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Food Packaging and Shelf Life 18 (2018) 37–41

Contents lists available at ScienceDirect

Food Packaging and Shelf Life


journal homepage: www.elsevier.com/locate/fpsl

Coffee-cocoa additives for bio-based antioxidant packaging T


a,⁎ b b b
Pricila Veiga-Santos , Luciana T. Silva , Carolina O. de Souza , Jaff R. da Silva ,
Elaine C.C. Albuquerqueb, Janice I. Druzianb
a
São Paulo State University-UNESP, FCA, 18603-970, Botucatu, Brazil
b
UFBA-Faculty of Pharmacy, Salvador, BA, 40171-970, Brazil

A R T I C LE I N FO A B S T R A C T

Keywords: Coffee and cocoa antioxidant capacity is well known, and besides its health benefits, great acceptance and
Oxidation availability; there is few information about their utilization, especially simultaneously, as antioxidant packaging
Intelligent additives. The antioxidant capacity of a coffee-cocoa-cassava starch polymer was evaluated in-vitro (through
Packaging DPPH scavenging %, flavonoid and total phenolic content) and in-vivo (by packaging palm oil and monitoring its
Eco-friendly
oxidation during a 45-days storage at 63%RH/30 °C). In-vivo investigations indicated a protective effect up to
Biodegradable polymers
6.09 times against peroxide index increase, up to 60.4 times against hexanal production, and up to 6.88 times
against conjugated dienoic acid production, compared to a commercial polymer. Simultaneous utilization of the
additives presented a synergistic antioxidant effect. Additives negatively affected films mechanical properties
and homogeneity, but presented a decreased water vapor permeability and dark pigmentation that could help
avoiding the catalytic oxidationn effect of water and light.

1. Introduction only few works have applied coffee and cocoa (Cacciotti, Mori,
Cherubini, & Nanni, 2018; Calatayud et al., 2013) into packaging ma-
Oxidation, especially on high fat content foods, is one of the most terials, and the simultaneous effect of coffee and cocoa in active
important degradation reaction, compromising its quality and shelf life packaging is unknown. For this matter, this work have investigated the
(Louli, Ragoussis, & Magoulas, 2004; Nerín, Tovar, & Salafranca, 2008) simultaneous use of coffee extract and cocoa powder as antioxidant
and developing harmful compounds (Estévez, Li, Soladoye, & Van- additives for cassava starch bio-based packaging, following a central
Hecke, 2017). Antioxidant packaging polymers appears as a safe and composite experimental design.
efficient alternative (Lin, Abdel-Samie, & Cui, 2018; Tian, Decker, & Polymers antioxidant capacity were evaluated in-vitro, through
Goddard, 2013). Because synthetic antioxidants may have a tox- coffee and cocoa 2,2-diphenyl-1-picrylhydrazyl (DPPH) scavenging %,
icological long-terms effects potential (Louli et al., 2004; Nerín et al., flavonoid concentration and total phenolic content. Palm oil was
2008), there is an attempt of substituting them for natural and re- packed with the coffee-cocoa films and the increase in oxidation com-
newable antioxidants (Adilah, Jamilah, Noranizan, & Hanani, 2018; pounds (peroxide index, hexanal and conjugated dienoic acid) during a
Masek, Latos, Piotrowska, & Zaborski, 2018) additives. 45-days of accelerated storage (63%RH/30 °C), have indicated poly-
Coffee (Coffea arabica L.) and cocoa (Theobroma cocoa L.) are rich mers in-vivo antioxidant capacity. Palm oil packed with cassava starch
sources of polyphenols and flavonoids, with antioxidant capacity films (without the antioxidant compounds) (C1), with low-density
(Kwak, Ji, & Jeong, 2017; Martín & Ramos, 2016; Żyżelewicz et al., polyethylene-LDPE films (C2), and without any packaging (C3), served
2016), potential health benefit; preventing cardiovascular, cancer, as controls.
diabetes, obesity, and neurodegenerative diseases (Martín & Ramos,
2017; Martinez-Saez & del Castillo, 2018) and great acceptance among 2. Material and methods
consumers (Moreira et al., 2018). Recently, Çelik and Gökmen (2018)
have observed that simultaneous use of cocoa and coffee can result in 2.1. Materials
bound antioxidants instead of free antioxidants, which could result in
an improved synergistic antioxidant effect. Besides all this potential, Cassava starch (amylose – 23.5% and amylopectin – 64,2%), de-
great availability and the recognition of being safe for food contact, fatted ground cocoa beans (donated by Cargill Agrícola SA, Brazil),


