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3725water Cooler 900
3725water Cooler 900
3725water Cooler 900
Report MANUAL
No AA83725-04
Language E
Department Doc
Author RSc
AA83725-04
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AA83725-04
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PAGE DE MODIFICATION
ÄNDERUNGSANGABEN
2011
August 01 Chapter 3, figure 3-2 updated
2013
December 02 Chapter 2, Technical data table updated
2015
February 03 Chapter 2, Technical data (Electrical data + dimensions)
updated
2017
August 04 Chapter 2, Layout diagram of hydraulic unit updated
AA83725-04
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TABLE OF CONTENTS
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Table of Contents
1 FOREWORD........................................................................................... 1-2
MALFUNCTIONS .....................................................................................................5-1
Unit does not operate...........................................................................................5-2
Water Pump .....................................................................................................5-2
Compressor .....................................................................................................5-2
Unit does not work properly .................................................................................5-3
Visual inspection ..................................................................................................5-3
Pressure monitoring .............................................................................................5-3
Operating pressures monitoring.......................................................................5-3
Table of Contents
6 RECYCLING........................................................................................... 6-1
Destruction of the unit ..........................................................................................6-1
FOREWORD
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Foreword Chapter 1
Chapter 1 Foreword
1 FOREWORD
This manual describes hydraulic units with type CSW 900 cooling equipment. It contains information
needed for installation, commissioning, periodic maintenance, and trouble-shooting.
Since the accuracy of any scientific instrumentation is related to the thermal stability that in turn is greatly
influenced by the operation of the coolants cooling unit, monitoring and maintenance of the latter is of the
utmost importance.
Thermo Fisher Scientific recommend giving a copy of this manual to the operator, shop foreman and head
of the maintenance department, who should read it carefully before any work is carried out on the unit.
Note: All work on the cooling unit should be carried out by a qualified refrigeration engineer.
The communication or reproduction in part or in full of this document to a third party without prior written
authorisation is prohibited.
We reserve the right to alter the contents of this document without notice.
DESCRIPTION
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Description Chapter 2
2 DESCRIPTION
Generalities
The CSW 900 unit is supplied in the form of a steel cabinet with four side doors.
Its purpose is to keep the coolant temperature of a machine tool at the ambient temperature level.
Its main specifications are shown on an identification plate affixed to the right backside of the cabinet.
NO :
MARKSA SA
CH 2400 LE LOCLE
ANNEE / YEAR /
TYPE:
JAHR
PUISSANCE ABSORBEE / POWER CONSUMPTION /STROMSTARK
A
KW
Chapter 2 Description
Depth:
815 mm with fitting
and red switch
Width:
600 mm with
filter
Height:
1320mm with
roller and fan
Figure 2.2
Description Chapter 2
Figure 2.3
N° Designation Designation
C Compressor 26 Water Pressure Indicator
HP/BP Gas Overpressure/Under pressure safety switch 27 Tank Water Level Float Switch
T Thermal Sensor For Thermostat 28 KVC-type Valve
TH Thermostat
V Fan
10 Air Filter
11 Condenser
12 Bottle
13 Dehydrator
14 Sight Glass
15 Pressure Reducer
16 Evaporator
17 Pump
18 Water Tank Drain
19 Water Tank
20 Bypass Valve
21 -
22 Anti Return Valve
23 Sieving Filter
24 Solenoide Valve
Chapter 2 Description
Fan (V)
Bypass
valve (20)
Sieving
filter (23)
Solenoid LP-HP
valve (24)
Manometer
(26)
Non return
valve (22)
Pump (17)
Figure 2.4
Condensator
(11)
Thermostatic
Valve (15)
Evaporator (16)
Drier (13)
Float switch
(27)
Sensor (T)
Figure 2.5
Description Chapter 2
Technical characteristics
Gas
Type R 407 C R407 C
Nominal Conditions
Cooling capacity kW 6 6
Power consumption kW 4 4
Heat capacity kW 9.9 9.9
Water Temp. Input °C Min 14 Max. 25 Min 14 Max. 25
Water Temp. Output °C 10 10
Flow l/minutes 5 5
Air Temp. Input °C 10 - 40 10 - 40
Air Temp. Max. °C 42 42
Electrical data
Nominal power kW 4.8 4.8
Intensity max. A 11 29
Intensity of starting A 25 60
Fuse A/T 15 35
Input Voltage V 400 +10% / - 5% 230 +10% / - 5%
Power supply V x ph 400 x 3 230 x 1
Frequency Hz 50/60 50/60
Cold exchange
Chapter 2 Description
Pump TP 402
Flow l/minutes 5 5
Total pressure bar 4.5 4.5 Note 1
Nominal power kW 0.5 0.5
Intensity A 1.8 2.9
Rotation rpm 2900 2900
Power supply V x ph 400 x 3 230 x 1
Tank
Water l 55 55 Note 2
Sizes
Wiring
Input / output mm 12 12
Noise
ISO 3741 – Lp dB(A) 66 66
Note 1: With the above-mentioned pump capacities, the water cooler is able to work with a 1 bar
energy loss, corresponding to a plus or minus 10 meters difference of level.
