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1) Which of the following ergonomic factors are encountered in engineering

applications?
- Published on 18 Sep 15

a. Thermal radiations
b. Lubrication failure

c. Fatigue

d. Corrosion

Answer Explanation Related Ques

ANSWER: Fatigue
Explanation:
No explanation is available for this question!

2) Which of the following statements is/are true about safety/risk?


- Published on 18 Sep 15

a. Risk is potential for damage


b. Hazard is likely hood of damage

c. Danger is combination of risk and hazard

d. All of the above

Answer Explanation Related Ques

ANSWER: Danger is combination of risk and hazard


Explanation:
No explanation is available for this question!

3) Which of the following processes is used for surface finishing?


- Published on 18 Sep 15

a. Shaping
b. Broaching

c. Lapping

d. All of the above

Answer Explanation Related Ques

ANSWER: Lapping
Explanation:
No explanation is available for this question!

4) In forging process, forging plane is the plane __________


- Published on 18 Sep 15

a. parallel to die motion


b. perpendicular to die motion

c. where two die halves meet

d. none of the above

Answer Explanation Related Ques

ANSWER: perpendicular to die motion


Explanation:
No explanation is available for this question!

5) What are the factors affecting selection of casting process?


- Published on 18 Sep 15

a. Tolerances
b. Surface finish

c. Both a. and b.

d. None of the above

Answer Explanation Related Ques


ANSWER: Both a. and b.
Explanation:
No explanation is available for this question!

6) Which of the following is a property of bulk load?


- Published on 18 Sep 15

a. Hardness
b. Cake forming tendency

c. Suspension part

d. Weight

Answer Explanation Related Ques

ANSWER: Cake forming tendency


Explanation:
No explanation is available for this question!

7) Which of the following is not a hoisting equipment with lifting gear?


- Published on 18 Sep 15

a. Cage elevators
b. Jib cranes

c. Pulleys

d. Troughed belts

Answer Explanation Related Ques

ANSWER: Troughed belts


Explanation:
No explanation is available for this question!
8) What are bulk loads?
- Published on 18 Sep 15

a. Lump of material
b. Single rigid mass

c. Homogeneous particles

d. Heterogeneous particles

Answer Explanation Related Ques

ANSWER: Single rigid mass


Explanation:
No explanation is available for this question!

9) Which belt conveyor prevents sliding down of material at an inclination of 55 o with


horizontal?
- Published on 18 Sep 15

a. Flat belt conveyor


b. Troughed belt conveyor

c. Blanket belt conveyor

d. Woven wire belt conveyors

Answer Explanation Related Ques

ANSWER: Blanket belt conveyor


Explanation:
No explanation is available for this question!

10) Which of the following statements is false for troughed belt conveyors?

1. Troughed belt conveyors use flexible belts


2. They contain five idlers
3. Depth of trough decreases with increasing number of idlers
4. Flexibility of belt increases as depth of trough decreases
- Published on 18 Sep 15

a. 1 and 2
b. 2 and 3

c. 3 and 4

d. None of the above

Answer Explanation Related Ques

ANSWER: 3 and 4
Explanation:
No explanation is available for this question!

11) Diameter range is high in geometric progression due to _________ spindle speed.
- Published on 18 Sep 15

a. low
b. high

c. constant

d. none of the above

Answer Explanation Related Ques

ANSWER: low
Explanation:
No explanation is available for this question!

12) What is harmonic progression?


- Published on 18 Sep 15

a. Difference between reciprocal of two successive spindle speeds is constant


b. Difference between two successive spindle speeds is constant
c. Ratio of two successive spindle speeds is constant.

d. Ratio of two successive spindle speeds is variable.

Answer Explanation Related Ques

ANSWER: Difference between reciprocal of two successive


spindle speeds is constant
Explanation:
No explanation is available for this question!

13) Ratio of two spindle speeds is constant in _________ progression.


- Published on 18 Sep 15

a. Arithmetic
b. Geometric

c. Harmonic

d. None of the above

Answer Explanation Related Ques

ANSWER: Geometric
Explanation:
No explanation is available for this question!

14) What is the purpose of using a gear box?


- Published on 18 Sep 15

a. To increase torque
b. To increase speed

c. Converts single input speed into multiple output speeds

d. All of the above

Answer Explanation Related Ques


ANSWER: All of the above
Explanation:
No explanation is available for this question!

15) Which of the following statements is true for structure/speed diagrams?


- Published on 18 Sep 15

a. Structure diagrams gives range ratio of spindle speeds


b. Speed diagrams do not give range ratio of spindle speeds

c. Speed diagrams consider motor speed

d. All of the above

Answer Explanation Related Ques

ANSWER: Speed diagrams consider motor speed


Explanation:
No explanation is available for this question!

16) What causes infant mortality in mechanical equipments?


