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Book 2 Short Emb 190
Book 2 Short Emb 190
ATA 53 Fuselage
190
Table of Content
Center fuselage
The center fuselage is composed of three segments, and it is where the wing
joins the fuselage.
Rear fuselage
The rear fuselage provides continuity for the fuselage and connects the
center fuselage III to the tail cone.It closes the pressurized vessel at the aft
section of the passenger cabin by means of the rear pressure bulkhead.
Figure 1: Fuselage introduction
The fuselage structure is further divided into the following six sections:
• The forward fuselage,
• The Center fuselage I,
• The Center fuselage II,
• The Center fuselage III,
• The Rear fuselage,
• The tail cone.
Figure 2: Fuselage sections
• Formed C-shaped frames, which are directly attached to the skin or at-
tached by means of shear clips.The attachment by means of shear clips
allows the stringers to run the full length of the fuselage.This type of frame
constitutes the majority in a typical fuselage section where there are no
special features.On occurrence of special features, such as door cutouts,
the stringers are interrupted and the frame outboard flange is attached di-
rectly to the skin.
• Machined C-shaped frames, which are directly attached to the skin or at-
tached by means of shear clips.The attachment by means of shear clips
are found at the passenger cabin floor level.The direct attachment is used
near areas of high stress, such as windshield, access door, door cutouts
and NLG wheelwell cutout.
Figure 1: Forward fuselage, FR 1 to FR 20
Skin panel
The forward fuselage comprises twenty skin panel assemblies with stringers
and shear clips.The skin panels are made of aluminium sheet with chemical
milling at pockets between stringers and frames.
The skin panels are padded up around the cutouts and reinforced locally by
doublers which gradually redistributes the stresses of corners to the skin and
to the surrounding structure.The doublers are made of aluminium and at-
tached to the skin by rivets.They are continuous across the width of the door
to serve as a skin splice.
The skin panels are joined with skin splices of the butt joint type.
Stringers
The forward fuselage structure contains 28 stringers on each side of its sec-
tion at frame 20, 17 stringers on each side of its section at frame 05, and 13
stringers on each side of its section at frame 02.
A
ZONES
120
220
STGR STGR
STGR 01L
STRINGER
02R
03L STGR STGR
STGR
STGR 01R STGR 04R
02L
STGR 03R
05L
04L STGR STGR
05R 06R
STGR STGR
07L 06L
STGR
07R STGR
STGR 08R
A
C
STGR 08L
09L STGR
09R STGR
STGR
STGR
10L
10R
STGR B
11L 11R
STGR STGR
STRINGER
12L 12R
STGR STGR
13L STGR STGR 13R
14L PASSENGER CABIN FLOOR 14R
The main function of the center fuselage is to provide accommodation for the
passengers and crew, as well as room for baggage in the overhead bins and
in the forward and aft cargo compartments.
Center Fuselage I
The CF (Center Fuselage)I provides room for the forward cargo compart-
ment and accommodation for the passengers and luggage by means of pas-
senger seats and overhead bins.
Center Fuselage II
The CF (Center Fuselage) II provides accommodation for the passengers
and luggage by means of passenger seats and overhead bins.
In addition to the supporting structures for the overhead bins and floor, this
fuselage section also accommodates the wing stub and the middle avionics
compartment.
There are three minor cutouts provided with reinforcing frames, each for the
The rear fuselage extends from frame 90A to frame 100, whereas its pres- hydraulic ground servicing port, the electrical ground servicing port, and the
surized section extends from the middle point between frames 90 and 90A aft jacking point of the aircraft.
to the rear pressure bulkhead (frame 91), and the non pressurized section
extends from the rear pressure bulkhead (frame 91), to frame 100.
The non-pressurized section houses the No.3 hydraulic system, APU fire ex-
tinguishing system, aft section of the APU bleed line, aft section of the APU
The rear fuselage is a semimonocoque structure that consists of skins, fuel line and the HSA (Horizontal-Stabilizer Actuator).The pressurized sec-
transverse frames, stringers, two cutouts for the horizontal stabilizer, one tion houses the waste tank, vacuum pump, HF)High Frequency) coupler,
cutout for the rear fuselage access door and other brackets and supporting NAV (Navigation) unit, ELT (Emergency Locator Transmitter), impact
structures for systems and equipment. switch, and supports for the aft electronic rack.
The rear fuselage floor structure has two dedicated configurations: The negative and positive relief valves of the cabin pressurization system
• One in the pressurized section with transverse and longitudinal beams are installed on the rear pressure bulkhead.
that transmit the cabin loads to the primary structure.This structure finish-
es the cabin floor structure at the rear section of the passenger cabin.
• One in the non-pressurized fuselage section, for maintenance purposes,
with transverse and longitudinal beams that transmits the loads to the pri-
mary structure.
The rear pressure bulkhead (frame 91) closes the pressurized passenger
cabin at the aft section of the aircraft and consists of a dome composed of
11 segments and one ring divided into 2 sections.
The rear fuselage has three major cutouts, one for the access door and two
for the horizontal stabilizer.The access door cutout is on the RH (Right-
Hand) side of the fuselage and extends from frame 94 to frame 96 and from
stringer 14AR to stringer 25R.The two horizontal stabilizer cutouts, one on
each side of the fuselage, extend from frame 97 to frame 100 and from
stringer 7L/7R to stringer 14AR/14AL.
Figure 1: Rear Fuselage
FWD Fuselage Center Fuselage 1 Center Fuselage 2 Center Fuselage 3 Rear Fuselage Tail Cone
x 29837
X=29632 X=33427
x 31837 x 31095
The tailcone is attached to the aircraft rear fuselage using 4 bolts, and is a
designated fire zone.
A titanium firewall separates the forward end of the tailcone from the adja-
cent aircraft aft fuselage bay.The tailcone incorporates provisions for over-
board drains, acoustic silencing of the APU inlet and exhaust, and two
access panels for inspection, servicing and maintenance of the APU system.
Figure 2: Tailcone system
Panels
Stringers
Acoustic silencing
Titanium firewall
Overboard drain
The forward panel contains panels that give access to the environmental
control system components, the slat power drive unit, the air pressure
ground connection and two NACA air inlets.
The center panel contains the environmental control unit outlet louver, ac-
cess panels for the aileron control mechanism, the hydraulic system compo-
nents and the wing stub region.The center panel includes the lower red
beacon, the brush assemblies for the main landing gear and as an aircraft
option, the vertical speed brake.
The aft panel contains access panels and access doors for the hydraulic
compartment, ecology bottles, flap power drive-unit and the middle avionic
compartment.
Figure 3: The wing to fuselage fairing
Frame 77
ATA 54 PYLONS
190
Table of Content
54-00 Pylons
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Pylon Box Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Pylon fairings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
54-00 Pylons
Introduction
• two upper link fittings on the wing front spar, at wing ribs 8 and 9;
• two lower link fittings on the wing lower skin (below the front spar), at wing
ribs 8 and 9; and
• a single fitting on the aft lower skin, at wing rib 8A.
Two upper links attach the pylon to the wing upper link fittings.The pylon
structure attaches directly to the wing lower link fittings.A drag link attaches
the pylon to the drag link wing fitting.
The engine, nacelle and thrust reverser are mounted off the pylon main box,
at the engine mounts and nacelle/thrust reverser hinges.
The pylon box structure holds the loads and moments transmitted by the en-
gine, nacelle and thrust reverser in all three axes.Thus, the design of the py-
lon box structure lets it hold vertical lateral shearloads, axial (thrust) loads
and torque, together with vertical bending caused by the offset of the engine
C.G..
Figure 1: Pylons
Pylon
Upper links
connecting to the wing spar 1
Lower links
connecting to the wing lower skin
Aft link
which functions as a drag strut.
Removable panels
Pylon fairings
The forward lateral fairing is attached to the top inboard and outboard sides
of the main structure.The forward lateral fairing is made of aluminium sheet
and composite material.
The movable aft fairing is attached to the wing main box structure.
The movable aft fairing is made of aluminium sheet and composite material.
Figure 2: Pylon fairings
ATA 55 STABILIZERS
190
Table of Content
55-00 Stabilizer
Stabilizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
55-00 Stabilizer
The horizontal stabilizer is an all-metal, three spar construction hinged to the
rear fuselage, designed as a movable control surface for longitudinal
trim.The stabilizer consists of two sections attached to each other at the air-
craft center line, and can be removed as a single unit.Each section has a
one-section leading edge and a tip fairing.
To cover the gap between the horizontal stabilizer and the rear fuselage cut-
out, there are two removable sliding plates each on the upper and lower sur-
faces, and one removable sliding fairing attached to the horizontal stabilizer,
on each side of the rear fuselage.Elevators are hinged to the trailing edge of
each section of the horizontal stabilizer.Aerodynamic seals on the interface
between the elevators and the horizontal stabilizer guarantee the NACA
(National Advisory Committee for Aeronautics) aerodynamic profile.
The spars are named the front spar, middle spar and rear spar.The upper
and lower skin panels are made of clad sheet material.
The spar machining includes rib posts and intermediate stiffeners.The mid-
dle and rear spars have additional titanium third caps for damage tolerance
purposes.These additional third caps are on the rear spar from ribs 1 to 10
and on the middle spar from ribs 1 to 8.
The right and left sections of the horizontal stabilizer are joined at the aircraft
centerline by means of splices.
Figure 1: Stabilizer
EMPENNAGE
YAW
Vertical stabilizer is stationary
PITCH
Rudder
Horizontal Stabilizer Trailing Edge
Elevator
Stabilizer Each elevator hinges to the horizontal stabilizer trailing edge by means of
five elevator hinge fittings along the rear spar and two actuator fittings.
Rib 1 is an integral part of the joint.It gives the connection between many of
the separate items, redistributes the shear around the torquebox as well as The trailing edge, between ribs 1 and 14 has:
reacting the kink loads in the stringers due to the dihedral.
• upper and lower skins;
The materials of the centerline joint at the middle spar are: • a set of ribs attached to the rear spar;
• forward upper and lower splices - aluminum alloy hand forging; • stringers at the trailing edge and middle chord; and
• center upper and lower splices - aluminum alloy hand forging; • access panels in the lower skin.
• middle spar vertical splice - aluminum alloy forging; and
The trailing edge between ribs 15 and 17 has an auxiliary spar from rib 15
• all connections are made with titanium protruding head Hi-Lite fasteners. to rib 17 (closing root and tip trailing edge ribs) and the closing trailing edge.
At this location, the trailing edge upper and lower skins are attached to the
The materials of the centerline joint at the rear spar are: main box skin of the horizontal stabilizer with a butt joint splice.
• rear upper and lower splices - aluminum alloy hand forging;
• upper and rear spar vertical splices - aluminum alloy forging; and
• lower rear spar vertical splice - aluminum alloy forging.
The main spar box (middle spar to rear spar) ribs are numbered from the
centerline (rib 1) to the tip (rib 17).
The secondary spar boxes (front spar to middle spar) ribs have the same
number but with the suffix A.The secondary spar boxes start with rib 3A.The
secondary spar boxes start with rib 3A.The inboard nine ribs are aluminum
alloy machined.
The others are made of clad aluminum sheet, reinforced with machined fit-
tings locally to major load inputs (e.g. the major hinge points and the elevator
actuator).
The inboard nine ribs give support for the trim actuator and horizontal stabi-
lizer hinge fittings (ribs 2 and 3 respectively) and the inboard elevator hinge
(rib 4).Rib 3 consists of two components for damage tolerance require-
ments.The outer item is continuous from the rear spar to the middle
spar.The inner item, attached to the outer, runs only from the rear spar for-
ward two and half stringer pitches.
Figure 2: Stabilizer structure
UPPER SPLICE
PLATE
UPPER SKIN
UPPER VERTICAL
SPLICE
A
RIB 3 TRIM ACTUATOR
ZONES FITTING
334
TRAILING EDGE UPPER SKIN
344 RIB 1
( RIB 15 TO RIB 17) MIDDLE SPAR
RIB 3
REAR SPAR
TIP RIB
(RIB 17)
TRAILING EDGE
(RIB 15 TO RIB 17)
A
LOWER SPLICE
PLATE
LOWER SKIN
ATA 56 WINDOWS
190
Table of Content
56-00 Windows
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
56-00 Windows
General
Various windows are installed in the aircraft flight compartment and in the
passenger cabin. There are four windows in the flight compartment: pilot's
and copilot's windshields, and pilot's and copilot’s direct-vision windows.
There are 27 window assemblies installed on the right side of the passenger
compartment, and 26 on the left side, and one window in each of the two
service doors.
Windshield
27 window assemblies on the right side of the passenger compartment 26 window assemblies on the left side of the passenger compartment
Cockpit window system components include: The pilot's and copilot's wind-
shields, which have anti-ice and anti-fog protection, and the pilot's and copi-
lot's direct-vision windows.
Windshield
Anti-ice and anti-fog protection
During cockpit evacuation, the direct vision windows may be used as emergency exits.
The windshields
The windshields have two panels, each with a laminated transparency. The
transparency contour has a continuous metal frame on the outside and a
segmented retainer ring on the inside.
Standard attachment holes on the frame edge match the holes in the air-
plane structure. A heating system with electrically-conductive elements, built
into the windshield panel, is integrated between the glass and the adjacent
ply.
Electrical power is supplied by bus bars located near the heated area
through flat braided wire conductors routed through the bus bar to an input
terminal block.
Three identical, independent temperature sensors are built into the laminat-
ed transparency. These sensors are used to prevent overheating.
Attachment holes
In the closed position, the windows are pressed against the fuselage struc-
ture. To open the windows, press the unlock button and pull the handle
backwards.
4 Tracks
Unlock button
7 Rollers
Direct-vision windows
Cabin windows
The passenger cabin has 53 windows - 26 windows on the left side and 27
windows on the right side of the fuselage.The 53 windows include the two
overwing emergency exits windows.Each window has two transparencies
and a frame which is an integral part of the air frame. The transparencies are
attached to the frame by 8 clamps. The windows are sealed by silicone
shaped seals attached to the transparency edges.
Passenger cabin
window
Passenger cabin 53 windows:
Aluminum alloy forged structures
26 windows on the left side
8 Clamps
Acrylic panels
Silicone
shaped
Transparencies
ATA 57 WINGS
190
Table of Content
57-00 Wings
Wing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Wing stub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Wing leading edge, Slats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Wing trailing edge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Spar II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Flaps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Spoiler hinge fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Aileron hinge fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Aileron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Spoilers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
57-00 Wings
The wing surfaces cause aerodynamic forces which support the airplane in
flight.The aircraft has a low-wing design.The wing stores fuel and fuel sys-
tem components.The wing structure supports the main landing gears, flaps,
spoilers, slats, winglets and the ailerons.
The wing is attached to the wing stub which is located in the center fuselage
II.
DRY BAY
SLAT 1 WING STU
ENGINE
W
SLAT 2 P
YA =
YA
SLAT 3
AILERON
WING TRAILING
EDGE
Wing
The wing is attached to the wing stub structure, which consists of two main
compartments: the main box, for the wing installation, and the rear box,
which forms the main landing gear wheelwell.The wing main box structure
has the function of a fuel tank.The L/E (Leading Edge) region consists of the
Fixed Leading Edge (FLE) and the movable L/E (slats).There are three
spars in the wing: spar 1 (front spar), spar 2 (rear spar) and spar 3 (rear
spar).The leading edge is a single torque-box structure delimited by spar 1
(front spar).
Attached to the spar 1, there is a fixed leading edge, comprising skin and
ribs,some of which support the slat tracks.
In the rear portion spar 2, there is a box for the main landing gear and a se-
ries of movable control surfaces such as flaps, spoilers and ailerons.
The wing trailing edge is a fixed metallic structure that supports the ailerons,
flaps, spoilers amd main landing gear.Its primary purpose is to carry the
loads of the control surfaces to the wing main box and spar 2.
There are five spoilers and one aileron on each side of the wing, installed aft
of the rear spar.
The outer wing is composed of the wing structure that extends from spar 2
to spar 3, from rib 1a to rib 10 and the wing main box structure that extends
from spar 1 to spar 2, from rib 23 to rib 29.
Figure 2: Wing main structure
WING SPAR 1
SLAT 4
WING SPAR 3
INBOARD FLAP Y = 00.00
OUTBOARD FLAP
WING SPAR 2 YA = 00.00
AILERON
WING TRAILING
EDGE
Wing stub
– rib 2 LH and
The wing stub main box is located between spar 1 and spar 2.This compart- – rib 2 RH.
ment has a metallic semimonocoque structure and a torque box structure
and a torque box structure whose main components are as follows:
The landing gear wheelwell is located between rib 1 and rib 2 of the rear box.
• two integral milled skin panels:
– upper skin and lower skin There is a machined removable rib between the wing main box and the wing
• two machined spars: stub structure.
– spar 1 and spar 2
• five machined ribs:
– rib 1, rib 2 LH, rib 2 RH, rib 3 LH, rib 3 RH.
The wing stub main box connects the LH and RH of the wing.This main box
structure houses the space for fuel tank and also contains all the wing-to-
fuselage interface components and overwing floor support brackets.
The wing stub main box can withstand the lift load, bending and torsion mo-
ments from the wings.
The upper skin of the wing stub main box and rear box are part of the cabin
pressurization boundary.
The wing stub main box will extend to external side of the fuselage to help
the final assembly of the inboard wing to the fuselage.
The wing stub rear box is located between spar 2 and spar 3.This compart-
ment has a metallic semimonocoque structure whose main components are
as follows:
4 ribs
Lower skin panel
bolted flanges
The slats consist of four RH and four LH slat surfaces, identified sequentially
from inboard to outboard as slat 1 thru slat 4.
Slat 1 is inboard of the engine, and slat 2, slat 3, and slat 4 are outboard.
The four slat surfaces are manufactured from aluminium alloy sheet.
Slat 2, slat 3, and slat 4 have an anti-icing system and these three slats (slat
2, slat 3, and slat 4) are similar in design and construction.
These slats house the piccolo tube used to provide hot air for de-icing.
The piccolo tube is manufactured from titanium alloy.
The slat surface is attached to tracks by means of bolts, bearings, links, and
side plates.
The slat surfaces contact the wing Fixed Leading Edge along the slat Trail-
ing Edge.
Figure 4: Wing leading edge, Slat
A
ZONES
611
612 C
C
613 C
614
A
ZONES
511
512
513
514
F
B E
D
A
SLAT 1
TRACK
C
TRACK 2
B
TRACK 3
TRACK 1
The fixed trailing edge (TE) include fixed shrouds and main landing gear Spar II is divided into two parts, namely outboard spar II and inboard spar II,
doors and supports the aileron, flaps, spoilers and main landing gear which are spliced together.
units.The fixed TE also contains operating mechanisms, tubing, and cables.
The outboard portion of the wing aft of spar II (rear spar) and main landing Outboard spar II is machined from aluminium alloy plate.
gear bay are the overall TE structure.
Inboard spar II is machined from aluminium alloy forging.
• spoiler hinges;
• attachment brackets.
The fixed TEs have seals for aerodynamic sealing of the spoilers and
flaps.All doors and panels are protected against lightning strike and are elec-
trically bonded.
Figure 5: Wing trailing edge
FITTINGS
SPAR 3
SPAR2
OUTBOARD
FLAP
A
INBOARD
FLAP
OUTBOARD
INBOARD
A SPAR 2
There are four flap panels on each side of the wing: Each spoiler panel has two hinge fittings and one actuator/center hinge fit-
ting.
• two inboard flaps; and
• two outboard flaps. The hinge fittings are located at both ends of the spoiler panel.
The inboard flap is of the double-slotted type and the outboard flap is of the The actuator/center hinge fitting is located at the center of the spoiler panel.
single type. All fittings are machined from aluminium aloy plate.
The two panels of the inboard flap are:
• the main panel; and
• the aft panel Aileron hinge fittings
The flap panels have a multi-rib structure made of carbon/epoxy composite The aileron hinge fittings are located on the backside of spar II web from rib
material. 24 to rib 29.There are four hinge fittings machined from aluminium alloy
plate.Each fitting has a lug with a bearing that takes axial and radial loads
The inboard flap extends from wing rib 1a to wing rib 10. from the aileron.The hinge fittings are attached to spar II web by means of
The outboard flap extends from wing rib 10 to wing rib 23. fasteners.
The flap mechanism is of the track type.There are two linear actuators for
each flap.They are installed at the holding position.The inboard mechanism
of the inboard flap is located in the wing-to-fuselage fairing.Two torque tubes
connect the mechanism to the inboard flap panels.
There is an additional support, installed between the main flap panel and the
aft flap panel, which prevents separation of the aft panel in the event of a
bird strike.
Aerodynamic seals are installed to both sides of each flap.The outer tip of
the inboard flap, and the inner tip of the outboard flap, are in lightning strike
zone 2B.Copper mesh is bonded on the skins for lightning protection and
electrical bonding.
Figure 6: Flap, Spoiler, Aileron
SPAR 2
OUTBOARD
FLAP TRAILING EDGE - FLAP SHROUD SUPPORT FITTINGS
B
A B MAIN
PANEL
B AFT
PANEL
INBOARD
FLAP SPAR 2
Aileron Spoilers
There is one aileron for each side of the wing. There are five spoilers for each side of the wing, located aft of the rear spar.
The two inner spoilers are only ground spoilers.The three outer spoilers are
The aileron control surface consists of a composite shell structure with four used as both flight spoiler and ground spoiler.
aluminium hinges and two aluminium actuator fittings.
Spoiler 1 and spoiler 2 (inboard spoilers) are located above the inboard flap.
The Aileron is actuated by two actuators, which are located side-by-side be- Spoilers, 3, 4 and 5 (outboard spoilers) are located above the outboard flap.
tween hinge 1 and hinge 2, these actuators are energized simultaneously. They are also called multi-function spoilers.
The aileron panel is a multi-rib box with the main spar, upper/lower skins and
ribs, which are made of solid composite material.The lower skin, ribs and
spar are bonded to each other at curing process.The upper skin and fittings The spoilers contain protection for lightning strike, electrical bonding and
are attached to the lower skin assembly using titanium fasteners. aerodynamic seals at each end.
The aileron does not have tab or balance weight. The spoiler has these parts:
• spoiler panel;
• spoiler hinge fittings; and
• spoiler actuator fittings.
Figure 7: Spoilers
A B
ZONE
691 B
692 B
A 693
694
ZONE 695
B
591
592 B
593
594
595
SPOILER HINGE
FITTING
A
SPOILER
SPOILER ACTUATOR
FITTING
SPOILER HINGE
FITTING
SPOILER PANEL
AILERON HINGE FITTING
AILERON PANEL
B
TYPICAL AILERON ACTUATOR FITTING
A
AILERON HINGE FITTING
ATA 52 / Doors
190
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 52-TOC Page I
190
52-40 Service Doors Cockpit Door Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
The fwd avionics compartment hatch . . . . . . . . . . . . . . . . . . . . . . . 1 Cockpit Access Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Opening and closing the hatch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Cockpit Door Electromechanical Latch - Manual Operation . . . . . .9
The fuelling compartment access door . . . . . . . . . . . . . . . . . . . . . . 5
52-60 Air Stair System
REAR FUSELAGE DOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
The middle avionics compartment access door . . . . . . . . . . . . . . . . 9
Composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
The rat door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Stair Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
52-41 Fwd and Aft Service doors Stair Actuation System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
The forward Service door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Stair Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
The support- arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Main Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
The Service door locking mechanism . . . . . . . . . . . . . . . . . . . . . . . 5 Back up subsystem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
The emergency evacuation assembly . . . . . . . . . . . . . . . . . . . . . . . 7 Balancing System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Fwd Service door Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Movable Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Opening the door from inside . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Normal Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Closing the door from inside . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Abnormal Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Unlocking the Service door in an emergency situation . . . . . . . . . 17 Main Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Service Door Skin-Allowable Damage . . . . . . . . . . . . . . . . . . . . . . 19 Back up subsystem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Main Landing Gear Door Allowable Damage . . . . . . . . . . . . . . . . 23 Relay Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 52-TOC Page II
Passenger Doors Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Service Doors Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Cargo Doors Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Compartment Doors Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Forward Avionics Compartment Access Hatch . . . . . . . . . . . . . . . 15
Middle Avionics Compartment Access Door . . . . . . . . . . . . . . . . . 17
Fueling Compartment Access Door . . . . . . . . . . . . . . . . . . . . . . . . 19
Rear Fuselage Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Forward Avionics Compartment Access Hatch Microswitch . . . . . 23
Middle Avionics Compartment Access Door Microswitch . . . . . . . 23
Fueling Compartment Access Door Microswitch . . . . . . . . . . . . . . 23
Rear Fuselage Door Microswitch . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
52-MEL (Example)
190
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 52-TOC Page IV
190
The passenger and service doors can also be used as emergency exits for
Service doors
evacuation of the aircraft.The pilot and copilot windows are the cockpit The aircraft has seven service doors, which provide access to many different
emergency exits. compartments of the aircraft.
There are other service doors that give access for servicing the various air-
craft systems. Fixed interior doors
The reinforced cockpit door is a physical lockable separation between the
cockpit and the passenger cabin that isolates the two areas and guarantees
the integrity of the flight crew members so that they can have full control over
the aircraft, even in case of an attack.The reinforced cockpit door ensures
that the flight and landing will not be disrupted by intrusion or discharges of
a firearm.The door has an electronic control system that makes it easy to be
locked and unlocked by one of the flight crew members.
FORWARD AVIONICS
FORWARD
COMPARTMENT AFT SERVICE
PASSENGER
ACCESS HATCH DOOR
DOOR
AFT CARGO
DOOR
MIDDLE AVIONICS
COMPARTMENT
ACCESS DOOR FOWARD AVIONICS
COMPARTIMENT
ACCESS HATCH
A door indication and warning system informs the cockpit crew about the
status of the doors on the EICAS and MFD.
The following doors are monitored by Switches: the Forward Avionics Com-
partment Access Hatch, the Middle Avionics Compartment Access Door, the
Rear Fuselage Door and the Fueling Compartment Access Door.
FORWARD AVIONICS
FORWARD
COMPARTMENT AFT SERVICE
PASSENGER
ACCESS HATCH DOOR
DOOR
AFT CARGO
DOOR
MIDDLE AVIONICS
COMPARTMENT
ACCESS DOOR FOWARD AVIONICS
COMPARTIMENT
ACCESS HATCH
Zone 812
Zone 811
The forward passenger door is a fail-safe plug type, metallic door. Its main
structural components are six horizontal stringers, four vertical frames, skin
and edge members that are riveted together. A deflector is fitted at the top
of the door to give aerodynamic smoothness when the door is closed. The
passenger door has an actuating and locking mechanism that permits lock-
ing and unlocking the door manually using either the internal or the external
handle.
During the unlocking and opening operations, the door moves inward, up-
ward, outward and forward, parallel to the fuselage. The passenger door is
provided with an emergency-evacuation slide mechanism. The emergency-
evacuation slide is stowed in a hard container at the lower part of the door,
and is controlled by a handle on the inner side of the door. When the door is
opened from the outside, the emergency-evacuation slide release mecha-
nism is disabled automatically.
The passenger door has water drain holes in its bottom to prevent water en-
trapment. It is also provided with a non-pressurized rubber seal that is at-
tached to the door contour.
There are twelve stops on the door contour, which rest against twelve stops
on the fuselage door frame. There are sixteen fittings on the forward passen-
ger door periphery. Twelve of these fittings support the door stops and the
other four fittings support four rollers that go into guide ramps on the fuse-
lage door frame. The stops are adjustable. The door stops and their coun-
terparts on the fuselage door frame transfer the cabin pressure loads to the
aircraft structure.
The forward passenger door has a sight window installed above the door
handle assembly. There are two proximity sensors installed in the forward
passenger door. Each sensor sends a signal to the EICAS which provides
indication of door open or closed status. A micro switch installed on the sup-
port arm operates a courtesy light if the door is open.
OFF OFF
0 0 N1 0 0
Deflector
26°° T
TT 28°°
0 0 N2 0 0
11 12 1
FU
ULL
0
S/ F
A vent flap in the forward passenger door balances the pressure differential
between the outside air and the passenger cabin interior. When operated,
the vent flap releases pressure in the passenger compartment.
The door is attached to the support arm by means of the upper and lower
arm fittings. A hook located on the arm structure holds the door in the fully
open position. A handle on the support arm releases the hook.
Seal striker
Seal
Vent flap
Hook Handle
The vent flap shaft has a separate control handle on the internal side of the
door. Both the main shaft and the vent flap shaft are provided with stabiliza-
tion devices to hold them in the open and closed positions.
Main shaft
Stabilization devices
A visual indicator, located at one end of the girt bar, shows if the emergency
evacuation slide mechanism is armed or disarmed. If the release mecha-
nism of the emergency-evacuation slide is armed, the slide will be actuated
when the door is opened.
ARMED
SLIDE
INDICATION
CDPL56-17
DISARMED
SLIDE
INDICATION
CDPL56-17
Girt bar can be locked either to the fuselage emergency (armed) mode,
or to the door normal (disarmed) mode
To open the door from outside, pull up the access panel and pull up the lower
half of the external handle. Continue pulling the external handle upwards,
unlatches the door. Now pull the door out parallel to the fuselage.
To close the door from outside, use the door stabilization handle to disen-
gage the door stabilization hook from the fuselage.When the door reaches
its latching position, pull down the external handle to latch and lock the door.
OPENING
CLOSING
To open the door from inside, pull the vent-flap internal handle and the emer-
gency-evacuation slide handle upward. This disarms the evacuation slides
and opens the vent flap. To unlatch the door pull the internal handle upward.
Visual indicators show that the emergency-evacuation slide is disarmed and
that the door is unlocked. Now push the door outward and forward, parallel
to the fuselage.
Door is unlocked
Emergency evacuation slide handle
DISARMED
To close the door from inside, pull the door stabilization handle to disengage
the door stabilization hook from the fuselage. When the door reaches its
latching position, push down the internal handle. Visual indicators show
whether or not the door is locked.Visual indicators show if the door is locked
and the emergency-evacuation slide is armed.
Stabilization handle
ARMED
SLIDE
INDICATION
CDPL56-17
Control
Actuator System
Crossbow Pneumatic
Assembly
For damage or concerns outside of the scope of this chapter Embraer must
be contacted.
Applicable repair scheme will depend on many criteria, as you will see on
the diagrams below.
The overwing emergency escape hatches provide an extra exit for passen-
gers to leave the cabin in an emergency situation. The hatch can be used only in emergency situations.
The overwing emergency escape hatches are of the” plug- in” type. The aircraft pressurization pushes the hatch on its seal (the door is larger
than its opening) and keeps the door latched.
ZONE
825
A ZONE
813
LATCH
A Z STOP
EXTERNAL
DOOR
LATCH HANDLE
LOCK
WINDOW
FRAME DOOR
STRUCTURE
MAIN
HANDLE HANDLE DOOR
SPRING SEAL
WINDOW
FRAME
DOOR
STRUCTURE
X STOP X STOP
HANDLE FLOOR
FLOOR
SUPPORT FITTING
FITTING
A
A
External handle
The external handle when locked is held flush with the fuselage by the hatch
actuating mechanism.
Microswitches
The microswitches show the position of the overwing emergency escape
hatch to the crew for them to check the correct latched and locked position.
ZONE
825 LATCH
A ZONE
813
A
ICEBREAKER
EXTERNAL
HANDLE
DOOR LOCK
BELLCRANK
MICROSWITCH
ROD
MAIN HANDLE
HANDLE SPRING
VISUAL
INDICATOR
ZONE
825
CONTACT
CONTACT
LATCH
MOVEMENT
The cargo door has an actuating and locking mechanism that permits lock-
ing and unlocking the door manually through the external handle. During the
unlocking and opening operations, the door moves outward and upward.
The cargo door has a stabilization mechanism to hold the door in the fully
open position, and has water drain holes in its bottom to prevent water en-
trapment. A non-pressurized rubber seal is attached to the door contour.
Four sensors send signals to the EICAS to inform the crew when the door is
open or closed.
Stabilization mechanism
Piano hinge
11 formed beams
7 vertical frames
Locking mechanism
4 sensors
The cargo door is attached to the aircraft fuselage by a 5-piece hinge as-
sembly. The hinge assembly transmits the load to the fuselage when pres-
surized. A maintenance panel on the door gives access to the latching and
locking mechanism and sensors. Four inspection windows are installed at
the bottom of the door to allow the so called "C" latches to be checked.
The Vent Flap has to be opened and closed through door operation, to as-
sure cargo compartment pressure equalization and to lock or unlock the
door locking mechanism. When it is closed, the main handle is flush with the
skin. It is used to latch or unlatch the door locking mechanism.
Note: Vent Flap closing is impossible if the door is not latched. The A/C can`t
be pressurized with an incorrectly latched and locked door.
Four proximity sensors are installed in the cargo door, including a CLOSED
sensor, a LOCKED sensor and two LATCH sensors. Each sensor sends a
signal to the EICAS for indication of door open/closed or latched/locked sta-
tus.
The inner side of the cargo door is covered by the upper, lower and bottom
lining covers. The Internal manoeuvring handle is located in the door lining.
As the cargo doors recess into the pressurized zone, a seal engages. The
seal is installed around the door and is crushed by a seal striker on the air-
craft frame.
The cargo door has two support arm assemblies that connect the cargo door
to the door frame. Each support arm assembly has a drive rod and gas-
spring actuator. The forward support arm also has a stabilization device that
holds the door in the fully open position.
Note:
Vent Flap closing is impossible
Maintenance panel
4 inspection windows
1 closed sensor
Drive rod
1 locked sensor
Stabilization device
2 latch sensors
The latch function has a fail safe design. In normal condition, only two latch-
es are loaded and two latches are in fail safe condition. The door structure
has 2 terminal shafts, supported by 2 terminal fittings (forward and aft) at the
bottom of the door. Each terminal shaft has an operational “C” latch and a
fail safe “C” latch. By moving the main handle, it rotates, through its associ-
ated mechanism, the “C” latches around the fuselage latch axis, to latch the
door.
Flexball
Lock shafts
Main handle and support shaft
Vent flap assembly
Ditching stop assembly
Latch drive rod
Lock drive rod
Latch pinions (1 and 2, 3 and 4)
Lockspring rods
Latches 1 and 2, 3 and 4
Lock connecting shaft
Latch connecting shaft
Normal condition
2 latches are loaded
2 latches are in fail safe condition
Ditching pushbutton
3 4
1 2
3 4
For damage or concerns outside of the scope of this chapter Embraer must
be contacted.
When the aircraft is pressurized, there are also six stops which rest against
the fuselage to help to lock the hatch. The forward avionics compartment ac-
cess hatch has a rubber seal that is attached to the hatch contour. One mi-
cro switch provides indication.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 52-40 Page 1
Figure 1: The fwd avionics compartment hatch
Zone 123
Vent flap cam
Forward avionics compartment
Zone 124 Vent flap shaft bellcranks
access hatch
Lock pins
Six stops
Shaft
Rubber seal
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 52-40 Page 2
190
Opening and closing the hatch
The forward avionics compartment access hatch is opened by pulling the
hatch handle. The motion of the handle releases the vent flap shaft cam. To
continue the hatch opening operation, it is necessary to push the vent flap:
The vent flap causes a rotation of the shaft which rotates the bell cranks at-
tached to it. As the bell crank rotates, it actuates the lock pins that move out
of the fuselage. Pulling the hatch inward and back causes the hatch to move
back following the fuselage tracks.
To close the forward avionics compartment access hatch, you have to pull
the hatch forward to the fuselage cutout on its position. After the door gets
to its position, it is necessary to pull the vent flap: The motion of the vent flap
rotates the vent flap shaft and its bell cranks. As the bell crank rotates, it ac-
tuates the lock pins that move in the fuselage to lock the hatch. Then the
handle and the vent flap must be pulled simultaneously to completely close
the hatch. The motion of the handle will release the vent flap shaft cam so
that the vent flap can be closed.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 52-40 Page 3
Figure 2: Opening and closing the hatch
1
2
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 52-40 Page 4
190
The fuelling compartment access door
The fuelling compartment access door is installed on the right wing in zone
616, and provides access to the fuelling compartment.
NOTE: The rod has a lock that keeps the door open. To close the fuelling
compartment access door, release the rod lock, close the door and latch the
four latches.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 52-40 Page 5
Figure 3: The fuelling compartment access door
Zone 616
OPEN OPEN
SELECTED
INCR TKSEL
CLOSED CLOSED
DECRT TEST
REFUELING DEFUELING
2 Bellcranks
4 Locks
REFUEL SELECTION POWER SELECTION
MANUAL AUTO NORMAL BATTERY
DO NOT INITIATE THE
REFUELING BEFORE
CONFIRMING THAT THE
REFUELING VALVE LIGHTS
ARE INITIALLY ON
LH TANK RH TANK
OPEN OPEN
SELECTED
INCR TKSEL
CLOSED CLOSED
DECRT TEST
REFUELING DEFUELING
Skin
Rod
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 52-40 Page 6
190
REAR FUSELAGE DOOR NOTE:
Introduction • Before closing the rear fuselage door, make sure, that the adjusta-
The rear fuselage door provides access to the non-pressurized area of the ble rod is attached to the clamp on the door.
rear fuselage. It gives access to the horizontal stabilizer actuator, electrical
harnesses, hydraulic lines, fire-extinguisher tubing, bleed valve, and service • Make sure that all the latches are engaged properly.
light. It is located on the right side of the rear fuselage, in zones 314 and • When the door is closed, make sure that it is flush with the rear fu-
316. selage skin.
General Description
The rear fuselage door skin is made of composite material, whereas its other
components are metallic in construction. It has a center louver that allows
airflow into the non-pressurized area of the rear fuselage. Airflow enters to
the non-pressurized area of the rear fuselage through a NACA (National Ad-
visory Committee for Aeronautics) air intake installed in the vertical stabilizer
leading edge and exits through the door louver.
It hinges on its upper side on a piano hinge that is divided into two sections.
The section in contact with the rear fuselage door is riveted to it, whereas
the other section is installed in the rear fuselage by means of screws.
To guarantee electrical conductivity, the door has a copper mesh ply in the
composite structure and two bonding jumpers that connect the door to the
metallic structure of the rear fuselage. There is a microswitch to provide an
electrical signal in the cockpit to confirm that the door is closed.
The rear fuselage door has six latches of the pressure-relief type. These
latches allow the rear fuselage door to open if a depressurization occurs.
The door has an adjustable rod that holds it in the open position.
Components
The main components of the door are the composite material skin, the latch-
es, the adjustable rod, and the hinge. These items are made of metal.
Operation
To open the rear fuselage door, it is necessary to release the six latches. Pull
the door up and attach the adjustable rod on the terminal pin installed on the
fuselage. To close the door, release the adjustable rod from the fuselage
and attach it to door clamp. Position the door on its rear fuselage frameand
latch it.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 52-40 Page 7
Figure 4: Rear fuselage door - Location
ADJ US TABLE R OD B
DOOR HINGE
DOOR
A
ZONES
314 LAT CH
316 (6 P OS IT IONS )
B ONDING J UMPE R
T ER MINAL P IN
F WD
A
F WD
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 52-40 Page 8
190
The middle avionics compartment access door
NOTE: The door will be attached to the fuselage by the fuselage lock pin.
The middle avionics compartment access door provides access to the mid-
dle avionics compartment. It is installed on the left side of Centre Fuselage
II in zone 147. The middle avionics compartment access door is a plug-in
type, constructed of metal.
• the skin,
• the surround frame,
• and the ribs, which are riveted together.
The middle avionics compartment access door has a rubber seal. The seal
is installed on the inner side of the door contour. When the door is closed,
the seal is pressed against the fuselage doorframe to form a pressure tight
seal. One micro switch, attached to the fuselage frame, sends signals to the
crew when the door is unlocked.
The following components make up the door actuating and locking mecha-
nism: Mechanism handle; Mechanism handle shaft; Four lock rods; Four
lock pins; the Bell crank and the vent-flap shaft, which has a separate control
handle on the internal side of the door.
To open the middle avionics compartment access door, press the mecha-
nism handle latch and pull the mechanism handle. Then rotate the mecha-
nism handle: The motion of the mechanism handle causes the rotation of the
handle shaft which rotates the bell crank attached to it. As the bell crank ro-
tates, it actuates the lock rods and the lock pins that move out of the fuse-
lage; the handle can now be grasped and the door pushed inward.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 52-40 Page 9
Figure 5: The middle avionics compartment access door
Locking mechanism:
Mechanism handle
Lever and 4 stop pins
Rubber seal
Press the mechanism handle latch Pull the mechanism handle Rotate the mechanism handle
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 52-40 Page 10
190
The rat door
The rat door is installed on the right side of the forward fuselage in zone 124.
The main components of the door are its skin, which is made of composite
material, and the forward and aft bell cranks, which are metallic. The rat door
is actuated by a rod that permits the door to open and close when stowed..
The rat door operation is described in chapter 24.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 52-40 Page 11
Figure 6: The rat door
Rat door
Zone 124
Skin
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 52-40 Page 12
190
The forward service door is of the fail-safe plug type, of metallic construction.
Its main structural components are six horizontal stringers, four vertical
frames, skin and edge members which are riveted together. A deflector is
fitted at the top of the door to give aerodynamic smoothness when the door
is closed. The forward service door has an actuating and locking mechanism
that permits locking and unlocking the door manually by using either the in-
ternal or the external handle.
The forward service door has water drain holes in its structure to prevent wa-
ter entrapment. It is also provided with a non-pressurized rubber seal that is
attached to the door contour. There are stops on the door contour and the
fuselage door frame to carry the pressure load when the door is closed.
Two sensors send signals to the EICAS to indicate to the crew when the
door is open.
There are twelve fittings on the forward service door periphery. Eight of
these fittings support the door stops, and the other four fittings support four
rollers that go into guide ramps on the fuselage door frame. The stops are
adjustable. The door stops and their counterparts on the fuselage door
frame transfer the cabin pressure loads to the aircraft structure. The forward
service door has a sight window above the door vent flap assembly.
Side window
Seal
Stops Rollers
A hook located on the arm structure holds the door in the fully open position.
A handle on the support arm releases the hook.
The vent flap shaft has a separate control handle on the internal side of the
door. Both the main shaft and the vent flap shaft are provided with stabiliza-
tion devices to hold them in the open and closed positions.
Handle
Hook
Handles
Main shaft
Connecting rod
Bellcranks
Vent flap
Stabilization device
A visual indicator, located at one end of the girt bar, shows if the emergency-
evacuation slide mechanism is armed or disarmed. The emergency-evacu-
ation slide handle is connected to the girt-bar actuating mechanism by
means of control rods and levers. When the emergency-evacuation slide
handle is operated, the release mechanism of the emergency-evacuation
slide moves to the disarmed position.
Girt bar:
can be locked to the fuselage in the emergency (armed mode) Disarmed
or to the door (disarmed mode)
Visual indicator
A visual indicator, located on the bottom of the door inside the cabin, shows
if the emergency-evacuation slide is disarmed or armed. The vent-flap inter-
nal handle actuates and unlocks the two locks. Two visual indicators, locat-
ed on each side of the internal handle base, indicate if the door is unlocked.
To continue unlocking, pull the external handle upwards. The external han-
dle rotates the two latches and unlatches the door.
Two visual indicators located on either side of the door inside the cabin, in-
dicate whether or not the door is unlatched. The rollers slide inside the relat-
ed control ramps, located on the fuselage door frame. The door moves
inward and upward, following the rollers' movement in the guide ramps. To
continue door opening, pull the door outward and then move it forward, par-
allel to the fuselage: The support arm allows movement of the door forward.
This forward movement of the door is stopped by a damper to prevent con-
tact between the arm structure and the fuselage. The door stabilization hook
engages in the door stabilization pin.
1 2 3
LIFT LOWER HALF OF EXTERNAL LIFT EXTERNAL HANDLE AND PULL PULL THE DOOR FORWARD AND
HANDLE TO UNLOCK THE DOOR THE DOOR OUTWARD LOCK IT OPEN
1 2 3
PULL STABILIZATION HANDLE PUSH THE DOOR TO CLOSURE LOWER THE EXTERNAL HANDLE
AND BRING THE DOOR TO POSITION TO LOCK THE DOOR AND CLOSE
CLOSURE POSITION THE VENT FLAP
To close the door from outside, pull the door stabilization handle and then
the door aft and inward. The door stabilization handle disengages the door
stabilization hook. The door moves over the support arm and at the same
time as the door moves inward, the rollers go into their related guide ramps.
When the door reaches its latching position, pull down the external handle
to lock the door. The door starts moving downward and then outward, follow-
ing the rollers' movement inside the guide ramps. The external handle ro-
tates the two latches and latches the door. Two visual indicators, located on
the sides of the door inside the cabin, show whether or not the door is
latched. To complete the door locking, move the external handle down. As
the external handle moves down, it moves the vent-flap internal handle and
the emergency-evacuation slide handle in the same direction. The vent-flap
internal handle locks the door and closes the vent flap. Two visual indicators,
located on each side of the internal handle base, show whether or not the
door is locked.
1 2 3
LIFT LOWER HALF OF EXTERNAL LIFT EXTERNAL HANDLE AND PULL PULL THE DOOR FORWARD AND
HANDLE TO UNLOCK THE DOOR THE DOOR OUTWARD LOCK IT OPEN
1 2 3
PULL STABILIZATION HANDLE PUSH THE DOOR TO CLOSURE LOWER THE EXTERNAL HANDLE
AND BRING THE DOOR TO POSITION TO LOCK THE DOOR AND CLOSE
CLOSURE POSITION THE VENT FLAP
To open the door from inside, open the handle cover. Then push the vent-
flap internal handle and the emergency evacuation slide handle upward.
The vent-flap internal handle opens the vent flap. The emergency-evacua-
tion slide handle rotates the girt bar which disengages it from the emergen-
cy-evacuation slide fittings on the cabin floor.
Two visual indicators, located on the sides of the door, show if the door is
unlatched. The rollers slide inside the related control ramps, located on the
fuselage door frame. The door moves inward and upward following the roll-
ers movement inside the guide ramps. To start opening the door, push the
door outward and then move it forward, parallel to the fuselage, until the
movement is stopped by the damper and the door stabilization hook engag-
es.
DISARMED
SLIDE
INDICATION
CDPL56-17
The two visual indicators show if the door is latched or not. Next, the vent-
flap internal handle and the emergency-evacuation slide handle must be
pulled down. The vent-flap internal handle locks the door and closes the vent
flap. The two visual indicators on the side of the internal handle base show
whether or not the door is locked.
The emergency-evacuation slide handle rotates the girt bar which engages
on the emergency-evacuation slide fittings on the cabin floor. The visual in-
dicator shows if the emergency-evacuation slide is armed. The handle cover
must be closed after the vent-flap internal handle and the emergency-evac-
uation slide handle reach the end of their movement.
ARMED
SLIDE
INDICATION
CDPL56-17
Stabilization hook
Emergency evacuation slide handle
ARMED
For damage or concerns outside of the scope of this chapter Embraer must
be contacted.
Structural integrity of all doors is of the highest priority to certifying staff. De-
cisions regarding allowable damage i.e. continued service with damage re-
maining can onlybe taken IAW this chapter.
For damage or concerns outside of the scope of this chapter Embraer must
be contacted.
AP B VAPP FLARE
236 247 OO 8O.O MTO 8O.O CABIN DOOR OPEN
AT B VOR ASEL 4OOO
ATTCS Map Plan Systems Fuel
26O 1 255OO
4 FMS1 OOO Ê
15 SAT C
R 7 25 TATÊ C
1O 1O 2 3OO TAS KTS
24O 2 O.O NM
1 O MIN N DME1
5.O OM 2O.7 N1 2O.7 3 65.3 NM
33
LAX
22 O E 25O OO 1OOO REV
RF
3O
6
1
2OO AP
CAUTION
1O 1O 2
IGN Ê Ê IGN
19O 463 ITT 463
4 A A
18O 9O.O N2 9O.O
MESSAGE
E
555 M 29.92 IN [ 1OO ] [ 1OO ]
1OOO FF PPH 1OOO WEATHER
LANDING GEAR
[ -9.9 ] A O.O5 L
PROGRESS TCAS
CHR HDG GSPO FUEL QTY
UP
9OO FQ LBS 3OOO WX/R/T S WPT DIST ETE FUEL TA ONLY
O7:12 33O O79
3OO KT STAB/TGT NEXT ZUN 55.6 O1+32 11.4 FLT LVL
1O DTK 1 LX/OFF DEST GUP 95 O2+52 1O.4 EXPANDED
FMS1
E OO5
6 12
VIB APU
1OO % Ê
1O2O C
5O 1OO
PUM
CABIN
3
ZUN
ALT -5 FT GUP
15
KPHX FL13O
RATE -5 FPM
N
H 5OO NM FL118
23 MIN
12 81 11
Ê Ê
1O6 P -64.6 PSI FL11O GUP44
S
VOR2 FLO9O
21
TRIMS
SPDBRK ROLL PITCH
3O 24 S F
VHF1 W APP WPT NAV1 UP
118 O25 VPTH MSG 118 O3
119 O25 HDGINT 119 O3
22
2 YAW
TCAS Weather Checklist
S/F
5J0862
P0862
S0132
FORWARD AVIONICS
ACCESS HATCH SWITCH
B GS0371 SN
2 C
1
3 F TP2-12
FORWARD
5 G AVIONICS
4 COMPARTMENT
6 J 33-32 ACCESS HATCH
MASTER
CAUTION
PUSHBUTTONS
Components
The reinforced cockpit door is located between the passenger cabin and the
cockpit. It is ballistic- and intrusion-resistant, and is equipped with an elec-
tronic control system, that makes the door easy to be locked or unlocked by
either of the flight crew members.
The reinforced cockpit door has an electromechanical door latch controlled
through a control panel located on the cockpit control pedestal or through a
cabin crew emergency access request panel positioned on the right side of
the aisle that gives access to the cockpit. It also has a handle for manual op-
eration.
For manual operation, there is a manual override button, that can be actuat-
ed only downwards. The manual override button also allows a visual indica-
tion of the door status: a red bar indicates that the electrical cockpit door
latch is unlocked and a green bar indicates that the electrical cockpit door
latch is locked. The lock button is under the manual override button. The lock
button prevents the flight crew from manually opening the door if an emer-
gency entry cycle is started by the flight attendant when the inhibit button,
located on the cockpit control panel, is not working properly.
The reinforced cockpit door is equipped with ballistic-resistant peephole,
passive lock, doorknobs, strap handles, and maintenance lock.The passive
lock, located on the cockpit side, provides positive locking of the door when
in the closed position. There are two strap handles installed on the cockpit
side of the ballistic panel, to help remove the door if the flight crewmembers
need to evacuate the cockpit in an emergency situation.
For pressure equalization in the event of a sudden decompression, the rein-
forced cockpit door is provided with two fully flexible, foldable blowout devic-
es, known as blowout bags. One is located in the upper portion of the door
and the other in the lower portion of the door. Upon sudden decompression,
the blowout panel bags automatically unfold and deploy forward (towards
the cockpit).
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 52-50 Page 1
Figure 1: Reinforced Cockpit Door /Components
MONUMENT
(RE F.)
A
ZONES
123/124
221/222
223/224
226
G RE E NLED R EINF OR CE D
C OC KP IT DOOR
(RE F.)
R ED LED
W HITE LED
C
C OC KP IT AC C ES S P ANEL
D B
C OC KP IT DOOR C ONTR OL
ON
C B
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 52-50 Page 2
190
Reinforced Cockpit Door - Emergency Operation
• Rotate the door lock handle downwards to unlock the cockpit door;
• Remove the quick-release pin from the housing;
• Push the cockpit door outward.
To open the door when the door is locked by the cabin passenger side, do
the procedures below:
• Keep the pushbutton of the cockpit access panel on the FWD (Forward)
RH (Right-Hand) G1 Galley pressed for 3 seconds to start the
emergency access request;
• After 3 seconds the white LED is activated;
• If pilot or co-pilot does not inhibit the emergency access, after 30 seconds
the door opens and the green LED is activated
• If pilot or co-pilot inhibits the emergency access, the red LED remains ac-
tivated for 500 seconds and after this time a new emergency ac-
cess can be performed.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 52-50 Page 3
Figure 2: Reinforced Cockpit Door - Emergency Operation
1 2 3 4
A
R OT AT E T HE DOOR B
LOC K HANDLE
DOW NW AR DS P US H DOOR OUT WARDS
(THE B OLT R ET RACT S). R EMOV E QUICK R ELEASE P IN. W HILE HOLDING HANDLE. R EMOV E DOOR A S IDE.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 52-50 Page 4
190
Cockpit Door Control Panel
Fixed interior doors - Cockpit door control panel features
The cockpit door control panel has the function of controlling the door latch
and is installed on the control pedestal so that both flight crew members can PUSHBUTTONS INDICATION FUNCTION
have comfortable and easy access to it.This panel has three pushbuttons LIGHTS
and an indicator light.
Stops the function of
When actuated, its the emergency entry
Table 1: Fixed interior doors - Cockpit door control panel features amber hatched rec- time and aural warn-
INHIB tangle and the red ing activated through
PUSHBUTTONS INDICATION FUNCTION LED on the cockpit the cockpit access
LIGHTS access panel come panel and denies the
A white illuminated on. emergency cockpit
striped bar indicates access request for
the position of the 500 seconds or 8
button (locked or minutes and 20 sec-
unlocked).When onds.
deactivated, the ON Tests the aural warn-
indication of the ing generator.When
UNLOCKED annun- - actuated, feeds a
ciator comes on as a buzzing sound to the
LOCK function of the latch Locks and unlocks TEST cockpit loudspeak-
microswitch posi- the door. ers and flight crew
tion.The LOCK push- member’s phones,
button acts as a regardless of audio
master switch for the selection.
control sys-
tem.When activated,
its white hatched rec-
tangle and the ON
indication of the
UNLOCKED annun-
ciator go off.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 52-50 Page 5
Figure 3: Cockpit Door Control Panel
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 52-50 Page 6
190
Cockpit Access Panel
The cockpit access panel is installed on the passenger cabin side on the
FWD (Forward) RH (Right-Hand) G1 galley facing the aisle that gives ac-
cess to the cockpit.It has the following features:
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 52-50 Page 7
Figure 4: Cockpit Access Panel Function
ZONE
226
B B
MONUMENT
(RE F.)
