NEOM OXAGON COMMUNITY EXPANSION PROJECT

GENERATOR FUEL SYSTEM

INDEX

S.NO PAGE NO

01. FUEL FILLING PUMP & SIZING CRITERIA CALCULATION ........................................................... 02

02. FUEL TRANSFER PUMP & SIZING CRITERIA CALCULATION ..................................................... 03

03. OVER TANK FLOW TRANSFER PUMP & SIZING CRITERIA CALCULATION ......................... 04

1
Over Tank Flow Transfer Pump & Pipe Sizing Criteria Calculation
Document No: SGC-5376-DD-0002_01
Date: 13-12-2022

DUTY / CASE Over Flow Tank to Bulk Tank Supply Pump Details:

CONDITIONS Capcity: 200 LPM

Material Pumped Diesel Head: 35 Mtr
P.T=Pumping Temperature (C) 55 Speed: 740 RPM
Q=Flowrate (m3/h) Design 12.0 Normal # 12 Reducer Final
Density (kg/m3) 876 Speed: RPM
u=Viscosity (cP) 2.4 Pvp*=Vapour Pressure (mbar) 131
Vessel Press (barA) Suction 14 Discharge 14 Viscosity: 58.88 SSU
Ctrl Vlv Loss (bar) 0.00 Equip.Loss (bar) 0 SG: 0.88
Orifice (mm) 40 Ambient: 55
Pipe (Material) CS Schedule 40 Rated Power: 2.96 HP
Nominal Size (ins) Suction 2 Discharge 2 KW: 2.2
Powwer
d,Actual ID (mm) Suction 50 Discharge 50 Supply: 380V,3PH,60HZ
* At Pumping Temperature

SUCTION FITTINGS & VALVES

TYPE FACTOR NB " No. HEAD(m)
Gate Valve 0.34 2 1 0.68
90 deg Elbow 0.76 2 2 3.04
FRICTION HEAD LOSS ON SUCTION Flow switch 0.46 2 1 0.92
Fluid Velocity (m/s) = 1.699 0
Reynolds No. = 3.101E+04 0
Friction Factor = 0.026 Total Suct. Val&Fit Eq. Lengths (m) 4.64
Pressure Drop - m fluid / 100m eq. length = 7.605
Length of Suct. straight pipe (m) 2
Total Friction Head loss (including 15% safety factor) = 0.581 (m) Total Equivalent Suct. length (m) 6.64

DISCHARGE FITTINGS & VALVES

FRICTION HEAD LOSS ON DISCHARGE TYPE FACTOR NB " No. HEAD(m)
Fluid Velocity (m/s) = 1.699 Gate Valve 0.34 1 3 1.02
Reynolds No. = 3.101E+04 90 deg Elbow 0.76 2 2 3.04
Friction Factor = 0.026 Std T S-Thru 1.52 2 2 6.08
Pressure Drop - m fluid / 100m eq. length = 7.605 0
0
Total Friction Head loss (including 15% safety factor) = 2.811 (m) Total Disch. Val&Fit Eq. Lengths (m) 10.14

Length of Disch. straight pipe (m) 22

Total Equivalent Disch. length (m) 32.14
SUCTION & DISCHARGE HEADS SUCTION DISCHARGE
Vessel Pressure m 1.000 4.800 SYSTEM POWER
Liq. Level (above pump +; below -) m 1.000 Efficiency= 0.78 (<1)
Stat Head (above pump+ ;below -) m 4.300 Estimated Power= 0.5235 (KW)
Total Fric. Head Loss(plus Vel Head)m -0.728 2.958
Control Valve m 0.000 0.000
Orifice m 0.000 0.964
Equipment m 0.000 0.000
Suc. Head Sum,metres of Fluid,abs. 1.272
Dis. Head Sum,metres of Fluid,abs. 13.022

DYNAMIC HEAD
Discharge Head Sum 13.02 m
Suction Head Sum 1.27 m
TDH=Total Dynamic Head 14.29 m