Corresponding author.
E-mail address: priveiga@fca.unesp.br (P. Veiga-Santos).

https://doi.org/10.1016/j.fpsl.2018.08.005
Received 4 January 2018; Received in revised form 3 August 2018; Accepted 9 August 2018
2214-2894/ © 2018 Elsevier Ltd. All rights reserved.
P. Veiga-Santos et al. Food Packaging and Shelf Life 18 (2018) 37–41

medium roasting arabica ground coffee (Mellita®, purchased at


Brazilian local market), industrialized palm oil (donated by Odelsa SA,
Brazil), commercial sucrose and inverted sugar (60% inversion) (do-
nated by Açúcar Guarani SA, Brazil) and low-density polyethylene
(LDPE) films (PolyPlastic®, 0.120 mm thickness-purchased at Brazilian
local market).

2.2. Coffee extract

Coffee powder (0–2.0 %) were extracted with hot deionized water


(90 °C) for optimal extraction and preservation of its antioxidant com-
pounds (Famá et al., 2006) and then filtered through Whatman No.1
filter paper. Fig. 1. Sealed samples packing palm oil for in-vivo shelf life evaluation (F4:
maximum coffee and cocoa, F5: no cocoa, F7: no coffee and F8: maximum
2.3. Active packaging film preparation coffee).