G RE E NLED
A
R ED LED
W HITE LED
C OC KP IT AC C ES S P ANEL
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 52-50 Page 8
190
Cockpit Door Electromechanical Latch - Manual
Operation
• Move the manual override button downwards. This action will un-
lock the electrical cockpit door latch.
• Move the manual override button downwards. This action will lock
the electrical cockpit door latch.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 52-50 Page 9
Figure 5: Cockpit Door Electromechanical Latch - Manual operation
ZONES
221/222
223/224 1 2
A
MANUAL MANUAL
OVER R D I E OVER R D I E
B UT T ON B UT T ON
T O OPE N T HE C OC KP IT T O C LOSE T HE C OC KP IT
E LE CT ROME CHANIC AL E LE CT ROME CHANIC AL
DOOR LAT CH MANUALLY: DOOR LAT CH MANUALLY:
3
C OC KP IT DOOR
E LE CT ROME CHANIC AL
LAT CH
MANUAL
OVER R D I E
B UT T ON
T O KE E PT HE C OC KP IT
E LE CT ROME CHANIC AL DOOR LOC K
LAT CH C LOSE D MANUALLY: B UT T ON
AS S UR E T HE C OC KP IT IS LOC KE D;
MOV E T HE LOC K B UT T ON UPW AR DS .
A
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 52-50 Page 10
190
Figure 6: Cockpit Door Assembly - Schematic Diagram
A
FWD RH G1 GALLEY
(REF.)
FWD FUSELAGE
CABIN CREW PANEL
(SDS 52-51)
(MPP 52-51-02)
INHIB CONTROL SW
GND TO ELECTRICAL
5VDC INPUT DIMMER
28VDC INPUT PWR
UNLOCKED INPUT
RETURN DC PWR
EMER CALL LT
FWD FUSELAGE
FWD AVIONICS COMPT MID AVIONICS COMPT
BLINKER
COCKPIT DOOR
ELECTROMECHANICAL LATCH MRC 1 MRC 2
(SDS 52-51) (SSM 34-02-80) (SSM 34-02-80)
C (MPP 52-51-03)
FWD RH G1 GALLEY
WARNING
WARNING
RETURN DC PWR
AURAL
AURAL
SOLENOID
UNLOCKED NC
COCKPIT
(MPP 25-31-01)
PWR INP
(MOD-A6)
(MOD-A6)
LOCKED NO
(SDS 25-31)
DC BUS 2
CONTACT
CONTACT
A
LO
LO
HI
HI
COCKPIT DOOR
5A
CTRL SYS
(MPP 52-51-03)
B
(SDS 52-51)
RH CBP
DIMMER
(SSM 33-12-80)
COCKPIT DOOR CONTROL
LOCK INHIB UNLOCKED
OUTPUT
OUTPUT
TEST
PWM
PWM
CH 4
CH 2
LO
HI
+ -
28VDC PWR
PNL
IND
SHIELD
LIGHTED
BLINKER
RETURN DC PWR
CHASSIS GND
TIME DELAY
PWR OUT
SOLENOID
TO INHIB CONTROL
AURAL WARNING
5V PWM INPUT DIM
CONTROL PEDESTAL
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 52-50 Page 11
Intentionally left blank
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 52-50 Page 12
190
The stair is mechanically composed of a movable last stair step, two hinged
beams and a base plate to which the stair is attached.There is only one stair
per aircraft and it can be configured to be stowed to the forward or to the rear
in relation to the forward door, depending on the interior configuration of the
aircraft.
Stair Mechanism
The stair mechanism is composed of the base plate, to which the actuation
system is attached as well as the stair itself, and it rolls over tracks on the
cabin floor to stow the stair or to put it in front of the door to start its move-
ment.It is also composed of three links, two major beams and one little last
structure (last step) and finally by the baluster.
Relay
Panel
Battery plus
recharger case
Back up
actuator
Main
actuator
Before its operation the stair shall be removed from its stowed position to the
lock position in front of the main forward passenger door.That is achieved
manually by the flight attendant.After being pulled out from its stowed posi-
tion and locked in front of the door it can be extended down by a control pan-
el that provides interface to commanding the stair in normal mode and back
up mode.Both modes are commanded from the control panel, however in
the former the performance of the stair is faster, 30 second maximum to de-
ploy or retract against 2.5 minutes performed in the back up mode.
The Stair Control Panel will provide means of commanding the actuator to
deploy or retract the stairs and will also provide means to switch the actuator
to back up mode and also command the back up actuator.It will also indicate
the status of the stair.Indication will be Ready, Unlocked and Manual.
In order to provide indication of the status of the stair to the operator, the
control panel has four indication leds:
Back up subsystem
Relay
Panel
Battery plus
recharger case
Back up
actuator
Main
actuator
This main gear transmit movement to one middle gear, installed at one of
the ends of the middle torsion bar, and this middle gear is also meshed to
two more gears each one attached to a torsion bar.
Therefore as the stair turns all three torsion bars are used and great part of
the load due to the weight of the stair is balanced.The other ends of the tor-
sion bars are attached to the beam.Ultimately the torsion bars absorb the
load due to weight.
Also in the upper beam there is the commanding strut that with the help of
the baluster commands the movement of the lower beam.
Quadrant
Bar
Quadrant
Gear
Middle Gear
Pulling
Main Gear Cable
Commanding strut
Stair hinge
Cable
Quadrant
Torsion bars
The movable step has two microswitches at its feet to indicate stair down
and to enable the stair lights.
Normal operation of the stair is achieved through the use of control panel
and main actuator.As operator manually removes the stair from stowed po-
sition and locks it in front of the door operation is performed through control
panel.Down command at this moment will cause the stair to be deployed
within less than 30 seconds.As it reaches the ground, the down micro switch
will indicate it to the electronic control card causing the actuator to automat-
ically stop.A second down command will be disregarded in that case.A fol-
lowing up command will cause the stair to be retracted and automatically
stopped as it reaches the restrainer.The restrainer has up micro switches.
A second up command in that case will be also disregarded.Retraction is
also achieved within less than 30 seconds.
Abnormal Operation
Electric Architecture
DC BUS2
RECHARGER
DC BUS 1
Main RELAY
BATTERY
Actuator LOGIC
BACK UP ACTUATOR
Clutch Gears
Stair
Brake
Mechanical Architecture
Back up subsystem
Electrical
Connector ECC
Attaching screws Output to main
Motor actuator
Brake
Recharging device
Clutch
Planetary
Gear
Back up
Input
Battery pack
Control
Panel
Command
Relay - UP
BackUp
DC Enable
Relay
Command
Relay - DN Indication
Enable
Relay
The doors warning subsystems provide the flight crew with indication of the
status of the aircraft doors.
General Description
C MASTER CAUTION
LIGHTS (PUSHBUTTONS)
AFT SERVICE
FORWARD CARGO DOOR MESSAGE
DOOR MESSAGE "DOOR SERV AFT OPEN"
"DOOR CRG FWD OPEN" (WARNING)
(WARNING) 2 SENSORS
FORWARD SERVICE 4 SENSORS
AFT CARGO
B A B DOOR MESSAGE
"DOOR SERV FWD OPEN" DOOR MESSAGE
(WARNING) "DOOR CRG AFT OPEN"
2 SENSORS (WARNING)
4 SENSORS
EICAS DISPLAY MFD'S
WARNING AND
CAUTION
MESSAGES
FORWARD PASSENGER
DOOR MESSAGE AFT PASSENGER
"DOOR PAX FWD OPEN" DOOR MESSAGE
(WARNING) "DOOR PAX AFT OPEN"
2 SENSORS (WARNING)
2 SENSORS
FORWARD AVIONICS
COMPARTMENT ACCESS HATCH
MESSAGE MIDDLE AVIONICS
REAR FUSELAGE DOOR
"DOOR FWD EBAY OPEN" COMPARTMENT DOOR MESSAGE
MESSAGE "DOOR HYD OPEN"
A B (CAUTION)
1 MICROSWITCH
"DOOR CENTER EBAY OPEN"
(CAUTION)
(CAUTION)
1 MICROSWITCH
1 MICROSWITCH
CMC door indication diagnostic (found under ATA 32 in diagnostic due to PSEMs relationship with undercarriage)
this diagnostic area of CMC only covers Pax, service and Cargo doors (proximity sensors only)
C
C
B D D
ZONE
812
A
ZONE AFT
811 PASSENGER
FORWARD DOOR
DOOR
PASSENGER
FRAME
DOOR
E LOCK STOP
A B
PROXIMITY BELLCRANK
SENSOR BOX (REF.)
LATCH ELECTRICAL
PROXIMITY MECHANISM
CONNECTOR
SENSOR
DOOR
FRAME
A B
NUT
E LOCK BELLCRANK
LATCH PROXIMITY (REF.) ELECTRICAL
SENSOR BOX
PROXIMITY MECHANISM CONNECTOR
SENSOR
ELECTRICAL LOCK STOP
LATCH HARNESS BELLCRANK
E
CARGO DOORS
ZONE
ELECTRICAL
823 HARNESS
ZONE
A 822
A
B
LOCK
BELLCRANK D
LOCK TARGET A BELLCRANK
HANDLE LATCHED
FITTING E E LOCKED PROXIMITY
(REF.) NUT
PROXIMITY SENSOR ELECTRICAL
LOCK
HANDLE
SENSOR E CONNECTOR
SHAFT LATCHED
PROXIMITY
SENSOR
E
LOCK
CLOSED SHAFT
PROXIMITY TERMINAL
SHAFT LOCK SENSOR
SENSOR
BELLCRANK MOUNTING
TERMINAL BRACKET
SHAFT
B C D E
TYPICAL TYPICAL TYPICAL TYPICAL
Introduction
FORWARD AVIONICS
COMPARTMENT
ACCESS HATCH
REAR FUSELAGE
DOOR
MIDDLE AVIONICS
COMPARTMENT
ACCESS DOOR FOWARD AVIONICS
COMPARTIMENT
ACCESS HATCH
A
ZONE
123
B
MICROSWITCH
B
A
ZONE
147
C A
MICROSWITCH
B C
ZONE
616
616 HB
MICROSWITCH
The rear fuselage door incorporates a microswitch that sends a signal to the
MAU 3 when the door is closed.
If the door is open, the DOOR HYD OPEN caution message comes into
view on the EICAS display.The takeoff system page, on the MFD, shows a
graphical representation of the aircraft.This graphical representation has a
square that represents the rear fuselage door.
When the door is open, the color of the square changes from green to red
and a DOOR HYD OPEN red indication comes into view in a red box below
the aircraft graphical representation.
LOCKWIRE
WASHER
A NUT
A
WASHER
ZONE
316
NUT
B
MICROSWITCH
There is one microswitch installed inside the rear fuselage that is in contact
with the rear fuselage door.This microswitch changes a mechanical signal
into an electrical signal that is sent to the MAU 3 in the middle avionics com-
partment.
AP B VAPP FLARE
236 247 OO 8O.O MTO 8O.O CABIN DOOR OPEN
AT B VOR ASEL 4OOO
ATTCS Map Plan Systems Fuel
26O 1 255OO
4 FMS1 OOO Ê C
15 SAT
R 7 25 TATÊ C
1O 1O 2 3OO TAS KTS
24O 2 O.O NM
1 O MIN N DME1
5.O OM 2O.7 N1 2O.7 3 65.3 NM
33
LAX
22 O E 25O OO 1OOO REV
RF
3O
6
1
2OO AP
CAUTION
1O 1O 2
IGN IGN
19O
A
463Ê ITT 463Ê A
4
18O 9O.O N2 9O.O
MESSAGE
E
555 M 29.92 IN [ 1OO ] [ 1OO ]
1OOO FF PPH 1OOO WEATHER
LANDING GEAR
[ -9.9 ] A O.O5 L
PROGRESS TCAS
CHR HDG GSPO FUEL QTY
UP
9OO FQ LBS 3OOO WX/R/T S WPT DIST ETE FUEL TA ONLY
O7:12 33O O79
3OO KT STAB/TGT NEXT ZUN 55.6 O1+32 11.4 FLT LVL
1O DTK 1 LX/OFF DEST GUP 95 O2+52 1O.4 EXPANDED
FMS1
E OO5
6 12
VIB APU
1OO % Ê
1O2O C
5O 1OO
PUM
CABIN
3
ZUN
ALT -5 FT GUP
15
KPHX FL13O
RATE -5 FPM
N
H 5OO NM FL118
23 MIN
12 81 11
Ê Ê
1O6 P -64.6 PSI FL11O GUP44
S
VOR2 FLO9O
21
TRIMS
SPDBRK ROLL PITCH
3O 24 S F
VHF1 W APP WPT NAV1 UP
118 O25 VPTH MSG 118 O3
119 O25 HDGINT 119 O3
22
2 YAW
TCAS Weather Checklist
S/F
5J0862
P0862
S0132
FORWARD AVIONICS
ACCESS HATCH SWITCH
B GS0371 SN
2 C
1
3 F TP2-12
FORWARD
5 G AVIONICS
4 COMPARTMENT
6 J 33-32 ACCESS HATCH
MASTER
CAUTION
PUSHBUTTONS
AP B VAPP FLARE
236 247 OO 8O.O MTO 8O.O CABIN DOOR OPEN
AT B VOR ASEL 4OOO
ATTCS Map Plan Systems Fuel
26O 1 255OO
4 FMS1 OOO Ê C
15 SAT
R 7 25 TATÊ C
1O 1O 2 3OO TAS KTS
24O 2 O.O NM
1 O MIN N DME1
5.O OM 2O.7 N1 2O.7 3 65.3 NM
33
LAX
22 O E 25O OO 1OOO REV
RF
3O
6
1
2OO AP
CAUTION
1O 1O 2
IGN IGN
19O
A
463Ê ITT 463Ê A
4
18O 9O.O N2 9O.O
MESSAGE
E
555 M 29.92 IN [ 1OO ] [ 1OO ]
1OOO FF PPH 1OOO WEATHER
LANDING GEAR
[ -9.9 ] A O.O5 L
PROGRESS TCAS
CHR HDG GSPO FUEL QTY
UP
9OO FQ LBS 3OOO WX/R/T S WPT DIST ETE FUEL TA ONLY
O7:12 33O O79
3OO KT STAB/TGT NEXT ZUN 55.6 O1+32 11.4 FLT LVL
1O DTK 1 LX/OFF DEST GUP 95 O2+52 1O.4 EXPANDED
FMS1
E OO5
6 12
VIB APU
1OO % Ê
1O2O C
5O 1OO
PUM
CABIN
3
ZUN
ALT -5 FT GUP
15
KPHX FL13O
RATE -5 FPM
N
H 5OO NM FL118
23 MIN
12 81 11
Ê Ê
1O6 P -64.6 PSI FL11O GUP44
S
VOR2 FLO9O
21
TRIMS
SPDBRK ROLL PITCH
3O 24 S F
VHF1 W APP WPT NAV1 UP
118 O25 VPTH MSG 118 O3
119 O25 HDGINT 119 O3
22
2 YAW
TCAS Weather Checklist
S/F
5J0862
P0862
S0132
REAR FUSELAGE
DOOR SW
B GS0525 SN
2 C
1
3 F BP1-59
5 G MUDDLE
4 AVIONICS
6 J 33-32 COMPARTMENT
MASTER
CAUTION
PUSHBUTTONS
AP B VAPP FLARE
236 247 OO 8O.O MTO 8O.O CABIN DOOR OPEN
AT B VOR ASEL 4OOO
ATTCS Map Plan Systems Fuel
26O 1 255OO
4 FMS1 OOO Ê C
15 SAT
R 7 25 TATÊ C
1O 1O 2 3OO TAS KTS
24O 2 O.O NM
1 O MIN N DME1
5.O OM 2O.7 N1 2O.7 3 65.3 NM
33
LAX
22 O E 25O OO 1OOO REV
RF
3O
6
1
2OO AP
CAUTION
1O 1O 2
IGN IGN
19O
A
463Ê ITT 463Ê A
4
18O 9O.O N2 9O.O
MESSAGE
E
555 M 29.92 IN [ 1OO ] [ 1OO ]
1OOO FF PPH 1OOO WEATHER
LANDING GEAR
[ -9.9 ] A O.O5 L
PROGRESS TCAS
CHR HDG GSPO FUEL QTY
UP
9OO FQ LBS 3OOO WX/R/T S WPT DIST ETE FUEL TA ONLY
O7:12 33O O79
3OO KT STAB/TGT NEXT ZUN 55.6 O1+32 11.4 FLT LVL
1O DTK 1 LX/OFF DEST GUP 95 O2+52 1O.4 EXPANDED
FMS1
E OO5
6 12
VIB APU
1OO % Ê
1O2O C
5O 1OO
PUM
CABIN
3
ZUN
ALT -5 FT GUP
15
KPHX FL13O
RATE -5 FPM
N
H 5OO NM FL118
23 MIN
12 81 11
Ê Ê
1O6 P -64.6 PSI FL11O GUP44
S
VOR2 FLO9O
21
TRIMS
SPDBRK ROLL PITCH
3O 24 S F
VHF1 W APP WPT NAV1 UP
118 O25 VPTH MSG 118 O3
119 O25 HDGINT 119 O3
22
2 YAW
TCAS Weather Checklist
S/F
5J0862
P0862
S0132
REAR FUSELAGE
DOOR SW
B GS0402 SN
2 C
1
3 F BP1-60
5 G MUDDLE
4 AVIONICS
6 J 33-32 COMPARTMENT
MASTER
CAUTION
PUSHBUTTONS
52-MEL (Example)
-------------------------------------------------------------------------------
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¦ U.S. DEPARTMENT OF TRANSPORTATION ¦
¦ U.S. DEPARTMENT OF TRANSPORTATION ¦
¦ MASTER MINIMUM EQUIPMENT LIST ¦
¦ MASTER MINIMUM EQUIPMENT LIST ¦
¦ FEDERAL AVIATION ADMINISTRATION ¦
¦ FEDERAL AVIATION ADMINISTRATION ¦
¦ --------------------------------------------------------------------------- ¦
¦ --------------------------------------------------------------------------- ¦
¦ AIRCRAFT: ¦ REVISION NO: ORIGINAL ¦ PAGE: ¦
¦ AIRCRAFT: ¦ REVISION NO: 3 ¦ PAGE: ¦
¦ ERJ-170, ERJ-190 ¦ ¦ ¦
¦ ERJ-170, ERJ-190 ¦ ¦ ¦
¦ ¦ DATE: 12/16/2003 ¦ 52-2 ¦
¦ ¦ DATE: 08/26/2005 ¦ 52-1 ¦
¦ --------------------------------------------------------------------------- ¦
¦ --------------------------------------------------------------------------- ¦
¦ 1. ¦ 2. NUMBER INSTALLED ¦ ¦ 1. ¦ 2. NUMBER INSTALLED ¦
¦ SYSTEM & ¦ -------------------------------------------- ¦ ¦ SYSTEM & ¦ -------------------------------------------- ¦
¦ SEQUENCE ITEM ¦ ¦ 3. NUMBER REQUIRED FOR DISPATCH ¦ ¦ SEQUENCE ITEM ¦ ¦ 3. NUMBER REQUIRED FOR DISPATCH ¦
¦ NUMBERS ¦ ¦ --------------------------------------- ¦ ¦ NUMBERS ¦ ¦ --------------------------------------- ¦
¦ ------------------------- ¦ ¦ ¦ 4. REMARKS OR EXCEPTIONS ¦ ¦ ------------------------- ¦ ¦ ¦ 4. REMARKS OR EXCEPTIONS ¦
¦ 52 DOORS ¦ ¦ ¦ ¦ ¦ 52 DOORS ¦ ¦ ¦ ¦
¦ 30-20 Forward and Aft C ¦ 4 ¦ 2 ¦ One Gas Spring Actuator per door ¦ ¦ 51-00 Cockpit Security ¦ ¦ ¦ ¦
¦ Cargo Compartment ¦ ¦ ¦ may be inoperative provided ¦ ¦ Door Automatic ¦ ¦ ¦ ¦
¦ Door Gas Spring ¦ ¦ ¦ opposite Actuator Bellcrank and ¦ ¦ Locking System ¦ ¦ ¦ ¦
¦ Actuators ¦ ¦ ¦ Actuator Rod operate normally. ¦ ¦ (Cont'd) ¦ ¦ ¦ ¦
¦ 30-22 Forward and Aft C ¦ 4 ¦ 2 ¦ One Actuator Bellcrank per door may ¦ ¦ 1) Cockpit Door ¦ ¦ ¦ ¦
¦ Cargo Compartment ¦ ¦ ¦ be damaged or missing provided ¦ ¦ Control System ¦ ¦ ¦ ¦
¦ Door Actuator ¦ ¦ ¦ opposite Gas Spring Actuator and ¦
¦ Bellcranks ¦ ¦ ¦ Actuator Rod operate normally. ¦ ¦ a) LOCK A ¦ 1 ¦ 0 ¦ May be inoperative provided: ¦
¦ Pushbutton ¦ ¦ ¦ a) Cockpit Security Door ¦
¦ 30-24 Forward and Aft C ¦ 4 ¦ 2 ¦ One Actuator Rod per door may be ¦ ¦ ¦ ¦ ¦ Automatic Locking System is ¦
¦ Cargo Compartment ¦ ¦ ¦ damaged or missing. ¦ ¦ ¦ ¦ ¦ considered inoperative, and ¦
¦ Door Actuator ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ b) Repairs are made within two ¦
¦ Rods ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ flight days. ¦
¦ 51-00 Cockpit Security A ¦ 1 ¦ 0 ¦ (M)(O)May be inoperative provided: ¦ ¦ c) INHIB A ¦ 1 ¦ 0 ¦ May be inoperative provided: ¦
¦ Door Automatic ¦ ¦ ¦ a) Automatic locking system is ¦ ¦ Pushbutton ¦ ¦ ¦ a) Cockpit Security Door ¦
¦ Locking System ¦ ¦ ¦ deactivated, ¦ ¦ ¦ ¦ ¦ Automatic Locking System is ¦
¦ ¦ ¦ ¦ b) Mechanical Latch operates ¦ ¦ ¦ ¦ ¦ considered inoperative, and ¦
¦ ¦ ¦ ¦ normally and is used to lock ¦ ¦ ¦ ¦ ¦ b) Repairs are made within two ¦
¦ ¦ ¦ ¦ the door, ¦ ¦ ¦ ¦ ¦ flight days. ¦
¦ ¦ ¦ ¦ c) Alternate procedures are ¦
¦ ¦ ¦ ¦ established and used for ¦ ¦ d) INHIB B ¦ 1 ¦ 0 ¦ ¦
¦ ¦ ¦ ¦ locking and unlocking the ¦ ¦ Pushbutton ¦ ¦ ¦ ¦
¦ ¦ ¦ ¦ flight deck door using the ¦ ¦ Light ¦ ¦ ¦ ¦
¦ ¦ ¦ ¦ Mechanical Latch, and ¦
¦ ¦ ¦ ¦ d) Repairs are made within two ¦ ¦ e) UNLOCKED B ¦ 1 ¦ 0 ¦ (O)May be inoperative provided: ¦
¦ ¦ ¦ ¦ flight days. ¦ ¦ Annunciator ¦ ¦ ¦ a) Door Chime operates ¦
¦ ON Light ¦ ¦ ¦ normally, and ¦
¦ ¦ ¦ ¦ (Continued) ¦ ¦ ¦ ¦ ¦ b) Alternate procedures are ¦
¦ ¦ ¦ ¦ established and used. ¦
¦ ¦ ¦ ¦ (Continued) ¦
------------------------------------------------------------------------------- -------------------------------------------------------------------------------
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¦ U.S. DEPARTMENT OF TRANSPORTATION ¦ ¦ U.S. DEPARTMENT OF TRANSPORTATION ¦
¦ 3) Maintenance D ¦ 1 ¦ 0 ¦ ¦
¦ Lock ¦ ¦ ¦ ¦
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25-20 Equipment & Furnishing Cabin 25-60 Equipment Furnishing Emergency equipment
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Passenger Seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 The flight deck safety items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Forward Cabin Crew Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Items in the fwd cabin crew area . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Aft Cabin Crew Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Items in the LH cabin crew seat area . . . . . . . . . . . . . . . . . . . . . . . .7
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Items at the LH and RH bulkhead . . . . . . . . . . . . . . . . . . . . . . . . . .7
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
25-61 Emergency Locator Transmitter System
Windscreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
This window has to be latched during take off and landing. . . . . . 11
General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
25-30 Equipment & Furnishing Galley Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Circuit breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
25-MEL (Example)
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
25-40 Equipment & Furnishing Lavatory
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 25-TOC Page I
190
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 25-TOC Page II
190
Introduction
There are two pilots seats. The one on the left hand side is the commander
seat. The one on the right hand side is the first officer seat. A foldable seat
positioned just in front of the flight deck door is intended for an optional ob-
server. When it is not used, it is stowed behind the commander seat against
the flight deck partition.
A flight deck bulkhead and the flight deck door separate the main passenger
cabin from the flight deck. The door is located just aft the observer seat.
There is a keyhole located in the flight deck door from the cabin side, but en-
try is possible only if the secondary locking mechanism of the door latch has
been disengaged from the flight deck side. This door also incorporates a
“spy” hole for the flight crew to see who is trying to gain entry.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 25-10 Page 1
Figure 1: Flight deck
Observer seat
(unfolded)
Spy hole
Key hole
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 25-10 Page 2
190
Pilot Seat Operation
An override manual control allows the seat to be adjusted in case of electri-
cal motor failure or in case of electrical supply failure.
Most of the pilot seat adjustment controls are located on the RH and LH trim
panels of the seats for best ergonomics.
THIGHREST ANGLE ADJUSTMENT
BACKREST INCLINATION ADJUSTMENT The lumbar support valve pushbutton is pressed to open the valve and re-
lease the air contained in the pouch while the pilot is pushes with his back
The backrest recline lever has three positions: to obtain to required seating.Then the push button is released to lock the set-
• The neutral position locks the backrest recline. ting.
• The up position allows the backrest recline setting from 5 degrees to 25
degrees (20 degrees range). INERTIAL REEL LOCKING
• The down position locks the backrest in the upright position 5 degrees (in
case of recline actuator or control cable failure). The inertial reel locking lever has two positions:
• Locked when pushed forward
SEAT HEIGHT ADJUSTMENT • Released when pushed backward
The electrical actuator control switch has three position: ARMREST ADJUSTMENT
• The neutral position locks the height adjustment (provided by electrical
actuator irreversibility). The armrest adjustment control is located under the forward end of the arm-
• The up position lifts up the seat. rest, and includes a roller that controls the height of the armrest.
• The down position lowers the seat.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 25-10 Page 3
Figure 2: Pilot Seat Operation
DC ESS BUS 3
SEAT SEAT
ADJUST 7.5 ADJUST 7.5
PILOT COPILOT
DC FEED
DC FEED
A A
A (SDS 25-11)
(MPP 25-11-01)
PILOT
SEAT COCKPIT
(SDS 25-11)
(MPP 25-11-01)
COPILOT
SEAT COCKPIT
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 25-10 Page 4
190
PILOT SEATS
The pilot and copilot seats are identical in their design and operation, differ-
ing only in the symmetrical arrangement of the controls.
The pilot seats have mechanical, electrical and hydromechanical com-
mands. These are some of the commands:
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 25-10 Page 5
Figure 3: Cockpit seats - pilot seat components
A
ZONES ARMRE ST
F OLDE D
221
222
ARMRE ST
HEADR E S T DEP LOYE D
LIF E V ES T
S TOWAGE
B AC KR E S T
LUMBAR S UP P OR T
REST R AINT
S YS TE M
S EAT P AN
S EAT P AN
LAT ER AL
T IG HT RE ST B
T RIM P ANEL
LOWER S TR UC TURE
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 25-10 Page 6
190
Notes:
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 25-10 Page 7
Figure 4: Cocpit seats - pilot seats operation
A
ZONES INE RT IAL RE E LLOC KE D
221
222 B INE RT IAL RE E LUNLOC KE D
LUMBAR S UP P OR T
P US H B UT T ON
C
T HIGHRE ST UPWAR D
S ET T IN G
B
T HIGHRE ST DOWNWAR D
C
S ET T IN G
S EAT UPWAR D S ET T IN G
S PARE B AC KR E S TLOC KING
A S EAT HEIGHT LOC KING
B AC KR E S TR EC LINING
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 25-10 Page 8
190
Introduction
The passenger cabin is 274cm (9ft.) wide at shoulder level and 200cm
(6ft.7in.) high. The aisle is 48.9cm (19.25in.) wide. The overhead storage
compartments are large enough for roll-on bags (61x40x25cm).
The passenger seats are left hand and right hand double configuration, and
are 46.3cm (18.25in.) wide. Each seat has a baggage restraint device capa-
ble of restraining items 3x12x17cm and weighting 10kg, a life jacket stowage
area under the seat and a seat belt.
Issue: June06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 25-20 Page 1
Figure 1: Passenger Cabin
Aisle
Baggage restrain
PULL PULL PULL PULL
device
Issue: June06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 25-20 Page 2
190
Passenger Seats
The aisle side armrests can be folded up to permit access to the seat by
handicapped persons.
The seats in the first row are equipped with armrest-mounted food tables. All
other passenger seats are provided with seat back mounted sliding food ta-
bles. A back-mounted literature pocket is mounted under the table.
Issue: June06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 25-20 Page 3
Figure 2: Passenger Seats
Arm rest
Food table
Food table
Literature Pocket
Issue: June06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 25-20 Page 4
190
Forward Cabin Crew Station
Issue: June06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 25-20 Page 5
Figure 3: Forward Cabin Crew Station
TEMPERATURE SETTING
LOW
ON ON ON ON OFF
ON / RESET OFF
TEST ON
ARMED
AUTO
Shoulder harness
ATTND CALL
RESET
Body belt
Issue: June06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 25-20 Page 6
190
Aft Cabin Crew Station
The aft cabin crew station is similar to the forward cabin crew station. The
jumpseat faces forward and is attached to the forward surface of the aft lav-
atory. It is also equipped with life jacket stowage underneath, a body belt
and a shoulder harness.
The station is also provided with a cabin crew handset, a cabin crew panel
and an emergency flashlight. The optional third jumpseat is an aft-facing
seat mounted on the surface of a windscreen.
Issue: June06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 25-20 Page 7
Figure 4: Aft Cabin Crew Station
TEMPERATURE SETTING
LOW
ON ON ON OFF
AFT
CEILIN G SID EWALL
ENTRANC E PAN EL LIGHTS
ON / RESET OFF
TEST ON
ARMED
AUTO
WA S TE S Y S TE M
TANK SERVICE
FWD AFT FAULT
FULL TANK
L AVATO RY FA U LT
Shoulder harness
Body belt
Issue: June06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 25-20 Page 8
190
General Description
• Galley Master: The button OFF turns the galley master off.To prevent un-
intentional operation, the button is protected with a switch guard.The LED
The following systems are related to the flight attendant panels: next to the button is on if the galley master is off.
• TEMPERATURE CONTROL • Panel Lights: The button TEST tests the panel lights.
• PSU (Passenger System Unit)
• LAVATORY SMOKE DETECTION SYSTEM • Attendant Call: The button RESET resets the attendant call.
• CABIN LIGHTS
• ATTENDANT CALL INDICATORS Some functions can only be controlled through the FWD flight attendant pan-
• COURTESY LIGHTS el.These are:
• EMERGENCY LIGHTING
• POTABLE WATER SYSTEM • cabin Lighting: The buttons ON and BRIGHT/DIM turn on/off and regulate
• VACCUM WASTE SYSTEM the intensity of the ceiling lights, sidewall lights, FWD entrance light and
FWD galley area light.LEDs next to the buttons show the present status
(ON, BRIGHT and DIM) of each group of lights.
Operation
• Lavatory Smoke Test: This button tests the smoke detector installed in
the lavatory.
Some functions can be controlled either through the FWD flight attendant
panel or the aft flight attendant panel.These are: • PSU: The buttons TEST and RESET test and reset the passenger read-
ing lights, attendant call indicators, zonal attendant-call lights, lavatory
• Temperature Setting: An analog potentiometer adjusts continuously the dome lights and lavatory occupied signs.
temperature of different areas of the passenger cabin.The LED (Light-
Emitting Diode) ENABLED next to the cabin temperature button shows
the status of the cabin temperature control.
• Courtesy Light: A switch toggles the operating mode of the courtesy lights
between AUTO and OFF.The RESET button resets the operating mode.
Issue: June06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 25-20 Page 9
Figure 5: Flight attendant panel
(SWPM 20-32-01)
ATTD CONTROL
PNL TEST RLY
FLASH FWD
DC BUS 1
CHARGER
5A
B
SSM 21-60-80
SSM 33-50-80
SSM 33-29-80
SSM 33-29-80
SSM 33-21-80
SSM 33-21-80
SSM 33-21-80
SSM 33-21-80
SSM 33-21-80
SSM 33-21-80
SSM 25-31-81
25-31-82
25-34-81
FWD FUSELAGE
FWD LH LAVATORY
TEMPERATURE SETTING
C H
ENABLED
CABIN TEMPERATURE
ON ON ON ON
OFF
ON/ OFF
CEIL LTS BRT
RESET
SIDE LTS DIM
GALLEY OFF
SIDE LTS ON
PNL LTS TEST
TEST
CEIL LTS ON
ARMED AUTO
ATTND CALL
RESET
B
FWD ATTENDANT CONTROL PANEL
FWD ATTENDANT CONTROL PANEL
A B
FWD LH LAVATORY
Issue: June06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 25-20 Page 10
190
Windscreen
A left hand and right hand windscreen separate the aft galley area from the
cabin. The left hand windscreen has a large cutout with a drop down win-
dow, so that the cabin crew member seated in the forward facing cabin crew
seat is able to see more than 50% of the seated passengers.
Issue: June06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 25-20 Page 11
Figure 6: Windscreen
Left-hand windscreen
Issue: June06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 25-20 Page 12
190
The airplane has provisions for three galleys. G1 and G2 are located in the
forward fuselage by the forward service door. G3 is located in the aft fuse-
lage adjacent to the aft service door. The galleys provide an area for food
stowage and preparation, and stowage of other miscellaneous items.
The basic design of G1 provides storage areas for two trolleys and one
standard unit. It also has a Hot Liquid Container (HLC), a coffee maker, sink
and a waste disposal unit.
In addition to storage areas, G3 has two ovens, a HLC, a coffee maker and
a waste disposal unit.
Circuit breakers
To turn off electrical power in abnormal situations, all three galleys are pro-
vides with circuit breakers.
Issue: June06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 25-30 Page 1
Figure 1: Galleys
WASTE
Galley G1
NO CIGARETTE
DISPOSAL
COFFEE
MAKER
10
OUTLET OVEN 1
HOT JUG
15 15
ON 2
HOT JUG OVEN 2
Galley G3 ON 2 15
WORK LIGHT
COFFEE
BRIGHT MAKER WORK LIGHT
ON 2
DIM
10 BRIGHT 2
ON
DIM
One oven
PRA/CD
OVEN
PLAYER
2 15
BRIGHT
ON 2 15
DIM
Galley G2
Components
The FWD galley(s) is(are) equipped with a set of facilities that minimize the
flight attendant’s workload.
Each one of the galley inserts is controlled by one circuit breaker installed
on the galley control module.Each circuit breaker is rated in accordance with
the galley insert’s current, thus preventing the possibility of an overload con-
dition in the aircraft power system due to an insert failure.
The galley lower portion provides sufficient room for the accomodation of the
trolley(s) used to serve the meals and beverages to the passengers.
The galley)s) also (has)have some compartments used for storing miscella-
neous items.
FWD RH G1 GALLEY
The galley water system is protected by a manual shutoff valve that can be
closed when desired, as in a maintenance situation or in a failure condition.
There is a pull-out table to increase the flight attendant work area when de-
sired or needed.
Issue: June06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 25-30 Page 3
Figure 2: Fwd galley schematic
DC POWER (SLOT 7)
(SDS 25-25)
WORKLIGHT OUTLET
A
AC BUS 1
GALLEY MASTER SWITCH BRT
GALLEY MASTER ON 2 15
DIM GALLEY CONTROL
SWITCH
DISCRETE I/O (SLOT 11) MODULE
25A
GALLEY AND HORN
FORWARD FUSELAGE
DISCRETE I/O (SLOT 9)
GALLEY ON IND OUT FWD RH G2 GALLEY
STAT BIT
PWR 1
GALLEY CONTROL
(SDS 25-31)
5A
GALLEY OFF MODULE
(MPP 25-31-02)
DC POWER (SLOT 7) (SDS 25-36)
(MPP 25-36-01)
GALLEY FEED4 RLY STAT
OVEN OVEN
LICC A CHASSIS
(SSM 24-51-80)
MIDDLE AVIONICS COMPARTMENT CHASSIS
AC OUTLET PWR GALLEY CONTROL MODULE
(SWPM 20-32-01) (SDS 25-36)
AC OUTLET
(MPP 25-36-01)
(SDS 24-54)
SERVICE BUS
AC GROUND
BLACK
20A 15A
SILVER
A GREEN
LAVATORY OCCUPIED
MIDDLE AVIONICS COMPARTMENT SIGN
(SSM 33-28-50)
SPDA 2
(SSM 24-61-80) 28VDC (DIM)
FWD FUSELAGE
DC POWER (SLOT 7)
(SSM 33-28-50) 28VDC (BRT)
AC OUTLET RLY PWR STAT FWD LH LAVATORY
DC RETURN
(SSM 25-34-82)
AC OUTLET RLY PWR CMD
FWD FLIGHT
ATTENDANT PANEL GALLEY CONTROL MODULE
(SDS 25-25) (SDS 25-36)
FWD AVIONICS COMPARTMENT
(MPP 25-36-01)
SPDA 1 PRA/CD PLAYER CD PLAYER
(SSM 24-61-80) GALLEY MASTER (SSM 44-21-80)
DC POWER (SLOT 7) SWITCH
2A
GALLEY MASTER SWITCH PBS 400
RH CBP COCKPIT A (SSM 46-41-80)
DISCRETE I/O (SLOT 11)
GALLEY AND HORN
GALLEY OFF
DISCRETE I/O (SLOT 19)
PRA/MUSIC GALLEY CONTROL MODULE
GALLEY ON IND OUT
DC BUS 2
(SDS 25-36)
GALLEY CONTROL MODULE
(MPP 25-36-01)
5A (SDS 25-36)
ON/OFF SWITCH (MPP 25-36-01)
BRT/DIM SWITCH
W W
BRT
ON W W
W W
RH CBP COCKPIT GALLEY CONTROL DIM
MODULE W W
(SDS 25-36) NC
(MPP 25-36-01) NC
GALLEY 2 WORK COUNTER NO
CONTROL LIGHT NO
A NC
A
DC BUS 2
A
2A NC
7.5A WORK COUNTER
NO
EM170SSM250020.DGN
LIGHT
A NO (SDS 33-29)
(MPP 33-29-01)
28VDC (DIM)
The EMBRAER 190 standard configuration has two lavatories - one in the
forward area and another in the aft area. The forward left hand lavatory is
located just aft of the left hand flight deck bulkhead. The aft lavatory is locat-
ed just aft of the aft passenger door.
A baby changing table can be found in the rear lavatory. The lavatory doors
are designed to prevent anyone from becoming trapped inside the lavatory.
The door can be unlocked from either side.
Issue: June06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 25-40 Page 1
Figure 1: Introduction Lavatory
No smoking
Return to seat
Cabin crew button
Assist handles
Issue: June06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 25-40 Page 2
190
The Lavatory Smoke Detection System The forward Attendant Light Indicator Panel indicates forward lavatory
smoke and the Aft Attendant Light Indicator Panel indicates aft lavatory
The lavatory smoke detection system identifies smoke in the lavatories and smoke.
warns the crew.
On the forward FLT Cabin Crew Panel there are two Lavatory Smoke De-
The system consists of: tection System test switches, one for the forward and one for the aft lavatory.
Smoke detectors mounted on the forward and aft lavatory ceiling panel, lav-
atory smoke test switches on the forward cabin crew panel, and circuit Activation
breakers installed in the flight deck for the forward lavatory smoke detection
system and in the Centre-E-Bay for the aft lavatory smoke detection system. When smoke is detected in any lavatory, the following sequence is initiated:
The lavatory smoke detection system has the following indications: An alarm will sound inside the lavatory where smoke has been detected.
The chime is mounted into the lavatory smoke detector assembly and is au-
dible from anywhere in the cabin.
• CAS messages,
• aural indication through a smoke detector built-in chime,
The flashing amber light on the Attendant Light Indicator Panel will be acti-
• visual indication through the smoke detector and the FWD and AFT vated, giving the cabin crew visual indication of the detection of smoke from
attendant light indicator panels installed on the FWD LH entrance anywhere in the passenger compartment. The forward Attendant Light Indi-
ceiling panel and AFT main ceiling panel, and cator Panel indicates forward Lavatory smoke and the Aft Attendant Light In-
• CMC fault reporting. dicator Panel indicates Aft Lavatory smoke.
Via MAU 1 from the forward or via MAU3 from the aft lavatory, a CAS warn-
Indications ing message “LAV SMOKE,” in conjunction with the Master Warning indica-
tion, will illuminate in the Flight Deck.
Sampling the air for presence of smoke begins immediately after power is
applied from the Essential DC BUS 1 or 2, and is indicated by a green power
indicator.
System Operation Test
When the smoke ion density reaches the threshold, the outputs, alarm horn System operation can be confirmed electrically by a self-test circuit, by push-
and red indicator turn on. There is also an interrupt switch to reset the horn ing the built-in self-test switches on the Forward Cabin Crew Panel. When
and outputs, and return to normal sampling when the smoke has cleared. BIT is initiated from the Forward Cabin Crew Panel by pressing and holding
the test switch for a particular lavatory, the smoke detectors, cabin crew and
flight crew indications are tested. After the test switch is released, the CAS
The Attendant Light Indicator Panels indicate smoke in the lavatory by a message and the Master Warning indication are held for seven seconds.
flashing amber light, the same one used to indicate a lavatory to cabin crew
call.
Issue: June06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 25-40 Page 3
Figure 2: Introduction Smoke Detection System
TEMPERATURE SETTING
LOW
ON ON ON ON OFF
Lavatory Smoke Detectors
CEILING SIDEWAL L
FWD
ENTRANCE
FWD GALLEY
AREA PANEL LIGHTS Power Interrupt
Indicator Panel Indicator Switch
BRIGHT BRIGHT BRIGHT BRIGHT
TEST
DIM DIM DIM DIM
ON / RESET OFF
TEST ON
ARMED
AUTO
RESET
Circuit
FWD LAV AFT LAV
SMOKE DET SMOKE DET breakers
5 5
Issue: June06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 25-40 Page 4
190
The Lavatory auto discharge fire extinguisher
The lavatory auto discharge fire extinguishing system consists of one fire ex-
tinguishing bottle in the waste disposal receptacle of each lavatory. The bot-
tle is mounted with the discharging tubes extended into the lavatory waste
compartment, above the waste container. The fire extinguisher bottle, a
heat-actuated device, is charged with 120 grams halon 1301 agent. The fire
extinguisher bottle pressure gauge is visible when the waste compartment
door is opened.
Operation
If fire occurs inside the waste disposal, the auto discharge fire extinguishing
bottle will automatically discharge. The tip at the end of each discharge tube
melts at 78º C (172º F), causing the bottle to fully discharge into the waste
compartment and knock down the fire. Discharge indication can be seen on
this pressure gauge.
Issue: June06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 25-40 Page 5
Figure 3: The lavatory auto discharge fire extinguisher
78°C 172°F
Discharge
indication
Discharge flow
Issue: June06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 25-40 Page 6
190
The Embraer 190 is equipped with standard safety items, readily available
for use in an emergency situation. The location of the equipment must be
known by each cabin crew member. The basic version of the Embraer 190
has the following safety equipment stations:
Issue: June06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 25-60 Page 1
Figure 1: Location of Standard safety items
LH and RH Bulkheads
Flight Deck
Airstairs stowage
Issue: June06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 25-60 Page 2
190
The flight deck safety items
The flight deck is provided with the following standard safety items:
• three crew life jackets located at the back rest of the pilot seats.
• Two portable flashlights, fixed to the side consoles of each pilot
seat.
• A crash axe, fixed on the LH side console, next to the commander
seat.
• A fire extinguisher and a PBE (Personal Breathing Equipment)
mounted on the LH bulkhead behind the commander seat.
• On the LH and RH ceiling an escape rope is stored. This can be
used to exit the airplane through the flight deck windows in an
emergency.
Issue: June06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 25-60 Page 3
Figure 2: Standard safety items (Basic version )
Flight deck
2 x escape rope
FIRE
EXTINGUISCHER
1. Sicherung
ziehen
2. Schlauch
fassen
3. Hebel
3x
2x
nieder-
drücken
ÖNORM EN 3
1 Pull 3 4 7
out
sharply
5
6
2
Issue: June06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 25-60 Page 4
190
Items in the fwd cabin crew area
The fwd cabin crew area has a crew life jacket underneath the seat, and an
emergency flashlight mounted on the wall. The air stair stowage contains
two fire extinguishers, a PBE, a portable oxygen bottle, an oxygen key, a
medical and first aid kit.
Issue: June06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 25-60 Page 5
Figure 3: Items in the fwd cabin crew area
LOW
ON ON ON ON OFF
FWD FW D GA LLEY
C E I LIN G S I D E WA L L ENTRAN CE AR E A PANEL LIGHTS
ON / RESET OFF
TEST ON
ARMED
AUTO
ATTND CALL
RESET
Oxygen
key
ON OFF ON
2x
NO SMOKING WHILE IN USE
Issue: June06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 25-60 Page 6
190
Items in the LH cabin crew seat area
The aft LH cabin crew seat area is equipped with a life jacket and an oxygen
key underneath the seat, and an emergency flashlight fixed to the wall.
Issue: June06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 25-60 Page 7
Figure 4: Items in the LH cabin crew area
2 x Fire extinguiser
Megaphone
Oxygen bottle
Oxygen key
Issue: June06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 25-60 Page 8
190
• ELT Buzzer
The function of the ELT (Emergency locator Transmitter) is to make the air-
craft search and rescue operations easier, facilitating aircraft location.The
ELT provides automatic transmission of the standard swept tone and encod-
ed digital message sent to a satellite (COSPAS (Cosmicheskaya Sistyema
Poiska Avariynich Sudov) - SARSAT (Search and Rescue satellite-Aided
Tracking) in the event of a crash.The emergency locator transmitter sub-
subsystem transmits signals through emergency frequencies of 121.5 MHz,
243.0 MHz and 406.025 MHz.
General description
The ELT transmits the standard emergency swept tone on 121.5 and 243.0
MHz and the aircraft identification code or serial number of the transmitter,
country code and the ID code on the 406.025 MHz.The 406.025 MHz trans-
mitter transmits for 24 hours every 50 seconds for 520 ms and then is auto-
maticall shut down.The 121.5/243.0 MHz transmitter transmits continuously
until the battery is drained which takes approximately 72 hours.The 406.025
MHz transmitter has an average error of 1 to 2 km, and the 121.5/243.0 MHz
transmitter has an error of 15 to 20 km.
The information sent to the satellite is programmed at the factory and con-
tains a unique number that can be used to identify the beacon.
• ELT
Issue: June06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 25-61 Page 1
Figure 1: Emergency Locater Transmitter System Schematic
EXTERNAL ON
GROUND
RESET 1
RESET 2
28 VDC
LIGHT
ELT
B TX
5
ELT REMOTE
D SWITCH PANEL
BNC
TNC
C
ELT BUZZER
BULKHEAD
121.5/243 MHz
(REF.)
406 MHz
E
A
B
ELT ANTENNA
EMERGENCY LOCATOR
PWR
GND
BNC
TPS
LIGHT
CHASSIS
RESET 1
TRANSMITTER
RESET 2
EXTERNAL ON
LOOP
G-SWITCH
RF
HORN
TRANSMITTER
B C
ELT BUZZER AFT AVIONICS ELT - (EMERGENCY LOCATOR TRANSMITTER) AFT
(SDS 25-61) COMPT (SDS 25-61) AVIONICS COMPT
(MPP 25-61-01)
C
(MPP 25-61-05)
Issue: June06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 25-61 Page 2
190
Components
• A minimum velocity change (V min) before the G-Switch sensor will acti-
vate.
ELT The specific criteria are:
The transmitter unit is housed in a high impact fire resistant polycarbonate • G th = 2.3 +/- 0.3 G’s.
plastic case, which is installed in the aft avionics compartment and it has the
internal components that follow: • V = 4.5 +/- 0.5 ft/s.
• G-Switch The ELT unit has an ON/OFF switch which has the functions that follow:
• Transmitter
• Microprocessor
Table 1: Emergency Locator Transmitter System-ELT-ON/OFF Switch
• Miscellaneous components
• “ON” light POSITION DESCRIPTION
• Battery
ON The transmitter starts its operation
manually.
The transmitter is an electronic circuit which transmits RF (Radio Frequen-
cy) signals on the frequencies of 121.5 MHz, 243.0 MHz and 406.025 MHz. OFF The units is OFF but it can start oper-
ation automatically through the G-
The signals transmitted on 121.5 and 243.0 MHz are modulated in AM.They Switch operation.
are designated with the carrier amplitude modulated with an audio frequency
sweeping downward over a range of not less than 700 Hz, within the range ELT REMOTE SWITCH PANEL
of 1600 to 300 Hz.The sweep repetition rate is between 2 and 4 Hz with a The ELT remote switch panel is located on the main instrument panel, in the
modulation factor of at least 0.85. cockpit.It has an ON/ARM switch and a red LED (Light-Emitting Diode)
which indicates if the ELT is activated or not activated.The ON/ARM switch
The signal transmitted in 406.025 MHz is a digital information message.The has the following functions:
modulation is phase modulated and classified as 16K0G1D.Every 47.5 to
52.5 seconds the 5 W transmitter is turned on for 440 ms (short message)
or 520 ms (short message). Table 2: ELT Remote Switch Panel
The transmitter has a G-Switch that senses the aircraft longitudinal deceler- POSITION DESCRIPTION
ation.The G-Switch shall activate the ELT in accordance with the require-
ments as depicted in the response curve of the G-Switch. ON The transmitter starts its operation
Two criteria govern the performance of the G-Switch sensor: manually.
• A threshold force level (G th) below which the G-Switch sensor will not ARM It is the normal position for an auto-
respond. matic operation
Issue: June06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 25-61 Page 3
Figure 2: Emergency Locator Transmitter System Schematic
EXTERNAL ON
GROUND
RESET 1
RESET 2
28 VDC
LIGHT
ELT
B TX
5
ELT REMOTE
D SWITCH PANEL
BNC
TNC
C
ELT BUZZER
BULKHEAD
121.5/243 MHz
(REF.)
406 MHz
E
A
B
ELT ANTENNA
EMERGENCY LOCATOR
PWR
GND
BNC
TPS
LIGHT
CHASSIS
RESET 1
TRANSMITTER
RESET 2
EXTERNAL ON
LOOP
G-SWITCH
RF
HORN
TRANSMITTER
B C
ELT BUZZER AFT AVIONICS ELT - (EMERGENCY LOCATOR TRANSMITTER) AFT
(SDS 25-61) COMPT (SDS 25-61) AVIONICS COMPT
(MPP 25-61-01)
C
(MPP 25-61-05)
Issue: June06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 25-61 Page 4
190
Operation
• 3 flashes indicates a 406.025 MHz transmitter problem.
The ELT can be operated either manually or automatically. • 5 flashes indicates there is no navigation data present.
Under normal conditions, the ON/ARM switch of the ELT remote switch pan- • 7 flashes indicates a battery problem.
el is in the ARM position and the ON/OFF switch of the ELT unit is in the OFF
position.Upon impact (a change velocity of 4.5 +/- 0.5 ft/s or if subjected to
30 G’s of cross axis forces) the G-Switch will automatically activate, activat-
ing the ELT.The LED, in the ELT remote switch panel, will continuously flash
and the swept tone will be audible.
For manual operation, the ON/OFF switch of the ELT unit or the ON/ARM
switch of the ELT remote switch panel must be at the ON position.These
switches can also be used to do the test of the ELT, which must be per-
formed within the first five minutes after the hour UTC (Universal Time Co-
ordinated) and cannot exceed 30 seconds.After approximately 47 seconds
the satellite system will consider the transmission as a valid distress signal.
The DC ESS BUS 2 supplies power for the LED of the ELT remote switch
panel.
