ENGLISH ENGLISH ENGLISH ENGLISH Bulletin

Respect the following (not exhaustive) instructions to ensure a proper electrical installation.
M0141A
A INDEX E2 ELECTRICAL SPECIFICATIONS H5 CONSIDERATIONS REGARDING DELIVERY AND SUCTION LINES
• During installation and maintenance, ELECTRICAL SPECIFICATIONS and the
Rev. 1
A Index H2 Preliminary Inspection make sure that the electric supply lines installation environment.
ELECTRICAL POWER CURRENT DELIVERY (partial) opening of the pump by-pass with are not live. • Always close the cover of the terminal
B Machine and Manufacturer Identification H3 Positioning the Pump
C Declaration of incorporation H4 Connecting the Tubing PUMP MODEL RPM the consequent noticeable reduction of the • Use cables characterized by the mini- strip box before supplying electrical
Voltage Maximum (*) The choice of pump model must be made flow rate supplied.
B Machine Description H5 Considerations Regarding Delivery Current mum cross-sections, nominal voltages power.
(V) (Amp)
E Technical Specifications and Suction Lines keeping the characteristics of the system and wiring-type adequate to the electrical • Make sure the electrical connections are
E1 Performance Specifications H6 Line Accessories in mind. In such cases, to allow correct
E2 Electrical Specifications H7 Electrical Connections BIPUMP 12 V 2200 DC 12 44 characteristics shown in Paragraph E2 - suitably protected
functioning of the pump, it is necessary
F Operating Conditions I Initial Start-Up The combination of the length of the tubing, to reduce system resistance, using
F1 Environmental Conditions L Daily Use
F2 Electrical Power Supply M Problems and Solutions BIPUMP 24 V 2200 DC 24 22,5 the diameter of the tubing, the flow rate of the shorter tubing and/or of wider diameter
F3 Working Cycle N Maintenance diesel fuel and the line accessories installed and line accessories with less resistance I INITIAL START-UP / SAFETY
F4 Fluids Permitted / Fluids Not Permitted O Noise Level can create back pressure greater than the (e.g., an automatic dispensing nozzle for
(*)Refers to functioning with maximum back pressure.
G Moving and Transport P Disposing of Contaminated Materials maximums anticipated such as to cause the greater flow rates).
H Installation Q Exploded diagrams and spare parts • Check that the quantity of diesel fuel in accessories are in good condition. Diesel
H1 Disposing of the Packing Material R Dimensions the suction tank is greater than the fuel leaks can damage objects and injure
SUCTION can work with pressure at the inlet as high amount you wish to transfer. persons.
F OPERATING CONDITIONS
as 0.5 bar, beyond which cavitation phe-
B MACHINE AND MANUFACTURER IDENTIFICATION BIPUMP is a self-priming pump characteri- nomena can begin, with a consequent • Make sure that the residual capacity of • Never start or stop the pump by con-
sed by excellent suction capacity. loss of flow rate and increase of system the delivery tank is greater than the necting or cutting out the power supply.
Available Models: • BIPUMP 12 V F1 ENVIRONMENTAL CONDITIONS noise. quantity you wish to transfer.
• BIPUMP 24 V During the start-up phase, with an empty As we have said up to this point, it is • Do not operate switches with wet hands.
suction tube and the pump wetted with important to guarantee low suction pres- • Do not run the pump dry. This can cause
MANUFACTURER: PIUSI SPA TEMPERATURE: RELATIVE HUMIDITY: serious damage to its components. • Prolonged contact with diesel fuel can
fluid, the electric pump unit is capable of sure by using short tubing of a diameter
VIA PACINOTTI - Z.I. RANGAVINO min. -20°C / max +60°C max. 90% damage the skin. The use of glasses and
suctioning the liquid with a maximum equal to or larger than recommended,
46029 SUZZARA (MN) • Make sure that the tubing and line gloves is recommended.
difference in height of 2 meters. It is reducing curves to a minimum and using
IDENTIFICATION PLATE (EXAMPLE WITH THE FIELDS IDENTIFIED): ATTENTION important to point out that the priming time suction filters of wide cross-section and
The temperature limits shown apply to the pump components and must be respected to can be as long as one minute and the foot valves with the lowest possible resi-
avoid possible damage or malfunction. presence of an automatic dispensing stance. ATTENTION
S.p.A. ITALY nozzle on the delivery line prevents the It is very important to keep the suction fil- Extreme operating conditions can raise the motor temperature.
PRODUCT evacuation of air from the installation, and, ters clean because, once clogged, they Turn off the pump and wait for it to cool before resuming use.
CODE 46029 Suzzara (MN)
therefore, prevents proper priming. increase system resistance.
PRODUCTION
F003632P421 YEAR YEAR F2 ELECTRICAL POWER SUPPLY In the priming phase the pump must blow the Therefore it is necessary to keep the outlet
For this reason, it is always advisable to The difference in height between the
MODEL BI-PUMP 12/24V TECHNICAL prime the pump without an automatic pump and the fluid level must be kept as
air initially present in the entire installation open to permit the evacuation of the air.
12/24 Volt DC 30 min. duty cycle DATA Depending on the model, the pump must be SPECIFICATIONS. delivery nozzle, verifying the proper wet- small as possible and, at any rate, within
out of the delivery line.
44/22.5 Amp Lot nr. supplied by a single-phase alternating cur- The maximum acceptable variations from the ting of the pump. the 2 meters anticipated for the priming
READ INSTRUCTION M0141 MANUAL rent line whose nominal values are shown in electrical parameters are: The installation of a foot valve is recom- phase.
the table in Paragraph E2 - ELECTRICAL Voltage: +/- 5% of the nominal value ATTENTION
mended to prevent the emptying of the If this height is exceeded, it will always be
suction tube and keep the pump wet. In necessary to install a foot valve to allow for If an automatic type dispensing nozzle is installed on the end of the delivery line, the
DANGER ATTENTION this way, the pump will subsequently
always start up immediately.
the filling of the suction tube and provide
tubing of wider diameter. It is recommen-
evacuation of the air will be difficult because of the automatic stopping device that
keeps the valve closed when the line pressure is too low. It is recommended that the
Power from lines with values outside of the indicated limits can damage the electrical ded that the pump not be installed at a dif- automatic dispensing nozzle be temporarily disconnected during the initial start-up
ONLY FOR USE WITH DIESEL FUEL. DO NOT USE FOR WITH components. phase.
- PETROL (GASOLINE) When the system is functioning, the pump ference in height greater than 3 meters.
- SOLVENTS WITH FLASH POINT <55°C

