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HE XE105 MAN1116 07.4 EN - XLE T - Mod5
HE XE105 MAN1116 07.4 EN - XLE T - Mod5
Power Backlight Off 15mA @ 24V (0.36W) Backlight LED Analog Inputs 512
Power Ethernet 35mA @ 10V (0.35W) Backlight Lifetime 30,000+ hrs Analog Outputs 512
Models 20mA @ 24V (0.48W) 0-100% (XLT) 9,999 (words) Retentive
Gen. Purpose
Brightness Control On/Off (XLE) 2,048 (bits) Retentive
Inrush Current 30A for < 1ms Registers 2,048 (bits) Non-retentive
via %SR57
Battery backed;
Real Time Clock 20 (XLE)
lithium coin cell CR2450 Number of Keys
5 (XLTe
+/- 90 Secs/Month at
Clock Accuracy Resistive 1,000,000+
25°C Touchscreen (XLTe) 1.5 High-Speed Inputs
touch life
5 to 95% Number of Counters 4
Relative Humidity
Non-condensing
1.3 Connectivity Maximum Frequency 500kHz each
Operating Temp. -10°C to +60°C
RS-232 full handshaking or Accumulator Size 32-bits each
-22 Heater Option -40°C to +50°C RS-485 half duplex on first
Serial Ports Modular Jack (MJ1) Totalizer, quadrature, pulse
Storage Temp. -20°C to +60°C RS-232 or RS-485 on measurement, frequency
Modes Supported measurement, set-point
second Modular Jack (MJ2)
0.75 lbs / 340 g controlled outputs
Weight
(without I/O) USB Micro-B Programming only
Altitude Up to 2000m CAN 1 x CAN Port, Isolated 1 kV
Rated Pollution Evaluated for Pollution CsCAN, CANopen,
CAN Protocols
Degree Degree 2 rating DeviceNet, J1939 1.6 High-Speed Outputs
Certifications North America Ethernet Ethernet versions only Modes Supported Stepper, PWM
(UL/CE) Europe
TCP/IP, Modbus TCP, 10kHz or 65kHz with
Output Frequency
Ethernet Protocols FTP, SRTP, EGD, ICMP, HE-XHSQ
ASCII
SmartRail, SmartStix,
Remote I/O
SmartBlock, SmartMod
XLE/XLT User Manual
microSD, SDHC, SDXC
[MAN0878] IN FAT32 format,
Removable Memory support for 32GB max. Wiring Details:
The User Manual includes extensive information Application Updates,
on: Solid/Stranded Wire: 12-24 awg (2.5-0.2mm2).
Datalogging, and more
Strip Length: 0.28” (7mm).
• Built-in I/O Torque Rating: 4.5 – 7 in-lbs (0.50 – 0.78 N-m).
Beeper, System or
• Common %S & %SR Registers Audio (XLTe only)
Software Controlled
• HSC/PWM/Totalizer/Quadrature &
Accumulator Registers
• Resource Limits
page 1 of 7
technical specifications continued on next page...
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technical specifications continued...
page 2 of 7
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2 CONTROLLER OVERVIEW 3 Wiring: Inputs and Outputs
2.1 - Overview of XLE and XLT 3.1 - Analog Inputs
Raw input values for channels 1 -2 are found in the registers as Integer-
type data with a range from 0 – 32000.
Analog inputs may be filtered digitally with the Filter Constant found in
2 4 the Cscape Hardware Configuration for Analog Inputs. Valid filter values
are 0 – 7 and act according to the following chart.
3
1
1
1. Function Keys
2. Softkeys
13
3. Navigation Keys
4. Touchscreen
5. Wide Range DC Power
6. CAN Port
7. Mounting Clip Locations
8. RS232/RS485 Serial Ports (2)
14 9. USB Micro-B Port
10. Ethernet LAN Port (optional)
11. Optional Built-In I/O
12 Configuration Switches
13. High Capacity microSD Slot Data Values
14. DIN Rail Clip
11 INPUT MODE: DATA FORMAT, 12-bit INT:
11 0-20mA, 4-20mA 0-32000
0-10V 0-32000
Temperature in °C to 1 decimal place (xxx.y)
NOTE: The value in the %AI is an integer. The
T/C & RTD
5 6 7 value should be divided by 20 to get temperature
8 9 8 7
in °C..
11 11
10 7 12 13 7
Positive Logic vs. Negative Logic Wiring
The OCS can be wired for positive or negative logic inputs.
NOTE: See Precaution #12 on page 6 about USB and grounding.
I1 I1
2.2 - Power Wiring Primary Power Port Pins
12-24VDC
PIN SIGNAL DESCRIPTION
1 Ground Frame Ground 0V 0V
2 DC- Input Power Supply Ground Positive Logic In Negative Logic In
Digital inputs may alternately be specified for use with High Speed
POWER UP
Counter functions, also found in the Hardware Configuration for Digital
1. OPTION: Attach ferrite core with a minimum of Inputs. Refer to the XLE/XLT User Manual (MAN0878) for full details.
two turns of the DC+ and DC- signals from the DC
supply that is powering the controllers.