The status of the ELT, active or not active, is indicated on the ELT remote
switch panel.When the ELT is active, a continuous flashing light will be
present on the ELT remote switch panel.If a problem is detected, the light
provides a coded signal following the initial 1-second pulse.The coded signal
and related problems are as follows:
Issue: June06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 25-61 Page 5
Figure 3: ELT Remote Switch Panel
ELT REMOTE
SWITCH PANEL
Issue: June06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 25-61 Page 6
190
25-MEL (Example)
------------------------------------------------------------------------------- -------------------------------------------------------------------------------
¦ U.S. DEPARTMENT OF TRANSPORTATION ¦ ¦ U.S. DEPARTMENT OF TRANSPORTATION ¦
¦ ¦ ¦ ¦ (Continued) ¦
------------------------------------------------------------------------------- -------------------------------------------------------------------------------
Issue: June06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 25-MEL Page 1
MEL (Example)
------------------------------------------------------------------------------- -------------------------------------------------------------------------------
¦ U.S. DEPARTMENT OF TRANSPORTATION ¦ ¦ U.S. DEPARTMENT OF TRANSPORTATION ¦
¦ 11-02 Primary A ¦ 1 ¦ 0 ¦ May be inoperative provided: ¦ ¦ 12-15 Sunvisors C ¦ 2 ¦ 0 ¦ May be inoperative or missing ¦
¦ Observer Seat ¦ ¦ ¦ a) A passenger seat in the ¦ ¦ ¦ ¦ ¦ provided there are no visual ¦
¦ (Including ¦ ¦ ¦ passenger cabin is made ¦ ¦ ¦ ¦ ¦ restrictions to affected ¦
¦ associated ¦ ¦ ¦ available to an FAA ¦ ¦ ¦ ¦ ¦ crewmember. ¦
¦ equipment) ¦ ¦ ¦ inspector for the ¦
¦ ¦ ¦ ¦ performance of official ¦ ¦ 12-17 Direct Vision C ¦ 2 ¦ 0 ¦ May be inoperative or missing ¦
¦ ¦ ¦ ¦ duties, and ¦ ¦ Window Sunshades ¦ ¦ ¦ provided there are no visual ¦
¦ ¦ ¦ ¦ b) Repairs are made within two ¦ ¦ ¦ ¦ ¦ restrictions to affected ¦
¦ ¦ ¦ ¦ flight days. ¦ ¦ ¦ ¦ ¦ crewmember. ¦
¦ ¦ ¦ ¦ NOTE 2: The pilot-in-command will ¦ ¦ 20-03 Cabin/Galley C ¦ - ¦ - ¦ One latch per compartment may be | ¦
¦ ¦ ¦ ¦ determine if the minimum ¦ ¦ Storage Latches ¦ ¦ ¦ inoperative. | ¦
¦ ¦ ¦ ¦ safety equipment is ¦ ¦ (Dual Latch ¦ ¦ ¦ | ¦
¦ ¦ ¦ ¦ functional for other ¦ ¦ Installations) ¦ ¦ ¦ | ¦
¦ ¦ ¦ ¦ persons authorized to ¦
¦ ¦ ¦ ¦ occupy observer seat. ¦
------------------------------------------------------------------------------- -------------------------------------------------------------------------------
------------------------------------------------------------------------------- -------------------------------------------------------------------------------
¦ U.S. DEPARTMENT OF TRANSPORTATION ¦ ¦ U.S. DEPARTMENT OF TRANSPORTATION ¦
¦ 20-05 "Fasten Seat Belt C ¦ - ¦ - ¦ One or more signs or placards may ¦ ¦ 21-05 Passenger Seat(s) C ¦ - ¦ - ¦ May be inoperative provided: ¦
¦ While Seated" ¦ ¦ ¦ be illegible or missing provided a ¦ ¦ ¦ ¦ ¦ a) Seat does not block an ¦
¦ Signs or Placards ¦ ¦ ¦ legible sign or placard is readable ¦ ¦ ¦ ¦ ¦ Emergency Exit, ¦
¦ ¦ ¦ ¦ from each occupied passenger seat. ¦ ¦ ¦ ¦ ¦ b) Seat does not restrict any ¦
¦ ¦ ¦ ¦ passenger from access to the ¦
¦ 20-07 Passenger ¦ - ¦ 0 ¦ Passenger convenience items, as ¦ ¦ ¦ ¦ ¦ main aircraft aisle, and ¦
¦ Convenience ¦ ¦ ¦ expressed in this MMEL, are those ¦ ¦ ¦ ¦ ¦ c) The affected seat(s) are ¦
¦ Item(s) ¦ ¦ ¦ related to passenger convenience, ¦ ¦ ¦ ¦ ¦ blocked and placarded "DO ¦
¦ ¦ ¦ ¦ comfort, or entertainment such as, ¦ ¦ ¦ ¦ ¦ NOT OCCUPY". ¦
¦ ¦ ¦ ¦ but not limited to, galley ¦
¦ ¦ ¦ ¦ equipment, movie equipment, ash ¦ ¦ ¦ ¦ ¦ NOTE 1: A seat with an inoperative ¦
¦ ¦ ¦ ¦ trays, stereo equipment, overhead ¦ ¦ ¦ ¦ ¦ seat belt is considered ¦
¦ ¦ ¦ ¦ reading lamps. Items addressed ¦ ¦ ¦ ¦ ¦ inoperative. ¦
¦ ¦ ¦ ¦ elsewhere in this document shall ¦
¦ ¦ ¦ ¦ not be included. (M) and (O) ¦ ¦ ¦ ¦ ¦ NOTE 2: Inoperative seats do not ¦
¦ ¦ ¦ ¦ procedures may be required and ¦ ¦ ¦ ¦ ¦ affect the required number ¦
¦ ¦ ¦ ¦ included in the air carrier's ¦ ¦ ¦ ¦ ¦ of Flight Attendants. ¦
¦ ¦ ¦ ¦ appropriate document. ¦
¦ ¦ ¦ ¦ NOTE 3: Affected seat(s) may ¦
¦ ¦ ¦ ¦ NOTE: EXTERIOR LAVATORY DOOR ASH ¦ ¦ ¦ ¦ ¦ include the seat(s) behind ¦
¦ ¦ ¦ ¦ TRAYS ARE NOT CONSIDERED ¦ ¦ ¦ ¦ ¦ and/or adjacent outboard ¦
¦ ¦ ¦ ¦ CONVENIENCE ITEMS. ¦ ¦ ¦ ¦ ¦ seats. ¦
¦ ¦ ¦ ¦ (Continued) ¦
------------------------------------------------------------------------------- -------------------------------------------------------------------------------
Issue: June06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 25-MEL Page 3
MEL (Example)
------------------------------------------------------------------------------- -------------------------------------------------------------------------------
¦ U.S. DEPARTMENT OF TRANSPORTATION ¦ ¦ U.S. DEPARTMENT OF TRANSPORTATION ¦
¦ ¦ ¦ ¦ (Continued) ¦
------------------------------------------------------------------------------- -------------------------------------------------------------------------------
------------------------------------------------------------------------------- -------------------------------------------------------------------------------
¦ U.S. DEPARTMENT OF TRANSPORTATION ¦ ¦ U.S. DEPARTMENT OF TRANSPORTATION ¦
¦ ¦ ¦ ¦ (Continued) ¦
------------------------------------------------------------------------------- -------------------------------------------------------------------------------
Issue: June06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 25-MEL Page 5
MEL (Example)
------------------------------------------------------------------------------- -------------------------------------------------------------------------------
¦ U.S. DEPARTMENT OF TRANSPORTATION ¦ ¦ U.S. DEPARTMENT OF TRANSPORTATION ¦
¦ 1) Required ¦ ¦ ¦ NOTE 2: A seat position with an ¦ ¦ 2) Excess Flight ¦ ¦ ¦ NOTE 1: An automatic folding seat ¦
¦ Flight ¦ ¦ ¦ inoperative or missing ¦ ¦ Attendant ¦ ¦ ¦ that will not stow ¦
¦ Attendant ¦ ¦ ¦ restraint system is ¦ ¦ Seats ¦ ¦ ¦ automatically is ¦
¦ Seats ¦ ¦ ¦ considered inoperative. ¦ ¦ (Cont'd) ¦ ¦ ¦ considered inoperative. ¦
¦ (Cont'd) ¦ ¦ ¦ ¦
¦ ¦ ¦ ¦ NOTE 3: Individual operators, when ¦ ¦ ¦ ¦ ¦ NOTE 2: A seat position with an ¦
¦ ¦ ¦ ¦ operating with inoperative ¦ ¦ ¦ ¦ ¦ inoperative or missing ¦
¦ ¦ ¦ ¦ seats, will consider the ¦ ¦ ¦ ¦ ¦ restraint system is ¦
¦ ¦ ¦ ¦ locations and combinations ¦ ¦ ¦ ¦ ¦ considered inoperative. ¦
¦ ¦ ¦ ¦ of seats to ensure that ¦
¦ ¦ ¦ ¦ the proximity to exits and ¦ ¦ 22-04 Passenger Service C ¦ 2 ¦ 0 ¦ (O)May be inoperative provided | ¦
¦ ¦ ¦ ¦ distribution requirements ¦ ¦ Unit (PSU) ¦ ¦ ¦ alternate procedures are | ¦
¦ ¦ ¦ ¦ of the applicable FAR are ¦ ¦ Test/Reset ¦ ¦ ¦ established and used. | ¦
¦ ¦ ¦ ¦ met. ¦ ¦ Switches ¦ ¦ ¦ | ¦
¦ ¦ ¦ ¦ (Continued) ¦
------------------------------------------------------------------------------- -------------------------------------------------------------------------------
------------------------------------------------------------------------------- -------------------------------------------------------------------------------
¦ U.S. DEPARTMENT OF TRANSPORTATION ¦ ¦ U.S. DEPARTMENT OF TRANSPORTATION ¦
------------------------------------------------------------------------------- -------------------------------------------------------------------------------
Issue: June06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 25-MEL Page 7
MEL (Example)
------------------------------------------------------------------------------- -------------------------------------------------------------------------------
¦ U.S. DEPARTMENT OF TRANSPORTATION ¦ ¦ U.S. DEPARTMENT OF TRANSPORTATION ¦
¦ 1) First Aid Kits D ¦ - ¦ - ¦ Any in excess of those required by ¦ ¦ 62-07 Flight Deck/ ¦ ¦ ¦ ¦
¦ and/or ¦ ¦ ¦ FAR may be incomplete, missing or ¦ ¦ Attendant ¦ ¦ ¦ ¦
¦ Associated ¦ ¦ ¦ inoperative. The number of kits ¦ ¦ Flashlight and ¦ ¦ ¦ ¦
¦ Equipment ¦ ¦ ¦ required by the FARs must contain ¦ ¦ Holder Assemblies ¦ ¦ ¦ ¦
¦ ¦ ¦ ¦ the minimum content as required by ¦
¦ ¦ ¦ ¦ the FARs. ¦ ¦ 1) Flashlight C ¦ - ¦ - ¦ May be inoperative or missing ¦
¦ ¦ ¦ ¦ provided crewmember assigned to ¦
¦ 2) Emergency D ¦ - ¦ - ¦ Any in excess of those required by ¦ ¦ ¦ ¦ ¦ associated seat has a flashlight of ¦
¦ Medical Kit ¦ ¦ ¦ FAR may be incomplete, missing or ¦ ¦ ¦ ¦ ¦ equivalent characteristics readily ¦
¦ and/or ¦ ¦ ¦ inoperative provided that at least ¦ ¦ ¦ ¦ ¦ available. ¦
¦ Associated ¦ ¦ ¦ one kit contains the minimum ¦
¦ Equipment ¦ ¦ ¦ content required by the FARs. ¦ ¦ 2) Holder C ¦ - ¦ - ¦ May be inoperative or missing ¦
¦ Assembly ¦ ¦ ¦ provided alternate stowage means ¦
¦ 3) Automated D ¦ - ¦ - ¦ Any in excess of those required by ¦ ¦ ¦ ¦ ¦ are provided. ¦
¦ External ¦ ¦ ¦ FAR may be incomplete, missing or ¦
¦ Defibrillator ¦ ¦ ¦ inoperative provided that at least ¦ ¦ 62-09 Overwing Escape D ¦ - ¦ 0 ¦ May be inoperative or missing | ¦
¦ (AED) and/or ¦ ¦ ¦ one kit contains the minimum ¦ ¦ *** Hatch Lifeline ¦ ¦ ¦ provided airplane is not operated | ¦
¦ Associated ¦ ¦ ¦ content required by the FARs. ¦ ¦ ¦ ¦ ¦ on extended overwater flights. | ¦
¦ Equipment ¦ ¦ ¦ ¦
------------------------------------------------------------------------------- -------------------------------------------------------------------------------
Issue: June06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 25-MEL Page 9
190
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-1 Page 1
190
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-1 Page 2
190
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-00 Page 1
Figure 1: Hydraulic systems
The brakes
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-00 Page 2
190
Hydraulic system 1, 2 and 3
System 1 and 2 are powered by an engine driven pump, EDP, and backed
up by an AC motor-driven pump, ACMP.
The ACMP is used during take-off and landing, and powers the system in
the event of an engine or EDP failure.
A power transfer unit is installed between the two systems to transfer hy-
draulic power from system 1 to system 2 without mixing fluid between the
systems. This is used for landing gear retraction and extension in the event
of an engine- or EDP failure.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-00 Page 3
Figure 2: Hydraulic systems
R/H Elevator
Lower Rudder
Aileron Outboard
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-00 Page 4
190
The Hydraulic control panel When in AUTO mode, the ACMP will automatically start when the following
conditions are true:
The hydraulic control panel, located in the cockpit overhead panel, allows • ACMP 1B and 2B will start when the flaps are selected to any posi-
the crew to manually control the engine-driven pumps, the AC motor-driven tion unequal to flaps 0, providing back-up power during take-off and
pumps and the power transfer unit for all three hydraulic systems. landing.
• ACMP 1B and 2B will also turn on automatically in case the EDP of
During normal operation, the ACMPs and the PTU are controlled automati- the respective side fails.
cally when the respective rotary switch is selected to AUTO. An exception is • ACMP 3B will be turned on if ACMP 3A is not operational.
the ACMP 3A, which can only be manually controlled to either ON or OFF
• The PTU will start to operate if EDP 2A fails during take-off or land-
ing.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-00 Page 5
Figure 3: Control panel
HYDRAULIC
ENG PUMP PTU ENG PU
SHUTOFF SHUTO
AUTO
OFF ON
S S
Y ELEC PUMP ELEC PUMP Y
S S
AUTO AUTO
1 OFF ON OFF ON 2 OC
CL K
ET
ST A R
ES
T-
S T OP - R
TC CS
SYS 3
ELEC PUMP A ELEC PUMP B
ON AUTO
OFF OFF ON
When in AUTO mode, the ACMP for system 1 and 2 will automatically
start when the following conditions are true:
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-00 Page 6
190
Switching logic
ACMPs 1B, 2B, 3B, and the PTU use a three position double pole switch
while ACMP 3A uses a DPDT switch. Each back up ACMP has its own rotary
switch that can put the ACMP or PTU into AUTO control, OFF, or ON.
In AUTO mode, ACMPs 1B and 2B turn ON automatically when the flaps are
extended for take-off and landing and turn OFF when the flaps are stowed,
or when primary pump pressure is lost.
ACMP 3B in AUTO mode only activates when ACMP 3A is lost and does not
activate during take-off and landing.
Similarly, the PTU in AUTO mode turns ON when EDP 2A fails during take-
off and landing.
Since ACMP 3A is the primary power source on System 3 and is always ON
during normal flight operations, its rotary switch has only two positions, ON
or OFF.
The automatic control logic for ACMPs 1B, 2B, and 3B and the PTU is im-
plemented in the SPDAs. There is no automatic logic associated with ACMP
3A, it is either ON or OFF.
A direct hard wire connection is provided from the cockpit switches to the
ICCs for each hydraulic pump. This will allow these pumps to be manually
selected ON if its respective SPDA goes off-line.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-00 Page 7
Figure 4: Switching logic
OFF OFF
AUTO AUTO
MAU 1 MAU 2
ON ON
OFF OFF
AUTO
AUTO
SPDA 2 SPDA 2
ON ON
+28 +28
OFF ACMP OFF ACMP
AUTO 1B AUTO 3B
ON ON
RIGHT RIGHT
ICC ICC
ACMP 1B Cockpit Sw. ACMP 3B Cockpit Sw. OFF
MAU 2
AC BUS 2 AC BUS 2 ON
ACMP
3A
OFF
EMER
ON AC ESS BUS
ICC
OFF OFF
+28
AUTO AUTO
ACMP 3A Cockpit Sw. RAT
MAU 2 MAU 1
ON
ON
GCU
OFF
OFF
AUTO
SPDA 1 AUTO
ON SPDA 1
ON
+28
OFF ACMP +28
AUTO 2B OFF
ON AUTO
LEFT ON
ICC PTU
Select
ACMP 2B Cockpit Sw.
Valve
AC BUS 1 PTU Cockpit Sw.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-00 Page 8
190
PTU
AUTO
OFF ON
ENG PUMP ENG PUMP
SHUTOFF SHUTOFF
S S
Y Y
S ELEC PUMP ELEC PUMP S
1 AUTO AUTO 2
OFF ON OFF ON
SYS 3
ELEC PUMP A ELEC PUMP B
ON AUTO
OFF OFF ON
DC BUS 2 AC BUS 2
ELEC
35 35 35
AUTO
PUMP
OFF
5 AUTO
ON
SYS 1 OFF ON
ACMP 1B
C
A
B
ACMP 1B ON
ACMP 1B COMMAND
ACMP 1B AUTO
ACMP 1B AUTO
PHASE
B
(MPP 29-11-02)
ACMP 1B
LEFT WING FAIIRING
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-00 Page 9
Figure 5:
HYDRAULIC
PTU
AUTO
OFF ON
ENG PUMP ENG PUMP
SHUTOFF SHUTOFF
S S
Y Y
S ELEC PUMP ELEC PUMP S
1 AUTO AUTO 2
OFF ON OFF ON
SYS 3
ELEC PUMP A ELEC PUMP B
ON AUTO
OFF OFF ON
(SDS 29-11)
(SDS 24-64) (SDS 29-10) (MPP 29-31-02)
(MPP 24-64-00) (MPP 29-10-01) PTU PRESS SW
LH CBP COCKPIT HYDRAULIC OVERHEAD PANEL FUSELAGE CENTER SECTION
DC BUS 1
PTU 5 AUTO
OFF ON
ON
AUTO
OFF
PTU
SELECTOR PTU
VALVE PRESSURE
SWITCH
(SSM 29-11-82)
PTU ON
PTU AUTO
PTU AUTO
PTU PRESS SW
(GENERIC I/O-MOD 9)
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-00 Page 10
190
HYDRAULIC
PTU
AUTO
OFF ON
ENG PUMP ENG PUMP
SHUTOFF SHUTOFF
S S
Y Y
S ELEC PUMP ELEC PUMP S
1 AUTO AUTO 2
OFF ON OFF ON
SYS 3
ELEC PUMP A ELEC PUMP B
ON AUTO
OFF OFF ON
(SDS 24-64) (SDS 24-64) (SDS 29-10) (SDS 24-61) (SDS 24-61)
(MPP 24-64-00) (MPP 24-64-00) (MPP 29-10-01) (MPP 24-61-00) (MPP 24-61-00)
LH CBP COCKPIT RH CBP COCKPIT HYDRAULIC OVERHEAD PANEL RICC MIDDLE AVIONICS COMPT EICC FORWARD AVIONICS COMPT
HYD 3 HYD 3
ELEC ELEC PUMP B PUMP A
PUMP 5 PUMP 5 PWR 35 PWR 35
SYS 3A SYS 3B
ON AUTO
OFF OFF ON
ON
ON
AUTO
OFF
OFF
A
ACMP 3A ACMP 3B
J19
J3
ACMP 3B COMMAND
C
A
B
ACMP 3B AUTO
ACMP 3A OFF
ACMP 3B AUTO
ACMP 3A ON
ACMP 3B ON
(GENERIC I/O-MOD 11)
PHASE
PHASE
B A
(MPP 29-11-02) (MPP 29-11-02)
ACMP 3B ACMP 3A
REAR FUSELAGE REAR FUSELAGE
A B
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-00 Page 11
HYDRAULIC
PTU
AUTO
OFF ON
ENG PUMP ENG PUMP
SHUTOFF SHUTOFF
S S
Y Y
S ELEC PUMP ELEC PUMP S
1 AUTO AUTO 2
OFF ON OFF ON
SYS 3
ELEC PUMP A ELEC PUMP B
ON AUTO
OFF OFF ON
(MPP 29-10-01) (SDS 31-15) (SSM 31-41-80) MAU 2 (SSM 26-21-82) (SDS 26-21) ENG 2 SHUTOFF/ (SSM 24-61-80)
HYDRAULIC OVERHEAD PANEL FORWARD AVIONICS COMPARTMENT EXTINGUISHING SW OVERHEAD PANEL IH CBP COCKPIT
(GENERIC I/O-MOD 9)
NOT SHUTOFF
HYDR SOV 2 OPEN
SHUTOFF
DC SN DC
CLOSED
DC
COMMAND
OPEN
CLOSED
INSTRUMENT
AND PANEL
LIGHTS
(SSM 33-12-80)
(SDS 33-12)
J4
J3
A
OPEN
CLOSED
HYDR FIREWALL
SHUTOFF VALVE 2
A
(MPP 29-11-11) (SDS 29-11) SYS 2 (SSM 24-61-80) RICC MIDDLE AVIONICS COMPARTMENT
HYD FIREWALL SHUTOFF VALVE RIGHT PYLON
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-00 Page 12
190
Hydraulic systems
The hydraulic system is designed in such a way that even a failure of two
hydraulic systems will not result in a complete loss of flight-critical functions. Hydraulic system 3, installed in the aft fuselage, supplies:
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-00 Page 13
Figure 6: Hydraulic systems
Aileron R udder
Hydraulic S ys tem C omponents:
Filter Manifold
R es ervoir
P res s /T emp S ensing MFS
R elief V alves #5
Accumulator
MFS
P riority V alves T hrus t #4
T hermal B ypas s V alves R everser
C as e-Drain Filter Manifold MFS
#3
P ump Un-Loader V alve Multi-F unction S poilers
F low Limiter V alve
Quick Dis connects Landing G ear
GS
#2 G round S poilers
S teering
GS
#1
E le vator
GS
#1 Heat
B rakes E xchangers
Legend
GS
#2
S ys tem 1 C omponent
MFS
#4
MFS
E ngine-Driven P ump #5
AC Motor-Driven P ump
P TU
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-00 Page 14
190
Electrical power generators
The Emb 190 aircraft has four electrical power generators: an Integrated
Drive Generator (IDG) on each engine, an IDG on the Auxiliary Power Unit
(APU) and an AIr Driven Generator (ADG) on the Ram Air Turbine (RAT).
During normal flight operations the two engine IDGs supply the electrical
power with the left engine supplying AC bus 1 and DC bus 1, and the right
engine supplying AC bus 2 and DC bus 2. The IDG on the APU is available
for ground operation of the Hydraulic System and can be used in flight if nec-
essary. The ADG on the RAT is only used in the event of a dual engine fail-
ure and supplies the AC essentials bus and the DC essential bus.
The ACMPs on Systems 1 and 2 are each powered by the AC bus supplied
by the generator on the opposite engine, so that system availability is main-
tained in the event of a single engine or generator failure, although at a re-
duced flow capacity. In the event of the loss of a single engine or generator
some Hydraulic System monitoring and display functions will be lost and the
operation of some of the backup pumps will be lost.
Appropriate attention has been paid to the layout of both the hydraulic sys-
tem and the electrical system to ensure that a common failure cannot cause
the loss of more than two hydraulic systems, either directly or indirectly due
to loss of electrical power. The maximum segregation of tubing and wiring
has been applied in order to maximize the remaining system functions in the
event of an external fault.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-00 Page 15
Figure 7: Electrical power generators
ENG ENG
#1 IDG IDG #2
#1 APU #2
EDP EDP
1A 2A
AC BUS 1 AC BUS 2
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-00 Page 16
190
A bootstrap reservoir in each system provides pump inlet pressure and ac-
commodates the oil volume change in the system. Contaminants are re-
moved from the oil through filters in the pump discharge and case drain lines
and in the main system return line.
The flow of pump case drain oil through a hydraulic fluid-to-fuel heat ex-
changer for systems 1 and 2 is designed to prevent temperature extremes.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-10 Page 1
Figure 1: Hydraulic systems
1A 1B 2A 2B 3A 3B
AP6VSC -124 PMP05V-- 34
PMP05V AP6VSC -124 PMP05V-- 34
PMP05V
PMP05V-- 34
PMP05V PMP05V--34
PMP05V
L.H. Outboard Upper L.H. Inboard R.H. Inboard Lower R.H. Outboard
ELEVATOR (A/S) RUDDER (A/S) ELEVATOR (A/S) ELEVATOR (A/S) RUDDER (A/S) ELEVATOR (A/S)
PV
Nose Wheel
LANDING GEAR
Steering
MPP1C--12
MPP1C Retraction Extension
Nose Main
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-10 Page 2
190
Normal operation
The normal operation of the Emb 190 Hydraulic System is largely automatic
with very little pilot input required. The System 3 backup pump, ACMP 3B, is not switched on during this phase
as there are no high flow demands on System 3 and, because ACMP 3A is
The system architecture and control philosophy is such that it can cope with on the AC essentials bus, System 3 would not be affected by the loss of an
most abnormal aircraft operating conditions or Hydraulic System failures engine. This also simplifies the control logic, which would otherwise require
with requiring pilot action. that ACMP 1B and ACMP 3B have staggered starts because they are both
on AC bus 2 and would overload the circuit breaker if both pumps attempted
Start-up procedures for the Hydraulic System are contained in the Aircraft to start simultaneously.
Flight Manual (AFM) and very simple.
During the climb, cruise and descent flight phases the Hydraulic System
As Systems 1 and 2 have EDPs as the primary pumps the systems will pres- uses just the primary pumps to provide the power required by the flight con-
surize with engine start. Operating the switch for SYS 3 ELEC PUMP A on trols. The system accumulators are also available to provide supplementary
the cockpit control panel starts the System 3 primary pump. The remaining power to make-up momentary shortfalls in flow due to transient events such
ACMP switches and the PTU switch must all be set to AUTO before flight. as collision avoidance, etc., in any flight phase.
Should a switch not be in the right position for flight then an EICAS message
will be displayed to alert the flight crew that a switch is not correctly set.
Under extreme low temperature operating conditions the AFM details a spe-
cific Hydraulic System start procedure that will raise the hydraulic fluid tem-
perature to its minimum operating temperature before the aircraft is ready for
flight.
This procedure involves running the ACMPs for fifteen minutes before en-
gine start and then running the ACMPs and the EDPs for a further ten min-
utes after engine start while the engines are warming up. During this period
the PTU will also be run to ensure that all of the cold fluid is displaced from
its circuits. Some cycling of the Hydraulic System users is also required to
ensure that cold hydraulic fluid has been displaced from their circuits.
When the aircraft is ready for takeoff ACMPs 1B and 2B will come on auto-
matically when the flaps are extended, under control of the SPDAs. This will
result in the pumps being warm and already running should an EDP or en-
gine failure occur during takeoff and thus minimize the effect of switching to
the backup pump.
Once takeoff is complete and the aircraft has commenced to climb the back-
up pumps will switch off when the flaps are stowed.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-10 Page 3
Figure 2: System 1
L. H. THRUST To
REVERSER System 2 R
34
C
1 37
20
PTU
EDP 33
P
C
1A
Thermal Fuel/Oil
S P Heat
Bypass
3 Valve Exchanger Upper
2 10 Filter Manifold 26 23 22 8
RUDDER
Pylon 15m
15mm PTU
Firewall Case drain filter Selector
24 L. H. Outboard
Valve
35
32
31
Pressure Switch Pressure filter ELEVATOR
5mm
27
Return Ecology Bottle
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-10 Page 4
190
Normal Operation
When the aircraft is ready for takeoff ACMPS 1B and 2B will come on auto-
matically when the flaps are extended, under control of the SPDAs. This will
result in the pumps being warm and already running should an EDP or en-
gine failure occur during takeoff and thus minimize the effect of switching to
the backup pump.
Once takeoff is complete and the aircraft has commenced to climb the back-
up pumps will switch off when the flaps are stowed. The System 3 backup
pump, ACMP 3B, is not switched on during this phase as there are no high
flow demands on System 3 and, because ACMP 3A is on the AC essential
bus, System 3 would not be affected by the loss of an engine. This also sim-
plifies the control logic, which would otherwise require that ACMP 1B and
ACMP 3B have staggered starts because they are both on AC bus 2 and
would overload the circuit breaker if both pumps attempted to start simulta-
neously.
During the climb, cruise and descent flight phases the Hydraulic System
uses just the primary pumps to provide the power required by the flight con-
trols. The system accumulators are also available to provide supplementary
power to make-up any momentary shortfalls in flow due to transient events
such as collision avoidance, etc., in any flight phase.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-10 Page 5
Figure 3: System 2
15µm
C AS E-DR AIN
F ILTE R
G ROUND
P RES S .
B ALL P RES S UR E P RES S UR E
AT T ENUATOR S WITC H T RANS DUCE R
F LOW
5µm LIMIT ER LOWER R UDDER
C P V ALVE
ACMP P RIOR IT Y
P RES S UR E
3A V ALVE
S WITC H F ILTE R
S P UMP R . H. OUT BOAR D
MANIF OLD S YS TE M
AC C UMULAT OR E LE VATOR
V ALVE
5µm
C R . H. OUT BOAR D
P
ACMP Dump T EMPE RATURE AILER ON
3B V alve T RANS DUCE R
S
R L. H. OUT BOAR D
T EMPE RATURE QUANT IT Y BOOTS TR AP
S WITC H AILER ON
G AUGE R E S E ROIR
V
SSV
E COLOGY R ELIE F/BLE E D/
B OT T LE S AMPLE V ALVE
G ROUND E COLOGY
R ET UR N B OT T LE
L EG END :
P RES S UR E
No. 3 HYDRA UL IC S YS TE M
S UC TION
R ET UR N
C AS E-DR AIN
NIT ROGE N G AS
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-10 Page 6
190
Operation
Operation of the hydraulic systems is mostly automatic with very little pilot
input required. The system architecture and control philosophy is such that manifold. The filter manifold filters the fluid before it is distributed to the user
it can cope with most abnormal aircraft operating conditions of Hydraulic systems. This pressurized flow also creates a pressure within the reservoirs.
System failures without requiring pilot action. The flight crew is notified of ab- This allows the reservoirs to maintain a positive fluid-supply pressure at
normal conditions by the MFD hydraulic synoptic page (if being observed) each of the system pump inlets. The No.3 hydraulic system does not have a
and by CAS messages, aural tones, and flashing indicators. heat exchanger, instead it relies on convection and radiation alone for dissi-
pating heat.
ACMP 3A is the primary source of hydraulic fluid pressure for the No. 3 hy-
draulic system. ACMP 3B will automatically supplement 3A if additional fluid
flow is required. The No.3 hydraulic system ACMPs are controlled by switch-
es on the Hydraulic System control panel, on the overhead panel in the
cockpit.
ACMP 3A OFF/ON switch must be set to ON before flight.
ACMP 3B OFF/ON/AUTO switch must be set to AUTO before flight. Should
either switch not be in the correct position for flight, then an EICAS message
will be displayed to alert the flight crew that a switch is not correctly set.
In the event of the loss of both engines, the No.3 hydraulic system becomes
the primary hydraulic system for the aircraft. There are sufficient flight con-
trols on the No.3 hydraulic system to maintain control over the aircraft in all
three axis and enable a controlled landing to be performed.
With the loss of both engines ACMP 3A will initially go off-line due to the loss
of the electrical power when the IDG (Integrated Drive Generator)s go of-
fline. The accumulator will provide power to the lower rudder, right outboard
elevator and both outboard ailerons until the RAT is deployed and operating,
which will provide power to the AC ESS BUS that ACMP 3A is connected to.
At RAT deployment SPDA (Secondary Power Distribution Assembly) 2 com-
mands the pump unloader to open, which reduces the fluid flow through
ACMP 3A and the flow limiter valve to open, which reduces the fluid flow to
the users to 1.75 to 2 gal/min., this allows the RAT to spin up to speed faster.
When the RAT has spooled up and is producing power to the AC ESS BUS,
ACMP will start and the pump unloader valve will be commanded to close
and system pressure will increase to normal pressure. The flow limiter valve
will remain on as long as the RAT is deployed or the RAT GEN is producing
power.
The hydraulic fluid delivered to the pumps is stored in the system fluid res-
ervoir. The pressurized fluid output from the pumps passes first into a filter
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-10 Page 7
Figure 4: System 3
15µm
CASE-DRAIN
FILTERS
15µm
GROUND
PRESS.
BALL PRESSURE PRESSURE
ATTENUATOR SWITCH TRANSDUCER
FLOW
5µm LIMITER LOWER RUDDER
C P VALVE
ACMP PRIORITY
PRESSURE
3A VALVE
SWITCH FILTER
S PUMP R. H. OUTBOARD
MANIFOLD SYSTEM
ACCUMULATOR ELEVATOR
VALVE
5µm
C R. H. OUTBOARD
P
ACMP Dump TEMPERATURE AILERON
3B Valve TRANSDUCER
S
R L. H. OUTBOARD
QUANTITY BOOTSTRAP
AILERON
GAUGE RESERVOIR
SSV
ECOLOGY RELIEF/BLEED/
BOTTLE SAMPLE VALVE
GROUND ECOLOGY
RETURN BOTTLE
PRESSURE
SUCTION
RETURN
CASE-DRAIN
NITROGEN GAS
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-10 Page 8
190
Figure 5: System 2 and 3
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-10 Page 9
Figure 6: system 1
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-10 Page 10
190
Bootstrap reservoir
Each of the three hydraulic system reservoirs are of the bootstrap type, us-
ing system high-pressure fluid acting on a piston to supply pressurized fluid
to the pumps.
The reservoirs for system 1 have a minimum fluid storage capacity of 12.3
litres and for system 2 14.7 litres, while the reservoir for system 3 has a min-
imum capacity of 6.15 litres. The reservoirs contain a quantity indicator,
measuring the remaining fluid volume in the reservoir.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-10 Page 11
Figure 7: Reservoir
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-10 Page 12
190
The two Engine Driven Pumps (EDP) are variable-delivery hydraulic engine-
driven pumps, mounted to the engine gearbox.
Pressurized hydraulic fluid is supplied to the EDP via the suction line. The
pump provides hydraulic pressure to hydraulic systems 1 and 2 whenever
the respective engine is running. It supplies the desired system pressure by
varying the volume of fluid output to the system, depending on system flow
demand.
The pump produces a rated discharge pressure of 3000 psig, and has a rat-
ted output flow of 22.4 gallons per minute.
The ACMPs on system 1 and 2 are powered by the electrical AC bus nor-
mally supplied by the generator installed on the opposite side, ensuring the
function of each system in case of engine failure.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-10 Page 13
Figure 8: EDP
20
40
30
10
B
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-10 Page 14
190
EDP installation
The pump is installed with the case drain port uppermost to ensure efficient
bleeding of air from the pump’s lubrification circuit. The EDP drive shaft seal
drains into a dry cavity on the gearbox that is in turn drained overboard. The
suction, discharge and case drain fluid connections to the EDP are by hose
and tube arrangements that run from the pump, around the left side of the
engine to the firewall.
There are two sets of quick disconnects in each line to facilitate both the re-
moval and replacement of an EDP and the removal and replacement of an
engine without having to remove the tube assemblies. EDP replacement can
be accomplished using the quick disconnects closest to the pump, whereas
engine replacement can be accomplished using the quick disconnects at the
firewall.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-10 Page 15
Figure 9: EDP installation
20
40
30
10
B
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-10 Page 16
190
The EDP incorporates a 2-position, 3-way solenoid valve to reduce the dis-
charge pressure and input torque required during engine windmill relights.
With the depressurization valve “de-energized”, the engine driven pump op-
erates as a normal pressure compensated variable displacement piston
pump. When the depressurization valve is “energized” the solenoid valve
position shifts resulting in pump discharge pressure being ported directly be-
hind the auxiliary stroking piston, bypassing the compensator. With suffi-
cient pressure applied across the auxiliary stroking piston area, the auxiliary
piston pushes on the primary stroking piston, decreasing the hanger angle,
and reducing the pump outlet flow.
When the applied voltage to the solenoid is removed, the de-energized so-
lenoid valve returns to the normally closed position, venting the pressure ap-
plied behind the stroking piston back to the case.
Discharge pressure is blocked at the solenoid valve and normal pump oper-
ation via the compensator resumes.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-10 Page 17
Figure 10: Solenoid valve
L FADEC R FADEC
MAU 1 MAU 3
DEPRESSURIZATION SOLENOID
(Shown de-energised)
OUTLET
COMPENSATOR
2
7 ROTATING GROUP
2
INLET 7
CASE
1 4
3
1 4
STROKING PISTON
HANGER
(Shown at full stroke)
5
Discharge Case 5
Pressure
Discharge
HANGER
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-10 Page 18
190
Each ACMP is installed to the aircraft structure with four shock mounts to de-
crease the vibration and noise transmitted to the cabin. In addition, the pump will function normally and will meet all performance re-
quirements at the following extreme conditions:
The ACMPs installed in the Systems 1 and 2 bays are suspended from the • Discharge pressures up to 3050 psig (208 bar)
shock mounts, whereas the ACMPs installed in the System 3 bay are invert-
ed in relation and are standing on the shock mounts.
A dedicated bonding strap is installed under one of the 1/4 inch (6.35 mm) • Case drain pressures up to 90 psig (6.2 bar)
bolts to a dedicated bonding point adjacent to each pump in order to provide
for both electrical bonding and safety. • Inlet fluid temperatures between 20°F and 200°F (-7°C to 93°C)
The discharge, suction, and case drain ports of the pump include hydraulic • Ambient air temperatures between -65°F and 165°F (-54°C to
fitting ends and are connected directly to the aircraft hydraulic system 74°C)
through hoses. A seal drain port is connected to an ecology bottle through
plastic tubing.
The nominal displacement is 0.097 cubic inches per revolution (1.59 cc/rev).
The case-drain and seal-drain ports are swapped around between the two Proof pressure capability is 4500 psig (310 bar) at the discharge port, 150
installation attitudes to ensure that the case drains is at the top and the seal psig (10.3 bar) at the inlet port and 500 psig (34.5 bar) at the case drain port.
drain at the bottom.
The case drain port is installed uppermost to avoid air entrapment in the
pump’s cooling and lubricating circuit.
Electrical power for the motor is transmitted through a single electrical con-
nector, which mates with the aircraft wiring harness.
The AC motor driven hydraulic pump is an axial piston type unit wherein a
cylinder barrel containing nine pistons is driven by an electric motor.
The principal operating design of the rotating group for the AC motor driven
pump is identical to that of the EDP. The pump has a compensator valve
similar to that in the EDP.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-10 Page 19
Figure 11: EDP cross-cut
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-10 Page 20
190
The ACMP 1A, 2A and 3B will be in automatic mode control when their re-
spective cockpit switch is placed in the “AUTO” position.
When in “AUTO” mode the ACMPs will be automatically started when the
following conditions are true:
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-10 Page 21
Figure 12: ACMP Logic
ENG
TRUE
Right TLA Ch A @ Take Off Thrust hold HI for 60 sec
before The engine running signals are held
Right TLA Ch B @ Take Off Thrust going low high for 60 seconds to allow for the
pumps to continue to run during a
RTO when throttles are pulled backto
ground idle to engage thrust reversers
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-10 Page 22
190
Figure 13: ACMP 1B Logic
Energize
ENG ACMP 1B
TRUE Contactor
AIR
TRUE
1B
hangar ACMP 1B
Test
1B
ENABLE
Timer limits level of RMS motor current when
pressure hovers about pressure switch trip point
AC BUS 2
HYD ENG PMP 1 PRESS
hold HI for 120 sec
SWB LOW valid & set before
going low
NOT(Left Engine N2valid & >40%)
(active channel)
Reset if AUTO
mode de-selected
HYD ELEC PMP 1 SWB AUTO valid & set
HYD ELEC PMP 1 SWB ON set
(this signal is a direct connection from cockpit switch to ACMP contactor)
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-10 Page 23
Figure 14: ACMP 2B Logic
FLAP
¹ 0º
ACMP 2B Pre-Command
HYD ELEC PMP 1 SWB AUTO SPDA ELEC PMP 2
valid & set COMMAND
1 Aircraft Generator is Operational
HYD ENG PMP 1 PRESS
SWB LOW valid & set
Left Engine N2 40% (active channel) Energize
ACMP 2B
ENG Contactor
TRUE
AIR
TRUE
2B ACMP 2B
Reset EMER Park
Brake Timer when hangar
Signal transitions from Test
ON set to ON not set
hold HI for 360 sec AC BUS 1
EMER Park Brake ON valid & not set before 2B
going low
Possible ENABLE
Left Engine N2> 40% (active ch.) Ground
Taxi
Right Engine N2> 40% (active ch.)
HYD ENG PMP 2 PRESS
hold HI for 120 sec
SWB LOW valid & set before
NOT(Right Engine N2 valid & 4>0%) going low
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-10 Page 24
190
Figure 15: ACMP 3B Logic
.
3B
hangar
Test
AIR
TRUE Energize
ACMP 3B ACMP 3B
Contactor
Timer limits level of RMS motor current when
pressure hovers about pressure switch trip point
AC BUS 2
hold HI for 120 sec
HYD ELEC PMP 3A PRESS before
going low
SWB LOW valid & set
Reset if AUTO
HYD ELEC PMP 3B mode de-selected
SWB AUTO valid & set
HYD ELEC PMP 3B SWB ON set
(this signal is a direct connection from cockpit switch to ACMP contactor)
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-10 Page 25
Figure 16: Depressurization Logic
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-10 Page 26
190
The flow-limiter valve is located in the rear fuselage, right side, aft of the
pressure bulkhead. The flow-limiter valve limits the flow of hydraulic fluid to
6.62 to 7.75 litres per minute (1.75 to 2.0 gal/min), to the accumulator, res-
ervoir, and the system 3 users during the deployment of the RAT. The valve
operates on 28 VDC (Volt Direct Current).
The pump un-loader valve is located in the rear fuselage, right side, aft of
the pressure bulkhead. The pump un-loader valve relieves the hydraulic
pressure on the ACMP 3A during the deployment of the RAT thereby de-
creasing the demand on electrical power while the RAT spins up. The valve
operates on 28 VDC.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-10 Page 27
Figure 17: Pump un-loader valve
D
C
E
F
B
B
A PUMP
UNLOADER
ZONE VALVE
310 A
PRESSURE BLEED/RELIEF/SAMPLE
TRANSDUCER VALVE
ACMP 3A
PRESSURE
SWITCH C
DPS
ACMP 3B E
PRESSURE
SWITCH ATTENUATOR
F QUANTITY
GAUGE TEMPERATURE
TRANSDUCER D
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-10 Page 28
190
System 3 contains a filter manifold assembly similar to the ones for systems
1 and 2. However, it only contains two filter elements for the supply fluid
coming from the two AC motor pumps, return fluid from the users reservoir
fill, and incoming supply pressure from the ground service panel.
Additionally, the hydraulic system incorporates four case drain filters, one
each on systems 1 and 2, and two located on system 3 to provide filtration
of case drain fluid from all ACMPs.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-10 Page 29
Figure 18: Manifold
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-10 Page 30
190
The filter manifold assembly contain two sizes of filter element for pressure
and return, and for case drain, they are compatible with phosphate ester
type hydraulic fluids.
Pressure and return flows are routed through identical, separate 5-micron fil-
ters and the EDP case drain flow is routed through a 15-micron filter.
Identical pressure and return filters elements were used to reduce the
number of sizes of filter elements required to maintain the aircraft.
The filter element in each case is a non-cleanable type and provides depth-
type filtration, with flow from the outside to the inside. Each element is de-
signed to withstand 4500 psid (310 bar) minimum differential pressure with-
out collapsing.
Although the pressure and return filter elements are interchangeable the fil-
ter bowls are not and are designed for their specific operating pressures in
order to minimize the weight of the filter manifold. Using different thread siz-
es for the two bowls prevents the possibility of installing the return filter bowl
in the pressure filter location.
The pressure and return element minimum dirt-holding capacity is 6.0 grams
at 30.0 gpm (114l/min) flow at a differential pressure of 70 psid (4.8 bar) at
a 100°F (38°C) fluid temperature.
The case drain filter element minimum dirt-holding capacity is 2.0 grams at
2.0 gpm (7.6l/min) flow at a differential pressure of 70 psid (4.8 bar) at a
100°F (38°C) fluid temperature.
Both elements will withstand cold start and operation at -40°F +/- 5° (-37°C
to -43°C) at 3000 psid (207 bar) without evidence of filter media damage or
increase in pressure drop.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-10 Page 31
Figure 19: No. 1 and No.2 hydraulic systems - components
D F
B
G
E
D
A
A T YP IC AL
ZONE
190
H
ACMP
F ILTE R
P RES S UR E
MANIF OLED S WITC H
DPI
B
P RES S UR E
T RANS DUCE R
E DP
P RES S UR E
H S WITC H
F ILTE R
B OWLS
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-10 Page 32
190
Pressure transducers
All three filter manifold assemblies incorporate a bypass valve in the return
circuit to permit bypassing of hydraulic fluid in the event of excessive restric-
tion of flow through the filter element.
The pressure transducers, one for each system, are connected to the MAU
and provide hydraulic system pressure indication to the cockpit crew via the
EICAS synoptic page.
Two pressure switches located on the filter manifold assembly monitor pres-
sure output from the two pumps, and are used to annunciate hydraulic pump
and hydraulic system failures.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-10 Page 33
Figure 20: Pressure transducers
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-10 Page 34
190
Heat exchanger
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-10 Page 35
Figure 21: Heat exchanger
Heat exchangers
Pressure
Relief Valve
OUTLET INLET
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-10 Page 36
190
PTU
occurred, so the unit will spend most of its life at system return pressure with
The power transfer unit (PTU) is a fixed displacement, uni-directional device the drive shaft stationary, and therefore the seal drain leakage will be insig-
used to transfer fluid power from System 1 to System 2. nificant. Even when the unit is operating at full pressure it will do so for only
a few minutes during the takeoff and landing phases and again the seal leak-
A hydraulic motor installed in system 1 drives a pump in System 2 through age will be insignificant.
a driveshaft to transfer hydraulic power without sharing fluid between sys-
tems. Unless manually selected ON, the PTU will only operate in the event
of a loss of the right-hand engine or right-hand EDP to provide hydraulic
power during landing gear retraction and also during descent and landing.
The PTU for the Emb 190 is a modification of an existing unit used in other
aircraft applications.
Usage of the PTU will primarily be due to warm-up in extreme cold weather
conditions and routine testing of the PTU circuit during maintenance inspec-
tions.
Unlike other Hydraulic system pumps on the Emb 190 the PTU does not
have an associated ecology bottle and will vent any drive shaft seal leakage
directly overboard through a dedicated vent.
In order to make the best use of the available space the PTU is located low
down within the System 2 Hydraulic Bay and does not have sufficient space
below it to install an ecology bottle. This was possible because the PTU will
operate for only a short duration after a right engine or EDP 2A failure has
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-10 Page 37
Figure 22: PTU
3500 14.000
3000 12.000
2500 10.000
1500 6.000
1000 4.000
500 2.000
0 0.000
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0 9.5 10.0
PTU Pump Discharge Flow (GPM)
Discharge Pressure Motor Inlet Diff. Pressure Shaft Speed Motor Inlet Flow
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-10 Page 38
190
NOT(allGearUplock1)
NOT(allGearUplock2) Reset latch if AUTO
mode de-selected
HYD ENG PMP 1 PRESS
SWB LOW (<1800 psig) valid & not set On rising edge, hold
HYD SYS QUAN 2 valid &³ 12 % low for 12 sec. If
or invalid high for ³ 12 sec,
latch to a high state
HYD PTU PRESS SWB LOW (<1800
Timer disables PTU if it fails to produce
psig) valid & set pressure within 12 seconds after being
selected ON
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-10 Page 39
Figure 23: PTU selector valve
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-10 Page 40
190
Systems 1 and 2 each contain a firewall shutoff valve located in the EDP
suction line outside the engine pylon area. In the event of an engine fire, this
valve can be closed to stop hydraulic fluid from reaching the engine. Each
assembly consists of a DC motor-operated ball-type shutoff valve with a vis-
ual position indicator, a thermal relief valve, a relay, and four switches.
When fully open the valve will flow 18.0 gpm (68.1 l/min).
The valve includes a visual position indicator arm that moves with the ball
through a 90° arc to align with OPEN and CLOSED markings on the hous-
ing.
A thermal relief valve is built into the assembly to provide protection from
downstream over pressurization, due to thermal expansion, when the shut-
off valve is in the closed position. The relief valve allows a small amount of
flow from the outlet to the inlet, bypassing the valve ball. The cracking pres-
sure is 100 psid (6.89 bar) maximum; reset is 60 psid (4.14 bar) minimum.
There are two position indicator microswitches that are actuated by cams as
the valve ball rotates through its 90° arc of motion and are used to indicate
valve position (open or closed) to the data acquisition unit. Both switches are
open (to ground) unless the valve ball is within 4° of its full open or full
closed position.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-10 Page 41
Figure 24: Firewall shutt-off valve
HYD Ovr
heat > 125
˚C
HYD Ovr
heat > 125
˚C
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-10 Page 42
190
The accumulators
The system 3 accumulator also has the important function of providing flow
to the flight-critical hydraulic users during dual engine failure until the Ram
Air Turbine (RAT) generator becomes operational, which then powers the
ACMP 3A via the AC ESS bus.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-10 Page 43
Figure 25: Accumulators
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-10 Page 44
190
Each system accumulator includes a port to accept a charging valve and gas
pressure gauge.
The gauge accuracy is +/- 75 psig (5.17 bar) at 70°F (21.1 °C).
The gauge is attached to the aircraft’s Ground Service Panel by four screws
and is electrically bonded by the tubing connection.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-10 Page 45
Figure 26: Accumulator Pressure Gauge/ Fill Point
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-10 Page 46
190
Crew alerting and Hydraulic System condition indicating is achieved via the
Engine Indicating and Crew Alerting System (EICAS). Various sensors are
installed in the Hydraulic System, which provide information to the MAUs in
order to display the Hydraulic System performance parameters on the Hy-
draulic Synoptic Page (HSP) of the Multi-Function Displays (MFD) in the
cockpit. The MAUs also use these parameters, along with other signals from
other aircraft systems, to annunciate any hydraulic system problems on the
EICAS display.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-30 Page 1
Figure 1: MAU, HSp and EICAS
PTU
Press. Switch
PTU
LANDING GEAR
ELEV OUTBD LH ELEV OUTBD RH ELEV INBD
RUD UPPER RUD LOWER AIL INBD
ENG2REVERSER
ENG1 REVERSER AIL OUTBD MF SPOILER5
MF SPOILER 3/4 GND SPOILER1
GND SPOILER 2 BRAKE INBD
BRAKE OUTBD NOSE WHEEL STR
SPEEDBRAKE
EMER/PARK BRAKE
TCAS WX Checklist
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-30 Page 2
190
The Hydraulic Synoptic Page presents the following information to the cock-
pit crew on a display page dedicated to the Hydraulic System:
Both analog and discrete data are used for the hydraulic system synoptic
page:
The Engine Indicating and Crew Alerting System (EICAS) is used to draw
the attention of the flight crew to the existence of any aircraft system abnor-
mality that requires their attention.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-30 Page 3
Figure 2: MFD Hydraulic, Status
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-30 Page 4
190
C
E
H
A
C D
B K L
C F G G
ACMP 3A PRESS SW
EDP 2A PRESS SW
EDP 1A PRESS SW
A
ESS
ND
PRESS
IND
HYDR
EDP
H
S1 SYS 2 SYS 3
J4
J3
J3
HYDR SYS 1 HYDR SYS 2 HYDR SYS 2 HYDR SYS 3 HYDR SYS 3 HYDR SYS 2 HYDR SYS 1 HYDR SYS 1 HYDR SYS 3
PRESS XDCR ACMP 2B PRESS SW EDP 2A PRESS SW ACMP 3A PRESS SW ACMP 3B PRESS SW PRESS XDCR ACMP 1B PRESS SW EDP 1A PRESS SW PRESS XDCR
WING / FUSELAGE FAIRING WING / FUSELAGE FAIRING WING / FUSELAGE FAIRING REAR FUSELAGE REAR FUSELAGE WING / FUSELAGE FAIRING WING / FUSELAGE FAIRING WING / FUSELAGE FAIRING REAR FUSELAGE
(MPP 29-31-01) (SDS29-31) (MPP 29-31-04) (SDS 29-31) (MPP 29-31-03) (SDS 29-31) (MPP 29-31-05) (SDS 29-31) (MPP 29-31-06) (SDS 29-31) (MPP 29-31-01) (SDS 29-31) (MPP 29-31-04) (SDS 29-31) (MPP 29-31-03) (SDS 29-31) (MPP 29-31-01) (SDS 29-31)
D E F L J D E F K
PRESS XDCR +
PRESS XDCR +
PRESS XDCR +
PRESS XDCR -
PRESS XDCR -
PRESS XDCR -
+28VDC
+28VDC
+28VDC
GND
GND
GND
-
+
-
+
-
+
ACMP 3A PRESS SW
EDP 1A PRESS SW
ACMP 2B PRESS SW
EDP 2A PRESS SW
ACMP 3B PRESS SW
ACMP 1B PRESS SW
(GENERIC I/O-MOD 11)
(GENERIC I/O-MOD 9)
(GENERIC I/O-MOD 9)
HYDR SYS 1
PRESS XDCR
HYDR SYS 2
PRESS XDCR
HYDR SYS 3
PRESS XDCR
(SSM 31-41-80) MAU 1 FORWARD AVIONICS COMPT (SSM 31-41-80) MAU 2 FORWARD AVIONICS COMPT (SSM 31-41-80) MAU 3 MIDDLE AVIONICS COMPT
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-30 Page 5
Figure 3: Indication schematic
A D
B
C
F
C
E
A E
D G G
C
EMPTY
EMPTY
EMPTY
FULL
FULL
FULL
F
G
B
L
H
HYDR SYS 1 QTY
(GENERIC I/O-MOD 9)
(SSM 31-41-80) MAU 1 FORWARD AVIONICS COMPARTMENT (SSM 31-41-80) MAU 2 FORWARD AVIONICS COMPARTMENT
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-30 Page 6
190
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-30 Page 7
Figure 4: HYD overheat, Hi temp Logic
X = 1, 2, or 3
HYD SYS X TEMP valid & > 131°C
HYD SYS X TEMP valid & > 131°C 1.0 sec “HYD X OVERHEAT”
set delay Warning Message
X = 1, 2, or 3
“ HYD X OVERHEAT ” CAS Message valid & not set
HYD SYS X TEMP valid & > 100°C
“HYD X HI TEMP”
HYD SYS X TEMP valid & > 96°C 1.0 sec Caution Message
set delay
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-30 Page 8
190
This message indicates that the System 1 or System 2 hydraulic fluid pres-
sure is low (less than 1800 psig) and the hydraulic components connected
to this system may be non- operational.
The 8-second set delay from ACMP manual switch on is to allow time for the
both the Hydraulic System and Brae System accumulators to recharge and
eliminate false LO PRESS messages appearing during accumulator charg-
ing.
The 3-second set delay is to allow the backup ACMP to come on and re-es-
tablish system pressure without a transient LO PRESS message being dis-
played should a primary pump failure occur.
This message indicates that the System 3 hydraulic fluid pressure is low
(less than 1800 psig) and the hydraulic components connected to this sys-
tem may be non-operational.
