parts list shows the relationship of one part to another.
For a given item, the number of indentures depicts the relationship of the item to the
associated next higher assembly as follows:
123
Assembly
. Detail Parts for Assembly
. Attaching Parts for Assembly
. . Subassembly
. . Attaching parts for Subassembly
. . . Detail parts for subassembly
. . . Attaching parts for Detail parts
B. Part Numbering System.

A typical part number e.g. C22101-123-345 is split into four parts.
C22101-123-345 is the project, in this case a lavatory for a Boeing 737
C22101-123-345 is a variant, 101, 201, 301 refers to the position of the
lavatory in the aircraft
C22101-123-345 is the drawing
C22101-123-345 is the part identity. Part identities are in groups
001-099 assemblies
101-299 individual parts
301-499 coloured assemblies
601-799 unfinished, i.e. complete except for colour
801-998 coloured parts
Page 10003
25-46-98 Dec 20/11
C23502 SERIES
(1) RGS numbers are Contour frequently used standard parts or assemblies.
(2) RES numbers are Contour frequently used electrical standard parts or assemblies.
C. Effectivity Code.
(1) Reference letters (A, B, C, etc.) are assigned to the EFF CODE column to each top
assembly, in each IPL figure. The reference letter of the applicable top assembly is also
shown in the EFF CODE column for each detail part and subassembly except that no
reference letter is shown for detail parts and subassemblies used on all top assemblies.
NOTE: The effectivity code shall identify affected parts within a single figure only. The
same code may appear in other figures, but it is only to be used for those parts
within the figure in which it is listed. Effectivity does not necessarily relate to
more than one figure.
D. Units Per Assembly.
(1) The UNITS PER ASSY column shows the total number of units required per assembly,
per subassembly, and per sub-subassembly as applicable. For bulk items, the letters AR
indicate "as required". The letters RF indicate the item is listed for reference purposes.
E. Parts Replacement Data.
(1) The interchangeability relationship between parts is identified in the NOMENCLATURE

column of the parts list. A list of the terms used to show interchangeability and their
definition is as follows:
TERM PARTS LIST ABBREVIATION DEFINITION

Optional OPT This part is optional to and interchangeable
with other parts in the same item number
variant group or other item number if
designated.
Superseded by SUPSD BY The part in the part number column is
replaced by and is not interchangeable with
the item number shown in the notation.
Supersedes SUPSDS The part in the part number column replaces
and is not interchangeable with the item
number shown in the notation.
Replaced by RPLD BY The part in the part number column is
replaced by and interchangeable with the
item number shown in the notation.
Replaces RPLS The part in the part number column replaces
and is interchangeable with the item number
shown in the notation.
Interchangeability Definitions
Table 10001
Page 10004
25-46-98 Dec 20/11
C23502 SERIES
F. Items Not Illustrated.
(1) Items not illustrated are indicated by a dash (-) ahead of the item number in the FIG. and
ITEM NO column.
G. Alpha Variant Item Numbers.
(1) Alpha variants A-Z (except I and O) are assigned to existing item number when necessary
to show:
(a) Added items.
(b) Service Bulletin modifications
(c) Configuration differences
(d) Optional parts
(e) Product improvement parts (non-service bulletin)
(2) Alpha variant item numbers are not shown on the exploded view when the appearance and
location of the alpha variant item is the same as the basic item.
Page 10005
25-46-98 Dec 20/11
C23502 SERIES
H. List of Abbreviations.
ALUM Aluminium
AR As required
BAC Boeing Aircraft Company
ASSY Assembly
BKDN Breakdown
BLKHD Bulkhead
BRKT Bracket
BS British Standard
CMM Component Maintenance Manual
CSK Countersunk
DET Detail
EFF Effectivity
FIG Figure
IN Inch
INC Including
INSTL Installation
INSTR Instruction
IPL Illustrated Parts List
LAV Lavatory
LG Long
LN Line Number
MM millimetres
MTG Mounting
NO Number
NP Non Procurable
NHA Next Higher Assembly
OPT Optional
PCB Printed Circuit Board
Page 10006
25-46-98 Dec 20/11
C23502 SERIES
PSU Passenger Services Unit
PT Part
RF Reference
RTS Return to seat
SER Service
SIL Service Information Letter
SKT Socket
SN Serial Number
SPEC Specification
STST Stainless Steel
SUPP Supply
SUPSD Superseded
SUPSDS Supersedes
SWG Standard Wire Gauge
TEMP Temperature
TR Toilet Roll
V Vendor
VHB Very High Bond
Page 10007
25-46-98 Dec 20/11
C23502 SERIES
VENDOR LIST
CODE NAME ADDRESS
VC3207 FRANKE AQUAROTTER AG PARKSTAR 1-5

P.O. BOX 1135
LUDWIGSFELDE 14974
GERMANY.
VD2249 SELL GMBH PREMIUM-AIRCRAFT INTERIORS

DR SIEGFRIED-STR
P.O. BOX 1161
HERBORN 35745
GERMANY.
VF4885 SIEMANS SAS 9 R DOCTEUR FINOT

P.O. BOX BP 20
SAINT DENIS 93200
FRANCE.
VF8378 NICOMATIC SARL 173 R DES FOUGERES

BONS EN CHABLAIS 74890
FRANCE.
VKA118 MYKAL INDUSTRIES LTD FARNSWORTH HOUSE

MORRIS CLOSE
PARK FARM INDUSTRIAL ESTATE
WELLINGBOROUGH
NORTHAMPTONSHIRE
NN8 6XF
U.K.
VK0316 ITT INDUSTRIES LTD ITT CANNON UK

JAYS CLOSE
VIABLES INDUSTRIAL ESTATE
BASINGSTOKE
RG22 4BA ENGLAND.
VK0745 CIRTEQ LTD HAYFIELD COLNE ROAD

GLUSBURN
BD20 8QP
ENGLAND.
Page 10008
25-46-98 Dec 20/11
C23502 SERIES
CODE NAME ADDRESS
VK0955 EATON CUTLER HAMMER LTD INDUSTRIAL CONTROLS DIVISION

ELSTOW ROAD
BEDFORD
MK42 9LH
ENGLAND.
VK1010 TYCO ELECTRONICS UK LTD RAYCHEM LTD

FARADAY ROAD
DORCAN
SWINDON
SN3 SHH
ENGLAND.
VK1678 FAIRCHILD FASTENERS UK LTD UNIT 6

BARDON 22 INDUSTRIAL ESTATE
BARDON HILL
COALVILLE
LE67 1TE
U.K.
VK1793 HELLERMAN TYTON PENNYCROSS CLOSE

PLYMOUTH
PL2 3NX
ENGLAND.
VK4060 GKN KINGS NORTON LTD PERSHORE ROAD

BIRMINGHAM
W. MIDLANDS B30 2NG
ENGLAND.
VK5527 TESA UK LTD YEOMANS DRIVE

BLAKELANDS
MILTON KEYNES
MK14 5LS
ENGLAND.
Page 10009
25-46-98 Dec 20/11
C23502 SERIES
CODE NAME ADDRESS
VK5934 MAGNET APPLICATIONS LTD NORTHBRIDGE ROAD

BERKHAMSTED
HP4 1EH
ENGLAND.
VK6405 CANCELLED - REPLACED BY VK1678
VK6420 CLARRED ENG. CO LTD 134 BOLTON ROAD

SALFORD 6
LANCS M67HW
ENGLAND.
VK7438 J D COMMERCIALS ELSWICK ROAD

FENTON INDUSTRIAL ESTATE
FENTON STOKE ON TRENT
ST4 4PZ
ENGLAND.
VK7817 ANIXTER COMPONENTS UNIT A

NIMROD WAY
WIMBORNE
BH21 7HY
ENGLAND.
VK8319 CANCELLED - REPLACED BY VU1901
VK8767 3M UK PLC CAIN ROAD

P.O. BOX 1
BRACKNELL
RG12 8HT
ENGLAND.
VSL220 THE YOKOHAMA RUBBER CO LTD INDUSTRIAL PRODUCTS DIVISION

36-11 SHIMBASHI 5-CHOME
MINATO-KU
105-8685
JAPAN.
Page 10010
25-46-98 Dec 20/11
C23502 SERIES
CODE NAME ADDRESS
VS0293 MATSUSHITA ELECTRIC INDUSTRIAL P.O. BOX 288

CO LTD OSAKA
JAPAN.
VS5006 KOITO MFG. CO 4-8-3 TAKANAWA MINATO KU

TOKYO
JAPAN.
VS5065 JAMCO CORPORATION 6-11-25 OSAWA MITAKA

TOKYO
JAPAN.
VU0415 ADVANCE TAPES INTERNATIONAL VANTAGE WORKS

LTD P.O. BOX 122
ABBEY MEADOWS
LEICESTER
LE4 5RA
ENGLAND.
VU0419 GLENAIR UK LTD 40 LOWER OAKHAM WAY

OAKHAM BUSINESS PARK
MANSFIELD
NG18
5BY
ENGLAND.
VU0859 CANCELLED - REPLACED BY VK7817
VU0928 A.F. BULGIN AND CO LTD ALFREDS WAY

BARKING
IG11 0AZ
ENGLAND.
VU1901 DUNLOP AEROSPACE LTD ASHBY ROAD

SHEPSHED
LE12 9EQ
ENGLAND.
Page 10011
25-46-98 Dec 20/11
C23502 SERIES
CODE NAME ADDRESS
VU2338 DUPONT UK LTD WEDGEWOOD WAY

STEVENAGE
SG1 4QN
ENGLAND.
VU2500 LEE SPRING LTD LATIMER ROAD

WOKINGHAM
BERKS
RG41 2WA
ENGLAND.
VU3290 CANCELLED - REPLACED BY VU7302
VU3384 CONTOUR (FORMERLY HEATH CONTOUR AEROSPACE LTD

TECNA) TRADING AS CONTOUR
WATCHMOOR POINT
CAMBERLEY
SURREY GUI5 3AH
ENGLAND.
VU3909 OSHINO LAMPS UK LTD 72 NOTTINGHAM ROAD

ARNOLD
NOTTINGHAM
NG5 6LF
ENGLAND.
VU7302 SOURIAU CONNECTION CONNECTOR HOUSE EYNCOURT

TECHNOLOGY ROAD
DUNSTABLE
LU5 4TS
ENGLAND.
V00624 EATON CORPORATION DBA AEROSPACE DIV CONVEYANCE

SYSTEM
300 S. EAST AVENUE
JACKSON
MI 49203
U.S.A.
Page 10012
25-46-98 Dec 20/11
C23502 SERIES
CODE NAME ADDRESS
V02570 SWAGELOCK CO 29500 SOLON ROAD

SOLON
OHIO 44139
U.S.A.
V02660 AMPHENOL CORP 40-60 DELAWARE AVENUE

SPECTRA-STRIP/ITD SIDNEY
DELAWARE 13838 - 1395
NY
U.S.A.
V03554 AMPHENOL CANADA CORPORATION 605 MILNER AVENUE

TORONTO
M1B 5X6
CANADA.
V05167 PACIFIC SCIENTIFIC COMPANY HTL DIVISION

1800 HIGHLAND AVENUE
DUARTE CA91010
U.S.A.
V06324 GLENAIR INC 1211 AIRWAY

GLENDALE
CA 91201
USA.
V08086 WAHL INSTRUMENTS INC 234 OLD WEAVERVILLE ROAD

ASHEVILLE
BUNCOMBE 28804 - 1260
NC
U.S.A.
V08567 EVERPURE INC 660 NORTH BLACKHAWK DRIVE

WESTMOUNT
ILLINOIS 60559
U.S.A.
Page 10013
25-46-98 Dec 20/11
C23502 SERIES
CODE NAME ADDRESS
V0AJJ0 GOODRICH CORPORATION DBAGOODRICH AEROSPACE DIV

1555 CORPORATE WOODS PKWY
UNIONTOWN
OH 44685-7820
U.S.A.
V0D7V3 NOHMI BOSAI KOGYO CO LTD KUDAN MINAMI CHIYODA-KU

TOKIO
JAPAN.
V0FRR4 AMERON GLOBAL INC 4601 LITTLEJOHN STREET

BALDWIN PARK
CA 91706-2285
U.S.A.
V0JK40 VIKING ELECTRONICS 1800 4TH AVENUE NW

MINOT
ND 58701
U.S.A.
V0P9C6 VIKING ELECTRONICS INC ARIZONA INTEGRATED

ELECTRONICS DIV
2006 EAST 5TH STREET TEMPE
ARIZONA 85281
U.S.A.
V10112 AXSYS TECHNOLOGIES INC 7603 SAINT ANDREWS AVENUE STE

H
SAN DIEGO
92154 - 8216
U.S.A.
V120C2 CWF-CHEMIE FRANKFURT GMBH EICHENHEEGE 18-20

6457 MAINTAL 1 GERMANY.
V13545 GENERAL ELECTRIC COMPANY 220 SOUTH DAWSON STREET

SEATTLE WA 98108
U.S.A.
Page 10014
25-46-98 Dec 20/11
C23502 SERIES
CODE NAME ADDRESS
V12623 WHITEY COMPANY 318 BISHOPS ROAD

CLEVELAND
OHIO 44143-1490
U.S.A.
V15438 AVIA MARINE TECHNOLOGY INC 6118 12TH AVENUE SOUTH

SEATTLE
WASHINGTON 98108
U.S.A.
V17023 BRUCE AEROSPACE INC 101 EVANS AVE

DAYTON NV 89403
U.S.A.
V17140 AEROSPACE PRODUCTS CO DIV OF APCO FASTENERS INC

903 EAST OHIO STREET
PO BOX 796
INDIANAPOLIS
INDIANA 46206.
V17744 GULTON INDUSTRIES INC LUMINATOR DIV

MARK IV INDUSTRY CO.
PO BOX 278
1200 EAST PLANO PARKWAY
PLANO
TX 75054
U.S.A.
V18195 CELESTE INDUSTRIES 7978 INDUSTRIAL PARK ROAD

CORPORATION EASTON
TALBOT
MD 21601-8600
U.S.A.
V26066 CANCELLED - REPLACED BY VK8767
Page 10015
25-46-98 Dec 20/11
C23502 SERIES
CODE NAME ADDRESS
V27045 SABRE INDUSTRIES INC 540 W CHEVY CHASE DR

GLENDALE
LOS ANGELES
CA 91204 - 1814
U.S.A.
V29780 MONOGRAM SYSTEMS DBA M A G AEROSPACE INDUSTRIES

1500 GLENN CURTISS STREET
CARSON
LOS ANGELES
CA 90746 - 4012
U.S.A.
V30223 CANCELLED - REPLACED BY V10112
V30242 AVTECH CORPORATION 3400 WALLINGFORD AVENUE NORTH

SEATTLE
WA 98103 - 9041
U.S.A.
V50541 HYPERTONICS CORP 16 BRENT DRIVE

HUDSON
MA 01749-2978
U.S.A.
V52607 ACTRON MANUFACTURING INC 1841 RAILROAD STREET

CORONA
RIVERSIDE
CA 92880 - 2512
U.S.A.
V55438 GOODRICH LIGHTING SYSTEMS INC 129 FAIRFIELD STREET

OLDSMAR
FLORIDA 34677
U.S.A.
Page 10016
25-46-98 Dec 20/11
C23502 SERIES
CODE NAME ADDRESS
V55827 DME CORPORATION 6830 NW 16TH TERRACE

FORT LAUDERDALE
FLORIDA 33309
U.S.A.
V58614 TYCO ELECTRONICS CORPORATION 1396 CHARLOTTE WAY

FAIRVIEW
NC 28730-8544
U.S.A.
V58657 LEACH INTERNATIONAL 6900 ORANGETHORPE BLVD

CORPORATION BUENA PARK
CA 90620-1351
U.S.A.
V58910 ABBOTT TECHNOLOGIES INC 8203 VINELAND AVENUE

SUN VALLEY
CA 91352-3956
LOS ANGELES
U.S.A.
V60119 MONADNOCK COMPANY 18301 ARENTH AVENUE

CITY OF INDUSTRY
CALIFORNIA 91749
U.S.A.
V61372 GENERAL ECOLOGY INC 151 SHEREE BOULEVARD

EXTON
PENNSYLVANIA 193441
U.S.A.
V71771 CORY COMPONENTS 2201 ROSECRANS AVENUE

EL SEGUNDO
CALIFORNIA 90245.
Page 10017
25-46-98 Dec 20/11
C23502 SERIES
CODE NAME ADDRESS
V80477 ADAMS RITE AEROSPACE INC 4141 N PALM ST

FULLERTON
CA 92835-1025
U.S.A.
V81205 BOEING COMMERCIAL AIRPLANE DIV P.O. BOX 3707

SEATTLE
WASHINGTON 98124
U.S.A.
V81590 KORRY ELECTRONICS CO 901 DEXTER AVENUE NORTH

SEATTLE
WA 98109
U.S.A.
V81833 TRANSDIGM INC DBA AEROCONTROLEX

26380 CURTISS WRIGHT PARKWAY
CLEVELAND
OHIO 44143
U.S.A.
V81872 OLYMPIC PLASTICS CO 5800 W. JEFFERSON BLVD

LOS ANGELES
CA 90016
U.S.A.
V83330 DIALIGHT CORPORATION 1501 STATE ROUTE 34 SOUTH

FARMINGDALE
NJ 07727-3932
MONMOUTH
U.S.A.
V91929 HONEYWELL INTERNATIONAL INC 11 WEST SPRING STREET

FREEPORT
IL 61032
U.S.A.
Page 10018
25-46-98 Dec 20/11
C23502 SERIES
CODE NAME ADDRESS
V91663 ARMEL ELECTRONICS INC 1601 75TH STREET

NORTH BERGEN
NJ
U.S.A.
Page 10019
25-46-98 Dec 20/11
C23502 SERIES
Page 10020
25-46-98 Dec 20/11
C23502 SERIES
EQUIPMENT DESIGNATOR INDEX
EQUIPMENT GEO FIG.-ITEM EQUIPMENT GEO FIG.-ITEM

DESIGNATOR LOC DESIGNATOR LOC
D1 RF PB 2000 005 –410A MZ113 RF PB 2000 005 875

D2 RF PB 2000 005 –410A MZ114 RF PB 2000 005 35
D5 RF PB 2000 005 –410A MZ120 RF PB 2000 005 965
DZ101 RF PB 2000 005 210 MZ135 RF PB 2000 005 465
DZ102 RF PB 2000 005 215 MZ136 RF PB 2000 005 465
DZ103 RF PB 2000 005 220 MZ140 RF PB 2000 005 242
–220A 81
DZ104 RF PB 2000 005 225 MZ141 RF PB 2000 005 242
–225A MZ142 RF PB 2000 005 243
DZ107 RF PB 2000 005 230 MZ143 RF PB 2000 005 243
DZ120 RF PB 2000 005 50 MZ152 RF PB 2000 005 980A
DZ140 RF PB 2000 005 –225A R1 RF PB 2000 005 55
DZ141 RF PB 2000 005 983 RZ101 RF PB 2000 005 360
DZ142 RF PB 2000 005 –220A S1 RF PB 2000 005 495
DZ143 RF PB 2000 005 984 S11 RF PB 2000 007 125
DZ150 RF PB 2000 005 240 S13 RF PB 2000 005 447
DZ151 RF PB 2000 005 670 452
DZ152 RF PB 2000 005 220 S3 RF PB 2000 005 880
–220A S4 RF PB 2000 005 700
DZ153 RF PB 2000 005 225 S5 RF PB 2000 005 987
–225A S7 RF PB 2000 005 706
DZ1554 RF PB 2000 005 680 006 415
DZ160 RF PB 2000 005 810 S8 RF PB 2000 004 655
DZ162 RF PB 2000 005 840 S9 RF PB 2000 005 325
DZ163 RF PB 2000 005 855 SZ100 RF PB 2000 005 560
DZ177 RF PB 2000 005 225 SZ101 RF PB 2000 005 –535A
–225A SZ110 RF PB 2000 005 665
DZ178 RF PB 2000 005 220 TZ100 RF PB 2000 005 430
–220A TZ101 RF PB 2000 005 430
LZ100 RF PB 2000 005 75 TZ102 RF PB 2000 005 438
LZ101 RF PB 2000 005 75 TZ110 RF PB 2000 005 40
LZ102 RF PB 2000 005 65
LZ103 RF PB 2000 005 65
LZ110 RF PB 2000 005 80
MZ100 RF PB 2000 005 95
MZ101 RF PB 2000 005 935
MZ102 RF PB 2000 005 950
MZ103 RF PB 2000 005 950
MZ104 RF PB 2000 005 935
MZ105 RF PB 2000 006 390
MZ107 RF PB 2000 007 140
MZ108 RF PB 2000 005 10
MZ109 RF PB 2000 007 148
–148A
Page 10021
25-46-98 Dec 20/11
C23502 SERIES
Page 10022
25-46-98 Dec 20/11
C23502 SERIES
ALPHA/NUMERIC INDEX
PART NUMBER AIRLINE FIGURE ITEM TOTAL