- Published on 18 Sep 15

a. Design errors
b. Manufacturing defects

c. Installation defects

d. All of the above

Answer Explanation Related Ques

ANSWER: All of the above


Explanation:
No explanation is available for this question!
17) A plain carbon steel has mean yield strength of 300 N/mm2 and standard deviation
of 50 N/mm2. What is the mean and standard deviation of margin of safety, if mean tensile
stress of 250 N/mm2 and standard deviation of 65 N/mm2 acts on it?
- Published on 18 Sep 15

a. 23.45 N/mm2, 50 N/mm2


b. 50 N/mm2, 82 N/mm2

c. 82 N/mm2, 7.07 N/mm2

d. 7.07 N/mm2, 50 N/mm2

Answer Explanation Related Ques

ANSWER: 50 N/mm2, 82 N/mm2


Explanation:
No explanation is available for this question!

18) What is meant by mean time to failure (MTTF)?


- Published on 18 Sep 15

a. Mean time between two successive failure components


b. Maximum time between two successive failure components

c. Sum of survival time for number of components divided by number of failures

d. Sum of number of failures divided by survival time for number of components

Answer Explanation Related Ques

ANSWER: Sum of survival time for number of


components divided by number of failures
Explanation:
No explanation is available for this question!
19) If a relief valve has reliability of 0.989, how many failures are expected in testing
1000 such relief valves?
- Published on 18 Sep 15

a. 111
b. 100

c. 10

d. 11

Answer Explanation Related Ques

ANSWER: 11
Explanation:
No explanation is available for this question!

20) Failure rate for safety valve working for 400 hours is 3 x 10–6 failures/hour. What is
the reliability of safety valve?
- Published on 18 Sep 15

a. 0.998
b. 0.989

c. 0.888

d. 0.899

Answer Explanation Related Ques

ANSWER: 0.998
Explanation:
No explanation is available for this question!

21) A piston made of gray cast iron has piston head thickness of 20 mm. What will be
thickness of piston barrel under piston rings if it has allowable tensile stress of 30
N/mm2? ( Bore diameter = 50 mm & Pmax =15 N/mm2)
- Published on 18 Sep 15
a. 10 mm
b. 20 mm

c. 30 mm

d. Insufficient data

Answer Explanation Related Ques

ANSWER: 20 mm
Explanation:
No explanation is available for this question!

22) A piston has allowable tensile stress of 50 N/mm2 and has bore diameter 150 mm.
Considering strength of piston, what will be the thickness of piston head if maximum
pressure of 10 N/mm2 acts on it?
- Published on 18 Sep 15

a. 29 mm
b. 35 mm

c. 53 mm

d. Insufficient data

Answer Explanation Related Ques

ANSWER: 29 mm
Explanation:
No explanation is available for this question!

23) What is the function of gudgeon pin?


- Published on 18 Sep 15

a. Acts as stiffeners
b. Supports piston head

c. Connects piston to connecting rod


d. All of the above

Answer Explanation Related Ques

ANSWER: Connects piston to connecting rod


Explanation:
No explanation is available for this question!

24) Which of the following parts of piston act as bearing for connecting rod side
thrust?
- Published on 18 Sep 15

a. Reinforcing ribs
b. Piston barrel

c. Piston gudgeon

d. Piston skirt

Answer Explanation Related Ques

ANSWER: Piston skirt


Explanation:
No explanation is available for this question!

25) Single cylinder four stroke engine has brake power of 8 kW and brake mean
effective pressure of 0.55 Mpa. What is the length of cylinder which is 1.2 times of bore
diameter? (n = 3000 rpm)
- Published on 18 Sep 15

a. 110 mm
b. 103 mm

c. 70 mm

d. 65 mm

Answer Explanation Related Ques


ANSWER: 103 mm
Explanation:
No explanation is available for this question!

26) Which type of formed threads are used for vertical pressure vessels in the pressure
range of 0.1 N/mm2 to 1.5 N/mm2?
- Published on 18 Sep 15

a. Plain formed head


b. Torispherical dished head

c. Semi-elliptical dished head

d. All of the above

Answer Explanation Related Ques

ANSWER: Torispherical dished head


Explanation:
No explanation is available for this question!

27) Internal pressure of 2.5 Mpa acts on a pressure vessel of thickness 15 mm and
internal diameter of 1500 mm. What is the stress induced in longitudinal direction?
- Published on 18 Sep 15

a. 36.63 N/mm2
b. 59.13 N/mm2

c. 65.62 N/mm2

d. 131.25 N/mm2

Answer Explanation Related Ques

ANSWER: 65.62 N/mm2


Explanation:
No explanation is available for this question!
28) Design pressure for unfired pressure vessels is 1.05 times of _______
- Published on 18 Sep 15

a. minimum working pressure


b. maximum working pressure

c. hydrostatic test pressure

d. none of the above

Answer Explanation Related Ques

ANSWER: maximum working pressure


Explanation:
No explanation is available for this question!

29) Class 3 pressure vessels having welded joints are __________


- Published on 18 Sep 15

a. fully radio-graphed
b. partially radio-graphed

c. spot radio-graphed

d. not radio-graphed

Answer Explanation Related Ques

ANSWER: not radio-graphed


Explanation:
No explanation is available for this question!