The 3-second delay is to allow the backup pump to come on and re-establish
system pressure in order to eliminate a transient LO PRESS message ap-
pearing should a primary pump failure occur.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-30 Page 9
Figure 5: HYD 1 LO PRESS, HYD 3 LO PRESS Logic
WOWB = AIR
AIRSPEED valid & >40 knots
(The active AIRSPEED signal shall be used)
HYD ENG PMP 1 PRESS SWA LOW valid & set
3.0 sec “HYD 1 LO PRESS”
HYD ELEC PMP 1 PRESS SWA LOW valid & set set delay Caution Message
HYD SYS 1 PRESS valid &£ 1800 PSI
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-30 Page 10
190
The “HYD PTU FAIL” message indicates that the PTU is not operating prop-
erly and therefore not supplying hydraulic power to hydraulic system #2.
The PTU should be producing hydraulic power when the right engine or EDP
2A are failed, EDP 1A is producing pressure, Flaps>0 degrees, reservoir #2
has sufficient hydraulic fluid to raise/lower the landing gear, and the cockpit
switch is in the AUTO position.
The 3-second set delay is to allow the PTU to start and build-up pressure
before the EICAS message is displayed and thus avoid nuisance messages
appearing.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-30 Page 11
Figure 6: HYD PTU FAIL Logic
NOT(allGearUplock2)
WOWA = AIR
WOWB = AIR
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-30 Page 12
190
The “HYD 1 ELEC PUMP FAIL” or “HYD 2 ELEC PUMP FAIL” messages
indicate that ACMP 1B or ACMP 2B is not producing pressure when it
should be.
When the pump is in AUTO mode, then it should start automatically if the pri-
mary pump fails.If the backup pump should also fail or cannot produce pres-
sure due to low fluid level, then a “HYD 1 LO PRESS” or “HYD 2 LO PRESS”
message will be displayed, as appropriate.
In order to avoid having multiple EICAS messages being displayed that all
indicate that the same system is unavailable a lockout is included in the logic
that will prevent the “HYD 1 ELEC PUMP FAIL” or “HYD 2 ELEC PUMP
FAIL” message being displayed if the appropriate LO PRESS message is al-
ready present.
The 5-second set delay is included to allow time for the LO PRESS message
to appear and trigger the lockout should the appropriate conditions exist.
An 8-second set delay is included after the manual switch on of the ACMP
to allow time for the system accumulators to recharge and avoid nuisance
messages while they are doing so.
The “HYD 1 ELEC PUMP FAIL” message is shown below, the “HYD 2 ELEC
PUMP FAIL” message uses the same logic arrangement but with inputs
from System 2.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-30 Page 13
Figure 7: HYD 1 ELEC PUMP FAIL, HYD 3 ELEC PUMP B FAIL Logic
LEFT ENGINE RUNNING valid & set 5.0 sec “HYD 1 EDP FAIL”
set delay Advisory Message
HYD SOV 1 POSCLOSED valid & not set
HYD ENG PMP 1 DEPRESSURIZED valid & not set
“ HYD 1 LO PRESS” CAS Message not set
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-30 Page 14
190
EDP - De-pressurization
The “HYD 1 EDP FAIL” or “HYD 2 EDP FAIL” messages indicate that EDP
1A or EDP 2A is not operating properly and therefore not supplying hydraulic
power to the relevant system.
The pump should be producing hydraulic power whenever the relevant en-
gine is running and the relevant FWSOV is in the open position.
As the EDPs are the primary pumps for Systems 1and 2 then the backup
ACMP will start automatically if an EDP failure occurs. If the backup pump
should fail to start or does not produce pressure due to a low fluid level, then
a “HYD 1 LO PRESS” or a “HYD 2 LO PRESS” message will be displayed,
as appropriate.
In order to avoid having multiple EICAS messages that all indicate that a
system is unavailable there is a lockout included in the logic for these mes-
sages such that if the system LO PRESS message is already displayed the
EDP FAIL message is locked out and will not be displayed.
The 5-second set delay is included to allow time for the LO PRESS message
to appear and trigger the lock out should the appropriate conditions exist.
The “HYD 1 EDP FAIL” message is shown below, the “HYD 2 EDP FAIL”
message uses the same logic arrangement but with inputs from the right en-
gine and System 2.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-30 Page 15
Figure 8: EDP - De-pressurization
LEFT ENGINE RUNNING valid & set 5.0 sec “HYD 1 EDP FAIL”
set delay Advisory Message
HYD SOV 1 POSCLOSED valid & not set
HYD ENG PMP 1 DEPRESSURIZED valid & not set
“ HYD 1 LO PRESS” CAS Message not set
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 29-30 Page 16
190
29-MEL (Example)
------------------------------------------------------------------------------- -------------------------------------------------------------------------------
¦ U.S. DEPARTMENT OF TRANSPORTATION ¦ ¦ U.S. DEPARTMENT OF TRANSPORTATION ¦
¦ 11-01 Engine Driven ¦ ¦ ¦ ¦ ¦ 11-04 Systems 1 and 2 A ¦ 6 ¦ 4 ¦ One per system may be inoperative ¦
¦ Pumps (EDP) ¦ ¦ ¦ ¦ ¦ Filter Manifold ¦ ¦ ¦ provided repairs are made within 3 ¦
¦ Differential ¦ ¦ ¦ flight days. ¦
¦ 1) Depressuriza- C ¦ 2 ¦ 1 ¦ May be inoperative on one pump ¦ ¦ Pressure ¦ ¦ ¦ ¦
¦ tion Function ¦ ¦ ¦ provided: ¦ ¦ Indicators ¦ ¦ ¦ ¦
¦ ¦ ¦ ¦ a) Both Starter Control Valves ¦
¦ ¦ ¦ ¦ (SCV) operate normally, ¦ ¦ 11-06 Systems 1 and 2 A ¦ 2 ¦ 0 ¦ May be inoperative provided repairs ¦
¦ ¦ ¦ ¦ b) Both Engine Bleed Valves ¦ ¦ Case Drain ¦ ¦ ¦ are made within 3 flight days. ¦
¦ ¦ ¦ ¦ operate normally, and ¦ ¦ Differential ¦ ¦ ¦ ¦
¦ ¦ ¦ ¦ c) Crossbleed valve operates ¦ ¦ Pressure ¦ ¦ ¦ ¦
¦ ¦ ¦ ¦ normally. ¦ ¦ Indicators ¦ ¦ ¦ ¦
¦ C ¦ 2 ¦ 1 ¦ May be inoperative on one pump ¦ ¦ 11-10 Systems 1 and 2 B ¦ 2 ¦ 0 ¦ (M)Bleed function may be ¦
¦ ¦ ¦ ¦ provided: ¦ ¦ Reservoirs Relief ¦ ¦ ¦ inoperative provided: ¦
¦ ¦ ¦ ¦ a) Both Starter Control Valves ¦ ¦ Bleed Valves ¦ ¦ ¦ a) Affected valve is verified ¦
¦ ¦ ¦ ¦ (SCV) operate normally, ¦ ¦ ¦ ¦ ¦ for no evidence of leakage, ¦
¦ ¦ ¦ ¦ b) APU Pneumatic Bleed System ¦ ¦ ¦ ¦ ¦ and ¦
¦ ¦ ¦ ¦ operates normally, and ¦ ¦ ¦ ¦ ¦ b) Associated reservoir ¦
¦ ¦ ¦ ¦ c) Crossbleed valve operates ¦ ¦ ¦ ¦ ¦ quantity is verified ¦
¦ ¦ ¦ ¦ normally. ¦ ¦ ¦ ¦ ¦ adequate once each flight ¦
¦ ¦ ¦ ¦ day. ¦
¦ 11-02 Systems 1 and 2 ¦ ¦ ¦ Deleted, Rev. 2. ¦
¦ Electrical Pumps ¦ ¦ ¦ ¦ ¦ 11-27 Engine Driven C ¦ 2 ¦ 0 ¦ (M)May be missing provided affected ¦
¦ Pump Pressure ¦ ¦ ¦ attenuator connection remains ¦
¦ Attenuators ¦ ¦ ¦ capped. ¦
------------------------------------------------------------------------------- -------------------------------------------------------------------------------
------------------------------------------------------------------------------- -------------------------------------------------------------------------------
¦ U.S. DEPARTMENT OF TRANSPORTATION ¦ ¦ U.S. DEPARTMENT OF TRANSPORTATION ¦
¦ 11-30 Systems 1 and 2 C ¦ 2 ¦ 0 ¦ (M)May be inoperative provided ¦ ¦ 12-17 System 3 C ¦ 1 ¦ 0 ¦ (M)May be missing provided affected ¦
¦ Accumulators ¦ ¦ ¦ affected accumulator pre-charge ¦ ¦ Electrical Pumps ¦ ¦ ¦ attenuator connection remains ¦
¦ Pressure ¦ ¦ ¦ pressure is verified adequate once ¦ ¦ Pressure ¦ ¦ ¦ capped. ¦
¦ Indicators ¦ ¦ ¦ each flight day. ¦ ¦ Attenuator ¦ ¦ ¦ ¦
¦ 12-01 System 3 C ¦ 2 ¦ 1 ¦ Pump 3B may be inoperative provided ¦ ¦ 12-18 System 3 C ¦ 1 ¦ 0 ¦ (M)May be inoperative provided ¦
¦ Electrical Pumps ¦ ¦ ¦ it remains selected OFF. ¦ ¦ Accumulator ¦ ¦ ¦ affected accumulator pre-charge ¦
¦ Pressure ¦ ¦ ¦ pressure is verified adequate once ¦
¦ Indicator ¦ ¦ ¦ each flight day. ¦
¦ 12-04 System 3 Case A ¦ 1 ¦ 0 ¦ May inoperative provided repairs ¦ ¦ 31-01 Systems 1, 2 and C ¦ 6 ¦ 0 ¦ ¦
¦ Drain ¦ ¦ ¦ are made within 3 flight days. ¦ ¦ 3 Pressure ¦ ¦ ¦ ¦
¦ Differential ¦ ¦ ¦ ¦ ¦ Indication on MFD ¦ ¦ ¦ ¦
¦ Pressure ¦ ¦ ¦ ¦
¦ Indicator ¦ ¦ ¦ ¦ ¦ 32-00 Systems 1, 2 and C ¦ 6 ¦ 0 ¦ (M)May be inoperative provided ¦
¦ 3 Quantity ¦ ¦ ¦ quantity is verified adequate on ¦
¦ 12-07 System 3 B ¦ 1 ¦ 0 ¦ (M)Bleed Function may be ¦ ¦ Indication on MFD ¦ ¦ ¦ associated Reservoir Quantity ¦
¦ Reservoir Relief ¦ ¦ ¦ inoperative provided: ¦ ¦ ¦ ¦ ¦ Indicator before each flight. ¦
¦ Bleed Valve ¦ ¦ ¦ a) Affected valve is verified ¦
¦ ¦ ¦ ¦ for no evidence of leakage, ¦ ¦ ¦ ¦ ¦ NOTE: Associated HYD 1(2)(3) LO ¦
¦ ¦ ¦ ¦ and ¦ ¦ ¦ ¦ ¦ QTY Advisory EICAS Message ¦
¦ ¦ ¦ ¦ b) Associated reservoir ¦ ¦ ¦ ¦ ¦ will be inhibited. ¦
¦ ¦ ¦ ¦ quantity is verified ¦
¦ ¦ ¦ ¦ adequate once each flight ¦
¦ ¦ ¦ ¦ day. ¦
------------------------------------------------------------------------------- -------------------------------------------------------------------------------
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-TOC Page I
190
Flight deck rudder controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 The Elevator Thrust compensation (ETC) . . . . . . . . . . . . . . . . . . .13
Artificial Feel Unit (AFU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Stall warning and AOA limiting . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Linear Variable Differential Transformers (LVDT) . . . . . . . . . . . . . . 3 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Rudder PCU’s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 EICAS indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
The rudder electro-hydraulic actuator . . . . . . . . . . . . . . . . . . . . . . . 5 Elevator PCU Maintainability: . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
LVDT feedback signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Maintenance features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
The rudder trim system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Elevator Actuator PCU rigging . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
The rudder system modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Rudder, CAT 2 and CAT 3 operations . . . . . . . . . . . . . . . . . . . . . . 11 27-40 Horizontal Stabilizer
Rudder Control System Functionalities . . . . . . . . . . . . . . . . . . . . . 13 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Rudder Flight Authority . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Horizontal Stabilizer Control System . . . . . . . . . . . . . . . . . . . . . . . .3
Thrust Asymmetry Compensation . . . . . . . . . . . . . . . . . . . . . . . . . 17 Horizontal Stabilizer - Actuator Control Electronics . . . . . . . . . . . . .5
Yaw Damper/Turn Coordination . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Horizontal Stabilizer High Level Functions Description . . . . . . . . . .7
Direct Mode - Hinge Moment Limiting . . . . . . . . . . . . . . . . . . . . . . 21 Horizontal Stabilizer High Level Functions Description . . . . . . . . . .9
Engine Thrust Compensation Off-load Function . . . . . . . . . . . . . . .9
27-30 Flight Control Elevator Elevator changes off-load function . . . . . . . . . . . . . . . . . . . . . . . . .11
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Control Column Gain Shaper Off-load Trim . . . . . . . . . . . . . . . . . .11
The flight deck controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Horizontal Stabilizer Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Auto Flight control System (AFCS) . . . . . . . . . . . . . . . . . . . . . . . . . 3 Horizontal Stabilizer Actuator Installation . . . . . . . . . . . . . . . . . . .15
Disconnect mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Secondary Nut Jamming Mechanism . . . . . . . . . . . . . . . . . . . . . .15
Auto Flight control System (AFCS) . . . . . . . . . . . . . . . . . . . . . . . . . 5 Tie Rod Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Operation: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Horizontal Stabilizer Actuator drive . . . . . . . . . . . . . . . . . . . . . . . .17
Elevator System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Normal/Direct mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Horizontal Stabilizer System Indications . . . . . . . . . . . . . . . . . . . .19
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-TOC Page II
190
Horizontal Stabilizer System Indications . . . . . . . . . . . . . . . . . . . . 21 27-60 Flight Control Spoilers
Horizontal Stabilizer System Indications . . . . . . . . . . . . . . . . . . . . 23 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Normal / Direct mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
27-50 Flight Control Flaps
Roll control function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Composite command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
The slat/flap control lever (SFCL) . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Ground Spoilers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
The Flap Power Drive Unit (PDU) . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Ground spoiler electrical system operation . . . . . . . . . . . . . . . . . .15
Torque tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Spoiler handle assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Angle Gearboxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Control-yoke position sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Bearing Supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
FCM, Spoiler ACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
The flap actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
FCM, Spoiler ACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
FLAP ACTUATOR TRIP INDICATOR . . . . . . . . . . . . . . . . . . . . . . 11
Electro-Hydraulic multi function spoiler actuator . . . . . . . . . . . . . .23
Position sensing unit (PSU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
The ground spoiler control module . . . . . . . . . . . . . . . . . . . . . . . .25
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
The ground spoiler actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Flap Skew Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Ground spoiler proximity sensor . . . . . . . . . . . . . . . . . . . . . . . . . .29
The flap panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Ventral air brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
EICAS Position Indications and Messages . . . . . . . . . . . . . . . . . . 21
Ventral air brake hydraulic actuator . . . . . . . . . . . . . . . . . . . . . . . .33
Flap System Mechanical Rigging . . . . . . . . . . . . . . . . . . . . . . . . . 23
Ventral air brake control module . . . . . . . . . . . . . . . . . . . . . . . . . .33
System Electrical Rigging and Autoring . . . . . . . . . . . . . . . . . . . . . 25
Operation: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
SF-ACE Rigging Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Ventral air brake position sensor . . . . . . . . . . . . . . . . . . . . . . . . . .37
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Electrical operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Re-lubrification Frequencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
EICAS indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Other Maintenance Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Electrical operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-TOC Page III
190
27-80 Flight Control Slats
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
The slat/flap control lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SF-ACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
The slat/flap system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Power Drive Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Torque tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Bearing supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Angle gearboxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Slat actuators general description . . . . . . . . . . . . . . . . . . . . . . . . . 13
Slat Actuators Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Slat Actuator Torque Limiter Description . . . . . . . . . . . . . . . . . . . . 13
Position Sensor Unit (PSU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
The slat tracks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Electronic skew sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
EICAS Position Indications and Messages . . . . . . . . . . . . . . . . . . 23
Slat System Mechanical Rigging . . . . . . . . . . . . . . . . . . . . . . . . . . 27
System Electrical Rigging and Auto rig . . . . . . . . . . . . . . . . . . . . . 27
27-MEL (Example)
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-TOC Page IV
190
• the ailerons and the multi function roll spoilers for roll axis control
• the elevators for pitch axis control
• the rudder for yaw axis control.
The flight control system employs hydraulic actuators to control the respec-
tive flight control surfaces. These are generally referred to as Power Control
Units (PCUs).
The ailerons are driven by conventional control cables that run from each
control wheel back to a pair of hydro-mechanical actuators, moving the con-
trol surfaces.
The rudder, elevators and roll spoilers as well as all secondary flight control
systems, including the horizontal stabilizer, flaps and slats, ground spoilers
and speed brakes, are controlled electronically using 'Fly-By-Wire' (FBW)
technology.
Roll control
The roll control system installation includes both the conventional hydro-me-
chanical aileron control system and the fly-by-wire electro-hydraulic multi
function spoiler control system, providing roll axis control.
The system is controlled either by the pilots, rotating the control wheel left or
right, or by the autopilot.
The aileron control system controls two aileron surfaces attached to the rear
spar of the wings, while the multi function spoiler control system drives three
outboard pairs of spoiler surfaces to assist roll control.
A feel- and- centering unit provides artificial feel (force feedback) to the
cockpit control wheels. The aileron control system is performed manually by
using the roll trim switch on the Trim Control Panel, located in the cockpit on
the centre pedestal, or automatically when the autopilot is engaged.
A pair of ailerons
3 pairs of
3 pairs of "fly by wire" roll spoilers roll spoilers
PITCH TRIM
ROLL PITCH
BACKUP
The rudder control system moves a single rudder surface attached to the
vertical stabilizer. Primary -ACE and FCM control logic is used to control two
rudder actuators, or PCUs, operating in Active/Stand-by mode. With no me-
chanical connection between the rudder pedals and the rudder surface, a
feel unit provides artificial feel and centering to the rudder pedals.
The rudder control system is trimmed manually by using the yaw trim switch
on the trim control panel, or automatically when the autopilot is engaged.
P-ACE and FCM control logic is used to control two hydraulic elevator actu-
ators for each surface, operating in an Active/Stand-by mode. With no me-
chanical connection between the control column and the elevator surfaces,
two independent feel units provide artificial feel and centering to the control
columns.
The aircraft is trimmed around the pitch axis by repositioning the Horizontal
Stabilizer, using the Pitch trim switch on the control yoke or the backup Pitch
trim switch on the Trim Control Panel in the cockpit.
The horizontal stabilizer trim control system, as a part of the pitch axis con-
trol system, provides the installation for trimming the aircraft around the air-
craft longitudinal axis.
The system controls the moveable horizontal stabilizer using the pilot, copi-
lot and back-up trim switches for manual pitch trim, and a combination of in-
puts from the Automatic Flight Control System and the FCM units for:
• autopilot trim,
• configuration trim and
• mach trim.
In order to avoid a possible pitch trim runaway condition, manual pilot trim
commands are limited to three seconds. Airspeed augmentation is per-
formed within the HS-ACE to modify trim speed of the horizontal stabilizer.
HS-ACE
HSTA
onfiguration trim
ach trim
The EMBRAER high lift system consists of two actuation systems, one con-
trolling eight slat surfaces on the leading edge of the wing (four per wing) and
the other one controlling four double slotted flap surfaces on the trailing edge
(two per wing).
A single control lever, located on the centre pedestal in the cockpit, is used
to control the movement of slats and flaps. There are seven slat/ flap control
lever positions, defining the combined positions of the slat and flap surfaces.
Slat and flap motion is sequenced such that slats extend first, and flaps re-
tract first, when the motion command requires both surfaces to move.
Deployment of both slat and flap surfaces is commanded by two Slat/ Flap
Actuator Control Electronics (SF-ACE), and electrically operated using Pow-
er Drive Units (PDUs).
TR
I DN
M
M
DN
IC O MI
I
TR
M PTT F
C
OC OC F
CL K CL K
O P
UP
TR
M FF T
OT
H
T T
ET
ET
ST A R
ST A R
I
UP HO
M
I
TR
ES
ES
/PUSH T- T- R
P T IM/
IM S T OP - R ST OP -
R A
A P TR
PU
ER
SHER
FD AP/ F
C P/ IS
D
D IS A C
D
T
T CS CS
SF-ACE
The spoiler control system commands five symmetrical pairs of spoiler pan-
els, three pairs of multi function spoilers located on the outboard wing sec-
tion and two pairs of dedicated ground spoilers located on the inboard wing
section.
The system provides roll control to augment roll inputs from the ailerons, in-
flight speed brake control to increase the aircraft descent rate. The system
also provides automatic ground spoiler deployment to increase wheel brak-
ing efficiency, and aerodynamic drag to reduce the stopping distance after
touchdown.
A speed brake handle assembly located on the centre pedestal in the cock-
pit is used to command the speed brakes, and a steep approach switch al-
lows the crew to enable the ventral air brake system.
STEEP
Multi function spoilers APPROACH
CLOSE
W TOW
D D
E E
P P
L L
O O
Ground Spoilers Y Y
FULL FULL
The Flight Control System interfaces with the following aircraft systems:
BTC1 BTC 2
EICC
AC BUS 1 AC BUS 2
ETC RAT
15
kVA
RLC
AC GROUND
SERVICE
TRU 2
200A
TRU 1 AC STANDBY BUS STBYC
200 A
DC GROUND
SERVICE TRU ESS
STATIC 200 A DCTC
TRU1C INVERTER TRU2C
1 kVA
DC BUS 1
DC BUS 2
EC1
EC 2
TRUEC
ETC 1 ETC 2
DC ESS BUS 1 DC ESS BUS 3 DC ESS BUS 2
DC EXT
PWR EPDC BC 2
(APU START) APU START
BC 1 BUS
ABC
APU
HOT BATTERY BUS 1 START
BATTERY 1 ASC HOT BATTERY BUS 2
BATTERY 2
AICC
MAU 3 ADA 3
TAT 1
4A
3A
4B
ADSP 4 ADSP 3 3B
TAT 2 TAT 1
ADSP 2 ADSP 1
1A STBY
2A
2B 1B
AIOP
CAN Bus-A
Module - A1 Elevator Servo
(MAU1)
Servo Lane A
AFCS A
Servo Lane B
AIOP
CAN Bus-B
Module – A2
(MAU1)
Rudder Servo
Servo Lane A
Servo Lane B
(MAU3)
PSEM #1
FCM #1
1R
R 2R
WOW
3R
4R
H/W
S/W
1L ACE #1
L 2L
WOW
3L
4L
FCM #2
PSEM #2
1L
L 2L
ACE #2
WOW
3L
4L
H/W
S/W 1R
R 2R
WOW
3R FCM #3
4R
ACE #3
FCM #4
Video Ethernet
6 2
Analog ACES
HS ACE
Actuators
Member System
Position LVDTs
Cockpit Controls
The Cockpit Flight Control System includes an indication system and a con-
trol system. The FCP also provides indications of normal/direct mode status via lamps
driven by the associated ACE channels. The lamps are split between com-
mand and monitor lanes to drive the indications. Only the active ACE will
The control system includes the Control Column and the control wheel, drive the indicators.
which contains a Pitch Trim switch that allows trimming the aircraft when the
autopilot is not engaged, and a quick disconnect button, which when
pressed, disconnects all trim systems. The centre pedestal contains the
Flight Control Mode Selection Panel, the Flap/slat lever, the Speed brake le-
ver and a Trim panel.
The flight control panel (FCP) Mode Selector switches allow the pilot to force
the flight control system into DIRECT mode in order to minimize system fail-
ures that affect the pilot workload.
The switches interface directly with the associated ACE channel, which can
force the ACE into direct mode.
The elevator Direct mode switch forces all the elevator ACE channels into
direct mode. It also forces a switch between the active and stand-by chan-
nels on each elevator surface.
The rudder direct mode switch operates much like the elevator switch by
forcing the rudder ACE channels into direct mode and forcing a switch be-
tween active and stand-by channels.
The spoiler direct mode switch interfaces with the analog section of the FCM
and forces the multi function spoilers into direct mode. The roll spoilers will
default to a fixed gain, and the speed brake/ground spoiler functions will be
disabled.
FLIGHT CONTROLS
MODE SELECTION
ELEVATORS RUDDER SPOILERS
YAW
LEFT RIGHT
CLOSE
UP
0 SLAT/ 0 W TOW
FLAP
1 1
D D
E E
TR
I DN
M
M
DN
IC O MI
I
TR
M PT F
C
OC OC F
T CL K CL K
OF P
UP
TR
M
T
O
H
F T T
T
ST A R
ST A R
T
I
UP HO
M
I
TR
E SE
E SE
/PUSH T- T- R
P T IM/
IM S T OP - R S T OP - R A
A P TR
PUS R
ER
HE
FD AP / F
C P/ IS
D
D IS
2
A C
D
P P
T
T CS CS
3 3
L L
O O
4 4 Y Y
5 5 FULL FULL
FULL FULL
DOWN
EICAS indications
Flight control system indication has three distinct groups on the EICAS dis-
play.
The top right section of the screen displays status, advisory, caution and
warning messages. The bottom left section of the screen displays the roll,
yaw and pitch trim positions on a white scale with green bugs. Numerical
pitch trim position is displayed on the screen and a green band is provided
for pitch trim takeoff configuration. The bottom right hand section of the
screen displays Slat/Flat Speed brake positions and Slat/Flap lever posi-
tions. Indication in green displays real surface position or lever position. In-
dication will change to amber when surfaces are in transit. If the arrows or
the Flap/Slat indication become invalid or unavailable, the associated indi-
cation will be removed from the display.
The multi function display Flight Control synoptic page shows the flight con-
trol surface deflections on an aircraft symbol.
This page also contains a STATUS section, which provides indication of the
operating hydraulic system, mode and actuator in control of the rudder, LH
and RH elevator systems.
The active hydraulic system will be displayed in numbers. The actual mode
of the system will be indicated as NORMAL or DIRECT. The actual actuator
in control will also be indicated with numbers.
The three Primary -ACE units control the rudder and elevator surfaces, the
two SF-ACE units control the slats and flaps, and the HS-ACE unit controls
the horizontal stabilizer.
Each ACE unit contains two independent channels, providing the direct con-
nection of the cockpit controls to the respective actuators, effectively replac-
ing the cable mechanism of a conventional aircraft. For example, Primary -
ACE 1 controls the left outboard elevator actuator through channel one, and
the lower rudder actuator through channel two.
Each ACE channel provides closed loop control and monitoring of a single
electro-hydraulic actuator. The channel itself is comprised of two independ-
ent processing lanes, implemented on separate circuit cards, called Com-
mand Lane and Monitoring Lane.
The Command Lane provides Direct Mode operation to the actuator, while
the Monitor Lane monitors surface and actuator feedback signals for
The flight control panel (FCP) Mode Selector switches allow the pilot to force
the flight control system into DIRECT mode in order to minimize system fail-
ures that affect the pilot workload.
The switches interface directly with the associated ACE channel, which can
force the ACE into direct mode.
The elevator Direct mode switch forces all the elevator ACE channels into
direct mode. It also forces a switch between the active and stand-by chan-
nels on each elevator surface.
The rudder direct mode switch operates much like the elevator switch by
forcing the rudder ACE channels into direct mode and forcing a switch be-
tween active and stand-by channels.
The spoiler direct mode switch interfaces with the analog section of the FCM
and forces the multi function spoilers into direct mode. The roll spoilers will
default to a fixed gain, and the speed brake/ground spoiler functions will be
disabled.
The FCP also provides indications of normal/direct mode status via lamps
driven by the associated ACE channels.
Manual Automatic
ACTIVE
ACTIVE P-ACE
P-ACE ACTIVE
ACTIVE P-ACE
P-ACE
NORMAL
NORMAL DIRECT
DIRECT NORMAL
NORMAL DIRECT
DIRECT
MODE
MODE MODE
MODE MODE
MODE MODE
MODE
1 4 1 4
3 2 2 3
STANDBY
STANDBY P-ACE
P-ACE STANDBY
STANDBY P-ACE
P-ACE
NORMAL
NORMAL DIRECT
DIRECT NORMAL
NORMAL DIRECT
DIRECT
MODE
MODE MODE
MODE MODE
MODE MODE
MODE
CHANNEL 1 CHANNEL 2
(ELEVATOR CTL) (RUDDER CTL)
COMMAND
COMMAND
MONITOR
MONITOR
LANE 1
LANE 2
LANE 1
LANE 2
The Actuator Control Electronics (ACE) unit is the primary component in the
flight control system. The primary flight control system incorporates three
primary ACE units, each containing two identical ACE channels for a total of
six P-ACE channels.
The flight control system design use of independence between control chan-
nels is manifested in the P-ACE design.
With its dual lane architecture and independent sensor, electrical power
sources, and actuator interfaces, each P-ACE incorporates internal hard-
ware monitoring that allows the unit to perform its critical control and moni-
toring functions independent of external influences. The control and
monitoring functions are distributed between the Command and Monitor
lanes. The Command lane provides the control function, while both lanes
provide the monitoring required by the P-ACE architecture to provide critical
control integrity.
Cross-Lane Command
COMMAND LANE Cmd Comp
Monitor RIG Actuator
0.5 BIAS
+
Pilot Input
Position DEMOD + GAIN 0.5 + LIMIT ++ SA
Sensor + -
EHSV LVDT
Surface LVDT
RAM LVDT
Hardover
Aug Cmd
Monitor
Airspeed DEMOD
Monitor
Default Default
CAN Bus Interface DEMOD
Pressure
(Primary) Digital
XDCR
Monitor
XCVR Parameter Status
Airspeed
Dispenser Sched 28 VDC
Airspeed
Sched (Qc) (CAS)
X-Channel Engage
Status Logic
Solenoid Drive Wrap
Command/
Position + -
Sensor
DEMOD + GAIN 0.5 + LIMIT ++ Response
+ Monitor
– Provides the high side voltage (28vdc) for operation of the Active/
Stand-by Solenoid Operated Valve on the actuator.
Monitoring lane
– Simulates the control path of the Command channel for fault monitor-
ing.
– Monitors surface position & actuator pressure sensor signals for un-
commanded or incorrect motion.
– Provides the low side ground for operation of the Active/Stand-by So-
lenoid Operated Valve on the actuator.
MAU 1 MAU 3
ESS-1 ESS-1 DC-2 DC-2
FCM 1 FCM 2 FCM 3 FCM 4
DC-1 DC-1 ESS-2 ESS-2
L ELEV
FCM 1
FCM 2
FCM 3 (BU)
FCM 4 (BU)
R ELEV
FCM 3
FCM 4
CAN BUS 1-2
FCM 1 (BU)
FCM 2 (BU)
CAN BUS 2-2
RUDDER
FCM 1 CAN BUS 3-2
FCM 2 (BU)
FCM 3 (BU) CAN BUS 4-2
FCM 4
CAN BUS 1-1
H STAB
FCM 1 (BU) CAN BUS 2-1 CAN BUS 3-1
FCM 2
FCM 3
CAN BUS 4-1
FCM 4 (BU)
MON
COM
COM
COM
MON
COM
MON
MON
COM
MON
COM
MON
DC-1 DC-1 ESS-2
ESS-2
The flight control system receives power from the two Normal DC busses
and all three Essential DC busses.
The power is distributed such that single power source or electrical bus fail-
ures will have a minimal effect on the aircraft handling qualities.
The DC Essential Bus 3 during normal operating condition charges the bat-
tery. The battery is a lead acid battery type, similar to the ones used for
Stand-by Instruments after loss of Normal Electrical Power.
Although the battery is connected to the aircraft buses, the use of an internal
rectifier keeps the battery from powering back through the buses. This as-
sures isolation for cases of failure in the main Electrical Power System.
A dedicated circuit will be responsible for switching the power from the ex-
isting Electrical Power System buses to the FBW Hot Bus in case of failure
of the existing Electrical Power System buses.
In this failure case, the ACEs input power configuration will switch to the
FBW Hot Bus.
There are four identical Flight Control Modules (FCM) installed: FCM 1 & 2
are located in the Modular Avionics Unit #1 (MAU 1) in the forward electron-
ics bay, while FCM 3 & 4 are located in the Modular Avionics Unit # 3 (MAU
3) in the centre electronics bay.
The FCM provides the digital interface between the flight control system and
the rest of the aircraft avionics systems, and is required for normal-mode op-
eration of the flight control system.
The FCM units are connected to the primary ACEs via the Controller Area
Network Bus (CAN bus), providing digital inputs to the Primary ACE, which
are combined with pilot inputs. This is used to augment pilot inputs for differ-
ent airspeeds, and provides other high level functions such as:
Spoiler-ACE (S-ACE)
In addition to the digital lanes, the Flight Control Module (FCM) include an
independent analog section, also referred to as Spoiler-ACE (S-ACE), that
is used for control and monitoring of the multi function spoilers, the ground
spoilers and the ventral air brake.
The FCM interfaces the Primary-ACE with the Avionics Standard Communi-
cation Bus (ASCB), allowing full access to other aircraft systems. In case of
failure, the FCM provides failure information and fault isolation data to sys-
tems like EICAS or the Central Maintenance Computer (CMC) via the ASCB
bus.
CHANNEL A CONNECTION
PROCESSOR A CCA
SPOILER CCA
SPOILER/MEZZANINE
CONNECTION
SPOILER/PROCESSOR
INTERCONNECTION
MEZZANINE CCA
BRACKET
CHANNEL B
CONNECTION
PROCESSOR B CCA
EXTERNAL CONNECTION
In addition to the P-ACE and S-ACE direct analog path from the cockpit con-
trols to the actuators, each P-ACE and S-ACE channel has the capability to The MAU modules comprise the functionality within the Avionics system,
accept augmentation inputs from the FCM modules. The augmentation from some of which are used specifically by the flight control system.
the FCM is provided by digital electronics that perform computations by The Avionics system is a highly integrated system that allows independent
means of software. applications to operate without being directly influenced or affected by each
For the S-ACEs channels, the augmentation is provided by means of analog other, yet segregated in a manner to provide availability of functions after
to digital (A / D) converters that reside within the FCM module. failures where redundancy is required.
For the P-ACEs, the augmentation is provided by means of a high integrity There are however common components within the Avionics system archi-
bidirectional data bus called the Control Area Network (CAN) bus. The CAN tecture that is used by the flight control system and all other sub-systems
bus used to transmit augmentation commands to the P-ACE channels is that use modules that reside in the integrated MAU architecture.
also used to interface the FCM to the Horizontal Stabilizer ACE, which is
known as the HS-ACE. These common components consist of both hardware and software compo-
The Avionics system is used by the flight control system to host the digital nents, primarily related Input / Output (I/ O) and data routing gateways that
portion of the system that provides the non-”Full-Time-Critical” functions. are an integral part of the Avionics system architecture and the power supply
The Avionics system is comprised of three MAUs, MAU1, MAU2 and MAU3. that sources electrical power to each MAU channel.
Each MAU is populated with multiple modules in a single chassis assembly.
Four of the MAU modules called Flight Controls Modules (FCMs) are appli-
cation specific and dedicated to the flight control system. The FCMs host the
flight controls digital electronics that use software to provide augmentation
to cockpit controls commands to the ACes, added higher level control and
monitoring functions to the flight control system.
The FCMs are comprised of the digital electronics that perform the software
computation aspects in the flight control system, in addition to the S-ACE an-
alog electronics for direct “wheel-to surface” for controlling the multi function
spoilers.
MAU 1 is a 20-module slot wide unit, while MAU 2 and MAU 3 are 16-module
slot wide units.
MAU 1 MAU 3
ESS-1 ESS-1 DC-2 DC-2
DC-1 FCM 1 FCM 2 DC-1 ESS-2 FCM 3 FCM 4 ESS-2
L ELEV
FCM 1
FCM 2
FCM 3 (BU)
FCM 4 (BU)
R ELEV
FCM 3
FCM 4
CAN BUS 1-2
FCM 1 (BU)
FCM 2 (BU)
CAN BUS 2-2
RUDDER
FCM 1 CAN BUS 3-2
FCM 2 (BU)
FCM 3 (BU) CAN BUS 4-2
FCM 4
CAN BUS 1-1
H STAB
FCM 1 (BU) CAN BUS 2-1 CAN BUS 3-1
FCM 2
FCM 3
CAN BUS 4-1
FCM 4 (BU)
MON
COM
COM
COM
MON
COM
MON
MON
COM
MON
COM
MON
DC-1 DC-1 ESS-2
ESS-2
– Each FCM interfaces with two P-ACE units through the primary Con-
troller Area Network (CAN) data bus to provide enhanced functionality
(Normal Mode).
• The FCM is the only unit of the FCS where software algorithms re-
side.
Offside Surface
LANE A Position
BIAS
Spoiler Actuator
WHEEL /
Control Wheel RVDT DEMOD GAIN SPEEDBRAKE + LIMIT ++
MIXER + - SA
RAM LVDT
Airspeed Spdbrake Roll
Speedbrake Lever RVDT DEMOD Air/Gnd
Cmd Augment
LVDT
A/D D/A Converter Monitor
DEMOD
To Virtual Backplane 486
BIC
Processor
XCVR
Discrete I/O
Ground Spoiler Command Wrap CAN Bus Interface
28 VDC
Ground Spoiler
Logic Ground Spoiler Command
Weight On Wheels
Ground Spoiler
Solenoid Drive
WHEEL / Command/
Control Wheel RVDT DEMOD GAIN SPEEDBRAKE + LIMIT + Response
MIXER + + Monitor
XCVR
Discrete I/O CAN Bus Interface
Ground Spoiler Command Wrap
28 VDC
Ground Spoiler
Weight On Wheels Logic Ground Spoiler Command
Ground Spoiler
Solenoid Drive
The flight control system communicates with other aircraft systems via the
Avionic Standard Communication Bus (ASCB).
The ASCB provides data exchange between all FCM’s, and with other com-
ponents of the avionic system. The following systems provide data to the
flight control system:
• Smart probes and the Air Data Application (ADA) modules provide
air data for various airspeed augmentation commands;
• The FADECs provide Thrust Lever Angle (TLA) to the FCM’s used
for thrust asymmetry and elevator thrust compensation, and the Au-
tomatic Flight Control System (AFCS) provides autopilot com-
mands.
Data is also shared on the ASCB for the EICAS to display warnings, cau-
tions, advisory messages and system status, and provided to the central
maintenance computer for system diagnostics.
FCM
The lateral control system installation includes both the conventional hydro-
mechanical aileron control system and the fly-by-wire electro-hydraulic multi
function spoiler control system, providing roll axis control. The system is
controlled either by the pilots, rotating the control wheel left or right, or by the
autopilot.
The aileron control system controls two aileron surfaces attached to the rear
spar of the wings, while the multi function spoiler control system drives three
outboard pairs of spoiler surfaces to assist roll control.
A feel- and-centering unit provides artificial feel (force feedback) to the cock-
pit control wheels.
The aileron control system is trimmed manually by using the roll trim switch
on the Trim Control Panel, located in the cockpit on the centre pedestal, or
automatically when the autopilot is engaged.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-10 Page 1
Figure 1: Flight Controls Ailerons
DISCONNECT
UNIT
MAU 3
MAU 1
AP
Servo
RAM LVDT
RAM LVDT
RAM LVDT
RAM LVDT
EHSV Return
EHSV Return
EHSV Command
EHSV Return
EHSV Return
EHSV Return
EHSV Return
RAM LVDT
EHSV Command
EHSV Command
EHSV Command
EHSV Command
EHSV Command
RAM LVDT
Actuator
Actuator
Actuator
Actuator
Act
Act
Act
Act
Act
Act
#2 #1 #1 #1 #1 #2
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-10 Page 2
190
The system consists of two conventional control wheel assemblies for pilot
and copilot, used to drive both the fly-by-wire roll-spoilers and the aileron and convert the inputs into electrical signals that are processed by the ACE/
control system. FCM units for roll spoiler deployment.
Two forward torque tubes are installed underneath the flight deck - one for
each control wheel. Two independent aft torque tubes are located on each
side of the centre fuselage. Two sets of cables, connected to the forward Flight Deck Controls
torque tubes, provide the aileron commands to the aft torque tubes.
The installation includes two conventional control wheel assemblies (Pilot‘s
and Co - pilot‘s), which drive two forward torque tubes located beneath the
The right set of cables runs under the cabin floor, terminating at the right aft flight deck. The rotation of the forward torque tubes drives cable commands
torque tube, while the left set of cables runs along the bottom of the fuselage to the rest of the hydro - mechanical aileron control system.
to provide separation through the rotor burst zone, and terminates at the left The control wheel travel is limited by two system stops. The primary stops
aft torque tube. A second set of cables is attached to the aft torque tubes, are located at the end of the cable system in the wing quadrant. These stops
terminating at the wing quadrants, which drives the input levers to the hydro- are set + /- 40 degrees no load travel of the control wheel. The secondary
mechanical aileron actuators, or PCUs. stops are located on the control wheel and limit the travel to + /- 44.5 de-
grees. With cable stretch due to cable friction and feel forces, the primary
Cockpit Control Transducers (CCTs), connected to the forward torque stop should be contacted when the control wheel reaches + /- 43.5 degrees
tubes, provide control wheel inputs to the multi function spoiler control sys- and further cable stretch will then be necessary for the secondary stop to be
tem. contacted + /- 44.5 degrees.
The cable and chain system between each control wheel and forward torque
Pilot- Copilot control wheels tube incorporates a sprocket attached to the control wheel at its center of ro-
tation. The sprocket drives a chain that runs down each side of the pitch con-
trol column. The ends of the chain are connected to cables routed over
Each of the pilot control wheels has a sprocket attached to its centre of ro- pulleys located on each side of the control column on the column‘s center of
tation, which drives a chain that runs down each side of the pitch control col- rotation. These cables are attached to quadrants on the forward torque tube,
umn, rotating the forward torque tube. The rotation of the torque tubes drives through which they control rotary motion of the torque tube.
cable commands to the rest of the aileron control system.
The gearing is such that 40 degrees of control wheel produces 30.4 degrees
Control wheel travel is limited to 40 degrees to either side, producing 25 de- of quadrant / torque tube travel. This control wheel to torque tube motion is
grees aileron up travel and 15 degrees aileron down travel. identical for the ERJ 170 and EMB 190.
Three cockpit command transducers (CCT), mounted on each of the two
torque tubes, sense the pilot control wheel inputs as a function of position,
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-10 Page 3
Figure 2: Aileron control Assembly
B
A
ZONES
123
124
221
222
A A
ZONES
123
124
C ONTR OL Y OK E
S TICK S HAKE R
C ONNEC TOR
B
S TICK S HAKE R R IG HT T OR QUE
T UB E
A
LVDT
LEF T T OR QUE
T UB E
A
DIS CONNEC T UNIT
B
B
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-10 Page 4
190
There are two independent torque tubes under the flight deck, one for each F (21 degrees C) for ERJ 170 and 90 pounds at 70 degrees F (21 degrees
control wheel. A pilot / copilot activated disconnect device provides a hard C) for the EMB 190. The quadrants are sized such that + /- 40 degrees of
connection between the left and right torque tubes until the disconnect han- control wheel travel produces + = 2.42” (61.4 mm) of no load cable travel and
dle is pulled. + /-28 degrees of aileron input quadrant travel. With this arrangement the pi-
lot control wheel controls the left wing and the co - pilot control wheel con-
trols the right wing.
Three Linear Variable Differential Transducers (LVDTs) are connected to
each torque tube. The LVDTs provide control wheel inputs for spoiler con-
trol. The two halves of the aileron control system are connected via a cable inter-
connect circuit located in the center fuselage and via the disconnect unit be-
tween the two front torque tubes located under the cockpit floor.
Cable System The interconnect circuit cable is also 1/8” diameter and is tensioned to 80
pounds (36.3 kg) at 70 degrees F (21 degrees C) for the ERJ 170 and 90
The cable system consists of five seperste cable circuits. Two cable circuits pounds at 70 degrees F (21 degrees C) for the EMB 190. Control wheel in-
go from the flight deck area to the central fuselage. One cable circuit goes puts of + /- 40 degrees produce + /- 2.45 inches (62.2 mm) of no load cable
along the rear spar of each wing and one cable circuit interconnects the two travel for both airplanes.
halves of the system in the central fuselage. Two torque tube assemblies lo-
cated in the central fuselage connect all of the cable circuits together. The The aft interconnect cable circuit provides:
fuselage cable circuits for the ERJ 170 and EMB 190 are identical except for
cable length. The wing cable circuit for EMB 190 is similar to the ERJ 170, • Protection against excessive commands to the PCU due to cable
the difference is in cable length and some pulleys, grommets and fairlead- rupture.
sarrangement to accommodate the cable circuit in the wing. • A command path between the two sides of the system in case of a
cable rupture forward of the rear torque tubes.
Each fuselage cable circuit is connected to a quadrant attached to one of the • Jam override in case one side of the aileron cable system is immov-
forward torque tubes. The pilot‘s cable circuit runs beneath the cabin floor able.
and the co - pilot‘s circuit runs along the bottom of the fuselage to provide • Improved side - to - side command synchronization for high fre-
separation through the rotor burst zone. Both circuits terminate at the torque quency Auto Pilot inputs.
tubes in the center fuselage, the pilot‘s circuit terminating at the left torque
tube assembly and the Copilot‘s circuit terminating at the right torque tube
assembly. The cable 1/8 “ diameter and is tensioned to 80 pounds (36.3 kg) The disconnect unit provides synchronization between the system halves at
at 70 degrees F (21 degrees C) for the ERJ 170 and 90 pounds at 70 de- the front torque tubes and allow for a system disconnect after a jam upon
grees F (21 degrees C) for the EMB190. The quadrants are sized such that pilot / copilot activation.
a + /- 40 degree of control wheel travel produces +/- 3” (76.36 mm) of no load
cable travel and + /- 40 degrees of aft torque tube travel.
The left wing cable circuit connects to a quadrant on the left aft torque tube
and the right wing cable circuit connects to a quadrant on the right aft torque
tube. Each wing cable circuit runs along the rear spar to a wing quadrant that
provides an input to the aileron PCU via an adjustable push. The wing ca-
bles 1/8” diameter and are tensioned to 80 pounds (36.3 kg) at 70 degrees
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-10 Page 5
Figure 3: Aileron control Assembly
DISCONNECT
IMPUT ROD UNIT
PCU
QUADRANT
LVDT
CABLES
TURNBUCKLE
TRIM
QUADRANT
PULLEY ACTUATOR
AILERON CABLES
SURFACE PULLEYS PULLEYS
FEEL UNIT PULLEYS
AUTOPILOT
SERVICE
PULLEY
CABLES
PULLEYS
FUSELAGE
SECTOR
PULLEY
CABLES PULLEY
TURNBUCKLE
TURNBUCKLE
IMPUT ROD
CABLES
PCU
AILERON
SURFACE
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-10 Page 6
190
Interconnect, disconnect
The two halves of the aileron control system are connected via a cable inter-
connect circuit located in the centre fuselage. The forward interconnect op-
erates through a control wheel disconnect assembly which allows continued
operation following a jam in either side of the aileron system.
The aft disconnect unit is a force-operated device that will separate the two
halves of the system if at least 100 pounds of force is applied to the un-
jammed control wheel. Following a disconnect, half of the system remains
operational. If the jam occurs on the copilot’s half of the system, the pilot re-
tains control of the left aileron with normal artificial feel. If the jam occurs on
the pilot’s side, the copilot remains in command of the right aileron without
artificial feel, since the feel mechanism is attached to the pilot’s half of the
system.
The left aft torque tubes include attachment for the input cranks of the artifi-
cial feel unit and autopilot servo.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-10 Page 7
Figure 4: Interconnect,disconnect
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-10 Page 8
190
In the absence of pilot input, the control wheel is returned to the neutral po-
sition by the feel unit.
In the event of a left and right system disconnect, the copilot loses artificial
feel on the right side control wheel, leaving only the friction force of the cable
circuit.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-10 Page 9
Figure 5: Artificial feel and centering unit
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-10 Page 10
190
There are four aileron PCUs in the aileron hydraulic sub subsystem. Two
PCUs are attached to each aileron control surface. enough hydraulic fluid to provide flutter damping, in the event of a loss of hy-
draulic system pressure.
The PCUs are located on the aft side of spar II. Movement of the PCUs move
the aileron control surfaces to give control and stability to the aircraft about
the lateral axis. The PCUs are mechanically controlled and hydraulically ac-
tuated. The aileron PCU has the following components:
• Compensator
The aileron PCU manifold houses all hydraulic and electrical components of
the PCU. The servo-valve input crank is mounted in the manifold and pro-
vides the attachment point for the input linkage. The manifold is rigidly at-
tached to the spar II of the wing with four bolts.
The anti-cavitation check valves have a flat lapped poppet and a sharp edge
on the seat. The sharp edge allows the valve to shear through contamina-
tion.
The inlet check valves have a flat lapped poppet and a sharp edge on the
seat. The sharp edge allows the valve to shear through contamination. Con-
tamination of the inlet check valve will cause an increase in pressure. The
increase in pressure will cause the inlet check valve to crack. The inlet check
valve is held in place by a cap.
The compensator provides fluid volume to compensate for PCU leakage and
fluid thermal contraction, in order to ensure the actuator damping circuit has
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-10 Page 11
Figure 6: Aileron PCU
Anti-jam mechanism
Pilot input
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-10 Page 12
190
The purpose of the linkage is to move the servo control valve in response to
pilot commands.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-10 Page 13
Figure 7: PCU
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-10 Page 14
190
Two left aileron actuators send hydraulic delta-pressure sensor data and
compensator position data to the AFCS AIOP in MAU 1. The two right ailer-
on actuators send hydraulic delta-pressure sensor data and compensator
position data to the AFCS AIOP in MAU 3. The AIOPs send this data to the
FCMs over the ASCB-D. The FCMs processes the hydraulic delta-pressure
LVDT voltage and outputs the result on ASCB-D. The actuator compensator
position data is sent to the FCMs over the ASCB-D for maintenance moni-
toring of the aileron actuators.
There is one surface position sensor for each aileron surface. Each sensor
interfaces and supplies input data to the AIOP in MAU 1. This data is sent to
the FCM over the ASCB-D. The FCMs change the aileron surface position
transducer voltage readings to aileron surface position and output the result
on ASCB-D.
The FCMs use the delta-pressure inputs and surface position inputs to per-
form flutter suppression (damping) and leakage maintenance tests. It is also
used to make sure the aileron hydro mechanical system is operating prop-
erly. Aileron surface position also supplies information to the flight controls
synoptic display page and the FDR.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-10 Page 15
Figure 8: Aileron electrical system operation
(SSM 31-41-80)
MAU 1
FWD AVIONICS COMPT
AIOP 1A
HYD DP SENSOR (SSM 27-12-80)
LH O/B AILERON PCU
COMPENSATOR
POSITION SENSOR
HYD DP SENSOR
(SSM 27-12-80)
COMPENSATOR LH I/B AILERON PCU A
POSITION SENSOR
SURFACE
POSITION SENSOR (SDS 27-13)
(MPP 27-13-02)
LH AILERON
POSITION SENSOR EXC
B
SURFACE POSITION
SENSOR LVDT
A
(SSM 31-41-80)
MAU 2
FWD AVIONICS COMPT
AIOP 2A
COMPENSATOR
POSITION SENSOR
COMPENSATOR
POSITION SENSOR
B
(SSM 31-41-80)
MAU 3
A
CTR AVIONICS COMPT LH SHOWN;
AIOP 2B RIGHT HAND OPPOSITE
SURFACE
POSITION SENSOR (SDS 27-13)
(MPP 27-13-02)
RH AILERON
POSITION SENSOR EXC SURFACE POSITION
B SENSOR LVDT
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-10 Page 16
190
The system is operated via the Rocker type dual control switch on the TCP,
commanding the actuator to move, and repositioning the ground point of the
feel unit, which in turn repositions the neutral feel position of the aileron sys-
tem. The actuator is equipped with a timer, limiting a single trim command
to three seconds,
A quick disconnect switch, located on the pilot and copilot control wheels,
disables the roll trim actuator by interrupting DC power to the trim motor.
The aileron trim sub-subsystem permits direct operation of the aileron con-
trol surface when the sub-system is hydraulically supplied. When the crew
operates the roll trim switch, it energizes the aileron trim actuator.
The aileron trim actuator displaces the ground point of the artificial feel unit
and changes the artificial feel neutral position. When the artificial feel neutral
position is changed, the aileron PCU, through a system of cables and quad-
rants, deflects the aileron control surface.
The aileron trim actuator is capable of providing maximum trim input equiv-
alent to 50% of the full aileron surface movement.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-10 Page 17
Figure 9: Aileron trim system and actuator
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-10 Page 18
190
Autopilot input
The One autopilot servo, connected to the left aft torque tube via cables re-
ceives AFCS commands via the CAN bus interface and provides inputs to
the aileron system.
During auto flight, the autopilot servo responds to commands from the
AFCS, moving the entire aileron control system including control wheels, ca-
bles, torque tubes, PCUs and aileron surfaces, to the desired position. In re-
sponse to the resulting movement of the forward torque tube assembly,
incorporating the LVDT position sensors, the multi function spoiler control
system is activated accordingly.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-10 Page 19
Figure 10: Autopilot input
DN
SPEED
HDG AUTO MAN
ALT SEL FPA SEL
UP
SYNC FT/M
PUSH CHG
CAN BUS
Servo motor
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-10 Page 20
190
Any single jam of the mechanical components of the system will leave half
of the system operational. In case of a jam in either pilot’s control wheel or In the event of a loss of both hydraulic systems, both actuators will be in
the associated cable assembly, the pilot is able to control the aircraft using damping mode, and the aileron surface will remain in the aerodynamic trail
the non-jammed control wheel, by operating the wheel disconnect unit to position.
separate the two halves of the system.
In the event of a jam of a PCU servo valve, a pilot force of about 1.5 pounds
will operate the jam override device integral to each actuator. The failed ac-
tuator will be neutralized by the other actuator, effectively locking the surface
hydraulically at the current position. The pilot will retain lateral control using
the remaining aileron and all the roll spoilers.
An aileron trim servo runaway will result in a shift of the control wheel neutral
point. The pilot is then required to hold a constant force to maintain neutral
position of the ailerons. Full roll control authority is maintained; however,
asymmetrical control forces will be required.