STOCK NUMBER NUMBER REQ'D
NUMBER
A102-1-2C 005 111 RF

116 RF
007 277 2
282 2
81 2
A20247AM1 005 –535A 1
A20247AMI 005 535 0
A210BT 005 36 4
A210DT 005 390 32

434 8
990 1
A23001-2-5SL 004 415 1
A23017-2-3S 003 260 1

003A 275 1
A32022-1 004 487 1
AC1175 004 185 2

320 3
AGS4717-402BS 001 60 4
AM737BC 002 100 1
AM737BCX 002 –100A 1
AN3-3A 004 545 2

585 2
750 1
AN3-4A 007 66 4
AR2511-8S12 002 –140P 1
AR2511-8S162 002 –140C 1
AR2511-8S165 002 –140B 1
AR2511-8S77 002 –140A 1
– ITEM NOT ILLUSTRATED
Page 10023
25-46-98 Dec 20/11
C23502 SERIES

NUMBER
AR2511-8S93 002 140 1
BAC27DPA5069 005 480 1
BACC10DK10 006 200 1

240 1
BACC10DK11 006 90 1
BACC10DK12 005 124 1
BACC10DK13 005 140 1

007 70 2
BACC10DK16 006 125 2
BACC10DK18 006 35 2
55 1
BACC10DK3 005 160 3

170 1
175 1
006 401 RF
BACC10DK4 005 145 2
BACC10DK5 005 103 2

127 3
130 1
BACC10DK6 005 135 RF

007 130 1
BACC10DK7 005 120 4

165 1
BACC10DK8A 005 155 5
BACC10DK9 005 150 3
BACC10JC22 005 815 1

830 1
BACC10JC24 005 206 1

845 1
BACS13AP10W 006 210 1

250 1
Page 10024
25-46-98 Dec 20/11
C23502 SERIES

NUMBER
BACS13AP6W 006 270 2

345 2
355 2
BAS243N00 007 76 2
BV03300-01-100 005 935 2
BV03302-01-100 005 950 2
BV04610-502B 005 965 1
C20200-265-001 007 595 2

815 2
C20800-1249 005 635 1
C20800-1281 005 690 1
C20800-1283 005 663 1
C22101-081-103 004 505 RF

007 –445 1
C22101-097-025 007 260 1
C22101-165-009 004 435 1
C22101-165-3003 004 465 1
C22101-165-303 004 425 1
C22101-227-103 002 35 1
C22101-227-107 002 45 1
C22101-277-103 004 580 1
C22101-289-101 004 250 1

270 1
C22101-295-101 004 405 2
C22101-297-101 004 400 2
C22101-303-103 004 480 1
C22101-303-107 004 855 1
Page 10025
25-46-98 Dec 20/11
C23502 SERIES

NUMBER
C22101-323-101 004 285 1
C22101-325-101 004 25 4
C22101-329-101 003 245 2
C22101-381-101 003 35 1
003A 35 1
C22101-385-001 007 725 2
C22101-397-101 004 530 1
C22101-411-001 004 590 1
C22101-435-101 004 260 1
C22101-437-101 004 280 2
C22101-457-101 004 75 RF
007 485 1
C22102-025-107 004 780 1
C22102-041-105 004 775 1
C22102-087-8003
(superseded by ITEM 390A) 004 390 1
C22102-087-8027
(supersedes ITEM 390) 004 390A 1
C22102-104-101 004 510 1
C22102-116-101 001 80 1
C22102-124-009 005 592 1
C22102-124-011 005 560 1
C22102-126-103 005 545 RF

007 495 1
C22102-143-5061 004 575 1
C22102-143-711 004 540 1
C22102-148-103 004 632 1
Page 10026
25-46-98 Dec 20/11
C23502 SERIES

NUMBER
C22102-152-101 004 633 1
C22102-191-103 004 370 2
C22102-193-6003 004 470 1
C22102-193-6017 004 470A 1
C22102-204-301 004 –634D 1
C22102-204-379 004 –634A 1
C22102-204-405 004 –634C 1
C22102-204-411 004 –634B 1
C22102-204-415 004 634 1
C22102-204-601 004 –635 0
C22102-204-801 004 –635E 1
C22102-204-879 004 –635B 1
C22102-204-905 004 –635D 1
C22102-204-911 004 –635C 1
C22102-204-915 004 635A 1
C22102-206-301 004 –625D 1
C22102-206-379 004 –625A 1
C22102-206-405 004 –625C 1
C22102-206-411 004 –625B 1
C22102-206-415 004 625 1
C22102-215-101 002 20 1
C22102-217-101 002 25 1
C22102-218-101 004 535 2
C22102-228-101 001 65 1
C22102-257-003 007 250 1
Page 10027
25-46-98 Dec 20/11
C23502 SERIES

NUMBER
C22102-257-004 007 255 1
C22102-259-006 007 270 1
C22102-259-007 007 265 1
C22102-271-101 004 330 1
C22102-273-101 004 350 1
C22102-283-001 004 290 2
C22102-285-101 004 355 1
C22102-287-101 004 335 1
C22102-289-101 004 360 2
C22102-290-103 005 970 1
C22102-291-101 004 265 1
C22102-294-001 007 148 1
C22102-294-003 007 –148A 1
C22102-297-103 004 200 2
C22102-299-103 004 215 1
C22102-305-101 004 340 1
C22102-307-101 004 295 2
C22102-327-101 004 190 2
C22102-327-103 004 325 1
C22102-327-105 004 345 1
C22102-329-101 004 310 1
C22102-331-001 005 595 1
C22102-333-001 005 640 1
C22102-351-803 003 60 1
003A 60 1
Page 10028
25-46-98 Dec 20/11
C23502 SERIES

NUMBER
C22102-380-001 004 576 1
C22102-383-009 004 550 1
C22102-403-001 004 230 2
C22102-429-803 003 55 2
003A 55 2
C22102-463-105 006 145 1

50 1
C22102-485-001 006 155 1
C22102-499-101 007 115 1
C22102-501-001 007 80 1
C22102-585-101 001 70 1
004 520 RF
C22102-587-101
(superseded by ITEM 45A) 001 45 1
C22102-645-101 003 15 2
003A 15 2
C22102-647-103 007 215 1
C22102-661-135 007 355 1
C22102-661-165 007 350 1
C22102-677-006 006 405 1
C22102-677-008 006 445 1
C22102-699-003 005 35 1
C22102-699-101 005 60 1
C22102-839-001 006 430 1
C22102-903-101 005 570 1
C22102-905-103 005 575 1
C22102-943-003 007 110 1
Page 10029
25-46-98 Dec 20/11
C23502 SERIES

NUMBER
C22102-949-101 005 139 RF

532 RF
007 143 4
C22102-965-103 005 20 1
C22102-999-003 004 490 1
C22301-157-001 007 85 2
C22301-279-105 007 205 1
C22302-135-027 006 175 1
C22302-369-101 007 120 2
C22302-669-101 005 895 4
C22302-677-101 004 638 1
C22501-097-005 007 240 1
C22501-097-327 007 235 1
C22501-097-331 007 –235A 1
C22501-111-103 003 145 2

175 2
003A 145 2
175 2
C22501-247-103 003 275 1
C22501-305-101 005 745 1
C22502-031-005 004 –740A 1
C22502-031-013 004 –740B 1
C22502-053-353 007 320 1
C22502-053-357 007 –320A 1
C22502-095-1203 004 180 1
C22502-095-1227 004 245 1
C22502-113-313 003 30 1
003A 30 1
Page 10030
25-46-98 Dec 20/11
C23502 SERIES

NUMBER
C22502-143-105 007 315 1
C22502-143-107 007 310 1
C22502-145-103 007 305 3
C22502-147-105 007 295 1
C22502-147-107 007 285 1
C22502-149-107 007 290 1
C22502-151-101 007 65 1
C22502-153-101 007 185 4
C22502-175-105 006 135 1
C22502-177-103 007 300 3
C22502-179-015 004 380 1
C22502-221-003 004 –110A 1
C22502-221-107 004 110 1
C22502-233-102 007 565 1

792 1
C22502-241-011 004 5 1
C22502-241-015 004 60 1
C22502-241-101 004 35 1
C22502-247-101 004 15 2
C22502-269-103 007 335 1
C22502-293-453 007 –650J 4
C22502-293-459 007 650 2

–650E 4
C22502-293-461 007 –650G 2

–650K 4
C22502-293-465 007 –650Q 4
Page 10031
25-46-98 Dec 20/11
C23502 SERIES

NUMBER
C22502-293-473 007 –650C 4

–650P 4
C22502-293-483 007 –655A 2
C22502-293-485 007 –650D 2
C22502-293-499 007 –650H 4
C22502-293-537 007 –655D 2
C22502-293-581 007 –655B 2
C22502-293-583 007 –650F 2
C22502-293-701 007 655 2
C22502-293-713 007 –655C 2
C22502-293-715 007 –650A 4
C22502-293-719 007 –650B 4
C22502-293-721 007 –650M 2
C22502-293-725 007 –650L 4
C22502-293-999 007 –650N 0
C22502-295-315 003 230 1
C22502-295-515 003 235 1
C22502-297-415 003 280 1
C22502-301-327 003 290 1
C22502-305-103 003 300 1
C22502-311-003 007 225 1
C22502-319-101 007 245 1
C22502-349-105 004 50 1
C22502-361-101 005 115 RF

007 280 1
Page 10032
25-46-98 Dec 20/11
C23502 SERIES

NUMBER
C22502-361-103 005 110 RF

007 275 1
C22502-365-001 004 65 RF
007 480 1
C22502-413-101 007 200 1
C22502-495-003 005 555 1
C22502-495-103 005 645 1
C22502-499-005 005 550 RF

007 505 1
C22502-529-101 003 310 2
C22502-571-303 007 90 1
C22502-571-307 007 –90A 1
C22502-577-301 007 165 1
C22502-591-005 004 135 RF

007 –515 1
C22502-609-003 007 450 1
C22602-131-103 004 170 1
C22602-131-104 004 160 1
C22602-135-101 004 125 1
C22602-137-101 004 115 1
C22602-139-101 004 140 1
C22602-183-003 004 150 1
C23102-013-021
(superseded by ITEM 350) 006 340 1
C23102-013-029
(superseded by ITEM 350) 006 260 1
C23102-013-036
(supersedes ITEMS 260, 310, 340) 006 350 1
Page 10033
25-46-98 Dec 20/11
C23502 SERIES

NUMBER
C23102-013-101 006 275 1
C23102-047-007 004 –850 RF
C23102-047-101 004 872 1
C23102-047-103 004 880 1
C23102-047-105 004 875 1
C23102-083-1143 001 –5G 1

002 –1G RF
C23102-083-1943 001 –5M 1

002 –1M RF
C23102-083-2043 001 –5H 1

002 –1H RF
C23102-083-2143 001 –5E 1

002 –1E RF
C23102-083-2443 001 –5N 1

002 –1N RF
C23102-083-2543 001 –5L 1

002 –1L RF
C23102-083-2943 001 –5D 1

002 –1D RF
C23102-083-3243 001 –5C 1

002 –1C RF
C23102-083-3343 001 –5J 1

002 –1J RF
C23102-083-3443 001 5 1
002 –1 RF
C23102-083-3743 001 –5F 1

002 –1F RF
C23102-083-4443 001 –5K 1

002 –1K RF
C23102-083-4543 001 –5B 1

002 –1B RF
Page 10034
25-46-98 Dec 20/11
C23502 SERIES

NUMBER
C23102-083-4643 001 –5A 1

002 –1A RF
C23102-085-1031 002 –175C 1
C23102-085-1531 002 –175L 1
C23102-085-1631 002 –175K 1
C23102-085-1931 002 –175D 1
C23102-085-2431 002 –175E 1
C23102-085-3231 002 –175J 1
C23102-085-331 002 175 1
C23102-085-3331 002 –175B 1
C23102-085-3431 002 –175A 1
C23102-085-431 002 –175F 1
C23102-085-531 002 –175G 1
C23102-085-731 002 –175H 1
C23102-119-001 006 347 1
C23102-131-121 005 –185B 1
C23102-131-139 005 185 1
C23102-131-171 005 –185A 1
C23102-147-001 006 300 1
C23102-151-101 005 985 1
C23102-193-001 005 320 1
C23102-193-101 005 370 1
C23102-201-311 003 75 1
003A 75 1
C23102-201-315 003 105 1

003A 105 1
Page 10035
25-46-98 Dec 20/11
C23502 SERIES

NUMBER
C23102-201-319 003 120 1

003A 120 1
C23102-201-811 003 100 2

003A 100 2
C23102-201-817 003 110 4

003A 110 4
C23102-201-819 003 125 4

003A 125 4
C23102-227-001 006 360 1
C23102-227-003 006 380 1
C23102-229-001 006 315 1
C23102-229-005 006 335 1
C23102-231-001 006 220 1
C23102-275-001 004 643 RF

005 650 1
C23102-285-001 004 645 1
C23102-285-003 004 690 1
C23102-289-001 005 655 1
C23102-291-001 005 695 1
C23102-291-101 005 698 1
C23102-293-001 005 660 1
C23102-299-101 005 696 2
C23102-301-101 005 654 2
C23102-303-001 003 5 1
003A 5 1
C23102-321-101 004 537 1
C23102-343-101 003 90 2
003A 90 2
Page 10036
25-46-98 Dec 20/11
C23502 SERIES

NUMBER
C23102-345-003 007 435 1
C23102-347-001 007 410 1
C23102-349-001 007 380 1
C23102-349-101 007 400 1
C23102-351-101 007 405 1
C23102-353-101 007 420 1
C23102-355-101 007 390 4
C23102-367-001 006 80 1
C23102-381-003 006 25 1
C23102-383-017 002 80 1
C23102-383-107 002 75 1
C23102-385-001 002 65 2
C23102-387-103 002 70 1
C23102-417-107 002 85 1
C23102-419-001 005 445 1
C23102-419-003 005 445A 1
C23102-443-001 002 10 1
C23102-465-101 007 325 1
C23102-493-101 002 15 1
C23102-497-055 005 10 1
C23102-509-011 005 775 1
C23102-511-101 002 110 1
C23102-521-001 005 875 1
C23102-523-101 001 50 1
C23102-543-101 004 597 1
Page 10037
25-46-98 Dec 20/11
C23502 SERIES

NUMBER
C23102-621-001 003A 265 1
C23102-627-001 005 585 1
C23102-629-101 003A 235 1
C23102-631-101 003A 230 1
C23102-641-103 004 865 AR
C23102-643-101 005 580 1
C23102-653-103 004 870 1
C23102-655-003 004 860 1
C23102-659-101 005 572 1
C23102-667-101 004 475A 2
C23102-669-113 004 885 1
C23102-669-115 004 887 1
C23102-669-117 004 890 1
C23102-669-119 004 892 1
C23102-669-121 004 895 1
C23102-699-101 003A 245 1
C23102-733-001 004 900 1
C23102-735-002 006 357 1
C23102-741-101 004 920 1
C23102-767-101 004 522 RF

(supersedes ITEM 45) 001 –45A 1
C23102-773-101 003 –60A 0

–60B 1
003A –60A 0
–60B 1
C23102-775-101 003 –55A 0

003A –55A 0
Page 10038
25-46-98 Dec 20/11
C23502 SERIES

NUMBER
C23302-261-101 001 40 1
C23502-001-1076 001 –1P RF
C23502-001-1479 001 –1 RF
C23502-001-1679 001 –1A RF
C23502-001-2067 001 –1B RF
C23502-001-4096 001 –1C RF
C23502-001-4142 001 –1D RF
C23502-001-4143 001 –1E RF
C23502-001-4149 001 –1F RF
C23502-001-4151 001 –1G RF
C23502-001-4153 001 –1H RF
C23502-001-5096 001 –1J RF
C23502-001-5102 001 –1K RF
C23502-001-5157 001 –1M RF
C23502-001-6096 001 –1N RF
C23502-001-6102 001 –1L RF
C23502-009-803 007 715 1
C23502-009-805 007 –715A 1
C23502-011-1001 001 25 1
005 –1 RF
C23502-011-1033 001 –25A 1

005 –1B RF
C23502-011-1041 001 –25B 1

005 –1A RF
C23502-013-001 001 30 1
006 –1 RF
C23502-013-023 006 185 1
Page 10039
25-46-98 Dec 20/11
C23502 SERIES

NUMBER
C23502-013-025 006 225 1
C23502-025-1061 001 –20D 1

004 –1D RF
C23502-025-1161 001 –20E 1

004 –1E RF
C23502-025-325 001 –20F 1

004 –1F RF
C23502-025-375 001 –20B 1

004 –1B RF
C23502-025-385 001 –20A 1

004 –1A RF
C23502-025-395 001 20 1
004 –1 RF
C23502-025-455 001 –20C 1

004 –1C RF
C23502-031-301 004 740 0
C23502-091-307 003 70 1
003A 70 1
C23502-093-301 003 10 1
25 1
003A 10 1
C23502-093-303 003A 25 1
C23502-113-101 005 30 1
C23502-115-001 005 15 1
C23502-115-103 005 25 1
C23502-117-001 007 705 4
C23502-117-013 007 –705A 4
C23502-129-001 007 465 1
C23502-131-001 007 490 1
Page 10040
25-46-98 Dec 20/11
C23502 SERIES

NUMBER
C23502-135-001 006 255 1
C23502-137-001 006 215 1
C23502-151-101 007 525 2

545 2
575 1
752 2
772 2
797 1
C23502-153-1001 007 –530A 2

–550A 2
–580A 2
C23502-153-1031 007 –530B 2

–550B 2
–580B 2
C23502-153-821 007 –530D 2

–550D 2
–580D 2
C23502-153-831 007 –530C 2

–550C 2
–580C 2
755 2
775 2
800 1
C23502-153-981 007 530 2

550 2
580 2
C23502-155-1001 007 –570A 1
C23502-155-1031 007 –570B 1
C23502-155-821 007 –570D 1
C23502-155-831 007 –570C 1

795 1
C23502-155-981 007 570 1
C23502-157-1001 007 –555A 1
C23502-157-1003 007 –535A 1
Page 10041
25-46-98 Dec 20/11
C23502 SERIES

NUMBER
C23502-157-1031 007 –555B 1
C23502-157-1033 007 –535B 1
C23502-157-1311 007 760 1
C23502-157-1831 007 757 1
C23502-157-1833 007 787 1
C23502-157-1835 007 767 1
C23502-157-1839 007 782 1
C23502-157-2833 007 762 1
C23502-157-339 007 780 1
C23502-157-821 007 –555D 1
C23502-157-823 007 –535D 1
C23502-157-831 007 –555C 1
C23502-157-833 007 –535C 1
C23502-157-839 007 777 1
C23502-157-981 007 555 1
C23502-157-983 007 535 1
C23502-159-1005 007 –585A 1
C23502-159-1035 007 –585B 1
C23502-159-1831 007 817 1
C23502-159-1832 007 804 1
C23502-159-331 007 810 1
C23502-159-825 007 –585D 1
C23502-159-835 007 –585C 1
C23502-159-837 007 825 1
C23502-159-839 007 807 1
Page 10042
25-46-98 Dec 20/11
C23502 SERIES