30) Which type of welded joints are not included in class 3 pressure vessels?
- Published on 18 Sep 15

a. Double welded butt joint with full penetration


b. Single welded but joint with back strip

c. Single full fillet lap joints

d. None of the above

Answer Explanation Related Ques

ANSWER: Single full fillet lap joints


Explanation:
No explanation is available for this question!

31) Which of the following principle recognizes human capabilities and limitations using
design effective handling equipment?
- Published on 18 Sep 15

a. Safety principle
b. Obsolescence principle

c. Ecology principle

d. Ergonomic principle

Answer Explanation Related Ques

ANSWER: Ergonomic principle


Explanation:
No explanation is available for this question!

32) What does DFMA stand for?


- Published on 18 Sep 15

a. Design for Manual Assembly


b. Design for Manufacture and Assembly

c. Both a. and b.

d. None of the above

Answer Explanation Related Ques


ANSWER: Both a. and b.
Explanation:
No explanation is available for this question!

33) A cylinder made of plain carbon steel has inner diameter 100 mm. What is the
thickness of cylinder if maximum internal pressure of 20 Mpa acts on it? ( σ all = 100
N/mm2 & poisson's ratio = 0.3)
- Published on 18 Sep 15

a. 11 mm
b. 15.36 mm

c. 22.32 mm

d. 80 mm

Answer Explanation Related Ques

ANSWER: 11 mm
Explanation:
No explanation is available for this question!

34) The ratio of di / t for thick cylinder is __________


(where di = inner diameter, t = wall thickness)
- Published on 18 Sep 15

a. greater than 20
b. less than 20

c. equal to 20

d. none of the above

Answer Explanation Related Ques

ANSWER: less than 20


Explanation:
No explanation is available for this question!

35) Which criteria of failure is used to indicate St Venent's theory?


- Published on 18 Sep 15

a. Maximum principle stress theory


b. Maximum principle strain theory

c. Shear stress theory

d. None of the above

Answer Explanation Related Ques

ANSWER: Maximum principle strain theory


Explanation:
No explanation is available for this question!

36) Which of the following parameters are to be considered for parts with non rotational
symmetry in machining process?
- Published on 16 Sep 15

a. Avoid long parts


b. Avoid tin parts

c. Machined surfaces should be parallel to each other and with the base

d. All of the above

Answer Explanation Related Ques

ANSWER: All of the above


Explanation:
No explanation is available for this question!
37) Selection of welding process does not depend on ___________
- Published on 16 Sep 15

a. thickness of material
b. availability of equipments

c. economics of the process

d. none of the above

Answer Explanation Related Ques

ANSWER: none of the above


Explanation:
No explanation is available for this question!

38) In which of the following designs, system provides its minimum critical function
even after failure of the component?
- Published on 16 Sep 15

a. Fail passive design


b. Fail active design

c. Fail operational design

d. None of the above

Answer Explanation Related Ques

ANSWER: Fail operational design


Explanation:
No explanation is available for this question!

39) What will be the number of tests required in an experiment to obtain maximum
information based on factorial design if, number of levels and number of factors are 2
and 5 respectively?
- Published on 16 Sep 15
a. 32
b. 25

c. 10

d. None of the above

Answer Explanation Related Ques

ANSWER: 32
Explanation:
No explanation is available for this question!

40) Which of the following methods is most efficient method of design of experiments
(DOE)?
- Published on 16 Sep 15

a. Factorial design
b. Fractional factorial design

c. Taguchi method

d. All of the above

Answer Explanation Related Ques

ANSWER: Taguchi method


Explanation:
No explanation is available for this question!

41) Which of the following belt conveyors have low volume carrying capacity?
- Published on 16 Sep 15

a. Flat belts
b. Troughed belts

c. Both a. and b.

d. None of the above


Answer Explanation Related Ques

ANSWER: Flat belts


Explanation:
No explanation is available for this question!

42) Which discharge method provides only intermediate discharge for low speed flat
belt conveyor?
- Published on 16 Sep 15

a. Plow discharge
b. Tripper discharge

c. Both a. and b.

d. None of the above

Answer Explanation Related Ques

ANSWER: Plow discharge


Explanation:
No explanation is available for this question!

43) Mass capacity of a conveyor is 200 ton/hr, if speed of the belt is 4 m/s then what is
the width of horizontal flat belt conveyor carrying the load? (Surcharge factor = 0.075 & ρ
= 1000 kg/m3)
- Published on 16 Sep 15

a. 499.23 mm
b. 500.0 mm

c. 533.7 mm

d. Insufficient data

Answer Explanation Related Ques

ANSWER: 533.7 mm
Explanation:
No explanation is available for this question!

44) What is the mass capacity of flat belt conveyor if volumetric capacity 0.55 m3/hr? (ρ
= 1500 kg/m3)
- Published on 16 Sep 15

a. 825 tons/hr
b. 825 kg/hr

c. 2.727 tons/hr

d. 2722 kg/hr

Answer Explanation Related Ques

ANSWER: 825 kg/hr


Explanation:
No explanation is available for this question!