In the event of a wing cable rupture, control of the affected aileron will be lim-
ited to one direction, since only one cable remains, while control of the op-
posite aileron will be normal.
In the event of a disconnect of one aileron PCU from the surface or wing
structure, the other PCU attached to the surface will operate normally. The
aileron surface will operate normally, but the force authority of the aileron
surface will be halved.
The aileron PCUs normally share air loads during flight, and if the FCM de-
tects a difference in load-sharing from the two actuators per aileron surface,
and the message FLIGHT CONTROLS (TBD) will be displayed on the upper
right portion of the EICAS display in the cockpit.
When the hydraulic supply to one actuator is lost, the unit operates as a
damper, and the system continues to operate normally, with the remaining
actuator driving the control surface.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-10 Page 21
Figure 11: Aileron components failure
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-10 Page 22
190
AILERON RH FAIL ADVISORY Indicates that the right aileron surface has failed to 27100142
respond to control wheel commands due to a jam
in the control surface or actuator.
ROLL CONTROL DISC ADVISORY Indicates that the control-yoke disconnect device 27100200
disconnected.
FLT CTRL BIT EXPIRED CAUTION Indicates that the flight controls power up built-in 27000600
test time expired.
FLT CTRL FAULT ADVISORY Indicates that one of the components associated 27000200
with the flight control system has failed.This
annunciation is a global message that is associated
with monitoring throughout the flight control system.
FLT CTRL NO DISPATCH CAUTION Indicates that one or more flight control system 27000100
components or units has indicated a failure and
requires maintenance.This annunciation is a global
message that is associated with monitoring
throughout the flight control system.
FLT CTRL TEST FAILED CAUTION The flight controls test failed. 27000700
FLT CTRL TEST IN PROG STATUS Indicates that the flight controls test is in progress. 27000900
FLT CTRL TEST PASSED STATUS Indicates that the flight controls test passed. 27000800
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-10 Page 23
Figure 12: Inhibit
K1 K2 K3 K4 K5 K1
Parked to Taxi Takeoff Roll Takeoff V1-15 to 400ft Climb, Cruise, Descent to Landing 200ft to Braking Taxi to Parked
200ft
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-10 Page 24
190
The system uses conventional pedal assemblies to drive the fly-by-wire rud-
der control system. A pair of Cockpit Control Transducers (CCTs) are con-
nected to each rudder pedal assembly, providing the electrical signals to the
P-ACE modules, effectively replacing the control cables of a conventional
aircraft.
Two independent P-ACE modules drive the upper and lower PCU, providing
the analog rudder control functions implemented in the P-ACE hardware,
such as gain-shaping to vary the pedal-to-surface gearing as a function of
the magnitude of the pilot input.
Four independent FCM units, located in MAU 1 and 3, provide high level
system augmentation to the P-ACE units, such as:
• yaw damping
• turn coordination
• Thrust Asymmetry Compensation
• gain scheduling as a function of airspeed
• Rudder Flight Authority (RFA)
The flight deck controls include two pedal assemblies, which rotate a pair of
forward torque tubes located under the flight deck. Each pedal assembly in- blies, thus returning the pedals to the neutral position with no pilot control in-
corporates two rudder pedals mounted on arms, rotating forward and back- put.
ward. Rudder pedal travel is limited by system stops located on each
forward torque tube. With one cartridge disconnected, the feel loads on both pedals are reduced
to one half of the total force. An additional actuator trim disconnect cartridge
A push rod, attached to each pedal, provides the input force to a ‘Y’-arm, provides backup feel force in case the AFU grounding through the trim actu-
which in turn drives the interconnect linkage connecting the two pedal as- ator is disconnected.
semblies. Push rods are also attached to the pedal adjuster motors, pedal
position controlled by the pedal adjuster switches located in the cockpit left
and right consoles. The ‘Y’-arm also provides input to the two Cockpit Con-
trol Transducers per side. Linear Variable Differential Transformers (LVDT)
A feel unit, located between the two torque tubes, provides the feel and
centering force to both rudder pedal assemblies. It is grounded to the aircraft The cockpit command transducers sense the pilot rudder pedal inputs by
structure by the trim actuator. converting the mechanical deflection of the rudder pedal assembly into elec-
trical signals that are transmitted to the P-ACE units.
Autopilot servo or servoes are attached to each torque tube assembly, re-
placing the pilot input commands when the autopilot is engaged. There are four single Linear Variable Differential Transformers, or LVDTs,
installed:
Artificial Feel Unit (AFU) • two attached to the pilot's torque tube, and
• two attached to the copilot's torque tube.
The dual artificial feel unit (AFU) provides an artificial force to the rudder
pedals, which increases in linear fashion as a function of control pedal dis- A shear-out mechanism protects the rudder pedals from jamming in the un-
placement. likely event of a jammed LVDT.
The AFU consists of two cartridges with preloaded springs, extending and Each LVDT interfaces directly with the P-ACE unit controlling the actuator of
retracting according to the pedal commands, providing an independent force the same side, resulting in the pilot controlling the upper PCU, and the copi-
feedback to the left and right pedal assemblies. lot controlling the lower PCU. This distribution ensures additional redundan-
cy between the left and right side rudder systems.
The AFU is grounded to the aircraft structure through the trim actuator. The
preload in the unit is sufficient to overcome friction within the pedal assem
PILOT INP UT
ACTUA TOR
CP INP UT
The toggle valve ensures that retract or extend pressure is supplied to the
The rudder electro-hydraulic actuator pressure transducer.
An inlet check valve is located in-line with the pressure port, downstream of
the supply filter.
The P-ACE receives several electrical feedback signals from the LVDTs
housed in the PCU and the LVDTs mounted to the rudder surface, ensuring
a closed loop control, as well as permanent monitoring of the PCU for failure
detection.
Another LVDT mounted to the electro hydraulic servo valve returns actual
position of the valve, and a pressure LVDT detects hydraulic pressure loss
within the actuator.
The two surface position transducers also provide data to other aircraft sys-
tems, such as the EICAS and the flight data recorder.
The trim system allows the pilot to off load any unwanted force from the rud-
der pedals. This is accomplished by adjusting the neutral feel position of the
pedal assembly.
The system is operated by a rotary yaw trim control switch on the TCP, com-
manding the actuator to move, repositioning the ground point of the AFU,
which in turn repositions the neutral position of the rudder feel system. The
actuator is equipped with a timer, limiting a single trim command to three
seconds.
A quick disconnect switch, located on the pilot and copilot control yoke, dis-
ables the trim actuator by removing DC power to the trim motor. A potenti-
ometer within the actuator provides position indication to the EICAS
With rotation of both torque tubes, all four command LVDTs provide equiv-
alent pedal position to the P-ACEs.
The active P-ACE then compares the position of the LVDT in the main ram
of the corresponding PCU to the commanded position from the LVDTs. The
error between command and surface position is converted to an electrical
signal to the EHSV, which commands the PCU to eliminate the error.
The other PCU that is in stand-by mode remains in bypass through the
damping orifice that allows the PCU to be back driven by the active PCU,
and provides flutter protection.
For CAT 2 operations there are no mechanical rudder inputs from the auto-
pilot. The AFCS provides yaw damper and turn coordination signals directly
to the FCM over the ASCB. The FCM modules then transmit the commands
to the rudder P-ACE modules via CAN bus interface. The commands are
summed in series with the normal pilot commands before being modified by
the rudder gain schedule. The autopilot authority is limited electronically -
the limits are provided by the torque limits in the AFCS.
QDYN
N2
AFCS
N1
FCM Scheduled Rudder
Gain and Limit
Yaw Damper
Selection Turn Coordination
Process
+
Rudder Flight Thrust Assymetry
Authority + + Compensation
Augmentation
Command
Airspeed
Rudder
Rudder
Gain
Pt
Ps
Limit
CAN BUS
Geared
Command
ACE
The Rudder Flight Authority function is used to reduce the rudder maximum
authority when the airplane is in flight and both engines are operating nor-
mally.
The function is available after lift-off only when thrust asymmetry is less than
1800 lbs.The function is disabled 2 seconds after touchdown or when re-
verse thrust is applied.If the aircraft lifts off with more than +/- 5.5° of pedal
commanded, the Rudder Flight Authority is not applied until the command is
reduced to less than +/- 5.5° of pedal.The function is activated when the
FCM sends a command to reduce the maximum rudder deflection to the P-
ACE via the CAN bus.The nominal maximum rudder deflection values are
shown in table.This function reduces the loads that the pilot can impart to the
vertical fin and empennage with full rudder pedal inputs.
0 30,7 22,7
60 30,7 22,7
60 31,6 22,7
90 31,6 22,7
123 31,6 22,7
140 31,6 22,7
160 23,9 17,2
180 18,4 13,4
200 14,6 10,6
240 9,4 6,8
280 5,8 4,3
320 4,5 2,9
360 3,5 2,3
400 2,4 1,6
The P-ACE shall apply a limit of +/- 12 degrees +/- 5% on the Thrust Asym-
metry Compensation command received from the FCM over the CAN
bus.On power-up, the FCM shall fade its TAC signal to the P-ACE from 0 to
its calculated values through a lag with a time constant of 1.0+/- 0.1 sec-
onds.
During the takeoff roll, prior to TAC becoming active, the pilot retains +/- 30
degrees of rudder authority through the rudder pedals, in order to ensure
that the pilot can control the yawing moment produced by an engine failure
on the ground.In the event of an engine failure after V1 but prior to TAC be-
coming active, TAC will be inhibited and the pilot will retain +/- 30 degrees
of rudder authority through the pedals.
Corrected N1
Mach
Thrust Computation + ∆ Thrust ETC
PAmb and Thrust Validation ∆Thrust × Le Command
PS3/Corr N2 -
Cm × Qc × Sw × mac
CAS Le = thrust moment arm
FlapPosition Sw = wing area
Reference Thrust
mac = mean aerodynamic chord
Mach Computation
PAmb
Qc
AOA
Cm Computation
Mach
The FCMs interface with the AFCS dual autopilot system with the MAU by
means of the ASCB.
AFCS yaw axis commands originate from the autopilot processor modules.
The two-autopilot modules operate in an active-standby configuration where
the active autopilot provides auxiliary commands to the FCM, while the
standby operates as a hot spare.
The Yaw Damper and commands help to reduce the pilot workload by in-
creasing the natural dutch roll damping of the aircraft.The Turn Coordination
rudder commands to prevent sideslips in turns.These AFCS computes a
combined Yaw Damper/Turn Coordination commands based on roll attitude,
yaw rate, lateral acceleration, and airspeed.The function is sent to the FCM
by means of ASCB bus as a combined command.The FCM transmits the
command to the P-ACE modules via the CAN bus interface.The P-ACE shall
apply an independent hardware limit of +/- 6 degrees +/- 5% on the compos-
ite AFCS Yaw Damper/Turn Coordination command received from the FCM
over the CAN bus.Limits on each FCM parameter input to the P-ACE analog
circuitry are implemented to allow maximum independence of the individual
functions, such that automatic control functions are constrained to their in-
dependent limits in hardware.On transition from Normal mode to Direct
mode, the P-ACEs shall fade the last transmitted YD/TC signal to 0 with a
time constant of 12.5+/- 0.125 milliseconds.
The Yaw Damper function may be enabled or disabled via the AutoPilot
Control Panel.
The high-speed default gain selected for flaps up is set to provide 15° of sur-
face deflection to ensure that the rudder stroke is limited at high speeds.Fol-
lowing reversion to Direct mode, structural protection is provided by means
of the hinge moment limiting of the rudder surface by enabling a pressure
reducer integral to each rudder actuator.
C NO NO C
NC NC
R3 R4
To another actuator / P-ACE
J1-6: OPEN
J1-6 J1-6
Ps3a
Discrete Out Discrete Out
OPEN (LOW SPEED, FAILURE, POW ER OFF) -> HIGH PRESSURE, SOV ON (CURRENT ON)
FROM ADSP
(J1-6)
GND (HIGH SPEED) -> LOW PRESSURE, SOV OFF (CURRENT OFF)
A total of four P-ACE units are used to independently control each of the four
PCUs, providing the analog elevator control functions implemented in the P-
ACE units, such as gain-shaping, to vary the control column-to-surface gear-
ing as a function of the pilot's input command.
Four independent FCM units, located in MAU 1 and 3, provide high level
system augmentation to the P-ACE units, such as:
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-30 Page 1
Figure 1: Elevator control system schematic
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-30 Page 2
190
The flight deck controls
When the control columns are pushed or pulled, they move the rods that are
attached to the columns. The rods then transfer the force applied to the col-
umns to turn the torque tubes.
The first 2 lb is necessary to break out the feel mechanism and the feel force Disconnect mechanism
is supplied back to the pilot.
Because the control columns are connected by rods, the two torque tubes A disconnect mechanism installed between the front torque tubes allows a
move the other pilot’s column. With the movement of the torque tubes, all 4 separation of the pilot and copilot control columns, providing continued op-
LVDTs supply equivalent column position to the P-ACE (Primary Actuator eration of the system in the event of column jam.
Control Electronics)s. The active P-ACE unit then compares the position of
the LVDT of the related PCU (Power Control Unit) with the commanded po-
sition from the LVDTs. In normal operation the disconnect unit held together by balls preventing the
When the control columns move through an angle of 10 degrees in the aft plate springs to be active. By pulling the disconnect handle, the balls will re-
direction or through an angle of 7 degrees in the forward direction from the lease the springs and the unit will disconnect. The system will remain sepa-
column centered point, they move the elevator 25 degrees upwards or 18 rated for the rest of the flight, and ground maintenance is required to reset
degrees downward, respectively. the disconnect unit.
Two LVDTs are attached to each torque tube, converting its motion into
electrical signals.
Two independent feel units, located at the outer edge of each torque tube,
provide feel and centering force to both control columns.
Autopilot input to the elevator system is carried out by two autopilot servos
attached to each torque tube assembly, replacing manual control column in-
puts by the pilots.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-30 Page 3
Figure 2: The flight deck controls
V ER TICAL
NEU TR AL P OS IT IO N
P OS IT IO N
L H T OR QU E
7° T UB E
P UL L C ONTR OL
P US H AFT C OL UMN DIS CONNEC T
F WD DEV IC E
10°
7° Q UADR ANT
C ONTR OL
C OL UMN R H T OR QU E
T UB E
C ONTR OL C OL UMN
E LE VATO R MEC HANICAL DAMPE R
C OMPO NE NT S
A
B EL L CR ANK
FE E LU NIT
C OC KP IT
F LO O R NDLE
Handle
LLED
Pul
led
A
AFU
Disconnect unit
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190
Auto Flight control System (AFCS)
Engaging the autopilot on the Automatic Flight Control System (AFCS) guid-
ance panel, which is located in the cockpit, causes the autopilot to take over
the pilot input commands to the elevator control system.
Two autopilot servos, connected to the pilot torque tube via cables, provide
AFCS inputs to the elevator control system.
During auto flight, the autopilot servos respond to commands from the AFCS
and move the pilots torque tube, the copilot LVDT’s, P-ACE and FCM units
and the elevator PCU’s remains the same.
Two LVDT’s are attached to each torque tube, converting its motion into
electrical signals.
Two independent feel units, located at the outer edge of each torque tube,
provide feel and centering force to both control columns.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-30 Page 5
Figure 3: Auto Flight control System (AFCS)
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-30 Page 6
190
Operation:
When the control columns are pushed or pulled, they move the rods that are
attached to the columns. The rods then transfer the force applied to the col-
umns to turn the torque tubes.
When the control columns move through an angle of 10 degrees in the aft
direction or through an angle of 6 degrees in the forward direction from the
column centered point, they move the elevator 25 degrees upwards or 18
degrees downwards, respectively.
The first 2 lb (Pound) is necessary to break out the feel mechanism and the
feel force is supplied back to the pilot.
Because the control columns are connected by rods, the two torque tubes
move the other pilot’s column. With the movement of the torque tubes, all 4
LVDTs supply equivalent column position to the P-ACE (Primary Actuator
Control Electronics). The active P-ACE unit then compares the position of
the LVDT of the related PCU (Power Control Unit) with the commanded po-
sition from the LVDTs.
The active/stand-by status of the PCUs is alternated by the P-ACE units fol-
lowing a power up on ground each day, or switched automatically when a
failure is detected.
The inboard PCUs on each elevator surface are powered by hydraulic sys-
tem 2. The left outboard elevator PCU is powered by hydraulic system 1,
and the right outboard elevator PCU is powered by hydraulic system 3.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-30 Page 7
Figure 4: Operation
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-30 Page 8
190
Elevator System
In the event of loss of airspeed information to the flight control system, the
The elevator control function is implemented in P-ACE hardware, using an- P-ACEs will revert to Direct mode using a fixed gain.There are two Direct
alog circuitry.The four control column LVDT sensors are used as inputs by mode default gains that are selected as a function of flaps/slats up and de-
the Command and Monitor lanes of the four P-ACE channels that control the ployed positions.The low-speed default gain for the elevator is set at the
electro-hydraulic actuators. maximum authority (+18°/-25° for the EMB 190) to ensure that the pilot has
The LVDT inputs are segregated such that a single sensor failure will not re- sufficient authority to control the aircraft during the approach and landing
sult in a control surface hardover.The sensor distribution also ensures that flare.The high-speed default gain that is selected for flaps/slats up is set to
a split between the pilots and copilots control columns (due to a control sys- provide half of the maximum authority (-9°/-12.5° for the EMB 190) to reduce
tem jam and subsequent force override) will allow continued operation of the column gearing at high speeds.
one of the elevator surfaces.
The pilot inputs into the P-ACE are scheduled in the P-ACE, using gain-
shaping curves to vary the pilot to surface gearing as a function of the mag-
nitude of the pilot input.Gain shaping provides the pilot with the proper feel
characteristics for normal maneuvers while allowing full authority for avoid-
ance maneuvers or to counteract failures (e.g., elevator surface jam).
The control column gain-shaping curve, in combination with the elevator air-
speed gain schedule provides the correct ‘force-per-g’ characteristics for
longitudinal control throughout the flight envelope.This allows the traditional
Q-Feel mechanism to be replaced by a fixed feel spring at the control col-
umn for feel and centering.
The pitch axis augmentation commands, computed in the FCM, are
summed in with the control column inputs in order to reduce the pilot work-
load.The FCM augmentation inputs to the elevator through the P-ACE are
control column gain shaper, elevator thrust compensation., AOA limiting and
configuration changes (Configuration Changes function is available in the
EMB 190 only).The total augmentation command from the FCM to the P-
ACE is the sum of all these functions, and it is limited in authority to +/- 5%
in the EMB 170 and to +/- 8% in the EMB 190, except when the Stick Shaker
is active, in this case the AOA Limiting function has its authority increased,
as described in section 0.The elevator is also gain scheduled as a function
of airspeed to linearize the control column force-per-g characteristics over
the entire flight regime.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-30 Page 9
Figure 5: Elevator System
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-30 Page 10
190
Normal/Direct mode
With the elevator control system operating in normal mode, the elevator is
gain secheduled as a function of airspeed, reducing elevator movement with
increasing airspeeds.
The FCM adds additional high level functions to the pilot inputs, such as:
In the event of loss of airspeed information, the FCM is reduced from the
control loop, and the associated P-ACE reverts into Direct Mode, using a
maximum low-speed gain for the elevator to ensure aircraft controllability
during approach and landing flare.FCM functions like Elevator Thrust Com-
pensation and AOA limiting are then no longer available.
The elevator control system can be forced into direct mode by using the
mode select switch on the FCP, located on the centre pedestal in the cock-
pit.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-30 Page 11
Figure 6: Hydraulic actuator
18
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-30 Page 12
190
The Elevator Thrust compensation (ETC)
The Elevator Thrust Compensation function (ETC) helps to reduce the pilot
workload by applying elevator inputs to reduce the pitching moment pro-
duced by increasing or decreasing engine thrust.
• N1,
• mach and
• pressure altitude.
The command is sent to the P-ACE units via the CAN bus interface and is
then summed with the normal pilot input. If one or more sensors required to
perform the ETC function fail, the function is no longer available, and the re-
spective message will be displayed on the EICAS.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-30 Page 13
Figure 7: Elevator Thrust Compensation
N1
FCM
Mach
Pressure altitude
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-30 Page 14
190
Stall warning and AOA limiting
The FCM computes an AOA limiting command using angle of attack data,
control column position and inertial feedback. The command is sent to the
P-ACE units, where it is added to the normal pilot input. If one or more sen-
sors required to perform the AOA limiting function fails, the function is no
longer available, and the respective message will be displayed on the EI-
CAS.
The automatic flight control system channels 1 and 2 each hosts a separate
stall warning and protection system function. In case of single SWPS chan-
nel being inoperative, the pilot can select the other SWPS channel to provide
stall protection by using the callout buttons on the SPS panel.
If both channels are inoperative or the SWPS in general has failed, the pilot
will be notified via EICAS messages. The pilot must then manually operate
the airplane to avoid stall using other means of stall detection.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-30 Page 15
Figure 8: Stall warning and AOA limiting
SPS PANEL
Left Right
Cutout Cutout
Pilot's Copilot's
Rudder Pedals Rudder Pedals
COM
MON
MON
MON
COM
COM
COM
MON
MON
MON
COM
MAU 1A/B CAN 1-1 MAU 3A/B
FCM 1 CAN 3-1
FCM 3
Lane A Lane A
Lane B CAN 1-2
CAN 3-2 Lane B
HS-ACE 1 HS-ACE 2
Lane 1 Lane 2 Lane 1 Lane 2
Trim up Inhibit
Trim up Inhibit
Note: Additional interfaces via ASCB not depicted on the Diagram include:
Flaps/Slats, Landing Gear, Weight on Wheels, Aircraft Personality Module, Air Data, Surface Positions, etc…
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-30 Page 16
190
Operation
The first stage of the SWPS provides a warning to the pilot of the impending
stall by activating the stick shaker of each control column, which causes
each control column to shake, simulating the aircraft buffeting. In addition,
the SWPS provides other warning indications.
If the failure is known to the SWPS, the system automatically disengages all
operations and annunciates SWPS failure in the display system. However,
if the malfunction is not detected by the SWPS, the system may activate the
stall warning and protection measures in non stall conditions. In such abnor-
mal operations, the pilot may attempt to switch the SWPS channel using the
SPS panel.
If both SWPS exhibit same abnormal conditions the pilot must ignore stall
warning (shaker) measures and detect stall charasteristics using other
means: Displaying Low Speed Awareness (LSA) indication on the airspeed
tape. Displaying pitch limit indication on the Attitude Direction Indicator (ADI)
of the Primary Flight Display (PFD).
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-30 Page 17
Figure 9: Operation
AIR DATA
AIR DATA SMART
APPLICATIONS PROBES
(ADA) (ASP)
SPS PANEL
INERTIAL
REFERENCE
SYSTEM
(IRS)
SECONDARY
POWER MCDU
DISTRIBUTION
ASSEMBLY
STALL
PROTECTION
SYSTEM AUTOPILOT
FLAP/START
(SPS) (AFGS)
ACEs
PROXIMITY
SENSOR DISPLAY
EVALUATION UNIT
MODULES (EICAS)
(PSEM)
AIR
MANAGEMENT
SYSTEM
EGPWS
(AMS) FLIGHT
CONTROL
MODULES COCKPIT
(FCM)
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-30 Page 18
190
EICAS indications
ELEV NML MODE FAIL WARNING Indicates that the normal mode of the elevator control system 27300600
failed.
ELEVATOR FAULT CAUTION Indicates that there is a fault in the elevator control system. 27300200
Indicates that the active and standby elevator control systems have
ELEVATOR RH FAIL CAUTION failed, or the surface has jammed and the right elevator surface is 27300142
no longer available
PITCH CONTROL DISC ADVISORY Indicates that the control-column disconnect device disconnected. 27300500
Indicates that the Stall Warning function has failed and Stall
STALL PROT FAIL CAUTION Protection functions (AOA Limit) are failed. 27300300
STALL PROT ICE SPEED ADVISORY Indication that Stall Warning and Shall Protection system activation 27300700
thresholds are anticipated due to icing conditions.
SHAKER 1 FAIL ADVISORY Indicates that the Stall Warning function has failed. 27300431
SHAKER 2 FAIL ADVISORY Indicates that the Stall Warning function has failed. 27300432
Indication that Shaker activation angles have been advanced to
SHAKER ANTICIPATED CAUTION 27300800
conservative settings.
Indicates that both Slats electronic control channels are inoperative
SLAT FAIL CAUTION 27800100
and the slat system is no more available.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-30 Page 19
Figure 10: EICAS indications
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-30 Page 20
190
Elevator PCU Maintainability:
• The P-ACE will identify the position offset as the zero surface posi-
• Internal leakage test - CMC test tion for the LVDTs.
• Damping test - CMC test • The FCM will store the offset required for the zero position in MAU
personality module memory.
• Manual Compensator depletion check - CMC test
• Subsequent “Quick” rigging will be electronic
• Lubrification of toggle ling
• Surface is positioned using the sensors previously rigged.
• General Visual Inspection
• FCM will store new zero value of the unit replace.
Maintenance features
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-30 Page 21
Figure 11: Maintainability
CMC SWITCH
GENERAL GUIDELINES:
LOW PRESSURE VALID PRESSURE
6. STATUS P-ACE'S ON GROUND
1. PUSH THE "LEFT ELEVATOR RIGGING" LIGHTS P-ACE'S NORMAL MODE
BUTTON TO START THE TEST.
FCM'S ON GROUND
2. MAKE SURE THAT THE CONDITIONS FCM'S VALID DATA
ARE GO (GREEN) ON THE NEXT PAGE.
7. FBW FBW MAINTENANCE FUNCTION OPERATIONAL
3. A RED INHIBIT CONDITION ON THE MAINTENANCE
NEXT PAGE WILL NOT LET THE TEST FCM RIGGING STATUS
START. FUNCTION
FCM1A: TEST NOT STARTED
4. CORRECT THE PROBLEM AS NECESSARY FCM2A: TEST NOT STARTED
AND START THE TEST AGAIN. 8. FCM RIGGING TEST NOT STARTED
STATUS
5. PUSH THE "FWD" BUTTON.
P-ACE'S USED IN THE TEST
9. TEST STATUS
FCM1A-PACE1-1 FCM2A-PACE2-1
1. LEFT ELEVATOR
LEFT RIGGING BUTTON
ELEVATOR
RIGGING IF ALL CONDITIONS ARE GO (GREEN),
AND THE RIGGING STATUS MESSAGE
SHOWS "READY TO RIG", PUSH THE
"FWD" BUTTON TO GO TO RESULTS PAGE.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-30 Page 22
190
27-40 Horizontal Stabilizer
Introduction
The trim position and the Takeoff green band are provided by the EICAS.
The HS-ACE receives inputs from the pilot, copilot, and backup trim switch-
es for manual trim and from the Flight Control Modules (FCMs) for Autocon-
figuration Trim, Autopilot Trim and Mach Trim.Trim speed is modified as a
function of airspeed for inputs received via the switches.
Calibrated Air Speed (CAS) is obtained from the FCM.
For inputs received from FCM, the trim speed is not modified, however the
maximum commanded trim speed is limited.
The HS-ACE unit provides control to the electro-mechanical actuator, re-
ferred to as Horizontal Stabilizer Trim Actuator (HSTA), attached on the up-
per end to the empennage, and on the lower end to the horizontal stabilizer
structure.
The FCM units provide additional trim commands to the HS-ACE via the
CAN bus interface.
The HS-ACE provides a closed loop velocity control of the brushless motor
in the HSA.The commanded motor speed is a function of airspeed for switch
inputs.The default rate of 0.15 deg/s is valid during emergency power oper-
ation, manual trim during loss of airspeed data, and FCM trim during loss of
FCM trim communications.The threshold for the under speed monitor is 60%
of nominal command trim rate.
The HS-ACE will set a bit in the CAN Bus that will cause an aural warning Cutout switches 1 and 2 are used to disable a channel.When a channel cut-
tone to be generated 1 second after a trim switch disagreement has been out switch is actuated that channel will have no power anymore and the
detected and will continue setting this bit until the disagreement is corrected standby channel will go into the active mode under normal operation.The
or until the switch is set as failed (7 seconds later).The HS-ACE will also set cutout switches are in series with the 28VDC logic supply voltage.
aural warning bit when a trim switch is held too long.The HS-ACE will set this
bit 1 second after a trim command has timed out (i.e.after 4 seconds from
the beginning of the command) and will continue to set this bit for as long as Direction Inhibit discretes are used to prevent the HS-ACE from responding
the trim switch is depressed. to Pitch up trim commands during stall condition.The Direction Inhibit dis-
cretes are enabled when the Aircraft stick shaker is actuating.
The FCM provides a trim command over the Flight Control CAN Bus.The
FCM trim command is a composite of autopilot trim and autoconfiguration
trim.A trim command is limited to 3 seconds within the FCM as well as the
3-second timer within the HS-ACE.The FCM Trim Command through the
CAN Bus is updated at 20 Hertz.
In conjunction with a valid FCM trim command is the assertion of a FCM Val-
id Trim Discrete.The FCM provides a discrete signal to the HS-ACE that is
active only when a valid velocity command is present on the CAN Bus inter-
face.The discrete is used by the HS-ACE to enable the motor driver.
J2 J4 J8
J6
J3 J1 J5
J7
HS-ACE
AFT AVIONICS RACK
LICC - MIDDLE AVIONICS
(SDS 27-43)
COMPARTMENT
D (MPP 27-43-03)
HS-ACE 1 MAU 1
MOTOR 1 FWD AVIONICS COMPT
(SSM 31-41-80)
MTR 1 PWR CHNL 1
AC BUS 1 50
TRIM ENABLE 1A FCM 1
TRIM CONTROL PANEL
A PEDESTAL TRIM ENABLE 1B
(SDS 27-43)
(MPP 27-03-04) CH 1 CAN BUS 1 HI
BACKUP TRIM UP A
BACKUP TRIM DN A
MAU 3
MID AVIONICS COMPT
(SSM 31-41-80)
DN UP
FCM 3
BACKUP TRIM UP B CHNL 2 TRIM ENABLE 3A
BACKUP TRIM DN B
TRIM ENABLE 3B
TRIM ENABLE 4B
RICC - MIDDLE AVIONICS
COMPARTMENT
CH 2 CAN BUS 4 HI
HS-ACE 2 EMERG PWR 1
MOTOR 2 CH 2 CAN BUS 4 LO
MTR 2 PWR
AC ESS
BUS 50
UP
D
YAW SYS1 SYS2
CUTOUT CUTOUT
LEFT RIGHT
C
B
TRIM CONTROL PANEL
The ETC, Configuration Changes and Column Gain Shaper Elevator Off-
load Function calculates a trim offset command to off-load the elevator and
an incremental elevator deflection to compensate the equivalent horizontal
stabilizer off-load command based on the following Elevator Function com-
mands:
• engine thrust compensation,
• elevator configuration changes and,
• column gain shaper.
The FCM implements a constant conversion factor of 1/2 between the sta-
bilizer off-load trim command and the elevator deflection.
The Engine Thrust Compensation (ETC) function helps to reduce the pilot
workload by applying elevator inputs to reduce the pitching moment pro-
duced by increasing or decreasing the engine thrust.
ETC augmentation commands to the elevator are inserted to provide a high-
er bandwidth command to the elevator immediately providing an aircraft re-
sponse to counteract the pitching moment due to thrust changes.
For long term control of the aircraft Pitch Trim, ETC commands are off-load-
ed in order to transfer the elevator offset to the horizontal stabilizer.This
function termed ‘ETC Off-load’ allows the elevator to retain full authority,
while providing elevator control to maintain flight path condition in the pres-
ence of thrust changes.
The FCM disables and zeroes the ETC when the Elevator being controlled
by the FCM is operating in Direct mode.
The ETC off-load command is a delta trim position command (degrees) cal-
culated as a function of the ETC command.The FCM integrates the off-load
stabilizer trim rate to produce an incremental stabilizer trim command.
N1
FCM
Mach
Pressure altitude
The Control Column Gain Shaper function is computed in the FCM and is
used to modify the P-ACE control column gearing as a function of flap posi-
tion.
The Column Gain Shaper has +/- 5% of elevator authority.
The elevator command is off-loaded into the horizontal stabilizer in order to
maintain the 5° authority throughout the flap deployment airspeed envelope.
The gearing gain change is required in order to maintain the similar flight
handling characteristics throughout the envelope for varying aircraft config-
urations.
The Column Gain Shaper Off-load command consists of a delta trim position
command (degrees) calculated as a function of the column gain shaper
command.The FCM integrates the off-load stabilizer trim rate to produce an
incremental stabilizer trim command.
ASCB
Generic I/O #1 PROC MODULE CAS Maximum FCM
ARINC 429
[knots] Trim Rate [deg/s]
PROBE 1 CH A Probe 1/2 Data
PS , PT
ADA 1
PS, PT
CH B CAS 1
Custom I/O #1
0 0.7
ARINC 429
FCM
CH A
PROBE 2 CAS (3) Selection
Voting &
High
Level
160 0.7
PS , PT Monitoring
Function
PS, PT
CH B
PS , PT (4) Selection
Voting &
250 0.138
K(Qc)
Monitoring
Generic I/O #3
PS , PT (4)
Probe AoA Limit
Function
CAN Bus
HS-ACE
500 0.138
Selection
PROBE 3 CH A CAS(Qc)
PS, PT
CH B
CH A
PS, PT
CAS 2
PROBE 4 CH B
ASCB CAS 3
HS-ACE
J2 J4 J8
J6
PRIMARY SECONDARY
J3 J1 J5 A/C A/C
MOTOR MOTOR J7
STRUCTURE STRUCTURE
RESOLVER RESOLVER
LOWER LOWER
PRIMARY SECONDARY
Ballscrew
Secondary Load
GIMBAL GIMBAL
Path
AIRCRAFT STRUCTURE Bolt / Washer
PRIMARY SECONDARY
MECHANICAL CONNECTION SURFACE SURFACE
ELECTRICAL CONNECTION STRUCTURE STRUCTURE
Primary Load
Path
Bolt (2)
Primary Load
Path
Sleeve Secondary
Nut
The HSA primary load path structural attachment to the rear fuselage struc- The tie rod is designed to jam the HSA in the event of a structural failure
ture is provided by the Upper Gimbal Assembly.The secondary load path (ballscrew thread, no-back flange, upper gimbal, actuator housing lugs or
structural attachment is provided by a splined fitting.In addition to the free- aircraft structural lugs), thus preventing such a failure from being dormant.In
dom of motion that is required for the HSA to move the HSS through its full any of the above described events, a tension load on the HSA will cause the
range of travel,the Upper Gimbal Assembly is also designed to provide suf- tie rod axial movement until the rotating splines teeth of the tie rod engage
ficient motion after a primary load path failure to allow the secondary load the stationary spline teeth of the attachment fitting preventing the tie rod
path tie rod splined end to engage into the stationary splines in the attach- from rotating.
ment fitting and jam the HSA.
Structural attachment of the HSA to the HSS is provided by the Primary and
Secondary Load Path Lower Gimbal Assemblies.
Embraer 190
HSA Installation
Each HS-ACE Channel provides HSA position to the FCM over the CAN
Bus.The HSA position information is validated in the FCM by comparing the
output of the two HS-ACE channels and is validated by the HS-ACE based
on the Resolver Correlation Monitor.Both HSA position indications are within
+/- 2 percent of each other.
• Takeoff Trim Warning: The FCM provides an output to the Aural Warning
System if the validated position indication is outside the Takeoff Green-
band.
• HSS Position Display: The EICAS provides cockpit display of the Hori-
zontal Stabilizer Position using the HSA position provided by the active
channel.
The vertical scale is divided into four equal segments, with long dashes on
the ends and in the middle, and short dashes in the intermediate scale po-
sitions.The scale is divided linearly with the bottom representing full Pitch
Trim Down (+4.0 degrees of Horizontal Stabilizer position) and the top edge
representing full Pitch Trim Up (-11.0 degrees of Horizontal Stabilizer posi-
tion).
The pointer is a green outlined triangle pointing to the left.If Pitch Trim Posi-
tion Data Status is invalid, the pointer is removed.
For takeoff configuration or Takeoff Config Switch pressed, Pitch Trim out-
side of the green band, the pointer is presented in red.
PITCH TRIM LO RATE annunciation indicates that the pitch trim system can
operate only at low rate as a result of invalid airspeed or 60% degraded rate
presented by the actuator under the nominal command.
PITCH TRIM FAIL annunciation indicates that both HS-ACE channels are
inoperative and the Pitch trim function is inoperative (jamming).During this
failure condition, manual or auto-trim functions are not available and autopi-
lot engagement is inhibited.
The flap system consists of four flap panels, inboard and outboard on each
wing. Each panel is supported by two tracks with one ballscrew actuator per
track providing the actuation force. All eight actuators are connected to the
flap Power Drive Unit (PDU) using torque tubes routed along the trailing
edge of the wing.
The flap PDU is located in the pressurized centre electronic bay. Sealed
bearing supports are used to interconnect the torque tubes at the exit from
the pressurized area. The PDU consists of a speed summed differential,
driven by two DC motors operating in an active/active mode.
Position Sensors Units (PSU) are attached to the outboard flap actuators to
provide position information used for flap angle control and indication func-
tions.
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Figure 1: Flap system architecture
Installation zones
Flap Handle Flap handle - FWD Fuse
Inboard Slat Alternate Flap Switch (190 only ) - FWD Fuse
Alternate Flap
4X Skew 4 X Slat Angle Slat PDU - Wing Fairing
16X Irreversible Slat Switch Flap PDU & SF-ACE - Center Fuse II
Sensor Gearboxes (ERJ 190/195Only )
Actuators Flap driv eline/actuators - Wing Trailing edge
PDU Slat driv eline/actuators - Wing Leading edge
Position sensor units - Wingtip
Outboard Slat OB Flap Skew sensors - OB Flap tracks
4X Skew 4 X PDU
IB Slat Skew sensors - IB Slat main track ribs
Sensor MOT OR OB Slat Skew sensors-Wing Leading edge
SF ACE#1 SF ACE #2
Flap Flap Flap Flap
Control/ Mot. Mot. Control/
4X Position Sensor Monitor Drive Drive Monitor
Flap
4X Skew
Sensor
PDU
6 X Flap Angle
Gearboxes (170/175)
8X Irreversible Flap
4 X Flap Angle
Actuators
Gearboxes (190/195)
Flap Angle
0 to 10 >10
Slat <15 Acceptable Prohibited configuration
Angle 15 to 25 Acceptable Acceptable
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-50 Page 2
190
The slat/flap control lever (SFCL) in the cockpit allows pilot input to the slat/
flap control system by converting angular displacement of the lever to elec-
trical signals to the SF-ACE units. A light plate provides reference position
markings for surface position selection.
Position three is gated in either direction for the go-around gate. Moving the
lever from one detent to another causes the rotation of four RVDTs mounted
to the handle, providing independent handle position information to the four
SF-ACE control channels via two electrical connectors.
The slat and flap motion is sequenced. When both the slat and flap surfaces
are commanded to extend, the slats extend first to 15 degrees followed by
flap extension to any commanded position up to 20 degrees.
When the command is to extend beyond position 3, the surfaces first extend
to position 3 and stop. After validating the surfaces are in position 3, the slats
first extend to 25 degrees followed by the flaps extending to the commanded
position.
When the command is to retract to less than position 3, the flaps retract first
back to 20 degrees and the slats retract to 15 degrees and stop. After vali-
dating the surfaces are in position 3, the surfaces retract to the commanded
position, following the sequence flaps retract first followed by the slats.
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Figure 2: The slat/flap control lever (SFCL)
Lever RVDT
Position Position
+60 -30
+70 -20
+80 -10
+90 0
+100 +10
+110 +20
+120 +30
Flap 1 15 7 230
Flap 2 15 10 215
Flap 3 15 20 200
Flap 4 25 20 180
Flap 5 25 20 180
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190
The flap Power Drive Unit (PDU) is located in the pressurized area of the
centre fuselage E-bay. The PDU output shaft transmits drive line torque to the actuators on both the
left and right wing to maintain synchronization within the actuator system.
Torque limiting slip clutch is utilized on the PDU output centerline to protect
The electronically controlled Power Drive Unit (PDU) provides the driving the PDU internal components and the system drive line from over torque re-
and braking torque required to position and stop the flap surfaces. lated damage. The torque limiting clutch is a friction device actuated by pre-
loaded ball ramp. There is no reset action required in case of a torque limit-
ing event. The PDU gearbox is grease lubricated and the output shaft is
Each PDU consists of: sealed using lip seals.
The electrical signals received from the SF-ACE are converted into rotary
motion within the DC drive motor. The output of both DC drive motors is
combined within the differential, resulting in a rotary output motion to the
transmission drive lines. During single motor operation, full torque perform-
ance is provided but at one half the normal output rate.
Each brushless motor assembly is a line replaceable unit. It has three func-
tions:
Under normal operation the motor torque is summed and the motor speed
is averaged at the differential and transmitted through the gear train to the
PDU output shaft.
In the event of a single channel electrical failure, the differential allows the
PDU to output full system torque at half speed.
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Figure 3: Flap Power Drive Unit (PDU)
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190
Torque tubes
The basic torque tube configuration consists of rigid aluminium tubing with
universal joints riveted on each end. The universal joints on one end of the
torque tubes are cross-drilled to allow the installation of a bolt for axial reten-
tion of the torque tubes. The universal joint at the opposite end is free to
“float” to allow axial movement between components mounted to the struc-
tures.
The universal joints are grease-packed and permanently sealed with elas-
tomer boots. The splined ends of the torque tubes are fitted with grease fit-
tings to allow periodic lubrification of the drive splines.
The torque tubes are designed to avoid incorrect installation by the length of
the torque tubes. Containment rings near the end of each torque tube pre-
vent damage to the adjacent equipment that might be caused by the spin-
ning of the tube during a torque tube disengagement. Failure of any torque
tube is detected by the SF-ACE, which shuts down the flap system. The
torque tubes in the middle avionics compartment are covered with a shroud
to protect ground maintenance personnel. The flap mechanical drive line
has 22 torque tubes in seven different configurations to meet installation re-
quirements.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-50 Page 7
Figure 4: Torque Tubes
A
ZONES
147/148
560/660
570/670
TORQUE TUBE
B
TYPICAL
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190
Angle Gearboxes
The flap mechanical drive line uses angle gearboxes to change drive line di-
rection when the change in angle is greater than the 10 degrees maximum
that the torque tube universal joint allows. Each angle gearbox has two bevel
gear shafts mounted in ball bearings to provide the required change in an-
gle. The bevel gear shafts have male splined ends that allow the shafts to
mate with the torque tubes.
Two different angle gearbox configurations are used on the flap mechanical
drive line. The angle gearboxes are angled at 144 degrees and 161 degrees.
Bearing Supports
The flap mechanical drive line uses two types of bearing supports to connect
the adjacent torque tubes.
One type is an unsealed bearing support common to both the flap and slat
systems.
The other type is a sealed bearing support used to route the drive line
through the pressurized bulkhead in the middle avionics compartment.
These bearing supports are used to connect adjacent torque tubes along the
trailing edge of each wing. Each bearing support has a splined shaft with fe-
male splined ends, supported by two radial ball bearings housed in a bearing
flange.Each bearing support has a splined shaft with female splined ends.
The splined ends of each bearing support shaft engage the mating splines
on the torque tube shafts.
The flap mechanical drive line has four bearing supports to meet installation
requirements.
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Figure 5: Angle gearboxes and bearing supports
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190
When a jam condition occurs at the flap actuator, the actuator input torque
One brake acts as a torque limiter in the clockwise direction and a no-back will increase above a set point.
in the counter clockwise direction. The other brake acts as a torque limiter in
the clockwise direction and a no-back in the clockwise direction.
This increase in torque will cause a spring-loaded trip indicator located on
the actuator to move to the “trip position”, giving the mechanic a visible indi-
Torque is transmitted from the actuator through shaft to the input bevel gear cation that a torque limiting event has occurred, shutting down the system.
through a sliding collar which has helical (ramped) surfaces engaging the
bevel gear.
The sliding collar and bevel gear helical surfaces incorporate torsional back- The spring-loaded indicator must be manually reset by moving the trip indi-
lash and are preloaded together axially using a helical spring. cator back to the “set position”.
The angles of the helical surfaces are different for clockwise and counter
clockwise rotation to provide different torque limiter settings for extend and
retract directions.
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Figure 6: Flap actuators
T OR QUE LIMIT ER
T OR QUE LIMIT ER T RIP INDIC AT OR
T RIP INDIC AT OR
T RIP P IN
T RIP P IN
C C
Ballscrew
Drive Gear Torque
Input Limiter Trip
Shaft Indicator
Torque
Bevel Limiter/ No-
Gearset/ Back
Dropbox
Worm Ballscrew
Gear
Drive
Gear
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190
Transmission drive lines are installed on the trailing edge of each wing,
transmitting torque from the PDU output shaft to the actuators stationed
along the wing, using torque shafts and angle gearboxes.
The input shaft of each actuator is also a through shaft, transmitting the
torque from actuator to actuator, maintaining synchronization within the sys-
tem.
A position sensing unit (PSU) is located at each outboard end of the flap
drive lines, providing position feedback to the SF-ACE channels. The SF-
ACE uses the information for closed loop computing of the surface position
indication on the EICAS.
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Figure 7: Position sensing unit (PSU)
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190
Operation
The flap mechanical drive line transmits the rotary output power of the FPDU
to the flap actuators. The FPDU contains two motor/brake modules that are
driven by the motor drive section of the applicable SF-ACE channel.
One motor is connected to the RH (Right-Hand) SF-ACE, and the other mo-
tor is connected to the LH (Left-Hand) SF-ACE.
When the SFCL (Slat/Flap Control Lever) is moved to extend or retract the
flaps, the respective SF-ACE channel interfaces with the FPDU and the flap
position sensor units.
The FPDU incorporates two brushless DC motor LRU (Line Replaceable
Unit) that are speed summed through the FPDU gearbox.
Torque tubes transmit the operating torque from the FPDU gearbox to the
actuators, which are connected directly to the structure through the angle
gearboxes and bearing supports.
This configuration allows the actuator to transfer the torque and rotation to
the next actuator or to the flap position sensor unit at the most OUTBD ac-
tuator.
The rotary motion of the flap mechanical drive line is converted through the
ballscrew assembly into linear motion to move the flap panels.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-50 Page 15
Figure 8: Flap mechanical drive
Installation zones
Flap Handle Flap handle - FWD Fuse
Inboard Slat Alternate Flap Switch (190 only ) - FWD Fuse
Alternate Flap
4X Skew 4 X Slat Angle Slat PDU - Wing Fairing
16X Irreversible Slat Switch Flap PDU & SF-ACE - Center Fuse II
Sensor Gearboxes (ERJ 190/195Only )
Actuators Flap driv eline/actuators - Wing Trailing edge
PDU Slat driv eline/actuators - Wing Leading edge
Position sensor units - Wingtip
Outboard Slat OB Flap Skew sensors - OB Flap tracks
4X Skew 4 X PDU
IB Slat Skew sensors - IB Slat main track ribs
Sensor MOT OR OB Slat Skew sensors-Wing Leading edge
SF ACE#1 SF ACE #2
Flap Flap Flap Flap
Control/ Mot. Mot. Control/
4X Position Sensor Monitor Drive Drive Monitor
Flap
4X Skew
Sensor
PDU
6 X Flap Angle
Gearboxes (170/175)
8X Irreversible Flap
4 X Flap Angle
Actuators
Gearboxes (190/195)
Flap Angle
0 to 10 >10
Slat <15 Acceptable Prohibited configuration
Angle 15 to 25 Acceptable Acceptable
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190
The flap skew sensors prevent excessive flap panel skew and detect/annun-
ciate disconnect failures. The OUTBD flap skew sensors consist of two dual-
channel resolver units connected to the flap track carriages at flap tracks #3
and #4.
There are no flap skew sensors mounted to the INBD (Inboard) flap panels.
The primary coil of the resolver units on track #3 is excited by SF-ACE chan-
nel 1.
The secondary coils of this resolver unit are electrically connected to the
secondary coils of the resolver unit on track #4. This interconnection forms
one channel of skew sensing by providing an electrical signal to SF-ACE
channel 1.
The electrical signal is proportional to the differential motion between the two
flap skew sensors of the OUTBD flap panel.
The remaining resolvers in both OUTBD flap skew sensors are also electri-
cally connected in the same manner and interface with SF-ACE channel 2.
This dual- channel approach to skew sensing allows the system to operate
with a single flap channel active or in case of a single skew sensor channel
failure.
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Figure 9: Flap skew sensor
OB IB IB OB
ACTUATOR ACTUATOR ACTUATOR ACTUATOR
1 2 2 1
RESOLVER RESOLVER
S KE W S ENSOR
P OS IT ION
S ENSOR UNIT
B
C
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190
The main flap panel is linked to two main carriages, which roll through tracks
fixed to the wing. The aft flap panel, mounted on the aft carriage, rolls on
tracks mounted to the main flap panel. Movement of the main flap panel
causes the aft flap panel to deploy relative to the main flap, through a system
of bell cranks and tie-rods.
The flap system components and control system needs rigging to assure
proper positioning of the flaps.
Flap rigging is established by using rigging pins. During assembly flaps and
actuators will be installed first this will be followed by the drive line installa-
tion.
When both wings are mechanically rigged and interconnected the PSUs will
be installed, and rough electrical alignment is performed.
Finally the SF-ACE provides the accurate flap position control, where the ac-
tual PSU offset voltages are stored. Electrical rigging data is shared be-
tween the two SF-ACE to avoid re-rigging of the system when one SF-ACE
is replaced.
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Figure 10: Flap panels
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190
Flap/Slat position and status information is provided via the MAUs to the EI-
CAS cockpit display for flight crew information and dispatch assessment.
Each ACE channel transmits three address labels which contain the position
and status information for that channel.
The slat channel transmits slat angle and the flap channel transmits flap an-
gle. This information is used for EICAS position and synoptic display.
The flap and slat position data is an average of the surface position deter-
mined by the left and right wing position sensor units (PSUs). The SFCS po-
sition data used by the EICAS and other safety critical aircraft functions is
independently verified by the monitor channel.
EICAS utilizes this data for the primary CAS page and the flight controls syn-
optic page displays.
Five different messages are used by EICAS to identify flap and slat system
fault status. It should be noted that many different fault conditions may cause
any one of the basic fault messages to be displayed.
Cause of the EICAS fault message may only be determined by the CMC.
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Figure 11: EICAS Position Indications and Messages
LOGIC EQUATION
# TYPE MESSAGE (cause description) INHIBI
T
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190
Mechanical Rigging:
1. After installation of the flap track and carriage assemblies position each
flap carriage in the nominal retract (O deg) position as determined by a
rigging pin or clamp and maintain in this position throughout the rigging
process.
2. Attach the forward mounting lud of each flap actuator to the mounting
bracket on the fixed trailing edge spar using the specific fasteners.
3. With the flap carriage assembly fixed in the nominal retract position
adjust the actuator ball nut 3.5+/- 0.3 mm away from the retract overtravel
stop and connect the ball nut to the flap carriage using the serrated pillow
blocks and specific fasteners.
4. Install the drive line torque shafts between each actuator input shaft to
maintain proper rigging of the flap panels on each wing.
5. With all the flap actuators at the nominal retract (O deg) position adjust
and install the wing tip Position Sensor Unit (PSU) to the outboard flap
actuator with the timing mark on the outboard end of the sensor aligned
for the proper wing (i.e LH or RH wing).
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Figure 12: Flap System Mechanical Rigging
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190
After the flap and slat systems are mechanically rigged, an electrical rigging
procedure is performed by command from the CMC (after system start-up is
complete).
The electrical rigging process is manually initiated via the CMC and estab-
lishes the electrical offsets for the position feedback resolvers in the wing tie
mounted SF-PSUs, inboard slat skew sensors, and outboard flat skew sen-
sors and stores them, along with aircraft tail number, in the SF-ACE non-vol-
atile memory. The SF-ACes share all electrical rig information and stores the
values for both SF-ACEs.
Electrical rigging will have to be performed any time a PSU or a skew sensor
is removed or any time the drive line is disconnected between the PDU and
either PSU, either for maintenance or after a failure event. Mechanical rig-
ging after a drive line disconnect may or may not be necessary, depending
on whether or not the system is held by rig features somehow when the drive
line is disconnected in maintenance.
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Figure 13: System Electrical Rigging and Autoring
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190
The SF-ACE design and software functions include system rigging which is
broken down into three specific functions areas: Initial Aircraft Rigging, Au- Rig Mode Initialization Conditions
tomatic Rigging, and Rig Verification.
Rigging, in the sense that it is discussed here refers only to the electrical rig- Rigging is performed sequentially on like system channels when SF-ACE 1
ging of the system subsequent to the initial actuation system mechanical in- receives the rig enable command from the CMC. The system is not consid-
stallation and adjustment to the stowed position, prior to any system motion ered in the rig mode unless the following conditions are met:
being commanded.
- The two like system channels are communicating over the cross
channel CAN bus, and
Rigging Function and CMC Interface
- WOW indicates On Ground, and
The CMC is utilized by the installation or maintenance crews to transmit rig
enable and rig commands to the SF-ACE. Rigging commands are only sent - Computed Airspeed is less than 50 knots, and
to slat and flap channels in SF-ACE 1. The CMC does not provide any data
or signal conditioning functions for the rigging function.
Even if the CMC could experience some fault that generates a rig enable or - Valid Aircraft Number Code is received over ARINC 429, and
a rig command, the SF-ACE rigging conditions must be met in order for the
rig to proceed. - Surface is not in motion.
Initial Rigging Given these conditions to be satisfied, multiple failures of either the inputs of
the SF-ACE or of the CAS and WOW are required in order for the rigging to
Initial rigging must be accomplished when the SFCS is first installed on an be initiated in the air. Additionally, the rig initialization and rig commands are
aircraft, any time the flap or slat drive lines are disturbed and require me- not originated in the CMC, but by the maintenance crew. The CMC merely
chanical adjustment, and any time both SF-ACEs are replaced simultane- provides a means to transmit the rig enable and rig commands to the SF-
ously. Initial rigging is performed to store SFCS PSU resolver rig information ACE.
and offsets in the like channels (slat for slat and flap for flap) of the SF-ACEs.