ATTENTION
ATTENTION The priming phase can last from several seconds to a few minutes, as a function of the
F3 WORKING CYCLE In the case that the suction tank is higher than the pump, it is advisable to install an anti- characteristics of the system. If this phase is prolonged, stop the pump and verify:
Always check that the revision level of this manual coincides with what is shown on the siphon valve to prevent accidental diesel fuel leaks.
identification plate. • That the pump is not running completely • That the suction height is not higher than
Pumps are designed for intermittent use with an operating cycle of 30 minutes under
conditions of maximum back-pressure.
Dimension the installation in order to control the back pressures due to water hammering. dry;
• That the suction tubing is not allowing air
2 m (if the height is higher than 2 m, fill the
suction tube with fluid);
MANUALE
to seep in; • That the delivery tube is allowing the
C DECLARATION OF INCORPORATION
ATTENTION
• That the suction filter is not clogged; evacuation of the air. D’USO E ITALIANO
DECLARATION OF INCORPORATION Functioning under by-pass conditions is only allowed for brief periods of time (2-3
minutes maximum).
H6 ACCESSORIES When priming has occurred, verify that the pump is operating within the anticipated range, in
particular:
MANUTENZIONE
The undersigned PIUSI S.p.A. Following is a list of the most common accessories whose use is compatible with the proper
• That under conditions of maximum back than 0.5 bar;
Via Pacinotti, Z.I. Rangavino functioning of the pumps.
pressure, the power absorption of the • That the back pressure in the delivery line
46029 Suzzara (Mantova) – Italy DELIVERY SUCTION motor stays within the values shown on is not greater than the maximum back
ELECTRICAL POWER SUPPLY
F4 FLUIDS PERMITTED / FLUIDS NOT PERMITTED Automatic dispensing nozzle Foot valve with filter the identification plate; pressure anticipated for the pump.
Declares under its own responsibility that the machine: Line cord, 2 m • That the suction pressure is not greater
BIPUMP 12 / 24 V Manual dispensing nozzle Rigid and flexible tubing Line cord, 4 m

described below:
PERMITTED:
• DIESEL FUEL at a VISCOSITY of from 2 to 5.35 cSt (at a temperature of 37.8°C)
Meter
Flexible tubing
Suction filter
USE AND
Machine designed for the transfer of diesel fuel

is manufactured to be incorporated into a machine or to be assembled with other machinery to

