he Ay van OOUDLAS AIRCRAFT ¢O. INS. BBS GIXTY SERIES JAAINTENANCE MARUAL ‘QYERNEAD STOWA RACKS AND. an > DESCRIPTION AND OPERATION Description Me overhead stouage racks are rade up of individual aections Instakled alove the passenger seats on each side of the pascenger compartnent. The ‘wpe of the racks eorve ap atovade axace for personal itena, blankets, Fillous, ete.) and the inboard adzes of the racks serve ac handrails, . Foveonger utilities ave contained in utility boxes {natalled In tho undcre sections of the racks and include cold alr olltlots, reading Mghts, attendants’ eald evitehes, atid oxygen mackss Panels are installed betwen ‘the wLiLity boxes to conceal alr, Oxygen, and electrical Lines, ‘Tho out~ voor ofdes of the rocks are attachad to the fuselage by means of hinges 4o allow the racks to Le lovered for inspection or anintanance access Tor ‘the paasengoy utility dusts and outletes The intoard sides of the racks are supported by turnbuckle type support struts. Fach utility box is fitted ith on unbilicat coré which sncorporatos guick~dlsconnact Tittinge to supply cold alr, electrical poxer, and oxygen. The flttines pernlt quick relocation of toxes to adjust for changes in seat spacing. Doors ore binged from the outboard aide of the tack and can be lovered for servicing or inspection without changing the fore or aft location, and without renoving the boxes fren the atowage racks Spacer panels are installed tetween the utility panels to close the botten surface of the stoxage racks 25-25-0 - Cone 1 1/81 Pogo 1 frwas in vbboven goa QOMOLAS AINCRAM COL. INC 86-8 GSIRTY SERIES JAAINTENANCE JAARUAL stowage mac LOUD SPEAKER ) TEWARDESS i cALL SHMTeH A | Ae AR CER Sorron run Pi a READING HOHTS poor uarcn mag tara 25-25-0 ‘Overnond Stovage Racks (Typical) cone 1 Figure 1 Poge @ Jon 1/67 foe @ 698wettest eae DOVCIAL alteRaft CO. It, ORE WE GINTY GRIER IABINTENANCE MANUAL QYBRREAD STOWAGE RACKS AND UTILITIES ~ DESCRIPTION AND OPBRATTOH 1s Bezoviptton 4e The overhead stowage racks are mide up of individual sections installed above the padsoniser ceats on cach side of the passenger compartment, The tops of the mcks serve as stowsye spree for peraonal {tena, blankets, Pillows, ete., wid the inboard ciges of the rucks sevve ae handrailee Passenger ulliliies are contained in uttlitles boxes installed In the Underegstions of the racks and include colé aly outlote, reading lights, attendants! call switches, wid oxygen masks. Sliding panels are installed hotwean the utility boxes to concesl wir, oxygen, and electrical Linas, The wtility boxes and panels ore adjustable fore and aft to provide for variations in saat apaeing. ‘The outboard otdes of the racks ave attachad to the fuselage by mens of hinges to allow the racks to te loverad for fnspaction, maintenance access for tho passenger ubibity ducte and { outlets, or when converting the cabin to a eargo configuration, The inboard sides of the racks arg supported by turnbuckle type support strata, B. Bach utility box is fibted with on wibilical cord which incorporates quicke Gigeonnact Cittings to supply cold atv, eleateioal pear, and oxygen. The fittings permit quick relocation of boxes to adjust for changes In geab spacing, Doors sre hinged fron the outboard side of the tack and ean ba Jovered for cervicing or inspection without changing the fore or aft Joeation, and witheut reroving the boxes from the stowage rack. Overs Jopping aiding spacer panels are inatalied betvican tie utility boxes to clone the bottom surface of the stoxege rack, 250250 ‘cope 2 Dec 3/67 Page 1 Fiend OSACOUOLAS AYCHART Co., INC. BBE BIMGV BEES IRAINTERAH CE MANUAL yl . EADS. Light Shara) OKVGEH MASKS 1477 a, Cant dearenes (EADING LIGHTS HaB-1H08 , 2342500 Overheed Btowage Racks and Uttlities CONE 2 Figure 1 Page 2 van 2/67 : fine w useBOVOIAS AIRERATT €0., ING, BE-B tee: (ha BE HE Ee TINANEL MARUBS, QUERHEAD STOWAOE RACKS AUD UDILITIES - DERCRIPTION ANID OPERATION 1. Degaription In the Me8 stovage racks ave provided above the passenger seata on voth Bidno of the cabin coapartront. ‘Tho racks aye sdjusteble, moking tt pooes- vie to align the handrail, Renovable plestic tri strips are provided to sever the space between the ragke. B ‘The po-OF 40 provided with folding stovege racks. When oparating Mnder ‘ulk cargo loading conditions Une racks are folded down in sections as required, In the folded dom position the vaoks serve es protection for ‘the cabin eidevall penels, Gu In the DO-6/8F-50 the passenger utilities consteting of cold air outlets, attendenta! call su{tot, fold-out utility tay, oxygen masks, ond reading lights are located in the pnssenger seat back: D, Te overhead stovage racks in the LC-8-60 are wade up of individual sections inetadled above tha passenger seats on each side of the passenger compart= neitts The topo of the rarks aorve ce stovage opare for poveonal itens, blankets, pillows, ats., and the Inboard edges of the recks serve as hand= votla. Passenger Ubilitics are contained in utilities boxes installed in the undersections of the racks end Include cold alr outlets, rending Lights, attendants’ call oWitehes, and oxygen xtoks, Sliding penols are installed between the utiltty boxes to conceal air, oxygen, and electrical lines. The utility boxes ond panels are adjustable fore ond aft to provide for varlations in seab spscing. The outboard sides of the racks are attached to the fuselage by means Of hinges to allow the rocks to de lovered for inspection, matnterance access for the passenger utility duets ond outjeta, or when converting the cabin to & cargo configuration. The inboard sides of the racks are supported by twntuckle type support strats, + Each utility box ds fitted vith an umbiltcel cord which incorporates quicke Sieoonnect Fittings to supply cold air, clectrieal power, and oxygen, The fittings perslt quick retccation of boxes to adjust for changes In seat spnoing, Doors ave hinged from the outboard aide of the rack ané can be Jovered for servicing or inspection without changing the fore or aft Loca ‘on, and without removing the doxes fron the stowage rack, Overdapping sliding spacer panels are installed between the utility boxes to close the bottom surface of tho stovege reck. 25-25-90 Conk 3 Feb 35/68 Poge 1 Piet 8 US.pt Ccimuccsiiians | ipgic som ol OAYGEH MASKS (4 25-2500 ORE 3 Pogue 2 DOUGLAS AIRERANT €O., INE. we BT eso wl READING. Uignr swircnes EADIND LIGHTS Waterss Overhead Stooge Hacke ant Utdiitdes (DoWf-60) Figure 1 Peb 15/68 Pate te VADOUDLAS AIMERAFT C0... IME. BEE GINTY SAMES JAAIRTENANCE FARNUAL QUERIRAD BTOVADE RACKS AND UTILETTES + MATUTENANCE PRACTICES Ls Reovel/ingtaliution Gveriead Btowage Racks Ay Renova Overhead Stowage Rack (1) Open each wbility box door on bottom of rack boing removed, (2) Remove spacer panel. by removing lateh pins, (t places.) (3) Disconnect utility supply plugs by turning looking levar clockuise and pulling plug from receptacle, (S82 Plgure 202.) (4) Loosen utility box panel and spacer panel friction screws, Glide panels fore ov eft, aa necessary, to clear ends of stovage rack. (5) chose utsatty box doors. (6) Ronove sigevell 1tght eccess panel. (7) Suyport: rack, using to men. Disconnect upper ents of support struts and Lover rack until rack reste on top of seat backs, (8) Renove ninge bolt frou gach support Link, (Bee Figure 201.) - | (9) Remove stowage rack, B, Instoll Overhead Stowage Rack . (1) Hold rack in position, using two men, and inptali hinge bolte. (2) Fatso edge of rack into poottion ond connest support strute. (3) metal ona tighten pingo bolt mite, (i) Align rack With adjacent racks by adjusting lengta of eupport struts. (5) Tooter eideunrs right access panel. (6) open uttasty box doors. (7) comest utiaity suppay plugs. GAUPION: ENSURE COVERS ARE CLOSED AWD LOCKED ON ALL UNUSED UTELITY SUPPLY, RECEPTACLES. (8) option uttlity box panels in relation to seat rows with front edgo of door approximately 1/2 inches forvard of front edge of seat betbton, 2B e2G90 ope 1 van 1/67 Poga 203 Pane etDOUGLAS AMCRAIE CO,. ING. B88 GUTY GERIET MAVNTINALICE Yanan OVERHEAD STQWAGE RAK SUPPORT HIIGE vw A WAR-L6EE ODE 2 gure 201 Poge 202 Jen 1/67 25 +2500 Overhead Btowage Backs = Rewoval/Inotollation tans nV- doe te ste fe adig Mh oee “tect ll le QOUOLAS AlkcRAH ¢O., INC. BE-E HETY SERIA MAAINTINANCE MANUAL BOX, PASSENGER cf Re eee” ‘UTILITY. RECEPTACLE, . aasale Overhead Stowage Racks and Utilities «+ ‘Removal /Tnotalaation 25-250 Figure 202 cone 1 Jen 1/€7 Page 203 teanta UaRise DOVOLAS ARCAAF CO. INC. BEB GHEY SECHEE AYAINFENANCE MANUAL (9) Tighten wility vox friction serove. {40} Clone utility box doores @, Inopeetion/Check Pascongor Ubilities } NORA Gaygon Look chock to nob necessary wien relocating wuility boxe, (2) “Check paceongor reading Mahts ond attendant eal] system for proper operation, 2525-0 Cope 1 Page 204 von 1/671, Renovai/Inetakiation Overhoad Stovage Rooke A. Remove Overhond Stouage Rack a) @) (3) () &) ) m (8) 9) B, Tustell Overhead Stovage Rack Q) (2) G) G) G) (6) mM 8) Jon 1/67 DOUOLAS AIRCRARL €O., INC. BOB HRY SRMES . MAINTENANCE MANUAL OUBRUEAD B2OUAOH RACKS AND UPILIGTES - MAINTENANCE PRACTICES Open each uti2ity box door on bottom of rack being removed, Remove apacer panel by renoving ateh pins, (li. places.) Disconnect utility supply pluye by turning locking lever clockwise and pulLing plug from vaceptacie, (Soo Figure 202.) Inoran utility vox panel and spacer panel friction eexews, Slide panele fore or aft, a8 necessary, to clear ends of stowage rack. * Close