Once valid resolver rig information has been stored and the flap skew sensor
rig information is stored in both SF-ACE flap channels.
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Figure 14: SF-ACE Rigging Functions
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190
Rig Verification
If any of the above fail, the SF-ACE shall communicate its unrigged status
over ARINC 429 communications.
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Figure 15: Auto Rig and Rig Verification
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-50 Page 30
190
PSU Rigging
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-50 Page 31
Figure 16:
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190
Maintenance
Re-lubrification Frequencies
• Slat rotary actuator: 25,000 flight hours per MSG-3 sampling Plan
• Flap ballscrew nut: every 1200 flight hrs (2 A-Checks) or 1 year
• Flap actuator gear head: 25,000 flight hours per MSG-3 sampling
Plan
• PDU gearbox: 25,000 flight hours per MSG-3 sampling Plan
• Torque tube splines: every 6000 flight hours (C-Check)
• Angle Gearbox: 25,000 flight hours per MSG-3 sampling Plan
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Intentionally left blank
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190
The embraer 190 spoiler system includes five spoilers panels per wing, and
an optional ventral air brake panel under the fuselage for the steep approach
function.
The two inboard panels are ground spoilers and they deploy only in
GROUND MODE, to 60°, symmetrically on each wing.
• Ground mode
• Mach buffet
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Figure 1: Spoilers
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190
The control wheel inputs of less than 5.5 degrees the spoilers remain
stowed, control wheel movement in excess of 5.5 degrees in either direction
results in -
asymmetric deployment of the multi function spoilers.
In the speed brake mode the spoilers are deployed symmetrically as a func-
tion of speed brake handle position to increase the aircraft descent rate.
Range of deployment from 0° to 30° proportional to speed brake handle po-
sition.
The ventral air brake is used to increase the drag on the aircraft without loss
of lift.
The ventral air brake panel is a single panel located on the underside of the
aircraft, immediately forward of the main landing gear.
Control of the ventral air brake can be proportional of the speed brake han-
dle lever up to 60°, or automatic deployment to 60° by engaging the steep
approach button on the central pedestal.
In both case the ventral air brake will retract automatically at touchdown.
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Figure 2: Spoilers
D
SPDBRK HANDLE
RH MFS4 WHEEL
POS SENSOR
FCM 4 FCM 4 POS SENSOR #3 C
LH MFS4 WHEEL
POS SENSOR
A
MAU 1
(SSM 31-41-80)
SPDBRK HANDLE
B RH MFS5 WHEEL
POS SENSOR
FCM 1 FCM 1 POS SENSOR #!
LH MFS5 WHEEL
POS SENSOR
A
B
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190
Normal / Direct mode
Operating in normal mode, the roll spoilers are also gain scheduled as a
function of airspeed. A roll spoiler augmentation command, computed in the
FCM, is added to the normal pilot input in order to modify the roll inputs for
changes in airspeed or different flaps settings.
In case of loss of airspeed data the digital part of the FCM is removed from
the control loop, and the system reverts to direct mode. A fixed gain is then
applied to the roll-spoiler system over the entire flight regime, independent
of airspeed or flaps setting, and the advisory message SPOILER FAULT will
be displayed on the EICAS.
The pilots can force the spoiler system into direct mode by means of pushing
the respective switch on the FCP, located on the centre pedestal in the cock-
pit.
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Figure 3: Normal / Direct mode
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190
Roll control function
During flight, the pilot or copilot rotates the hand wheel left or right to achieve
the desired roll rate. The sprocket and chain transfer this hand wheel dis-
placement to rotation of the FWD (Forward) torque tube.
If the hand wheel deflection is sufficient to overcome the dead band, the mul-
ti-function spoiler control panels are deployed asymmetrically, proportionally
to the hand wheel deflection.
A command is sent from the FCM to the EHSV to port hydraulic fluid to the
extend chamber of the PCU.
This command is removed when the LVDT indicates that the desired posi-
tion has been reached.
When the hand wheel deflection is reduced below the threshold for deploy-
ment, the multi-function spoiler control panels are retracted in a similar man-
ner.
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Figure 4: Roll control function
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190
Speed brake function
The spoiler control system deploys the multi-function spoiler panels sym- The handle position is variable throughout its range of travel and will position
metrically as in-flight speed brakes. to multi-function spoiler panels from 0 to 30 degrees.
The speed brake function is manually controlled by the pilots using the Movement of the handle drives three rotary variable differential transformers
speed brake handle in the cockpit. Moving the handle commands the system (RVDTs), which electronically transmit the handle position to the associated
to deploy the multi-function spoiler panels proportionally as a function of three FCM units. Each RVDT is connected to a different FCM unit, therefore
handle position, up to the in-flight limit of 30 degrees. controlling a different spoiler panel pair.
During descent, the pilot moves the speed brake handle from the stowed po-
sition to a position proportional to the desired drag rate.
The multi-function spoiler panels will move to a position respective of that of
the speed brake handle and remain in that position until the speed brake
handle is moved to a different position or in the stowed position. Certain in-
terlocks will retract the surfaces automatically based on flap position and
TLA (Thrust Lever Angle). If the flap setting is increased to 20 degrees or
more when the multi-function spoiler panels are already deployed, they will
be retracted.
The speed brakes will retract automatically again upon selection of flaps 3.
Advancing the throttles beyond Thrust Lever Angle (TLA) 60 degrees inhib-
its speed brake deployment in order to prevent inadvertent operation during
a go-around manoeuvre.
The speed brake handle is mounted in the cockpit on the centre pedestal,
and is operated manually by either pilot. When the handle is in the fully for-
ward position, the spoilers are in the stowed position. The handle latches
into the stowed position when it is pushed to the forward stop, and must be
lifted by the pilot to move it to the desired position.
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Figure 5: Speed brake function
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190
Composite command
The flight control module (FCM) incorporates software to combine the roll
spoiler commands and the speed brake commands into a composite com-
mand, when turns are flown with speed brakes deployed.
During right turn with speed brakes deployed, the left wing spoilers will re-
tract partially as the left wing spoilers extend.
The spoiler match buffet control function deploys the multi-function spoilers
symmetrically up to a maximum of 8 degrees for airspeeds above the max-
imum operating mach number (Mmo), in order to reduce the effects of buf-
feting.
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Figure 6: Composite command
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190
Ground Spoilers less than 24 degrees for EMB 170 and 26 degrees for EMB 190.In this situ-
ation, the ground spoilers will shut down when TLA is greater than 24 de-
grees for EMB 170 and 35 degrees for EMB 190.If the ground spoilers
The ground spoilers are automatically deployed following touchdown to in- deploy during a touch-and-go maneuver, they will retract automatically upon
crease the wheel breaking efficiency and produce aerodynamic drag, in or- application of go-around thrust (any TLA greater than 24 degrees for EMB
der to reduce the required stopping distance of the aircraft.The ground 170 and 35 degrees for EMB 190).After touchdown the bounced function
spoiler command logic, is implemented in FCM software and in S-ACE ana- with 5 seconds delay prevent ground spoilers retraction in case of bounce.
log circuitry.The ground spoiler function drives the 2 pairs inboard at 60 de-
grees and the 3 pairs outboard at 40 degrees.
The primary interlocks for the ground spoiler logic are the hardware driven
(no software) weight-on-wheels discrete outputs from the Proximity Sensor
Evaluation Modules (PSEMs).The ground/open discretes are direct inputs
into the portion of the ground spoiler logic implemented in analog circuitry.
The FCM ground spoiler command algorithm produces the remainder of the
interlocks, which is software driven.The inputs to the algorithm are read from
the ASCB bus and processed by FCM software.
The ground spoiler logic also includes inputs from the thrust levers.During
landing, the ground spoiler will deploy when the Thrust Lever Angle (TLA) is
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Figure 7: Ground Spoiler logic
WO W Interlock
LeftW eighton W heels #1
(HW – PSEM 2)
LeftTLA Valid
FlightIdle
DE LAY
W O W (2of4) 10 sec
Airspeed Valid
Airspeed > 60 kts
G round Spoilers Arm ed
BCM 1 VALID
R H 2 & LH 2
R H Wheel Speed
RH W heelSpeed #2 > 45 kts
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190
Ground spoiler electrical system operation
For the ground spoiler system to operate, both lanes of an FCM must agree
with the input deployment logic. The inboard ground spoiler panels need
agreement between lanes A and B of FCM 1, or lanes A and B of the FCM 3.
The outboard ground spoiler panels need agreement between lanes A and
B of FCM 2, or lanes A and B of the FCM 4. This arrangement lets the
ground spoilers deploy or retract even if one FCM is inoperative.
The primary input for the ground spoiler logic is the weight-on-wheels dis-
crete outputs from the PSEMs. To carry out ground spoiler deployment, the
weight-on-wheels hardware discretes and software generated wheel-speed
discretes are combined in FCM hardware.
The wheel speed discretes from the brake control modules are combined
with airspeed. This data is used as a ground spoiler arming signal for the au-
tomatic deployment of the ground spoilers.
Wheel speed and airspeed data is provided to the FCM over the ASCB-D
(Avionics Standard Communication Bus (Version D)).
The ground spoiler logic also includes TLA inputs as an arming function. The
TLA inputs are also used to inhibit ground spoiler deployment during take-
off or go-around.
If the ground spoilers deploy during a touch-and-go manoeuvre, they will re-
tract automatically upon application of thrust. The TLA data is provided to
the FCM from the FADEC (Full-Authority Digital Engine-Control) by means
of ASCB-D.
If the conditions for deployment are met, the FCMs send 28 VDC and elec-
trical ground commands to the ground spoiler control modules, which caus-
es the ground spoiler panels to fully deploy.
If the conditions for deployment cease, the FCMs will restow the panels. The
FCMs switch both the high and the low electrical inputs through separates
lanes within the FCms. This prevents the inadvertent deployment from a sin-
gle electrical short.
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Figure 8: Ground spoiler electrical system operation
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190
Spoiler handle assembly
The speed brake handle is mounted in the cockpit console between the pilot
and copilot seats. The pilot or copilot operates the handle manually.
When it is in the fully forward position, the spoiler panels are in the stowed
position. In the fully forward position, the handle is in a detent that must be
defeated by lifting prior to pulling the handle aft.
The handle position is infinitely variable throughout its range of travel and
will position the multi-function spoiler panels from 0-30 degrees up, relative
to the position of the handle.
The handle contains a RVDT (Rotary Variable Differential-Transducer) that
transmits signals to the FCM through the aircraft wiring harness. Each RVDT
is wired to a different FCM, which controls a pair of spoiler panels. The FCM
mixes commands from the speed brake handle and the control yoke inputs.
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Figure 9: Spoiler handle assembly and control-yoke position sensor
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190
FCM, Spoiler ACE
The FCM is a dual slot module comprised of two processing lanes with a
mezzanine board sandwiched in between that contains the analog circuitry
for the multi-function spoilers.
The mezzanine board is a single card that is segregated into an A and B lane
with separate connectors and separate interfaces to the associated FCM
digital processing lane.
Each lane also contains a Back plane Interface Controller (BIC) and a pair
of CAN bus transceivers.
The BIC allows the associated FCM lane to communicate with the rest of the
avionics equipment resident in the MAU.
The BIC communicates with a Network Interface Controller (NIC), which re-
sides in the MAU.
The NIC is responsible for transferring data from the client modules onto the
Avionics Standard Communications Bus (ASCB) and from the ASCB bus to
the client modules that reside in the MAU.
Each lane of the FCM communicates to the rest of the avionics equipment
via a separate BIC and a separate NIC.
The control and monitor functions are split between the two lanes (A and B)
such that one lane controls the left spoiler surface and monitor the right sur-
face, while the opposite lane controls the right surface and monitors the left
surface.
The analog portion of the FCM is also used to control and monitor the ventral
air brake. The FCM has an independent power supply to power the analog
circuitry using the aircraft 28 VDC supplies. The two digital processing lanes
are powered off of the associated MAU power supplies.
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Figure 10: FCM and spoiler ACE
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190
FCM, Spoiler ACE
The speed brake handle position signal is demodulated and sent to the dig-
ital portion of the FCM, via the A/D converter.
The signal is then placed on the ASCB bus where it can be read back into
both lanes of the FCM along with the corresponding signals from two other
FCM modules.
The FCM modules then use the mean value of the three signals by applying
a mid-value select algorithm to the inputs. The signal is then gain pro-
grammed for use as a speed brake or ventral air brake command before be-
ing output to the analog portion of the FCM via the D/A converter.
The roll spoiler commands and speed brake commands are combined in the
spoiler/speed brake mixer, which resides in the analog portion of the FCM.
The roll spoiler inputs are gain programmed as a function of airspeed up-
stream of the spoiler/speed brake mixer to help linearize the rolling moment
of the aircraft as a function of airspeed.
The airspeed gain programmer is controlled by the digital portion of the FCM
via a signal from the D/A converter.
In the event of a failure, the airspeed gain programmer defaults to the low
speed (high authority) roll spoiler gain.
The FCM controls ground spoiler deployment using logic that is computed in
the digital portion of the FCM.
The outputs from the ground spoiler logic are sent to the analog section
where they are interlocked with air/ground logic before being used to deploy
the ground spoilers.
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Figure 11: FCM, spoiler ACE
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190
Electro-Hydraulic multi function spoiler actuator
An LVDT is installed on the main ram of the actuator to provide position feed-
back to the S-ACE. When the LVDT indicates that the desired surface posi-
tion has been reached, the S-ACE commands the EHSV to stop moving the
actuator.
A hold-down lock valve within the actuator prevents the control surface from
floating upward when hydraulic pressure is lost.
The inboard panel pair is supplied by hydraulic system 2, while the two out-
board pairs are supplied by hydraulic system 1.
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Figure 12: Electro-hydraulic multi function spoiler actuator
RAM LVDT
Airspeed Spdbrake Roll
Speedbrake Lever RVDT DEMOD Air/Gnd
Cmd Augment
LVDT
A/D D/A Converter Monitor
DEMOD
To Virtual Backplane 486
BIC
Processor
XCVR
Discrete I/O
Ground Spoiler Command Wrap CAN Bus Interface
28 VDC
Ground Spoiler
Logic Ground Spoiler Command
Weight On Wheels
Ground Spoiler
Solenoid Drive
WHEEL / Command/
Control Wheel RVDT DEMOD GAIN SPEEDBRAKE + LIMIT + Response
MIXER + + Monitor
XCVR
Discrete I/O CAN Bus Interface
Ground Spoiler Command Wrap
28 VDC
Ground Spoiler
Weight On Wheels Logic Ground Spoiler Command
Ground Spoiler
Solenoid Drive
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190
The ground spoiler control module
The ground spoiler control module connects to the remote ground spoiler ac-
tuators by hydraulic piping.
A hold-down lock valve prevents the spoiler panels from floating upward fol-
lowing loss of hydraulic pressure.
The outboard spoiler pair is supplied by hydraulic system 1, and the inboard
pair by hydraulic system 2.
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Figure 13: Ground spoiler control module
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190
The ground spoiler actuators
The ground spoiler actuators are mounted to the aircraft wing structure and
connected to the spoiler panel via a piston rod.
The panels are held either in the fully stowed position or fully deployed po-
sition (60 degrees).
Proximity sensors are installed near the actuator, and when the panel is
opened 6 degrees or more it will indicate a not-stowed condition. The signal
is used for take-off configuration warning and failure indication on the EI-
CAS.
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Figure 14: Ground spoiler actuators
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190
Ground spoiler proximity sensor
The ground spoiler proximity sensor monitors the position of the ground
spoiler control surface.
EICAS messages indicate a problem during flight, and fault indication if the
panel does not deploy when commanded.
The sensor is installed near the actuator and mounted to spar III.
A target is mounted on the spoiler panel hinge bracket and when the panel
opens to 6 degrees or more, a not-stowed condition is shown. The electronic
sensor signal is processed in the proximity sensors PSEM 2 (Proximity Sen-
sor Electronic Module) in MAU 3 (Modular Avionics Unit) .
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Figure 15: Ground spoiler proximity sensor
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190
Ventral air brake
The ventral air brake surface is a single panel located on the underside of
the aircraft immediately forward of the main landing gear.
The panel is made of composite material. The lower surface of the panel is
flat. This ensure that the panel stay flush with the wing-to-fuselage fairing to
prevent parasite drag.
The panel is attached to the structure of the aircraft with four hinges and a
single ventral air brake actuator is attached to the panel and to the keel
beam.
The actuator is used to hold the panel in the stowed position (o degree) and
to position the surface at 62 degrees down in response to the position of full
flaps with the STEEP APPROACH switch activated. The actuator provides
the mechanical stop when the panel is either stowed or fully extended.
The ventral air brake hydraulic actuation sub-subsystem has one control
module and one hydraulic actuator that deploy the ventral air brake surface
panel to the in -flight limit of 62 degrees. The ventral air brake control module
is electronically controlled and uses hydraulic pressure from the No. 2 hy-
draulic system.
The ventral air brake actuator is hydraulically actuated by the ventral air con-
trol module.
The command for the ventral air brake control module is implemented in the
FCM (Flight Control Module)s using gnd/open discrete outputs, which drive
the two single pole relays. The relays provide the 28 VDC (Volt Direct Cur-
rent) and gnd to operate the solenoid valve that commands the ventral air
brake surface panel to extend.
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Figure 16: Ventral air brake
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190
Ventral air brake hydraulic actuator
The ventral air brake control module is a single body hydraulic manifold with
a normally closed dual-coil solenoid valve.
The ventral air brake control module is electronically controlled by FCMs
1,2,3 and 4.
The control module contains four separated valves used for controlling the
hydraulic fluid flow to the ventral air brake hydraulic actuator by converting
electrical signals received by the solenoid operated valve (from the FCMs)
to switch hydraulic pressure on and off in the pilot chamber of the main con-
trol valve. The main control valve has two positions one for retracting the ac-
tuator and one for extending the actuator.
A command for a single FCM is sufficient to command the ventral air brake
control module.
The ventral air brake control module has a hydraulic hold-down lock valve
that will hold the ventral air brake surface panel in a closed position if hydrau-
lic pressure is lost. The hold-down valve has manual release for mainte-
nance activity.
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Figure 17: Ventral air brake hydraulic actuator and control module
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190
Operation:
The ventral air brake control module receives hydraulic pressure from the
No.2 hydraulic system. The main control valve of the ventral air brake control
module supplies the hydraulic pressure to retract and to extend the ventral
air brake hydraulic actuator.
The command for the ventral air brake control module is implemented in the
FCMs using gnd/open discrete outputs, which drive the two single pole re-
lays.
The relays provide the 28 VDC and gnd to operate the solenoid valve that
commands the ventral air brake surface panel to extend. The deployment of
the ventral air brake surface panel is enabled when the flaps reach the flap
full position for landing.
The ventral air brake surface panel deployment is inhibited for flap settings
less than flaps 6.
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Figure 18: Operation
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190
Ventral air brake position sensor
The ventral air brake position sensor is a five-wire, brushless, LVDT type
transducer.
It receives excitation from the S-ACE (Spoiler Actuator-Control Electronics)
in the form of a 2 kHz (Kilohertz), 7 VAC voltage and outputs an amplitude-
modulated, phase-sensitive voltage that is proportional to the sensed posi-
tion.
The position sensor is mounted to the air brake and is used to monitor the
spoiler surface. It senses if the spoiler surface responds incorrectly to com-
mands or the surface deploys inadvertently.
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Figure 19: Ventral air brake position sensor
SOLENOID VALVE
(NORMALLY CLOSED)
ELECTRICAL
CONNECTOR
EXTEND
PORT
ACTUATOR
MAIN CONTROL
VALVE
RETURN
THERMAL RELIEF
VALVE
HYDRAULIC SYSTEM #2
RESTRICTOR
SUPPLY
PRESSURE
RETRACT
PORT
SERVICE VALVE
THERMAL RELIEF (MANUAL RELIEF VALVE)
VALVE
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190
Electrical operation
The surface position sensor and the command wrap around discrete signal
All four FCMs are used in the ventral air brake system. monitor the ventral air brake control system.
FCMs 2 and 4 send 28 VDC (Volt Direct Current) through a relay to the air The surface position LVDT senses if the spoiler surface responds incorrectly
brake solenoid module. to commands or the surface deploys inadvertently.
FCMs 1 and 3 supply a GND through another relay to the solenoid. This al-
lows the brake surface to be deployed if the proper conditions are met.
The command wrap around discretes are used to detect failure in the com-
The solenoid wiring is wrapped back to the generic IOM (Input/Output Mod- mand path interconnects. The wrap around discretes come from down-
ule) in the MAU (Modular Avionics Unit) to detect the improper high or low stream of the relay outputs to the solenoid. The command wraps interface
electrical input to the solenoids. to the FCS (Flight Control System) through the generic IOM 3.
The module sends the command wrap signals to the FCMs over the ASCB
The solenoid coils electrically operate the control valve that activates de- for use by the ventral air brake command wrap monitor.
ployment of the air brake. Either coil can operate the control valve.
The dicrete outputs to the relays that dive the coils come from Lane B of the The FCS annunciates the “VENTRAL AIR BRAKE FAIL”CAS (Crew Alerting
FCMs. A surface position LVDT on the air brake supplies information to lane System) message when the ventral air brake command and the surface po-
A of FCM 2 for monitoring purposes. sition disagree. The FCM monitors the status of the air brake drive relay con-
tacts to limit the exposure to latent failures.
The FCM takes steep approach mode indication information from the ASCB
(Avionics Standard-Communication Bus) data supplied by the AFCS (Auto-
matic -Flight Control System).
The FCM commands the actuator to deploy the air brake when the condi-
tions that follow are met:
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-60 Page 39
Figure 20: Electrical operation
VENTRAL
AIR BRAKE
A
ZONE
146
A
VENTRAL AIR BRAKE
POSITION SENSOR
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190
EICAS indications
In case of system failure or failed BIT the following messages will be dis-
played on the EICAS:
• Advisory message FLT CTRK FAULT if one of the flight control sys-
tem component has failed but the aircraft is dispatchable.
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Figure 21: EICAS indications
AFCS, EICAS,
ASCB-D
FADEC, TLA,
W.O.W.
BP BP
WRAP WRAP
A2
A1 A2
A1
DC BUS 2 X1 X2
X1 X2
CONTROL
HYD NO. 2 SOLENOID
LEGEND:
ELECTRICAL
LVDT PCU
HYDRAULIC
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190
Electrical operation
The surface position sensor and the command wrap around discrete signal
All four FCMs are used in the ventral air brake system. monitor the ventral air brake control system.
FCMs 2 and 4 send 28 VDC (Volt Direct Current) through a relay to the air The surface position LVDT senses if the spoiler surface responds incorrectly
brake solenoid module. to commands or the surface deploys inadvertently.
FCMs 1 and 3 supply a GND through another relay to the solenoid. This al-
lows the brake surface to be deployed if the proper conditions are met.
The command wrap around discretes are used to detect failure in the com-
The solenoid wiring is wrapped back to the generic IOM (Input/Output Mod- mand path interconnects. The wrap around discretes come from down-
ule) in the MAU (Modular Avionics Unit) to detect the improper high or low stream of the relay outputs to the solenoid. The command wraps interface
electrical input to the solenoids. to the FCS (Flight Control System) through the generic IOM 3.
The module sends the command wrap signals to the FCMs over the ASCB
The solenoid coils electrically operate the control valve that activates de- for use by the ventral air brake command wrap monitor.
ployment of the air brake. Either coil can operate the control valve.
The dicrete outputs to the relays that dive the coils come from Lane B of the The FCS annunciates the “VENTRAL AIR BRAKE FAIL”CAS (Crew Alerting
FCMs. A surface position LVDT on the air brake supplies information to lane System) message when the ventral air brake command and the surface po-
A of FCM 2 for monitoring purposes. sition disagree. The FCM monitors the status of the air brake drive relay con-
tacts to limit the exposure to latent failures.
The FCM takes steep approach mode indication information from the ASCB
(Avionics Standard-Communication Bus) data supplied by the AFCS (Auto-
matic -Flight Control System).
The FCM commands the actuator to deploy the air brake when the condi-
tions that follow are met:
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Figure 22: Electrical operation
AFCS, EICAS,
ASCB-D
FADEC, TLA,
W.O.W.
BP BP
WRAP WRAP
A2
A1 A2
A1
DC BUS 2 X1 X2
X1 X2
CONTROL
HYD NO. 2 SOLENOID
LEGEND:
ELECTRICAL
LVDT PCU
HYDRAULIC
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190
The slat system consists of eight slat panels, four per wing, each actuated
by two track with two rotary actuators. The rotary actuators are interconnect-
ed with the slat drive line in the fixed leading edge of the wings.
A slat PDU provides power to the rotary actuators, PSUs mounted on the
outboard slat actuators provide the slat control channels with the slat system
position information.
Two slat disconnect detection sensors are mounted between the three out-
board panels on each wing to detect and limit panel skew. While inboard slat
panel uses resolver based skew detectors to detect and limit the inboard
panel skew.
System control provided by two SF-ACE, which receive the command from
the Slat/Flap Control Lever. Besides providing control and protection for the
slat system, the control channels also provide system performance feed-
back to the cockpit.
The slat and flap motion is sequenced such that slat extends first and flap
retracts first when the motion command requires both surface to move. The
system uses electrical power to move the surfaces.
The aircraft AC power drives the DC motors and 28vDC is used for control
purposes
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Figure 1: The slat system
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190
The slat/flap control lever (SFCL) in the cockpit allows pilot input to the slat/
flap control system by converting angular displacement of the lever into elec-
trical signals to the SF-ACE units.
A light plate provides reference position markings for surface position selec-
tion. The SFCL has seven positions, each having a detented arrangement
as shown, resulting in the respective slat/flap surface positions and placard-
ed speeds.
Position three is gated in either direction for the go-around gate. Moving the
lever from one detent to another causes the four RVDTs mounted to the
handle to rotate, providing independent handle position information to the
four SF-ACE control channels via two electrical connectors. A valid motion
command exists if a channel determines its RVDT to be in a valid detent and
any of the other three channels are in agreement.
The slat and flap motion is sequenced. When both the slat and flap surfaces
are commanded to extend, the slats extend first to 15 degrees followed by
flap extension to any commanded position up to 20 degrees.
When the command is to extend beyond position 3, the surfaces first extend
to position 3 and stop. After validating the surfaces are in position 3, the slats
first extend to 25 degrees followed by the flaps extending to the commanded
position.
When the command is to retract to less than position 3, the flaps retract first
back to 20 degrees and the slats retract to 15 degrees and stop. After vali-
dating the surfaces are in position 3, the surfaces retract to the commanded
position, following the sequence flaps retract first followed by the slats.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-80 Page 3
Figure 2: Slat/flap control lever connections
Lever RVDT
Position Position
+60 -30
+70 -20
+80 -10
+90 0
+100 +10
+110 +20
+120 +30
Flap 1 15 7 230
Flap 2 15 10 215
Flap 3 15 20 200
Flap 4 25 20 180
Flap 5 25 20 180
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190
SF-ACE
Each of the two SF-ACE is a dual channel line replaceable unit with one
channel for flap control and one channel for slat control. The two flap and
slat channels operate in the active/active mode. Each channel provides the
control, protection and Built-In-Test logic for operation of the slats and flaps
actuation systems. Input commands are received from the Flap Control Le-
ver. Surface coordination and control signals are communicated between
the adjacent SF-ACE channels and between the opposite SF-ACE chan-
nels. The SF-ACEs receive position data from it`s dedicated PSU resolver,
which are mounted at each actuation system`s outboard actuator. Each SF-
ACE channel also control an electromechanical motor brake at the interfac-
ing PDU motor.The entire system is designed such that no single failure re-
sults loss of both slat and flap control.
The loss of one SF-ACE has the effect of reducing both slat and flap system
to operate at half speed. Communication to and from the SF-ACE is over
ARINC 429 data bus towards and from the MAU1 and MAU2.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-80 Page 5
Figure 3: SF-ACE
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190
After power up on Built-In-Test, each SF-ACE will report its valid status to
the aircraft over the ARINC 429 interface. The SF-ACE will operate in stand-
by mode while waiting for flap or slat commands. In this stand-by mode the
SF-ACE channel monitors for uncommanded movements and asymmetric
conditions, while performing periodic internal BIT and interface checks to en-
sure integrity.
When a command involves slat and flap surface movement the slats will
move first on extend and flap will move first on retract. The SF-ACE monitors
this motion for validity of speed, surface symmetry, valid direction and valid
BIT checks.
In case of failure, the SF-ACE channel will disable the motor drive output,
setting the respective motor brake and record the failure condition in the
Non-Volatile-Memory.
A flap system failure will not disable the slat system and vice versa. When
there are no failures, each SF-ACE channel will drive the appropriate sur-
face to the commanded position, set the brake, turn of the drive and return
to stand-by mode.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-80 Page 7
Figure 4: Slat/Flap Control System
SLAT/FLAP
HANDLE RESOLVERS (4x) (REF.)
UNIT (REF.)
ANGLE GEARBOX (4x)
SLAT PDU
(REF.) SLAT 1
RIGHT INBD
SLAT
ACTUATOR (16x) INBD SLAT SKEW
SENSOR (4x)
SLAT 1
LEFT INBD SLAT 2
RIGHT OUTBD
SLAT 2 SLAT 3
LEFT OUTBD RIGHT OUTBD
OUTBD
SLAT 3 SLAT SKEW
LEFT OUTBD SENSOR (4x)
SLAT 4
SLAT 4 RIGHT OUTBD
LEFT OUTBD
SLAT PANEL
TRACK (18x)
RIGHT
POSITION
SENSOR
UNIT
Slat Slat Slat Slat (REF.)
Control Motor Motor Control
LEFT Monitor Drive Drive Monitor SF-ACE 2
SF-ACE1
POSITION (REF.) (REF.)
SENSOR UNIT
28 VDC 28 VDC
(REF.)
115 VDC 115 VDC
ELECTRICAL INTERFACE
MECHANICAL LINKAGE
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190
The slat PDU is an air frame-mounted gearbox with two motor/brake assem-
blies, gearbox, differential, and torque limiter/slip clutch.
Each motor/brake assembly contains a 3-phase, 270 VDC (Volt Direct Cur-
rent) brushless motor, motor shaft position resolver, and electric coil re-
leased brake.
The SF-ACE provides excitation for the motor resolver and uses the motor
shaft position resolver output to control commutation of the motor drive sec-
tion of the SF-ACE.
The male ends of the output shaft are splined and mate with the female
splined element of the torque tubes. This allows the PDU to transfer torque
through the slat mechanical drive line system.
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Figure 5: Power Drive Unit (PDU)
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190
Torque tubes
Torque tubes are used to transmit the rotary output power of the PDU along Angle gearboxes
the mechanical drive line to the slat actuators.
Each torque tube is a rigid aluminium shaft with universal joints riveted on The four 137 degrees angle gearboxes are used to change the path of the
each end. slat mechanical drive line system.
The universal joints have splined ends which engage the mating splines on Each angle gearbox has two bevel gear shafts mounted in ball bearings to
the rotary actuators, PDU, bearing supports, and angle gearboxes. provide the required change in angle.
The universal joint on one end of each torque shaft is cross drilled to allow The bevel gear shafts have male splined ends that allow the shafts to mate
a bolt to be installed for axial retention of the torque shaft. The universal joint with the torque tubes. The slat mechanical drive line has four angle gearbox-
on the opposite end is free to “float” and can accommodate any relative axial es to meet installation requirements.
movement between components mounted to the structure.
Bearing supports
Bearing supports are used to connect adjacent torque tubes along the lead-
ing edge of each wing.
Each bearing support has a splined shaft with female splined ends, support-
ed by two radial ball bearings housed in a bearing flange.
Each bearing support has a splined shaft with female splined ends. The
splined ends of each bearing support shaft engage the mating splines on the
torque tube shafts.
The slat mechanical drive line has six bearing supports to meet installation
requirements.
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Figure 6: slat functions
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190
The slat panels are positioned by slat actuators, also referred to as Geared Each slat actuator contains a torque limiter to protect the rack and pinion and
Rotary Actuators (GRAs). The GRAs are essentially a power gear reduction slat structure from excessive loads in the event of a jam condition. The
accomplished through a planetary gear set. A ball ramp actuated torque lim- torque limiter is located between the actuator input shaft and the planetary
iting device is built into the GRAs. gearbox. One side (plate) of the ball ramp actuator for the torque limiter is
The slat actuators provide the actuation force to extend and retract the slat splined to the through shaft, while the other ball ramp side (plate) engages
panels on the leading edge of the wing. There are four slat panels on each the torque limiter brake shaft/sun gear through a multiple slot and tang inter-
wing with two slat actuators for each panel to position the panel and carry face. The rotating brake plates are splined to the torque limiter brake shaft/
the actuation loads. sun gear while the stationary plates are grounded to the housing with a pin
and slot arrangement. A helical spring and sleeve provide the predetermined
The slat actuators convert the rotary output motion of the slat PDU through axial force to the torque limiter ball ramp, which establishes the torque limit-
the slat system drive line to rotary motion through a planetary gear arrange- ing set point.
ment to move the slat panels along the panel tracks. The actuator output
shaft drives a pinion gear which in turn drives a rack that is attached to a Each plate of the ball ramp actuator has three inclined, oval shaped grooves
track on the slat panel. on their faces. The pre-load tension from the helical compression spring
holds the balls in these grooves. As torque is applied to the splined input
The slat actuators are of a sealed, non-vented design and a fixed amount of plate, the balls move to the beginning of the ramp in the grooves. In this po-
grease is used internally to reduce tare losses at extreme cold temperatures. sition, the balls transfer torque to the output plate. When torque is reversed,
the balls move to the opposite ramp. In the event of a jam failure case at the
actuator station, the force reacts against the spring force and allows the balls
Slat Actuators Configurations to move up the inclined ramp farther than they normally would. This forces
the output plate away from the input plate and reduces the clearance be-
tween the friction plates and reaction plates of the brake assembly. As the
There are a total of 16 slat actuators per ship set with three different slat ac- brake plates make contact, the operating torque is grounded to the housing
tuator part numbers/configurations. There are three Type A Actuators on and air frame and the actuator torque limiter trip indicator is tripped.
each wing located at positions #1, #3, and #5 and three Type B actuators on Once the torque limiter is engaged the total drive torque from the Slat PDU
each wing at positions #2, #4, and #6. is reacted into the mounting lugs of the jammed actuator causing the PDU
There are two Outboard Type C actuators on each wing at positions #7 and to stall and the SF-ACE to shut down both slat channels and indicate “Slats
#8. Failed” message to the EICAS display.
Each actuator has a different aircraft mounting interface to prevent installa- The actuator torque limiter will automatically disengage and reset when the
tion in the wrong location. The Type A and B actuators have the same SFCL is commanded in the opposite direction (away from the jam). The
mounting bolt pattern but have different slot locations to interface with a torque limiter can be reset up to three times per power up cycle before the
mounting pin located on the aircraft structure. The Outboard Type C actua- SF-ACE latches out the fault and prevents further operation of the slat sys-
tors have a different mounting bolt pattern than the A and B actuators. tem.
Care should be taken when installing the slat actuators to make sure they
are mounted properly in the correct location.
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Figure 7: Slat actuator
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190
Transmission drive lines are installed on the leading of each wing, transmit-
ting torque from the PDU output shaft to the actuators stationed along the
wing, using torque shafts and angle gearboxes.
The input shaft of each actuator is also a though shaft transmitting the torque
from actuator to actuator, maintaining synchronization within the system.
A position sensor unit (PSU) is located at each outboard end of the slat and
flap drive lines, providing position feedback to the SF-ACE channels.
The SF-ACE uses the information for closed loop computing of the surface
position, for detection of asymmetric slat or flap deployment, and for surface
position indication on the EICAS.
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Figure 8: Position Sensor Unit (PSU)
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190
The slat panels react loads to the aircraft structure through tracks supported
by needle rollers and are driven by a rack and pinion gear. There are two
tracks per panel, with one additional non-driving support track for the in-
board panel to assure function of panel in case of damage to one the driving
tracks in the event of a rotor burst failure.
Each track is driven by a Geared Rotary Actuator via a pinion splined to the
actuator and a sector gear inside the track. The track rollers provide the
main vertical load bearing and rolling support for all slat tracks.
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Figure 9: The slat tracks
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190
Electronic skew sensors are installed to prevent excessive panel skew in the
event of a disconnect in one actuator while the other actuator on the same
panel continues to operate.
The inboard skew sensors are provided with spur gear that meshes with and
are driven by the slat pinion gear mounted on the actuator output shaft. The
skew sensors have an integral electrical connector that mates with the air-
craft wiring to interconnect the two sensors to the corresponding SF-ACE
channels. If differential movement of a panel exceeds acceptable limits, the
SF-ACEs will shut down the slat system, and the respective message will be
displayed on the EICAS.
The three outboard slat panels utilize a reed switch located between panels
2-3 and 3-4 to provide skew detection and annunciation. The reed switch is
mounted on one panel while the other panel contains a striker pin which pro-
vides adequate clearance to the switch under normal differential panel de-
flections. If the relative movement between panels exceeds the
predetermined level, the striker pin will contact the reed switch and break a
mechanical fuse which trips the spring loaded switch.
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Figure 10: Electronic skew sensors
L LH Inboard Slat
S
S
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190
Operation
The SFCL, located on the centre pedestal, has seven detent/gated posi-
tions. A finger lift located on the lower portion of the SFCL allows movement
of the SFCL. Once the finger lift is raised, the SFCL may be moved past ad-
jacent detents without releasing the finger lift.
Each detent position has a secondary detent that allows the operator to feel
the detent without the need to look at the markings on the SFCL.
Slat position 3 contains a stop mechanism in either direction which requires
the finger lift to be released and lifted again to pass through the gated posi-
tion. This stop mechanism allows the operator to easily find and select slat
position 3 for normal takeoff and approach conditions without having to look
at the SFCL or rely on detent feel. Movement of the SFCL from one detent
position to another rotates the internal drive shaft gear. Movement of the
drive shaft gear causes the synchronous rotation of the four RVDTs mount-
ed in the handle housing. The four RVDTs convert the rotation to a voltage
signal. The voltage signals are passed to the two SF-ACE units.
Each SF-ACE unit drives one slat PDU electric motor and controls one chan-
nel of slat brakes. The slat PDU generates a rotary output motion which is
transmitted by the slat mechanical drive line to the slat actuators.
When slat panel movement commands are received, slat/flap panel se-
quencing is determined between the SF-ACE channel over the CAN bus.
When the SF-ACE channel determines it will move the slat panel, that chan-
nel releases the brakes and commands the motor to move at a present
speed to the commanded position.
Each SF-ACE channel receives position feedback signals from the two slat
position sensor units and discrete inputs from both the INBD and the OUT-
BD slat skew sensors.
The position sensor units report the actual position of the slat panels. The
INBD and the OUTBD skew sensors report fault indications to the SF-ACE
units. If a fault occurs, the SF-ACE units report the fault through the EICAS
(Engine Indicating and Crew Alerting System).
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Figure 11: Operation
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190
Slat position and status information is provided via the MAUs to the EICAS
cockpit display for flight crew information and dispatch assessment. Each
ACE channel transmits three address labels which contain the position and
status information for that channel.
This information is used for EICAS position and synoptic display. The slat
position data is an average of the surface position determined by the left and
right wing position sensor units (PSUs). The SFCS position data used by the
EICAS and other safety critical aircraft functions is independently verified by
the monitor channel. ARINC 429 data with a SSM setting of “normal opera-
tion” should be used by the safety critical users of this critical labels.
EICAS utilizes this data for the primary CAS page and the flight controls syn-
optic page displays. Three different messages are used by EICAS to identify
slat system fault status. It should be noted that many different fault condi-
tions may cause any one of the basic fault messages to be displayed.
Cause of the EICAS fault message may only be determined by the CMC.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-80 Page 23
Figure 12: EICAS position indications and messages
LOGIC EQUATION
MESSAGE TYPE Inhibit (cause description)
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190
Figure 13: EICAS position indications
and messages
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Figure 14: EICAS
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190
Slat System Mechanical Rigging System Electrical Rigging and Auto rig
Mechanical rigging of the slat system is performed during installation of the After the flap and slat systems are mechanically rigged, an electrical rigging
system components. Mechanical rigging is performed to synchronize the procedure is performed by command from the CMC (after system start-up is
slat actuators on each panel in the nominal retracted (0 deg.) position to as- complete).
sure proper panel location for the aircraft cruise condition and provide timing
of the rack mechanism overtravel stops.
The electrical rigging process is manually initiated via the CMC and estab-
lishes the electrical offsets for the position feedback resolvers in the wing tip
Mechanical Rigging: mounted SF-PSUs, inboard slat skew sensors, and outboard flap skew sen-
sors and stores them, along with aircraft tail number, in the SF-ACE non-vol-
atile memory. The SF-ACEs share all electrical rig information and stores
the values for both SF-ACEs.
1) After installation of the slat rack and pinion assemblies position
each track to the nominal retract position (0 deg) as determined
by a rigging block placed between the lower front roller and slat Electrical rigging will have to be performed any time a PSU or a skew sensor
track retract stop. is removed or any time the drive line is disconnected between the PDU and
either PSU, either for maintenance or after a failure event. Mechanical rig-
2) With the slat track held in the nominal retract position install ging after a drive line disconnect may or may not be necessary, depending
each slat actuator to engage the pinion gear spline using the on whether or not the system is held by rig features somehow when the drive
specified fastners. line is disconnected in maintenance.
3) Install the interconnecting drive line torque shafts and bearing
supports between each actuator input shaft to maintain proper There is also an auto rig process in event of an SF-ACE replacement. When
rigging of the slat panels on each wing. a SF-ACE is removed and another SF-ACE is installed in place of the re-
4) With all the slat actuators at the nominal retract (0 deg) position moved unit, the SF-ACE will auto rig at start-up when it recognizes that the
adjust and install the wing tip Position Sensor Unit (PSU) to the aircraft tail number is different. Auto rig simply transfers the stored electrical
outboard mounting bracket with the timing mark on the outboard offset information from the existing SF-ACE to the replacement SF-ACE.
end of the sensor aligned for the proper wing (i.e LH or RH wing)
5) With both wings properly rigged in the retract position install the
drive line torque shafts and angle gearboxes between the PDU
and inboard slat actuator on both wings.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-80 Page 27
Figure 15: Slat system mechanical rigging
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190
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Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 27-80 Page 30
190
27-MEL (Example)
------------------------------------------------------------------------------- -------------------------------------------------------------------------------
¦ U.S. DEPARTMENT OF TRANSPORTATION ¦ ¦ U.S. DEPARTMENT OF TRANSPORTATION ¦
¦ 11-12 ROLL CONTROL DISC B ¦ 1 ¦ 0 ¦ (O)May be inoperative provided: | ¦ ¦ 36-01 Stick Shakers B ¦ 2 ¦ 1 ¦ (O)One may be inoperative provided ¦
¦ Advisory EICAS ¦ ¦ ¦ a) Both control wheels are | ¦ ¦ ¦ ¦ ¦ Stall Warning System is verified to ¦
¦ Message ¦ ¦ ¦ verified to be connected | ¦ ¦ ¦ ¦ ¦ operate normally before each ¦
¦ ¦ ¦ ¦ before each flight, and | ¦ ¦ ¦ ¦ ¦ departure. ¦
¦ ¦ ¦ ¦ b) Autopilot Channels are | ¦
¦ ¦ ¦ ¦ considered inoperative. | ¦ ¦ 41-01 Pitch Trim B ¦ 1 ¦ 0 ¦ (M)(O)May be inoperative provided ¦
¦ Position ¦ ¦ ¦ horizontal stabilizer position is ¦
¦ 14-01 Roll Trim C ¦ 1 ¦ 0 ¦ (O)May be inoperative provided ¦ ¦ Indication on ¦ ¦ ¦ set by means of markings on tail ¦
¦ Position ¦ ¦ ¦ Ailerons are verified centered ¦ ¦ EICAS ¦ ¦ ¦ cone before each flight. ¦
¦ Indication on ¦ ¦ ¦ before each flight. ¦
¦ EICAS ¦ ¦ ¦ ¦ ¦ 41-09 AUTO CONFIG TRIM B ¦ 1 ¦ 0 ¦ ¦
¦ Function ¦ ¦ ¦ ¦
¦ 23-03 Rudder Pedal C ¦ 2 ¦ 0 ¦ May be inoperative provided Rudder ¦ ¦ (ERJ-170) ¦ ¦ ¦ | ¦
¦ Adjustment System ¦ ¦ ¦ Pedals position is acceptable to ¦
¦ ¦ ¦ ¦ the affected flight crewmember. ¦ ¦ 43-02 Dual Pitch Trim C ¦ 2 ¦ 1 ¦ ¦
¦ Switches on Yoke ¦ ¦ ¦ ¦
¦ C ¦ 2 ¦ 0 ¦ (M)May be inoperative provided ¦
¦ ¦ ¦ ¦ Rudder Pedals may be adjusted to ¦ ¦ 53-02 Slat/Flap B ¦ 4 ¦ 3 ¦ (M)Slat Channel 01 or Flap Channel ¦
¦ ¦ ¦ ¦ suit individual pilot requirements. ¦ ¦ Actuator Control ¦ ¦ ¦ 02 may be inoperative provided ¦
¦ Electronic (SF- ¦ ¦ ¦ there are no obstacles in the ¦
¦ 24-01 Yaw Trim Position B ¦ 1 ¦ 0 ¦ (O)May be inoperative provided ¦ ¦ ACE) Channels ¦ ¦ ¦ Takeoff Flight Path above Level Off ¦
¦ Indication on ¦ ¦ ¦ Rudder is verified centered before ¦ ¦ ¦ ¦ ¦ Height. ¦
¦ EICAS ¦ ¦ ¦ each flight. ¦
¦ ¦ ¦ ¦ NOTE: Flaps or Slats will operate ¦
¦ 31-06 PITCH CONTROL B ¦ 1 ¦ 0 ¦ (O)May be inoperative provided: | ¦ ¦ ¦ ¦ ¦ at half extension and ¦
¦ DISC Advisory ¦ ¦ ¦ a) Both control columns are | ¦ ¦ ¦ ¦ ¦ retraction rates. ¦
¦ EICAS Message ¦ ¦ ¦ verified to be connected | ¦
¦ ¦ ¦ ¦ before each flight, and | ¦
¦ ¦ ¦ ¦ b) Autopilot Channels are | ¦
¦ ¦ ¦ ¦ considered inoperative. | ¦
------------------------------------------------------------------------------- -------------------------------------------------------------------------------
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-TOC Page I
190
Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 32-41 Auto brake System
Emergency-Extension (Electrical Override) . . . . . . . . . . . . . . . . . . . 9 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Emergency-Extension (Mechanical Free-Fall) . . . . . . . . . . . . . . . . 11 The auto-brake control switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
The landing gear control lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Auto-brake application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Landing Gear Selector Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 either throttle lever is advanced beyond idle. . . . . . . . . . . . . . . . . . .3
MLG Retraction Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 The rejected take off auto-brake . . . . . . . . . . . . . . . . . . . . . . . . . . .5
The up lock box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 EICAS indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
MLG and NLG down lock release actuator . . . . . . . . . . . . . . . . . . 19
The manual release lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 32-47 Brake Temperature
Emergency-Extension Override Switch . . . . . . . . . . . . . . . . . . . . . 21 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
The free fall selector valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 The synoptic page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
System Inputs and Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
32-40 Brake control system The main brake activation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Shut-off valve (SOV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
The emergency and parking brake system . . . . . . . . . . . . . . . . . . . 3 The Shut Off Valve (SOV) on ground . . . . . . . . . . . . . . . . . . . . . .11
The Brake temperature monitoring system (BTMS) . . . . . . . . . . . . 5 The Shut Off Valve (SOV) in flight . . . . . . . . . . . . . . . . . . . . . . . . .11
The brake control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 The brake control valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Brake Control Modules (BCM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Pressure transducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
BCM Inputs and Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Main brake wheel speed transducer . . . . . . . . . . . . . . . . . . . . . . .17
The anti skid system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Main brake wheel-Hubcap drive . . . . . . . . . . . . . . . . . . . . . . . . . .17
The locked wheel crossover protection . . . . . . . . . . . . . . . . . . . . . 15 The volume hydraulic fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
In-flight braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Check valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
The touchdown protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-TOC Page II
190
32-44 Emergency Parking System The steering manifold components . . . . . . . . . . . . . . . . . . . . . . . . .9
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 The manifold operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
The emergency park brake valve . . . . . . . . . . . . . . . . . . . . . . . . . . 3 The steering motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Emergency/parking brake handle . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Feedback Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Pressure switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Steering system disengagement . . . . . . . . . . . . . . . . . . . . . . . . . .17
The two accumulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 The NLG towing light box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Built in tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 NLG overtravel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
CAS Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Nose wheel steering Control module . . . . . . . . . . . . . . . . . . . . . . .23
The main wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Nose wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Align the nose wheel before retraction . . . . . . . . . . . . . . . . . . . . . .23
System electronic rigging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
32-49 Wheels, brakes and tires Continuous Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Brake assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 The pedal steering mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Brake temperature sensor and Shuttle valve . . . . . . . . . . . . . . . . . . 3 The hand wheel steering mode . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Self-retracting and self-adjusting pistons . . . . . . . . . . . . . . . . . . . . . 5 The free castor mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Steering failures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
32-50 Steering System
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 32-60 Position Indicating and warning
Subsystems/Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
General Description: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Normal steering mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Steering hand wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Steering pedal input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 The landing gear position indication . . . . . . . . . . . . . . . . . . . . . . . .3
Pedal RVDTs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 PSEM 1 and 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
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190
Proximity sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
NLG proximity sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
MLG proximity sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Landing Gear Position indication . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Air/Ground (WOW) system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
NLG Weight-On-Wheels Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . 15
MLG Weight-On-Wheels Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . 15
WOW status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
The Landing Gear Warning system . . . . . . . . . . . . . . . . . . . . . . . . 19
Landing Gear Aural Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Landing Gear Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Thrust Lever Angle (TLA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
For Dual Engine Landing Configuration: . . . . . . . . . . . . . . . . . . . . 23
For Single Engine Landing Configuration: . . . . . . . . . . . . . . . . . . . 23
FLAP SETTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
RADIO ALTIMETER INFORMATION . . . . . . . . . . . . . . . . . . . . . . 25
32-MEL (Example)
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190
The Embraer 190 has a retractable tricycle landing gear system, with two
main landing gear (MLG) assemblies and one nose landing gear (NLG) as-
sembly. The MLG assemblies are telescopic and retract sideways into the
wing and fuselage. Each MLG assembly incorporates two wheels with multi-
disk carbon brake assemblies.
The NLG assembly is telescopic and retracts forward into the fuselage. The
NLG assembly incorporates two wheels with a hydraulic nose wheel steer-
ing mechanism, allowing the aircraft to turn on a taxiway as narrow as 20
meters. During normal operation, the landing gear system is electronically
controlled and hydraulically operated.
Several proximity sensors are installed to provide position and status signals
to different electronic modules, located in the modular avionics units, or
MAU, for control and monitoring purposes. The sensors also display system
status to the pilots via the EICAS display in the cockpit.
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Figure 1: Landing gear overview
Cockpit
Control Le ve r
Fre e Fa ll Ha ndle
Ove rrride S witch
Wing S tub
La nding Ge a r S e le ctor
Va lve
Nos e La nding Ge a r
Ba y Fre e fa ll S e le ctor Va lve
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190
Electronic Control
The Secondary Power Distribution Assemblies (SPDA) give 28 volts to all
The landing gear system uses several modules which are integrated in the control solenoids, such as the shut-off valve solenoids for the brake control
MAU. There are separate modules for landing gear actuation/proximity sen- system. The MAU and the SPDA are connected by the Avionics Standard
sor evaluation: Communication Bus (ASCB). The ASCB bus gives highspeed communica-
tion between most of the major electronic modules.
- Proximity Sensor Evaluation Module (PSEM 1-2)
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Figure 2: Electronic Control
E IC AS
HANDWHE E LAND
P EDAL S ENSORS
(AMM S DS 32-40-00)
(AMM S DS 32-50-00)
LANDING G EAR
WT ON WHE E LS
(AMM S DS 32-60-00)
LANDING G EAR
ACT UATORS
(AMM S DS 32-30-00)
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190
COCKPIT
FORWARD BAGGAGE
REAR BAGGAGE
COMPARTMENT
COMPARTMENT
RA T COMPA RTME NT
- MAU 3
Bra ke s (Outbd) Bra ke s (Inbd)
P S EM 1 Nos e whe e l S te e ring P S EM 2
Autobra ke
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Figure 3: Modules location
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190
Cockpit Controls
The following equipment is installed in the cockpit for landing gear extension
and retraction:
• The landing gear control lever for extension and retraction of the
landing gear during normal operation;
• an extension override switch is used to extend the landing gear in
case of a failure in the landing gear electronics; and
• a manual release lever used for free-fall extension of the landing
gear in case both the electronic- and electrical systems fail.
Two brake pedals for the left and right MLG brakes are installed for both pi-
lots.
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Figure 4: Cockpit Controls
AUTOBRAKE
UP
OFF
LOW
RTO MED
HI
DN
LOCK
REL
Steering handwheel DN
UP
AUTOBRAKE
AUTOBRAKE
OFF
OFF
LOW
LOW
RTO
RTO MED
MED DN
LOCK
HI
HI
REL
DN
B
R
A
K
E
B
R
A
K Extension override switch
E
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190
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TAB LE - LANDING GE AR - C ONTR OLS AND INDICATIONS IN T HE COCK PIT (Continued)
C ONTR OL / P OS IT ION/
R EF. F UNCT ION
INDIC ATOR INDIC AT ION
UP
T he related landing gear unit is correctly locked in the up position.
(white - status )
T he position of that landing gear unit does not agree with the position of the
UP
landing gear control lever after 20 s econds .
(red - warning)
E IC AS Synoptic Display (one for T he CAS (Crew Alerting System) warning LG LE VE R DIS AG RE E als o s hows .
14
each landing gear unit) B ox with cros s hatched display
T he related landing gear unit is in transit (less than 20 seconds).
(amber - status )
T he position of the related landing gear unit does not agree with the position
B ox with cros s hatched display
of the landing gear control lever after 20 seconds.
(red - warning)
T he CAS warning LG LE VE R DIS AG RE E als o s hows .