45) An inclined belt conveyor is used for loading goods. If speed of the belt having 1500
mm width is 3 m/s then what is the volumetric capacity of the conveyor?
(For 21o, k= 2.35 x 10–4)
- Published on 16 Sep 15

a. 1.19 x 10-3 m3/s


b. 1.75 x 10-3 m3/s

c. 1.5 x 10-3 m3/s

d. 2.5 x 10-3 m3/s

Answer Explanation Related Ques

ANSWER: 1.19 x 10-3 m3/s


Explanation:
No explanation is available for this question!
46) A machine tool has minimum speed of 100 r.p.m. How many speed steps are
required by it to achieve speed of 200 rpm? (Geometric progression ratio = 1.06)
- Published on 16 Sep 15

a. 11
b. 12

c. 13

d. 14

Answer Explanation Related Ques

ANSWER: 12
Explanation:
No explanation is available for this question!

47) Maximum and minimum diameter of a shaft to be machined is 100 mm and 80 mm


respectively. What is the maximum spindle speed if cutting velocity is 40 m/min?
- Published on 16 Sep 15

a. 120 r.p.m
b. 127 r.p.m

c. 160 r.p.m.

d. 636 r.p.m.

Answer Explanation Related Ques

ANSWER: 160 r.p.m.


Explanation:
No explanation is available for this question!
48) Economic cutting speed is minimum if geometric ratio is _________
- Published on 16 Sep 15

a. minimum
b. maximum

c. equal to economic cutting speed

d. none of the above

Answer Explanation Related Ques

ANSWER: minimum
Explanation:
No explanation is available for this question!

49) What is the geometric progression ratio if maximum and minimum spindle speeds
are 500 r.p.m and 300 r.p.m respectively? (Number of speed steps = 7)
- Published on 16 Sep 15

a. 0.91
b. 1.5

c. 1.08

d. 2.0

Answer Explanation Related Ques

ANSWER: 1.08
Explanation:
No explanation is available for this question!

50) What is the maximum percentage loss of economic cutting speed if geometric
progression ratio = 1.06 ?
- Published on 16 Sep 15

a. 17.0 %
b. 11.5 %

c. 5.7 %

d. 2.9 %

Answer Explanation Related Ques

ANSWER: 2.9 %
Explanation:
No explanation is available for this question!

51) What is meant by hazard rate?


- Published on 16 Sep 15

a. Number of failures per unit time per number of items when exposed for same time
b. Probability of test specimen fails between time t1 and t1 + dt1 which survives for time t1

c. Both a. and b.

d. None of the above

Answer Explanation Related Ques

ANSWER: Both a. and b.


Explanation:
No explanation is available for this question!

52) What is the standard deviation of clearance population for the diameter of shaft and
hole assembly specified below?
Shaft diameter = 30 ± 0.15
Hole diameter = 30.5 ± 0.25
- Published on 16 Sep 15

a. 0.097 mm
b. 0.059 mm

c. 0.036 mm

d. 0.390 mm
Answer Explanation Related Ques

ANSWER: 0.097 mm
Explanation:
No explanation is available for this question!

53) Which of the following curves have the mean value equal to zero in the graph of
frequency vs random variable?
- Published on 16 Sep 15

a. Normal distribution curve


b. Standard normal distribution curve

c. Both a. and b.

d. None of the above

Answer Explanation Related Ques

ANSWER: Standard normal distribution curve


Explanation:
No explanation is available for this question!

54) What is the relation between standard deviation(σ) and arithmetic mean (μ) to
determine coefficient of variation (C)?
- Published on 16 Sep 15

a. C = σ + μ
b. C = σ – μ

c. C = σ / μ

d. C = σ x μ

Answer Explanation Related Ques

ANSWER: C = σ / μ
Explanation:
No explanation is available for this question!

55) Assignable causes are caused due to changes in _________


- Published on 16 Sep 15

a. manufacturing process
b. material

c. inspection process

d. all of the above

Answer Explanation Related Ques

ANSWER: all of the above


Explanation:
No explanation is available for this question!

56) Which stress is induced in cylinder wall due to side thrust of the piston?
- Published on 16 Sep 15

a. Axial stress
b. Circumferential stress

c. Longitudinal stress

d. Bending stress

Answer Explanation Related Ques

ANSWER: Bending stress


Explanation:
No explanation is available for this question!
57) Thermal stress in cylinder liners can be reduced by _______
- Published on 16 Sep 15

a. increasing the wall thickness of cylinder liner


b. increasing velocity of flowing water through jacket

c. both a. and b.

d. none of the above

Answer Explanation Related Ques

ANSWER: increasing velocity of flowing water through


jacket
Explanation:
No explanation is available for this question!

58) Which of the following materials are used for cylinder liners?
- Published on 16 Sep 15

a. Alloy cast iron


b. Grey cast iron

c. Both a. and b.

d. None of the above

Answer Explanation Related Ques

ANSWER: Both a. and b.


Explanation:
No explanation is available for this question!

59) Which type of cylinder liners are used in engines having bore diameter more than
125 mm?
- Published on 16 Sep 15

a. Dry liners
b. Wet liners

c. Both a. and b.

d. None of the above

Answer Explanation Related Ques

ANSWER: Wet liners


Explanation:
No explanation is available for this question!