utility box doors, Remove stde wall light access panel, Support reek, using two men, Disconnect upper ends of support strubs and lover rack until rack reste on top of seat backs. Remove hinge bolt frou each support link. (See Figure 201.) Remove stowage rack. ¥ola rack in position, using two en, and instel) hinge bolts. faise edge of rack into position and comect support struti Ynotell ond tighten hinge bolt nuts. Align rack «ith adjacent racks by adjusting length of support abruts. Insteit side wall light access panel. Open ubitiby tox doors, Connect utility supply plugs, GAUTION: StISURE COVERS ARE GLOSED AND LOCKED ON ALL UNUSED URILIIY SUPPLY RECEPTACLES, Posttion utility box panels ta relation to sest rove with front edge of door spproxinately 1/2 inches forvand of front edge of seat bottom, 85-2540 ‘cone 2 Poge 201OOUOLAS AIRCRAFT CO.. INC. BEB SHY SEMIS JARINTENANGE MANUAL es STRDT OISCONNECT OVERHEAD STQWAGE RACK SUPPORY MIRCE wu A wageasae 2685-0 Overhead Stowage Recka ~» Removal/tnetallation COPS 2 Figura 202 Page 208 Jon 1/67 tome uteDQUOLAS AIRCRAFT CO. INC. BEE SINT YS GEE SF IAAINTENARSE SANUAL ae RING 19, IML BYATCHAS HRA EAR awn eae Aa RECEPTACLE, yaw 8 waR-lbOH * Overiiead Stouage Racks ond Utilitles ~~ Renavai/Inetal ation 25-2540 Figure 202 Gone 2 van 1/67 Page 203 Frag nbDOUGLAS AIRCRAFT €O.. UC. GEA RMKTY SEREE fAAINTSHANCE MANUAL 49) Tighten utility box friction sereve. (20) Close utility vox doors. @. Inepeotion/Chook Passenger Utilition { HOBEr Oxygen leak check 4s not nocossayy vhen relocating ubiaity boxas. {a} check passengers veeding | Mgnt and attendant cell eysten for propar operations 2542500 cope 2 Pege 204 Jen 1/67nei se pe mains ses sigan povaiss AIRCRATT €O., INC. BEE GT FEMMES niabtaee MANUAL QUBRHEAD GTOHAGE RACKE - HATHTENANGE PRACTICES Seere, "Ay The yeuovel ond Installation procedures for all DG-6 stowage racks ere Adentinol except so noted, Fe DC-GF folding stovage racks are coverod in parogrophs D thvowgh Ne Removal /Knetollation Stowage Racks (D¢=0/8P-50) A, Resove Stomage Raok (2) Renove plastic filler strip fron botween stowage racks by pulling doose Anboovd end nt handvasi, then pulling strip up ond inboard end eltding etrip out fron between racks, (2) Detach stowage rack struts from cidewall mounting brackets by alipping strut ferrules inboard and renoving pine whien are held in place by ferrules in cnds of strats. CAUTION: THR RACK |AIST BE HELD Tif POSTSION OR IT WELL ROTATE DOWMAND AND DAMAGE THE SEDE PANEL, (3) Remove panel ty slipping panel Inboard froa betyeen trim strip and support angle at outbonré edge of panel. "B, Inotala Stovage Racks (1) Place panel between trim strip ond cupport angle, Push pakel outboard. (2) attach struts co sigevals nounting brackets with losking pins ond cajust for alignaent Af required (wee paragragh C). (3) Cover pins with strut ferrules. (Gh) Replace filler atrip, Align Handrails (2) lip ferrules fron ends of struts exposing Jjomnut on inboard end. (2) Loosen Jammut. (3) Longthen or shorten struts by turning strut to obtain vertical and Horizontal elignaent. (4) tighten joumut and replace ferrules. 2522500 Gonb 3 Fob 15/68 Poge 201, Pret in OA.set gh sein i, cremiemminiinain snag, eminem Ahir) ny, BOVALAS AINCRAR CO. INC, BBE GUNG GEES ARIITENANCE NARVAL 1. Renove Lounge Stowage Racks HONE: Some airplanes have @ portable oxygen cylinder inatalled on the stowege rack. For removal of the oxygen oylinder (see Chupter 35). (1) Runove Lounge vaoding Lights (nee Chapter 33), (2) Disconnect and cap oxygen Line at cabin attendants’ oxygen containers WARIINO) USE EXTREME GARE TO PREVEYT THE OXYGEN SYSTHN OR ANY OP 15, COMPONENSS FROM BECCHIHO CONTAMMNATED HITIC GREASE OR Ot, AVOID THE SUDDEN RELEAGE OF OXYGEN UNDEX PRESSURE. BITHER OF HE ABOVE CONDITIONS MAY CAUSE AN EXPLOSION OR PIRE. GAP ADL : INLED AN OUTLET CONVEGLIONS AS THEY ARE DISASSEBLED TO PRE- . ‘VENT DIRT, OU, OR OREASE FROH ENTERING THE SySTEA, (3) Remove -eap of rail by renoving attaching serevs. (4) Renove pin attaching rack to w'atscreen, NOPE: Access to the pin fs through Une aceess holes in the forverd top aurface of the rait. (5) Renove bolt attaching ruck to particion. CAUSION: THE RACK MUST BE MELD Iti POSTTION ON TP WILL ROPATR DOWNWARD AND DANAGE THE SIDE PED, HOPE: Access to the bolt is through the access hole in the eft top surface of the vail. (6) Remove rack by slipping rack inboard from petuean trim strip and support. angles at outboard edge of rack. H. Inatell Lounge Stowsge Rack (1) Insert rack between trim strip and gupport angles and push rack outboard, CAUTION: THE RACK MUST BE HELD IN POSITION OR IY WILL ROTATE DOWHARD AND DAHAGE THE SIDE PANEL. {2) Instelk attaching bolt attaching rack to partition. (3) Insts12 pin attaching rack to windscreen, G4) Instell Lounge reading Lights (see “Chapter “3), (5) Uncay and connect oxygen Line and perforn oxygen systex test (see hoptor 35), (6) Inetell portable oxygen oyhinder if applicable (see chapter 35). 2525-0 CODE 3. Page 202 Fob 15/68 Fated ts USA.CEPR oe Sot inna, Kei rs, aN an OOUGLAS AIRERATT CO. INC. BEE SITY, SAUMES aaa ARUAL F. Fold Stovoge Racks HORE: Paragrapha F through T apply to oi] racka except the three sections on tho ebyge loading door, ond the section juot forward of the door. These Geetions are installed In the DC=OF (Combination Cargo Pas senger) only. {L) Cheek to nuke sure spring leaded plunger on each end cap ta retracted. (2) 81449 down coverd on support rods. (3) Bupport vack end 1ift vode off fuschoge fittings. (Lb) “stow vode in clip provided on each end cap, (5) Lover rack and look in’ folded pooition by roleasing spring loaded plungor ‘on each end cap. Uske sure plunger catches behind 1ip on lover edge of windey valance. ©. Unfold Gtowage Resks (1) Retract apring loaded plunger in each end cep. (2) Mire rack, hond support rods on uppor fusoluge Cistinga, and elide covers we : Reuove Stowege Racks ~ G) Bide dovn covers on support rods. (2) Support rack and Lift roda off tselage fittings, 43) Stow rods in clip provided on eeeh end cap, {h) @tt21 supporting rack, remove tvo hinge pins through hinge eutout sn eunter of rock, and renova rack. Install Stovage Recks (a) arg support rods on fuselage fittings. (2) Litt outboard end of rack into position and install hinge pins through * eutout in center of rack, (3) 8lide covers up on support rods. 25-2540 cope 3 Feb 15/68 Page 203 fainted 9 WAwat Me a a tn ey Bea gents DOUOLAS AIRCRAFT €0,, INE. OBE AT SGHES RAINTEMANGE By ARUAL J. Fold Stowage Racks NORE: Pavegrophe J chrovgh ® apply te the thro sections on the cargo Load- ing door ond tha section just forvard of the door. These sections ave installed in the D¢-8F (Conbination Catgo Passenger) only. (1) Gheek to meke cure epring iooded plunger on each end cap is vetracted, {2) boosen wing nuts in slides on upper curfaca of rack near hinge line, (3) saide down support rod covers, Uh) Gupport rack ona 11¢t rods off fuselege Fittings, (5) Stow rods tn clip provided on each end cap. (6) s11ae rack avay fron sidewall and lover to folded position with light Jens nestled againet lower surface of window valance, (7) Tighten wing nuts. - (8) Look rack in position by releasing spring Loaded plunger on each end cap. Make sure plunger catches behind 1ip on lovar edge of vindow valonee. K. Unfold Stowage Finok (1) Loosen wing nuts at hinge Line. ~ (2) Retract spring loaded plunger in each end cap, ~ (3) Lift rack, Heng support rods on fuselage fittings and slide covers up. (8) Adiga rack (eee paregraph ¢). (5) ‘Tighten ving nuts. L. Remove Stovage Rack (2) site down support trod covers. (2) Support rack ena Lift rods off fuselage tittsngs. {3) stow roda in elip provided on euch end esp. (u) St421 supporting muck, remove wirg nuts from slides, and reaove rack. &. Instell Stowage Rack (2) [itt rack into position with studs through slote in wlides und Install ‘ding nto. 252500 oe 3 Page 204 Fob 25/68DOUOLAS AIRCRAFT CO., INC. BEE GINTY SERBS MAINTERANES MARUAL (2) Lire mack, nang support rods an fuselage fleeings and aldo covers up. (3) Altge rack (see paregragh ¢). - {h) Pighten ving nuts. Ys Magn Stouege Racks (1) tooeen wing nuts, (2) stide rack inboard or outboard untél Light lena foras a straight Line foxe and aft With lenses in othey reeks, (3) Tighten ving mits, 3. Renoyal/Ingtndiation Qverhead Stovage Racks {D0-6-60) Renove Overhead Stovage Revk (1) open eseh utizity box door on botten of rack being reroved, {2) Reaove spacer panel by renoving Latch pina. (hi places.) . (3) Disconnect utility supply plugs by turning locking Lever clockwise and pulling plug from receptacle, (See Figure 202.) (4) roosen wt#iity box panel and spacer panel friction screws. Slide panels fore or aft, es nocosaaty, to clear onds of stowage rack, (5) Close utility box doors, a (6) Henove sidovall Light acooss pane). (7) support rack, using two mon, Dioconnect uppor ands of support struts and lover rack until rack rests on top of seat backs, . (8) Renove hinge bolt from each support Links (See Figure 201,) (9) Remove stovaze racks Install Overhead stowage Rack (1) Hold rack in position, using tve men, and install hinge bolts. (2) Reise edge of rack into position and connect support strute, (3) Inatell and tsghton binge bolt nuta, (4) Align, rack with adjacent racks by adjusting length of cupport etrute, (5) hotel aidovalt light access pers). 