DN
T he related landing gear unit is correctly locked in the down position.
(green - status )
T he position of the related landing gear unit does not agree with the position
14 E IC AS Synoptic Display (one for DN
of the landing gear control lever after 20 seconds.
(cont.) each landing gear unit) (continued) (red - warning)
T he CAS warning LG LE VE R DIS AG RE E als o s hows .
-- T here is no correct data (there is an error, or no data from the PS S (Proximity
(red - warning) S ensing System).
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190
The main landing gear (MLG)
The main landing gear assemblies are attached to the left and right wings.
The proximity transmit the following signals to the Proximity Sensor Evalua-
tion Module, PSEM:
There are two doors attached to the outboard side of each MLG. A third door
is attached to the wing. The doors are mechanically opened during exten-
sion and closed during retraction.
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Figure 5: Main Landing Gear (MLG)
# FF0000
# FFCC00
# 66CCFF
# FFFFFF
lock springs
Proximity sensors
PSEM
made in Zirl made in Zirl made in Zirl made in Zirl made in Zirl
shock strut
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190
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Figure 6: Nose Landing Gear (NLG)
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190
Extension/retraction
There are three modes of landing gear operation available to the crew:
In the normal extension and retraction mode, the landing gear actuation is
electronically controlled and hydraulically operated. The landing gear selec-
tor valve is controlled by the Proximity Sensor Evaluation Module (PSEM).
The landing gear selector valve provides hydraulic pressure to the actuation
cylinders.
In the electrical override mode the landing gear extension is electrically con-
trolled and hydraulically operated. The extension override switch takes di-
rect control of the selector valve. the Proximity Sensor Evaluation Module
(PSEM) is removed from the control loop.
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Figure 7: Extension/retraction
UP
DN
LOCK
REL Normal extension and retraction mode
DN
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190
The brake control system
A total of six wheels and six tires are installed on the aircraft. The four MLG
wheels are equipped with electronically controlled and hydraulically pow-
ered carbon-composite brakes.
The brake control system uses electronic modules, sensors and hydraulic
valves to control the aircraft brakes for normal braking mode, and it has an
optional auto-brake mode.
Two Brake Control Modules, or BCM, and one optional Auto-Brake control
Module (ABM) control the hydraulic pressure to the inboard and outboard
brakes. With the auto-brake switch in the cockpit selected on, the ABM will
apply the brakes automatically after landing and following a rejected take-
off.
The anti-skid control system prevents wheel skid when the brakes are ap-
plied.
The emergency/ parking brake system allows brake operation even with a
loss of hydraulic pressure.
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Figure 8: Brake control system
Supply Supply
Hydraulic
Hyd. System#1 Fuse Hyd. System#2
Return Return
Check
Fill VALVE VALVE Fill VALVE
Pressure Pressure
TRANSD. Brake TRANSD.
Pressure
Press.
Accumulator SWITCH Accumulator
Wheel
Speed
Handle
Cable
Emerg./ Parking
BRAKE VALVE
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190
NLG steering modes
The NLG of the aircraft can be steered by the crew to allow for directional
control of the aircraft on ground. The crew commands the steering system
by using either the steering hand wheel for low speed steering control, allow-
ing for a steering angle of up to 76 degrees, or the rudder pedals for high
speed steering control, limiting the maximum steering angle to 7 degrees.
The system is electronically controlled and hydraulically actuated.
The nose wheel steering control module (NWSCM) controls the steering hy-
draulic system and provides input to the hydraulic steering motor installed
on the NLG.
The normal mode allows the crew to actively steer the aircraft using either
the steering hand wheel or the rudder pedals.
In the free-castor mode, the NLG steers in response to external forces ap-
plied, such as rudder movement, differential braking or towing.
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Figure 9: NLG steering modes
TOWING
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190
Position indication system
The position and warning system incorporates two identical proximity sensor
electronics modules, or PSEM. Various system proximity sensors, such as
Weight-On-Wheel (WOW) or landing gear up- and down lock sensors, are
connected to the PSEM. The PSEM controls the extension and retraction of
the landing gear, and indicates position of the landing gear system, the
ground spoiler system and the aircraft doors.
The Nose Wheel Steering Control Module (NWSCM) controls the towing
lights. The towing lights provide a visual indication of whether towing is al-
lowed.
The PSEM also controls the air/ ground system. Proximity sensors on the
Nose and MLG, referred to as WOW sensors, sense whether the aircraft is
on ground or in flight. WOW sensor status is distributed to various aircraft
systems via the ASCB.
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Figure 10: Position indication system
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made in Zirl
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Landing gear indications
Landing gear system coloured status messages are displayed on the right
hand upper corner of the EICAS display, coloured messages can be warn-
ings, caution, advisory or status messages.
The ADMS will provide further messages on the MFD display for trouble-
shooting which are only readable on ground.
The landing gear indication system provides landing gear position indication
on the right hand side of the EICAS display. The PSEM module and logic will
decide on the final indication which will be displayed for the flight crew. Also
in the same field on the EICAS display the auto brake status is displayed.
Brake temperature displayed on the MFD status page together with the
emergency brake accumulator pressure which is only readable on this dis-
play, there are no analog indicators installed on the accumulators.
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Figure 11: Landing gear indications
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-00 Page 24
190
Each gear is equipped with two wheels and tires, 2 brake assemblies and 2
wheel speed transducers.
The main landing gear wheels are braked by a “brake-by-wire” control sys-
tem in normal braking operations and by a hydraulic mechanical system for
emergency/parking brakes purposes.
The main landing gears are attached to the left and right wings.
MLG Harness
Retraction Actuator
Downlock Release
Actuator
Locking Stay
Uplock Box
Main Fitting
Downlock Spring
Torque Links
Side Stay
Torque Link
Damper
Sliding Tube
Slave Links
The sliding tube and axle assembly is made from ultra high tensile-strength
Shock Strut steel.The sliding tube has a wheel axle and attachment lugs for the lower
torque link as well as the jacking dome.The jacking dome is located below
the brake torque pin.
The primary components of each shock strut are the main fitting, a fixed pis-
ton, sliding tube with a damping valve, gland nut, axle, torque links, walking
links and a shimmy damper. Slave Links
The main fitting is the primary structural component of the MLG.A pintle at
each side goes through a socket in the top of the main fitting, to a bearing in The slave links mount on the rear facing side of the sliding tube.
the aircraft structure.A nut and bolt go through the walls of each socket and These links support:
through the pintle, to hold it in position.Inside the main fitting there is a fixed – electrical cables
piston and inside the fixed piston there is a floating piston.
– hydraulic hoses
– WOW targets
The sliding tube assembly then moves in the bore of the main fitting,and the
gland nut holds it in the main fitting.A jacking dome is on the lower surface
of the foot of the sliding tube.The main fitting and the top half of the sliding The lower slave link has a sperical bearing attachment to the sliding tube.
tube is pressurized with nitrogen (the fixed piston is between the oil and the
nitrogen).The floating piston is between low pressure nitrogen to the top and
oil below.Seals on the piston and the gland nut prevent oil leakage.A spare-
seal activating valve is located at the sliding tube/main fitting interface.If
there is an oil leak the spare-seal valve can be operated to prevent the leak
until the defective seal is replaced.
The torque link attaches to the bottom of the sliding tube and to the main fit-
ting.Thus, the sliding tube cannot turn in the main fitting.
A shimmy damper is installed at the pivot point between the upper torque
link and lower torque link on the front of the shock strut.The brake-torque
take-out pin and axle are attached across the bottom of the sliding tube.Nuts
and washers keep the bearings of the main wheels in position on the axle.
The shock absorber function is to absorb the kinetic energy during landing
and taxing in a such way that accelerations imposed upon the airframe are
reduced to a tolerable level.The MLG shock absorber is a double acting ac-
tuator type.
It has a lower chamber filled with nitrogen which is completely isolated from
the oil chamber by a separator piston, see Figure.The upper and middle
chambers are filled with oil and have communication holes between them.
These holes are calibrated to give the adequate damping effect to the shock
absorber.
When the shock absorber is compressed there are more hydraulic lines
available allowing a higher flow from the Upper Oil Chamber to the Middle
Oil Chamber, see Figure.It happens because the hydraulic fluid compresses
the damping valve moving it down and liberating alternative hydraulic paths
to communicate the oil between the two chambers.
For maintenance purpose, the shock absorber has a change over valve, see
Figure.
In case of a leakage of the dynamic or static seal, the change over valve
close the oil flow to the lower static and dynamic seal and activate the spare
seals.The change over valve must be operated manually to close.
Secondary Seals
Primary Seals
Locking Stay
The locking stay is a two hinged piece strut made of forged aluminium.It
locks the side stay in the extended position, and folds it during retraction,
see Figure.
The upper and lower locking stay parts are designed to have a limited rela-
tive rotation having an over-center stop position.
The upper part attaches to a mounting lug on the shock-strut, and the lower
part attaches to the hinge connection of the side stay.
The locking stay has two proximity sensors, which provide the down and
locked signal to the proximity sensor electronic module.There is a pair of
downlock springs which connects the locking stay to the side stay.
Attachment to Shock
Strut
Proximity Sensors
Attachment to Side
Stay
Upper Locking Stay
Wing Attachment
Locking Stay
Attachment
The shimmy damper unit is installed at the pivot point between the upper
and lower torque links.The shaft of the shimmy damper goes through each
torque link (to make a hinge) and through the support assembly (for the har-
nesses).Six bolts attach the shimmy damper to the upper torque link.
A flange bearing, a flange nut (with bolt holes) and a nut attach the damper
shaft to the lower torque link.There is a sight glass on the side of the shimmy
damper body to check the oil level in the reservoir.
When the aircraft is on the ground, the three landing gear units (NLG (Nose
Landing Gear) and two MLG) give it structural support.Because each land-
ing gear unit is also a shock absorber, they also absorb shocks to the struc-
ture when the aircraft moves on the ground.
A shimmy effect is transmitted to the torque links of the MLG shock strut
through movement of the sliding tube.This causes the damper shaft to
move.Oil in the damper reservoir is forced through holes in restrictors in-
stalled in the shaft.This restricts the shaft movement and thus reduces the
torque link shimmy.
When the landing gear unit is down and locked, the two proximity sensors
on each landing gear unit send signals to the PSS, which then sends a sig-
nal to give a down and locked indication on the landing gear cockpit display.
The upper door is hinged to a rib of the MLG bay in the wing.Rods attach the
upper door to the MLG main fitting.When the MLG extends, the rods push
the upper door to open.When the MLG retracts, the rods pull the upper door
to close.
The middle door is not hinged; it is attached by bolts directly to the MLG main
fitting.
The lower door is hinged to the middle door.Rods from a rib of the MLG box
in the wing attach to the lower door.When the MLG extends, the rods push
the lower door to open to provide clearance for the full stroke of the MLG
shock absorber.
When the MLG retracts, the rods pull the lower door to close.
The MLG doors do not cover the wheel and tie assemblies when the MLG is
fully retracted, see Figure.
Wing Structure
Attachment Points
Upper Door
Door Rods
MLG Attachment
Points
Brush
Middle Door
Hinges
Lower Door
The hydraulic fluid used in the shock absorbers is per MIL-H-5606.The gas Both mains and nose landing gears have provisions for single point jacking
used in the shock absorber is Nitrogen, by federal specification BB-N-411, to permit wheels, tires and brakes replacement.It is possible to replace a
type I, class I, and grade B. wheel or tire when brakes are still hot with no harm for maintenance people.
The aircraft jacking is possible at any gear leg with one tire flat, without any
The filling and charging valves are easily accessible for proper servicing additional support or interface tool.The jacking point contains a pad accord-
without taking the shock absorber out of the aircraft.Valves MS 28889-2 are ing to SAE-AS 33559E and placed in order to allow the utilization of standard
used. jack models.
The methods for proper servicing are easy, logical, and accessible for aver-
age skilled personnel. Safety Pins On The Ground
The filling and charging actions for the NLG shock absorber do not require Both main and nose landing gear have safety locks to prevent inadvertent
special tools and can be accomplished in the airport box, without jackig the landing gear retraction while the aircraft is parked and, due to maintenance
aircraft. or other reasons, the electrical interlock system is off or deactivated.
For the NLG shock absorber there are means of knowing if the fluid quantity The safety pins have “press to release” buttons and a visible and perma-
inside the absorber is correct without requiring its total drainage. nently attached red strip stating “remove before flight”.The safety pins are
easily installed and removed.The landing gear and the safety locks will not
MLG shock absorber filling can be performed with the aircraft either on jacks be damaged if hydraulic pressure is applied to retract the gear, with the air-
or on ground.Verification of oil quantity inside the shock absorber requires craft on jacks and safety pins installed.
full oil drainage.
The NLG shock strut supports the forward fuselage while the aircraft is on
ground.
The main fitting and the sliding tube together act as a spring and damper,
and react to loads and aircraft movement during taxiing, take-off and land-
ing.
The steering motor turns the sliding tube and axle assembly for NLG steer-
ing on ground. Centering cams on the sliding tube and main fitting hold the
steering in the zero degree position whenever the aircraft is not on ground.
The drag brace consists of an upper part attached to the fuselage, and a
lower part attached to the shock strut. A two-piece locking stay locks the
drag brace in the fully extended position. A down lock safety-pin can be in-
stalled when the aircraft is on ground.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-20 Page 1
Figure 1: NLG shock strut and Drag brace
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-20 Page 2
190
The NLG
• main fitting,
• the sliding tube and axle,
• the steering motor and
• the torque links.
The main fitting is the primary structural element and includes an up lock roll-
er and attachment lugs for the drag brace, the locking stay, the retraction ac-
tuator, upper torque link and NLG doors. It is attached to the aircraft
structure by pintle pins. The sliding tube fits into the main fitting. The sliding
tube includes the wheel axle, a towing adapter and attachment lugs for the
lower torque link. A jacking dome is installed for nose gear jacking. The
steering motor and a towing light indicator are bolted to the main fitting.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-20 Page 3
Figure 2: The NLG
Retraction actuator
Locking stay
Pintle pins
NLG doors
Main fitting
Uplock roller
Steering motor
Torque links
Sliding tube and
axle assembly
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-20 Page 4
190
Shock strut
The primary components of the shock strut are the main fitting, a piston, a
sliding tube, gland nut, steering motor and axle.
The main fitting is the primary structural component of the NLG. It is ma-
chined from an aluminium die-forging.
The sliding tube is made from a very high-tensile steel. The piston is at-
tached to the top of the sliding tube. This assembly then moves in the bore
of the main fitting, and the gland nut holds it in the main fitting.
The shock strut is filled with oil and pressurized with nitrogen. Seals on the
piston and the gland nut prevent leakage. The torque link is attached to the
bottom of the sliding tube and to the output drive from the steering motor.
The steering motor is installed at the bottom of the main fitting. It has two hy-
draulic jacks, which are connected to the rack of a rack and pinion mecha-
nism. This gives the output drive to the torque link. The two steering
feedback sensors are installed in the steering motor, and the nose-wheel
overtravel sensor is installed adjacent to the steering motor.
At the bottom of the sliding tube is the attachment (which is a machined steel
die-forcing) for the axle and lower torque link. This attachment has a jacking
dome on its lower surface (which is on the vertical centerline of the axle,
when it is installed). Nuts and washers keep the bearings of each nose
wheel in position on the axle.
The main fitting is the primary structural component of the NLG. It is ma-
chined from an aluminium die-forging.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-20 Page 5
Figure 3: Shock strut
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-20 Page 6
190
The drag brace is a two-piece hinged strut which keeps the NLG in its fully
extended position. It is attached to the aircraft structure and to the shock
strut by hinge pins, and has an attachment lug for the down lock release ac-
tuator.
The locking stay is attached at the hinge point between the two parts of the
drag brace. The other end of the locking stay is attached to the main fitting
of the shock strut. The two-piece locking stay locks the drag brace in the ex-
tended position, and folds it during retraction. The locking stay locks me-
chanically in an overcentered position and can be secured in this position by
a ground service pin. Two down lock springs force the locking stay into the
overcentered position, which guarantees safe locking in case of spring fail-
ure.
Two proximity sensors are installed on the locking stay to transmit a signal
to the PSEM when the NLG is down and locked. Unlocking the locking stay
from its down position is accomplished hydraulically using the down lock re-
lease actuator.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-20 Page 7
Figure 4: The NLG components
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-20 Page 8
190
Spare Seals
The main fitting has a spare-seal activating valve. This valve can isolate the
main seals in the case of a leak through the lower cam.
The activating valve is in the lower portion of the main fitting, adjacent to the
lubrication fitting. When the activating valve closes, it switches the hydraulic
pressure from the main seals to the spare seals.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-20 Page 9
Figure 5: Nose landing gear and doors - shock strut schematic
B MAIN
LEF T R IG HT F IT T IN G
P INTLE P IN P INTLE P IN
MAIN F IT T IN G
A HYDRAULIC
F LUID
ZONE S TE E RING
711 S LIDING
MOT OR
T UB E DAMPING
V ALVE
S PARE
S EALS
F LOAT ING
S PARE -S EAL LOWER C AM P IS TON LOWER C AM
ACT IV AT ING-VALV E
(NORMALLY OPE NE D) S LIDING T UB E
MAIN S LIDING
AS S EMBLY
S EALS NIT ROGE N T UB E
T OR QUE
WHE E LAXLE LINKS
MAIN AXLE
F IT T IN G
LOWER
C AM
B -B A
C B
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-20 Page 10
190
The steering motor is used to rotate the nose gear for manoeuvring the air-
craft on ground. The steering motor has 2 hydraulic cylinders attached to a
geared rack. The geared rack meshes with a circular gear on the main fitting.
Hydraulic power from the steering manifold can move the rack, which will
then rotate the circular gear. This rotation is transferred via the torque links
to the sliding tube and axle assembly.
A towing light box is also installed on the main fitting with two lights. If the
green light is on, towing is permitted; if the red light is on towing is not per-
mitted because either the steering motor, the brakes or parking brakes are
pressurized. Further details will be described in the steering section.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-20 Page 11
Figure 6: The steering motor
Steering manifold
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-20 Page 12
190
Towing light
To help towing operation towing lights are available on the nose landing
gear. The towing lights will monitor if the brakes are applied by the pedals or
by parking brake and the steering is enabled. These conditions are indicated
by red light.
If none of the above conditions are present then towing is allowed, and the
green light will be turned on the towing box.
An external switch on the back side of the box allows hot bus power selec-
tion to the towing box if external power is not available on the aircraft.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-20 Page 13
Figure 7: Towing lights
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-20 Page 14
190
Four doors that are attached to the forward fuselage are mechanically
opened and closed as the NLG extends or retracts.
The rear doors are connected to the main fitting by means of a rod, pushing
the door open during extension and pulling it closed during retraction.
During retraction, the forward doors are opened until the NLG reaches the
fully retracted position, and then close again.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-20 Page 15
Figure 8: NLG doors
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-20 Page 16
190
Gear in transit
1- When the NLG starts to retract (or extend), the rod 5 pushes the
lever 4 forward
2- The lever then pushes the telescopic C rod 3 forward, which turns the
bell crank 2
3- As the bell crank 2 turns, the rod 1 opens the forward door
4- The forward door is fully open when the bell crank 2 is at its maximum
counter clockwise travel
5- As the NLG continues to retract (or extend), all the components of the
then move in the opposite direction. This then pulls the forward
door closed
6- When the NLG retracts, the rod pushes the aft door closed. When the
NLG extends the rod 6 pushes the aft door open.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-20 Page 17
Figure 9: Gear down gear in transit and gear up
3
4 DOOR CLOSES 3
1 5
2 3 5
2 4 4
DOOR 5
6
OPENS 1
2
1
FORWARD DOOR
FORWARD DOOR
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-20 Page 18
190
D
A
ZONE
711
C
B
ZONES
731
741
B
A
LANDING -G EAR
DOWNLOC K
S AF ET Y-PIN
D
C
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-20 Page 19
Figure 10: safety pin location
LANDING -G EAR
DOWNLOC K
S AF ET Y-PIN
R IG HT AFT C ONSOLE
B
A
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-20 Page 20
190
The LDG hydraulic system receives power from the hydraulic system
number two. It contains the necessary valves and actuators to perform the
operations required from the electrical control circuit.
If the normal extension fails, the landing gear can still be extended by using
an electrical override switch. The PSS control system is then bypassed and
the LDG extension solenoid is directly controlled. If the electrical system is
not available, a pure mechanical system -the free fall system, can be used
to extend the landing gear. In this situation, the free-fall selector valve and
the up lock actuators will be moved mechanically. All hydraulic lines will be
connected to return and the landing gears will extend by free fall.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-30 Page 1
Figure 1: Landing gear systems
C E ME RG ENCY -E XT ENSION
R ET RACT ION C ENTE R QUADR ANT
DOWNLOC K ACT UATOR
ZONES ACT UATOR
R ET RACT ION UPLOC K
731
741
ACT UATOR AS S EMBLY A
DOWNLOC K
LANDING -G EAR ACT UATOR
S ELEC TOR V ALVE
H
C HE CK F
UPLOC K
V ALVE AS S EMBLY E ME RG ENCY -E XT ENSION
OVER R DI E S WITC H
E ME RG ENCY -E XT ENSION
S ELEC TOR V ALVE LANDING G EAR
C ONTR OL LEV ER
B E H
C D
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-30 Page 2
190
Retraction
In the usual operation of the system, when the aircraft is in flight, and the
landing gear is to be retracted:
If the landing gear is not up and locked in 20 seconds, the PSEMs send an-
other signal to the Landing-Gear Position and Warning subsystem, which
• The landing-gear control lever is set to UP gives an error message to the crew.
• The PSEMs 1 and 2 (of the PSS) sense the position of the lever and - Removes the power from the landing-gear selector valve. When
compare it with the input from the Air/Ground (Weight-On-Wheels)
this power is removed:
system
-The retraction solenoid is deenergized
• If the results are correct, (the landing-gear control lever is set to UP
and there is no Weight-On-Wheels), PSEMs 1 and 2 supply power - The spring moves the retraction pilot valve to the neutral
to the landing-gear selector valve, where: position
- The retraction solenoid is energized and moves the retraction pilot - The pilot hydraulic pressure is removed from the retraction side
valve of the directional valve
- The retraction pilot valve supplies hydraulic power, which moves - The spring moves the directional valve to the neutral position
the directional valve to the retract position - The directional valve then connects the retraction actuators,
- The directional valve then supplies hydraulic power to all three down lock-release actuators and down lock release actuators to
down lock - release actuators and the three retraction actuators the hydraulic return line (and thus no hydraulic pressure is
• The three down lock-release actuators move the locking stays from applied to these components)
the over-centre position (against the force from the down lock
springs), to break the geometric lock at each locking stay
• The drag strut of the NLG and the side stay of each MLG are able
to fold
• The three retraction actuators retract the landing-gear units
• When each landing-gear unit is retracted, it engages with its up
lock, and the proximity sensors on that up lock send signals to the
PSEMs 1 and 2
• The PSEMS 1 and 2 (of the PSS) sense the position of the lever
and compare it with the input from the up locks
• If the results are correct, (the landing-gear control lever is set to UP
and the landing gear is up and locked in 20 seconds or less),
PSEMs 1 and 2:
- Sends a signal to the Landing-Gear Position and Warning sub-
system
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-30 Page 3
Figure 2: Retraction
B LEGEND:
A
C D
K E
M F
L A
E
M
D
L K
C
J
G
J F
H H
L
K
G
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-30 Page 4
190
Extension
In the usual operation of the system, when the aircraft is in flight, and the
landing gear is to be extended: If the landing gear is not down and locked in 20 seconds, the PSEMs send
another signal to the Landing-Gear Position and Warning Subsystem, which
gives an error message to the crew.
• The landing-gear control lever is set to DOWN
• The PSEMs 1 and 2 of the PSS (Proximity Sensing System) sense - Removes the power from the landing-gear selector valve.
the position of the lever and each compare it with the input from the
When this power is removed:
three up lock proximity sensors.
- The extension solenoid is deenergized
• If the results are correct, (the landing-gear control lever is set to
DOWN and the landing gear is up and locked), PSEMs 1 and 2 sup- - The spring moves the extension pilot valve to the neutral
ply power to the landing-gear selector valve, where. position
• In the landing-gear selector valve: the retraction solenoid moves - The pilot hydraulic pressure is removed from the extension
the extension pilot valve, which supplies hydraulic power to move side of the directional valve
the directional valve to the extend position: - The spring moves the directional valve to the neutral
- The extension solenoid is energized, and moves the retraction position
pilot valve - The directional valve then connects the retraction actuators
- The extension pilot valve supplies hydraulic power, which moves down lock-release actuators and plucks to the hydraulic
the directional valve to the extend position return line (and thus no hydraulic pressure is applied to
- The directional valve then supplies hydraulic power to the three these components)
up lock and the three retraction actuators
• The three retraction actuators extend the landing-gear units
• When each landing-gear unit is extended, the down lock springs
pull the locking stay over centre (to give a geometric lock), and the
proximity sensors on that locking stay send signals to PSEMs 1 and
2.
• The PSEMs 1 and 2 (of the PSS) sense the position of the lever and
compare it with the input from the locking stay
• If the results are correct, (the landing-gear control lever is set to
DOWN and the landing gear is down and locked in 20 seconds or
less), PSEMs 1 and 2:
- Sends a signal to the Landing-Gear Position and Warning sub-
system
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-30 Page 5
Figure 3: Extension
B LEGEND:
A
C D
K E
M F
L A
E
M
D
L K
C
J
G
J F
H H
L
K
G
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-30 Page 6
190
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-30 Page 7
Figure 4: Retraction/Extension
Retraction: Extension:
up up
control control
lever down lever down
time time
weight off weight off
wheel wheel
WOW WOW
indication indication
weight on weight on
wheel wheel
time time
energized energized
..
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-30 Page 8
190
When the aircraft is in flight, the PSEMs 1 and 2 (of the PSS) are unservice-
able, and the landing gear is to be extended:
• The extension override switch is set to DOWN, and:
- The PSEMs 1 and 2 (of the PSS) are bypassed
- The extension override switch disconnects the retraction solenoid
(in the landing-gear selector valve) from the PSEMs 1 and 2 (of the PSS)
- The extension override switch supplies power to energizes the ex-
tension solenoid (in the landing-gear selector valve) directly
This solenoid then moves the extension pilot valve, and thus supplies hy-
draulic power to move the directional valve to the extend position:
- The extension solenoid is energized, and moves the retraction pilot valve
- The extension pilot valve supplies hydraulic power, which moves the direc-
tional valve to the extend position
- The directional valve then supplies hydraulic power to the three up locks
and the three retraction actuators
- The three retraction actuators extend the landing-gear units
- When each landing-gear units is extended, the down lock springs pull the
locking stay over centre (to give a geometric lock).
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-30 Page 9
Figure 5: Emergency-Extension (electrical override)
28V_Ess_BUS_3
retraction output
PSEM 1
controlled by
PSEM
extension output
controlled by
PSEM override
switch
override
lever command signal
preparation normal
28V_ESS_BUS 1
override
control
extension coil
supply monitor
lever normal
retraction coil
up override
down normal
PSEM 2
up
28V_ESS_BUS 2
down
supply monitor
up
lever command
signal
preparation
UP
controlled by
PSEM
DN
extension output LOCK
REL
controlled by
PSEM
retraction output
DN
..
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-30 Page 10
190
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-30 Page 11
Figure 6: Emergency-Extension (Mechanical Free-Fall)
K
C N
B
E L
E C
M
J K
F
G
N L
H
A
F
J G
H
J
LEGEND:
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-30 Page 12
190
The landing gear control lever has a lever for commanding the extension/re-
traction of the landing gear, a manual release button, and an illumination
panel. The lever has two valid positions:
The locking- solenoid prevents selection of landing gear retraction while the
aircraft is on ground.
The lever can be mechanically released using the manual release button.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-30 Page 13
Figure 7: The landing gear control lever
UP
DN
LOCK
REL
down up DN
to central
gnd bus bar
down
up
control
lever
connector
controlled by
SPDA 1
SPDA
28V_ESS_BUS_3
illumination
ASCB
panel
PSEM 1 PSEM 2
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-30 Page 14
190
The landing gear selector valve is a 4-port, 3 position hydraulic valve with
two solenoid valves:
If no solenoid valve is energized, springs hold the selector valve is the cen-
tered (neutral) position: the hydraulic supply pressure is blocked, and the ex-
tend and retract chambers of all landing gear and unlocking actuators are
depressurized.
If the extension solenoid is energized, the selector valve moves to the ex-
tend position: the landing gear up locks and the actuators are pressurized
for extension.
If the retraction solenoid is energized, the selector valve moves to the retract
position: the landing gear and the unlocking actuators are pressurized for re-
traction.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-30 Page 15
Figure 8: Landing gear selector valve
A B
ZONES
144
extention retraction
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-30 Page 16
190
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-30 Page 17
Figure 9: MLG Retraction Actuator
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-30 Page 18
190
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-30 Page 19
Figure 10: MLG and NLG down lock release actuator
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-30 Page 20
190
The manual release lever is located in a recess in the cockpit floor on the The free fall selector valve is installed in the lower-stub main box. It is a five-
right hand side of the centre pedestal. A door is opened to obtain access to way, 2 position hydraulic selector valve that can be manually actuated via
the lever. the control lever.
To pull the lever up, a safety button has to be pressed to prevent inadvertent In the normal, or non-actuated position, pressure can pass through the free
movement of the lever. fall selector valve and all other lines are blocked off.
The lever is connected via a rod to the forward quadrant, which is then con- When actuated, the valve connects all LDG hydraulic lines to return and
nected via a closed loop cable to the MLG quadrant. Another cable is direct- closes off the pressure line, allowing unrestricted extension of the landing
ed from the forward quadrant to the NLG up lock box. From the MLG gear.
quadrant a cable is directed to each MLG up lock box and a rod to the free
fall selector valve.
This is a six pole toggle switch, which is installed adjacent to the emergency-
extension (free-fall) cockpit quadrant/lever. It is connected directly to the ex-
tension solenoid of the landing-gear selector valve.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-30 Page 21
Figure 11: Selector valve
C
C LOSE D LOOP
C AB LE
A
NOS E G EAR
ZONES C AB LE MAIN G EAR
100 C AB LE
A 500
600
LANDING G EAR 711
C ONTR OL LEV ER 731 MAIN G EAR
A B 741 C AB LE
B
C LOSE D LOOP
C AB LE
UP D
A
DNK E ME RG ENCY E XT ENSION
C
L O EL
When actuated D
R
MAIN G EAR
C AB LE C
S YS TE M
E
DN
B E ME RG ENCY -E XT ENSION
S ELEC TOR-VALV E R OD
C
E ME RG ENCY -E XT ENSION
S ELEC TOR V ALVE
E ME RG ENCY E XT ENSION
OVER R DI E S WITC H
MAIN G EAR
E ME RG ENCY E XT ENSION C OC KP IT
QUADR ANT/LE VE R
C AB LE
B C D
E ME RG ENCY -E XT ENSION
D E C ENTE R F US ELAG E-QUADRANT
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-30 Page 22
190
The Brake System installed in the Embraer 190 incorporates a main brake
system and an Emergency and Parking brake system.
Two brake assemblies are installed on each Main Landing Gear. The main
brake system is a brake-by-wire system, controlled by two Brake Control
Modules, called BCMs. The outboard brakes are hydraulically powered by
hydraulic circuit number 1, the inner brakes by hydraulic circuit number 2.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-40 Page 1
Figure 1: Brake control system
PILOT COPILOT
MAIN-BRAKE
AUTO-BRAKE SWITCH WIR IN G DI A GR AMS
32 - 41 - 50
(OPTIONAL)
(SDS 32-40) ]
MAIN-BRAKE PEDAL
(MPP 32-41-04)
RTO OFF LO
32 - 41 - 51
TRANSDUCER (4x)
MED
B C
(SDS 32-40)
(MPP 32-41-01 ) HI
G
A D ASC B
C
C A
A LH CBP COCK
PI
DC ESSBUS
T
1
LH FWD AVION
ICS COMPT RH FWD AVIO
NICS OMPT
C LH CBP COCKPI T
DC ESSBUS 2
C OC KP IT
E IC AS
M
MAU 1 (SSM
31-41-80) MAU 2 (SSM
31-41-80)
M L J H BACKPLANE BUS
8O.O MTO
ATTCS
8O.O
K
BACKPLANE BUS
BRK +5 +5 +5
BRK
J J
AUTO 2O.7 N1 2O.7
LEF T P EDAL OUTBD
INBD BRK REV
T RANS DUCE R
IGN 3 /64 3 /64 IGN
463 ITT 463
H
A A
BRAKE CONTRO
L CM C AUTO BRAKE BRAKE CONTRO
L
9O.O N2 9O.O
MODULE 1 (O
B) CONTROL MODULE MODULE 2 (IB)
1OOO FF PPH 1OOO
(OPTIONAL) LANDING GEAR
FUEL QTY
9OO FQ LBS 3OOO UP
L
(SDS 32-40 ) (SDS 32-40) (SDS 32-40) 1
(MPP 32-41-
07) (SSM 45-45
-80) (MPP 32-41-
02) (MPP 32-41-
07)
VIB APU
1OO % 1O2O 3 /64 C
H G
CABIN
ALT -5 FT
RATE -5 FPM
12 81 11
3 /64 1O6 3 /64 P -64.6 PSI
PRESS TEMP LP HP LFE 12OO FT
TRIMS
SPDBRK ROLL PIT CH
S F
M
UP
G
22
H
2 YAW
S/F
J L M
(S S M31-53-80)
L R IG HT P EDAL
SPDA 1 SPDA 2
C
MAIN-BRAKE
K K
SYS 1 CONTROL SYS 2
VALVE (4x)
(SDS 32-40)
(MPP 32-41-09) MAIN-BRAKE
T IR E (RE F.) MAIN-BRAKE
SHUTOFF
SHUTOFF
VALVE (IB)
VALVE (OB)
(SDS 32-40)
(SDS 32-40) 1 4 2 3
(MPP 32-41-03)
WHE E L(RE F.) MAIN-BR AK E (MPP 32-41-03)
EMERGENCY/ EMERGENCY/
P RES S UR E
PARKING BRAKE PARKING BRAKE
MAIN-BR AK E T RANS DUCE R MAIN-BRAKE
F
SYSTEM SYSTEM
WHE E L-HUBC AP MAIN-BRAKE HYDRAULI C
CHECK FUSE (4x)
DRIVE VALVE (4x) (SDS 32-40)
(SDS 32-40) (MPP 32-41-15) MAIN-BR AK E
(MPP 32-41-17)
RETURN C ONTR OL
MAIN-BR AK E
HYDRAULI C J RETURN
L V ALVE
E
HYDRAULI C
SYS 1
WHE E L-SPE E D
M
SYS 2
T RANS DUCE R
D EMERGENCY/
MAIN-BRAKE
EMERGENCY/
PARKING BRAKE
H
PARKING BRAKE PRESSURE
SYSTEM SYSTEM
TRANSDUCER (4x)
B RACK ET (SDS 32-40)
(RE F.) (MPP 32-41-05) MAIN-BRAKE
WHEEL-SPEED
HYDRAULIC H TRANSDUCER (4x)
(SDS 32-40)
MAIN-BR AK E
C HE CK V ALVE
F US E (MPP 32-41-11)
1 2 3 4
E
L EG END:
HYDRAULIC S YS TE M AND S HUTOFF MAIN-BRAKE
B RAKE P RES S UR E V ALVE WHEEL-HUBCAP
DRIVE (4x)
(SDS 32-40)
HYDRAULIC R ET UR N
E LE CT RICAL K J
(MPP 32-41-13)
EMERGENCY/ EMERGENCY/ M
F PARKING BRAKE
SYSTEM
PARKING BRAKE
SYSTEM
EF F EC TIVITY: ALL
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-40 Page 2
190
The emergency and parking brake system
As backup for the main brake system and to safely park the aircraft, a full
mechanical brake system is installed: the emergency and parking brake sys-
tem.
The emergency and parking brake system does not make use of the Brake
Control Modules or any other control valve or hydraulic line of the main
brake system.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-40 Page 3
Figure 2: The emergency and parking brake system
WIR IN G DIA GR AM
ASC B
32 - 44 - 50
LH FWD AVIONI
CS COMPT RH FWD AVIONIC
S COMPT MIDDLE AVIONIC
S COMPT
B 2O.7 N1 2O.7
REV
A K
CUSTOM I/ O
MODULE 13
GENERIC I/ O
MODULE 10
NWSCM GENERIC I/ O
MODULE 10
CUSTOM I/ O
MODULE 8
B F
ITT
(SSM 31-41-80) (SSM 32-50-80) (SSM 31-41-80) (SSM 31-41-80) A A
N M
(SSM 31-41-80)
E ME RG ENCY /P AR KING 9O.O
1OOO
N2
FF PPH
9O.O
1OOO
LANDING GEAR
E P
ALT -5 FT
E E
RATE -5 FPM
12 81 11
3 /64 1O6 3 /64 P -64.6 PSI
PRESS TEMP LP HP LFE 12OO FT
TRIMS
SPDBRK ROLL PIT CH
S F
UP
C E ME RG / P RK G L
(OUTBD) (INBD)
(S S M31-53-80)
(SDS 32-40)
B RAKE LAMP (MPP 32-44-09)
(SDS 32-40)
(MPP 32-44-09)
EMERG/PRK BRAKE
D
M
SHUTTLE-VAL
VE (4x)
(SDS 32-40)
H (MPP 32-44-05)
D D PRESSURE-TRANSDU
CER 1 PRESSURE-TRANS
DUCER 2
D
G (OUTBD) (INBD)
C (SDS 32-40)
(MPP 32-44-17 )
(SDS 32-40)
(MPP 32-44-17 )
E ME RG /P RK B RAKE
EMERG/PRK BRAKE EMERG/PRK BRAKE AC C UMULAT OR
ACCUMULATOR
A
P RES S UR E-TR ANSDUC ER
C
1 2 3 4 ACCUMULATOR
CHARGING-VALVE CHARGING-VALVE
C
E ME RG /P RK B RAKE
P RES S UR E-SWIT CH
(SDS 32-40)
(MPP 32-44-15 )
(SDS 32-40)
(MPP 32-44-15 ) D
EMERG/PRK BRAKE EMERG/PRK BRAK E
E ME RG /P RK B RAKE
J J
ACCUMULATOR ACCUMULATOR
AC C UMULAT OR
EMERG/PRK BR
AKE
(SDS 32-40) (SDS 32-40) C HARG ING-VALV E
G
(MPP 32-44-13 ) (MPP 32-44-13 ) EMERG/PRK BRAKE
EMERG/PRK BR
AKE
G
CHECK-VALV E CHECK-VALVE
(SDS 32-40)
(MPP 32-44-11)
HYDRAULIC-FUSE (2x)
(SDS 32-40)
H H (SDS 32-40)
(MPP 32-44-11) C
(MPP 32-44-07)
E ME RG /P RK
E B RAKE V ALVE
F RETURN HYDRAULI
SYS 1
C
R B B R
RETURN HYDRAU
LI
SYS 2
C
EMERG/PRK
THERMAL
E ME RG /P RK B RAKE RELIEF BRAKE VALVE
(SDS 32-40)
C HE CK -V ALVE VALVE
(MPP 32-44-01 ) E ME RG /P RK B RAKE
PRESSURE HYDRAULIC
P P
PRESSURE HYDRAULIC AC C UMULAT OR
SYS 1 (OUTBD) SYS 2 (INBD)
F J
E ME RG /P RK B RAKE E ME RG /P RK B RAKE
C AB LE -AND-HANDLE
HYDRAULIC -F US E
G (SDS 32-40)
(MP P 32-44-03)
L EG END:
E LE CT RICAL
G AS
P R ET UR N HYDRAULIC
L
E ME RG /P RK B RAKE
H P RES S UR E HYDRAULIC
MEC HANICAL
S HUT T LE -V ALVE
EF F EC TIVITY: ALL
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-40 Page 4
190
The Brake temperature monitoring system (BTMS)
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-40 Page 5
Figure 3: The Brake temperature monitoring system (BTMS)
A
ZONES
731
741
A
BRAKE TEMPERATURE
SENSOR
C
TYPICAL
B
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-40 Page 6
190
The brake control system
• Two cockpit brake pedal assemblies, which include one brake ped-
al transducer, (LVDT) for each pedal.
• Two identical brake control modules: BCM 1 controlling the out-
board brakes and BCM 2 controlling the inboard brakes, and
• one optional auto-brake module, all located in the MAUs.
• There are two brake shut-off valves, supplying or isolating hydraulic
pressure to the brakes depending on the operational situation, and
• two brake control valves, one for the inboard and one for the out-
board brakes, to regulate the hydraulic pressure.
• Four pressure transducers provide hydraulic pressure signals to
the BCM.
• One hubcap driven, axle-mounted wheel speed transducer per
wheel, transmits wheel speed signals to the BCM.
• One optional auto-brake switch located in the cockpit selects the
various auto-brake modes.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-40 Page 7
Figure 4: The brake control system components
OFF
LOW
RTO MED
HI
Press.
Accumulator SWITCH Accumulator
Wheel
Speed
Handle
Cable
Emerg./ Parking
BRAKE VALVE
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-40 Page 8
190
Brake Control Modules (BCM)
• the control
• monitoring
• Built in Test
• component interface
• fault isolation, and
• indication for two wheels.
It also incorporates the circuits required for communication with the aircraft
indication system, and for maintenance and troubleshooting purposes.
The BIT will check the internal circuits of the BCM and almost all associated
components in the brake system which receive or send signals to the BCM.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-40 Page 9
Figure 5: Brake Control Modules (BCM)
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-40 Page 10
190
BCM Inputs and Outputs
Inputs of the following components and sensors are processed in the BCM:
In tum, the BCM generates signals to: the shutt off valve, the brake control
valve, the ground spoiler system, the thrust reverse system, the nose wheel
steering and the CMC and EICAS.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-40 Page 11
Figure 6: BCM Inputs and Outputs
Pedal
TRANSD.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-40 Page 12
190
The anti skid system
An anti skid system provides maximum brake efficiency with minimized tire
wear and optimized braking distance.
The BCM provides anti skid protection when the wheel speed is above 10
knots. The wheel speed for the anti skid system of all four wheels is meas-
ured by the axle mounted wheel speed transducer and processed by the
BCMs. This wheel speed information is used to determine incipient wheel
skid conditions.
A correction signal, the anti skid command, is generated by the BCM accord-
ing to the wheel skid condition to release brake pressure on the individual
wheel through the brake control valve.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-40 Page 13
Figure 7: Anti skid system
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-40 Page 14
190
The locked wheel crossover protection
Whenever the wheel speed is above 30 knots, the locked wheel crossover
protection will be armed.
For this protection the inboard wheels are paired together. Locked wheel
crossover compares the wheel speed of a wheel with its paired wheel. If the
wheel speed of the wheels is 33% or less of its partner wheel, then a locked
wheel condition is declared by the BCM and brake pressure to the locked
wheel is fully removed by selecting return.
Locked wheel crossover protection will be disabled when the faster wheel
speed is less than 30 knots.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-40 Page 15
Figure 8: Locked wheel crossover protection
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-40 Page 16
190
In-flight braking
When the gear retracts, the main wheels have to be stopped by the main
brake system. The brake control system supplies 300 psi through the brake
control valve for 4 sec to all four brakes whenever the WOW inputs indicate
air, the gear handle input transitions to up position and the gear down and
locked input is not active.
The nose wheels are stopped when they hit a stop inside the nose landing
gear bay.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-40 Page 17
Figure 9: In-flight braking
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-40 Page 18
190
The touchdown protection
To prevent brake actuation during landing with the aircraft still airborne, the
touchdown protection is available. To assure that the touchdown is not per-
formed with locked wheels, this protection permits pressure only three sec-
onds after ground mode has been established by the signals of the weight-
on-wheels switches or if spin-up override will allow braking.
Spin-up override allows braking when wheel speed of above 50 knots is de-
tected. Spin-up override will also establish ground mode and will reset auto-
matically. At 10 knots the spin-up override will reset automatically. Both
touchdown protection and spin-up override work on an individual wheel ba-
sis.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-40 Page 19
Figure 10: Touchdown protection
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-40 Page 20
190
Introduction The five position selector switch on the main instrument panel in the cockpit
is used to select the auto-brake modes.
The auto-brake system installed on the EMB 190 allows automatic brake ap- The following switch positions are available:
plication after landing or rejected take-off.
• Rejected take-off for maximum brake pressure application;
An auto-brake switch in the cockpit is used to select the different modes for • OFF;
automatic braking.
• LOW for low brake pressure;
• MEDIUM, and
Control of the system is performed by the auto brake module (ABM) installed
in MAU 2. The ABM is powered from DC BUS 2, and commands both Brake • HIGH for high brake pressure application during auto-brake.
Control Modules to apply sufficient brake pressure to achieve the rate of de-
celeration required by the selected mode. If the brake control system detects a brake fault, the auto brake selector
switch springs back to the OFF position.
To prevent unwanted auto brake activation the ABM considers the following
signals: According to the switch position, the ABM, which is an additional card in
MAU 2, gives pressure commands to both BCMs to control the inboard and
• Throttle lever position, outboard brakes as during normal brake application.
• WOW,
• landing gear down and locked, and During auto-brake control, the following protections are still available:
• brake pedal position.
• anti-skid control,
• touchdown protection and
• locked wheel protection.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-41 Page 1
Figure 1: The auto-brake system
AUTOBRAKE
OFF
LOW
RTO MED
HI
DC BUS 2
MAU 2 ABM
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-41 Page 2
190
Auto-brake application
Landing auto-brake can only be armed if the selector switch is set to:
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-41 Page 3
Figure 2: The auto-brake control switch
>
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-41 Page 4
190
The rejected take off auto-brake
The rejected take off auto-brake will help the crew to stop the aircraft if it has
been armed and the take off is rejected.
The RTO auto-brake can only be armed if all of the following requirements
are fulfilled:
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-41 Page 5
Figure 3: Auto-brake application
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-41 Page 6
190
EICAS indications
• AUTBRAKE LO ARMED;
• AUTOBRAKE MED ARMED;
• AUTOBRAKE HI ARMED;
• AUTOBRAKE RTO ARMED.
If auto brake data is invalid or unavailable, three amber dashes will replace
the indication.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-41 Page 7
Figure 4: EICAS indications
LG/AUTOBRAKE LG/AUTOBRAKE
DN DN
DN DN DN DN
A-BRK RTO
AUTOBRAKE LOW ARMED
AUTOBRAKE
AUTOBRAKE MED ARMED
AUTOBRAKE RTO AUTOBRAKE OFF
LG/AUTOBRAKE LG/AUTOBRAKE
DN DN
DN DN DN DN
A-BRK HI A-BRK
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-41 Page 8
190
Each brake assembly is equipped with one brake temperature sensor. The
BTMS sensor is a chromel alumel thermocouple that can be installed in one
of two locations. One location is used to mount the sensor for the left hand
brake and the second location is used to mount the sensor for the right hand
brake. The sensors are always in the upper position, allowing sensor re-
placement with the brake installed.
The electrical signals from the four sensors are processed through the I/O-
module 2 in MAU 3, which converts the BTMS voltage to a signal for display
in the cockpit.
COCKPIT
ASCB
(SSM 31-61-80)
BACKPLANE BUS
INBD BTMSENSO R
RH CBP COCKPIT RH CBP COCKPIT (SDS 32-40-00)
(MPP 32-47-01)
B DC BUS 2 DC ESSBUS 2
The BTMS output that is processed in the I/O module 2 of MAU 3 is indicated
on the system status synoptic page of the MFD.
The MFD synoptic page has two ways of providing temperature indication:
Numerical and Pictorial.
There are two brake temperature categories on the MFD: Status and Advi-
sory.
If the temperature information has failed or is out of range the arrow will dis-
appear and the read-out will be replaced by amber dashes. On the EICAS
the BRAKE OVERHEAT caution will show up for brake temperatures above
690°C, and will disappear again if temperatures drop below this value.
If the brake temperature rises above 749°C/1380°F, the caution will latch
and can only be unlatched by electrically powering down the aircraft. Note
that the fuse plugs will melt in the main wheel, and inspections, according to
the Maintenance Manual have to be performed.
0°C - 251°C
BRAKE OVERHEAT
END
TCAS WX Checkl i s t
The aircraft has three hydraulic systems. No.1 and No.2 hydraulic systems
supply hydraulic pressure to the main brake sub-subsystem. No.1 hydraulic
system supplies the outboard brakes, and No.2 hydraulic system supplies
the inboard brakes.
– 28 VDC Bus 2
– 28 V Essential Bus 1
– 28 V Essential Bus 2
MAU 1 COCKPIT
MAU 2 MAU 3
2O.7 N1 2O.7
REV
EMERGENCY/PARKING 9O.O
1OOO
N2
FF PPH
9O.O
1OOO
FUEL QTY
9OO FQ LBS 3OOO UP
1
VIB APU
1OO % 1O2O 3 /64 C
CABIN
ALT -5 FT
RATE -5 FPM
12 81 11
3 /64 1O6 3 /64 P -64.6 PSI
PRESS TEMP LP HP LFE 12OO FT
TRIMS
SPDBRK ROLL PITCH
S F
UP
22
2 YAW
PRESSURE-SWITCH 1 PRESSURE-SWITCH 2
EMERG / PRKG (OUTBD) (INBD)
BRAKE LAMP
EMERG/PRK BRAKE
SHUTTLE-VALVE (4X)
EMERG/PRK BRAKE
CABLE-AND-HANDLE
For redundancy, each LVDT is a dual sensor with a primary and secondary
winding to sense the position of the movable core. The windings are excited
by the BCMs, which can calculate pedal position via the feedback signal.
Two BCM controlled main brake shut-off valves are installed at the forward
wing stub. Each BCM will control its on side three-way, two position solenoid
operated brake shut-off valve. When de-energized, the pressure port is
closed. The main purpose is to isolate faulty hydraulic components. The sec-
ondary purpose is to select shutdown air mode. The shut off valve will be
deenergized closed by the BCM when air mode is established or energized
open when ground mode is established.
The shut off valve status depends upon the following inputs:
The two shut-off valves (SOV) are used to isolate the brakes.
On ground when weight on wheels and thrust lever (TL) below 80% the
SOVs are energized open by the BCMs to allow brake control over the full
travel of the pedals.
With TL above 80% and pedal position above 10% the SOVs open, while if
the brake pedal position is below 10% the SOVs will be de-energized to
close.
After liftoff the SOVs will be energized open for gear retract braking and will
be closed after a ten second time delay when the wheel speed and refer-
ence speed are zero, the gear handle is not down, and weight off wheel is
detected. As long as the aircraft is in flight, the brakes remain isolated by the
de-energized shut off valve.
Prior to landing, when the landing gear selector is set to down, the two SOVs
are tested automatically by a pressure pulse test. The BCMs energize the
SOVs and apply a pressure of 600 psi. This change must be verified by the
transducers. Then, the BCMs shut off the pressure command and again de-
energize the SOVs. The shut-off valve will be energized to on when weight
on wheel is detected and the TL is below 80%. The touchdown protection
(WOW & 5 sec) or wheel spin-up.
on ground
MAX
THRUST
SET B
CLB
IIDLE
DLE
WOW
MAX REV B
after liftoff B
P RES S UR E R ET UR N P RES S UR E R ET UR N
C YLINDE R C YLINDE R
UP
Two brake control valves are installed at the wing stub. One valve controls
and modulates pressure to the inboard brake system and the other to the
outboard brake system. The brake control valve is a dual, two-stage pres-
sure control servo-valve. The first stage develops hydraulic control pressure
proportional to input current from the BCM, and the second stage then sup-
plies the related first stage controlled pressure to the brakes.
If the brake pedals are fully depressed, the armature in the first stage will
close off the return port and system pressure can move the second stage
spool valve to deliver full system pressure to the brakes.
With no input current to the armature, the armature will close off the pressure
port and the spring in the spool valve will move the spool valve to cut off any
pressure to the brakes. Brake pressure can be modulated at any intermedi-
ate position of the servo valve and in relation to the spool valve to allow dif-
ferent brake forces.
C
B RAKE C ONTR OL V ALVE
B RAKE
P RES S UR E
R ET UR N
C -C
The BCMs use the signals for the closed loop pressure control to control the
brake control valve in relation to actual delivered pressure sensed by the
transducers.
The hubcap is installed on the hub of the applicable main wheel. It is a ma-
chined aluminium casting, with the drive fitting riveted inside it.
There are three lugs on the edge of the hubcap. Each one has a hole for one
of the bolts which attach the hubcap to the main wheel. A flange is machined
on the mating face with the main wheel. This flange goes into the bore of the
main wheel.
The drive fitting is a steel machined part with three slots, which lets the hub-
cap engage with the drive of the wheel-speed transducer in three positions,
which are at 120 degrees intervals.
Stator
Self-contained bearings
Rotor
made in Zirl
made in Zirl
in Zirl
in Zirl
BCM
The volumetric hydraulic fuses are installed at the wing stub area. One is in-
stalled in each brake line downstream of the brake control valve. They pre-
vent the loss of the hydraulic fluid in case of a leakage in the hydraulic brake
lines or at the brakes and limit the quantity of hydraulic fluid that could hit the
hot brakes.
The fuses measure the flow and velocity passing through them.
In case of a hydraulic leak behind the fuse, the pressure drop will cause the
flow and velocity to increase. This will cause the fuse to close. The manual
bypass lever on the fuse can be used to reset the fuse after it has activated,
and to bypass the fuse to allow brake system bleeding without inadvertent
fuse activation.
ZONES
521
621
A
P LUNG ER
P OP P ET AND S PR IN G
AND S PR IN G B Y P AS S A
LEV ER
R IB 5 (RE F.) C
R IB 6 (RE F.)
HYDRAULIC
F US E
F US E B ODY
S PR IN G
C
B
S LIDE
MET ER IN G MET ER IN G C HE CK P IS TON
P IS TON C HAMB ER V ALVE
C -C
Four check valves are installed in the hydraulic return lines. Two are in-
stalled in the return line of the main brake system and two in the return line
of the emergency parking brake system. All of them should prevent any back
pressure to the brakes by allowing flow only in the direction of return.
Also, two check valves are installed in the supply lines to the emergency
park brake accumulators to prevent discharging of the accumulators when
no supply pressure is available, assuring sufficient pressure for emergency/
parking brake activation.