60) Which of the following statements is/are false if separate cylinder liner is pressed
inside the cylinder of large engines?
- Published on 16 Sep 15

a. Easy replacement of liner in case of wear and tear


b. Cheap grade material cannot be used for jacket

c. Liner is to be made of heat resistant cast iron

d. None of the above

Answer Explanation Related Ques

ANSWER: Cheap grade material cannot be used for


jacket
Explanation:
No explanation is available for this question!

61) What does Ψ mean in Lagrange's equation (LE = U + λΨ)?


- Published on 16 Sep 15

a. Lagrange's multipliers
b. Functional constraints

c. Multiple variable objective

d. None of the above


Answer Explanation Related Ques

ANSWER: Functional constraints


Explanation:
No explanation is available for this question!

62) The limit equation st = Sut / Nf is expressed as _________


- Published on 16 Sep 15

a. loose limit equation


b. rigid limit equation

c. rigid on one side and loose on other side

d. none of the above

Answer Explanation Related Ques

ANSWER: rigid limit equation


Explanation:
No explanation is available for this question!

63) Which of the following is not expressed by primary design equation?


- Published on 16 Sep 15

a. Functional parameters
b. Material parameters

c. Geometrical parameters

d. None of the above

Answer Explanation Related Ques

ANSWER: None of the above


Explanation:
No explanation is available for this question!
64) In unfired pressure vessels, category A consists of _________
- Published on 16 Sep 15

a. joints connecting flanges and flat heads


b. welded joints connecting nozzles with main shell

c. circumferential welded joints joints

d. longitudinal welded joints

Answer Explanation Related Ques

ANSWER: longitudinal welded joints


Explanation:
No explanation is available for this question!

65) Which of the following is not an unfired pressure vessel?


- Published on 16 Sep 15

a. Heat exchanger
b. Storage vessels

c. Steam boilers

d. None of the above

Answer Explanation Related Ques

ANSWER: Steam boilers


Explanation:
No explanation is available for this question!

66) What is the weld joint efficiency if pressure vessel is fabricated with single full fillet
lap joint?
- Published on 16 Sep 15
a. 1.0
b. 0.55

c. 0.65

d. 0.85

Answer Explanation Related Ques

ANSWER: 0.55
Explanation:
No explanation is available for this question!

67) A cylindrical pressure vessel is subjected to an internal pressure of 3 Mpa on


internal diameter of 1000 mm. The vessel is fabricated with single weld butt joint with
back strip and is not radio-graphed. What is the thickness of flat head, if head made of
alloy steel has an ultimate tensile strength of 400 N/mm2 ? (corrosion allowance = 2)
- Published on 16 Sep 15

a. 110 mm
b. 120 mm

c. 150.23 mm

d. 152.13 mm

Answer Explanation Related Ques

ANSWER: 110 mm
Explanation:
No explanation is available for this question!

68) A cylindrical pressure vessel is subjected to operating pressure of 0.55 Mpa and
corrosion allowance of 2. What is the thickness of pressure vessel shell if its internal
diameter is 2000 mm? (σall = 120 N/mm2 & ηl = 0.75)
- Published on 16 Sep 15
a. 6.5 mm
b. 7 mm

c. 9 mm

d. 9.5 mm

Answer Explanation Related Ques

ANSWER: 9 mm
Explanation:
No explanation is available for this question!

69) Which equation is used to determine wall thickness for brittle materials?
- Published on 16 Sep 15

a. Brinie's equation
b. Claviro's equation

c. Lame's equation

d. All of the above

Answer Explanation Related Ques

ANSWER: Lame's equation


Explanation:
No explanation is available for this question!

70) Claviro's equation is applicable to cylinders with _______


- Published on 16 Sep 15

a. close ends
b. open ends

c. both a. and b.

d. none of the above


Answer Explanation Related Ques

ANSWER: close ends


Explanation:
No explanation is available for this question!

71) Due to which effect, compressive residual stress of strain-hardening model is


smaller than elastic-perfectly plastic model?
- Published on 16 Sep 15

a. Seeback effect
b. Peltier effect

c. Bauschinger effect

d. None of the above

Answer Explanation Related Ques

ANSWER: Bauschinger effect


Explanation:
No explanation is available for this question!

72) Why is autofrettage process used in pressure vessels?


- Published on 16 Sep 15

a. Increase fatigue lifetime


b. To enhance carrying capacity

c. To introduce compressive residual stress in them

d. All of the above

Answer Explanation Related Ques

ANSWER: All of the above


Explanation:
No explanation is available for this question!
73) Which equation is used to calculate thickness of an alloy steel cylinder with open
ends?
- Published on 16 Sep 15

a. Clavarino's equation
b. Birnie's equation

c. Lame's equation

d. None of the above

Answer Explanation Related Ques

ANSWER: Birnie's equation


Explanation:
No explanation is available for this question!

1) Internal pressure of 2.5 Mpa acts on a pressure vessel of thickness 15 mm and


internal diameter of 1500 mm. What is the stress induced in longitudinal direction?

a. 36.63 N/mm2
b. 59.13 N/mm2
c. 65.62 N/mm2
d. 131.25 N/mm2
Answer Explanation

ANSWER: 65.62 N/mm2


Explanation:
No explanation is available for this question!