205-0. cone 3 Tob 15/68 age 205 time Usa.Se whence we SE A ott atta Tie aS it a SU a DOUOLAL AIRCRAFT CO. INC, E+E SIXTY SEAIBE PARINTENANGE MAANUAL OVERHEAD STOWAGE RACK vanw AL wazaane 25-05-0 Overhead Stovage Racks ~~ Renoval/IntaLlation CODE Ye Ei Fees $06 Figure £04, Fob 15/68 perryGOUSLAS AlRcRART CO. INE. BOE isk while EF aa mr ae 80%, PASSEUGER eae Hagen608 Overhead Stowage Racks and Utilities-- Hesovul/ineteliation 2502520 Figure 202 CODE 3 Fev 35/68 Page 207DOUGLAS AIRCRADT £0., INE, BEB BNTY SERIES JAAINTRRIARECE MARUAL (6) Open utsiity box doors, (1) connect utteity supply plugs. CAUTION: ENSURE COVERS ARE CLOSED AND LOCKED ON ALL UNUSED UTEKITY SUPPLY RECEPTACLES. (8) Position wtdifty box ponels in relation to seat rows with front edge of door approximately 1/2 inch foruara of front edge of sent bottom, (9) -Mighten utsaity box friction serews (20) Glose utility tox doors. _ @ Intpection/check Passenger Mutlitses . HOLE: Oxygen leak check {s not necessary when relocating utility boxes, (1) check passengers reading lights and attendant cali systen for proper operation. 25025—0 CODE 3. Page 208 Pob 15/68 ~a A DOUOLAS AIRCRAFT CO. INE. BBE BIXTY SERIES PAAINTENANCA JOANUAL CABIN ATIGNDANTG! PANELS ~ EPSCRIPTION AND OPERATION Deugription Cabin attendants! panels sre instalied in the passenger coxpartnent to allow cabin attendants to conmunteate With the crou, and address ysoaongors over the public addross syaten, ‘The panols are located nt the forward and aft entyance aroas ond at the mid-ecbin area. The fore and ‘aft panels contain a telophonestyps handsst with controls for intorcemm- nication with the crev and addressing the pacsongors. Twose panele aleo contain controls and evitchos for passenger compartment musics ‘The ntd- cabin panel containe only the telophona-type handset and controls for Antereonmmteation vith the erew and addressing the passengerns PB e2be0 cove 1 don 1/St Fage 1* fos en Mi gs LAD he OE ae Eg in hanes Aue DOUGLAS AIRCRAFT CO. INC. 8G GIXTY GAMES ANRINTENANCE MANUAL GAPIN ATTENDANTS | PANSIS » DESCRIPTION AN OPRRATTON h t1on Ay Cabin attendants’ panels avo inwtalled in tho pRagongor eoupartnant to allow cabin attendunts ¢o communicate with the crew, and addressing, paesensers Over tho public addvess syater. The panela ana located at ‘the forvard and aft entrace areas and contain a telephone-type handset with controls for futeveramuateation with the crew end addrassang the passengers. 2h«2600. CO 2 Jon 1/67 Page . fred oe WER reg! :DOUGLAS AINCRAT CO. ttc. BE+8 SIRF SEMES AMAINTHEANGE MANUAL GABIN ATEERDANTS' PANELS - DESCRIPTION AND OPERATION Le Dosertptton A Cabin attendants’ pineio are installed fn the passonger compartment to allow cabin attendants to cunmunicate with the cyew, und eddyoss Paoeengers over tho public adéreas system, The punole ave located at the forvard and aft entsace arens und contain « telophonestype handsot with contvote for inlercormantestion with the crev and addrsgaire the Passengora, ‘These panels also contain controls and ewltches for Pagéonger conpartrion’ music. 25+06-0 ‘core 3 von 1/67 Pogo 1DOUGLAS AIRCRAM C0., ING. BEE GINIY SAMES MAINTENANCE MANUAL GARIN ATTENDANTS" PANULA = DEgCIPTLON AUD OPERATION 2, Description A Cabin attondante! parole ave instudlod in the presangor conpartmont to adlow cabin attendants to conmunicate with the crew. A puslmto-tolk pierophono 46 provided for addragsing the passengers ovay the pydlic address system, ‘The panels are lecated at the forward and aft entrance ayeas and contain & tolophonentype lumdset with controls for intercon nication vith tle ¢rev und addreasing the piesoners, Theoo panele algo contain controls and avitenos for passenger conpartzent musta, 2562600 ong § Jan 1/67 Page 1 Paves on 08Peg ae Os es i sn lea cating te ens I eae pce MR Sa Oo BOUOLAS AIRCRAFT CO. ING. BRB GIRGY SERIES PAAINTINANCE MANUAL CABLY ATTENPRITS' PAVELS - DESCRIPEION AUD 01 SArAOH 1s Rovaxiption A, Cabin abtondants’ panels aro instaklod in the passenger conpartaont to allow eabin attandants to communicate with the crew, and addreoe paesongore over the public addtesa systens ‘The pancks axe located at the forward and aft entrance areas and at the bin area, the fore, midsfuselage, and ais panels contain a telephons-type handsat vith controls for intersommunt- cation with tho eraw and addressing the paecengers. ‘The aft pane) aiso contains @ yolce Lovel uetor, and ovitches for controlling entrance aren and xeading lights. 8 wad Feb 25/68 PaneGp. pir ag pe BIR DOUGLAS AIRCRAFT COu ING. GEE SATY SEMMEE NATHTEHANCE ANAHUAL QABIN ATTEVDANTS! PANELS - DESCRIPTION AND OPERATION Js Desorption Ay Gabin attendants! panels are installed in the passengex eoupavtaent to altow cabln attendants to conmnleate with the orev, and addreseing paosen- Gere over tha public addvose oystos, The panels axe Located at che forvand and afb entrance aress and contain a telephone-type handse? and a push-to- talk mfovoyhone with controls for iutereoumanication with the oraw and addressing the passenners. Pob 15/68 Pageee DOUOLAS AIRCRAFT CO. BEE BIXTY GERMES INAINTENANCE MANUAL GANDL APUENDANE' PANEIG - DESCRIPTOR AND OPERATION Ls Peseription A. Cabin attondanto’ pools ave installed in the passenger ccripartmcnt to allow enbin nttendants to commmiente with the erew, A pushxto-tati: mdevophore 48 provided for eddxesaing the yeaseagers over the public : address systen, ‘The panels are located at the forvard and aft entrance ‘exena and dontain a telephone-type handact with controle for Anteraoraminr.- eation with the crow ant addrayeing the passengers. ‘These panels also Sentein controls and suit shes for passenger comarinent mule, B, Two additiena2 cabin attendants panels are inaballed in the cabin, One in the forvard galley area and includes a handset, two eabin end music on-off switches marked front ond rear, a speech level indicator, ‘The aft galley control panel is equip,ed with a handsot, a speech level indicator, €, Announcensnte from the cabin attondants stations are controlled by the on-off avitehes and has priority over the music reproducer, 2526-0 Gone 7he Ae ven DQUOLAS AIRcRAN CO., INC. BG+E SINT SAME B AMAINTENANCE MANUAL PASSENGER COMPARTHENT FLOOR COVERING ~ DESCRIPTION AUD OPEITEOH Doocription Floor covering in tho pasnenser compartment ognetote of carpating, notstureproof floor covering, and plastic floor pats. Carpeting is Inotalled in tho lowge, Puasagewaya, and pagcengey seating areas. Yotsturepraof floor covering {6 installed in the gelloya amd entryways and plastic floor pans aro installed in the lnvatorLoc Carpeting in the passenger seating area is attached te the floor by doublefaced tape applied to atl adgos and along the airplana centerline, Foleturepreof floor covowing Je cemonted to the airpldno flaoy, Fiber- glass underlays ave installed under floor coverings in the entryways, Paesagevaye, galleys, and lavatories, Metal throoholda, attachad with ucreve, cover rating edgs of enrpel with edgo of floor covering or rating odgea of rloor coverings only, Plectic gent track eovers are Anstalled on all exposed sections of seat track netween the passenger deat Geserblics, 25-2T-0 CODE 1 Yet Page 1.oogt ths Si DOVOLAS AIRCRAFT CO.. INC. BEA SIXTY SEFMES MAINTENANCE MANUAL . ouoine OTOALLEY AREAS we al scReye tau EBa enon Ach ALLEY MOLOING FEE As THRESHOLD scnew ENE Ena = 7 BORRaN FanARLAS aer1en BB INSTALLATION TYPICAL, ATOOORG AED GALLEVS \ Leewepanet cers seeHION FP INSTALL SEAT Teac covers ANALG SEAT ASSEMELIES senor e-6 LariaH recat oF 1 PEE Age FESS euo0R toe ovens Panel . srinesnovo . sory, ‘ ae esa, cae EDIE HEEQLAY FIDERGLAS : RT HET i x steno EE potaparen seis secuon BD TAN EAY S38 . wazsdal : 25-2740 Passenger Conpartzent Floor Covering ig cope 2 Pagure 2 Page 2 . Jan 1/87 : em UE1p ghie a eats eke DOUGLAS Alke “HCO, IHe. BEE URE Y BEES ASAINTENANCE MANUAL QALENY AND LAVATORY FL.0OR COVERING = DESCRIVELOY AND OPERATION 2, Deseription A. iia BO-8-50 Floor covering tn tho lavatories and in the gadtey areas 19 vinylesurfaced und ks eonented to a cheat of ylar which in turn 46 conontad to the metal flooring, On cone alrplanos, o tivergles abeat Le senented over the mylar and the floor covering ie aonented to the ffherglac. Tho aheat of flbexghos prevents exesss wear on the vinyl end provides a rigid surface for eoncuting the vinyl Pleor covering. By The L0-8P-50 (Paseonger) forvard gatley and forward Lavatory floor cover . ing is {identical to that of the 10-8-50, C, ‘The De-Or=50 art galdoy Floor covering io vinyl-curfoced with a flberglas underley. The underlay 1s fustoned to tho eabin fhoor with twa-vay tade and the covaring 1a fastened to the underlay in the sane manner. Molding strips are attadhed to the galley unit buses and a sealant is used between the fuselage side panels and tin outer edges of tie covering. This alds in holding the covering in placo and provente spilled Liquids fron seeping tndar the covering. . D. The De-GF-50 art lavatory Floor covering io yinyl-ourfaced, end is secured. to bhe Floor with the same attachnents that hold the ficor im place. The floor consists of a one-piece plastic pai with a fiberglae doubler cenented . . to the underside, The edges of the pan are sealed to prevent spilled Liquida from entering the areas below the lavatories, Sealing compound is used between the outhoard wall of the pan and the fusobage side panel, ‘Tois vell atteenes to the side panele with acrews, A send covered ty trin strips is attached te the Lavatory parbitions, tollet bowl, and lining, to retain the renaining upper edges ond tho floor covering. The flat surface at the lavatory dour As held in place with a threshold, B5e2 ToL cone 1 Fob 15/68 Page 1ee other me DOUGLAS AIRGAATT CO. INC, GEE SIRT GSES PAIRTENAREE MANUAL ‘QALLEY AND JAVATORY FLOOR COVERING - MATUSBUANCE PRACTICES 1, Generar Ay The vinyl floor covering is roxovable but should to removed only if a new Anptallation of covering i¢ contexplated, 2, ‘Toole and Kqulprent: Requtrod NOTE: Equivalent substitutes my be used instead of the following Listed itene, Tten Wane Mute Mamtfacturer Use A Thinner No. 2 Union O41 Go, To ronove ola aanenive B Sandpapar Keatum Grit To roughen faying . surfaces © Stripper Douglas WP, Faller To clean mylar asd to. ah Co. fibergaas - D Adhesive —-Pro-Sond Coast Pro-Seat To conent fiborgias Wo. 501 & Efe, Go. to myer B Aluninizea Coast Pro-Geab To seal along edges of Sealant zee, Co, floor covering, fiber glas, and under threa- olds F Adhesive ouglas Douglas ‘To Install Pon Lam io, 105 Mreraft Co, apecial flooring, Buolan flooring, or Durog Mastic Floor Covering Adhesive BC-770 Kinnesota To ingtall Reby Pyramid Mining & Mtg. backed Avtrin 3, Install Ravatory and Galley Floor Covering (Dt-f-50) A, Install tavatory Floor Covering (2) Remove all old adhesive with Union Thinner Ho. 2. 