NUMBER
C23502-159-985 007 585 1
C23502-163-801 002 165 2

007 605 2
635 2
C23502-163-811 002 –165A 2

007 –605A 2
–635A 2
C23502-163-861 002 –165B 2

007 –605B 2
–635B 2
C23502-165-1013 002 155 1
C23502-165-1023 007 625 1
C23502-165-1113 002 –155A 1
C23502-165-1123 007 –625A 1
C23502-165-1613 002 –155B 1
C23502-165-1623 007 –625B 1
C23502-165-801 007 645 1
C23502-165-811 007 –645A 1
C23502-165-911 007 –645B 1
C23502-167-1015 002 150 1
C23502-167-1115 002 –150A 1
C23502-167-1123 007 –600A 1
C23502-167-1615 002 –150B 1
C23502-167-1623 007 –600B 1
C23502-167-2023 007 600 1
C23502-167-801 007 630 1
C23502-167-811 007 –630A 1
C23502-167-901 007 –630B 1
Page 10043
25-46-98 Dec 20/11
C23502 SERIES

NUMBER
C23502-185-001 007 330 1
C23502-185-101 007 340 1
C23502-187-101 007 370 1
C23502-189-101 007 375 1
C23502-199-001 005 860 1
C23502-201-991 007 835 1
C23502-201-993 007 845 1
C23502-203-101 007 40 1
C23502-203-103 007 50 2
C23502-203-105 007 55 1
C23502-203-107 007 60 1
C23502-205-001 007 190 1
C23502-209-101 007 –715B 1
C23502-221-001 007 660 1
C23502-239-101 007 5 1
C23502-241-101 007 20 1
C23502-241-103 007 25 1
C23502-241-105 007 30 1
C23502-241-107 007 35 1
C23502-243-001 005 105 1
C23502-285-101 007 680 1
C23502-287-101 007 670 1
C23502-301-1013 007 850 1
C23502-303-1011 007 830 1
C23502-303-1013 007 840 1
Page 10044
25-46-98 Dec 20/11
C23502 SERIES

NUMBER
C23502-437-301 003A 260 1
C23502-437-351 003A –260A 1
C23502-449-003 004 910 1
C23502-453-101 004 915 1
C23702-111-101 007 695 1
C23702-111-103 007 685 1
CM1002-02002 007 765 AR

805 AR
CM1002-02004 007 785 AR

820 AR
832 AR
837 AR
842 AR
847 AR
852 AR
CM1002-02006 004 52 AR
867 AR
917 AR
007 675 AR
CM1002-09001 005 697 AR

007 395 AR
CM1002-09002 007 337 AR

425 AR
D436-37 005 242 2
D436-58 005 243 2
DA19977-1 005 232 1
DA51220-1 005 233 1
DAMA15SWS 005 230 1
FP5 007 220 1
Page 10045
25-46-98 Dec 20/11
C23502 SERIES

NUMBER
G70407-1N 005 820 1

835 1
850 1
H10-04 005 42 2
945 2
960 2
H10-06 005 659 2

694 2
H10-08 004 210 2

225 3
007 175 4
H10-3 004 660 1

005 330 1
905 1
H10-4 005 485 1
H14-02 005 664 2
H14-06 005 600 1

627 2
H42-3 005 988 1
HFW1206K03 005 360 1
HRTS13KM 005 365 1
IN5618 005 410 0
L16998-11A 007 145 1
LC020B14 004 410 2
LE030CD5MW 004 315 1
LE049D13SS 004 620 1
LE288-4D376 002 146 2
LE292-1D376 002 147 1
M39029-31-229 005 226 3
Page 10046
25-46-98 Dec 20/11
C23502 SERIES

NUMBER
M39029-32-248 005 221 3
MB12P1 005 210 1
MBCM4 005 465 2
MS1015 004 685 1

005 355 1
930 1
MS16624-40 005 385 1

433 1
MS18029-12S16 005 375 2
MS18029-12S8 005 431 1
MS18029-22 005 380 4

432 2
MS21042L08 007 123 2
MS21902J6
(superseded by BY ITEM 350) 006 310 1
MS21921-10J 006 205 1

245 1
MS21921-6J 006 265 2

342 2
352 2
MS24264R14B12S 005 240 1
MS24264R14B7S 005 215 1
MS24264R22B55P 005 825 1
MS24264R22B55P9 005 810 1
MS24264R24B43P 005 205 1
MS24264R24B61P6 005 840 1
MS24693C23 005 981 2
Page 10047
25-46-98 Dec 20/11
C23502 SERIES

NUMBER
MS24693C24 004 420 2

007 652 2
657 2
MS24693C25 003A 280 2

005 547 RF
007 497 2
520 4
540 4
560 4
590 2
750 4
770 4
790 4
812 2
MS24693C27 003 20 2
003A 20 2
004 40 4
MS24693C270 007 455 4
MS24693C28 005 557 2
MS24693C29 005 620 1
MS24693C4 005 562 2

597 2
MS24693C47 002 116 2

30 12
40 4
5 12
50 4
62 2
MS24693C51 006 460 0
MS24693C6 005 43 2
MS24693S24 003 255 2

004 255 1
275 2
MS24693S25 003 240 2
MS24693S26 004 882 17
Page 10048
25-46-98 Dec 20/11
C23502 SERIES

NUMBER
MS24693S29 005 628 2
MS24693S3 005 22 1
007 210 3
MS24694C11 007 475 1
MS24694C2 007 665 8
MS24694C3 001 10 12
002 145 2
003A 270 4
MS24694C4 004 70 RF
007 482 2
MS24694C5 004 912 8
MS24694C51 003 40 1
003A 40 1
MS24694C8 005 552 RF

007 510 16
MS24694C9 007 470 2
MS24694S2 003 295 14

004 650 3
MS24694S3 004 205 2

220 3
MS24694S4 003A 255 4
MS24694S53 004 30 1
MS24694S6 004 155 4
MS25226-4-2 005 415 2
MS25226-4-3 005 420 1
MS25226-4-5 005 425 1
Page 10049
25-46-98 Dec 20/11
C23502 SERIES

NUMBER
MS27039-0804 002 160 3

170 1
004 120 10
130 3
145 2
195 7
20 2
385 8
485 2
495 3
515 4
538 2
555 2
595 2
630 3
640 2
745 4
857 2
902 4
006 160 2
180 3
190 2
230 2
455 2
007 187 1
227 14
267 2
272 2
332 4
MS27039-0805 003 315 2

005 747 2
007 326 4
86 2
MS27039-0806 003 150 2

003A 150 2
004 365 2
375 2
560 2
631 3
862 4
005 5 1
752 1
006 295 4
007 95 2
Page 10050
25-46-98 Dec 20/11
C23502 SERIES

NUMBER
MS27039-0807 004 305 2

605 2
005 652 4
MS27039-0808 004 300 2

534 2
765 RF
005 172 1
700 1
007 170 4
MS27039-0809 003A 240 1

004 10 2
005 136 RF
007 133 3
MS27039-0810 003 180 2

003A 180 2
005 520 RF
007 125 1
MS27039-0812 007 322 3
MS27039-0813 005 880 1

885 3
006 115 1
MS27039-1-04 005 757 1

006 305 2
410 1
007 192 8
287 3
292 5
297 4
302 4
307 4
312 6
317 6
MS27039-1-05 005 190 2

706 RF
865 3
006 415 1
007 10 5
Page 10051
25-46-98 Dec 20/11
C23502 SERIES

NUMBER
MS27039-1-06 005 82 2
006 195 1
235 1
MS27039-1-07 003 200 2

220 3
003A 200 2
220 3
004 577 2
005 100 2
121 1
128 1
147 1
152 1
157 1
162 1
177 1
006 15 1
402 RF
95 1
007 345 2
MS27039-1-08 005 132 1

141 1
166 1
MS27039-1-09 005 125 1

97 2
007 360 4
MS27039-1-10 007 492 2
MS27039-1-11 006 20 1
MS27039-4-28 003 65 2
003A 65 2
MS270390806 005 32 2
MS27039C0804 004 430 4

007 610 1
627 1
640 1
730 2
MS27039C1-07 007 710 4
Page 10052
25-46-98 Dec 20/11
C23502 SERIES

NUMBER
MS27183-41 004 858 2

905 4
MS27212-2-16 005 430 2
MS27212-2-8 005 438 1
MS27488-16 005 235 5
MS28778-10 006 285 1
MS289 005 515 1
MS293 005 590 2
MS300 003 80 2
003A 80 2
MS316 005 993 1
MS35206-212 005 452 1
MS35206-214 005 940 2

955 2
MS35206-218 005 450 3
MS35206-226 002 185 RF

95 2
003 305 2
004 165 2
175 2
MS35206-227 002 95A 2

007 45 14
MS35206-229 005 657 2

692 2
007 150 2
MS35206-241 004 488 2
MS35650-305T 004 670 1

005 340 1
915 1
MS35842-10 006 105 1

85 1
Page 10053
25-46-98 Dec 20/11
C23502 SERIES

NUMBER
MS35842-11 006 30 1
45 2
65 2
75 2
MS35842-12 006 170 2
MS39029-31-229 005 675 1
MS39029-32-248 005 685 1
MS51031-102 003 95 2
003A 95 2
MS51957-14 005 565 2
MS51957-15 005 447 4
MS51957-16 005 186 4

193 14
780 12
MS51957-40 007 242 5

252 2
257 2
MW141 005 45 4
630 6
NAS1801-06-5 007 15 10
NAS1801-06-6 007 17 8
NAS1801-08-05 004 240 2
NAS1801-08-5 007 440 4
NAS1801-08-7 007 195 2

385 4
415 8
NAS1801-08-9 007 121 2
NAS1801-3-5 007 690 6

700 6
71 1
NAS602-96 002 55 2
Page 10054
25-46-98 Dec 20/11
C23502 SERIES

NUMBER
PU90-461R3 007 –151A 1
PU90-499R3 007 151 1
PV684 004 45 4
RDAM8005A 007 140 1
RES105X 005 470 2
RES111A1 004 655 1

005 325 1
900 1
RES171B 005 495 1
RES177 005 987 1
RES182B4 005 750 1
RES182C4 005 755 1
RGS2219 003 135 1

285 4
003A 135 1
285 2
004 475 2
007 230 2
RGS2244 002 180 RF

90 1
RGS2299 003 205 2

225 3
003A 205 2
225 3
RGS2425-001 002 115 2
RGS2425-101 002 120 1
RGS2425-103 002 125 1
RGS2426-0020 007 160 2
RGS2426-0110 004 136 RF

007 –517 1
Page 10055
25-46-98 Dec 20/11
C23502 SERIES

NUMBER
RGS2426-0620 007 168 1
RGS2459-0200 007 460 1
RGS2459-0750 005 –548 RF

007 500 1
RGS2823 001 55 1
RGS2986 004 755 1
RGS2988F 006 165 1
RGS3011 004 476 1
RGS3018 005 662 2
RGS3030-620 007 158 1
RGS3049-101 003 250 2
RGS3049-103 003 252 2
RGS3123B 007 75 1
RGS3124-315-15 006 –40A 1
RGS3124-34-17 006 70 2
RGS3124-350-15 006 40 1
RGS3124-90-15 006 60 2
RGS3125-150-12 006 100 1
RGS3210 006 280 1
RGS3253 003A 250 1
RGS827 004 500 2
RGS853A5-112 006 435 1
RGS853B6-025 006 436 1
RGS853C5-02 004 610 2
RGS916-3-08B 004 395 2
Page 10056
25-46-98 Dec 20/11
C23502 SERIES

NUMBER
RGS916-3-24A 004 235 1
RGS916-6-12B 004 570 2
S479W230-7 005 –980 0
SP122A 005 187 4

194 14
448 4
458 7
785 12
SP122B 005 38 4
658 2
693 2
SP122C 002 60 2
004 431 3
539 2
760 1
770 RF
005 138 RF
173 1
530 RF
615 1
705 1
748 2
753 1
890 4
007 105 2
122 2
138 4
87 2
Page 10057
25-46-98 Dec 20/11
C23502 SERIES

NUMBER
SP122D 004 665 1

005 102 2
122 1
126 1
129 1
133 1
142 1
148 1
153 1
158 1
163 1
167 1
178 1
191 2
335 1
708 RF
758 1
83 2
870 3
910 1
98 2
006 403 RF
425 1
007 365 4
SP122E 005 490 1

006 440 1
SP123D 005 989 3
SP123E 003 85 2
003A 85 2
005 510 2
SP124D 004 675 2

005 345 2
920 2
SP126A 005 462 1
Page 10058
25-46-98 Dec 20/11
C23502 SERIES

NUMBER
SP126C 003 155 2

185 2
003A 155 2
185 2
004 241 2
432 1
005 653 4
007 180 4
327 4
SP126E 003 66 2
003A 66 2
SP13C 005 400 32

436 8
SP15C 005 405 32

437 8
SP16C 005 134 1
SP47A 005 460 1
SP47B 005 37 4
610 1
SP47C 004 680 1

768 RF
005 350 1
395 32
435 8
702 1
707 RF
925 1
991 1
006 420 1
SP47E 005 505 2
SP47X 005 525 RF

007 135 1
SS600-7-2 006 385 2
SS602-1 006 320 1

365 1
Page 10059
25-46-98 Dec 20/11
C23502 SERIES

NUMBER
SS603-1 006 330 1

375 1
SS604-1 006 325 1

370 1
T15R 005 –180 AR
T18R 005 –181 AR
T50R 005 –182 AR
TRBASE125 004 706 1
0403614 005 39 4
0495191 005 454 3
11SM82T 005 665 1
1251 005 80 1
125524 004 –112 AR

53 AR
125B9V 005 465A 2
132005 005 188 4

195 8
790 12
1819 005 65 2
1N5618 005 –410A 3
1Y10-241-04-1 005 50 1
240-180-250 001 75 1
004 525 RF
25-46-95-002RF 003A –1A 0
25-46-95-003RF 003A –1B 0
25-46-95-004RF 003A –1C 0
25-46-95-005RF 003A –1D 0
25-46-95-007RF 003A –1E 0
Page 10060
25-46-98 Dec 20/11
C23502 SERIES

NUMBER
25-46-95-009RF 003A –1F 0
25-46-95-010RF 003A –1G 0
25-46-95-011RF 003A –1H 0
25-46-95-012RF 003A –1J 0
25-46-95-013RF 003A –1K 0
25-46-95-014RF 003A –1L 0
25-46-98-001RF 001 15 1
003A –1 RF
25-46-98-002RF 001 –15A 1

003A –1M RF
25-46-98-003RF 001 –15B 1

003A –1N RF
25-46-98-004RF 001 –15C 1

003A –1P RF
25-46-98-005RF 001 –15D 1

003A –1Q RF
25-46-98-006RF
(superseded by FIG 3A) 003 –1 RF
(superseded by ITEM 15F) 001 –15E 1
25-46-98-007RF
(supersedes FIG 3) 003A –1R RF
(supersedes ITEM 15E) 001 –15F 1
25-46-98-008RF
(superseded by FIG 3A) 003 –1A RF
(superseded by ITEM 15J) 001 –15G 1
25-46-98-009RF
(supersedes FIG 3) 003A –1S RF
(supersedes ITEM G) 001 –15H 1
25-46-98-010RF 001 –15J 1

003A –1T RF
25-46-98-011RF 001 –15K 1

003A –1U RF
Page 10061
25-46-98 Dec 20/11
C23502 SERIES

NUMBER
25-46-98-012RF 001 –15L 1

003A –1V RF
25-46-98-013RF 001 –15M 1

003A –1W RF
25-46-98-014RF 001 –15N 1

003A –1X RF
25-46-98-015RF 001 –15P 1

003A –1Y RF
25-46-98-016RF 001 –15Q 1

003A –1Z RF
25-46-98-017RF 001 –15R 1

(superseded by FIG 3A) 003 –1B RF
25-46-98-018RF 001 –15S 1

003A –1AA RF
25-46-98-040RF 001 35 1
007 –1 RF
25-46-98-041RF 001 –35A 1

007 –1A RF
25-46-98-042RF 001 –35B 1

007 –1B RF
25-46-98-043RF 001 –35C 1

007 –1C RF
25-46-98-044RF 001 –35D 1

007 –1D RF
25-46-98-045RF 001 –35E 1

007 –1E RF
25-46-98-046RF 001 –35F 1

007 –1F RF
25-46-98-047RF 001 –35G 1

007 –1G RF
25-46-98-048RF 001 –35H 1

007 –1H RF
Page 10062
25-46-98 Dec 20/11
C23502 SERIES

NUMBER
25-46-98-049RF 001 –35J 1

007 –1J RF
25-46-98-050RF 001 –35K 1

007 –1K RF
25-46-98-051RF 001 –35L 1

007 –1L RF
25-46-98-052RF 001 –35M 1

007 –1M RF
25-46-98-053RF 001 –35N 1

007 –1N RF
–1P RF
25-46-98-054RF 001 –35P 1
25-46-98-060RF 007 720 1
25-46-98-061RF 007 –720A 1
25-46-98-062RF 007 –720B 1
25-46-98-063RF 007 –720C 1
25-46-98-064RF 007 –720D 1
25-46-98-065F 007 –720E 0
25-46-98-065RF 007 –720M 1
25-46-98-066F 007 –720F 0
25-46-98-066RF 007 –720N 1
25-46-98-067F 007 –720G 0
25-46-98-067RF 007 –720P 1
25-46-98-068F 007 –720H 0
25-46-98-068RF 007 –720Q 1
25-46-98-069F 007 –720J 0
25-46-98-069RF 007 –720R 1
25-46-98-070F 007 –720K 0
Page 10063
25-46-98 Dec 20/11
C23502 SERIES

NUMBER
25-46-98-070RF 007 –720S 1
25-46-98-071F 007 –720L 0
25-46-98-071RF 007 –720T 1
25-46-98-072RF 007 –720U 1
25-46-98-073RF 007 –720V 1
25-46-98-074RF 007 –720W 1
25-46-98-080RF 003A 290 1
25-46-98-081RF 003A –290A 1
2A27BP 005 605 1
2K2 005 55 1
30100022-33 004 600 1
308304041152 005 456 1
3512-010-27 003 115 4

130 4
003A 115 4
130 4
3A105ET 005 500 2
400220-5 006 290 1
465-8600 005 855 1
48-7190 005 225 3

–225A 4
670 1
984 1
48-7191 005 220 3

–220A 4
680 1
983 1
5106WW 005 75 2
6-173 005 625 1
Page 10064
25-46-98 Dec 20/11
C23502 SERIES

NUMBER
600500-2 004 705 1
600500-5 004 –705A 1
65-5458-20B 003 190 1

003A 190 1
65-5458-21B 003 195 2

215 3
003A 195 2
215 3
65C22388-1 003 210 1

003A 210 1
702409-1078 005 81 1
70504 005 40 1
81000-33902 005 980A 1
8178-1 005 95 1
8921082G5 006 390 1
9810 006 450 1
Page 10065
25-46-98 Dec 20/11
C23502 SERIES
Page 10066
25-46-98 Dec 20/11
C23502 SERIES
DETAILED PARTS LIST
Page 10067
25-46-98 Dec 20/11
C23502 SERIES
35
25
20
30
40
55
65 60
45
80 75
70
15
50
5
10
25-46-98f1s1
LAVATORY “D”
Figure 1
Page 10068
25-46-98 Dec 20/11
C23502 SERIES
FIG. ITEM PART NUMBER AIRLINE NOMENCLATURE EFFECT UNITS

STOCK 1234567 CODE PER
NUMBER ASSY
1 – 1 C23502-001-1479 LAV D A RF
– 1A C23502-001-1679 LAV D B RF
– 1B C23502-001-2067 LAV D C RF
– 1C C23502-001-4096 LAV D D RF
– 1D C23502-001-4142 LAV D E RF
– 1E C23502-001-4143 LAV D F RF
– 1F C23502-001-4149 LAV D G RF
– 1G C23502-001-4151 LAV D H RF
– 1H C23502-001-4153 LAV D J RF
– 1J C23502-001-5096 LAV D K RF
– 1K C23502-001-5102 LAV D L RF
– 1L C23502-001-6102 LAV D M RF
– 1M C23502-001-5157 LAV D N RF
– 1N C23502-001-6096 LAV D P RF
– 1P C23502-001-1076 LAV D Q RF
5 C23102-083-3443 . DOOR ASSEMBLY A 1