Cassava starch (4%), plasticizers (0.7% sucrose and 1.4% inverted


antioxidants) (Control 1 - C1), with low density polyethylene films
sugar) and cocoa powder (0-0.46%) were directly dissolved in the
(Control 2 - C2) and without any packages - placed in a Petri dish -
coffee extract (0–2.0%) in combinations according to a 22 factorial
(Control 3 - C3).
central composite design.
The packed oil oxidation during storage was evaluated through the
Dispersions were heated (70 °C), degassed for 30 min. in ultrasonic
resulting peroxide value. Samples with better protective effect on
bath to remove the bubbles, placed in polystyrene Petri dishes
packed products against peroxid formation were also analyzed for
(150 × 15 mm) and dehydrated at 35 °C (oven, airflow and circulation).
conjugated dienoic acid and hexanal contents. The peroxide value was
Resulting films were stored in desiccators with a supersaturated solu-
investigated according to the Association of Official Analytical
tion of sodium chloride (23 ± 2 °C; 75 ± 2% RH) for 3 days prior
Chemists, AOAC (2001) titration procedure, for all palm oil packed
testing (Souza et al., 2011). The same procedure, but without any an-
samples (0, 7, 15, 30 and 45 days), in triplicate. The conjugated dienoic
tioxidant additives, was used to produce control C1.
acid content was determinate by the AOCS - American Oil Chemists
Society (1993) spectrophotometric procedure. 10 mL palm oil was
2.4. In-vitro antioxidation evaluation
dissolved in isooctane and absorbance was measured at 233 nm. Results
were expressed in percent (%), based on reading on day 1 of storage.
Cocoa powder and coffee extract were investigated through their
They were calculated according to Eq. (1), were K0 is the absorptivity
antioxidant capacity - DPPH scavenging % (Brand-Wiliams, Cuvelier, &
by acids equal to 0.03; A the observed absorbance at 233 nm; b the
Berset, 1995). Polymer samples and additives (coffee extract and cocoa
cuvette length in cm, and c, the concentration of sample in g/L of the
powder) were also analyzed for flavonoid concentration and total
sample used for the absorption measurement.
phenolic content. For the polymers analysis, 100 mg samples were de-
fatted with petroleum ether, extracted with 10 mL of distilled water and A
Conjugated dienoic acid% = 0.84 ⎛ ⎞−Ko
shaken for five minutes in vortex. Samples were centrifuged in a conical ⎝ bc ⎠ (1)
flask refrigerated centrifuge (5 °C, 4400 rpm, for 3 min), and the su-
pernatant was used as the final sample. For flavonoid concentration (FC) Hexanal content was measured with heating (140 °C/30 min) 15 mL
1 mL of the final sample was added to a 10 mL volumetric flask con- headspace vial of the packed palm oil (200 mL), pressurized by 2 min
taining 4 mL of distilled water. 0.3 mL of 5% sodium nitrite solution following a 0.5 min injection time (Amstalden, Leite, & Menezes, 2001).
was added to the volumetric flask, and after 5 min; 0.3 mL of 10% Separation was performed by gas chromatography (CLARUS 500,
aluminum chloride was added. One minute later, 2 mL of 1 M sodium Perkin Elmer gas chromatographer fitted with a mass spectrometer
hydroxide was added, volume completed with distilled water and ab- (MS) coupled with a Turbomatrix Perkin Elmer Headspace) using a
sorbance was read at 510 nm A standard curve was prepared with di- Wax-FFAP column (50 m × 0.20 mm × 0.2 μm) with 1.0 mL/ min he-
lutions of epicathechin standard (Lee, Kim, Lee, & Lee, 2003). Total lium flow. The operation parameters were as follows: Injector at 180 °C;
phenolic content (PC) were determined using Folin- Ciocalteu reagent as Column oven programmed from 35 °C to 160 °C with three ramps (35 °C
describe by Swain and Hillis (1959). 0.5 mL of the final sample was for 1 min, heating at 3 °C/min up to 80 °C, and at 7 °C/min up to 160 °C
pipette onto a glass tube, and 2.5 mL with addition of Folin-Ciocalteu for 22.57 min). The mass spectrometer had an electron impact ioniza-
reagent. After 3 min, 2 mL of sodium carbonate (7.5%) were added, tion and ionization energy of 70 eV. Mass spectra were collected over
mixture, heated (50 °C/5 min) and immediately frozen to stop the re- the mass range of m/z 50-600. Hexanal was identified by comparing the
action. A gallic acid standard curve was used and absorbance was read standard area retention time and mass spectra using an NIST library.
at 760 nm. The volatile constituent was quantified using a hexanal external stan-
dard (Sigma Aldrich, Saint Louis, Missouri, USA), at five different
2.5. In-vivo antioxidation evaluation headspace vial concentrations (0.40–32.00 μg/mL) and analyzed as
above. Standards peak area calibration curve was determined and ex-
Rectangle shaped (10 × 4 cm2) cocoa-coffee film samples were pressed in μg/mL.
folded as an envelope and sealed (Sealer SULPACK Basic SM BL 350, For comparison reasons, palm oil was packed in three different
Brazil) at the bottom and sides, slightly humidifying the borders before conditions: with cassava starch films (same process formation, without
sealing for a thermoplastic closure (Fig. 1). A 10 mL volumetric pipette cocoa or coffee) (C1), with low density polyethylene LDPE films (C2)
transferred palm oil into this envelope and finally its upper side were and unpacked, placed in open Petri dishes (C3).
also sealed to simulate samples antioxidation protection during a real
packed product shelf life (0, 7, 15, 30 and 45 days), in accelerated 2.6. Samples characterization
storage (63%RH, 30 °C) conditions. Storage and analyses were per-
formed in a dark room to avoid interference of light. Controls were Samples total solids content was determined measuring weight loss
given by packing palm oil with a cassava starch film (without of films, upon drying (105 °C) until constant weight. Thickness was

