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Performance Assessment of A Lithium-Polymer Battery For HEV Utilizing Pack-Level Battery Hardware-in-the-Loop-Simulation System
Performance Assessment of A Lithium-Polymer Battery For HEV Utilizing Pack-Level Battery Hardware-in-the-Loop-Simulation System
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Performance Assessment of a Lithium-Polymer Battery for HEV Utilizing Pack-Level Battery Hardware-in-the-Loop-Simulation System
a mid-size hybrid sedan. The typical vehicle model utilized Matlab [20]. It supports Simulink based control interfaces,
during the experiments is 2nd generation Toyota Prius. In and thus the PSAT signal could be directly relayed without
some cases, the results are compared with those of the an extra conversion toolkit. Through the dSpace I/O
original nickel-metal hydride (NiMH) pack of Prius. interfaces, BMS information is fed into the PSAT and the
Specifically, the experiments are performed to investigate: electric power signals are conveyed to the battery cycler.
the fuel efficiency with respect to battery size; the Fig. 1 illustrates the overall configuration of the B-HILS
performance of the battery in an extremely low temperature; systems.
the effect of BMS power restriction in a harsh driving The drive profile can be generated via multiple methods.
condition such as mountain road. The original PSAT fetches the drive profile from an offline
Rest of the paper is organized as follows. Firstly, the data file. In our B-HILS platform, real-time 3D driving
configuration of the B-HILS as well as its unique features mode and GPS mode are additionally implemented.
is introduced in Section 2. In the following section, the In the 3D driving mode, the drive profile is generated in
performance of SK’s LiPo battery is investigated using the real-time as the user drives a virtual vehicle on 3D
B-HILS system. The experiments are organized so the simulator. For the realistic driving, actual drive gears such
features of the B-HILS can be explored. Finally, the as steering wheel, accelerator and brake are provided. Figs.
achievements of this paper are summarized with 2 and Fig. 3 depict the equipment and the 3D simulator,
conclusions in Section 40. respectively. On the 3D simulator, the relative information
such as vehicle speed, battery state-of-charge (SOC), pack
voltage, battery current, maximum allowable power, and
2. Configuration of Battery HILS cell temperature is displayed. The battery parameters are
real data received from the BMS of the battery while the
The original PSAT is a pure software package. All
components are described in a software model and
connected to each other via input/output ports composing a
closed control loop. The replacement of the software
battery model in PSAT with a real battery was achieved by
directly collaborating with the PSAT team in ANL. All
required input/output ports are appropriately tuned to
interact with the real BMS signals. The requested electric
power is conveyed to a cycler to actually drive the battery.
The employed cycler is a customized product directly
imported from Hitachi for the B-HILS. It accepts the
control command via either of an analog voltage or CAN
signal.
Physical I/O interfaces are also required to interact with
the battery (BMS) and the cycler. To this end, we employed
the dSpace system that supports real-time workshop in Fig. 2. Driving gears for real-time 3D driving mode.
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Sekyung Han and Jawhwan Lim
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Performance Assessment of a Lithium-Polymer Battery for HEV Utilizing Pack-Level Battery Hardware-in-the-Loop-Simulation System
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Sekyung Han and Jawhwan Lim
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Performance Assessment of a Lithium-Polymer Battery for HEV Utilizing Pack-Level Battery Hardware-in-the-Loop-Simulation System
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Sekyung Han and Jawhwan Lim
power during the uphill. For the aforementioned reason, Systems Technology, vol. 3,no. 1, pp. 61-69, 1995.
however, the battery temperature in NiMH battery [3] L. Jinming, “Modeling and Control of a Power-Split
increases rapidly during the downhill where the battery is Hybrid Vehicle”, IEEE Trans. on Control Systems
mainly charged for regeneration. As the temperature Technology, vol. 16, no. 6, pp. 1242-1251, 2008
exceeds 55 °C, BMS suspends the battery power to protect [4] B. Lu, X.Wu, H. Figueroa, and A.Monti, “A low-cost
the cell and re-permits it only after the temperature drops real-time hardwarein-the-loop testing approach of
below 50 °C. On the contrary, the LiPo battery in 0Fig. 16 power electronics controls,” IEEE Trans . Ind.