25-27-21 . CODE 1 Feb 15/68 Pago 202. Mines DEA@) OOVOLAS AlRcRAtT <0. B68 ENTE hat CF Invtali Civerglas shoot ae applicable to floor area as Collows! a} Roughon faylng surfaces of Laminated Piborglar sheet with medium arlt sandpaper antit oll éurface gloss has been renoved. (b} Clean Mylar corrosion sltteld and flverglas with Dougles to, Ab (0) Apply a coat of Bro«Seal Ilo, 501 adhesive on Mylar aorronion etiippar', fold wit & spatula, Bpread adhasive te 2 thickness of .010 to .015 nol, {a} Position fibergics in plsee and apply a suffietent nunber of snot bags over the area te atbain intsmbe contact over entire areas HOT! The weight mast vemain on the fborgdaa for opprosinately & hours to alloy the adhesive Uno to completely cure, (e) Apply a fillet of aluminized senlant along edges of fibergias aheet. (1) Apply a Fittet of aluminized sealant around tollet tase to fiberglas. (3) Inetalaation of Pan Lam Specind Flearing and Buolam choortng or Durug, Plastic Floor Covoring as follower fa) Apply a srooti, uniform brush coat of Bouglas Ho. 105 adhocive to doth faying surfaens and allow to dry for 3¢ minutes. (b) Apply bxo additional costs of adhesive to each faying surface and ‘alloy to ary for 30 ninutes batveon conte, ALloy last coat of adhestve to dry completely. (ec) Position floor covering in place and apply flim hard pressure, (a) Apply a Piet of aluminized sealant along edges of floor coverings {e) Apply a fillet of aluminized sealant around toflet base to floor eovering. {f) Appiy @ Millet of aluminized sealant across edge of threshold agzerily te (oor covering at lavatory door way, {g) Apply 6 Si21et of aluminized sealant around wach basin shroud ap (H) appiteahte to floor covering, Jnetali Raby Pyramid backed Avérim as follows: (a) Apply a savoth, uniform brush coat of E0770 adbssive to both Paying surfaces and allow to dry for ona hour, (b) Apply « second cout of 20-770 to both surfaces and aklow to dey for 25-2 7-1, cope 2 Pago 802 one hour. Fob 15/68 Pad da. .QOUOLAS AIRGRAIT CO. INC, APE MNT Y SETTLE FARINTERANCE MANUAL (©) Ponttion rior covoring in place and apply (rm preanure. {a) Apply a f12et of aluninizad coalant along adgos of floor covering. do) Apply a fillet of aluminized senlant aroma tollot base to floor (2) Apply 0 PiLdot of aluminized coolant aero covering, ‘edgo of throshola aaserbly to floor covering at door way. (ge) Apply a Piet of abuninized soalant around wash basin shroud as. applicable to floor covering, B, Inctell Galley Floor Covering 0) @) Remove all old sealant and adhesive with Union Tainner fo, 1, Anetodl fibergias sheet as applicable to floor ag foLlows: {a) Roughen faying surraces of Janinato fhorgias with adiun grit sande paper vntS) all surface gloss has been renoved, (b) Clean Hylar corrosion shicld and Ciberglas with Douglae etripper Mo, band wipe dry with a elean cotton cloth, (ce) Appay a coat of Pro-Sqnl Ho, 501 adnesive on bylar corrasicn shield with a spatula, Spread adhesive to a thickness of .010 t0 ,015 of an inch. (a) Position fihergies in place and apply suffletent, nuster of shot bags over area to attain intinate contact over antize area. HOME: ‘The weight muct renain on the fiberglas for 8 hours to allow the coneat to completely cure. (e) Apply @ Cillet of aloninized sealont around base of galley to @) fiborglas sheet. Inotall Fan Lam Spocial Flooring and Baolan Flooving or Durug Plastic Floor Covering as follows: (s) Apply a snooth uniform brush caat of Douglas No, 205 adheatve to (e f Feb 15/68 both faying eurfeces and alloy to dry for 50 minutes. ) Apply two additional coats of adhesive to faying surfaces and alloy to dry for 30 minutes between coats Allow last coat to completely ary. ) Position floor covering in place and apply firm pressure. 2527-2 COME 1 Page 203QOUGUAS AIRCRATT 6. ING. BOB Eid ne ES (a) Apply a Cillot of alunutzed sealant around bave of galley to floor covering. (oe) tnstadd noulding around goiloy ae npplionble. {6} Apply a Cildot of atuminized sentant soross edge of 412 threshold . aggorblice to floor covering in valley areas. (h) Jnotoal Bavy Pyramid backed Avtrim as rollonas . (a) Apply & ancoth, uniforn brush cout of E0-770 adhesive to both faying surfaces and ailow to dry for one hour, {b) Apply a ueeond coat of 80-770 to Loth faying surfnecs snd allow to avy for one hour, (ec) Fosttion Moor covering in plaog and apply firm precoure. (a) Apply 2 fillet of aluminized gonlant around base of gelley to floor covering. (ec) Instali nowlding sround galley as applicable. (£) Apply a fillet of aluntnized soalant across edge of all threshold assemblies to floor covering in galley araas, 25-07-48 > ODE 2 : Page 206 . Fep 25/68 4le Baseription Ae Dd. van 2/61 Yege 2 DQVOLAS AIRCRAFT CO. INC, BG+3 SIXTY SEPHEBS MAINTENANCE MANUAL, CRLLING PANSIS . DESCHIPION AND OPERATION THO pageanger conportnent cedking extends Cron the forvard cain bulkhead to the art cabin butkhoad, wid consists of pues constructed of Light= woight Konoyconb mbarials Cor salid rancle, ond fiverglas laatnate for Lighted panole, ‘The coliing conciata of forward and Aft drop eoklings, @ rodacd codling, a mid-Cucolaye drop collins, and 2 renovable headers. Me forward dvop colding extends from the Corvard bulkhond to the Corvard end of the raised cefling panei; tho alt drop galling extends fron the aft and Of the raleod eeting panol te the art hiléheads The cadlings constet of solid panels and doors, snd Lfghted panoks. The door panels end Asghted pancle ave hinged and socured with canloc fasteners. ‘The panels ave supported by brackets and hangers and are accessibie through the eothing dove. Tha yaiaed coiling pancle consist of solid panele thet oxtond fron the forward dyop catling to the aft drop ceiling, ‘Tie center panels are aounted to hangers attached to the fusolage. The sido ceiling panels ere held in place by allgncent grooves and spring clips on the edge of the ¢enter panels, and ty telts to an intercostal on tho outtoaré side. Aceads to the aide panels fs through the hinged light troughs, and access to the center panals Ls ty veroval of the sido panele- the nidefuselage drop ceiLing te located over the forvavd galhey and mide fuselage Lavatory areas The panels over the galleys and lavatories are sol{d panels, support ty trackets and kangore, Access to the pamole $8 through doors in the panels, The poncts between the alleys and lava tories are ight panels. They ore binged cor access to the lights rounted atove the ponels, and ave secured ty canloc fasteners. ‘He rezovakle headers are located just aft of the forvard galley and mid- fuselage lavatories, and Letveen the midefuselage drop cetling and att dyop ceiling, Tho header is constructed of honeycon? panels and includes on itlurdnated nosszoking and fasteneseatebelt sign. The headers are attached to an intercostal at the outboard edges with brackat and pin assenblies, The attaching brackets are accessibld throwgh the hinged Light trongns, 25-28-0 Cone 2DOVOLAS AIRCRAFT CO. INC. BE-8 BIKTY BERIES MAINTENANCE MAHUAS uaa-aaga 26-20-0 CotLing Panels Figure 1 Pago 2 den 1/87panes the sei DOUGLAS AIRCRAFT o.. Inc. BBB EHAIY SEALS AAAINTERARCE PAANUAL GEILING PANELS ¢ DESCRIPTION AtiD OPERATION Li Degoydptton A, Tie pasegnger compartment coiling gxtonde from tho Torverd cabin bulkhead to the aft cabin bulkhond ond consists of panahs constructed of Ligtit~ Weight honeycond ratoriaks for solid ponole, and fiborglas aninate for Lightas parele. The cefling constete of forvard, midefusclage, and aft, dvop cetlings and xaiaus voilingss B, Wig forvard, mid-fuselags, and aft dvop ceilings consists of solid panels and doors, and lighted panels. ‘The door panele and Lighted panols are hingad and secured with camloc fasteners. ‘Tho panels ave supported by brackets ond haniets are occsealble through the celing door. ©, The raised colling panels conoist of solid pamela and extend fron tho forex and att drop calling to the mid-Cuselege drop celling. ‘The center raised ceiling panale are noted to hangers attached to the fueclege, The sida yaised celling panels are held in place by aligocent grooves and spring clips on the edge of the center panels, ané by volts to an inter- costal on the outtoard side. Access to the side panels Ss through the hinged Light trovghe, and access to the center panels is by reroval oF the side panels. 