NPSH
Suction Head Sum 1.27 m
Pvp -1.53 m
NPSH Available -0.25 m

TOTAL DYNAMIC HEAD: 14.2936493

NPSH: -0.253207401
FRICTION LOSS ON SUCTION(Including 15% Saftey Factor : 0.580704862
FRICTION LOSS ON DISCHARGE(Including 15% Saftey Factor : 2.810821427

Total Head 17.43196819

2
Fuel Filling Pump & Pipe Sizing Criteria Calculation
Document No: SGC-5376-DD-0002_01
Date: 13-12-2022

DUTY / CASE Filling from truck to Bulk Tank Supply of Pump Details

CONDITIONS Capcity: 300 LPM

Material Pumped Diesel Head: 35 Mtr
P.T=Pumping Temperature (C) 55 Speed: 400 RPM
Q=Flowrate (m3/h) Design 18.0 Normal # 18 Reducer Final
Density (kg/m3) 876 Speed: 740 RPM
u=Viscosity (cP) 2.4 Pvp*=Vapour Pressure (mbar) 131
Vessel Press (barA) Suction 14 Discharge 14 Viscosity: 58.8 SSU
Ctrl Vlv Loss (bar) 0.00 Equip.Loss (bar) 0 SG: 0.88
Orifice (mm) 63.5 Ambient: 55
Pipe (Material) CS Schedule 40 Rated Power: 2.92 HP
Nominal Size (ins) Suction 2.5 Discharge 3 KW: 2.2
Powwer
d,Actual ID (mm) Suction 63.5 Discharge 79.2 Supply: 400V,3PH,60HZ
* At Pumping Temperature

SUCTION FITTINGS & VALVES

TYPE FACTOR NB " No. HEAD(m)
Gate Valve 0.34 2.5 2 1.7
90 deg Elbow 0.76 2.5 2 3.8
FRICTION HEAD LOSS ON SUCTION 0
Fluid Velocity (m/s) = 1.580 0
Reynolds No. = 3.663E+04 0
Friction Factor = 0.025 Total Suct. Val&Fit Eq. Lengths (m) 5.5
Pressure Drop - m fluid / 100m eq. length = 4.926
Length of Suct. straight pipe (m) 2.5
Total Friction Head loss (including 15% safety factor) = 0.453 (m) Total Equivalent Suct. length (m) 8

DISCHARGE FITTINGS & VALVES

FRICTION HEAD LOSS ON DISCHARGE TYPE FACTOR NB " No. HEAD(m)
Fluid Velocity (m/s) = 1.016 Gate Valve 0.34 3 3 3.06
Reynolds No. = 2.937E+04 90 deg Elbow 0.76 3 4 9.12
Friction Factor = 0.025 Std T S-Thru 1.52 3 2 9.12
Pressure Drop - m fluid / 100m eq. length = 1.670 Solenoid valve 1.16 2 1 2.32
0
Total Friction Head loss (including 15% safety factor) = 0.684 (m) Total Disch. Val&Fit Eq. Lengths (m) 23.62

Length of Disch. straight pipe (m) 12

Total Equivalent Disch. length (m) 35.62
SUCTION & DISCHARGE HEADS SUCTION DISCHARGE
Vessel Pressure m 4.000 4.300 SYSTEM POWER
Liq. Level (above pump +; below -) m 3.800 Efficiency= 0.85 (<1)
Stat Head (above pump+ ;below -) m 4.800 Estimated Power= 0.877 (KW)
Total Fric. Head Loss(plus Vel Head)m -0.581 0.737
Control Valve m 0.000 0.000
Orifice m 0.000 0.341
Equipment m 0.000 0.000
Suc. Head Sum,metres of Fluid,abs. 7.219
Dis. Head Sum,metres of Fluid,abs. 10.178

DYNAMIC HEAD
Discharge Head Sum 10.18 m
Suction Head Sum 7.22 m
TDH=Total Dynamic Head 17.40 m

NPSH
Suction Head Sum 7.22 m
Pvp -1.53 m
NPSH Available 5.69 m

TOTAL DYNAMIC HEAD: 17.39759234

NPSH: 5.694151325
FRICTION LOSS ON SUCTION(Including 15% Saftey Factor : 0.453226953
FRICTION LOSS ON DISCHARGE(Including 15% Saftey Factor : 0.684157257
24.22912787