2. Connect to earth ground.
3. Apply recommended power. wiring: I-O continued on next page...
page 3 of 7
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wiring: I-O
3.3 - Wiring Connectors
J1 (Orange) Positive Logic: Digital Inputs J2 (Black) Positive Logic: Digital Outputs
I1
J1 (Orange) Name 10 - 30VDC OV
I2 J2 (Black) Name
I1 (%I1) Digital In 1 0V Common V+
I3
I2 (%I2) Digital In 2 V+ V+ NC
I3 (%I3) Digital In 3 I4
NC No Connect
I4 (%I4) Digital In 4 12-24VDC I5 LOAD Q12
Q12 (%Q12) Digital Out 12
I5 (%I5) Digital In 5 I6 Q11 (%Q11) Digital Out 11 LOAD Q11
I6 (%I6) Digital In 6 Q10 (%Q10) Digital Out 10
I7 (%I7) Digital In 7
I7 LOAD Q10
Q9 (%Q9) Digital Out 9
I8 (%I8) Digital In 8 I8 Q9
Q8 (%Q8) Digital Out 8 LOAD
JP1 JP1 Digital DC Inputs JP2 & J3 JP4 - Analog Output Setting
Positive Logic Negative Logic Analog Input Settings
CURRENT VOLTAGE
JP2 JP3
J2 T/C / 100mV RTD (PT100) (20mA) (10V)
J1
Default JP2 JP3 JP2 JP3
JP4
T1 T2 T1 T2
AQ2 AQ1 AQ2 AQ1
Default
J3 10V / 20mA
JP2 JP3
Location of I/O jumpers (JP1 - JP4) and wiring
connectors(J1 -J3) with back cover removed.
mA1/V1 mA2/V2
Back Panel Torque Rating for XLE/XLT: 3.0 - 4.0 in-lbs (0.34 - 0.45 N-m)
Default
page 4 of 7
wiring: I-O continued on next page...
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4 COMMUNICATIONS
1 V– CAN Ground – Black Yellow LED indicates activity – when flashing, data is
in transmission.
2 CN L CAN Data Low – Blue
3 SHLD Shield Ground – None
4 CN H CAN Data High – White 4.4 - Dip Switches
DIP SWITCHES
5 V+ (NC) No Connect – Red PIN NAME FUNCTION DEFAULT
1
MJ1 RS-485 ON =
Solid/Stranded Wire: 12-24 awg (2.5-0.2mm). 1 OFF
Termination Terminated
Strip Length: 0.28” (7mm). 2
Locking spring-clamp, two-terminators per conductor. MJ2 RS-485 ON =
2 OFF
Torque, Terminal Hold-Down Screws: 4.5 – 7 in-lbs (0.50 – 0.78 N-m). 3
Termination Terminated
V+ pin is not internally connected, the SHLD pin is connected to Earth
3 Bootload Always Off OFF
ground via a 1 MΩ resistor and 10nF capacitor.
The DIP switches are used to provide a built-in termination to both the
MJ1 port and MJ2 port if needed. The termination for these ports should
4.2 - Serial Communications only be used if this device is located at either end of the multidrop/daisy-
chained RS-485 network.
MJ1 PINS
PIN SIGNAL DIRECTION
8 TXD OUT 5 BUILT-IN I/O for Model 5
7 RXD IN
The I/O is mapped into OCS Register space, in three separate areas
6 0V GROUND Digital/Analog I/O, High-Speed Counter I/O, and High-Speed Output
MJ1: RS-232 5 +5V @ 60mA OUT I/O. Digital/Analog I/O location is fixed starting at 1, but the high-speed
w/full handshaking or RS-485 counter and high-speed output references may be mapped to any open
half-duplex 4 RTS OUT register location. For more details, see XLE/XLT OCS User’s Manual
3 CTS IN (MAN0878).
RS-485 termination via switches;
biasing via software
2 RX-/TX- IN/OUT
Digital and Analog I/O Function
1 RX+/TX+ IN/OUT
Digital Inputs %I1-12
Reserved %I13-31
ESCP Alarm %I32
Digital Outputs %Q1-12
MJ2 PINS
Reserved %Q13-24
PIN SIGNAL DIRECTION
Analog Inputs %AI1-2
8 232 TXD OUT Reserved %AI3-12
7 232 RXD IN Analog Outputs %AQ9-10
Reserved %AQ1-8
6 0V Ground
MJ2 SERIAL PORT
5 +5V @ 60mA OUT
MJ2: RS-232 or RS-
485 half or full-duplex, 4 485 TX- OUT
software selectable
3 485 TX+ OUT
Wiring Details:
RS-485 termination 2 485 RX- or RX/TX- IN or IN/OUT
via switches; biasing via Solid/Stranded Wire: 12-24 awg (2.5-0.2mm2).
software 1 485 RX+ or RX/TX+ IN or IN/OUT Strip Length: 0.28” (7mm).
Torque, Terminal Hold-Down Screws: 4.5 – 7 in-lbs (0.50 – 0.78 N-m).