SEE FIG 2 FOR DET
– 5A C23102-083-4643 . DOOR ASSEMBLY B 1

SEE FIG 2 FOR DET
– 5B C23102-083-4543 . DOOR ASSEMBLY C 1

SEE FIG 2 FOR DET
– 5C C23102-083-3243 . DOOR ASSEMBLY D 1

SEE FIG 2 FOR DET
– 5D C23102-083-2943 . DOOR ASSEMBLY E 1

SEE FIG 2 FOR DET
– 5E C23102-083-2143 . DOOR ASSEMBLY F 1

SEE FIG 2 FOR DET
– 5F C23102-083-3743 . DOOR ASSEMBLY G 1

SEE FIG 2 FOR DET

Page 10069
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
1 – 5G C23102-083-1143 . DOOR ASSEMBLY H 1

SEE FIG 2 FOR DET L
– 5H C23102-083-2043 . DOOR ASSEMBLY J 1

SEE FIG 2 FOR DET
– 5J C23102-083-3343 . DOOR ASSEMBLY K 1

SEE FIG 2 FOR DET
– 5K C23102-083-4443 . DOOR ASSEMBLY M 1

SEE FIG 2 FOR DET
– 5L C23102-083-2543 . DOOR ASSEMBLY N 1

SEE FIG 2 FOR DET
– 5M C23102-083-1943 . DOOR ASSEMBLY P 1

SEE FIG 2 FOR DET
– 5N C23102-083-2443 . DOOR ASSEMBLY Q 1

SEE FIG 2 FOR DET
ATTACHING PARTS
10 MS24694C3 . SCREW 12
***
15 25-46-98-001RF . SHROUD, LAV (NP) A 1

SEE FIG 3A FOR DET
– 15A 25-46-98-002RF . SHROUD, LAV (NP) B 1

SEE FIG 3A FOR DET
– 15B 25-46-98-003RF . SHROUD, LAV (NP) C 1

SEE FIG 3A FOR DET
– 15C 25-46-98-004RF . SHROUD, LAV (NP) D 1

SEE FIG 3A FOR DET
– 15D 25-46-98-005RF . SHROUD, LAV (NP) E 1

SEE FIG 3A FOR DET
– 15E 25-46-98-006RF . SHROUD, LAV (NP) F 1

TO AND INC LN4926
SEE FIG 3 FOR DET
SUPSD BY ITEM 15F

Page 10070
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
1 – 15F 25-46-98-007RF . SHROUD, LAV (NP) F 1

LN4927 AND ON
SEE FIG 3A FOR DET
SUPSDS ITEM 15E
– 15G 25-46-98-008RF . SHROUD, LAV (NP) G 1

TO AND INC LN4926
SEE FIG 3 FOR DET
SUPSD BY ITEM 15J
– 15H 25-46-98-009RF . SHROUD, LAV (NP) G 1

LN4927 AND ON
SEE FIG 3A FOR DET
SUPSDS ITEM G
– 15J 25-46-98-010RF . SHROUD, LAV (NP) H 1

SEE FIG 3A FOR DET
– 15K 25-46-98-011RF . SHROUD, LAV (NP) J 1

SEE FIG 3A FOR DET
– 15L 25-46-98-012RF . SHROUD, LAV (NP) K 1

SEE FIG 3A FOR DET
– 15M 25-46-98-013RF . SHROUD, LAV (NP) L 1

SEE FIG 3A FOR DET
– 15N 25-46-98-014RF . SHROUD, LAV (NP) M 1

SEE FIG 3A FOR DET
– 15P 25-46-98-015RF . SHROUD, LAV (NP) N 1

SEE FIG 3A FOR DET
– 15Q 25-46-98-016RF . SHROUD, LAV (NP) P 1

SEE FIG 3A FOR DET
– 15R 25-46-98-017RF . SHROUD, LAV (NP) Q 1

SEE FIG 3 FOR DET
– 15S 25-46-98-018RF . SHROUD, LAV (NP) Q 1

SEE FIG 3A FOR DET

Page 10071
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
1 20 C23502-025-395 . AMENITIES ASSEMBLY, (NP) A 1

SEE FIG 4 FOR DET B
C
H
J
K
L
M
P
– 20A C23502-025-385 . AMENITIES ASSEMBLY, (NP) D 1

SEE FIG 4 FOR DET
– 20B C23502-025-375 . AMENITIES ASSEMBLY, (NP) E 1

SEE FIG 4 FOR DET
– 20C C23502-025-455 . AMENITIES ASSEMBLY, (NP) F 1

SEE FIG 4 FOR DET
– 20D C23502-025-1061 . AMENITIES ASSEMBLY, (NP) G 1

SEE FIG 4 FOR DET
– 20E C23502-025-1161 . AMENITIES ASSEMBLY, (NP) N 1

SEE FIG 4 FOR DET
– 20F C23502-025-325 . AMENITIES ASSEMBLY, (NP) Q 1

SEE FIG 4 FOR DET
25 C23502-011-1001 . ELECTRICS, (NP) A 1

SEE FIG 5 FOR DET B
D
F
G
J
K
L
M
N
P
Q
– 25A C23502-011-1033 . ELECTRICS, (NP) H 1

SEE FIG 5 FOR DET
– 25B C23502-011-1041 . ELECTRICS, (NP) C 1

SEE FIG 5 FOR DET E
30 C23502-013-001 . PLUMBING, (NP) 1

SEE FIG 6 FOR DET

Page 10072
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
1 35 25-46-98-040RF . STRUCTURE, (NP) A 1

SEE FIG 7 FOR DET
– 35A 25-46-98-041RF . STRUCTURE, (NP) B 1

SEE FIG 7 FOR DET
– 35B 25-46-98-042RF . STRUCTURE, (NP) C 1

SEE FIG 7 FOR DET
– 35C 25-46-98-043RF . STRUCTURE, (NP) D 1

SEE FIG 7 FOR DET
– 35D 25-46-98-044RF . STRUCTURE, (NP) E 1

SEE FIG 7 FOR DET
– 35E 25-46-98-045RF . STRUCTURE, (NP) F 1

SEE FIG 7 FOR DET
– 35F 25-46-98-046RF . STRUCTURE, (NP) G 1

SEE FIG 7 FOR DET
– 35G 25-46-98-047RF . STRUCTURE, (NP) H 1

SEE FIG 7 FOR DET
– 35H 25-46-98-048RF . STRUCTURE, (NP) J 1

SEE FIG 7 FOR DET
– 35J 25-46-98-049RF . STRUCTURE, (NP) K 1

SEE FIG 7 FOR DET
– 35K 25-46-98-050RF . STRUCTURE, (NP) L 1

SEE FIG 7 FOR DET
– 35L 25-46-98-051RF . STRUCTURE, (NP) M 1

SEE FIG 7 FOR DET
– 35M 25-46-98-052RF . STRUCTURE, (NP) N 1

SEE FIG 7 FOR DET
– 35N 25-46-98-053RF . STRUCTURE, (NP) P 1

SEE FIG 7 FOR DET
– 35P 25-46-98-054RF . STRUCTURE, (NP) Q 1

SEE FIG 7 FOR DET
40 C23302-261-101 . PLACARD, SELECTOR VALVE 1

Page 10073
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
1 45 C22102-587-101 . PLACARD, TEMPERATURE D 1

TO AND INC LN5283 E
SUPSD BY ITEM 45A F
G
H
J
K
L
Q
– 45A C23102-767-101 . PLACARD, TEMPERATURE A 1

LN5284 AND ON B
SUPSDS ITEM 45 C
E
G
H
J
L
M
N
P
50 C23102-523-101 . PLACARD, NO STOWAGE 1
55 RGS2823 . PLATE, IDENTIFICATION 1
ATTACHING PARTS
60 AGS4717-402BS . RIVET 4
***
65 C22102-228-101 . PLACARD, WATER HEATER RESET 1

INSTRUCTIONS
70 C22102-585-101 . PLACARD, TEMPERATURE D 1

TO AND INC LN5283 E
F
G
H
J
K
L
Q
75 240-180-250 . INDICATOR, TEMPERATURE 1

(V08086)

Page 10074
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
1 80 C22102-116-101 . PLACARD, SOAP FILLING 1

INSTRUCTIONS

Page 10075
25-46-98 Dec 20/11
C23502 SERIES
40 15
95
35 5
185
115
90 116
180 B
VIEW B
10
125
20
175
146
120
D
C VIEW C
165
170
C 155
100 160
85
110
150
70
165
175
25 80
62
30
147 A
145 45
75 65
60
50
140
146
55
25-46-98f2s1
VIEW D
VIEW A
DOOR ASSEMBLY
Figure 2
Page 10076
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
2 – 1 C23102-083-3443 DOOR ASSEMBLY A RF

SEE FIG 1 FOR NHA
– 1A C23102-083-4643 DOOR ASSEMBLY B RF

SEE FIG 1 FOR NHA
– 1B C23102-083-4543 DOOR ASSEMBLY C RF

SEE FIG 1 FOR NHA
– 1C C23102-083-3243 DOOR ASSEMBLY D RF

SEE FIG 1 FOR NHA
– 1D C23102-083-2943 DOOR ASSEMBLY E RF

SEE FIG 1 FOR NHA
– 1E C23102-083-2143 DOOR ASSEMBLY F RF

SEE FIG 1 FOR NHA
– 1F C23102-083-3743 DOOR ASSEMBLY G RF

SEE FIG 1 FOR NHA
– 1G C23102-083-1143 DOOR ASSEMBLY H RF

SEE FIG 1 FOR NHA
– 1H C23102-083-2043 DOOR ASSEMBLY J RF

SEE FIG 1 FOR NHA
– 1J C23102-083-3343 DOOR ASSEMBLY K RF

SEE FIG 1 FOR NHA
– 1K C23102-083-4443 DOOR ASSEMBLY L RF

SEE FIG 1 FOR NHA
– 1L C23102-083-2543 DOOR ASSEMBLY M RF

SEE FIG 1 FOR NHA
– 1M C23102-083-1943 DOOR ASSEMBLY N RF

SEE FIG 1 FOR NHA
– 1N C23102-083-2443 DOOR ASSEMBLY P RF

SEE FIG 1 FOR NHA
5 MS24693C47 . SCREW 12
10 C23102-443-001 . HINGE 1
15 C23102-493-101 . . SEAL 1
20 C22102-215-101 . CAPPING, SIDE 1

Page 10077
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
2 25 C22102-217-101 . CAPPING, SIDE 1
ATTACHING PARTS
30 MS24693C47 . SCREW 12
***
35 C22101-227-103 . CAPPING, TOP 1
ATTACHING PARTS
40 MS24693C47 . SCREW 4
***
45 C22101-227-107 . CAPPING, BOTTOM 1
ATTACHING PARTS
50 MS24693C47 . SCREW 4
***
55 NAS602-96 . SCREW 2
60 SP122C . WASHER 2
62 MS24693C47 . SCREW 2
(IF FITTED)
65 C23102-385-001 . BRACKET, LOUVRE 2
70 C23102-387-103 . CAPPING, GRILLE 1
75 C23102-383-107 . GRILLE 1
80 C23102-383-017 . GRILLE 1
85 C23102-417-107 . LOUVRE 1
90 RGS2244 . HOOK, COAT 1
ATTACHING PARTS
95 MS35206-226 . SCREW 2
RPLD BY ITEM 95A

Page 10078
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
2 95A MS35206-227 . SCREW 2

RPLS ITEM 95
***
100 AM737BC . LATCH 1

(V15438)
RPLD BY ITEM 100A
PRE SB 25-1639
– 100A AM737BCX . LATCH 1

(V15438)
RPLS ITEM 100
POST SB 25-1639
110 C23102-511-101 . PLACARD 1
115 RGS2425-001 . ASHTRAY ASSEMBLY 2
ATTACHING PARTS
116 MS24693C47 . SCREW 2
***
120 RGS2425-101 . . LINER 1
125 RGS2425-103 . . BODY 1
140 AR2511-8S93 . LOCK A 1

(V80477) B
C
G
H
J
K
L
N
– 140A AR2511-8S77 . LOCK D 1

(V80477)
– 140B AR2511-8S165 . LOCK E 1

(V80477)
– 140C AR2511-8S162 . LOCK F 1

(V80477)
– 140P AR2511-8S12 . LOCK M 1

(V80477)
Page 10079
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
2 ATTACHING PARTS
145 MS24694C3 . SCREW 2
***
146 LE288-4D376 . . ESCUTCHEON 2

(V80477)
147 LE292-1D376 . . ESCUTCHEON 1

(V80477)
150 C23502-167-1015 . BUMPSTRIP A 1

C
E
F
J
K
M
N
P
– 150A C23502-167-1115 . BUMPSTRIP B 1

D
H
L
– 150B C23502-167-1615 . BUMPSTRIP G 1
155 C23502-165-1013 . BACKING, BUMPSTRIP A 1

C
E
F
J
K
M
N
P
– 155A C23502-165-1113 . BACKING, BUMPSTRIP B 1

D
H
L
– 155B C23502-165-1613 . BACKING, BUMPSTRIP G 1

Page 10080
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
2 ATTACHING PARTS
160 MS27039-0804 . SCREW 3
***
165 C23502-163-801 . CAP, END A 2

C
E
F
J
K
M
N
P
– 165A C23502-163-811 . CAP, END B 2

D
H
L
– 165B C23502-163-861 . CAP, END G 2
ATTACHING PARTS
170 MS27039-0804 . SCREW 1
***
175 C23102-085-331 . PANEL A 1

F
– 175A C23102-085-3431 . PANEL B 1
– 175B C23102-085-3331 . PANEL C 1
– 175C C23102-085-1031 . PANEL D 1

N
– 175D C23102-085-1931 . PANEL E 1
– 175E C23102-085-2431 . PANEL G 1
– 175F C23102-085-431 . PANEL H 1
– 175G C23102-085-531 . PANEL J 1
– 175H C23102-085-731 . PANEL K 1
– 175J C23102-085-3231 . PANEL L 1

Page 10081
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
2 – 175K C23102-085-1631 . PANEL M 1
– 175L C23102-085-1531 . PANEL P 1
180 RGS2244 . . HOOK, COAT RF

SEE ITEM 90 FOR DET
ATTACHING PARTS
185 MS35206-226 . . SCREW RF

SEE ITEM 95 FOR DET
***

Page 10082
25-46-98 Dec 20/11
C23502 SERIES
Page 10083
25-46-98 Dec 20/11
C23502 SERIES
20
15
VIEW A 10
25
5
A
175
A
B
C
35
B
C 40
185
180
VIEW B
70
150
145 155
VIEW C
25-46-98f3s1
SHROUD ASSEMBLY
(Sheet 1 of 3)
Figure 3
Page 10084
25-46-98 Dec 20/11
C23502 SERIES
285 230
235
280
290
H
295
195
205
200
190
G
30
G
215 135
225
220
60
210 65
66
55
70
115 75
VIEW D
110
E F
130 VIEW E
125 D 120
105
25-46-98f3s2
SHROUD ASSEMBLY
(Sheet 2 of 3)
Figure 3
Page 10085
25-46-98 Dec 20/11
C23502 SERIES
300
305
255
260
275
VIEW H
240
245
252
285
250
310
VIEW G
315
95
100
90
85
80
VIEW F
25-46-98f3s3
SHROUD ASSEMBLY
(Sheet 3 of 3)
Figure 3
Page 10086
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
3 – 1 25-46-98-006RF SHROUD, LAV (NP) A RF

TO AND INC LN4926
SEE FIG 1 FOR NHA
SUPSD BY FIG 3A
– 1A 25-46-98-008RF SHROUD, LAV (NP) B RF

TO AND INC LN4926
SEE FIG 1 FOR NHA
SUPSD BY FIG 3A
– 1B 25-46-98-017RF SHROUD, LAV (NP) C RF

TO AND INC LN4926
SEE FIG 1 FOR NHA
SUPSD BY FIG 3A
5 C23102-303-001 . PLATE, ESCUTCHEON 1
10 C23502-093-301 . COLLAR ASSEMBLY 1
15 C22102-645-101 . . HOOK 2
ATTACHING PARTS
20 MS24693C27 . . SCREW 2
***
25 C23502-093-301 . . COLLAR 1
30 C22502-113-313 . COLLAR 1
35 C22101-381-101 . . BOSS 1
ATTACHING PARTS
40 MS24694C51 . . SCREW 1
***
55 C22102-429-803 . CAP 2
RPLD BY C23102-773-101
– 55A C23102-775-101 *** DELETED *** 0
60 C22102-351-803 . HANDLE, ASSIST 1

RPLD BY C23102-773-101
– 60A C23102-773-101 *** DELETED *** 0

Page 10087
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
3 – 60B C23102-773-101 . HANDLE, ASSIST 1

RPLS C22102-429-803,
C22102-351-803
ATTACHING PARTS
65 MS27039-4-28 . SCREW 2
66 SP126E . WASHER 2
***
70 C23502-091-307 . SHROUD 1
75 C23102-201-311 . SEAT AND COVER ASSEMBLY 1
ATTACHING PARTS
80 MS300 . SCREW 2
90 C23102-343-101 . WASHER 2
***
95 MS51031-102 . . SCREW, SET 2

(V29780)
100 C23102-201-811 . . PIN, HINGE 2
105 C23102-201-315 . . SEAT ASSEMBLY 1
110 C23102-201-817 . . . BUMPER 4
115 3512-010-27 . . . SPRING, LOCK 4

(V29780)
120 C23102-201-319 . . COVER ASSEMBLY 1
125 C23102-201-819 . . . BUMPER 4
130 3512-010-27 . . . SPRING, LOCK 4

(V29780)
135 RGS2219 . BUMPER 1
145 C22501-111-103 . BLOCK, SHROUD SUPPORT 2

Page 10088
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
3 ATTACHING PARTS
150 MS27039-0806 . SCREW 2
***
ATTACHING PARTS
180 MS27039-0810 . SCREW 2
***
190 65-5458-20B . HANDLE, ASSIST 1

(V81205)
ATTACHING PARTS
195 65-5458-21B . NUT, CAP 2

(V81205)
200 MS27039-1-07 . SCREW 2
205 RGS2299 . BUSH 2
***
210 65C22388-1 . HANDLE, ASSIST 1

(V81205)
ATTACHING PARTS
215 65-5458-21B . NUT, CAP 3

(V81205)
220 MS27039-1-07 . SCREW 3
225 RGS2299 . BUSH 3
***
230 C22502-295-315 . TABLE, BABY CHANGE 1
235 C22502-295-515 . . TABLE ASSEMBLY 1

Page 10089
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
3 ATTACHING PARTS
240 MS24693S25 . . SCREW 2
245 C22101-329-101 . . PIN 2
250 RGS3049-101 . . WASHER 2
252 RGS3049-103 . . WASHER 2
***
255 MS24693S24 . . . SCREW 2
260 A23017-2-3S . . . LATCH 1

(V52607)
275 C22501-247-103 . . . PACKER 1
280 C22502-297-415 . . . TABLE 1
285 RGS2219 . . . . BUMPER 4
290 C22502-301-327 . . SHROUD 1
ATTACHING PARTS
295 MS24694S2 . . SCREW 14
***
300 C22502-305-103 . . PLATE, STRIKE 1
ATTACHING PARTS
305 MS35206-226 . . SCREW 2
***
310 C22502-529-101 . . BLOCK, PIVOT 2
ATTACHING PARTS
315 MS27039-0805 . . SCREW 2
***

Page 10090
25-46-98 Dec 20/11
C23502 SERIES
Page 10091
25-46-98 Dec 20/11
C23502 SERIES
20
15
VIEW A 10
25
5
A
175
A
B
C
35
B C 40
185
180
VIEW B
70
150
145 155
VIEW C
25-46-98f3As1
SHROUD ASSEMBLY
(Sheet 1 of 3)
Figure 3A
Page 10092
25-46-98 Dec 20/11
C23502 SERIES
285
260
H
195
205
200
190
30
215 J 135
225
220
60
210 65
66
55
70
75
115 VIEW D
110
E F
130
VIEW E
D 120
125
105 25-46-98f3As2
SHROUD ASSEMBLY
(Sheet 2 of 3)
Figure 3A
Page 10093
25-46-98 Dec 20/11
C23502 SERIES
245
235 285
250 240
230
290
280
275
VIEW H
270
95
100
90
265
85
255 290RF
80
VIEW J
VIEW F
25-46-98f3As3
SHROUD ASSEMBLY
(Sheet 3 of 3)
Figure 3A
Page 10094
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
3A – 1 25-46-98-001RF SHROUD, LAV (NP) A RF