85-28-0 Cops 2 Jan 1/67 Page 3 fom 0 UsQOUOLAS AWICRAFT CO. ING. BE-2 UKTY SERIES MAINTENANCE RANUAL CRLLIAL BANEIS. » DESCRIPTION Ait OPERATION Le Daseetption As Tho paacenger conbaytnent ousLiny oxtonds from the forward cabin bulkhowd 40 tho aft cabin bulkhead and consists of panels constructed of Leht= weight honeyconb materials for solid panels, The coiling consists of forward, midefsolago, and afl drop eablings und raed coflinge, B, Tae foxverd, Ad=fuselayes and ait drop coflings conetot of solid panels and dodve, ‘Sho doov punele are hinged and agoured with contoc fasteners. Bae panelo sre supported by Lrackats und hangers and are accessible through the cetling doors. @, ‘The raised cobding panelo consist of colid panole and extona from the forvard and aft drop cefLing to the midefuselage drop ceilings ‘he center raieed coiling panole aro mounted to hangers attached te the fuselage, ‘The side raised calling panels are held In place by alignsent grooves ond spring clipe on the edge of the cantar panels, and ty totts to an intore costal on the outioard side. Acceas to the aide panels fe through the IMnged Light trougke, and cecess to the conter panels 1s by removal of the side panels, 25-28-0 COM 3 gan 1/81 Page 3 osSagi A eT EES pep Silanmaders semper tee npentlicrmnte DOUGLAS AIRCRAFT CO. DOB BIXTY SERIES INAINTENANCE /4A8TUAL GEILBIG PAUBES ~ DEEORIPTION AND OPERATION 1. Desertption, A. The passenger conpartuont cetling extends fron tho forward esbin bulishead 4o the cf cabin bulkhead and consiota of pela constructed of Mght- ‘weight honeyaond uateriais for aolia panels, and Mbergiase leninate for Lahted panels. The cokling conoiate of forvand, und aft dvop cetlinge and raised est lings, B. ‘The forward and aft drop eetlings consists of sold panels and dcors, and Lighted panels. ‘The door pavels and lighted paneke are hanged and scoured |. WEEN comice Enatoners. Tho panels Are cuyported by drackets and hangers which are accessible through the coiling doors. ‘The relaed colling penels consist of solid panels and extend fron the forvard to the aft Grop ceLling, ‘Tho centor vaiged ceiling panels are mounted to hangers atbached to the fuselage. ‘The side raised ceiling panela are hold in place by elignnent grooves and spring clips on the edge of the center panels, and by bolts to an intercostal on the outboard side. Roaasa to the aide panels fo through the hinged Light tvoughs, ahd aceose to the center ponela is by xenoval of the side panels. D. the forward and oft drop cailing contain Life raft compartments and doors, the firat ald and emergency oxygen cylinders are installed at the aft end of the aft drop ceiaing aren. 25-28-0. CODE 4 Jan 1/70 Page 1 Ponte oa UbeTOUOLAS AIRCRAFT CO, BEE BIRTY GEA S MAINTENAHICE KARUAL CEMLANG PANELS - DESCMPHTON AND opERAnLOF . 2, Dosoription A. ‘Tho main cabin coiling oxtands from the forvard cabin vedio rack snd leva tory to the aft proasure buikhead, Panels constructed of Lightweight hotieyconb materials contain dove lights autfiotent enough to provide approxinately four foot-candles illumination measured at floor level. The aft cabin contains 6 hort section of drop cefling aft of the rear entrance door, ‘The ratged ceiling oxtenda forward from aft drop sedling to forward cabin drop ceiling, and covers the cold air supply duets. The ponels aie mounted to hengero attached to the fuselage feno. Tho pence are renoveble for maintenance and inspection of the overhead structure and equipment, 25-28-0 opr 5 qerrno Wd ptm te wetness cmon . ‘gigs % Ae. a oy oan ting sere cp neat Sethe? ea fe Sa pga DOVOLAE AIRCRAST €O.. ING, BG+8 BXTY GERMES MAINTENATCE MANUAL CEILING panies - NALIENNC: Gonered, A, Removal/Inatotlation procedures for the passenger compartnent cotling panels axe typlaol, Kenovel of panels vith chines, Lights, or speeker attached requires opening of applicuble clreult breakers: on the forward ond aft cabin electrical p nels, ard diseomecting these components at ‘the panel, .Cap both mating contectors, and tag, coLl, and stow aii connested wires. . Renovel/Insballation Gelling Paneds A. Remove Raised Getting Panels (1) open Lkeht troughs to gain access to plastic fillev strip end. (2) Reuove plastic filler etrip at pune) transverse Joint, (3) Remove eore:s and plates from outboard edge of outboard panel. 1 \HOPE: Lower hinged Light trough to gein secass to outboard seress. (4) Lower outboard edge of outboard panel until free of cbstrctions, then pull vay from center panel untf1 outboard pane) drops Fras. {5) Remove outboard panel, (8) Support center penel end revove panel mounting cevevs along outboard cages of panel. (7) Remove and disconnect energency lights. (8) enove center penel, B, Tngtall Ratsed Cetling Panels @) support center panel in place end install mounting screws, (@) concect ani install exergsney Mehts. (3) sitp outboard panel into place against center panel, end quppoxt pane? vhile inotalling mounting serevs and plates on outboard edge of out= osrd pane. WORE: Lover hinged Light trough to gain aeceas to mounting eorew Rovations. { (H) Inetal2 ptestic czar strips im panel transverss Joints. 25-280 CODE & van 1/67 . ‘Fogo 201 emiaOOUBIAS AIRCRAFT €0.,, ING BEB SIKTY SEMIEE MAINTERIASCE SANUAL OUTBOARD PANEL ~ OUTBOARD ATTACHAENT 2 vuw € . ‘CENTER AND OUTBOARD OROP CEILING - . PANEL INSTALLATION - sane _ INSTALLATION waos14a9A 25-28-09 Goszing Panele -- Rerove)/tnstallation (Typical) Figure 201 dan 1/87 CODE 3 Page 200\, | De von ‘CODE 2 (5) Glose and aecure light trougha. (6) closo ciceuit breakers. (2) Gain access to drop ceiling panel mounting screws. (2) Remove screve attaching olectrical, water, and oxygen systens (3) Remove cediing penel mounting screws from hangere, brackets, and (4) Remove coining panel, (5) For aft lavatory coiLing penole only, support aft lavatory cefling Q) Support ceding panel in gosition and install mounting screws. (2) Install electrical, water, and oxygen systems componente to ceiling (3) ciose cove Light lenses end panei doors, and install Iexs renoved (1) Remove tavatory partitions, and remove gatleya and galley SOUOLAS AIRCRAT £0., litt. BBG GIXTY SEMAB : IAAINTEANCE PANUAL Romove Forward and Aft Drop Coiling Panele MOTE! Renoval of tho forvand and aft drop celbing panels requires peter removal of passenger coate, partitions, geileys, and stowage racks, ag sppiicable, (a) Open cove Light hinged lenses at outboard side of panels. (be) Rone” pide panel adjacent to panel edges. {e} Rosove snap-on trim, (a) Open ceding pans’ doora. soupononte to eatiing panels. NORE: Hanove2 of ponele having conditioned air ducts attached: “requires disconnseting ducts at panels (800 Chapter 20). fasteners. panel with hendj remove camloc fasteners, and remove aft “lavatory eelling panels Install Yorvard and Aft Drop Ceiling Panole aes panei. prior to removing ceiling panel: Renove Mid-fuselege Drop Ceiling Panels parbitions. (See Chapter 53.) 05-28-0 “R03Sp i BSE 2 DOVOLAS AIRCRAFT CO.. INC. BOE DUXTY FAPUEE MRATHIENANCE RANUAL {2} doin access to mounting sereve through occas doors in cetiing panels, (3) Divconnect ventilating duet in golley ceiling pone. (hk) Rowove mounting acxevs attaching punele to hangers and brackets. (5) Remove cotaing panels. F, Install Mid-fuselege Drop Cefling Panela (a) support cotiing panel, (n postion and install mouhting sorezss (2) Ineto22 ventilating duct in gelley ceiling panel. {3) Inetol1 Asvatory partitions, and instell galleys ond galley partitions. 6. Renova Headers (2) open cove Light hinged lens at outboard sides of header. (2) Slide two sliding letches at each end of heoder inboard until frec. 43) Resove header. Hy Enetall Heeders (1) Supgort header in position . {2) Suide tvo sliding latches eb each end of header outboard until pine ingert into raceptacle and latch ts latched. (3) coco cove stent hinged tens. 25-2600 . CODE 2 Pega 20h Jen 1/67 riniag oe 9A.DOUOLAS AIRCRAFT ¢o.. FING, . 84-8 SIXTY SERIES MAAINTETLANCE MANUAL cbfiisa paves — wamimenayce pRacrices 2. Gonpray A. Rezoval/tnstallation procedures for the passenger compartenb cedling pancls are typical, Renoval of punels vith chines, Lights, or speakers attached yequires opening of applicable circuit breakers on the frvard ond aft cabin siectrizal panels, and dieconnscting these components at the gana). Cap oth mating connectors, and tag, coll, and stow disconhectea wires, 2. Removal/Installotion @oSling Panels A. Reuove Raised Coiling Panels (1) Open Aight troughs to gain access to plastic filler strip end. (2) Renove plestic f1llor otrip at panel transverse Joint’, (3) Renove sevevs and plates from outboard edge of outtoatd penel. I Hotz! Lover banged 2eht trough to goin aevess to outboard aerevs. (4) tower outboard edge of outbosra panel until free of obstructions, then pull exay froz center ponol uta] outboard dveps free. (5) Reove outboard panel, (6) Support center panel and remove panel wountang serews slong outboard edges of panel. (7) Rewove and disconnect exergency Lighter . | (8) Resove center panel: B. Inobat) Raised Ceiling Panels (2) Support center panel Sn place ond instal mounting serevs. ' (2) Connect and install energency lights. | (3) sifp outboora panel inte place ageinet conter panel, and support panel wrdle smatelisng counting serezs ‘end plates on outbosra edge of outboard HIE! Lower hinged Light trough to goin access to mounting screw loastions, t (i) ‘InstalL plastic tilicr strips in panel transverse Joints, 95-28.0 cong 2 Jan 1/67 Fage 203 fasey 9 OEdiay adie ie a “2 ie DOUGLAS AIRCRAPT CO.. INC. BES BWRTY SERIE