Minimum Flash Point (PM): 55°C
ATTENTION L DAILY USE MAINTENANCE ENGLISH
build a machine according to the Machine Directive 98/37/CE. NOT PERMITTED:
• GASOLINE
RELATED DANGERS:
• FIRE - EXPLOSION
It is the installer's responsibility to provide the accessories necessary for the safe and
proper functioning of the pump. a. If using flexible tubing, attach the ends of The by-pass valve allows functioning with MANUAL
Moreover, we declare that the machinery cannot be put into operation until the machine in • INFLAMMABLE LIQUIDS WITH PM < 55°C • FIRE - EXPLOSION The use of accessories unsuitable for use with diesel fuel can damage the pump, injure the tubing to the tanks. In the absence of the delivery closed for only brief periods.
which it will be incorporated and of which it will become a component, has been identified and • LIQUIDS WITH VISCOSITY > 20 cSt • MOTOR OVERLOAD persons and cause pollution. an appropriate slot, solidly grasp the
its compliance with the Machine Directive 98/37/CE has been declared. • WATER • PUMP OXIDATION delivery tube before beginning dispensing. d. Open the delivery valve, solidly grasping
• FOOD LIQUIDS • CONTAMINATION OF THE SAME the end of the tubing.
• CORROSIVE CHEMICAL PRODUCTS • PUMP CORROSION b. Before starting the pump make sure that
Suzzara 01.09.2005 • INJURY TO PERSONS the delivery valve is closed (dispensing e. Close the delivery valve to stop dispensing.
• SOLVENTS • FIRE - EXPLOSION H7 ELECTRICAL CONNECTIONS nozzle or line valve).
________________________ • DAMAGE TO GASKET SEALS f. When dispensing is finished, turn off the
OTTO VARINI, Chairman • AD-BLUE • PUMP OXIDATION The pump is supplied without power cord c. Turn the ON/OFF switch to ON. pump.

Q ESPLOSI
EXPLODED DIAGRAMS
D MACHINE DESCRIPTION G MOVING AND TRANSPORT BIPUMP 12V ATTENTION
Functioning with the delivery closed is only allowed for brief periods (2 / 3 minutes
Given the limited weight and size of the The pumps were carefully packed before maximum).
PUMP: Self-Priming, volumetric, rotating vane pump, equipped with by-pass valve. The operation in nominal conditions is restricted to a working cycle of 30 minutes.
pumps (see overall dimensions), moving the shipment.
pumps does not require the use of lifting Check the packing material on delivery and Should this period be exceeded, turn off the pump and wait for it to cool.
MOTOR: Brush motor powered by intermittent direct current, low voltage, closed type, After use, make sure the pump is turned off.
protection class IP55 according to CEI-EN 60034-5, flange-mounted directly to the devices. store in a dry place.
pump body.
M PROBLEMS AND SOLUTIONS
E TECHNICAL SPECIFICATIONS H INSTALLATION PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION
Check the electrical
Lack of electric power connections
E1 PERFORMANCE SPECIFICATIONS H1 DISPOSING OF THE PACKING MATERIAL THE MOTOR IS NOT
TURNING Check for possible damage or
BLUE BLACK BLACK Rotor jammed obstruction of the rotating
The performance diagram shows flow rate as a function of back pressure. The packing material does not require in any way dangerous or polluting. components.
special precautions for its disposal, not being Refer to local regulations for its disposal. WHITE RED Motor problems Contact the Service Department
THE MOTOR TURNS
In the event of a 12V connection without switch, connect the white and red cables directly to SLOWLY WHEN Low voltage in the electric Bring the voltage back within
Flow Rate Back Pressure power line the anticipated limits
Functioning Point Model Absorption the positive pole (+). STARTING
(l/min) P2 bar H2 PRELIMINARY INSPECTION
Low level in the suction tank Refill the tank
Foot valve blocked Clean and/or replace the valve
• Check that the machine has not suffered • If the pump is supplied with line cords, BIPUMP 24V Filter clogged Clean the filter
Bipompa 12V 76 - 82 0,4 24 - 27 any damage during transport or storage. check that the electrical specifications
Lower the pump with respect to
A • Clean the inlet and outlet openings,
removing any dust or residual packing
correspond to those shown on the
identification plate.
Excessive suction pressure the level of the tank or increase
(max. flow rate) the cross-section of the tubing
Bipompa 24V 76 - 82 0,4 12 - 14 material. High loss of head in the Use shorter tubing or of greater
delivery circuit (working with diameter
Bipompa 12V 72 - 76 0,9 29 - 32 the by-pass open)
LOW OR NO FLOW
B H3 POSITIONING THE PUMP BLACK
RATE By-pass valve blocked Dismantle the valve, clean
and/or replace it
(normal flow rate)
Bipompa 24V 72 - 76 0,9 15 - 17 Air entering the pump or the Check the seals of the Accessori • Accessories
• The pump can be installed in any position holes provided in the base of the pump suction tubing connections
Bipompa 12V - 1,7 35 - 43 (pump axis vertical or horizontal) (see the section "OVERALL A narrowing in the suction tubing Use tubing suitable for working
C • Attach the pump using screws of DIMENSIONS" for their position and
under suction pressure
Check the voltage at the pump.
(Bypass) Bipompa 24V - 1,7 18 - 22 adequate diameter for the attachment dimension). Low rotation speed Adjust the voltage and/or use
cables of greater cross-section
* Delivery plant consisting of K33/K44 meter, 5 mt. 1” tube and A80 nozzle The suction tubing is resting
ATTENTION on the bottom of the tank Raise the tubing
Flowrate (l/min)