SEE FIG 1 FOR NHA
– 1A 25-46-95-002RF *** DELETED *** 0
– 1B 25-46-95-003RF *** DELETED *** 0
– 1C 25-46-95-004RF *** DELETED *** 0
– 1D 25-46-95-005RF *** DELETED *** 0
– 1E 25-46-95-007RF *** DELETED *** 0
– 1F 25-46-95-009RF *** DELETED *** 0
– 1G 25-46-95-010RF *** DELETED *** 0
– 1H 25-46-95-011RF *** DELETED *** 0
– 1J 25-46-95-012RF *** DELETED *** 0
– 1K 25-46-95-013RF *** DELETED *** 0
– 1L 25-46-95-014RF *** DELETED *** 0
– 1M 25-46-98-002RF SHROUD, LAV (NP) B RF

SEE FIG 1 FOR NHA
– 1N 25-46-98-003RF SHROUD, LAV (NP) C RF

SEE FIG 1 FOR NHA
– 1P 25-46-98-004RF SHROUD, LAV (NP) D RF

SEE FIG 1 FOR NHA
– 1Q 25-46-98-005RF SHROUD, LAV (NP) E RF

SEE FIG 1 FOR NHA
– 1R 25-46-98-007RF SHROUD, LAV (NP) F RF

LN4927 AND ON
SEE FIG 1 FOR NHA
SUPSDS FIG 3
– 1S 25-46-98-009RF SHROUD, LAV (NP) G RF

LN4927 AND ON
SEE FIG 1 FOR NHA
SUPSDS FIG 3
– 1T 25-46-98-010RF SHROUD, LAV (NP) H RF

SEE FIG 1 FOR NHA

Page 10095
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
3A – 1U 25-46-98-011RF SHROUD, LAV (NP) J RF

SEE FIG 1 FOR NHA
– 1V 25-46-98-012RF SHROUD, LAV (NP) K RF

SEE FIG 1 FOR NHA
– 1W 25-46-98-013RF SHROUD, LAV (NP) L RF

SEE FIG 1 FOR NHA
– 1X 25-46-98-014RF SHROUD, LAV (NP) M RF

SEE FIG 1 FOR NHA
– 1Y 25-46-98-015RF SHROUD, LAV (NP) N RF

SEE FIG 1 FOR NHA
– 1Z 25-46-98-016RF SHROUD, LAV (NP) P RF

SEE FIG 1 FOR NHA
– 1AA 25-46-98-018RF SHROUD, LAV (NP) Q RF

SEE FIG 1 FOR NHA
5 C23102-303-001 . PLATE, ESCUTCHEON 1
10 C23502-093-301 . COLLAR ASSEMBLY 1
15 C22102-645-101 . . HOOK 2
ATTACHING PARTS
20 MS24693C27 . . SCREW 2
***
25 C23502-093-303 . . COLLAR 1
30 C22502-113-313 . COLLAR 1
35 C22101-381-101 . . BOSS 1
ATTACHING PARTS
40 MS24694C51 . . SCREW 1
***
55 C22102-429-803 . CAP 2
RPLD BY C23102-773-101
– 55A C23102-775-101 *** DELETED *** 0

Page 10096
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
3A 60 C22102-351-803 . HANDLE, ASSIST 1

RPLD BY C23102-773-101
– 60A C23102-773-101 *** DELETED *** 0
– 60B C23102-773-101 . HANDLE, ASSIST 1

RPLS C22102-429-803,
C22102-351-803
ATTACHING PARTS
65 MS27039-4-28 . SCREW 2
***
70 C23502-091-307 . SHROUD 1
75 C23102-201-311 . SEAT AND COVER ASSEMBLY 1
ATTACHING PARTS
80 MS300 . SCREW 2
90 C23102-343-101 . WASHER 2
***
95 MS51031-102 . . SCREW, SET 2

(V29780)
100 C23102-201-811 . . PIN, HINGE 2
105 C23102-201-315 . . SEAT ASSEMBLY 1
110 C23102-201-817 . . . BUMPER 4
115 3512-010-27 . . . SPRING, LOCK 4

(V29780)
120 C23102-201-319 . . COVER ASSEMBLY 1
125 C23102-201-819 . . . BUMPER 4
130 3512-010-27 . . . SPRING, LOCK 4

(V29780)
135 RGS2219 . BUMPER 1

Page 10097
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
3A 145 C22501-111-103 . BLOCK, SHROUD SUPPORT 2
ATTACHING PARTS
150 MS27039-0806 . SCREW 2
***
ATTACHING PARTS
180 MS27039-0810 . SCREW 2
***
190 65-5458-20B . HANDLE, ASSIST 1

(V81205)
ATTACHING PARTS
195 65-5458-21B . NUT, CAP 2

(V81205)
200 MS27039-1-07 . SCREW 2
205 RGS2299 . BUSH 2
***
210 65C22388-1 . HANDLE, ASSIST 1

(V81205)
ATTACHING PARTS
215 65-5458-21B . NUT, CAP 3

(V81205)
220 MS27039-1-07 . SCREW 3
225 RGS2299 . BUSH 3
***
230 C23102-631-101 . PLUG 1
235 C23102-629-101 . LATCH, RETAINER 1

Page 10098
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
3A ATTACHING PARTS
240 MS27039-0809 . SCREW 1
***
245 C23102-699-101 . PLATE 1
250 RGS3253 . PAD 1
255 MS24694S4 . SCREW 4
260 C23502-437-301 . TABLE ASSEMBLY A 1

B
C
D
F
G
H
J
K
L
M
N
P
Q
– 260A C23502-437-351 . TABLE ASSEMBLY E 1
265 C23102-621-001 . . HINGE 1
ATTACHING PARTS
270 MS24694C3 . . SCREW 4
***
275 A23017-2-3S . . LATCH 1

(V52607)
ATTACHING PARTS
280 MS24693C25 . . SCREW 2
***
285 RGS2219 . . BUMPER 2

Page 10099
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
3A 290 25-46-98-080RF . . TABLE, BONDED A 1

B
C
D
F
G
H
J
K
L
M
N
P
Q
– 290A 25-46-98-081RF . . TABLE, BONDED E 1

Page 10100
25-46-98 Dec 20/11
C23502 SERIES
50 125
52 135
140
5
145
130 136
115 170
175
120
60
70
J
B 155
150 110
A
740
C
160
745 165
650
770
768
765
P
576
643 577
35 645 65
45 690
53
VIEW B
40
30
476
25
655 660 75
S8
675
15
680
685
25-46-981f4s1
665
670
20 10
VIEW A VIEW P
AMENITIES ASSEMBLY
(Sheet 1 of 6)
Figure 4
Page 10101
25-46-98 Dec 20/11
C23502 SERIES
320 370
300
350
355
385
345
315 VIEW C 380
320
335 375
290
340 385
320 310
D 365
325
305
E 200
205
330 295 210
360
VIEW E 270
260 190
255
230 185
265 E 245
241
215 240
240
220 241
205 235
225
250
195
210 180
200 275
280
230 270
235 285
240 280
241
275
VIEW D
25-46-98f4s2
AMENITIES ASSEMBLY
(Sheet 2 of 6)
Figure 4
Page 10102
25-46-98 Dec 20/11
C23502 SERIES
480
495
705
485
500 VIEW G
R
L
490
VIEW H
K
435
431
605
432 600
475 430 487 610
488 515
465 425
H
415 525
420
520 510
505
475 F
470
G
VIEW J 490
390 TO AND INC LN5283
25-46-98f4s3
AMENITIES ASSEMBLY
(Sheet 3 of 6)
Figure 4
Page 10103
25-46-98 Dec 20/11
C23502 SERIES
900
905
880
902
895
705
882
858
857
R
855 L
VIEW R
522
K
525
885
887
R
475A
890
475A F
VIEW J
LN5284 AND ON
505
Q
390A 920
470A
912 892
915
910 917
25-46-98f4s4
VIEW Q
AMENITIES ASSEMBLY
(Sheet 4 of 6)
Figure 4
Page 10104
25-46-98 Dec 20/11
C23502 SERIES
VIEW L 780
TO AND INC LN5283
634
755 760
625 635A 633
632
775 631
630
640
740 620
745
638
595
590
875
597
872
865 VIEW L
867 LN5284 AND ON
25-46-98f4s5
862
860 870
AMENITIES ASSEMBLY
(Sheet 5 of 6)
Figure 4
Page 10105
25-46-98 Dec 20/11
C23502 SERIES
538
537
539
534
530
535
395
400
706
410
405
VIEW R
ALTERNATIVE VARIANT
VIEW F
575
550
570 VIEW K
750
540
555
560
585
25-46-98f4s6
545
580
AMENITIES ASSEMBLY
(Sheet 6 of 6)
Figure 4
Page 10106
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
4 – 1 C23502-025-395 AMENITIES ASSY, (NP) A RF

SEE FIG 1 FOR NHA
– 1A C23502-025-385 AMENITIES ASSY, (NP) B RF

SEE FIG 1 FOR NHA
– 1B C23502-025-375 AMENITIES ASSY, (NP) C RF

SEE FIG 1 FOR NHA
– 1C C23502-025-455 AMENITIES ASSY, (NP) D RF

SEE FIG 1 FOR NHA
– 1D C23502-025-1061 AMENITIES ASSY, (NP) E RF

SEE FIG 1 FOR NHA
– 1E C23502-025-1161 AMENITIES ASSY, (NP) F RF

SEE FIG 1 FOR NHA
– 1F C23502-025-325 AMENITIES ASSY, (NP) G RF

SEE FIG 1 FOR NHA
5 C22502-241-011 . MIRROR ASSY, BLKHD 1
ATTACHING PARTS
10 MS27039-0809 . SCREW 2
***
15 C22502-247-101 . . BRACKET 2
ATTACHING PARTS
20 MS27039-0804 . . SCREW 2
***
25 C22101-325-101 . . BOSS 4
ATTACHING PARTS
30 MS24694S53 . . SCREW 1
***
35 C22502-241-101 . . EXTRUSION 1

Page 10107
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
4 ATTACHING PARTS
40 MS24693C27 . . SCREW 4
***
45 PV684 . . GROMMET, BLIND 4

(VK7438)
50 C22502-349-105 . . MIRROR 1
ATTACHING PARTS
52 CM1002-02006 . . TAPE, DOUBLE SIDED AR

TESA 0.98IN (25MM) WIDE
53 125524 . . TAPE, ALUMINIUM FOIL AR

(VU0415)
2IN (50.8MM) WIDE
RF SIL25-5069
***
60 C22502-241-015 . . PANEL 1
65 C22502-365-001 . CAPPING, SURROUND RF

SEE FIG 7 ITEM 480 FOR DET
70 MS24694C4 . SCREW RF
75 C22101-457-101 . SURROUND, LOWER RF

110 C22502-221-107 . MIRROR 1

RPLD BY ITEM 110A
– 110A C22502-221-003 . MIRROR 1

RPLS ITEM 110
– 112 125524 . . TAPE, ALUMINIUM FOIL AR

(VU0415)
2IN (50.8MM) WIDE
RF SIL25-5069
USED WITH ITEM 110A
115 C22602-137-101 . SURROUND, MIRROR 1

Page 10108
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
4 ATTACHING PARTS
120 MS27039-0804 . SCREW 10
***
ATTACHING PARTS
130 MS27039-0804 . SCREW 3
***
135 C22502-591-005 . DIFFUSER RF

136 RGS2426-0110 . SEAL, (IF REQUIRED) RF

140 C22602-139-101 . CAPPING, LIGHT 1
ATTACHING PARTS
145 MS27039-0804 . SCREW 2
***
ATTACHING PARTS
155 MS24694S6 . SCREW 4
***
ATTACHING PARTS
165 MS35206-226 . SCREW 2
***
ATTACHING PARTS
175 MS35206-226 . SCREW 2
***

Page 10109
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
4 180 C22502-095-1203 . FACIA, DISPENSER 1
ATTACHING PARTS
185 AC1175 . CIRCLIP 2
190 C22102-327-101 . PIN 2
195 MS27039-0804 . SCREW 7
***
200 C22102-297-103 . . HINGE 2
ATTACHING PARTS
205 MS24694S3 . . SCREW 2
210 H10-08 . . NUT, LOCK 2

(VK6405)
***
215 C22102-299-103 . . HINGE 1
ATTACHING PARTS
220 MS24694S3 . . SCREW 3
225 H10-08 . . NUT, LOCK 3

(VK6405)
***
230 C22102-403-001 . . BLOCK 2
ATTACHING PARTS
235 RGS916-3-24A . . PIN, SPRING 1
240 NAS1801-08-05 . . SCREW 2
241 SP126C . . WASHER 2
***
245 C22502-095-1227 . . PANEL, FACIA 1
250 C22101-289-101 . STAY 1

Page 10110
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
4 ATTACHING PARTS
255 MS24693S24 . SCREW 1
260 C22101-435-101 . SPACER 1
265 C22102-291-101 . BUSH 1
***
270 C22101-289-101 . STAY 1
ATTACHING PARTS
275 MS24693S24 . SCREW 2
280 C22101-437-101 . SPACER 2
285 C22101-323-101 . BUSH 1
***
290 C22102-283-001 . LEVER ASSEMBLY 2
ATTACHING PARTS
295 C22102-307-101 . SCREW 2
300 MS27039-0808 . SCREW 2
305 MS27039-0807 . SCREW 2
***
310 C22102-329-101 . . BRACKET 1
315 LE030CD5MW . . SPRING 1

(VU2500)
320 AC1175 . . CIRCLIP 3
325 C22102-327-103 . . PIN, PIVOT 1
330 C22102-271-101 . . LEVER 1
335 C22102-287-101 . . PIN, LATCH 1
340 C22102-305-101 . . LINKAGE 1
345 C22102-327-105 . . PIN, PIVOT 1

Page 10111
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
4 350 C22102-273-101 . . LATCH 1
355 C22102-285-101 . . BRACKET 1
360 C22102-289-101 . PLATE 2
ATTACHING PARTS
365 MS27039-0806 . SCREW 2
***
370 C22102-191-103 . SPRING 2
ATTACHING PARTS
375 MS27039-0806 . SCREW 2
***
380 C22502-179-015 . DISPENSER 1
ATTACHING PARTS
385 MS27039-0804 . SCREW 8
***
390 C22102-087-8003 . DOOR ASSEMBLY, CABINET A 1

TO AND INC LN5283 B
SUPSD BY ITEM 390A C
D
E
G
390A C22102-087-8027 . DOOR ASSEMBLY, CABINET A 1

LN5284 AND ON C
SUPSDS ITEM 390 E
F
395 RGS916-3-08B . . PIN, ROLL 2
400 C22101-297-101 . . END, BALL 2
405 C22101-295-101 . . PIN, HINGE 2
410 LC020B14 . . SPRING, COMPRESSION 2

(VU2500)
415 A23001-2-5SL . . LATCH 1

(V52607)
Page 10112
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
4 ATTACHING PARTS
420 MS24693C24 . . SCREW 2
***
425 C22101-165-303 . . HOLDER ASSY, TOILET ROLL 1
ATTACHING PARTS
430 MS27039C0804 . . SCREW 4
431 SP122C . . WASHER 3
432 SP126C . . WASHER 1
***
435 C22101-165-009 . . . ROLLER 1
465 C22101-165-3003 . . . MOULDING, T.R. HOLDER 1
470 C22102-193-6003 . . DOOR, CABINET 1

USED WITH ITEM 390
470A C22102-193-6017 . . DOOR, CABINET 1

USED WITH ITEM 390A
475 RGS2219 . . . BUMPER 2

USED WITH ITEM 390
475A C23102-667-101 . . . BUMPER 2

USED WITH ITEM 390A
476 RGS3011 . . . BUMPER 1
480 C22101-303-103 . CATCH, DOOR A 1

TO AND INC LN5283 B
C
D
E
G
ATTACHING PARTS
485 MS27039-0804 . SCREW 2
***
487 A32022-1 . PLUNGER 1

(V52607)
Page 10113
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
4 ATTACHING PARTS
488 MS35206-241 . SCREW 2
***
490 C22102-999-003 . DOOR, FIRE A 1

TO AND INC LN5283 B
C
D
E
G
ATTACHING PARTS
495 MS27039-0804 . SCREW 3
***
500 RGS827 . . SPRING, TORSION 2
505 C22101-081-103 . BIN, WASTE RF

510 C22102-104-101 . ANGLE, DOOR STOP A 1

TO AND INC LN5283 B
C
D
E
G
ATTACHING PARTS
515 MS27039-0804 . SCREW 4
***
520 C22102-585-101 . PLACARD, TEMPERATURE A RF

INDICATOR B
TO AND INC LN5283 C
SEE FIG 1 ITEM 70 FOR DET D
E
G
522 C23102-767-101 . PLACARD, TEMPERATURE A RF

INDICATOR C
LN5284 AND ON E
SEE FIG 1 ITEM 45A FOR DET F

Page 10114
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
4 525 240-180-250 . INDICATOR, TEMPERATURE RF

(V08086)
530 C22101-397-101 . BLOCK, HINGE 1
ATTACHING PARTS
534 MS27039-0808 . SCREW 2
535 C22102-218-101 . SPACER 2
***
537 C23102-321-101 . BRACKET, ANGLE 1
ATTACHING PARTS
538 MS27039-0804 . SCREW 2
***
540 C22102-143-711 . FACIA ASSEMBLY 1
ATTACHING PARTS
545 AN3-3A . BOLT 2
***
550 C22102-383-009 . . BOX, INTAKE 1
ATTACHING PARTS
555 MS27039-0804 . . SCREW 2
560 MS27039-0806 . . SCREW 2
***
570 RGS916-6-12B . . PIN, SPRING 2
575 C22102-143-5061 . . PANEL 1
576 C22102-380-001 . BRACKET, SUPPORT 1

Page 10115
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
4 ATTACHING PARTS
577 MS27039-1-07 . SCREW 2
***
580 C22101-277-103 . BRACKET, FACIA 1
ATTACHING PARTS
585 AN3-3A . BOLT 2
***
590 C22101-411-001 . PANEL, ACCESS A 1

TO AND INC LN5283 B
C
D
E
G
ATTACHING PARTS
595 MS27039-0804 . SCREW 2
***
597 C23102-543-101 . . PLACARD 1
600 30100022-33 . EXTINGUISHER, FIRE 1

(V05167)
ATTACHING PARTS
605 MS27039-0807 . SCREW 2
610 RGS853C5-02 . TUBE, DISTANCE 2
***
620 LE049D13SS . SPRING 1

(VU2500)
625 C22102-206-415 . FLAP ASSEMBLY, WASTE A 1

E
– 625A C22102-206-379 . FLAP ASSEMBLY, WASTE B 1
– 625B C22102-206-411 . FLAP ASSEMBLY, WASTE C 1
– 625C C22102-206-405 . FLAP ASSEMBLY, WASTE D 1

Page 10116
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
4 – 625D C22102-206-301 . FLAP ASSEMBLY, WASTE F 1

G
ATTACHING PARTS
630 MS27039-0804 . SCREW 3
***
631 MS27039-0806 . . SCREW 3
632 C22102-148-103 . . BRACKET, SPRING 1
633 C22102-152-101 . . HINGE 1
634 C22102-204-415 . . FLAP, WASTE A 1

E
– 634A C22102-204-379 . . FLAP, WASTE B 1
– 634B C22102-204-411 . . FLAP, WASTE C 1
– 634C C22102-204-405 . . FLAP, WASTE D 1
– 634D C22102-204-301 . . FLAP, WASTE F 1

G
– 635 C22102-204-601 *** DELETED *** 0
635A C22102-204-915 . . . PLACARD, LOGO A 1

LN5189 AND ON E
RPLS C22102-204-601
– 635B C22102-204-879 . . . PLACARD, LOGO B 1

LN5189 AND ON
RPLS C22102-204-601
– 635C C22102-204-911 . . . PLACARD, LOGO C 1

LN5189 AND ON
RPLS C22102-204-601
– 635D C22102-204-905 . . . PLACARD, LOGO D 1

LN5189 AND ON
RPLS C22102-204-601
– 635E C22102-204-801 . . . PLACARD, LOGO F 1

LN5189 AND ON G
RPLS C22102-204-601

Page 10117
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
4 638 C22302-677-101 . BRACKET A 1