Note 2: The tank capacity is 55 litres; where 50 litres of normal water + 5 litres of antifreeze + anti
organic solution for 50 litres.
Description Chapter 2
Other features
♦ Anti-dust protection, including anti-dust filters.
♦ The cooling fluid level is monitored by a sensor and stops the water cooler in case of empty tank.
♦ Bypass designed in order to relieve the water pump in the case the water input of the instrument is closed.
♦ Anti-return valve on "IN" side of the water cooler in order to avoid backflow of water in the case the
instrument is higher than the water cooler.
♦ Anti-return mechanical assembly on the "OUT" side in order to avoid backflow of water in the case the
instrument is lower than the water cooler.
♦ Manometer indicating the water pressure at the output of the water cooler
♦ Hermetic closing of the water circuit in order to avoid absorption of dust in the water circuit.
INSTALLATION AND
COMMISSIONING
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Good access to the front and sides facilitates maintenance operations. Side-panels of the unit are
interchangeable.
If the ambient temperature falls to below 5 °C, performance of the unit can be affected.
Hydraulic connections
Unless otherwise indicated, connections between the cooling unit and the machine for the one part, and the
cooling unit and the cooling water circuit for the other can be made using reinforced hydraulic piping or
galvanized pipes, with cross sections equal to D 18/12 mm.
50 meters (2 x 25 m) of synthetic black rubber pipe (1) are delivered with the instrument with 4 collars (2) to
tighten the tube edges to the instrument and cooler fittings. Any additive intermediary fast fitting between the
instrument and the cooler should be prohibited, to prevent any pressure and flow loss.
5 Control
Water
Cooler
2 2
Water Water
Inlet Outlet
1
Water Water
Outlet Inlet
2 2
3 4
Figure 3.1
Electrical connections
For the Electric connection a Harting female connector is mounted on the back side of the cooler.
Warning! When connecting or disconnecting cables, the ARL XRF instrument must be unpowered.
Connect the cable between the contactor box and the cooler according to next diagram:
Figure 3.2
Connect the cable between the contactor box and the cooler according to the electrical diagram above and of
section 7 “ELECTRICAL DIAGRAMS”.
Note: Use drinking mineral water if the local tap water is not suitable.
♦ Switch on the unit with the red main power switch (10Q1) by turning on position 1.
♦ From the ARL XRF Instrument User interface, start the X-Ray Tube so that drive the main contactor and
to enable the flow through the instrument.
♦ From the ARL XRF Instrument User interface, stop the X-Ray Tube so that to release the
main contactor and to disable the flow through the instrument.
♦ Wait 30 seconds, and make sure no power is present at the contactor secondary.
♦ Invert 2 phases at the contactor secondary.
♦ From the ARL XRF Instrument User interface, start the X-Ray Tube so that drive the main
contactor and to enable the flow through the instrument.
♦ Check the direction again. If OK
♦ If OK, check the water level of the tank. Top-up if necessary; since a certain amount of water
is used to fill the instrument cooling circuit.
Note: If the start is not correct, a flow control device stops the unit after 8 seconds. In that case,
repeat the start operation.
Keys
UP key:
Increase the displayed parameter value during set-point and parameter setting.
It is also used to scroll to next parameter.
DOWN key:
Decrease the displayed parameter value during set-point and parameter setting.
It is also used to scroll to previous parameter.
SEL key:
Select the set-point.
Indicates the parameter value if pressed more than 5 seconds together with the PRG key.
PRG key:
Stop the Buzzer
Display indications
FUNCTIONING During normal working conditions, the display shows the value measured
by the regulation probe. In case of active alarm, the relative code blinks
alternatively the alarm code.