ET AAAINTENANCE AARKUAL seo EPR. RAISED CEILING —, GuTeGARD PANEL nor RILING nee _ ‘TRANSVERSE JOINT PLASTIC FILLER STRIP CENTER AND OUTBOARD PAWEL INSTALLATION CES <= vite A ‘DROP CEILING OUTBOARD PANE. OUTBOARD EDGE OUISOARD ATTACHMENT vaaara 28028-0 ailing Panele -~ Rexoval/Tnataliation (typiea2) ODE 2 nee Fase 208 . gon 1/87 Wines Usamkcemeaiadl Siti seem ip emma memo iat i DOUGLAS AICHAFT CO. Inc. BEE SIXTY FEMMES AAAINTINANCE MANUAL (5) Crone and secure ght troughs, (6) Close cdreuit braakere. @, Ronova Forward Mid-fusalege and Aft Drop Gelling Bonele WORE: Rosoval of the forvord, wid-fuselage, and aft drop ootling poxsle roguives. prioy ronoval of passenger ants, partittona, galleys, end stowage racks, aa applicable, (1) Gatti acceas to drop coiling panel vounting screws. {a) Open cove light hinged lenses ab outboard side of panclo (b} Remove é1éa panels adjacent to panel edges. (©) Remove cnap-on tin. (4) Opa cedling panel doors, (2) Remove screws attaching electrical, vater, and oxygen syetens componente te cedling panete. KODE: Hemoval of panels having condttioned atr ducts attached requires | @locomecting dusts ab paucls (Goe Chapter 20). : (3) Renova coiling panel. wounting serevo from hangars, brackets, and asteners (8) Rewovo catding panel. (5) For af% lovatowy ceiling panels only, gupport aft lavatory ceiling panel with hend; renove c@mloc fasteners, end regove aft lavatory colling pane). ‘D. Install Forvard, Midefuselage, end Aft Drop Codding Penole (1) Support cei2ing pane in position and fnatall wounbing screws , (2) Tastali electrical, water, and oxygen systems components to cefling panel. (3) Glose cove Might lenses and panel doors, and install items removed prior to renoving ceiling yensts. 2500-0 DE 2 Jur 19/69 Page 203 tamd i Ua,BOUOIAS ARERAHT CO. INC BOE Ei CTY, SEE AOE D GELLING PANELS = MALNTEHAUCE PRACTICES A. Genera, As Renoval/{nstallation procedures for tho passenger conpartnont ceiling panels eve typScals Rerioval of porieda vith ehimen, lighta, or eneskore attached vequires opening of applicable ofrcutt breakers on the forvard ond ott ‘eabin olecbrical panels, and disconnecting these components at ‘the panel. Cay Voth wating connectors, and tag, coil, and clow disconnected vbr ‘WARNING: TAO AND SAFETY THE CRCUIT BREAKERS (SEE CHAPTER 20). GAYEELON: TWo MEM SIOUED BE AVAILABLE TO MAILE PRIIBIS OVER 6 PEED 34 LEWOTH. 2, Pools and Rquipnent Required HOUR! Equivaient substitutes may ve used inatead of the folloving listed items. tten Rane sunver Nenutecturer vee A Perwaced Pe . To repolr denoged area pressure. in vefding panel (BC-8) sensitive tape B-Bpoxy putty Wo, 109 Lettingvela To repair Ganagea area Chemical Co. in ¢efling pancl : (pe-8e) ¢ Rardener WA ito. 52 Leffingweld To mix with Epoxy Chemical Co. putty Ho, 109 3+ Remoyal/Installation Ceiling Panels (Do-8/0F-50) A, Regove Gebin Raised Coiling Panels NORE: The removal and installation procedures for all cobin reised ceiling ponels are identical except that when the clags divider partition is located under the panel, divider partition is renoved prior to repoval of the panels (see 25-249), {2) uUnbutton Mining teb between Light troughs to gain access to plastic eiller strip ond, (2) Aoove plastic rtiler strip at panel tranaverge Joint. 25 028-0 . CODE 3 Feb 15/68 Page 201 thee VEDOUOLAS AIRCRAT CO, INE. GEE SIXTY GESED IAAIRFENANCE MANUAL (3) Renove ovtvonrd serove ané plates of outboard panel. OPE: Drop the binges Light trough dow to gain scenes to theae voreva, re ng (4) Blip outboard panel down, to’ free panel from slip Joint that forme pono, joint of center and outboard panels. (5) Rencve outboard panel, (6) Rewove serexs akong center pane) edges. (1) Remove center panel, 3. Instead] Cabin Raised Gelling Panels (2) Make certain civoult breakers called out in yaregrarh 1 are open, {2) Support center panel in place and install attach screws. (3) Blip outboard panel into place end support pene] until attech screws and plates are installed. HQIE: Drop the hinged Light trough down to gain access to thase attach serev locations, (4) Inetall plastic filler strip ot panel Joint, (5) Button Lining tab vetwoon Light troughs. {6) Close oireutt braskera, . ©. Renove Cabin Drop Cekling Panels NODE: ame venoven and inetaliation provecures for a2 eatin drop cetting: panels are Ldenticsl except a8 noted. ‘The reuoval of the panels Peguires the rexoval of passenger seats, partitions and golleye. Nope! Acnass to the panel attachnents depends upon the adjacent conganents along each panel edge. ‘The following procedures shsli be used for appesdde conditéons (1) threugh (5). . {4} ponen edge with adjanent door: (a) Open epphicadle door, If slide door is to ve open, reuove slide (wee 2560-1), If Life vate door ds to ba open, renove Life raft, (2) Panel edge with adjacent Light trough: (a) Deep hinged Meht trough for esaces to attuch serevs. 2528-0 CODE 3 Page 202 Fev 15/68 |DOUGLAS AIRCRAET £On ING. DGG BIKTY BEBUES PAAINTENANCE MARUAL (3) Ponol edge with adjacent sidewalls (a) Rotove side panols (see 25~-21-0 and 25-21-2). (4) Panel edge with adjacent aubin raised collings (a) Remove outboard xaieed coiling panch (neo paragraph A), (5) outboard panel cdge (Left eide only, station 300 to 356). (a) Revtove snap-cn brin at panel lowor edge. (b) Remove overhead stowage rack (ses 25-25-0). {6} Remove cereve attaching electrical, water, and oxygen syates componente to coiling panel ROE: ‘The venoved, of pnclo having conditioned air dusts attncnod | kequires discomecting the ducts at the pancla (see Chapter 20). (7) Rezove ovarhead olip aud hanger attech screws, (8) Rezove ponel. De Toptail Osbin Drop Ceiling Panols (pe-8) (1) Make certein applicable cirouit breekere onlied out in paregraph 1, ere open. (2) support pened in position, (3) Inetaal attach screws. (4) Install verows attaching elestrical, water, and oxygen’ system components, to ceiling panel. {5) Close cireust breaker B. Remove Aft Toilet Ceiling Panels {Do-6 end nc~8F) (2) Unlock camoe gastener. (2) Remove pened. . F, Instald Act Toile Catling Paneds (pC~8 snd De-8F) (3) Place poned in position. (2) Leck somioo fantoner. 25«28-0 Cope 3 Jud 15/69 Page 203,DOUGLAS AIRCRAFT CO. INC, BES, salt nh wae 0, Minor Repair To All Gefling Panels (Dc-8} GQ) Repaix minor dénage to cefling panels, no lurger than 2 square inches in aren, ae follove: (a) obtain 2 piece of PERMACEL P-112 aluntnun foil prossure-sensitive tape larger in site than danaged area, (>) Oheen aves to be ropaired with a detergent to permit adhesion of tape | to daaaged aren. (c} Apply tape over denaged aren. (a) Paint or finish as necessary, Hy Renove Cabin Ralsed Ceiling Pancls (D¢-8F} (A) Remove attach serevs, drop speakers down, @isconnect electrical comnecs tions, snd venove speakers. (2) Rouove serevs in filler strip at onch ond of trough Light lonees, and open hinged lenses, (3) Remove screws attaching each trough Light shield to pane? edges, renove Sorews attaching shields to overhead brackets, and renove abielda. (4) snide out plastic rite strip at each end of panel. HORE: The strip at the aft end of the aft panel 4s seoured to the top edge of the aft drop ceiling header at the center, Reuove as follows: (a) open oxygen door in drop ceihing for access, (v) Renove three serecs in clip, and one on euch ide of oltp at top edge of header, (c) Remove two screws atteching clip to pancl top surface and renove clip. (8) Slide out fitter strip. (5) Reuove screvs attaching top surface of panel to angles at each corner. {6) Remove attach screvs along paneh edges. (a) Rewove panel. I, Install Cabin Raised Gelling Panels (DC-8F} (1) Hake certain applicable clrouit-breakers called cut 4n paragraph 1, are open, 2528-0 oouB 3 Page 208 Feb 15/68(2) (3) cw) ts) (6) a «8) (a) Open oxygen door in drop ceiling for access, (a) ciose oxygen door. ‘covatas AIRchatt cow the, SE AEE SINT Y MAINTENANCE MANUAL Support panel tn place and instal) attach serexes Glide in filter strip at cach end of panel, Secure filler strip at aft end of aft pened as follows: {b) Place clip in position and secure te penel vith to abtach serene, (2) Seowre clip to tor edge of honder with three attach screws, and {install screw on each side of olin, Anstall trough Light shields. Close trough ght lenses and instal screws in filler strip at each ‘ond of Lenses, Connect epeokere electsicnl canncetions, and inctall opeckere. Close cirontt proakere, J. Redove Cabin Forvard Drop Ceiling Panel (00-8F (Caxtinotion Cargo Passenger) a (2) (3) my (3) 6) (1) (8) (9) Remove attach screws, drop speaker doxn, @isconreet electrical connec- tions, and renove speaker, Slide plestse filler strip out fron tetyeen lip of header and adjacent, raised ceiling penel, =~ Detach right side trough light from header, Gpen verticel access door at left side of panel, Dieconnect "SO SHOKING ~ PLEASE FASTEN SPAT BELTS" sign electrical con. nector1 Cap connactor, Support panel and renove inside attach serev at each Left side corner, Renove outeide attach screws at right side, Renove serevs attaching any electrical snd vater systems conponents to panel. Renova patel, 25-2860 ODE 3 Fab 15/65 . Page 205 tanned i U8.DOUGLAS AIRCRAFT CO., 1Ke, BBB BIRTY GBRIAE PANINTERANCE MANUAL K, Instell Cabin Porwara Drop Ceiling Panel (DC-8F (Combination Caxge Paenenger}) (2) Hake covtain spplieadle oireuit broakers enlled out Sn,peragraph 1, ere ‘opens (2) Support pane In position, (3) Install attach screns, (h) Uncep and connect "WO SHOKENG - PLEASE FASTEU GBA DELTG" eden electri- eal connector. ~ (5) Inatall serevs ettaching any electrical and vater systems conponents to panel, (6) Close access door, (1) Instaid plastic Piller strip, (8) Attach trough ent to header, (9) Conneat speaker electrical connections, and install speaker. (19) Close eirouit breakers. . L. Remove Cabin Forwerd Drop Ceiling Panels (DC-8F (Passenger) WORE! The reuoval and installation procedures for ail cabin drop coiling penels are identical except es noted. The rettoval of the panels Fequires the renovel of passenger seats, partitions and galleys, ROBE? Accoss to the pancl attacironts depends upon the adjacent componenta along each panel edge, The folloving procedures shall be used for applicable aonditions (2) through (4), {2} Poned edge with adjacent door: (a) open applicabie door. If slide door as to ve opon, renove alide (see 25 -60—1) 4 {2) Panel odge with adjacent sidewall: (a) Reove side panels (see 25-2160 and 25-211). (3) Panel edge with adjacent cabin raised ceiling: (a) Detach trough lights fron header, left and right sides, {b) Remove pestle filler strip. 