38
P. Veiga-Santos et al. Food Packaging and Shelf Life 18 (2018) 37–41

evaluated using a flat parallel surface micrometer (Mitutoyo model (1872.6 mg/g and 1506.1 mg/g) concentration, and a DPPH scavenging
103–137, precision 0.002 mm). FTIR Spectrum, mechanical properties of 48.6% and 31.17%; respectively (Table 1).
and water vapor permeability were investigated for samples F1 (added No significant difference (p < 0.05) between samples thickness
with minimum additives concentration), F4 (added with the highest (from 0.113 to 0.143 μm) and total solids content (from 87.81–88.08
concentration of both additives) and F9 (added with intermediate ad- %) was observed.
ditives concentration). FTIR spectroscopy (Perkin Elmer, Spectrum 100, Additives natural pigmentation have performed an interesting dark
Waltham, Massachusetts, USA) evaluated materials functional groups pigmentation to the polymers (Fig. 1), desired to minimize, or avoid,
between 4000-400 cm−1 using a single-bounce attenuated total reflec- light catalytic effect on the packed product oxidation.
tion (ATR) accessory with a Zinc selenide (ZnSe) crystal. Rectangular Polyphenols and flavonoids were still present after film formation,
(7 × 2.5 cm) and conditioned (50% RH, 23 °C) samples elongation at ranging from 35.05 mg/g to 118.66 mg/g, and from 23.24 mg/g to
break and tensile strain (Emic Universal Testing Instrument -Model 102.54 mg/g; respectively (Fig. 1; Table 1) at the first day of storage. As
DL2000) evaluated materials mechanical properties (ASTM standard expected, results have indicated a concentration-dependent fashion
method D882–01, 2001); with initial position in 50 mm and a separa- with higher polyphenol and flavonoids content as higher the added
tion speed of 12.5 mm/min. Polymers water vapor permeability (WVP) cocoa or coffee concentrations.
was conducted using American Society for Testing and Materials, After 45 days of storage, samples still presented up to 100.03 mg/g
method E96 (ASTM, 2001). polyphenol and up to 85.43 mg/g flavonoids content, with a little de-
crease on films total polyphenol (up to 34.9%) and flavonoid (up to
2.7. Statistical analysis 32.7%) (Table 1).
The second order polynomial Eqs. (2) and (3), as function of cocoa
A central composite experimental design was used to evaluate the powder (%, X1) and coffee powder (%, X2), was obtained to predict the
efficacy of cocoa powder and coffee extract as antioxidant additives for decrease in packaging total polyphenol (PC, mg/g) and flavonoids
thermoplastic polymers. Defatted cocoa powder (% w/w; X1) and coffee content (FC, mg/g) atr 45 days-storage, with a 0.97 and 0.96 coefficient
extract (% w/w; X2) were chosen as independent variables and their of determination (R2), respectively.
real and coded values are shown in Table 1.
PC (Day 45) = 9.71 + 1.30X 1 + 9.07X 2 (2)
A 22-factorial design with four axial points (α = 1.41) and three
replications at the center points (totalizing 11 experiments) was em-
FC (Day 45) = 4.79 + 3.41X 1 + 1.95X 2 + 2.61X 22−2.69X 1X 2 (3)
ployed (Table 1).
The independent variables significant influence was evaluated by Although a flavonoid and polyphenol migration to the packed
the Pareto chart of standardized effect, considering ANOVA pure error product is a possibility, the protective effect on the packed product
and 95% confidence. The software Statistica 5.0 was used to generate presented ahead lead us to believe that the antioxidant compounds of
and analyze the experimental data. the packaging polymer have oxidized preferentially, instead of the
packed product (Grisi, Veiga-Santos, Silva, Cabral-Albuquerque, &
3. Results and discussion Druzian, 2008; Souza et al., 2011). Results are in agreement with lit-
erature (Jonfia-Essien, West, Alderson, & Tucker, 2008; Farah &
Coffee extract and cocoa powder presented an expressive poly- Donangelo, 2006) and can be and indicative of samples in-vitro anti-
phenol (1953.2 mg/g and 1558.2 mg/g, respectively) and flavonoid oxidant capacity.

Table 1
CCD matrix employed for the independent variables X1 (cocoa powder) and X2 (coffee extract) with their coded and real (%) values formulations. Total polyphenol
and flavonoid content decrease in mg/g (and w/w), for all samples, at 7, 15, 30 and 45 days of storage.
S Cocoa-coffee-starch polymers

Antioxidant coded and (%) Total Polyphenol Content (mg/g) and decrease (w/w) Total Flavonoid Content (mg/g) and decrease (w/w)