3
Fuel Transfer Pump & Pipe Sizing Criteria Calculation
Document No: SGC-5376-DD-0002_01
Date: 13-12-2022

DUTY / CASE Transfer to Daily Tank Supply Pump Details:

CONDITIONS Capcity: 200 LPM

Material Pumped Diesel Head: 35 Mtr
P.T=Pumping Temperature (C) 55 Speed: 740 RPM
Q=Flowrate (m3/h) Design 12.0 Normal # 12 Reducer Final
Density (kg/m3) 876 Speed: 740 RPM
u=Viscosity (cP) 2.4 Pvp*=Vapour Pressure (mbar) 131
Vessel Press (barA) Suction 14 Discharge 14 Viscosity: 58.88 SSU
Ctrl Vlv Loss (bar) 0.20 Equip.Loss (bar) 0.2 SG: 0.88
Orifice (mm) 40 Ambient: 55
Pipe (Material) CS Schedule 40 Rated Power: 2.95 HP
Nominal Size (ins) Suction 2 Discharge 2 KW: 2.2
Powwer
d,Actual ID (mm) Suction 50 Discharge 50 Supply: 400V,3PH,60HZ
* At Pumping Temperature

SUCTION FITTINGS & VALVES

TYPE FACTOR NB " No. HEAD(m)
gate Valve 0.34 2 3 2.04
90 deg Elbow 0.76 2 6 9.12
FRICTION HEAD LOSS ON SUCTION Std T Side 1.52 2 1 3.04
Fluid Velocity (m/s) = 1.699 0
Reynolds No. = 3.101E+04 0
Friction Factor = 0.026 Total Suct. Val&Fit Eq. Lengths (m) 14.2
Pressure Drop - m fluid / 100m eq. length = 7.605
Length of Suct. straight pipe (m) 12
Total Friction Head loss (including 15% safety factor) = 2.291 (m) Total Equivalent Suct. length (m) 26.2

DISCHARGE FITTINGS & VALVES

FRICTION HEAD LOSS ON DISCHARGE TYPE FACTOR NB " No. HEAD(m)
Fluid Velocity (m/s) = 1.699 gate Valve 0.34 1.5 3 1.53
Reynolds No. = 3.101E+04 90 deg Elbow 0.76 2 6 9.12
Friction Factor = 0.026 Std T S-Thru 1.52 2 2 6.08
Pressure Drop - m fluid / 100m eq. length = 7.605 solinoid valve 1.16 1.5 1 1.74
swing check 3.35 2 1 6.7
Total Friction Head loss (including 15% safety factor) = 5.874 (m) Total Disch. Val&Fit Eq. Lengths (m) 25.17

Length of Disch. straight pipe (m) 42

Total Equivalent Disch. length (m) 67.17
SUCTION & DISCHARGE HEADS SUCTION DISCHARGE
Vessel Pressure m 4.800 1.000 SYSTEM POWER
Liq. Level (above pump +; below -) m 4.000 Efficiency= 0.87 (<1)
Stat Head (above pump+ ;below -) m 1.000 Estimated Power= 0.6567 (KW)
Total Fric. Head Loss(plus Vel Head)m -2.438 6.022
Control Valve (see notes 1 and 2) m 0.000 2.327
Orifice (see note 2 and 3) m 0.000 0.964
Equipment (see note 2) m 0.000 2.327
Suc. Head Sum,metres of Fluid,abs. 6.362
Dis. Head Sum,metres of Fluid,abs. 13.640

DYNAMIC HEAD
Discharge Head Sum 13.64 m
Suction Head Sum 6.36 m
TDH=Total Dynamic Head 20.00 m

NPSH
Suction Head Sum 6.36 m
Pvp -1.53 m
NPSH Available 4.84 m

TOTAL DYNAMIC HEAD: 20.00123505

NPSH: 4.83616201
FRICTION LOSS ON SUCTION(Including 15% Saftey Factor : 2.291335451
FRICTION LOSS ON DISCHARGE(Including 15% Saftey Factor : 5.874389398

Over all Total Head 33.0031219