2) Which type of formed threads are used for vertical pressure vessels in the pressure
range of 0.1 N/mm2 to 1.5 N/mm2?

a. Plain formed head


b. Torispherical dished head
c. Semi-elliptical dished head
d. All of the above
Answer Explanation

ANSWER: Torispherical dished head


Explanation:
No explanation is available for this question!

3) Design pressure for unfired pressure vessels is 1.05 times of _______

a. minimum working pressure


b. maximum working pressure
c. hydrostatic test pressure
d. none of the above
Answer Explanation

ANSWER: maximum working pressure


Explanation:
No explanation is available for this question!

4) Class 3 pressure vessels having welded joints are __________

a. fully radio-graphed
b. partially radio-graphed
c. spot radio-graphed
d. not radio-graphed
Answer Explanation

ANSWER: not radio-graphed


Explanation:
No explanation is available for this question!

5) Which type of welded joints are not included in class 3 pressure vessels?
a. Double welded butt joint with full penetration
b. Single welded but joint with back strip
c. Single full fillet lap joints
d. None of the above
Answer Explanation

ANSWER: Single full fillet lap joints


Explanation:
No explanation is available for this question!

6) In unfired pressure vessels, category A consists of _________

a. joints connecting flanges and flat heads


b. welded joints connecting nozzles with main shell
c. circumferential welded joints joints
d. longitudinal welded joints
Answer Explanation

ANSWER: longitudinal welded joints


Explanation:
No explanation is available for this question!

7) Which of the following is not an unfired pressure vessel?

a. Heat exchanger
b. Storage vessels
c. Steam boilers
d. None of the above
Answer Explanation

ANSWER: Steam boilers


Explanation:
No explanation is available for this question!
8) What is the weld joint efficiency if pressure vessel is fabricated with single full fillet
lap joint?

a. 1.0
b. 0.55
c. 0.65
d. 0.85
Answer Explanation

ANSWER: 0.55
Explanation:
No explanation is available for this question!

9) A cylindrical pressure vessel is subjected to an internal pressure of 3 Mpa on internal


diameter of 1000 mm. The vessel is fabricated with single weld butt joint with back strip
and is not radio-graphed. What is the thickness of flat head, if head made of alloy steel
has an ultimate tensile strength of 400 N/mm2 ? (corrosion allowance = 2)

a. 110 mm
b. 120 mm
c. 150.23 mm
d. 152.13 mm
Answer Explanation

ANSWER: 110 mm
Explanation:
No explanation is available for this question!

10) A cylindrical pressure vessel is subjected to operating pressure of 0.55 Mpa and
corrosion allowance of 2. What is the thickness of pressure vessel shell if its internal
diameter is 2000 mm? (σall = 120 N/mm2 & ηl = 0.75)

a. 6.5 mm
b. 7 mm
c. 9 mm
d. 9.5 mm
Answer Explanation

ANSWER: 9 mm
Explanation:
No explanation is available for this question!

) Which of the following principle recognizes human capabilities and limitations using
design effective handling equipment?

a. Safety principle
b. Obsolescence principle
c. Ecology principle
d. Ergonomic principle
Answer Explanation

ANSWER: Ergonomic principle


Explanation:
No explanation is available for this question!

2) What does DFMA stand for?

a. Design for Manual Assembly


b. Design for Manufacture and Assembly
c. Both a. and b.
d. None of the above
Answer Explanation

ANSWER: Both a. and b.


Explanation:
No explanation is available for this question!
3) A cylinder made of plain carbon steel has inner diameter 100 mm. What is the
thickness of cylinder if maximum internal pressure of 20 Mpa acts on it? ( σ all = 100
N/mm2 & poisson's ratio = 0.3)

a. 11 mm
b. 15.36 mm
c. 22.32 mm
d. 80 mm
Answer Explanation

ANSWER: 11 mm
Explanation:
No explanation is available for this question!

4) The ratio of di / t for thick cylinder is __________


(where di = inner diameter, t = wall thickness)

a. greater than 20
b. less than 20
c. equal to 20
d. none of the above
Answer Explanation

ANSWER: less than 20


Explanation:
No explanation is available for this question!

5) Which criteria of failure is used to indicate St Venent's theory?

a. Maximum principle stress theory


b. Maximum principle strain theory
c. Shear stress theory
d. None of the above
Answer Explanation
ANSWER: Maximum principle strain theory
Explanation:
No explanation is available for this question!

6) Which equation is used to determine wall thickness for brittle materials?

a. Brinie's equation
b. Claviro's equation
c. Lame's equation
d. All of the above
Answer Explanation

ANSWER: Lame's equation


Explanation:
No explanation is available for this question!

7) Claviro's equation is applicable to cylinders with _______

a. close ends
b. open ends
c. both a. and b.
d. none of the above
Answer Explanation

ANSWER: close ends


Explanation:
No explanation is available for this question!