X1 X2 0 7 15 30 45 0 7 15 30 45

F1 −1.00 −1.00 35.05 a


30.64a
27.44a
25.58 f
23.87a
23.24a
21.45 a
20.18 a
18.08a
16.62a
(0.30) (0.07) (10.02) (19.40) (24.88) (29.88) (7.70) (13.14) (22.20) (28.48)
F2 −1.00 1.00 97.70b 86.95b 84.185b.c 82.39b.c 80.15b 84.95b 75.38b 72.45b 70.73b 68.20b
(0.30) (0.39) (11.00) (13.84) (15.67) (17.96) (11.26) (14.71) (16.74) (19.72)
F3 1.00 −1.00 71.24c 61.98c 58.77b 56.41b 54.48b 55.35c 48.70c 46.96c 42.12c 41.96c
(1.7) (0.07) (13.00) (17.50) (20.81) (23.53) (12.00) (15.15) (20.29) (24.20)
F4 1.00 1.00 112.38d 99.45d 97.06d 93.86d 92.10c 99.92d 88.23d 85.68d 83.73d 81.67d
(1.7) (0.39) (11.50) (13.63) (16.48) (18.04) (11.70) (14.25) (16.20) (18.27)
F5 −1.41 0.00 57.10e 52.82a 49.19e 46.99a.e 44.49d 47.91e 46.47a 44.64a 42.18a 39.39e
(0.00) (0.23) (7.50) (13.85) (17.71) (22.10) (3.01) (6.81) (11.94) (17.77)
F6 1.41 0.00 94.91b 82.88b.d 80.88c 77.96c.d 75.36c.e 85.59b 75.67b 72.96b 71.07b 69.56b
(2.00) (0.23) (12.66) (14.78) (17.86) (20.60) (11.59) (14.76) (16.96) (18.73)
F7 0.00 −1.41 39.17f 33.47e 30.69e 27.41e.f 24.47f 30.38f 26.54e 23.78e 22.20e 20.43f
(1.00) (0.00) (14.56) (21.65) (30.03) (34.98) (12.64) (21.72) (26.93) (32.76)
F8 0.00 1.41 118.66g 106.52d 104.06c.d 102.59b.c 100.03e 102.54d 92.47b.d 89.23b.d 87.53b.d 85.43b.d
(1.00) (0.46) (10.23) (12.30) (13.55) (15.70) (9.82) (12.98) (14.64) (16.68)
F9(c) 0.00 0.00 75.92h 68.88e.f 65.89f 63.76f 61.64f 66.41g 61.68e.f 58.27c 57.16e.f 55.22f.g
(1.00) (0.23) (9.28) (13.22) (16.00) (18.82) (7.13) (12.26) (13.93) (16.85)
F10(c) 0.00 0.00 76.87h 69.14f 65.08f 64.30f 62.20f 67.16g 61.52c.f 59.11c 56.95c.f 55.09g
(1.00) (0.23) (10.06) (14.04) (16.35) (19.09) (8.39) (11.98) (15.20) (17.96)
F11(c) 0.00 0.00 76.76h 69.42f 66.62f 64.56f 63.37d.f 66.28g 61.49e.f 58.12c 57.24e.f 55.34f
(1.00) (0.23) (9.57) (13.21) (15.90) (17.44) (7.23) (12.32) (13.65) (16.50)

S: Samples, X1 and X2: Cocoa powder and coffee extract concentration on initial bio-based films formulation, respectively, (c): Central Points.
Means with the same letters in the same columns presented no statistical difference (p > 0.05) according to the Tuckey test.

39
P. Veiga-Santos et al. Food Packaging and Shelf Life 18 (2018) 37–41

Fig. 2. (A) Packed oil and controls peroxide content increase at 45 days of storage and (B) Pareto analysis indicating the significant effect of coffee and cocoa on the
packed oil peroxide content.

Table 2
Peroxide value, hexanal content and conjugated dienoic acid (CDA) content
increase, at 7, 15, 30 and 45 days of storage (63%RH/30 °C).
Samples PV increase Hexanal CDA