B
C
C B
B
MAIN-BR AK E
BODY POPPET SPRING RETAINER C HE CK V ALVE
B
T YP IC AL
A
Pilot's Auto Brake EICAS/ Co-Pilot's
BRAKE PEDALS SWITCH CMC BRAKE PEDALS
Pedal Pedal
TRANSD. TRANSD.
Supply Supply
Hydraulic
Hyd. System#1 Fuse Hyd. System#2
Return Return
Check
Fill VALVE VALVE Fill VALVE
Pressure Pressure
TRANSD. Brake TRANSD.
Pressure
Press.
Accumulator SWITCH Accumulator
Wheel
Speed
Handle
Cable
Emerg./ Parking
BRAKE VALVE
The fully-independent emergency and parking brake system stops the air-
craft in case of main brake system failure, and applies the parking brake.
The system is controlled from the actuating handle in the cockpit, which is
mechanically connected by a push-pull cable to the emergency/parking
brake valve.
The system is powered via two accumulators which are fed by hydraulic sys-
tems 1 and 2. Pressure switches are installed in the system to give an indi-
cation in the cockpit if the emergency/park brake is activated.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-44 Page 1
Figure 1: Emergency and parking brake system
Two accumulators
B
R Six full stroke handle actuations, or
A
S HOULDE R R IN G
C
(STE E L)
S CR EW C AP S EP AR AT OR
E ND C AP (ALUMINUM) C YLINDE R (ALUMINUM)
(ALUMINUM) (ALUMINUM)
G AS F LUID
C -C
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-44 Page 2
190
The emergency park brake valve
It is a manually operated, dual body spool valve with return spring. When the
lever is not actuated, the brake port of the valve is open to return. When the
lever is manually moved, the return port is blocked and pressure is supplied
to the brakes in relation to lever movement. When the valve is in the fully ac-
tuated or parking brake position, the pressure at the brake port is at pressure
supply level. In this mode, the valve will maintain brake system pressure de-
spite changes due to small leakage, temperature change, etc., through its
internal regulating operation.
A thermal relief valve in each side of the valve precludes over pressure in
the system lines due to ambient temperature changes.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-44 Page 3
Figure 2: The emergency park brake valve
A
ZONE
195
LEVER A
RETURN
BRAKE PRESSURE
C
EMERGENCY/PARKING
BRAKE VALVE
B
TYPICAL
C-C
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-44 Page 4
190
Emergency/parking brake handle
The handle can be moved for 60 degrees between the stowed and brake full
on position to regulate the emergency brake. The handle locks at 60 de-
grees to set the park brake. The handle is released to allow travel back to
the stowed position using a thumb-actuated button at the front of the handle.
The control cable has two outer ball-races, with a core which is held between
and moves on the two ball-races. These parts are all held in a flexible outer
case. The outer case has polyolefin outer sheath to give environmental pro-
tection to the control-case assembly. One end of the outer case is attached
to the housing, and that end of the core is attached to the handle. The other
end of the control-cable is attached to the brake valve.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-44 Page 5
Figure 3: Emergency/parking brake handle
EMERGENCY/PARKING
BRAKE LEVER
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-44 Page 6
190
Pressure switch
The snubber assembly and the piston are held between the end-plug and
the switch body. The snubber assembly goes into the end-plug, and the
spring of the snubber assembly pushes against the piston. An O-ring seals
the piston to prevent leakage of hydraulic fluid.
The disc spring and switch actuator and held in place between the switch
housing and the valve body. Thus the spring of the snubber assembly push-
es against the piston. A pin on the piston then pushes against the disk spring
and the switch actuator to operate the switch of the electrical assembly.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-44 Page 7
Figure 4: Pressure switch
B
ZONE
195
A
B
EMERGENCY/PARKING
BRAKE PRESSURE-SWITCH A
DISC SPRING SWITCH ACTUATOR
C
B SNUBBER ASSEMBLY PISTON SEAL PISTON ELECTRICAL ASSEMBLY
TYPICAL C-C
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-44 Page 8
190
The two accumulators
One 100 cu.in. accumulator is installed in each pressure supply line of the
emergency/parking brake system. The accumulators are installed together
with a charging valve and a pressure transducer in the system related hy-
draulic compartments in the left and right wing-to-fuselage fairings behind
the wing. The accumulator is a cylindrical piston type with separated oil and
nitrogen chambers. The pressure transducer will monitor the nitrogen side
of the accumulator, and will provide a low pressure signal if the pressure
drops below 1200 psi. On the EICAS an "EMERGENCY/PARKING BRAKE
FAULT" advisory will be illuminated if this situation is sensed on one accu-
mulator.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-44 Page 9
Figure 5: The two accumulators
SYSTEM 1
Pressure transducer
B
Charging valve
Accumulator
B
A
SYSTEM 2
Accumulators Signal when pressure
Seperator
EMERGENCY/PARKIN LT
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-44 Page 10
190
Built in tests
The Brake Control System includes three different types of built in tests:
All initiated tests are executed only if all wheel speeds and velocity referenc-
es are zero and weight on wheel is indicated. The tests are performed by the
CMC.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-44 Page 11
Figure 6: Built in tests
Pedal
rator initiated tests TRANSD.
CMC Supply
Supply Hydraulic
made in Zirl
andi mamnni geri
andi mamnni geri
made in Zirl made in Zirl made in Zirl made in Zirl
Hyd. System#1 Fuse Hyd. System#2
andi mamnni geri
made in Zirl made in Zirl made in Zirl made in Zirl
made in Zirl
andi mamnni geri
andi mamnni geri
made in Zirl made in Zirl made in Zirl made in Zirl Return Return
made in Zirl made in Zirl made in Zirl made in Zirl
andi mamnni geri
Check
made in Zirl
andi mamnni geri
andi mamnni geri
Fill VALVE VALVE Fill VALVE
Pressure Pressure
andi mamnni geri
Press.
Accumulator SWITCH Accumulator
Wheel
Speed
MAU
Handle
Cable
Emerg. / Parking
BRAKE VALVE
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-44 Page 12
190
CAS Messages
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-44 Page 13
Figure 7: EICAS and CMC indications
FU
ULL
0
TCAS Weather Checklist S F
S/
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-44 Page 14
190
The main wheel
• Apply the brakes when the landing gear retracts (normal brake sub-
The main wheel is a split-web assembly made of two wheel halves ma- subsystems)
chined from forged aluminium.
The wheels lets the aircraft move on the ground, and the main brake sub-
subsystem usually controls the brake assemblies (and thus the speed of the
The two wheel halves are connected by sixteen bolts with self-locking nuts aircraft on the ground).
and washers. Two tapered roller bearings are installed in the centre of the If this sub-subsystem is unserviceable, the emergency/parking brake sub-
wheel, fully enclosed by bearing seals. subsystem then controls the brake assemblies.
Eight quadruple layer stainless steel heat shield segments are fitted to the
inboard wheel-half to protect the wheel and tire from excessive heat gener-
ated by the brake. In case of brake overheat, four fuse plugs in the inboard
wheel-half will melt at 193 to 204°C (380-400°F) and safely reduce tire pres-
sure.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-44 Page 15
Figure 8: Main wheel
A
ZONES OUT BOAR D WHE E L
731 S UB AS S EMBLY
741
HEAT S HIELD
NUT
A
S UB AS S EMBLY F LAT
B
WAS HE R
WHE E LHUB
R ET AINING S PACE R
R IN G S ELF-LOCK ING C WHE E L(RE F.)
INS E R T T IR E (RE F.)
G RE AS E
R ET AINE R B AF F LE B EARING
S EAL
INB OARD B EARING C ONE
B EARING S EAL & R OLLER S
INB OARD
WIR E B EARING C UP R ET AINING
R ET AINING R IN G R IN G
DIS K DRIVE OUT BOAR D
C HANNEL K EY B EARING C UP
MAC HINE
S CR EW
WAS HE R
P RE FORMED
P RE FORMED P AC KING
S ELF-LOCK ING P AC KING
NUT F US IB LE
P LUG B
C -C C
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-44 Page 16
190
Nose wheel
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-44 Page 17
Figure 9: Nose wheel
B
P RE FORMED
P AC KING
T IR E B EAD
A C S EAT (RE F.)
P RES S UR E
R ELEASE P LUG
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-44 Page 18
190
The pressure plate goes between the housing sub assembly and the inboard
rotor, while the pressure plate and the end plate assembly give surface fric-
tion for the outer faces of the rotors at each end of the heat stack. The heat
stack must be kept as a unit during the wear cycle, and replaced when it is
worn.
A R OT OR S
ZONES
731
WEAR
INDIC AT OR A
741 P IN
C YLINDE R B
S LE E VE
S UB AS S EMBLY
C
S PR IN G
HOLDE R P RES S UR E
P LATE
C C YLINDE R
S LE E VE
E NDPLAT E S PR IN G P IS TON
B RAKE
T EMPE RATURE
S ENSOR
S TATORS
B RAKE AS S EMBLY
R ET UR N P IN
R ET AINE R-PLAT E
S HUT T LE
V ALVE
C -C
T OR QUE T UB E B RAKE R ET UR N
AND B AC KP LATE P IN S WAGE
WEAR
INDIC AT OR B AS S EMBLY T YP IC AL T UB E S WAGE
P IN
A brake temperature sensor is installed into the brake assembly at the top
of the piston housing. The rotating discs are keyed to the wheel. The station-
ary discs are keyed to the brake torque tube.
The brake assembly is interchangeable for left and right hand installation by
rotating the shuttle valve and repositioning the brake temperature sensor.
The carbon heat sink allows refurbishment by alternating different sets of
carbon discs.
HOS E
C ONNEC TIONS
NOT E:
T HE P OS IT ION OF T HE
S HUT T LE V ALVE C HANG ES
F OR A LEF T OR R IG HT
B RAKE AS S EMBLY
B RAKE UNIT
T UR N S HUT T LE V ALVE -
DO NOT R EMOV E IT F ROM
B RAKE AS S EMBLY B
SPRING
HOLDER PRESSURE
CYLINDER PLATE
SLEEVE
SPRING PISTON
RETURN PIN
RETAINER-PLATE
BRAKE RETURN
C-C PIN SWAGE
TUBE SWAGE
TYPICAL
Each brake has seven self-retracting and self-adjusting pistons. The self-ad-
justing mechanism compensates for brake disc wear and keeps the piston
travel constant as the brake wears.
The piston housing is attached to the torque tube. The cylinder sleeve is in-
stalled inside the housing. The spring loaded piston moves inside the cylin-
der sleeve, forcing the insulator against the pressure plate during brake
application. An internal spring and swage tube return mechanism provides
precise adjustment of the brake. The mechanism adjusts to maintain con-
stant clearance by deformation of the steel swage tube. A hardened steel
swage tube is anchored in place at the end of the steel return pin. As the
brake wears, the pistons are forced out. The piston pulls the swage tube
past the swage, deforming the tube as it travels. This deformation of the
swage tube progresses until the brake wears out.
7 pistons
Spring
Swage tube
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-50 Page 1
Figure 1: The Embraer steering control system
32-53-50
D
I
S
E
N
32-53-51
AC G PU G
G ROUND
SERVICE S W MIC /P HONE
E
RH CBP COCKPI T N
G
A
IN USE G
E
DC BUS 2
B
NW S 5
B
D C
ASC B
NOSE LANDING GE
AR
FWD AVIONICS COMPT
K STEERING DIS
ARM SWITCH
(FUSELAGE)
NWSCM
(SDS 32-50)
(MPP 32-53-09) H
(SDS 32-50)
(MPP 32-53-07)
COPILOT PEDAL
RVDT 1
PILOT YO
KE LEFT
COCKPIT
(SDS 32-50)
ASC B
(MPP 32-53-03)
(SDS 32-50) STEERING DIS
ARM SWITCH
G
(MPP 32-53-01) (PILOT)
BACKPLANE BUS
F
J K
(SDS 32-50)
PILOT PEDAL
RVDT 2
COCKPI T
(MPP 32-53-07)
G
EICAS PILOT YO
KE RIGHT COCKPI T
L A
(SDS 32-50)
8O.O MTO 8O.O
(MPP 32-53-03) ATTCS STEERING DIS
ARM SWITCH
G
(COPILOT)
F
2O.7 N1 2O.7
FWD AVIONICS COMPT
R EV
MAU 1 (SSM31-41-80)
IGN IGN
(SDS 32-50)
NOSE LANDING GE
AR A 463 û ITT 463 û
A
9O.O N2 9O.O
(MPP 32-53-07 )
1OOO FF P P H 1OOO
FEEDBACK SENS
OR 2 FUE L QTY
LANDING G EAR
UP
9OO FQ LBS 3OOO
CMC
K
1
ASC B
BACKPLANE BUS
VIB APU
1OO % 1O2O û C
C ABIN
ALT -5 FT
R ATE -5 FPM
12 81 11û 1O6 û P -64.6 P SI
P RE SS TEMP LP HP LFE 12OO FT
C
TRIMS
S PDBR K R OLL P ITCH
(SDS 32-50) S F
(SSM 45-45-80)
UP
(MPP 32-53-09 ) 22
2 YAW
S /F
D
(MPP 32-53-05 ) FWD AVIONICS COMPT
LDG DOWN LANDING G
EAR
E MAU 1 (SSM31-41-80 )
(SDS 32-50)
SELECTOR VALVE
No. HYDRAULIC
2 YSTEM
S
(MPP 32-52-
01)
NOSE LANDING GE
AR PSEM 1 ASC B NOSE LANDING EAR
G
L EG END:
BACKPLANE BUS
STEERING OVER
TRAVEL TOWING LIGHT BOX
SENSOR
ELECTRICAL
HYDRAULIC
L (SSM 32-60-80)
J
(SDS 32-50)
(MPP 32-53-13) (SSM 32-60-80 )
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-50 Page 2
190
Steering hand wheel
The steering hand wheel is attached to the left side of the cockpit. It has a
switch and a rotary-variable displacement-transducer (RVDT). The hand
wheel must be pushed down to activate the switch.
Pushing the hand wheel down and turning it clockwise makes the aircraft
turn to the right. Pushing the hand wheel down and turning it counter-clock-
wise makes the aircraft turn to the left.
The RVDT changes the physical position of the hand wheel into electrical
signals. The electrical signals from the RVDT are transmitted as steering
commands to the Nose Wheel Control Module.
The maximum steering angle possible using the hand wheel is +/- 76 de-
grees. The NWSCM limits the maximum possible steering angle as aircraft
wheel speed increases.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-50 Page 3
Figure 2: Steering Hand wheel
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-50 Page 4
190
Steering pedal input
The steering hand wheel is attached to the left side of the cockpit. It incor-
porates a switch and a rotary variable displacement transducer.
Pushing the hand wheel down and turning it causes the aircraft to turn left
or right. The RVDTs transmit the position of the hand wheel to the NWSCM.
The maximum steering angle possible using the hand wheel is 76 degrees
and is limited further by the NWSCM as aircraft wheel speed increases. At
taxi speeds from 40 to 100 knots the steering angle will be reduced down to
7 degrees.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-50 Page 5
Figure 3: Steering pedal input
7 degrees
76
de
gr
ee
s
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-50 Page 6
190
Pedal RVDTs
Steering deflection using the pedals is limited to 7 degrees left or right with
weight on wheels. Whenever the steering hand wheel is pushed down, the
steering pedal mode is automatically disengaged, and vice versa. Transition
from one mode to the other will be smooth.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-50 Page 7
Figure 4: Pedal RVDTs
RVDT
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-50 Page 8
190
The steering manifold components
Relief valve
The primary components of the steering manifold are the:
This valve gives protection to the chambers of the actuator from over pres-
Selector valve sure (which can occur if you tow the aircraft with the steering in the active
This is a three-way valve with two positions, which is usually closed. It has mode)
a three-way solenoid.
Filter
EHSV
The filter gives protection to the components on the manifold from contami-
This is a two -stage, four-way valve, with a slide and a dry-torque motor. A nation.
LVDT is attached to the second stage spool valve, to give indications of the
position of the spool.
Anti-shimmy valve
Bypass valve
The two anti-shimmy valves are retrictor valves, which are in parallel with the
cylinder line.
The bypass valve connects two ports of the steering manifold to give the
free-castor mode.
Compensator
This low-pressure check valve keeps the fluid in the manifold if the supply
decreases.
This low-pressure check valve causes return fluid to go into the actuator.
This prevents cavitation at the cylinder ports.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-50 Page 9
Figure 5: The steering manifold
Steering manifold
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-50 Page 10
190
The manifold operation
The position of the servo valve is continuously monitored from the NWSCM
by a Linear Variable Displacement Transducer (LVDT).
The compensator provides a minimum pressure and fluid supply within the
steering system in case of loss of supply pressure or free castor mode, nec-
essary for the damping function of the restrictors and to compensate thermal
effects.
The anti-cavitation valves ensure that fluid return pressure is always availa-
ble in the steering actuator chambers. This prevents cavitation during steer-
ing rates or oscillations.
The relief valves open to prevent over pressure in the system in case of ex-
cessive external loads to the wheels, for example, during aircraft towing with
the system inadvertently active.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-50 Page 11
Figure 6: The manifold operation
EHSV
LVDT
Sensor
Sensor
Solenoid
Steering Valve
Motor
Anti
Shimmy
Valve
C1-4
CV Filter
P-4
ACV Hydr.
RV System 2
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-50 Page 12
190
The steering motor
It consists of:
Hydraulic pressure from the steering manifold makes the steering motor
move, and torque links transfer the torque from the steering motor to the low-
er part of the sliding tube and axle assembly. Two steering - angle resolvers
are installed on the NLG, sensing the position of the sliding tube to provide
a closed loop steering control. One will feedback the position to the NWSCM
control channel., the other one to the NWSCM monitor channel.
The steering motor operates over a range of 76 degrees left and 76 degrees
right. The steering motor will not operate beyond this range. However, the
NLG can be steered passively during towing over a range or 170 degrees
left and right.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-50 Page 13
Figure 7: Steering motor
SCM
Monitor
Steering maniflold
Steering motor
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-50 Page 14
190
Feedback Assembly
Two feedback sensors are installed at the NLG for steering angle position
feedback. The sensors are mechanically linked to the sliding tube via a gear,
steering cuff and torque links.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-50 Page 15
Figure 8: Feedback assembly
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-50 Page 16
190
Steering system disengagement
The steering system can be disengaged manually using the pilot or copilot
disarming switch on the control yokes, or the fuselage disarming switch on
the L/H forward fuselage for ground handling.
As long as the disarming switch on the control yoke is actuated, the NWSCM
will switch to free castor mode. When the switch is released, the NWSCM
‘will go to the commanded steering operation. The disarming switch on the
fwd fuselage is installed above the electrical ground connector. It is a guard-
ed toggle switch, to either operate in NMSCM controlled steering in the “En-
gage” position or in the Free Castor mode in the disengage position.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-50 Page 17
Figure 9: Steering system disengagement
C F
D E D
STEERING RAMP
CKPT
INPH
CALL
I
S
E
AC GPU N
G
GROUND
SERVICE SW MIC/PHONE
E
N
G
A
IN USE G
E
RH CBP COCKPIT
A DC BUS 2
NWS 5
B
A
NLG
FWD AVIONICS COMPT FEEDBACK
PILOT YOKE LEFT COCKPIT
SENSOR 2 G
H
MAU 2 (SSM 31-41-80)
STEERING DISARMING
J SWITCH (PILOT) NLG
(SDS 32-50)
(MPP 32-53-09
NWSCM FEEDBACK
SENSOR 1
M (SDS 32-50) H
(MPP 32-53-09)
(SDS 32-50)
(MPP 32-53-07)
G
H
(SDS 32-50)
(MPP 32-53-01)
G N EICAS
8O.O MTO
ATTCS
8O.O COCKPIT
(SDS 32-50)
PEDAL SENSOR
(MPP 32-53-07)
1 RVDT
2O.7
REV
N1 2O.7
(SDS 32-50)
(MPP 32-53-05)
K
IGN ° ° IGN
A 463 ITT 463 A
FWD RAMP PANEL LEFT FWD FUS 9O.O
1OOO
N2
FF PPH 1OOO
9O.O
ASCB
COCKPIT
LANDING GEAR
STEERING DISARMING UP
FUEL QTY
9OO FQ LBS 3OOO
SWITCH
1
PEDAL SENSOR
VIB APU
1O2O ° C
2 RVDT
1OO %
L
CABIN
ALT -5 FT
12 81 11 ° 1O6 °
RATE
P -64.6
-5 FPM
PSI (SDS 32-50)
N F (MPP 32-53-05)
PRESS TEMP LP HP LFE 12OO FT
TRIMS
SPDBRK ROLL PITCH
S F
M
UP
22
2 YAW
(SDS 32-50) S/F
D C
E
(SSM 32-60-80)
BACKPLANE BUS
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-50 Page 18
190
The NLG towing light box
On the L/H side of the Nose Landing Gear a towing light box is installed. The
towing light box green indication will illuminate when towing is allowed, and
a red indication illuminates if towing is not allowed. The towing light function
is operative when DC BUS 2 or HOT BUS is applied, selected by a toggle
switch on the towing light box.
The NWSCM will bring up the red light to indicate that towing is prohibited if:
If the green light is illuminated, towing with a towbar or with a towbar less
system is permitted.
Please note that the maximum permitted angle for towing is 170 degrees to
each side.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-50 Page 19
Figure 10: The steering system
D
R AMP INP H
C KP T C ALL 32-53-50
I
S
E
N
32-53-51
AC G PU G
G ROUND
SERVICE S W MIC /P HONE
E
N
G
A
IN USE G
E
RH CBP COCKPIT
A DC BUS 2
B NWS
A
NLG
FWD AVIONICS COMPT FEEDBACK
PILOT YOKE LEFT COCKPIT SENSOR 2 G
STEERING DISARMING
MAU 2 (SSM 31-41-80)
H
J SWITCH (PILOT) NLG
(SDS 32-50)
(MPP 32-53-09
NWSCM
FEEDBACK
SENSOR 1
H
M (SDS 32-50)
(SDS 32-50)
(MPP 32-53-07)
(MPP 32-53-09)
G
H
(SDS 32-50)
(MPP 32-53-01)
(SDS 32-50)
K
(MPP 32-53-05)
IGN û û IGN
A 463 ITT 463 A
FWD RAMP PANEL LEFT FWD FUS 9O.O N2 9O.O
1OOO FF PPH 1OOO ASCB
COCKPIT
LANDING GEAR
STEERING DISARMING UP
FUE L QTY
9OO FQ LBS 3OOO
ALT -5 FT
R ATE -5 FPM
12 81 11û 1O6 û P -64.6 PSI (SDS 32-50)
N F
PRE SS TEMP LP HP LFE 12OO FT
S PDBR K TRIMS
R OLL PITCH
(MPP 32-53-05)
S F
M
UP
22
2 YAW
(SDS 32-50) S /F
D C
E
(SSM 32-60-80)
BACKPLANE BUS
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-50 Page 20
190
NLG overtravel
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-50 Page 21
Figure 11: NLG overtravel
NLG
LG NO DISPATCH
END
PSEM1
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-50 Page 22
190
Nose wheel steering Control module Align the nose wheel before retraction
The steering is controlled through the Nose Wheel Steering Control Module, When the aircraft is in flight, and before the landing gear is retracted, the
called NWSCM. NLG is fully extended. The WOW (Weight-On-Wheels) switches send a
weight-off-wheels signal to the NWSCM, which then removes the electrical
and hydraulic power from the steering manifold. At the same time, cams in
The NWSCM is installed into 2 slots of MAU 2 and electrically powered by the NLG put the sliding tube in the neutral position.
the DC BUS 2, or by selection in the towing light box from the HOT BUS. The
control module incorporates a control channel which commands the steering
system, and a monitor channel that communicates with the EICAS and the
CMC for system status and failure indication. System electronic rigging
Whenever the Air/Ground System and/or the nose gear shock absorber
proximity sensor indicate an aircraft in-flight condition, the NWSCM is After replacement of a component in the nose-wheel steering system, the
switched off. This prevents steering commands during gear retraction and NWSCM records the rigging offset of each RVDT. To do this, the steering
flight. The NWSCM controls the servo valve and selector valve in the steer- pedals are locked in the neutral position with rigging pins.
ing manifold, and the lights in the towing light box. It receives feedback in- The CMC (Central Maintenance Computer) then sends a signal to the
formation from the hand wheel unit RVDT, the 2 pedal sensor RVDTs and NWSCM (which is a manual selection on the CMC page), which measures
the three disarming switches, located on the pilots and copilots yoke and the the offset of each RVDT. It does this twenty times, then calculates the aver-
fwd fuselage. age of these values. If the result is a difference of not more than +/- 1 degree,
the NWSCM records the values and sends a “rigging successful” message
to the CMC. If the result is more than +/- 1 degree, it sends a “rigging not
A servo valve LVDT sends servo valve position information in the manifold, successful” message and no values are recorded. Additional trimming in-
and 2 position resolvers signal the actual steering position. In addition, park- puts can be entered in increments of 0.1 degrees, to a maximum value of 1
ing brake pressure, brake activation and Aircraft On Ground signals are degree.
monitored by the NWSCM.
Towing
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-50 Page 23
Figure 12: Nose wheel steering
C No 2 HYDRAULIC RETURN
SYSTEM PRESSURE
NOSE LANDING GEAR BAY
STEERING MANIFOLD
(SDS 32-50)
(MPP 32-52-01) COMPENSATOR
B A
C FILTER
CHECK
VALVE
B BYPASS
SOLENOID VALVE
VALVE
SERVO
VALVE
ANTI-SHIMMY ANTI-SHIMMY
VALVE VALVE
RELIEF
VALVE
A
STEERING MOTOR
LEGEND:
D
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-50 Page 24
190
Continuous Monitoring
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-50 Page 25
Figure 13: Continuous Monitoring
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-50 Page 26
190
.
Demand Control I P
D EHSV Hydraulic Gear NLG
Limiter Loop Gain A Motor
Wheel-
speed
D U Demodu- U NLG
A lator Position
D D Handwheel Sensor
A A Enable
Demodu- Demodu-
lator lator
NWSCM
Command Command
Pedal Sensor Handwheel
Pilot / Copilot
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-50 Page 27
Figure 14: Continuous monitoring
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-50 Page 28
190
The pedal steering mode
Whenever the steering system is powered up, the pedal steering mode is ac-
tive. When the R/H pedal is moved forward, the NWSCM senses this move-
ment via the pedal sensor RVDT’s and energizes the solenoid valve in the
steering manifold. Hydraulic pressure from hydraulic system 2 can now
move the bypass valve, and hydraulic pressure becomes available at the
servo valve. The NWSCM then moves the servo valve to direct hydraulic
pressure via the connection C1 to the piston of the steering actuator. The op-
posite side of the actuator is connected at the same time via the servo valve
to return. The turning movement will be transferred through the torque links
to the nose wheels. The NWSCM will receive the actual deflection informa-
tion from the nose wheels, and will limit it to 7 degrees.
If the L/H pedal is now pushed forward, the NWSCM moves the servo valve
to the opposite side, connecting hydraulic pressure via C2 to the other side
of the steering actuator and draining off the opposite side. The wheel will de-
flect to maximum 7 degrees to the left side.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-50 Page 29
Figure 15: The pedal steering mode
EHSV
LVDT
Sensor
Sensor
Solenoid
Steering Valve
Motor
Anti
Shimmy
Valve
C1-4
CV Filter
P-4
ACV Hydr.
RV System 2
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-50 Page 30
190
The hand wheel steering mode
When the steering hand wheel on the pilot’s side is pressed down, the
NWSCM will change to the hand wheel steering mode by energizing the so-
lenoid valve and allowing hydraulic fluid to the servo valve. An extended
range of up to +/- 76 degrees nose wheel deflection is now available.
If the hand wheel is moved to the right side, the NWSCM will move the servo
valve, and hydraulic pressure is available to move the steering actuator to
deflect the nose wheels to the right. Via the position sensors the NWSCM
receives the position feedback signal to control and limit the steering. If the
hand wheel is released, the system will automatically go to the pedal steer-
ing mode. In case the nose wheels are still deflected, they will be smoothly
moved to the pedal position related angle of deflection.
If the aircraft takes off, the NWSCM will be switched off and the nose wheel
will be centered by the internal centering mechanism when the shock strut
extends.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-50 Page 31
Figure 16: Hand wheel steering mode
EHSV
LVDT
Sensor
Sensor
Solenoid
Steering Valve
Motor
Anti
Shimmy
Valve
C1-4
CV Filter
P-4
ACV Hydr.
RV System 2
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-50 Page 32
190
The free castor mode
When the steering system is deactivated it enters the free castor mode. This
could happen either by manually deactivating the system by one of the three
steering disconnect switches, or automatically in case of a steering system
failure. Through the bypass valve in the steering manifold, the hydraulic
chambers of the steering actuator are connected, and the nose wheels may
deflect due to external forces. The anti-shimmy valves, anti-cavitation valve
and relief valves guarantee shimmy damping in the free castor mode.
The NLG has an inclination of 8 degrees forward to centre the nose wheels
automatically in the direction of ground run. Towing with angles of up to +/-
170 degrees is possible in the free castor mode. Whenever the aircraft is in
flight, the signal from the NWSCM to the solenoid valve in the manifold is de-
energized and the steering system is in the free castor mode. This allows the
centering of the nose wheels and inhibit steering commands.
If the maximum active steering angle of +/- 76 degrees is exceeded for any
reason, the NWSCM will also switch to the free castor mode.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-50 Page 33
Figure 17: Free castor mode
EHSV
LVDT
Sensor
Sensor
Solenoid
Steering Valve
Motor
Anti
Shimmy
Valve
C1-4
CV Filter
P-4
ACV Hydr.
RV System 2
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-50 Page 34
190
Steering failures
The status message “STEER DISC” will be displayed if the steering system
is disconnected - for example with the steering disarming switches.
For further fault investigation the CMC has to be used, which will indicate the
detected failure in detail.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-50 Page 35
Figure 18: Steering failures
STEER FAIL
STEER FAULT
STEER DISC
LG NO DISPATCH
END
TCAS WX Checkl i s t
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-50 Page 36
190
General
Where there are two proximity sensors for a function, each of the two sen-
sors sends its outputs to a different PSEM. Thus the system will continue to
give indications or warnings if one component is defective.
Position
Warning
If a defect occurs, the PSEMs send messages to the EICAS and CMC.
There are two towing-indication lights (red and green) to tell the mainte-
nance personnel when the nose wheel steering is disengaged. Thus it tells
them when the aircraft can be towed.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-60 Page 1
Figure 1: Position indications and warning
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-60 Page 2
190
The landing gear position indication
The landing gear indicating system processes the information coming from
the gear lock proximity sensors and control lever signals, to provide landing
gear position indication on the right side of the EICAS display.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-60 Page 3
Figure 2: Landing gear position indication
LH CBP COCKPIT
2
28V DC C OC KP IT
28V DC E IC AS
A F (SDS 32-60-00)
ASCB 9O.O
1OOO
N2
FF P P H 1OOO
9O.O
LANDING G EAR
BACKPLANE BUS
ALT -5 FT
R ATE -5 FPM
(MPP 32-61-09) NLG UP SENSOR 2 12 81 11û 1O6 û P -64.6 P SI
D
EXTEND
NLG RETRACT
UP
(MPP 32-61-05)
F
DN
(SSM 32-30-80) PSEM 1
C FWD AVIONICS COMPT
NLG UP SENSOR 1
CMC
A
BACKPLANE BUS
NLG DOWN SENSOR 1
NLG
RH MLG UP SENSOR 1
C DNLK SENSOR 2
BACKPLANE BUS
(SDS 32-60-00) LH MLG UP SENSOR 1
(SDS 32-60-00)
ASCB
(MPP 32-61-03)
(MPP 32-61-01)
1
NLG
D DNLK SENSOR
(SDS 32-60-00)
2
PWR 2 PWR 2
B LH MLG UPLOC K B OX
(MPP 32-61-07)
28V DC
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-60 Page 4
190
PSEM 1 and 2
Each PSEM is a dual slot, single channel MAU utility module. Each module
is provided with two front panel and two back plane connectors. Control Modules, the Actuator Control Electronics and the generic Input/
Output Modules.
The PSEMs use the input signals to forward position information to the air-
craft via the ASCB and LAN. The WOW information is also sent to the Flight
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-60 Page 5
Figure 3: PSEM 1 and 2
Nose gear doors position MAU 1 +28V aircraft power and return
proximity sensor 4 EA aircraft 28V essential bus 1
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-60 Page 6
190
Proximity sensor MLG proximity sensor
A proximity sensor uses variable reluctance technology, which senses if a The main landing gears are equipped with up lock and down lock proximity
ferromagnetic target or strong magnetic field is near. If a target is more than sensors.
1.5 mm (0.059 in) from its related sensor, the sensor sends a “far” signal to
the applicable PSEM. If the target is less than 1.5 mm (0.059 in) from its re-
lated sensor, the sensor sends a “near” signal to the PSEM. The two up lock proximity sensors per leg are installed in the up lock box to
sense the gear when it is up and locked. The two down lock proximity sen-
Because of the way that the variable reluctance technology is used, the tar- sors are attached to the lower locking stay.
get does not have to touch the sensor for the system to operate.
The proximity sensors send position and status signals to the PSEM for the:
When the gear is down and locked the metal targets of the upper locking
• Aircraft on ground, or in flight (2 sensors on each leg) stay can be sensed by the proximity sensors.
• NLG doors open or closed (one sensor on each door)
• Landing gear up and locked or not locked in the up position (2 sensors on
each up lock)
• Landing gear down and locked or not locked in the down position (2 sen-
sors on each down lock)
The position of the nose landing gear doors is monitored by 4 proximity sen-
sors. Two are installed on the left side and two on the right side of the nose
gear wheel well.
When the doors are closing, metal targets will end up in front of the proximity
sensors. The proximity sensors send the signal to the PSEMs, two for each
PSEM.
If at least one of the four nose gear doors is not closed after nose gear up
lock or one of the forward nose gear doors is not closed after nose gear
down lock the LG NOSE DOOR OPEN caution message will show up on the
EICAS. The message will also be activated in case of a failed nose gear door
sensor or loss of valid ASCB communication from one or both PSEM’s.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-60 Page 7
Figure 4: Proximity sensors
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-60 Page 8
190
Landing Gear Position indication
The locking status from the proximity sensors and control lever position sig-
nal are processed by the PSEMs and sent via digital ASCB format to the EI-
CAS. EICAS indication of the Landing Gear Position consists of three
coloured symbols. From left to right, each box represents the position of the
left, nose and right landing gear.
For the landing gear locked down, green circles enclosing a green word
"DOWN" are indicated.
If the control lever is moved and the gears are in transition amber cross
hatches are shown.
A disagreement between the control lever position and any landing gear leg
position for more than 20 seconds will activate the message LG LEVER DIS-
AGREE and the position in disagreement will change its' colour to red. In
case of ASCB communication loss or invalid ASCB data from both PSEMs,
the parameters will be defaulted to FALSE condition, changing the indication
to red and indicating the LG LEVER DISAGREE message after 20 seconds.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-60 Page 9
Figure 5: Landing Gear Position Indication
93. 8 T 0- 1
T/ 94. 0 LG LEVER DISAG
LANDING GEAR SENSORS
R MLG DOWNLOCK OFF OFF
UPLOCK, WOW
0. 0 N1 0. 0
NLG DOWNLOCK
UPLOCK, WOW
L MLG DOWNLOCK
UPLOCK, WOW 26° I TT
T 28°
0. 0 N2 0. 0
0. 0 FF PPH0. 0 11 12 1
LANDI NG GEAR
FUE
U L QT
QTY
5510 5520
FQ LB
L
11030
DN DN
OI L VP APU
OFF
CABI N
CA
ALT 19000 FT
UP RATE
RA 0 FPM
1 45° 48° P 0. 0 PSI
PRE
RESS T MP
TE L
LP HP L E
LF 2915 FT
DN
LOCK SLA
LAT/ FLA
LAP/ SPDB
DBRK TRI MS
TR
REL SPD
DBRK PI TC
TCH
S F ROLL
RO
FUL
ULL
0
DN S F
S/
LANDING GEAR
CONTROL LEVER
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-60 Page 10
190
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-60 Page 11
Figure 6: Landing gear position indication
UP Condition
Number xUPLK1
Sensor / Discrete Inputs
xUPLK2 xDNLK1 xDNLK2 CMD_EXTEND
Sensor Sensor Sensor Sensor Sub-Eq.
Display Outputs
x
Disagree
x
Indication
1 FALSE FALSE FALSE FALSE FALSE TRUE TR*
2 FALSE FALSE FALSE FALSE TRUE TRUE TR*
3 TRUE TRUE FALSE FALSE FALSE FALSE UP UP
DOWN 6
7
FALSE
TRUE
FALSE
FALSE
TRUE
FALSE
TRUE
FALSE
TRUE
FALSE
FALSE
FALSE
DN
UP
DOWN
UP
UP
UP
Gear Uplock (white): 18 TRUE TRUE TRUE FALSE TRUE TRUE UP* UP UP
- Gear uplock satisfied 19 TRUE FALSE TRUE TRUE FALSE TRUE DN* DOWN DOWN
- Gear in transit during extension / retraction 22 FALSE TRUE TRUE TRUE TRUE FALSE DN DOWN
- CAS “LG LEVER DISAGREE“ warning message 29 TRUE FALSE TRUE FALSE FALSE FALSE UP UP
- Erroneous / No Data from PSS 32 TRUE TRUE TRUE TRUE TRUE FALSE DN DOWN
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-60 Page 12
190
Air/Ground (WOW) system
Introduction
The air/ground system is part of the position and warning system, controlled
by the 2 Proximity Sensor Evaluation Modules (PSEM). The PSEMs each
make an analysis of the proximity sensors for:
– Landing Gear System
– Ground Spoiler System
– Aircraft Doors
Subsystems / Components
General Description
The air/ground system uses proximity sensors on the NLG and MLG to de-
termine whether the aircraft is on the ground or in flight.
The proximity sensors are passive sensors. The proximity sensor has an
ohm-inductive impedance. When the target is near, the sensor changes the
impedance. The change of impedance is detected by the PSEM.
There are 2 weight-on-wheels (WOW) proximity sensors attached to the
NLG and each MLG.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-60 Page 13
Figure 7: Air/ground (WOW) system
D 28V DC
PSEM 1
NLG
BACKPLANE BUS
WOFFW SENSOR 1 RH MLG WOFFW SENSOR 1
(SDS 32-60-00 )
(MPP 32-62-01)
NLG WOFFW SENSOR 1 C OC KP IT
E IC AS
D 8O.O MTO
AT T CS
8O.O
R EV
EXTEND
UP RETRAC T
IGN û IGN
463 ITT 463 û
LANDING G EAR
A A
9O.O N2 9O.O
L RO EL F UE L QTY
9OO F Q LBS 3OOO UP
EXTEND
MIDDLE AVIONICS COMP T
V IB APU 1OO% 1O2O û C
-64.6
-5
FT
F PM
P SI
E
P RE SS T EMP LP HP LFE 12OO FT
(S S M31-53-80)
NLG RH MLG WOFFW SENSOR 2
BACKPLANE BUS
WOFFW SENSOR 2 RH CBP COCKPI T
(SDS 32-60-00) NLG WOFFW SENSOR 2
(MPP 32-62-01) DC ESS BUS 2
(SSM 30-32-80)
28V DC
RH MLG WOFFW
B D
WOW RELAY 2
w-s s m1938
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190
NLG Weight-On-Wheels Sensor
The NLG WOW sensor 1 and sensor 2 are proximity sensors. They are both
attached to the NLG main fitting.
Sensor 1 transmits a signal to PSEM 1 and sensor 2 transmits a signal to
PSEM 2.As the NLG shock absorber compresses, metal “targets” on the
torque-link move toward the WOW sensor. In the compressed position, the
sensor indicates that the NLG is “down and locked” to the PSEMs.
The RH and LH MLG WOW sensor 1 and sensor 2 are proximity sensors.
They are attached to the MLG main fittings.
As the MLG shock absorber compresses, metal “targets” on the torque-links
move toward the WOW sensor. In the compressed position, the sensor indi-
cates that the MLG is “down and locked” to the PSEMs.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-60 Page 15
Figure 8: WOW indications
target far
target near
target far
target near
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-60 Page 16
190
WOW status
The weight on wheels (WOW) indication system indicates whether the air-
craft is in flight or on ground. It also makes use of the PSEMs and six prox-
imity sensors.
Two proximity sensors are attached to each landing gear shock strut to de-
termine when the struts are compressed, if the aircraft is on ground. The
nose landing gear proximity sensors face the toraue link. When the shock
strut is compressed, the torque link folds and metal targets are sensed by
the proximity sensors.
After lift off, the shock strut will extend, unfolding the torque link and moving
away the metal targets. This will end in the weight off wheel calculation. On
the Main landing gears, the proximity sensors are also installed on the shock
strut facing the torque link, and function exactly the same as on the nose
landing gear.
The inputs of these sensors are calculated and combined by PSEM 1 and
PSEM 2, and forwarded the aircraft systems requiring WOW status.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-60 Page 17
Figure 9: WOW status
Condition Result
No discrete outputs from PSEM 1 available. PSEM 1 shows unserviceable condition
No aircraft electrical power supply to PSEM 1
through ASCB
No discrete outputs from PSEM 2 available. PSEM 2 shows unserviceable condition
No aircraft electrical power supply to PSEM 2
through ASCB
No communication between PSEM 1 and PSEM 2. No EICAS message. PSEM 2 shows
No MAU electrical power supply to PSEM 1
unserviceable condition of PSEM 1 and shows unserviceable condition on ASCB
No communication between PSEM 1 and PSEM 2. No EICAS message. PSEM 1 shows
No MAU electrical power supply to PSEM2
unserviceable condition of PSEM 2 and shows unserviceable condition on ASCB
NLG WOW-1 sensor is defective No effect - PSEM shows unserviceable condition
NLG WOW-2 sensor is defective No effect - PSEM shows unserviceable condition
No indication for NLG WOFFW default indication message to EICAS, and landing-gear
NLG WOW-1 and -2 sensors are defective
control lever stays locked
NLG downlock-1 sensor is defective No effect - PSEM shows unserviceable condition
NLG downlock-2 sensor is defective No effect - PSEM shows unserviceable condition
NLG downlock-1 and -2 sensors are defective No indication for NLG downlock, default indication message to EICAS
NLG uplock-1 sensor is defective No effect - PSEM shows unserviceable condition
NLG uplock-2 sensor is defective No effect - PSEM shows unserviceable condition
NLG uplock-1 and -2 sensors are defective No indication for NLG uplock, default indication message to EICAS
MLG right-WOW-1 sensor is defective No effect - PSEM shows unserviceable condition
MLG right-WOW-2 sensor is defective No effect - PSEM shows unserviceable condition
No indication for MLG right WOW, default indication message to EICAS, and landing-
MLG right-WOW-1 and -2 sensors are defective
gear control lever stays locked
MLG right-downlock-1 sensor is defective No effect - PSEM shows unserviceable condition
MLG right-downlock-2 sensor is defective No effect - PSEM shows unserviceable condition
MLG right-downlock-1 and -2 sensors are defective No indication for MLG right downlock, default indication message
MLG right-uplock-1 sensor is defective No effect - PSEM shows unserviceable condition
MLG right-uplock-2 sensor is defective No effect - PSEM shows unserviceable condition
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-60 Page 18
190
The Landing Gear Warning system
The Landing Gear Warning system will provide a “LANDING GEAR” voice
message if at least one gear is not locked down and there is an intention to
land the aircraft.
The landing gear aural warning logic is processed in the Monitor Warning 1
and Monitor Warning 2 simultaneously, which are located on the NIC 1/MAU
1 and NIC 2/MAU 2 respectively.
The landing gear aural warning logic uses the thrust lever angle, flap setting
and radio altimeter to define the intention to land the aircraft.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-60 Page 19
Figure 10: Warning System Schematic
FWD FUSELAGE
DIMMER
(SSM 33-12-80)
CONTROL I/O
GENERIC I/O
GENERIC I/O
NIC + PROC
NIC + PROC
MODULE
MODULE
MODULE
MODULE
LDG WRN CUTOUT LAMP
ASCB
AURAL WARNING
AUDIO
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190
Landing Gear Aural Warning
The landing gear aural warning system function is to inform the crew that at
least one landing gear is unlocked down when there is an intention to land
the aircraft.
This warning provided through the voice message “LANDING GEAR” is ac-
tivated by a logic, which associates the intention to land the aircraft with the
position of the landing gear leg, when at least one landing gear leg is un-
locked down.The intention to land the aircraft associated with the position of
the landing gear active the LG Aural Warning which is defined by the logic
showed in Figure.
Basically, the LG Aural Warning logic uses the thrust lever angle, flap setting
and radio altimeter to define the intention to landing the aircraft.
The landing gear aural warning logic is processed in the Monitor Warning 1
and Monitor Warning 2 simultaneously which are located on the NIC1/MAU1
and NIC2/MAU2 respectively.
The Radio Altimeter information and TLA position are used to activate the
LG Aural Warning when the Landing Gears are not properly down and
locked.The invalid condition of the Radio Altimeter will enable the activation
of the LG Aural Warning independently of the aircraft altitude.The Inhibition
Switch “LG WRN INHIB” is used by the crew to cancel the LG Aural Warning
in this condition.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-60 Page 21
Figure 11: Landing gear warning
RA1 VALIDATE
RA2 VALIDATE
FLAP LANDING
1
FLAP LANDING
2
ACFT ON GROUND
AURAL WARNING
THRUST LEVER > 70^ "TAKE OFF BRAKE"
TAKE OFF CONF SWITCH ON
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-60 Page 22
190
Landing Gear Warning
This condition exists because the aircraft flying below 700 Ft AGL and hav-
ing one or two engine thrust levers at reduced condition configures a landing
intention. The thrust lever angle is defined from the signal of the thrust con-
trol quadrant (TCQ), which is a fly by wire control that converts mechanical
pilot input to electrical signal, which are processed by FADEC.The TLA in-
formation is provided by FADEC through ASCB.The TLA information is con-
solidated according to the logic TLA1 and TLA2 respectively.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-60 Page 23
Figure 12: Landing Gear Warning TLA Logic
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-60 Page 24
190
FLAP SETTING
The FLAP setting to landing position also configures an aircraft landing in-
tention.A single control lever, located in the cockpit, sets the Slats and Flaps
positions.
The Flap/Slat Control Lever (FSCL) has 7 positions, each having a gated or
detented arrangement.There are two landing positions on the FSCL named
Landing 1 and Landing 2.
FSCL provides the information of the selected FLAP position through ASCB
to Landing Gear Aural Warning logic.This information is consolidated in ac-
cordance with the logic.For both cases of flap setting actuation, the aural
warning is not cancelable and there is not inhibition of radio altitude.
In case of dual radio altimeter configuration, both radio altimeters shall pro-
vide an invalid condition to release the warning independently of the aircraft
altitude.The warning actuation due to an invalid radio altimeter condition is
cancelable by the switch “LG WRN INHIB”.
This switch is an illuminated push-button type, and is installed in the cockpit
panel.
When pressed a white indication bar illuminates to indicate that a cancel ac-
tion was performed.This white indication extinguishes if at least one thrust
lever is advanced for a position greater than 57° for single engine and 38°
for dual engine (releasing a new warning actuation) or flap selection is se-
lected either position Landing 1 or position Landing 2 or when the landing
gear legs are down and locked.
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-60 Page 25
Figure 13: Landing Gear Warning-Flap Angle, Radio Altimeter
Mnemonic Description
SWITCH This signal comes from the momentary switch on the panel
OPEN/GROUND, ground means pushbutton pressed
allGearDownlock1 This information comes from PSEM1 informing all landing gears
down locked (True = All gear down locked)
AllGearDownlock2 This information comes from PSEM2 informing all landing gears
down locked is redundancy of the allGearDownlock1 signal.
(True = All gear down locked)
Ra1 < 700 ft Inform that the radio altimeter 1 is indicating altitude lower than
700ft (TBC). (True = altitude < 700ft)
RA1 VALIDATE Inform that the reading on the radio altimeter1 is valid.
(True = valid)
Ra2 < 700 ft Inform that the radio altimeter 2 is indicating altitude lower than
700ft (TBC) (True = altitude < 700ft)
RA2 VALIDATE Inform that the reading on the radio altimeter 2 is valid
(True = valid)
TLA1<38 (see note 1) Inform that the position of the thrust lever angle of the engine 1
is lower than maximum position for Dual-Engine landing. LABEL
133
FLAP LANDING 1 Inform that the control lever of SFCL is in of the detent position
for landing. ( position 1, landing 1) LABEL 271 BIT 23
Issue: Sept06 FOR TRAINING ONLY - Reproduction Prohibited Chapter 32-60 Page 26
190
32-MEL (Example)
------------------------------------------------------------------------------- -------------------------------------------------------------------------------
¦ U.S. DEPARTMENT OF TRANSPORTATION ¦ ¦ U.S. DEPARTMENT OF TRANSPORTATION ¦
¦ 33-01 Landing Gear B ¦ 1 ¦ 0 ¦ (M)(O)May be inoperative locked in | ¦ ¦ 47-01 Brake Temperature C ¦ 4 ¦ 3 ¦ (O)One may be inoperative provided: ¦
¦ Control Lever ¦ ¦ ¦ the down position provided downlock | ¦ ¦ Sensors ¦ ¦ ¦ a) Landing Gear remains ¦
¦ Lock Solenoid ¦ ¦ ¦ release mechanism is verified to | ¦ ¦ ¦ ¦ ¦ selected down for four ¦
¦ (Applicable to ¦ ¦ ¦ operate normally once each flight | ¦ ¦ ¦ ¦ ¦ minutes after takeoff, ¦
¦ Post-Mod SB 170- ¦ ¦ ¦ day. | ¦ ¦ ¦ ¦ ¦ b) AFM Performance penalties ¦
¦ 32-0019 or with ¦ ¦ ¦ | ¦ ¦ ¦ ¦ ¦ are applied. ¦
¦ an equivalent ¦ ¦ ¦ | ¦
¦ Embraer ¦ ¦ ¦ | ¦ ¦ C ¦ 4 ¦ 0 ¦ (O)May be inoperative provided: ¦
¦ incorporated ¦ ¦ ¦ | ¦ ¦ ¦ ¦ ¦ a) Landing Gear remains ¦
¦ modification) ¦ ¦ ¦ | ¦ ¦ ¦ ¦ ¦ selected down for four ¦
¦ ¦ ¦ ¦ minutes after takeoff, ¦
¦ 41-02 AutoBrake System C ¦ 1 ¦ 0 ¦ (M)(O)May be inoperative provided: | ¦ ¦ ¦ ¦ ¦ b) Brake cooling time according ¦
¦ *** ¦ ¦ ¦ a) AutoBrake control knob is | ¦ ¦ ¦ ¦ ¦ to AFM Quick Turn Around ¦
¦ ¦ ¦ ¦ selected OFF and | ¦ ¦ ¦ ¦ ¦ Weight limitations is ¦
¦ ¦ ¦ ¦ deactivated, | ¦ ¦ ¦ ¦ ¦ complied with, and ¦
¦ ¦ ¦ ¦ b) Brake temperature sensors | ¦ ¦ ¦ ¦ ¦ c) AFM Performance penalties ¦
¦ ¦ ¦ ¦ and indications operate | ¦ ¦ ¦ ¦ ¦ are applied. ¦
¦ ¦ ¦ ¦ normally, and | ¦
¦ ¦ ¦ ¦ c) Alternate procedures are | ¦ ¦ 47-15 Brake Temperature C ¦ 4 ¦ 3 ¦ (O)One may be inoperative provided: ¦
¦ ¦ ¦ ¦ established and used. | ¦ ¦ Indication on MFD ¦ ¦ ¦ a) Landing Gear remains ¦
¦ ¦ ¦ ¦ selected down for four ¦
¦ D ¦ 1 ¦ 0 ¦ (M)May be inoperative provided: | ¦ ¦ ¦ ¦ ¦ minutes after takeoff, ¦
¦ ¦ ¦ ¦ a) AutoBrake Control Module is | ¦ ¦ ¦ ¦ ¦ b) AFM Performance penalties ¦
¦ ¦ ¦ ¦ removed, and | ¦ ¦ ¦ ¦ ¦ are applied. ¦
¦ ¦ ¦ ¦ b) Procedures do not require | ¦
¦ ¦ ¦ ¦ its use. | ¦ ¦ C ¦ 4 ¦ 0 ¦ (O)May be inoperative provided: ¦
¦ ¦ ¦ ¦ a) Landing Gear remains ¦
¦ 44-17 Emergency/Parking C ¦ 2 ¦ 0 ¦ (M)May be inoperative provided ¦ ¦ ¦ ¦ ¦ selected down for four ¦
¦ Brake ¦ ¦ ¦ associated accumulator charge is ¦ ¦ ¦ ¦ ¦ minutes after takeoff, ¦
¦ Accumulators ¦ ¦ ¦ verified adequate once each flight ¦ ¦ ¦ ¦ ¦ b) Brake cooling time according ¦
¦ Pressure ¦ ¦ ¦ day. ¦ ¦ ¦ ¦ ¦ to AFM Quick Turn Around ¦
¦ Transducers ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ Weight limitations is ¦
¦ ¦ ¦ ¦ complied with, and ¦
¦ 44-30 Emergency/Parking C ¦ 4 ¦ 0 ¦ (M)May be inoperative provided ¦ ¦ ¦ ¦ ¦ c) AFM Performance penalties ¦
¦ Brake ¦ ¦ ¦ associated accumulator charge is ¦ ¦ ¦ ¦ ¦ are applied. ¦
¦ Accumulators ¦ ¦ ¦ verified adequate once each flight ¦
¦ Pressure ¦ ¦ ¦ day. ¦ ¦ 49-13 Nose Wheel C ¦ 2 ¦ 0 ¦ May be missing or removed. ¦
¦ Indication on MFD ¦ ¦ ¦ ¦ ¦ Spinbrakes ¦ ¦ ¦ ¦
------------------------------------------------------------------------------- -------------------------------------------------------------------------------
-------------------------------------------------------------------------------
¦ U.S. DEPARTMENT OF TRANSPORTATION ¦
-------------------------------------------------------------------------------