does not experience the temperature increase, and hence Electron., vol. 54, no. 2, pp. 919-931, Apr. 2007.
could continue the service during the entire downhill. Note [5] W. Lee, M. Yoon, and M. Sunwoo, “A cost- and time-
that the pause of the power during 75-80 minute is not effective hardwarein-the-loop simulation platform for
automotive engine control systems,”J. Automobile
because of the power suspension. The vehicle had actually
Eng., vol. 217, no. 1, pp. 41-52, 2002.
stopped the driving and stayed idle during this period due
[6] J. Du, Y.Wang, C. Yang, and H.Wang, “Hardware-in-
to the traffic.
the-loop simulation approach to testing controller of
It is also noted that the SOC of the NiMH battery sequential turbocharging system,” in Proc. 2007
decreases during the period of the power suspension. It is IEEE Int. Conf. Autom. Logistics, Aug. 2007, pp.
because the BMS is trying to reset the SOC based on the 2426- 2431.
open circuit voltage (OCV) during the idle period. This is a [7] K. B. Wipke, M. R. Cuddy, and S. D. Burch,
common technique used for a vehicular BMS to correct the “ADVISOR 2.1: A user-friendly advanced power
accumulated SOC error using the OCV value [32-34]. The train simulation using a combined backward/forward
large SOC deviation, say around 10%, of the NiMH battery approach,” IEEE Trans. Vehicular Technol., vol. 48,
after an hour driving reveals the poor performance of the no. 6, pp. 1751-1761, Nov. 1999.
SOC estimation. Usually, the maximum SOC error allowed [8] T. Markel, A. Brooker, T. Hendricks, V. Johnson, K.
for an electric vehicle (EV) supporting all-electric driving Kelly, B. Kramer, M. O’Keefe, S. Sprik, and
is less than a few percent [35]. Thus, the results here prove K.Wipke, “ADVISOR: A systems analysis tool for
the inadequacy of using the NiMH battery for an all- advanced vehicle modeling,” J. Power Sources, vol.
electric EV. 110, no. 2, pp. 255-266, Aug. 2002.
[9] PSAT Documentation. Available at
http://www. transportation.anl.gov/; Oct. 2012.
4. Conclusions [10] PSIM Website. Available at
http://www.powersimtech.com/; Oct. 2012.
A battery manufacturer often faces absence of the test [11] VTB Website. Available at http://vtb.ee.sc.edu/; Oct.
platform until actual vehicle platform is ready for the 2012.
integrated test. Under a commercial mass production [12] B. Powell, K. Bailey, and S. Cikanek, “Dynamic
system, it open leads to a critical cost increase due to the modeling and control of hybrid electric vehicle
unexpected trouble handling during the integration phase. powertrain systems,” IEEE Contr. Sys. Mag., vol. 18,
To resolve the problem, we developed a B-HILS system no. 5, pp. 17-22, Oct. 1998.
equipped with various features. To the author’s best [13] C. C. Lin, Z. Filipi, Y. Wang, L. Louca, H. Peng, D.
Assanis, and J. Stein, “Integrated, feed-forward
knowledge, battery HILS supporting other than the fixed
hybrid electric vehicle simulation in Simulink and its
drive profile such as real-time 3D driving mode has not yet
use for power management studies,” in Proc. SAE
been developed. Exploiting the developed system, the
2001 World Congr., Detroit, MI, Mar. 2001.
characteristics of the SK’s LiPo battery could be [14] K. L. Butler, M. Ehsani, and P. Kamath, “A Matlab-
quantitatively assessed, especially in comparison with the based modeling and simulation package for electric
original NiMh pack of the 2nd generation Toyota Prius. The and hybrid electric vehicle design,” IEEE Trans.
system is currently being updated to include other electric Vehicular Technol., vol. 48, no. 6, pp. 1770-1118,
components such as motor and invertor in the control loop. Nov. 1999.
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Performance Assessment of a Lithium-Polymer Battery for HEV Utilizing Pack-Level Battery Hardware-in-the-Loop-Simulation System
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