8) Due to which effect, compressive residual stress of strain-hardening model is smaller


than elastic-perfectly plastic model?

a. Seeback effect
b. Peltier effect
c. Bauschinger effect
d. None of the above
Answer Explanation

ANSWER: Bauschinger effect


Explanation:
No explanation is available for this question!

9) Why is autofrettage process used in pressure vessels?

a. Increase fatigue lifetime


b. To enhance carrying capacity
c. To introduce compressive residual stress in them
d. All of the above
Answer Explanation

ANSWER: All of the above


Explanation:
No explanation is available for this question!

10) Which equation is used to calculate thickness of an alloy steel cylinder with open
ends?

a. Clavarino's equation
b. Birnie's equation
c. Lame's equation
d. None of the above
Answer Explanation

ANSWER: Birnie's equation


Explanation:
No explanation is available for this question!

1) Which of the following is a property of bulk load?


a. Hardness
b. Cake forming tendency
c. Suspension part
d. Weight
Answer Explanation

ANSWER: Cake forming tendency


Explanation:
No explanation is available for this question!

2) Which of the following is not a hoisting equipment with lifting gear?

a. Cage elevators
b. Jib cranes
c. Pulleys
d. Troughed belts
Answer Explanation

ANSWER: Troughed belts


Explanation:
No explanation is available for this question!

3) What are bulk loads?

a. Lump of material
b. Single rigid mass
c. Homogeneous particles
d. Heterogeneous particles
Answer Explanation

ANSWER: Single rigid mass


Explanation:
No explanation is available for this question!
4) Which belt conveyor prevents sliding down of material at an inclination of 55 o with
horizontal?

a. Flat belt conveyor


b. Troughed belt conveyor
c. Blanket belt conveyor
d. Woven wire belt conveyors
Answer Explanation

ANSWER: Blanket belt conveyor


Explanation:
No explanation is available for this question!

5) Which of the following statements is false for troughed belt conveyors?

1. Troughed belt conveyors use flexible belts


2. They contain five idlers
3. Depth of trough decreases with increasing number of idlers
4. Flexibility of belt increases as depth of trough decreases

a. 1 and 2
b. 2 and 3
c. 3 and 4
d. None of the above
Answer Explanation

ANSWER: 3 and 4
Explanation:
No explanation is available for this question!

6) Which of the following belt conveyors have low volume carrying capacity?

a. Flat belts
b. Troughed belts
c. Both a. and b.
d. None of the above
Answer Explanation

ANSWER: Flat belts


Explanation:
No explanation is available for this question!

7) Which discharge method provides only intermediate discharge for low speed flat belt
conveyor?

a. Plow discharge
b. Tripper discharge
c. Both a. and b.
d. None of the above
Answer Explanation

ANSWER: Plow discharge


Explanation:
No explanation is available for this question!

8) Mass capacity of a conveyor is 200 ton/hr, if speed of the belt is 4 m/s then what is
the width of horizontal flat belt conveyor carrying the load? (Surcharge factor = 0.075 & ρ
= 1000 kg/m3)

a. 499.23 mm
b. 500.0 mm
c. 533.7 mm
d. Insufficient data
Answer Explanation

ANSWER: 533.7 mm
Explanation:
No explanation is available for this question!
9) What is the mass capacity of flat belt conveyor if volumetric capacity 0.55 m 3/hr? (ρ =
1500 kg/m3)

a. 825 tons/hr
b. 825 kg/hr
c. 2.727 tons/hr
d. 2722 kg/hr
Answer Explanation

ANSWER: 825 kg/hr


Explanation:
No explanation is available for this question!

10) An inclined belt conveyor is used for loading goods. If speed of the belt having 1500
mm width is 3 m/s then what is the volumetric capacity of the conveyor?
(For 21o, k= 2.35 x 10–4)

a. 1.19 x 10-3 m3/s


b. 1.75 x 10-3 m3/s
c. 1.5 x 10-3 m3/s
d. 2.5 x 10-3 m3/s
Answer Explanation

ANSWER: 1.19 x 10-3 m3/s


Explanation:
No explanation is available for this question!

1) What causes infant mortality in mechanical equipments?

a. Design errors
b. Manufacturing defects
c. Installation defects
d. All of the above
Answer Explanation
ANSWER: All of the above
Explanation:
No explanation is available for this question!

2) A plain carbon steel has mean yield strength of 300 N/mm2 and standard deviation of
50 N/mm2. What is the mean and standard deviation of margin of safety, if mean tensile
stress of 250 N/mm2 and standard deviation of 65 N/mm2 acts on it?

a. 23.45 N/mm2, 50 N/mm2


b. 50 N/mm2, 82 N/mm2
c. 82 N/mm2, 7.07 N/mm2
d. 7.07 N/mm2, 50 N/mm2
Answer Explanation

ANSWER: 50 N/mm2, 82 N/mm2


Explanation:
No explanation is available for this question!