SET-POINT SETTING Press the SEL key for one second to display the set-point value.
After two seconds, the set point value blinks.
Press keys UP or DOWN to increase or decrease the value.
Press the SEL key to confirm the set point value.
BUZZER OFF Press the PRG key to silence the buzzer; the alarm code remains till the
alarm is suppressed.
Parameters modification
Note: To exit without modifying any parameter, do not hit any key for 60 seconds.
MAINTENANCE AND
INSPECTION
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Warning: Shut the power down when performing maintenance tasks on dynamic or electric parts.
Before seeking to repair the cooling circuit, first ensure that the regulation system is correctly adjusted and
running properly.
If the fault persists after inspection and adjustments to the temperature regulation system, you should check
and if necessary repair the cooling unit.
Adjustments and repairs to the cooling circuit are very delicate operations. For this reason we advise you to
have the work carried out by a qualified refrigeration engineer.
The compressor and the pressure reducing valves are the most delicate and complex items of equipment in
the installation.
Adjustments to the thermostatic pressure reducing valves (15) must be carried out by a refrigeration engineer
with the requisite tooling.
Nevertheless, a diagnostic can be worked out by following scrupulously the procedures outlined below.
Malfunctions
Malfunctions can be identified by the operator, by a shutdown of the cooling unit (pump(s) and (or)
compressor do not run), or by abnormal temperature gradients. When an irregular situation arises you should
seek out the cause of the irregularity by following the procedures outlined below.
a) Check main power supply to the unit, (1x 230 VAC) (3 x 400V/50 Hz or 3 x 400V/60 Hz).
c) Check the control circuit is properly supplied (check fuse 10F4 glass 2 A).
Water Pump
Check the pump is running (the motor is controlled by the electric level contact; check the water level).
Check motor thermal relay; it may have been tripped due to an overload on the motor.
♦ Motor runs but pressure does not increase in the concerned circuit:
Compressor
HP contact is open:
Condenser is dirty:
Clean condenser.
Fan is defective:
Clean or replace if dead.
Visual inspection
♦ Make a visual inspection of all components (including cables and capillaries) to ensure that none
are broken, damaged or iced-up (in particular the pressure reducing valve) or dirty (filters and
condenser). If there is no irregularity on these components, a closer inspection is required to
locate the probable causes of the irregularity.
♦ Due to a lack of gas, or operation of the unit at an evaporation temperature that is too low, the
exchangers may become iced-up. In this case, defrosting may take up to several hours.
Pressure monitoring
Two pressure gauges, especially supplied for HFC R 407 c gas utilisation, are necessary:
Each of these pressure gauges will be fitted with a flexible hose ending in a 1/4" flare connector.
Monitoring of HP-LP pressures occurs in two places: on the admission circuit and on the delivery circuit.
The pressure gauges are to be connected to the compressor "Rotalock" valves.
The pressure indicated must be between 10.5 and 18 bar (for an ambient temperature of between 18°C and
38°C). A higher pressure indicates irregular passage of cooling air. A lower pressure indicates a lack of gas.
The pressure indicated must be between 1.5 and 5 bars. It depends above all on the temperature and speed at
which the liquid to be cooled passes through the circuit.
It may be reduced by closing the adjusting screw on the pressure regulator, after removal of the protective
cover.
HP
LP
Figure 5.1
RECYCLING
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Recycling Chapter 6
6 RECYCLING
Destruction of the unit
This apparatus contains components likely to attack the environment. At the time of the final adoption of the
group, it is necessary to proceed in the following way:
To extract gas, to store it in a container resistant to the pressure, being marked "RECYCLING", to ask the
name of the taker of cooling fluid.
In Switzerland, if the gas load is higher than 3kg, to declare the operation with the National authority.
When the apparatus is empty gas, to recover the oil of the compressor in a container seals clearly identified.
The other components of the group can also be recycled: copper or stainless of the exchanger, sheet steel,
copper electric cables.
ELECTRICAL DIAGRAMS
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7 ELECTRICAL DIAGRAMS
Single Phase
Figure 7.1
Three Phases
Figure 7.2
SPARE PARTS
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8 SPARE PARTS
Single Phase Version 230VAC 50/60 Hz
PART NUMBER IDENTIFICATION DESIGNATION
NUMBER
3755 13 FILTER
110002210 16 EXCHANGER
5376 26 MANOMETER
3755 13 FILTER
110002210 16 EXCHANGER
5376 26 MANOMETER
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