TO AND INC LN5283 B
C
D
E
G
ATTACHING PARTS
640 MS27039-0804 . SCREW 2
***
643 C23102-275-001 . SWITCH ASSEMBLY, FLUSH RF

645 C23102-285-001 . PANEL ASSEMBLY, HINGE 1
ATTACHING PARTS
650 MS24694S2 . SCREW 3
***
655 RES111A1 . . STUD ASSEMBLY, EARTH 1

S8
660 H10-3 . . . NUT, LOCK 1

(VK6405)
665 SP122D . . . WASHER 1
670 MS35650-305T . . . NUT 1
675 SP124D . . . WASHER, ALUMINIUM 2
680 SP47C . . . WASHER, SPRING 1
685 MS1015 . . . SCREW 1
690 C23102-285-003 . . PANEL 1
705 600500-2 . DISPENSER, LIQUID SOAP A 1

(V80477) B
TO AND INC LN4795 C
RPLD BY ITEM 705A D

Page 10118
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
4 – 705A 600500-5 . DISPENSER, LIQUID SOAP A 1

(V80477) B
LN4796 AND ON C
RPLS ITEM 705 D
G
706 TRBASE125 . BASE, SOAP DISPENSER E 1

(V18195) F
740 C23502-031-301 *** DELETED *** 0
– 740A C22502-031-005 . WORKDECK ASSEMBLY A 1

B
C
D
– 740B C22502-031-013 . WORKDECK ASSEMBLY E 1

F
ATTACHING PARTS
745 MS27039-0804 . SCREW 4
750 AN3-3A . BOLT 1
755 RGS2986 . BOLT 1
765 MS27039-0808 . SCREW RF

768 SP47C . WASHER, SPRING RF

770 SP122C . WASHER RF

***
775 C22102-041-105 . . PAD 1
780 C22102-025-107 . . SEAL, P SECTION 1
– 850 C23102-047-007 . COMPARTMENT, WASTE (NP) A RF

LN5284 AND ON C
E
F
855 C22101-303-107 . . CATCH, DOOR 1

Page 10119
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
4 ATTACHING PARTS
857 MS27039-0804 . . SCREW 2
858 MS27183-41 . . WASHER 2
***
860 C23102-655-003 . . PANEL ASSY, ACCESS 1
ATTACHING PARTS
862 MS27039-0806 . . SCREW 4
***
865 C23102-641-103 . . . SEAL AR
867 CM1002-02006 . . . TAPE, DOUBLE SIDED AR

870 C23102-653-103 . . . PLATE 1
872 C23102-047-101 . . SEAL, “P” 1
875 C23102-047-105 . . SEAL, “P” 1
880 C23102-047-103 . . SEAL, BLADE 1
ATTACHING PARTS
882 MS24693S26 . . SCREW 17
885 C23102-669-113 . . STRIP, WASTE CHUTE SEAL 1
***
900 C23102-733-001 . . MOUNT, SEAL 1
ATTACHING PARTS
902 MS27039-0804 . . SCREW 4

Page 10120
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
4 905 MS27183-41 . . WASHER 4
***
910 C23502-449-003 . . PLATE ASSY, COVER 1
ATTACHING PARTS
912 MS24694C5 . . SCREW 8
***
915 C23502-453-101 . . . GASKET 1
ATTACHING PARTS

***
920 C23102-741-101 . . LABEL, WARNING 1

Page 10121
25-46-98 Dec 20/11
C23502 SERIES
Page 10122
25-46-98 Dec 20/11
C23502 SERIES
155
157
158
150 150
152 152 140 480
153 153 141
142
155
157
158 H
B
185
K 145
147
148
R
705
S4
702
700
32
10 30
MZ108
155
157 165
166 22
158 E 5
167 20
225
DZ153
226
T
L
D A
220 25 15
160 DZ152 S7
162 221 706
163 170 707
172 708
173
175
177
S14 178
F
25-46-98f5s1
ELECTRICS
(Sheet 1 of 6)
Figure 5
Page 10123
25-46-98 Dec 20/11
C23502 SERIES
127 120 205
128 121 206 186
129 122 187 825 840
120 DZ100
188 830 845
121 835 850
Q 122 DZ161 DZ162
865
C 810
815
870 820
P
DZ160
860
125
G
S11 126
520
135 525
136 530
138 532 225
139 DZ104
226 124
127
128
129 220
130 DZ103 775
132 221 780
133 785
210 134 790
DZ101 95
MZ100
97
J
98
557
555
552
100
M
102 105
103
VIEW P
855
116
115 111 495 550

485
S1
747
748 547
745 545
490
110 510
500
25-46-98f5s2
505
505 500
VIEW Q 510
515
VIEW C
ELECTRICS
(Sheet 2 of 6)
Figure 5
Page 10124
25-46-98 Dec 20/11
C23502 SERIES
620 240
615 DZ150
610 194
605
193
S12
600
628
630 195
625 755
595 VIEW D
627
640
VIEW J 570 635 757
572
758
560 580
565 597
SZ100
750 753
752
575 195
215
562 DZ102
585
590 193
194
592
645 VIEW E
325
345
330 VIEW H
335
S9 345
230
340
DZ107 350
235 233 355
232 365
DZ110
242MZ141
320
191
190 360
VIEW G
25-46-98f5s3
RZ101
242MZ140 370
ELECTRICS
(Sheet 3 of 6)
Figure 5
Page 10125
25-46-98 Dec 20/11
C23502 SERIES
S15
875 965 915

MZ113 MZ120
930
75
LZ100 80 935
LZ110 MZ101
935
75 MZ104
950 LZ101
MZ103
950
MZ102
535
SZ101
S3
VIEW B 436 431 432
438 437 435
TZ102
470
400 434
405 395
470 375
390 433
193
194
380 VIEW R
385
193
194
415
420
425
VIEW K
430
410 TZ100
D5
D1 D2
25-46-98f5s4
430
TZ101
ELECTRICS
(Sheet 4 of 6)
Figure 5
Page 10126
25-46-98 Dec 20/11
C23502 SERIES
680DZ154 692
685
662
670DZ151 695 650
675
989
690
988
693
S5 991
698 665SZ110
990 694 657
658
663
989
664
987 992
VIEW F 660
696
697
654
653
652 659
655
445A
465A VIEW L
452S13
450
456 35MZ114
454
460
42
458 45
462 60
VIEW A 65
55R1
LZ102
43
40
225
TZ110
226 36
DZ177 83 37
82 38
39
50 447
DZ120 448
220
221
DZ178 465
MZ135
S13 65
465 LZ103
MZ136
25-46-98f5s5
81
MZ140
445
VIEW M VIEW T
ELECTRICS
(Sheet 5 of 6)
Figure 5
Page 10127
25-46-98 Dec 20/11
C23502 SERIES
535
SZ101
225
DZ140 980
MZ152
983
DZ141
981
220
DZ142
984
DZ143
VIEW S
S
25-46-98f5s6
ELECTRICS
(Sheet 6 of 6)
Figure 5
Page 10128
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
5 – 1 C23502-011-1001 ELECTRICS, (NP) A RF

SEE FIG 1 FOR NHA
– 1A C23502-011-1041 ELECTRICS, (NP) B RF

SEE FIG 1 FOR NHA
– 1B C23502-011-1033 ELECTRICS, (NP) C RF

SEE FIG 1 FOR NHA
5 MS27039-0806 . SCREW 1
10 C23102-497-055 . PANEL, RTS 1

MZ108
15 C23502-115-001 . CAPPING, LOWER 1
20 C22102-965-103 . . BUTTON 1
ATTACHING PARTS
22 MS24693S3 . . SCREW 1
***
25 C23502-115-103 . . CAPPING 1
30 C23502-113-101 . CAPPING, UPPER 1
ATTACHING PARTS
32 MS270390806 . SCREW 2
***
35 C22102-699-003 . PCB ASSEMBLY 1

MZ114
ATTACHING PARTS
36 A210BT . NUT 4
37 SP47B . WASHER, SPRING 4
38 SP122B . WASHER 4
39 0403614 . SPACER 4
(VU0859)
***

Page 10129
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
5 40 70504 . . BLOCK, TERMINAL 1

(V30223)
TZ110
ATTACHING PARTS
42 H10-04 . . NUT, LOCK 2

(VK6405)
43 MS24693C6 . . SCREW 2
***
45 MW141 . . WASHER, BERYLLIUM 4
50 1Y10-241-04-1 . . CONNECTOR 1
(VF8378)
DZ120
55 2K2 . . RESISTOR, (+/-2% TR5) 1

R1
60 C22102-699-101 . . PCB 1
65 1819 . LAMP 2
(V13545)
LZ102, LZ103
75 5106WW . TUBE, FLUORESCENT 2

(V13545)
LZ100, LZ101
80 1251 . LAMP 1
(V13545)
LZ110
81 702409-1078 . FLOODLIGHT 1
(V55438)
MZ140
(BAC SPEC S417N510-1078)
ATTACHING PARTS
82 MS27039-1-06 . SCREW 2
83 SP122D . WASHER 2
***

Page 10130
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
5 95 8178-1 . BALLAST, FLUORESCENT LAMP 1

MZ100
(BAC SPEC S283U008-19)
SEE V30242 CMM 33-20-05 FOR
DET
ATTACHING PARTS
97 MS27039-1-09 . SCREW 2
***
100 MS27039-1-07 . SCREW 2
103 BACC10DK5 . CLIP, P 2

(V81205)
105 C23502-243-001 . BRACKET, BALLAST 1
110 C22502-361-103 . PLATE, CLOSING RF

ATTACHING PARTS
111 A102-1-2C . BOLT RF

***
115 C22502-361-101 . PLATE, CLOSING RF

ATTACHING PARTS
116 A102-1-2C . BOLT RF

***

(V81205)
ATTACHING PARTS
121 MS27039-1-07 . SCREW 1

Page 10131
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
5 122 SP122D . WASHER 1
***

(V81205)
ATTACHING PARTS
125 MS27039-1-09 . SCREW 1
***

(V81205)
ATTACHING PARTS
128 MS27039-1-07 . SCREW 1
***

(V81205)
ATTACHING PARTS
132 MS27039-1-08 . SCREW 1
134 SP16C . SPACER 1
***
135 BACC10DK6 . CLIP, P RF

(V81205)
ATTACHING PARTS
136 MS27039-0809 . SCREW RF



Page 10132
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
5 139 C22102-949-101 . SPACER RF

***
ATTACHING PARTS
141 MS27039-1-08 . SCREW 1
***

(V81205)
ATTACHING PARTS
147 MS27039-1-07 . SCREW 1
***

(V81205)
ATTACHING PARTS
152 MS27039-1-07 . SCREW 1
***
155 BACC10DK8A . CLIP, P 5

(V81205)
ATTACHING PARTS
157 MS27039-1-07 . SCREW 1
***

(V81205)

Page 10133
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
5 ATTACHING PARTS
162 MS27039-1-07 . SCREW 1
***

(V81205)
ATTACHING PARTS
166 MS27039-1-08 . SCREW 1
***
170 BACC10DK3 . CLIP 1

(V81205)
ATTACHING PARTS
172 MS27039-0808 . SCREW 1
***

(V81205)
ATTACHING PARTS
177 MS27039-1-07 . SCREW 1
***
– 180 T15R . TIE, CABLE AR
185 C23102-131-139 . LOOM ASSEMBLY, MAIN A 1
– 185A C23102-131-171 . LOOM ASSEMBLY, MAIN B 1

Page 10134
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
5 – 185B C23102-131-121 . LOOM ASSEMBLY, MAIN C 1
ATTACHING PARTS
186 MS51957-16 . SCREW 4
187 SP122A . WASHER 4
188 132005 . NUT, CORNER 4

(V60119)
190 MS27039-1-05 . SCREW 2
193 MS51957-16 . SCREW 14
195 132005 . NUT, CORNER 8

(V60119)
***
205 MS24264R24B43P . . CONNECTOR 1

DZ100
206 BACC10JC24 . . CLAMP, BACK 1

(VU0419)
210 MB12P1 . . CONNECTOR 1

(VU3290)
DZ101
215 MS24264R14B7S . . CONNECTOR 1

DZ102
220 48-7191 . . CONNECTOR A 3

(V02660) C
DZ103, DZ152, DZ178
– 220A 48-7191 . . CONNECTOR B 4

(V02660)
DZ103, DZ152, DZ178, DZ142
221 M39029-32-248 . . SOCKET, AMP 3
225 48-7190 . . CONNECTOR A 3

(V02660) C
DZ104, DZ153, DZ177

Page 10135
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
5 – 225A 48-7190 . . CONNECTOR B 4

(V02660)
DZ104, DZ153, DZ177, DZ140
226 M39029-31-229 . . PIN, AMP 3
230 DAMA15SWS . . CONNECTOR 1

(VK0316)
DZ107
232 DA19977-1 . . CLAMP, BACK 1

(VK0316)
233 DA51220-1 . . LOCK, SLIDE 1

(VK0316)
235 MS27488-16 . . PEGS, FILLER 5
240 MS24264R14B12S . . CONNECTOR 1

DZ150
242 D436-37 . . SPLICE, IN-LINE 2

(VK1010)
MZ140, MZ141
243 D436-58 . . SPLICE, STUB 2

(VK1010)
MZ142, MZ143
320 C23102-193-001 . . RELAY ASSEMBLY 1
325 RES111A1 . . . STUD ASSEMBLY, EARTH 1

S9
330 H10-3 . . . . NUT, LOCK 1

(VK6405)
335 SP122D . . . . WASHER 1
340 MS35650-305T . . . . NUT 1
345 SP124D . . . . WASHER, ALUMINIUM 2
350 SP47C . . . . WASHER, SPRING 1
355 MS1015 . . . . SCREW 1
360 HFW1206K03 . . . RELAY 1

(V58614)

Page 10136
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
5 365 HRTS13KM . . . BASE, RELAY 1

(V91663)
DZ110
370 C23102-193-101 . . . PANEL 1
375 MS18029-12S16 . . COVER, TERMINAL BLOCK 2
380 MS18029-22 . . NUT ASSEMBLY 4
385 MS16624-40 . . . RING, RETAINING 1
390 A210DT . . NUT 32
395 SP47C . . WASHER, SPRING 32
400 SP13C . . WASHER 32
405 SP15C . . WASHER, ALUMINIUM 32
410 IN5618 *** DELETED *** 0
– 410A 1N5618 . . DIODE 3

D1, D2, D5
415 MS25226-4-2 . . LINK 2
420 MS25226-4-3 . . LINK 1
425 MS25226-4-5 . . LINK 1
430 MS27212-2-16 . . BLOCK, TERMINAL 2

TZ100, TZ101
431 MS18029-12S8 . . COVER, TERMINAL BLOCK 1
432 MS18029-22 . . NUT ASSY 2
433 MS16624-40 . . . RING, RETAINING 1
434 A210DT . . NUT 8
435 SP47C . . WASHER, SPRING 8
436 SP13C . . WASHER 8
437 SP15C . . WASHER, ALUMINIUM 8
438 MS27212-2-8 . . BLOCK, TERMINAL 1

TZ102

Page 10137
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
5 445 C23102-419-001 . LIGHT, RTS 1

RPLD BY ITEM 455A
445A C23102-419-003 . LIGHT, RTS 1

RPLS ITEM 455
ATTACHING PARTS
447 MS51957-15 . SCREW 4

S13
USE WITH ITEM 445

USE WITH ITEM 445
450 MS35206-218 . SCREW 3

USE WITH ITEM 445A
452 MS35206-212 . SCREW 1

S13
USE WITH ITEM 445A
454 0495191 . SPACER 3

USE WITH ITEM 445A
456 308304041152 . SPACER 1

USE WITH ITEM 445A

USE WITH ITEM 445A
460 SP47A . WASHER, SPRING 1

USE WITH ITEM 445A

USE WITH ITEM 445A
***
465 MBCM4 . . HOLDER, LAMP 2

(VU0928)
MZ135, MZ136
USE WITH ITEM 445
465A 125B9V . . HOLDER, LAMP 2

(VU3909)
MZ135, MZ136
USE WITH ITEM 445A
470 RES105X . PLACARD, TERMINAL BLOCK 2

Page 10138
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
5 480 BAC27DPA5069 . PLACARD, HIGH VOLTAGE 1
485 H10-4 . NUT, LOCK 1

(VK6405)
495 RES171B . STUD ASSEMBLY, EARTH 1

S1
500 3A105ET . . NUT 2
505 SP47E . . WASHER, SPRING 2
510 SP123E . . WASHER 2
515 MS289 . . STUD 1
520 MS27039-0810 . SCREW RF

S11
525 SP47X . WASHER, SPRING RF


532 C22102-949-101 . SPACER RF

535 A20247AMI *** DELETED *** 0
– 535A A20247AM1 . INDICATOR 1

(VK0955)
SZ101
545 C22102-126-103 . PLATE, STRIKER RF

ATTACHING PARTS

***
– 548 RGS2459-0750 . SEAL RF


Page 10139
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
5 550 C22502-499-005 . CAPPING, LATCH SURROUND RF

ATTACHING PARTS

***
555 C22502-495-003 . SWITCH ASSEMBLY 1
ATTACHING PARTS
557 MS24693C28 . SCREW 2
***
560 C22102-124-011 . . MICROSWITCH ASSEMBLY 1

SZ100
ATTACHING PARTS
562 MS24693C4 . . SCREW 2
***
565 MS51957-14 . . . SCREW 2
570 C22102-903-101 . . . PLATE, KEEP 1
572 C23102-659-101 . . . SPACER 1
575 C22102-905-103 . . . PLATE, KEEP 1
580 C23102-643-101 . . . SPRING, WIRE 1
585 C23102-627-001 . . . BLOCK 1
590 MS293 . . . SCREW 2
592 C22102-124-009 . . . HOUSING, MICROSWITCH 1
595 C22102-331-001 . . BLOCK, TERMINAL ASSEMBLY 1
ATTACHING PARTS
597 MS24693C4 . . SCREW 2
***

Page 10140
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
5 600 H14-06 . . . NUT, LOCK 1

(VK6405)
S12
605 2A27BP . . . NUT 1
610 SP47B . . . WASHER, SPRING 1
615 SP122C . . . WASHER 1
620 MS24693C29 . . . SCREW 1
625 6-173 . . . BLOCK, TERMINAL 1

(V60119)
ATTACHING PARTS
627 H14-06 . . . NUT, LOCK 2

(VK6405)
628 MS24693S29 . . . SCREW 2
***
630 MW141 . . . WASHER, BERYLLIUM 6
635 C20800-1249 . . . PLACARD 1
640 C22102-333-001 . . . BRACKET 1
645 C22502-495-103 . . PLATE, BASE 1
650 C23102-275-001 . SWITCH ASSY, FLUSH 1
ATTACHING PARTS
652 MS27039-0807 . SCREW 4
654 C23102-301-101 . SHIM 2
***
655 C23102-289-001 . . PLATE, PUSH 1
ATTACHING PARTS
657 MS35206-229 . . SCREW 2
658 SP122B . . WASHER 2

Page 10141
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
5 659 H10-06 . . NUT 2

(VK6405)
***
660 C23102-293-001 . . MICROSWITCH ASSEMBLY 1
ATTACHING PARTS
662 RGS3018 . . SCREW 2
663 C20800-1283 . . PLATE, CLAMP 1
664 H14-02 . . NUT 2

(VK6405)
***
665 11SM82T . . . MICROSWITCH 1

(V91929)
SZ110
670 48-7190 . . . CONNECTOR 1

(V02660)
DZ151
675 MS39029-31-229 . . . PIN, AMP 1
680 48-7191 . . . CONNECTOR 1

(V02660)
DZ154
685 MS39029-32-248 . . . SOCKET, AMP 1
690 C20800-1281 . . PLATE, SWITCH MOUNTING 1
ATTACHING PARTS
692 MS35206-229 . . SCREW 2
693 SP122B . . WASHER 2
694 H10-06 . . NUT 2

(VK6405)
***
695 C23102-291-001 . . PLATE, MOUNTING 1
696 C23102-299-101 . . . PLATE 2

Page 10142
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
5 ATTACHING PARTS