2502840 cove 3 Page 206 Fev 15/66 iatee Uv.BOUOLAS AIRCRAFT CO. ING BEE Ber aN ae PUES ANNE RAL (h) Outboard ponel edge (left side only, atation 300 to 258). {n) Rezove enop-on trim at pane) lower edge, {b) Renova stowage rack (nee 2542540}. . (5) Renove sorexs attaching electrical, vater, and oxygen systers components to cefiing panels, (6) eaove overhead oltp and hanger attach screws. (1) Renove pened, H. Install Cabin Forvard Drop Gelling Panels (DO-8P (Passenger]) (2) Meke certain applicable circuit breakers eatled out in paragraph 1, sre Don. (2) Support panel in position. (3) Inoterd estan serove. (i) Austald soveue attaching electrical, water, and oxygen systens conpe- nents to cofling panel. {5) Close cireudt breokers, H. Ronove Cabin Agt Drop Colding Panels (D¢-8F} HOTE: The renovel ond inotatlation procedures for all cabin drop cefling panels aro sdentical excapt as noted. The renoval of the panels Toquires the renoval of passenger ceate, partitions and galleyo. UQEEs Access to the pated attachionts depends upon the adjacent conponente ‘along each panel edge. The following procedures shail be used for : applicable conditions (1) through (3). (1) Panel edge vith adjacent acort “{a) open applicable door, If slide door te to be open, renova slide (see 2560-1). If life raft door is to be open remove life raft, . (2) Panel edge forward of station 120 right sides and station 2408 left aide: : {s) Unlock cantoe fasteners and renove small panel at outboard staee. (3) Panel edge with adjecent cabin raised celiing: fa) Detach trough Iights fron header. (o} Remove plestio filler strip and clip (seo NOTE, paragraph H). 25 098-0 ‘ CODE 3 Fab 15/66 Page 207 tag mutbath aE DOUOLAS AIRchAgT CH., INC. BEE GIXTY SEIMES MAINTENANCE MANUAL {h) Remove screws attaching any electrical ani water systene components to coiling parele, NOTH: ‘The renoval of pancle having conditioned alr dugts attached requires disconnecting the ducts at the panels (vee Chopter 33), (5) Ronove overhead eLip and hanger attach screws. (6) Renove pened, 0 Enotell Cabin Ary Drop Coking Panels (D0-6F} (2) Make certain applicable cireult breakers called out in paragveyh 1, ave ‘pets (2) Support pane) in position, (3) Instadl attach nerevs. (4) Inotall sereve attaching any electrical and vater systens conponents to eel Ling panel. (5) Close circuit breakers. ®. Minor Repatr To ALL Ceiling Panels (0-5F} (1) Remove paint and snooth off dansged area by sanding, (2) F421 in damoged erea vith an epoay putty such ae Lefkoveld No. 109 vith QU Ho, 52 Hardener. (3) When putty kerdens, smooth off repaired area with sandpaper, (8) Point as necessary. . HOWE: If damege Ls extensive, and replacesent of a section of the koney~ comb core ic deened advisable, refer to the DC~8 Overhaul Menual, Chapter 13, 4, Rempvel/Instairation Ceiling Panels (D0-8-60) Ae Remove Raised Cefling Panels (1) Open light troughs to gain access to plastic filler strip end. (2) Rewove plostse filer etrip at poe transverse joint. {3} Remove gcreve and plates frou outboard edge of outboard panel, . HOPE! Lover hinged Might trough to gain access to outboard screws. 2502820 CODE 3 Page 208 Feb 15/66DOUOLAS AIRCRAIT €0,, INE, BO ihiakel wi POE sep cel UTBOARD P oursoaro ; a et vw D-D | TRANSVERSE Joni PLASTIC FILLER ‘STRIP ‘CENTER AND OUTBOARD PANEL INSTALLATION q vie & : DROP CEILING vow a {RD EDGE QUTBOARD PANEL ouraaa ‘OUTBOARD ATTACHMENT panise7 A Gelling Panels o» Rexoval/inctadlation (Typical) 2528-0 “ Figure 202 cone 3 Feb 15/68QOURIAS AIRCRAFT COW 186, GB+E SMXTY SEAIED AAAINTEHARCE MANUAL (3) Renove ceSling panel aounting screvs fron hongers, brackets, and fasteners, (4) Renove ceding panels . (5) Por aft sratory sotling panclo onty, support aft Lavatory ceing panel with hands remove canloe fasteners, and renove aft lavatory cel ling panel, Ds Inetald Forvard, Mlé-fuselage, ond Aft Drop Ceding Yonels (2) Support eofting panel in poaftion and instal2 rounting saree. (2) Inaveri electrical, vatar, ond cxygen systems componunts to ceiling cpanel, (3) Gtose cove light lenses ana panel doors, and install items removed prior "to wenoving calling panele. 25-2000 CODE 3 Few 25/68 Pago 221 Pronysoc ty lt tty os bougias ane 0. DEE BIN Saale: g ahha MANUAL CRELING PA LS ~ MATUTRWANCE PRACTICES Genera}. A. Renoyel/instalation procedures for the passenger compartment coiMing panels are typical. Remove) of ponele with chimes, Lights, or speakers attachea requives opening of epplicable ofroult braskers of the forward ana aft cobin glovtrical pancle, and disconnceting those components ab the panel. Cap both mating connectors, and tag, coll, and stow discomected vires. Renovel/Imstallation Getling Panels A, Renovo Raised Colling Pancls (2) cpon Light troughs to gain accoss to plastic TAMler strip end. (2) Ronove plastic filter otvip at panel traneverac joint, (3) Ronove sereva and plates from outboard edge of outboard panel. NOW Lover hinged Light trovsh to aain access to outboard screws. (i)! Lower outboard ¢dge of outboard panel until free of obstructions, then pull away from center panel, anti}. outboard drops frea. (5) Renova ontboaut panes. (6) Support eonter panel end renove panel mounting sovavs along outboard edges of ponel. (7) Remove and discomect emergency Lghts. (8) Renove center panel. B, Install Rated Gelling Penels (2) Support center panel in place and install. mounting serews. (2) Connect and install energeney Might, (3) s24p outboard panel. into place against center pansl, and support pancl while installing mounting acrews and plates on outboard edge of outboard ponel. HOWE: Lower hinged Light trough to gain socess to nowiting verew Locations. (4) Install plastic filler strips in panel transverse Joints. 25-2800 Cope & 17 PR fanong DOUGLAS AIRCRAFT CO. BBB Mish wit OES galgre cranes TER PAREL, RAISED CEILING, OuToOARD Pale TROvOSS wow foal Tf VIEW D-D _ TRANSVERSE JGINT PLASTIC FILLER ‘stRip cearer view B CENTER ANO OUTBOARD PANEL INSTALLATION view tA DROP CEILING QUTSOARD PANEL OUTBOARD EOge OUTBOARD ATIAGHKERT n2-1867 A 2592040 Gebling Panols «~ Removal/Inotallotion (JypLoal: cope rie 208 opteal)ght DOVOLAS AIRCRAFT 80, GEE SNTY SEAEF MAINTENANCE MANUAL (5) Close and secure Light troughs. (6) Close cireutt breakers. @, Remove Forward and Aft Drop Colling Panals MOIR: Rerovab of the forward and aft drop cet bing panels requires prior vonoval of passonger seats, partitions, galleys, and otowage racks, a8 appltosble. (1) Gain access to drop eatling panal mowiting serewa. (a) open cove Light hingad lenses at outboard aide of panels. (b) Renove side panels adjacent to panel edges. (0) Renove anapeon trim. (a) open estting panel doors. (2) Rewove serevs attaching electuieal, water, ard oxygen oysters components ‘to ceiling panels, NOW: Renoval of panels heving cendtttoned aly ducts attached requiras aigoonnecting dueta at panels (See Chapter 20), @) Remove coiling panel mounting sorevs from hangars, brackets, and fasteners. . th) Remove celling panel. () For aft Lavaboy ceiling panels only, support aft Lavatory ceiling panel with nendy rerove comloe fasteners, end renove aft lavatory celling panel. D, Tnstad2 Forward and Att Drop CoLling Panels (1) Support coiling panel in position and install ucunting sereve. (2) Install electrical, water, and oxygen syatens components to eedding panel, (3) Close cove Wight lenses and panel doors, and install itens veroved prior to renoving ¢oiling panels. 25-2820 CODEBOUOLAS AIRCRAIT CO.. INC a GE SIXTY SEMMES ee HMAINTIRANCE ASANUAL pe BUFFEL/OALLEY + DESCRIPTION AND OPERATION 1, Dogerdption ‘the galley unite avo lecoted in the forverd and aft soctions of the passen- gor compettnont, dalleye 1 and 2 ara located in the right eft section of the firat-claes conportsont, galleys 3 znd} are located.in the forvard Tight section of the tourist conpartnent, and galleys 5 and 6 are located inthe right aft section of tho tourist compartment, Galley aervice doors are loceted between galleys 3 and li and galleye 5 end 6, Each galley consiote of an uppor and lover unit. ‘The upper unit 4e bolted to the galley partitions, and the lover unit fe mounted on rollers to Laciiitate Fewova), frou the atrplene for servicing. ‘ye galleys are equipped with coffesnakers, hot cup receptacles, stowage soupartuents for neal carriers, vaste containers, Yorklighto, ond olcotrical, pover and water connections. An electrical pover load of 7000 watts of Ll5svac power Jo supplied to each of gelieys 1, 4, and 6, Blectriea power is cupplied fvon the etectrical power center cfreuit breaker panel. Unkeated and unfitterad voter is supplied to upper galley units ty 4, and l 6 through overhead supply Mines from the preseurized potable vater cupply eysten, . . a - a ‘é a a . 