in meq/kg (%) μg/100 mL mg/100 g


(%) (%)
7 15 30 45 45 45

a,b a a a
C1 7.66 10.81 15.31 21.53 4.38a 31.80a
b b b b
C2 9.14 18.14 62.11 85.10 19.93b 58.70b
c c c c c
C3 28.89 38.28 102.69 150.07 31.54 134.85c
a,e a,d a a,e d
F1 5.96 9.13 11.85 18.11 0.62 13.80d
d d a d
F2 3.89 7.14 7.70 14.35 NA* NA
d,e a,d a d,e
F3 5.21 8.10 10.39 16.15 NA NA
d,e a,d a d
F4 4.00 7.33 8.00 14.50 NA NA
a,d,e a,d a d,e d
F5 5.32 8.20 10.60 16.37 0.36 10.10e,f
d,e a.d a d
F6 4.00 7.24 7.87 14.40 NA NA
a,d,e a,d a
F7 5.69 8.54 11.35 17.01d,e 0.36d 10.10e,f
d d a d Fig. 3. FTIR Spectrum of samples C (control 1; cassava starch with no ad-
F8 3.76 7.01 7.53 14.00 0.33d 9.05e
ditives), F1 (lowest sum of cocoa and coffeE%), F9 (central point) and F4
d,e a a d
F9(c) 4.14 7.16 8.30 14.24 NA NA (higher sum of cocoa and coffeE%).
d a a d
F10(c) 4.10 7.22 8.23 14.34 NA NA
d,e a a d
F11(c) 4.12 7.20 8.27 14.38 NA NA Table 3
Samples C1, F1, F9 and F4 elongation at break (E%), tensile strain (T, mPA),
water vapor permeability (WVP, gH2O.μm/m2.h.mmHg).
Although coffee extract have presented 1.25 times more poly-
Sample E T WVP
phenols, 1.24 times more flavonoids and 1.55 times higher DPPH
scavenging % (p < 0.05) when compared with the cocoa powder ad- C1 14 7,5 9,25 × 10−8
ditives, both additives (Fig. 2B) presented a quadratic and linear sig- F1 57,7 3,4 10,4 × 10−8
nificant effect (p < 0.05) in lowering the peroxide formation on the F9 27,5 3,4 6,96 × 10−8
F4 14,5 4,4 6,50 × 10−8
packed oil samples. The Pareto analysis has indicated that the si-
multaneous use of cocoa and coffee resulted in a synergistic effect
(p < 0.05) in lowering the peroxide content on the packed oil PV (Day 45) = 14.32−0.87X 1 + 0.96X 12−2.53X 2 + 1.63X 22 + 0.50X 1X 2
(Fig. 2B). This indicates that the simultaneous use of cocoa and coffee
(4)
as additives may result in a better oxidation protection effect.
All polymers presented a homogeneous appearance and malleable Although peroxide index decreases at terminal stages of food au-
matrix (in storage conditions) allowing to fold polymers into a rectan- toxidation reactions (Fukumoto & Mazza, 2000; Louli et al., 2004), the
gular shape packaging capable to be hot sealed when slight humidifying analyzed oils peroxide values only increased, indicating that the oxi-
the sealing surface (Fig. 1). dation process was still in the beginning or in the propagation stage and
The second order polynomial Eq. (4) has predicted the protective therefore, could safely be used to monitor oxidation in the studied
effect of the cocoa-coffee packaging against packed oil peroxide in- conditions. No difference was observed (p > 0.05) regarding hexanal
crease (PV, meq/Kg), at 45 days of storage, with a coefficient of de- and conjugated dienoic acid contents (Table 2), reinforcing that the oil
termination (R2) of 0.95. oxidation has not reached the reaction´s final stages.

40
P. Veiga-Santos et al. Food Packaging and Shelf Life 18 (2018) 37–41

At 45 days of storage, polymers have protected (p < 0.05) the palm scholarships.
oil against peroxide formation, up to 1.54 times, 6.09 times and 10.72
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multaneous use as additives would have a positive symbiotic effect in compounds and protein profiles analyses of fermented cocoa beans and chocolates
protecting the packaged product against oxidation. Their use as ad- from different hybrids cultivated in Brazil. Food Research International, 109, 196–203.
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interesting dark pigmentation, ideals characteristics for helping anti- Souza, C. O., Silva, L. T., Silva, J. R., López, J. A., Veiga-Santos, P., & Druzian, J. I. (2011).
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The authors would like to acknowledge Cargill Agrícola SA, Açúcar
Żyżelewicz, D., Krysiak, W., Oracz, J., Sosnowska, D., Budryn, G., & Nebesny, E. (2016).
Guarani SA and Odelsa S.A. for the ingredients donation and to FAPESB The influence of the roasting process conditions on the polyphenol content in cocoa
- APP0091/2016, CNPq and CAPES for the financial support and beans, nibs and chocolates. Food Research International, 89(2), 918–929.

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