11/28/2021

TAPIDOR SHEARING SYSTEM ADJUSTMENTS PROCEDURE

DONE By: Hakim SAIDOUN.

Mohammed LAOUALI.
Mohammed BELLABES.
 New Blade installation procedure:
1) Remove the cylinder cover
2) Take off the jog from cylinder both sides
3) Install the new blade and keep it out of the body 35mm +-00.2 as shown in picture below:

Make sure all screws are tightened

Grinding the blade procedure:

1) Adjust the position of cylinder to 0

Release these 2 screws

Using rod turn it clockwise

Till both red and black

Arrows pointed to 0

2) Start moving down the cylinder to the blade carefully till reach a clearance between them (
not touched each other )

3) Then put plastic under the head (cylinder+ blade) just to keep the area clean
4) Prepare the grinding liquid (poudre-001+ oil w10)
5) From HMI set the speed to 100 , then run it (inverse direction )

Press Hone than

Start
 Attention:
No noise of hitting each other at the beginning, otherwise stop it and raise it a bit

6) Brush whole cylinder with the liquid , repeat it many times during the grinding
7) Start lowering the cylinder a bit for both sides and in the middle as well but not too much till
you hear a little noise of grinding
Note: normally (4 times in each side, 1 time in the middle)

Release the nut and start lowering using this screw

Moving up or down the blade

 Repeat this step every time the noise gone or every 20 Min

Grinding operation usually takes 7 to 8 hr

8) Measure the grinding area on the blade it should be 11~ 13 mm and equal in all the way on
the blade

9) Clean up the cylinder and the blade with clean liquid

10) Using stone rub the blade from right to left as shown in picture below

11) Grind the edges of the blade for both sides

 12) Install back the jogs and the cover
13) Move forward the cylinder to position 2

Bed calibration
1) Disconnect the slave motor from the shaft
2) Select from HMI independent and start adjusting the master by rotation it forward and
backward till you reach the position on the level tool, this is position 0 for the BED IN
Go to the screen and set the master to position 0 then Click calibrate
 Go to calibrate
shear BED

3) Connect the slave back and set it to 0 then click calibrate in HMI

Cut adjusters calibration:

1) Adjust the head (cylinder + blade) to the BED IN horizontally using 17.5 mm caliber

Distance between BED IN and blade is 17.5 mm

If it’s not move the head backward or

Forward depends on the situation:

First release these 2 screws

Then release this screw and

adjust by this
 2) Adjust the blade to cylinder
- Lift up the cylinder just to avoid hitting with the blade when the Jog is completely
lowered
-

- Lower the JOG completely

From HMI

Press JOG raise then Lower

The Jog is completely lowered

- Turn the cylinder manually in production’s direction and verify the shearing using piece
of cotton as illustrated below:
Verify the shearing in both sides if it’s not good lower down the cylinder a little by adjusting the
screw shown in picture , whenever you did this you have to raise the Jog a little and lower it back ,
then check the shearing again

If the shearing isn’t good in the middle, in

this case lift up the blade a little bit
3) Calibrate cut adjusters
- From the screen go to calibrate cut adjusters then select Independent
- turn the master and the slave till u reach 190 mm height both sides

190 mm from the chassis

- using 10 mm caliper adjust the distance between the head (cylinder + blade ) and BED IN
as illustrated in picture below:
Adjust it by using this screw

This will lift up or lower both

cylinder and blade together

- ones you finished with adjustments (190 mm and 10 mm ) , then from screen go to
calibrate cut adjusters , set both master and slave to 10 mm

Slave window

Master window