VHB 0.47IN (12MM) WIDE
***
698 C23102-291-101 . . . PLATE 1
700 MS27039-0808 . SCREW 1

S4
702 SP47C . WASHER, SPRING 1
706 MS27039-1-05 . SCREW RF

S7
707 SP47C . WASHER, SPRING RF

708 SP122D . WASHER RF

745 C22501-305-101 . BRACKET, BONDING 1
ATTACHING PARTS
747 MS27039-0805 . SCREW 2
***
750 RES182B4 . BRACKET, CONNECTOR 1
ATTACHING PARTS
752 MS27039-0806 . SCREW 1
***
755 RES182C4 . BRACKET, CONNECTOR 1
ATTACHING PARTS
757 MS27039-1-04 . SCREW 1

Page 10143
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
5 758 SP122D . WASHER 1
***
775 C23102-509-011 . LOOM, ATTENDANT PANEL 1
ATTACHING PARTS
780 MS51957-16 . SCREW 12
790 132005 . NUT, CORNER 12

(V60119)
***
810 MS24264R22B55P9 . . CONNECTOR 1

DZ160

(VU0419)
820 G70407-1N . . BUSH, RUBBER 1
825 MS24264R22B55P . . CONNECTOR 1

DZ161

(VU0419)
835 G70407-1N . . BUSH, RUBBER 1
840 MS24264R24B61P6 . . CONNECTOR 1

DZ162

(VU0419)
850 G70407-1N . . BUSH, RUBBER 1
855 465-8600 . . CONNECTOR 1

(V03554)
DZ163
860 C23502-199-001 . BRACKET 1
ATTACHING PARTS
865 MS27039-1-05 . SCREW 3

Page 10144
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
5 870 SP122D . WASHER 3
***
875 C23102-521-001 . LAMP ASSEMBLY 1

MZ113
ATTACHING PARTS
880 MS27039-0813 . SCREW 1

S3
885 MS27039-0813 . SCREW 3
895 C22302-669-101 . SPACER 4
***
900 RES111A1 . . STUD ASSEMBLY, EARTH 1

S15
905 H10-3 . . . NUT, LOCK 1

(VK6405)
910 SP122D . . . WASHER 1
915 MS35650-305T . . . NUT 1
920 SP124D . . . WASHER, ALUMINIUM 2
925 SP47C . . . WASHER, SPRING 1
930 MS1015 . . . SCREW 1
935 BV03300-01-100 . . HOLDER, TUBE 2

(V17023)
MZ101, MZ104
ATTACHING PARTS
940 MS35206-214 . . SCREW 2
945 H10-04 . . NUT 2

(VK6405)
***

Page 10145
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
5 950 BV03302-01-100 . . HOLDER, TUBE 2

(V17023)
MZ102, MZ103
ATTACHING PARTS
955 MS35206-214 . . SCREW 2
960 H10-04 . . NUT 2

(VK6405)
***
965 BV04610-502B . . HOLDER, LAMP 1

(V17023)
MZ120
970 C22102-290-103 . . SHIELD, HEAT 1
– 980 S479W230-7 *** DELETED *** 0
980A 81000-33902 . LIGHT, PROXIMITY B 1

(VS5006)
(BCA S479W230-7)
MZ152
ATTACHING PARTS
981 MS24693C23 . SCREW 2
***
983 48-7191 . . CONNECTOR B 1

(V02660)
DZ141
984 48-7190 . . CONNECTOR B 1

(V02660)
DZ143
985 C23102-151-101 . . PLATE, MOUNTING 1
987 RES177 . STUD, EARTH 1

S5
988 H42-3 . . NUT, LOCK 1
989 SP123D . . WASHER 3
990 A210DT . . NUT 1

Page 10146
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
5 991 SP47C . . WASHER, SPRING 1
993 MS316 . . SCREW 1

Page 10147
25-46-98 Dec 20/11
C23502 SERIES
S7 445
425
450
420
415
105
401
402
403 410 90
95
100
VIEW A
435
436
440
430 VIEW F
F
A
35 25 455
15 35
405 70
75
85
B
75 65
20 55 40 60
30 80
50 45 70
45 115
75 65
145
160
65
135
155 125
25-46-98f6s1
PLUMBING
(Sheet 1 of 3)
Figure 6
Page 10148
25-46-98 Dec 20/11
C23502 SERIES
355
352
350
357
C
390
352
355
LN5277 & ON 345

342 D
340
225 347
342
220 TO & INC LN5276
345
235 310
240 270
230 265
255 275
260
195
200 265
190
270
185 215
285 280
205
245
210
250
290 300
25-46-98f6s2
295 305
PLUMBING
(Sheet 2 of 3)
Figure 6
Page 10149
25-46-98 Dec 20/11
C23502 SERIES
385
385
330
375 325
370 320
365
335
380
360
315
VIEW C
VIEW D
180
175
170
165
170
25-46-98f6s3
VIEW B
PLUMBING
(Sheet 3 of 3)
Figure 6
Page 10150
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
6 – 1 C23502-013-001 PLUMBING, (NP) RF

SEE FIG 1 FOR NHA
15 MS27039-1-07 . SCREW 1
20 MS27039-1-11 . SCREW 1
25 C23102-381-003 . HOSE, FLEXIBLE 1
ATTACHING PARTS
30 MS35842-11 . CLIP, HOSE 1
***
(V81205)
40 RGS3124-350-15 . HOSE, FLEXIBLE (WASTE) 1

RPLD BY ITEM 40A
– 40A RGS3124-315-15 . HOSE, FLEXIBLE (WASTE) 1

RPLS ITEM 40
ATTACHING PARTS
45 MS35842-11 . CLIP, HOSE 2
***
50 C22102-463-105 . ELBOW 1
(V81205)
ATTACHING PARTS
65 MS35842-11 . CLIP, HOSE 2
***
ATTACHING PARTS
75 MS35842-11 . CLIP, HOSE 2
***

Page 10151
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
6 80 C23102-367-001 . PIPE, TEE 1
ATTACHING PARTS
85 MS35842-10 . CLIP, HOSE 1
***
(V81205)
ATTACHING PARTS
95 MS27039-1-07 . SCREW 1
***
100 RGS3125-150-12 . HOSE, OVERFLOW 1
ATTACHING PARTS
105 MS35842-10 . CLIP, HOSE 1
***
115 MS27039-0813 . SCREW 1

(V81205)
135 C22502-175-105 . MANIFOLD 1
145 C22102-463-105 . ELBOW 1
155 C22102-485-001 . BRACKET 1
ATTACHING PARTS
160 MS27039-0804 . SCREW 2
***
165 RGS2988F . PIPE, FLEXIBLE 1
ATTACHING PARTS
170 MS35842-12 . CLIP, HOSE 2
***
175 C22302-135-027 . MUFFLER 1

Page 10152
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
6 ATTACHING PARTS
180 MS27039-0804 . SCREW 3
***
185 C23502-013-023 . PIPE ASSEMBLY 1
ATTACHING PARTS
190 MS27039-0804 . SCREW 2
195 MS27039-1-06 . SCREW 1

(V81205)
***
205 MS21921-10J . . NUT 1
210 BACS13AP10W . . SLEEVE 1
215 C23502-137-001 . . PIPE 1
220 C23102-231-001 . PIPE, FLEXIBLE 1
225 C23502-013-025 . PIPE ASSEMBLY 1
ATTACHING PARTS
230 MS27039-0804 . SCREW 2
235 MS27039-1-06 . SCREW 1

(V81205)
***
245 MS21921-10J . . NUT 1
255 C23502-135-001 . . PIPE 1
260 C23102-013-029 . PIPE ASSEMBLY 1

TO & INC LN5276
SUPSD BY ITEM 350
265 MS21921-6J . . NUT 2

Page 10153
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
6 270 BACS13AP6W . . SLEEVE 2
275 C23102-013-101 . . PIPE 1
280 RGS3210 . ADAPTER 1
285 MS28778-10 . SEAL, "O" RING 1
290 400220-5 . VALVE, SELECTOR 1

(V27045)
ATTACHING PARTS
295 MS27039-0806 . SCREW 4
***
300 C23102-147-001 . BRACKET, SELECTOR VALVE 1
ATTACHING PARTS
305 MS27039-1-04 . SCREW 2
***
310 MS21902J6 . UNION 1

TO & INC LN5276
SUPSD BY BY ITEM 350
315 C23102-229-001 . PIPE ASSEMBLY, FLEXIBLE 1
320 SS602-1 . . NUT 1

(V02570)
325 SS604-1 . . FERRULE, REAR 1

(V02570)
330 SS603-1 . . FERRULE, FRONT 1

(V02570)
335 C23102-229-005 . . PIPE 1
340 C23102-013-021 . PIPE ASSEMBLY 1

TO & INC LN5276
SUPSD BY ITEM 350
342 MS21921-6J . . NUT 2
347 C23102-119-001 . . PIPE 1

Page 10154
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
6 350 C23102-013-036 . PIPE ASSEMBLY 1

LN5277 AND ON
SUPSDS ITEMS 260, 310, 340
352 MS21921-6J . . NUT 2
357 C23102-735-002 . . PIPE 1
360 C23102-227-001 . PIPE ASSEMBLY, FLEXIBLE 1
365 SS602-1 . . NUT 1

(V02570)
370 SS604-1 . . FERRULE, REAR 1

(V02570)
375 SS603-1 . . FERRULE, FRONT 1

(V02570)
380 C23102-227-003 . . PIPE 1
385 SS600-7-2 . CONNECTOR, FEMALE 2

(V02570)
390 8921082G5 . HEATER, WATER 1

(V0AJJ0)
MZ105
BAC SPEC 10-61068-2
SEE V0AJJ0 CMM 38-10-01 FOR
DET
401 BACC10DK3 . CLIP, P RF

(V81205)
ATTACHING PARTS
402 MS27039-1-07 . SCREW RF

403 SP122D . WASHER RF

***
405 C22102-677-006 . BRACKET ASSY, WATER HEATER 1

Page 10155
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
6 ATTACHING PARTS
410 MS27039-1-04 . SCREW 1
415 MS27039-1-05 . SCREW 1

S7
420 SP47C . WASHER, SPRING 1
***
430 C22102-839-001 . . BOLT, WING 1
435 RGS853A5-112 . . TUBE, DISTANCE 1
436 RGS853B6-025 . . TUBE, DISTANCE 1
440 SP122E . . WASHER 1
445 C22102-677-008 . . BRACKET 1
450 9810 . FAUCET 1

BAC SPEC 60B50027-25
SEE V80477 CMM 38-20-05 FOR
DET
ATTACHING PARTS
455 MS27039-0804 . SCREW 2
460 MS24693C51 *** DELETED *** 0
***

Page 10156
25-46-98 Dec 20/11
C23502 SERIES
Page 10157
25-46-98 Dec 20/11
C23502 SERIES
20 15
35
17
30
10 15
25
55
40
45
45
50
60
25-46-98f7s1
STRUCTURE
(Sheet 1 of 7)
Figure 7
Page 10158
25-46-98 Dec 20/11
C23502 SERIES
680
665
660 A
720
670
675
690
685
490
492
VIEW J
475
480
482
332 K
330
345
350
335
355 360 705 695 485
337
340 365 H 700
370
375 J
326
327 535
530
655 525
657
705 325
710 545
570 550
540
565 520
530
525
585 545
590 710
595
25-46-98f7s2
550
580 657 705 M
560 555
560 575 655
STRUCTURE
(Sheet 2 of 7)
Figure 7
Page 10159
25-46-98 Dec 20/11
C23502 SERIES
75 76 81
80
70 275
277 280
B 282
71 E
F
66
65
B C
76
465
E 470
VIEW A
180
175 87
185
187
170
85
192
VIEW B
190
VIEW E
195
168
205
158
25-46-98f7s3
VIEW D D
200
110
VIEW C
STRUCTURE
(Sheet 3 of 7)
Figure 7
Page 10160
25-46-98 Dec 20/11
C23502 SERIES
125
135
138 133
138
S11
130
143
140 95 145
MZ107 121
105
122
110 90
120
115
123
148
VIEW F
160
123
158
165
120
122
121
150
148
MZ109
151
25-46-98f7s4
STRUCTURE
(Sheet 4 of 7)
Figure 7
Page 10161
25-46-98 Dec 20/11
C23502 SERIES
285
287
290
292
295
305 297
307
320
310
312
300
260 302
225
255 270
227 210
257 272
315
215 317
265
267
245
220 250 730
242 252
725
240 322
230 235
VIEW G
25-46-98f7s5
STRUCTURE
(Sheet 5 of 7)
Figure 7
Page 10162
25-46-98 Dec 20/11
C23502 SERIES
400 385
380
405
390
395
415
410
420
425
435
440
VIEW H
L
505
460
495
497
500
510
645
635
VIEW L 640
605
610 625
635 627
640 630
600
605
610
455
705
450 650
715
25-46-98f7s6
652
VIEW K
710
STRUCTURE
(Sheet 6 of 7)
Figure 7
Page 10163
25-46-98 Dec 20/11
C23502 SERIES
USED ON EFFECTIVITY
CODE E
835 830
837 832
852
840
842
845
850 847
VIEW M
USED ON EFFECTIVITY
CODE G
757 757
762 767
802
765 755
804
807 805 752
795 772
775
792 770
750
815 817 772 755
752
820
775
812 800
790 777
825 787
810 790 782
797 785 780
25-46-98f7s7
STRUCTURE
(Sheet 7 of 7)
Figure 7
Page 10164
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
7 – 1 25-46-98-040RF STRUCTURE (NP) A RF

SEE FIG 1 FOR NHA
– 1A 25-46-98-041RF STRUCTURE (NP) B RF

SEE FIG 1 FOR NHA
– 1B 25-46-98-042RF STRUCTURE (NP) C RF

SEE FIG 1 FOR NHA
– 1C 25-46-98-043RF STRUCTURE (NP) D RF

SEE FIG 1 FOR NHA
– 1D 25-46-98-044RF STRUCTURE (NP) E RF

SEE FIG 1 FOR NHA
– 1E 25-46-98-045RF STRUCTURE (NP) F RF

SEE FIG 1 FOR NHA
– 1F 25-46-98-046RF STRUCTURE (NP) G RF

SEE FIG 1 FOR NHA
– 1G 25-46-98-047RF STRUCTURE (NP) H RF

SEE FIG 1 FOR NHA
– 1H 25-46-98-048RF STRUCTURE (NP) J RF

SEE FIG 1 FOR NHA
– 1J 25-46-98-049RF STRUCTURE (NP) K RF

SEE FIG 1 FOR NHA
– 1K 25-46-98-050RF STRUCTURE (NP) L RF

SEE FIG 1 FOR NHA
– 1L 25-46-98-051RF STRUCTURE (NP) M RF

SEE FIG 1 FOR NHA
– 1M 25-46-98-052RF STRUCTURE (NP) N RF

SEE FIG 1 FOR NHA
– 1N 25-46-98-053RF STRUCTURE (NP) P RF

SEE FIG 1 FOR NHA
– 1P 25-46-98-053RF STRUCTURE (NP) Q RF

SEE FIG 1 FOR NHA
5 C23502-239-101 . BLANKET, FIRE (CEILING) 1
ATTACHING PARTS
10 MS27039-1-05 . SCREW 5

Page 10165
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
7 15 NAS1801-06-5 . SCREW 10
17 NAS1801-06-6 . SCREW 8
20 C23502-241-101 . PLATE, CLAMP 1
25 C23502-241-103 . PLATE, CLAMP 1
30 C23502-241-105 . PLATE, CLAMP 1
35 C23502-241-107 . PLATE, CLAMP 1
***
40 C23502-203-101 . BLANKET, FIRE (OUTBOARD) 1
ATTACHING PARTS
45 MS35206-227 . SCREW 14
50 C23502-203-103 . PLATE, CLAMP 2
55 C23502-203-105 . PLATE, CLAMP 1
60 C23502-203-107 . PLATE, CLAMP 1
***
65 C22502-151-101 . BRACKET 1
ATTACHING PARTS
66 AN3-4A . BOLT 4
***
(V81205)
ATTACHING PARTS
71 NAS1801-3-5 . BOLT 1
***
75 RGS3123B . PIPE, FLEXIBLE 1

Page 10166
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
7 ATTACHING PARTS
76 BAS243N00 . CLIP, HOSE 2

(VK8319)
***
80 C22102-501-001 . FITTING, PIPE 1
ATTACHING PARTS
81 A102-1-2C . BOLT 2
***
85 C22301-157-001 . PIN, HINGE 2
ATTACHING PARTS
86 MS27039-0805 . BOLT 2
***
90 C22502-571-303 . PSU ASSY A 1

B
C
D
E
F
G
J
K
L
M
N
P
– 90A C22502-571-307 . PSU ASSY H 1
95 MS27039-0806 . . SCREW 2
105 SP122C . . WASHER 2
110 C22102-943-003 . . LANYARD 1
115 C22102-499-101 . . LATCH 1
120 C22302-369-101 . . HINGE, PLATE 2

Page 10167
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
7 ATTACHING PARTS
121 NAS1801-08-9 . . SCREW 2
122 SP122C . . WASHER 2
123 MS21042L08 . . NUT 2
***
125 MS27039-0810 . . SCREW 1

S11
130 BACC10DK6 . . CLIP, P 1

(V81205)
133 MS27039-0809 . . SCREW 3
135 SP47X . . WASHER, SPRING 1
138 SP122C . . WASHER 4
140 RDAM8005A . . SPEAKER MZ107 1

(VS0293)
MZ107
(BAC SPEC S222T101-101)
143 C22102-949-101 . . SPACER 4
145 L16998-11A . . OUTLET, GASPER AIR 1

(V17744)
148 C22102-294-001 . . DETECTOR, SMOKE A 1

MODIFIED FROM PU90-499R3 B
MADE BY (VS5065) C
MZ109 D
E
F
G
J
K
L
M
N
P
Q

Page 10168
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
7 – 148A C22102-294-003 . . DETECTOR, SMOKE H 1

MODIFIED FROM PU90-461R3
MADE BY (VS5065)
MZ109
150 MS35206-229 . . . SCREW 2
151 PU90-499R3 . . . DETECTOR, SMOKE A 1

(VS5065) B
SEE VS5065 CMM 26-10-02 FOR C
DET D
E
F
G
J
K
L
M
N
P
Q
– 151A PU90-461R3 . . . DETECTOR, SMOKE H 1

(VS5065)
SEE VS5065 CMM 26-10-02 FOR
DET
158 RGS3030-620 . . SEAL 1
160 RGS2426-0020 . . SEAL 2
165 C22502-577-301 . . PANEL, PSU 1
168 RGS2426-0620 . SEAL (IF REQUIRED) 1
170 MS27039-0808 . SCREW 4
175 H10-08 . NUT, LOCK 4

(VK6405)
185 C22502-153-101 . CLEAT 4
ATTACHING PARTS
187 MS27039-0804 . SCREW 1
***

Page 10169
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
7 190 C23502-205-001 . MEMBER, Z 1
ATTACHING PARTS
192 MS27039-1-04 . SCREW 8
***
195 NAS1801-08-7 . BOLT 2
200 C22502-413-101 . TAG 1
205 C22301-279-105 . BLOCK, LATCH 1
210 MS24693S3 . SCREW 3
215 C22102-647-103 . PLATE, CLAMP 1
220 FP5 . LATCH, MAGNETIC 1

(VK5934)
225 C22502-311-003 . SHROUD 1
ATTACHING PARTS
227 MS27039-0804 . SCREW 14
***
230 RGS2219 . . BUMPER 2
235 C22501-097-327 . DISPENSER ASSY, TILT OUT A 1

B
C
D
F
G
H
J
K
L
M
N
P
Q
– 235A C22501-097-331 . DISPENSER ASSY, TILT OUT E 1
240 C22501-097-005 . . CONTAINER 1

Page 10170
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
7 ATTACHING PARTS
242 MS51957-40 . . SCREW 5
***
245 C22502-319-101 . . SHIELD 1
250 C22102-257-003 . . BRACKET, HINGE 1
ATTACHING PARTS
252 MS51957-40 . . SCREW 2
***
255 C22102-257-004 . . BRACKET, HINGE 1
ATTACHING PARTS
257 MS51957-40 . . SCREW 2
***
260 C22101-097-025 . . PANEL, FACIA 1
265 C22102-259-007 . HINGE 1
ATTACHING PARTS
267 MS27039-0804 . SCREW 2
***
270 C22102-259-006 . HINGE 1
ATTACHING PARTS
272 MS27039-0804 . SCREW 2
***
275 C22502-361-103 . PLATE, CLOSING 1
ATTACHING PARTS
277 A102-1-2C . BOLT 2
***
280 C22502-361-101 . PLATE, CLOSING 1