3) What is meant by mean time to failure (MTTF)?

a. Mean time between two successive failure components


b. Maximum time between two successive failure components
c. Sum of survival time for number of components divided by number of failures
d. Sum of number of failures divided by survival time for number of components
Answer Explanation

ANSWER: Sum of survival time for number of


components divided by number of failures
Explanation:
No explanation is available for this question!
4) If a relief valve has reliability of 0.989, how many failures are expected in testing 1000
such relief valves?

a. 111
b. 100
c. 10
d. 11
Answer Explanation

ANSWER: 11
Explanation:
No explanation is available for this question!

5) Failure rate for safety valve working for 400 hours is 3 x 10–6 failures/hour. What is
the reliability of safety valve?

a. 0.998
b. 0.989
c. 0.888
d. 0.899
Answer Explanation

ANSWER: 0.998
Explanation:
No explanation is available for this question!

6) What is meant by hazard rate?

a. Number of failures per unit time per number of items when exposed for same time
b. Probability of test specimen fails between time t1 and t1 + dt1 which survives for time t1
c. Both a. and b.
d. None of the above
Answer Explanation

ANSWER: Both a. and b.


Explanation:
No explanation is available for this question!

7) What is the standard deviation of clearance population for the diameter of shaft and
hole assembly specified below?
Shaft diameter = 30 ± 0.15
Hole diameter = 30.5 ± 0.25

a. 0.097 mm
b. 0.059 mm
c. 0.036 mm
d. 0.390 mm
Answer Explanation

ANSWER: 0.097 mm
Explanation:
No explanation is available for this question!

8) Which of the following curves have the mean value equal to zero in the graph of
frequency vs random variable?

a. Normal distribution curve


b. Standard normal distribution curve
c. Both a. and b.
d. None of the above
Answer Explanation

ANSWER: Standard normal distribution curve


Explanation:
No explanation is available for this question!
9) What is the relation between standard deviation(σ) and arithmetic mean (μ) to
determine coefficient of variation (C)?

a. C = σ + μ
b. C = σ – μ
c. C = σ / μ
d. C = σ x μ
Answer Explanation

ANSWER: C = σ / μ
Explanation:
No explanation is available for this question!

10) Assignable causes are caused due to changes in _________

a. manufacturing process
b. material
c. inspection process
d. all of the above
Answer Explanation

ANSWER: all of the above


Explanation:
No explanation is available for this question!

1) A machine tool has minimum speed of 100 r.p.m. How many speed steps are required
by it to achieve speed of 200 rpm? (Geometric progression ratio = 1.06)

a. 11
b. 12
c. 13
d. 14
Answer Explanation

ANSWER: 12
Explanation:
No explanation is available for this question!

2) What is the maximum percentage loss of economic cutting speed if geometric


progression ratio = 1.06 ?

a. 17.0 %
b. 11.5 %
c. 5.7 %
d. 2.9 %
Answer Explanation

ANSWER: 2.9 %
Explanation:
No explanation is available for this question!

3) Diameter range is high in geometric progression due to _________ spindle speed.

a. low
b. high
c. constant
d. none of the above
Answer Explanation

ANSWER: low
Explanation:
No explanation is available for this question!

4) What is harmonic progression?

a. Difference between reciprocal of two successive spindle speeds is constant


b. Difference between two successive spindle speeds is constant
c. Ratio of two successive spindle speeds is constant.
d. Ratio of two successive spindle speeds is variable.
Answer Explanation

ANSWER: Difference between reciprocal of two successive


spindle speeds is constant
Explanation:
No explanation is available for this question!

5) Ratio of two spindle speeds is constant in _________ progression.

a. Arithmetic
b. Geometric
c. Harmonic
d. None of the above
Answer Explanation

ANSWER: Geometric
Explanation:
No explanation is available for this question!

6) What is the purpose of using a gear box?

a. To increase torque
b. To increase speed
c. Converts single input speed into multiple output speeds
d. All of the above
Answer Explanation

ANSWER: All of the above


Explanation:
No explanation is available for this question!
7) Which of the following statements is true for structure/speed diagrams?

a. Structure diagrams gives range ratio of spindle speeds


b. Speed diagrams do not give range ratio of spindle speeds
c. Speed diagrams consider motor speed
d. All of the above
Answer Explanation

ANSWER: Speed diagrams consider motor speed


Explanation:
No explanation is available for this question!

8) Maximum and minimum diameter of a shaft to be machined is 100 mm and 80 mm


respectively. What is the maximum spindle speed if cutting velocity is 40 m/min?

a. 120 r.p.m
b. 127 r.p.m
c. 160 r.p.m.
d. 636 r.p.m.
Answer Explanation

ANSWER: 160 r.p.m.


Explanation:
No explanation is available for this question!

9) Economic cutting speed is minimum if geometric ratio is _________

a. minimum
b. maximum
c. equal to economic cutting speed
d. none of the above
Answer Explanation

ANSWER: minimum
Explanation:
No explanation is available for this question!

10) What is the geometric progression ratio if maximum and minimum spindle speeds
are 500 r.p.m and 300 r.p.m respectively? (Number of speed steps = 7)

a. 0.91
b. 1.5
c. 1.08
d. 2.0
Answer Explanation

ANSWER: 1.08
Explanation:
No explanation is available for this question!

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