90 THE MOTORS ARE NOT OF AN ANTI-EXPLOSIVE TYPE.

Cavitation occurring Reduce suction pressure
Do not install them where inflammable vapors can be present.
80 BLUE RED RED Irregular functioning of the Dispense fuel until the air is purged
INCREASED PUMP
NOISE by-pass from the by-pass system
70 WHITE
Air present in the diesel fuel Verify the suction connections
60 H4 CONNECTING THE TUBING In the event of a 24V connection without switch, connect the white cable directly to the positi- LEAKAGE FROM THE Seal damaged Check and replace the seal
PUMP BODY R INGOMBRI • DIMENSIONS
ve pole (+).
50
• Before connection, make sure that the to facilitate priming.
tubing and the suction tank are free of dirt • Do not use conical threaded joints that
40 and thread residue that could damage the could damage the threaded pump ATTENTION Unità di misura: mm
pump and its accessories. openings if excessively tightened. N MAINTENANCE Unit of measurement: mm
30 IT IS THE INSTALLER'S RESPONSIBILITY TO PERFORM THE ELECTRICAL
• Before connecting the delivery tube, • The pump is not equipped with filter. CONNECTIONS WITH RESPECT FOR THE APPLICABLE REGULATIONS.
partially fill the pump body with diesel fuel Always install a suction filter. BIPUMP is designed and constructed to require a minimum of maintenance.
20
• On a weekly basis, check that the tubing suction line filter.
10 Before closing the terminal strip box, apply a layer of grease to the seat of the Or-gasket joints have not loosened, to avoid any
SUCTION TUBING leakage. • On a monthly basis, check that the electric
0
- Minimum recommended nominal diameter: 1"1/4 power supply cables are in good condition.
0 0,2 0,4 0,6 0,8 1 1,2 1,4 1,6 1,8 2 - Nominal recommended pressure: 10 bar. • On a monthly basis, check the pump
Back pressure (bar) - Use tubing suitable for functioning under suction pressure body and keep it clean of any impurities. • Check monthly for the presence of grease
on the contact surface between terminal
ATTENTION DELIVERY TUBING • Check weekly and keep the installed box cover and terminal box body.
The curve refers to the following operating conditions: - Minimum recommended nominal diameter: 1" terminal box body
Fluid Diesel Fuel - Nominal recommended pressure: 10 bar
Temperature 20°C
Suction Conditions The tube and the pump position relative to the fluid level is such O NOISE LEVEL
that a pressure of 0.3 bar is generated at the nominal flow rate.
terminal box cover
Under different suction conditions higher pressure values can be created that reduce the ATTENTION Under normal working conditions the noise the value of 70 db at a distance of 1 meter
flow rate compared to the same back pressure values. emission from all models does not exceed from the electric pump.
It is the installer's responsibility to use tubing with adequate characteristics.
To obtain the best performance, it is very important to reduce loss of suction pressure as
much as possible by following these instructions: The use of tubing unsuitable for use with diesel fuel can damage the pump, injure
• Shorten the suction tube as much as possible persons and cause pollution.
• Avoid useless elbows or throttling in the tubes Loosening of the connections (threaded connections, flanging, gasket seals) can cause P DISPOSING OF CONTAMINATED MATERIALS
• Keep the suction filter clean serious ecological and safety problems.
• Use a tube with a diameter equal to, or greater than, indicated (see Installation) Check all the connections after the initial installation and on a daily basis after that. In the event of maintenance or demolition of Refer to local regulations for their proper
The burst pressure of the pump is of 20bar. Tighten the connections, if necessary. the machine, do not disperse contaminated disposal. Bulletin M0141A Rev. 1 Copyright
parts into the environment.