Page 10171
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
7 ATTACHING PARTS
282 A102-1-2C . BOLT 2
***
285 C22502-147-107 . CLEAT 1
ATTACHING PARTS
287 MS27039-1-04 . SCREW 3
***
290 C22502-149-107 . CLEAT 1
ATTACHING PARTS
292 MS27039-1-04 . SCREW 5
***
295 C22502-147-105 . CLEAT 1
ATTACHING PARTS
297 MS27039-1-04 . SCREW 4
***
300 C22502-177-103 . CLEAT 3
ATTACHING PARTS
302 MS27039-1-04 . SCREW 4
***
305 C22502-145-103 . CLEAT 3
ATTACHING PARTS
307 MS27039-1-04 . SCREW 4
***
310 C22502-143-107 . CLEAT 1

Page 10172
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
7 ATTACHING PARTS
312 MS27039-1-04 . SCREW 6
***
315 C22502-143-105 . CLEAT 1
ATTACHING PARTS
317 MS27039-1-04 . SCREW 6
***
320 C22502-053-353 . PANEL, OUTBOARD A 1

B
C
D
F
G
H
J
K
L
M
N
P
Q
– 320A C22502-053-357 . PANEL, OUTBOARD E 1
ATTACHING PARTS
322 MS27039-0812 . SCREW 3
***
325 C23102-465-101 . COVER 1
ATTACHING PARTS
326 MS27039-0805 . SCREW 4
***
330 C23502-185-001 . PLATE ASSEMBLY 1

Page 10173
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
7 ATTACHING PARTS
332 MS27039-0804 . SCREW 4
***
335 C22502-269-103 . . SEAL 1
ATTACHING PARTS

***
340 C23502-185-101 . . PLATE 1
345 MS27039-1-07 . SCREW 2
350 C22102-661-165 . PLATE, RETAINING 1
355 C22102-661-135 . GASKET 1
360 MS27039-1-09 . SCREW 4
370 C23502-187-101 . PLATE, RETAINING 1
375 C23502-189-101 . GASKET 1
380 C23102-349-001 . PLATE, SEAL ASSEMBLY 1
ATTACHING PARTS
385 NAS1801-08-7 . SCREW 4
***
390 C23102-355-101 . . SEAL 4
ATTACHING PARTS

***
400 C23102-349-101 . . PLATE 1
405 C23102-351-101 . SEAL 1

Page 10174
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
7 410 C23102-347-001 . COVER ASSEMBLY 1
ATTACHING PARTS
415 NAS1801-08-7 . SCREW 8
***
420 C23102-353-101 . . SEAL 1
ATTACHING PARTS

***
435 C23102-345-003 . FRAME 1
ATTACHING PARTS
440 NAS1801-08-5 . SCREW 4
***
– 445 C22101-081-103 . BIN, WASTE 1
450 C22502-609-003 . PLATE, THRESHOLD 1
ATTACHING PARTS
455 MS24693C270 . SCREW 4
***
460 RGS2459-0200 . SEAL, HEADER 1
465 C23502-129-001 . SURROUND, UPPER 1
ATTACHING PARTS
470 MS24694C9 . SCREW 2
475 MS24694C11 . SCREW 1
***
480 C22502-365-001 . CAPPING, LATCH SURROUND 1

Page 10175
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
7 ATTACHING PARTS
482 MS24694C4 . SCREW 2
***
485 C22101-457-101 . SURROUND, LOWER 1
490 C23502-131-001 . BRACKET, ATTACHMENT 1
ATTACHING PARTS
492 MS27039-1-10 . SCREW 2
***
495 C22102-126-103 . PLATE, STRIKER 1
ATTACHING PARTS
497 MS24693C25 . SCREW 2
***
500 RGS2459-0750 . SEAL 1
505 C22502-499-005 . CAPPING, LATCH SURROUND 1
ATTACHING PARTS
510 MS24694C8 . SCREW 16
***
– 515 C22502-591-005 . DIFFUSER 1
– 517 RGS2426-0110 . SEAL, (IF REQUIRED) 1

Page 10176
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
7 520 MS24693C25 . SCREW A 4

B
C
D
F
H
J
K
L
M
N
P
Q
525 C23502-151-101 . PLATE, CLAMP A 2

B
C
D
F
H
J
K
L
M
N
P
Q
530 C23502-153-981 . PIECE, END A 2

B
C
J
Q
– 530A C23502-153-1001 . PIECE, END D 2

P
– 530B C23502-153-1031 . PIECE, END F 2
– 530C C23502-153-831 . PIECE, END H 2

K
L
M
– 530D C23502-153-821 . PIECE, END N 2

Page 10177
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
7 535 C23502-157-983 . KICKSTRIP A 1

B
C
J
Q
– 535A C23502-157-1003 . KICKSTRIP D 1

P
– 535B C23502-157-1033 . KICKSTRIP F 1
– 535C C23502-157-833 . KICKSTRIP H 1

K
L
M
– 535D C23502-157-823 . KICKSTRIP N 1
540 MS24693C25 . SCREW A 4

B
C
D
F
H
J
K
L
M
N
P
Q
545 C23502-151-101 . PLATE, CLAMP A 2

B
C
D
F
H
J
K
L
M
N
P
Q

Page 10178
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
7 550 C23502-153-981 . PIECE, END A 2

B
C
J
Q
– 550A C23502-153-1001 . PIECE, END D 2

P
– 550B C23502-153-1031 . PIECE, END F 2
– 550C C23502-153-831 . PIECE, END H 2

K
L
M
– 550D C23502-153-821 . PIECE, END N 2
555 C23502-157-981 . KICKSTRIP A 1

B
C
J
Q
– 555A C23502-157-1001 . KICKSTRIP D 1

P
– 555B C23502-157-1031 . KICKSTRIP F 1
– 555C C23502-157-831 . KICKSTRIP H 1

K
L
M
– 555D C23502-157-821 . KICKSTRIP N 1
560 MS24693C25 . SCREW A 4

B
C
D
F
H
J
K
L
M
N
P
Q

Page 10179
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
7 565 C22502-233-102 . PLATE, CLAMP A 1

B
C
D
F
H
J
K
L
M
N
P
Q
570 C23502-155-981 . PIECE, END A 1

B
C
J
Q
– 570A C23502-155-1001 . PIECE, END D 1

P
– 570B C23502-155-1031 . PIECE, END F 1
– 570C C23502-155-831 . PIECE, END H 1

K
L
M
– 570D C23502-155-821 . PIECE, END N 1
575 C23502-151-101 . PLATE, CLAMP A 1

B
C
D
F
H
J
K
L
M
N
P
Q

Page 10180
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
7 580 C23502-153-981 . PIECE, END A 2

B
C
J
Q
– 580A C23502-153-1001 . PIECE, END D 2

P
– 580B C23502-153-1031 . PIECE, END F 2
– 580C C23502-153-831 . PIECE, END H 2

K
L
M
– 580D C23502-153-821 . PIECE, END N 2
585 C23502-159-985 . KICKSTRIP A 1

B
C
J
Q
– 585A C23502-159-1005 . KICKSTRIP D 1

P
– 585B C23502-159-1035 . KICKSTRIP F 1
– 585C C23502-159-835 . KICKSTRIP H 1

K
L
M
– 585D C23502-159-825 . KICKSTRIP N 1
ATTACHING PARTS
590 MS24693C25 . SCREW 2
595 C20200-265-001 . BUSH 2
***

Page 10181
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
7 600 C23502-167-2023 . INSERT, RUBSTRIP A 1

C
E
F
J
K
N
P
Q
– 600A C23502-167-1123 . INSERT, RUBSTRIP B 1

D
H
L
M
– 600B C23502-167-1623 . INSERT, RUBSTRIP G 1
605 C23502-163-801 . CAP, END A 2

C
E
F
J
K
N
P
Q
– 605A C23502-163-811 . CAP, END B 2

D
H
L
M
– 605B C23502-163-861 . CAP, END G 2
ATTACHING PARTS
610 MS27039C0804 . SCREW 1
***

Page 10182
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
7 625 C23502-165-1023 . RETAINER, RUBSTRIP INSERT A 1

C
E
F
J
K
N
P
Q
– 625A C23502-165-1123 . RETAINER, RUBSTRIP INSERT B 1

D
H
L
M
– 625B C23502-165-1623 . RETAINER, RUBSTRIP INSERT G 1
ATTACHING PARTS
627 MS27039C0804 . SCREW 1
***
630 C23502-167-801 . INSERT, RUBSTRIP A 1

C
E
F
J
K
N
P
Q
– 630A C23502-167-811 . INSERT, RUBSTRIP B 1

D
H
L
M
– 630B C23502-167-901 . INSERT, RUBSTRIP G 1

Page 10183
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
7 635 C23502-163-801 . CAP, END A 2

C
E
F
J
K
N
P
Q
– 635A C23502-163-811 . CAP, END B 2

D
H
L
M
– 635B C23502-163-861 . CAP, END G 2
ATTACHING PARTS
640 MS27039C0804 . SCREW 1
***
645 C23502-165-801 . RETAINER, RUBSTRIP INSERT A 1

C
E
F
J
K
N
P
Q
– 645A C23502-165-811 . RETAINER, RUBSTRIP INSERT B 1

D
H
L
M
– 645B C23502-165-911 . RETAINER, RUBSTRIP INSERT G 1
650 C22502-293-459 . PLATE, COVER A 2
– 650A C22502-293-715 . PLATE, COVER B 4
– 650B C22502-293-719 . PLATE, COVER C 4
– 650C C22502-293-473 . PLATE, COVER D 4

Page 10184
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
7 – 650D C22502-293-485 . PLATE, COVER E 2
– 650E C22502-293-459 . PLATE, COVER F 4
– 650F C22502-293-583 . PLATE, COVER G 2
– 650G C22502-293-461 . PLATE, COVER H 2
– 650H C22502-293-499 . PLATE, COVER J 4
– 650J C22502-293-453 . PLATE, COVER K 4
– 650K C22502-293-461 . PLATE, COVER L 4
– 650L C22502-293-725 . PLATE, COVER M 4
– 650M C22502-293-721 . PLATE, COVER N 2
– 650N C22502-293-999 *** DELETED *** P 0
– 650P C22502-293-473 . PLATE, COVER P 4
– 650Q C22502-293-465 . PLATE, COVER Q 4
ATTACHING PARTS
652 MS24693C24 . SCREW 2
***
655 C22502-293-701 . PLATE, COVER A 2
– 655A C22502-293-483 . PLATE, COVER E 2
– 655B C22502-293-581 . PLATE, COVER G 2
– 655C C22502-293-713 . PLATE, COVER H 2
– 655D C22502-293-537 . PLATE, COVER N 2
ATTACHING PARTS
657 MS24693C24 . SCREW 2
***
660 C23502-221-001 . PANEL, COVER ASSEMBLY 1

TO AND INC LN5283

Page 10185
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
7 ATTACHING PARTS
665 MS24694C2 . SCREW 8
***
670 C23502-287-101 . . GASKET 1
ATTACHING PARTS

***
680 C23502-285-101 . . PANEL 1
685 C23702-111-103 . COVER 1
ATTACHING PARTS
690 NAS1801-3-5 . SCREW 6
***
695 C23702-111-101 . COVER 1
ATTACHING PARTS
700 NAS1801-3-5 . SCREW 6
***
705 C23502-117-001 . BLOCK, FLOOR FITTING 4

TO AND INC LN4926
– 705A C23502-117-013 . BLOCK, FLOOR FITTING 4

LN4927 AND ON
ATTACHING PARTS
710 MS27039C1-07 . SCREW 4
***

Page 10186
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
7 715 C23502-009-803 . COVER, FLOOR A 1

B
C
D
F
H
J
K
L
M
N
P
Q
– 715A C23502-009-805 . COVER, FLOOR E 1
– 715B C23502-209-101 . COVER, FLOOR G 1
720 25-46-98-060RF . SHELL, BONDED (NP) A 1

PN FOR C23502-001-1479-20
– 720A 25-46-98-061RF . SHELL, BONDED (NP) B 1

PN FOR C23502-001-1679-20
– 720B 25-46-98-062RF . SHELL, BONDED (NP) C 1

PN FOR C23502-001-2067-20
– 720C 25-46-98-063RF . SHELL, BONDED (NP) D 1

PN FOR C23502-001-4096-20
– 720D 25-46-98-064RF . SHELL, BONDED (NP) E 1

PN FOR C23502-001-4142-20
– 720E 25-46-98-065F *** DELETED *** 0
– 720F 25-46-98-066F *** DELETED *** 0
– 720G 25-46-98-067F *** DELETED *** 0
– 720H 25-46-98-068F *** DELETED *** 0
– 720J 25-46-98-069F *** DELETED *** 0
– 720K 25-46-98-070F *** DELETED *** 0
– 720L 25-46-98-071F *** DELETED *** 0
– 720M 25-46-98-065RF . SHELL, BONDED (NP) F 1

PN FOR C23502-001-4143-20

Page 10187
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
7 – 720N 25-46-98-066RF . SHELL, BONDED (NP) G 1

PN FOR C23502-001-4149-20
– 720P 25-46-98-067RF . SHELL, BONDED (NP) H 1

PN FOR C23502-001-4151-20
– 720Q 25-46-98-068RF . SHELL, BONDED (NP) J 1

PN FOR C23502-001-4153-20
– 720R 25-46-98-069RF . SHELL, BONDED (NP) K 1

PN FOR C23502-001-5096-20
– 720S 25-46-98-070RF . SHELL, BONDED (NP) L 1

PN FOR C23502-001-5102-20
– 720T 25-46-98-071RF . SHELL, BONDED (NP) M 1

PN FOR C23502-001-6102-20
– 720U 25-46-98-072RF . SHELL, BONDED (NP) N 1

PN FOR C23502-001-5157-20
– 720V 25-46-98-073RF . SHELL, BONDED (NP) P 1

PN FOR C23502-001-6096-20
– 720W 25-46-98-074RF . SHELL, BONDED (NP) Q 1

PN FOR C23502-001-1076-20
725 C22101-385-001 . . CATCH 2
ATTACHING PARTS
730 MS27039C0804 . . SCREW 2
***
750 MS24693C25 . SCREW G 4
752 C23502-151-101 . PLATE, CLAMP G 2
755 C23502-153-831 . PIECE, END G 2
757 C23502-157-1831 . KICKSTRIP G 1
760 C23502-157-1311 . KICKSTRIP ASSEMBLY G 1
762 C23502-157-2833 . . PACKER G 1

Page 10188
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
7 ATTACHING PARTS
***
767 C23502-157-1835 . . KICKSTRIP G 1
770 MS24693C25 . SCREW G 4
772 C23502-151-101 . PLATE, CLAMP G 2
775 C23502-153-831 . PIECE, END G 2
777 C23502-157-839 . KICKSTRIP G 1
780 C23502-157-339 . KICKSTRIP ASSEMBLY G 1
782 C23502-157-1839 . . PACKER G 1
ATTACHING PARTS
***
787 C23502-157-1833 . . KICKSTRIP G 1
790 MS24693C25 . SCREW G 4
792 C22502-233-102 . PLATE, CLAMP G 1
795 C23502-155-831 . PIECE, END G 1
797 C23502-151-101 . PLATE, CLAMP G 1
800 C23502-153-831 . PIECE, END G 1
804 C23502-159-1832 . . PACKER G 1
ATTACHING PARTS
***
807 C23502-159-839 . . KICKSTRIP G 1
810 C23502-159-331 . KICKSTRIP ASSY, BOTTOM G 1

Page 10189
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
7 ATTACHING PARTS
812 MS24693C25 . SCREW 2
815 C20200-265-001 . BUSH 2
***
817 C23502-159-1831 . . PACKER G 1
ATTACHING PARTS
***
825 C23502-159-837 . . KICKSTRIP G 1
830 C23502-303-1011 . PACKER E 1
ATTACHING PARTS
832 CM1002-02004 . TAPE, DOUBLE SIDED AR
***
835 C23502-201-991 . PACKER E 1
ATTACHING PARTS
***
840 C23502-303-1013 . KICKSTRIP E 1
ATTACHING PARTS
***
845 C23502-201-993 . KICKSTRIP E 1
ATTACHING PARTS
***
850 C23502-301-1013 . KICKSTRIP E 1

Page 10190
25-46-98 Dec 20/11
C23502 SERIES

NUMBER ASSY
7 ATTACHING PARTS
***

Page 10191
25-46-98 Dec 20/11
C23502 SERIES
Page 10192
25-46-98 Dec 20/11

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COMPONENT MAINTENANCE MANUAL

Contour Aerospace Ltd.

REVISION TRANSMITTAL SHEET

TO: HOLDERS OF COMPONENT MAINTENANCE MANUAL 25-46-98

– Affected pages are listed on the "LIST OF EFFECTIVE PAGES".

– File the REVISION TRANSMITTAL SHEET separately.

REASON FOR ISSUE: CMM updated.

The attached HIGHLIGHTS page 1 details changes.

This page intentionally left blank.

Revision No.6 - Dec 20/11

LOCATIONS DESIGNATION DESCRIPTION OF CHANGE

TITLE PAGE R Added, PN C23502-001-1076.

LIST OF EFFECTIVE PAGES R Changed to show revision status.

INTRODUCTION R Changed, Introduction page block reformatted.

TESTING AND FAULT ISOLATION R Added, Caution to testing procedure.

DISASSEMBLY R Changed, List of related manuals Table 3001

REPAIR R Changed, Table of repair procedures Table 6001

LOCATIONS DESIGNATION DESCRIPTION OF CHANGE

ASSEMBLY R Added, Lavatory C23502-001-1076 to assembly

FITS AND CLEARANCES R Changed, Fits and Clearances page block

SPECIAL TOOLS, FIXTURES, R Deleted, Special tools.

STORAGE (INCLUDING N Added, Storage page block.

ILLUSTRATED PARTS LIST (IPL) R Changed, IPL reformatted.

DETAILED PARTS LIST

FIGURE 2 R Added, items 1N and 175L.

FIGURE 3 R Added, item 1B.

FIGURE 3A R Added, item 1AA.

FIGURE 4 R Added, items 1F, 740A and 740B.

FIGURE 6 R Deleted, item 460.

LOCATIONS DESIGNATION DESCRIPTION OF CHANGE

FIGURE 7 R Added, items 1P, 650P and 650Q.

This page intentionally left blank.

COMPONENT MAINTENANCE MANUAL

REVISION No. 6 TP1

1 JUN 21/04 JUN 29/04 HT

This page intentionally left blank.

RECORD OF TEMPORARY REVISIONS

This page intentionally left blank.

SERVICE BULLETIN LIST

SB No. REV No. INCORP. TITLE

This page intentionally left blank.

LIST OF EFFECTIVE PAGES

SUBJECT PAGE DATE SUBJECT PAGE DATE

TITLE PAGE 1 R Dec 20/11

DESCRIPTION REPAIR 6001 R Dec 20/11

LIST OF EFFECTIVE PAGES (Continued)

SUBJECT PAGE DATE SUBJECT PAGE DATE

6009 R Dec 20/11

LIST OF EFFECTIVE PAGES (Continued)

SUBJECT PAGE DATE SUBJECT PAGE DATE

10035 R Dec 20/11 10081 R Dec 20/11

LIST OF EFFECTIVE PAGES (Continued)

SUBJECT PAGE DATE SUBJECT PAGE DATE

10129 R Dec 20/11 10177 R Dec 20/11

INTRODUCTION .............................................................................................................................. INTRO 1

DESCRIPTION AND OPERATION .................................................................................................. 1

TESTING AND FAULT ISOLATION ................................................................................................. 1001

SCHEMATIC AND WIRING DIAGRAMS ......................................................................................... 2001

DISASSEMBLY ................................................................................................................................ 3001

CLEANING ....................................................................................................................................... 4001

INSPECTION/CHECK ..................................................................................................... NOT APPLICABLE

REPAIR ............................................................................................................................................ 6001