2530-0 CODE 1 gen 1/64 Paga 1La cama as s sae Stace A BES COUGLAS Aixenart co,, anc. BEG SITY SERIES ‘AAATNVUNANCE sSANUAL RYO ATAIAER & gagaveon OnTAINER, waeeL4ean 25-80-00 Butgot/oalley CODE 1 Figure 1 Fege & van 1/67 bea osDOUOLAS ANRCRART €0., IRE. BEE SILTY SEMES ANAINTENANCE MANDAL DESCRIPSTON AND OPERATION Ls Dosgription A ‘The passengor compartment Le aquippad with galteya for storing end serving food ond vefreshnents to the erew and pessengers, The aslleya are located Jn the forward and aft ceetdons near the gatley service doors. Nounting of the galleys is to the floor, floor seat tracks, and te the coiling with Pinetyor codLing nounting brackets. Tho ceiling mounting brackets support imnoerd-outtonnd, ond fore ont uft Leading of the upper portion of the galloys, me golleye ave equipped vith coffcommkers, Not cup raceptackes, stowage eonpartuents for geal carriers, waste containera, Vorklighte, and oleotrt— cel power ond vator connections, Blectrice1 power ip supplied frou the electrical power eshter efreutt breaker panol. Unheated and unfiltered vator 46 guppiiod to the gelleys fron the potable vater supply systeas 2545020 cone 2 san 1/67 Page 2 Prine Ub eeDOUGLAS AIRCRAIT CO. te, GEE ITY BERGE S AINFINANCE MAHUAL xanan07 252300 Galley Installation cone 3 Figure 2 Page 2 . Deo 1/67 Pandas te UbA B e Feb pal Ltt ok wegen yh abet Ses ie Sock a eg BOUOIAS AIRCRAFT CO.. IFC. BEE GIAPY BARES MAIHTENARCE BARUAL DUFFET/GALLEY ~ DESCRIPTION AND OPERATION Dasertption The peasenger cospurtaent ts equipped with galleys for storing and serving food ond refrashuenta to the eroy and poseongers, he galleys are iconted in the forvard and aCt sections near the galley service door. Mounting ‘of the galleys is to the floor, floor seat tracks, ard to tha calling with pinetype cefling wounting brackets, ‘The ceiling mounting brackets support Huboard-cutboara, and fore and aft loading of the upper portion of the galleys. ‘Toe galleys are equtpped vith coffocneiera, heb cup receptacles, stowage ccapartzents for neal earrlars, vaste containers, vorklighte, and electrt= eal pover and voter connections, Electrical power io supplied fron the electrical pover center circuit bresker panel. Unheated and unfiltered water Ls supplied to the galleys fron the potable vater supply eyeten. A venovable crew galley is inctalled (06-87-50 pagoongex/eorgo or all-cargo configurations) trnediately inboard of the forward levatory. The galley includes « forward facirg counter, a coffes maker, @ hot cup, a 2-gallon Liquid container, and a counter light with e switch. There is wiscellane= ‘ous etowage space and a trach containor. A recoptacie for electrical oon- nections is provided in the cabin ce{iing. ‘The gatley is not vented nor provided vith cold ait. tthe gabloy is pert of the beam structure support Ang the cargo restratn barrier net. 2530-0. Cope 4 15/68 Page 1sons Seg ee GOUOIAS AiRcRAIT CO, BEE GIXTY FEAIBG MAINTENANCE MANUAS BUFHET/GALLEY = ESCRIPTION AND OPERATIC Decoription Ay ‘The passenger coupartnent 49 equiped with galleys for storing and sorving food and refveshmonts to the erew and passengers. Tho galleys axe located dn the forward ard aft aectiona near the galley service doors, Yountdng of the galleys i to the floor, floor seat tracks, and te the cadting with Pin-type ceiling mounting brackets, and cablea. ‘The ceiding mounting ‘brackets support inboard-outboard, and fore and aft loading of the upper portion of the galleys, ‘The cables provent the forwerd notion of the galley. 3. The gallefs are equipped with hot eup receptacles, stovage conpartrants fox taal carviore, ovenc, retrigeration unite, weste containers, stork. Lights, snd electrical pever ani ater connacttors. Electrical yower is supplied frou the electrical power centar cirewtt breaker panel. Urheated and unffitered water is supplied to the galleys from the potable water eupply syaten, 25-30-0 CODE 5 fo 1/68 Pago 3 rated 9 Uda,Sn Be BE Si A DOUGLAS AIRCRAM Co. INC OGE GINTY SERMIEB MAINMRANCE MANUAL . BUNPET/OALLEY « HATNTRUALCE PRACEICES 1s Goneven A Ragovaa (Invent iatton proceduras for the galleye are typical and: apply to ali galley unite, Galleys 1, 4, end 6 are supplied with electrical pover and water, and require dlaconnecting the electrical and weter Lines prior to renoval of the galleys, Cap both mating connectors and Line onde 2, Rewovaa/Inetaltation dadleys A, Renove Galleys (2) cisogment and cap otectrteet concsetors fron upper gttey unite 2, ty and 6. (2) Depressurize water system, and open coffeemaker and water faucet valves until vater dyains froa water Lines. (3) Remove lover saction of galley unit. (4) Support upper egotion of galley unit and remove psvtition mounting bolts. (5) Homove upper section of galley unit. (6) Rexove voller assenbiy from floor. B, Install Galleys (1) Paace upper gadley tn Inetalled position, ensuring wounting pins are fnoetted in nounting sockets. > (2) Inetala partition mounting volts. , (3) Inetatt roller essonbLies on Floor. (4) meta12 rover gatley unit. (5) connect vater Lines and electrical connectors, (5) eresauriee vater system, (See chapter 38.) ven 1/67 Paga 201DQUOLAL AINGHAIT ¢O., INC. BEE UKIY SERIES MATHTENARCE MANUAL CUP ASSEMBLY view B RECEPTACLE ASSENELY WHEEL ASSEWOLY, GALLEY RAIL ASSEMOLY ww ¢ WaReles 26-80-0 Galley Renovel/Tnstat lation CODE 2 Figura 1 Pago 202 Jon 1/67 tema a O88DOUOSAS MACRAFF CO.” ING. BEE HKRIY SEMES MATHTIRARCE ANUAL BUYFEY/OALLIN - MATITENANCE PRACTICES 2. Generad A, Renoval/fnstaliation procetures for the galleys are typical ond apply to all galley mits, All palley wits are supplied vith electrical power which requires the dsconnecting of wiring prior to xenoval of the unit. ALL eatley undto except unit lo, 3 are supplied with potable vater, requiring the disconnecting and capping of mating connewtors and line ends prior to revoval of the unit, Reuoval /Tnstalla tion = cateys A, Renove Galley (2) Renove curtain and curtain track. (2) Disconnect and cap ail electrical connectors. GAUBION: MAKE CERTAIY FIG: CYRGUTT BREAKERS FOR THE GALLEY POWER AND GALLEY AREN LIGHTS AND SIGNS ARE OFEI. TAG AND GAPBTY CIROULT BREAKERS, (3) Glose galley water supply valve. (4) Depreseurize potable vater systen by opening air valve on the potable water service panel. (3) Open galley coffeemaker valves and water faucet to pemit vater in galley supply Lines to drain. (6) Disconnect and cap all ater supply Mines to the galleys. (7) Renove floor attaching bolts. (8) Renove upper attach ping from cedling aupport attachrents, (9) Move galley inboard end rerove, ROTEL Coutroon cheRf in controon forvard of unit Ho. 3 mat be renoved prior to reroving galley. B. Instell Galley (1) Place galley unit into position and install the upper attach ping in soiling cupport attachnente, (2) Ineteld and tighten floor attaching bolts to seat tracks, : 2530-0 QOBE @ Fob 15/68 Page 201 musa,QOUSLAS NRCRAtT iN. 86-8 GINTY GEAIGE MAINT Hance MANUAL a oon hile ray eZ > stHicreRE AAtetsaL bee 1/67Sool GOUOLAS AIRCRAFT CO., INC. BEE GINTY BEFIES MAINTENANCE MARUAL (3) connect o13 potable water supply Manes. OIE! Galley wiit to. 3 40% not lave «water supply. GY Comat all ehectrical power wireo to galday wiite CAUTION MAKE CHRSAUI THE CIHCULT BREAKERS FOR THE GARLEY POWER AND OALIRY AREA EIGNTS AM SIGS ARE OPRT BEFORE MAKTIG EMECTRICAL COMMMBCTIONS. (5) Close galley water faucet and coffeemaker valves. (6) Proasweize poteble water oupply systen to 38 (2) pst throws the air valve on the potable water service panel. (7) Tneteli curtain track and curtain. (8) Glose all galley ores anl power circuit breakers. 25+30-0 Dee 1/67 Page 205 tig 9 OBASee! ‘DOUGLAS AIRCRAFT 6G. INC. BEE UXT SERIES ARAINTINANCE MANUAL BUFFET/OALLEY = MATHTEMAICE TRACTICES Ay Dqnovor Rewovel/ Installation procedures for the yalteya avo typfon) and apply to a1 galley units, Calley unite 2, 3, Ss and 6 are supplied with water ana electrical powar uitieh requires tne Mioconneeting akd cupping of nating connectors and Line ends prior to the renoval of those unite, Rexoval/ Inctalistion ~ Satbers Ay Remove Galley (2) Renovo curtain and curtain track adjacent to galley unit to be removed, (2) Ghose galley water eupply valves {3) Disconnect and cap all electrseal connecters, GAURION: FAKE CERTAES THE CIRCUIT BREAKERS FOR THE GALLEY POWER AND QALLAY AREA LIOWTS AND STONS ARE OPBH. TAG AND SAFETY CIRCULY BREAKERS, HORE Ciroult breakers ere Lovated on the electrics! power conter Girewil beeakor panel. Refer to Chapter 33 for additional ‘eiveuit breakers to ba opened in the ovent of the ronoval of any Lights or sigs in the galley areos. (4) Open galley faucet and coffecraker valve to pormit water in galley supply Lines to drain. . (5) Disconnect ana cap all water cupply lines to the gadleye, (6) Rexave floor attaching bolts. (7) Rewove upper attach pins from ceiling support attachnents, (8) Yove gattey invoaré ana rexove. B. Instat Galley (1) Place gettey unit into position and instell upper attach pins in celling support attachments. : : : (2) Install and tighten Mloor attaching bolts to seat tracke, (3) Connect a1 potable water qupgly lines. HOWE! This step 46 omitted for those galley unite with no water cupply. 25-30-9 cone 3 Feb 15/63 Pago 201 trad 8 USA.