Attach optional ferrite core with a minimum of two turns of serial cable.
See website for more details. [Part #: HE-FBD001]
page 5 of 7
installation continued on next page...
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6 INSTALLATION & DIMENSIONS 7 ANALOG IN TRANZORB FAILURE
6.1 - Dimensions A common cause of Analog Input Tranzorb Failure on Analog Inputs Model
2, 3, 4 & 5: If a 4- 20mA circuit is initially wired with loop power, but without
a load, the analog input could see 24VDC. This is higher than the rating of
the tranzorb. This can be solved by NOT connecting loop power prior to load
connection, or by installing a low-cost PTC in series between the load and
analog input. Digi-Key BC2316-ND
3.78”
20mA
(96mm) A1
PTC
LOOP
A2
PWR
0-10VDC 0V
3.78” 2.26”
(96mm) 3.62” (57.5mm)
(92mm)
8 BATTERY MAINTENANCE
page 6 of 7
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10 SAFETY 11 PART NUMBER BUILDERS
GLOBAL MODEL NUMBERS
10.1 - WARNINGS
screen Ethernet I/O
1. To avoid the risk of electric shock or burns, always connect the safety (or earth) ground
2.
before making any other connections.
To reduce the risk of fire, electrical shock, or physical injury, it is strongly recommended
HE-XL 1
to fuse the voltage measurement inputs. Be sure to locate fuses as close to the source E (no touchscreen) O (no Ethernet) 0 (model 0)
as possible. T (touchscreen) E (Ethernet) 2 (model 2)
3. Replace fuse with the same type and rating to provide protection against risk of fire and 3 (model 3)
shock hazards. 4 (model 4)
4. In the event of repeated failure, do NOT replace the fuse again as repeated failure 5 (model 5)
indicates a defective condition that will NOT clear by replacing the fuse. 6 (model 6)
5. Only qualified electrical personnel familiar with the construction and operation of this
equipment and the hazards involved should install, adjust, operate, or service this equip-
ment. Read and understand this manual and other applicable manuals in their entirety
EUROPEAN MODEL NUMBERS
before proceeding. Failure to observe this precaution could result in severe bodily injury screen Ethernet CAN option I/O overlay type
or loss of life.
6.
WARNING - Battery may explode if mistreated. Do not recharge, disassemble, or dispose
of in fire.
HEX C -
7. WARNING - EXPLOSION HAZARD - Batteries must only be changed in an area known to E22 O (no Ethernet) 0 (no CAN*) 00 (model 0) 00 (dark colour)
be non-hazardous. (no touchscreen) 1 (Ethernet) 1 (CsCAN) 12 (model 2) 01 (light colour)
T24 2 (CANopen) 13 (model 3) 02 (blank)
10.2 - FCC COMPLIANCE (touchscreen) 4 (DeviceNet) 14 (model 4) 03-99 (custom)
5 (J1939) 15 (model 5)
This device complies with Part 15 of the FCC Rules. Operation is subject to the following 16 (model 6)
two conditions:
1. This device may not cause harmful interference *No CAN is only available on XLE
2. This device must accept any interference received, including interference that may
cause undesired operation
10.3 - PRECAUTIONS
All applicable codes and standards need to be followed in the installation of this product. Adhere
to the following safety precautions whenever any type of connection is made to the module:
1. Connect the safety (earth) ground on the power connector first before making any 12 TECHNICAL SUPPORT
other connections.
2. When connecting to the electric circuits or pulse-initiating equipment, open their
related breakers. For assistance and manual updates, contact Technical Support at
3. Do NOT make connection to live power lines. the following locations:
4. Make connections to the module first; then connect to the circuit to be monitored.
5. Route power wires in a safe manner in accordance with good practice and local codes. North America Europe
6. Wear proper personal protective equipment including safety glasses and insulated
gloves when making connections to power circuits. +1 (317) 916-4274
7. Ensure hands, shoes, and floor are dry before making any connection to a power line. (877) 665-5666 +353 (21) 4321-266
8. Make sure the unit is turned OFF before making connection to terminals.
9. Make sure all circuits are de-energized before making connections. www.hornerautomation.com www.hornerautomation.eu
10. Before each use, inspect all cables for breaks or cracks in the insulation. Replace techsppt@heapg.com technical.support@horner-apg.com
immediately if defective.
11. Use copper conductors in Field Wiring only, 60/75˚C.
12. Use caution when connecting controllers to PCs via serial or USB. PCs, especially
laptops,may use “floating power supplies” that are ungrounded. This could cause a
damaging voltage potential between the laptop and controller. Ensure the controller
and laptop are grounded for maximum protection. Consider using a USB isolator due to
voltage potential differences as a preventative measure.
page 7 of 7
Indianapolis, USA | Cork, Ireland | Calgary, Canada | Bangalore, India | Oakleigh, Australia | Tianjin, China | Esteio, Brazil
Please visit our website for a complete listing and to learn more about certified Horner Automation products. 5/10/22 | MAN1116-08-EN
This document is the property of Horner Automation Group, and is subject to change.