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On any vehicle, rear brake lights must operate when

brake system is under pressure. Therefore, a pressure


operated switch must be installed if the Roll Control
system defeats the purpose or func on of factory rear
brake light switch. (See Figure 1)

The Roll Control solenoid valve must be firmly mounted


to prevent brake lines from flexing and causing failures.
InstallaƟon InstrucƟons Mount it on fire wall, away from headers, exhaust pipes,
1745000 steering and suspension components. Use a line fi ng
wrench on all line fi ngs while installing brake lines.
OVERVIEW:

CAUTION: All fi ngs and brake lines may be purchased from your
Carefully read and comprehend all instruc ons before local parts store. Only SAE approved seamless steel
beginning install. If you are inexperienced performing brake lines with double flared ends should be used.
this type of install, we strongly recommend using a Do NOT use copper tubing. Use PTFE tape on threaded
qualified mechanic or shop to complete it. fi ngs.

Congratula ons on the purchase of your new HURST


Roll Control system, featuring advanced design quality
CAUTION:
stainless steel valve assembly for resistance to corrosion,
Using PTFE tape to excess can contaminate the solenoid
greater durability, reliability and more precise posi ve
valve or brake system. Use sparingly and do NOT apply
ac on.
it to starter thread of fi ngs.

WARNINGS:
This system is designed primarily for high performance
race cars to momentarily engage front brakes (max 60 Brake lines are available in a variety of lengths and come
seconds) while staging for a drag race. It wont safely pre-assembled with tube nuts. Do NOT cut or alter
func on as a long term brake holding device. tubing, but instead, make sure you have the correct size
and length tubing.
It should be used only on domes c cars and light duty
trucks (no more than ⁄ ton) using a standard hydraulic Use pre-cut template gauge (supplied in kit) to
braking system that is in a safe, operable condi on. determine proper size fi ngs and brake lines required
for install. If bending lines is necessary, use a tube
It should never be used as a temporary brake holding bender to avoid kinking or crushing.
device in place of a parking brake or of a driver
depressing the brake pedal. A er install, bleed all air out of system. Bleed air at
wheel cylinders, star ng with wheel furthest from
We do NOT recommend installing system on vehicles master cylinder and ending with closest. Follow vehicle
equipped with an -lock or split diagonal brake manufacturers brake bleeding procedures.
systems.
CAUTION:
INSTALLATION NOTES: Be sure to check all connec ons for leakage under
pressure. There must be NO leakage.
When working on brake system; maintain a clean
working area, not allowing dirt or foreign ma er to
contaminate it which may allow improper opera on and Use a top quality heavy duty brake fluid that meets DOT
failure. 3 or DOT 4 specifica ons. Most domes c manufactures
use five general types of brake systems (pages 5-7).
The Roll Control solenoid valve will not interfere with Match your brake system to comparable system on
normal brake opera on when properly installed in diagrams to complete proper installa on. Electrical
accordance with direc ons provided. installa on is the same on all vehicles (page 2).

1745000 www.hurst-shiŌers.com
Rev 09/17/19 Technical Support (866) 464-6553 Page 1 of 7
INSTALLATION INSTRUCTIONS: ELECTRICAL INSTALLATION:
1. From diagram (page 5-7), determine fi ngs to be
measured. Use pre-cut template gauge to check CAUTION:
size. The tube nut thread determines size of female The Hurst Roll Control Solenoid Valve is designed for 12
thread in male fi ngs that must be purchased. This volt opera on only.
also indicates tubing size required, if necessary.
To create a stable circuit, use 18 gauge wire and solder
NOTE: For reference, a chart is provided (page 4)
or use solderless crimp to compete your wiring.
showing standard Weatherhead part numbers for
fi ngs that may be required.
1. Disconnect nega ve (-) cable from ba ery. On floor
2. Install male fi ngs in valve inlet port (stamped shi installa ons, remove old shi er knob or “T”
“M” next to port) and in selected outlet ports of Handle. Slide switch reten on sleeve over shi er
solenoid valve. Elbow fi ngs may be used where s ck to desired posi on. If desired, a ach cable to
necessary. Unused outlet ports must be sealed with s ck using chrome tape (lowest taped area must be
⁄ " NPT plugs. above shi er boot).

CAUTION:
Do NOT clamp Roll Control valve in vice. Do not NOTE: For more precise control, use a Hurst T-Handle,
over ghten fi ngs. Pistol Grip shi handle or a round shi knob that are all
available with a 12V momentary switch.
3. Mount solenoid valve close to brake lines (away
from headers, exhaust pipes, steering and
2. Slide protec ve sleeve over wires. Form a generous
suspension components) which will be used for
loop of wire below floor and be sure to allow sleeve
connec ng Roll Control system. Valve may be
to cover wires where they route through hole in
mounted in any posi on (ver cal-horizontal, etc.).
floor. Keep wires away from sharp edges/corners
Using #13 drill bit (.185 dia), drill holes to mount
and hot engine and exhaust components.
and fasten valve with ⁄ " screws or drill ⁄ " holes
and fasten it with ⁄ " bolts and lock nuts. The black
ground wire must be secured under one of the 3. Mount indicator lamp in convenient loca on under
moun ng screws. Use solderless terminal connector dash, or drill ⁄ " hole in instrument panel for in-
on this wire. If it isn’t a good electrical ground, dash moun ng. Be cau ous while drilling to avoid
run auxiliary wire to engine block or nega ve (-) damage to any other panel components. A er
terminal of ba ery. moun ng lamp, splice its wire to end of Roll Control
switch wire #2 (Figure 2). Make sure indicator lamp
4. If necessary, install new brake lines. Determine size bracket is grounded.
using pre-cut template gauge.

RECOMMENDED: Complete the following ac ons (step 4. Make a 3-way splice using wire from lamp; #2 wire
5) simultaneously. from Roll Control switch, #4 wire from solenoid
valve (Figure 2).
5. Addi onal brake lines may be connected to exis ng
lines using appropriate size inverted flare union
5. Using length of 18 gauge wire, splice one end to #3
fi ngs. Use outlet ports on Roll Control valve to
wire of Roll Control switch then connect remaining
install pressure gauge (if desired).
end to a switched posi ve terminal so Roll Control
is only operable with igni on on. A snap-lok fuse
6. In some installs, it may be necessary to remove one
holder with 4-amp fuse is provided and should be
line from pressure differen al switch. If so, plug
incorporated into wire. The fuse will protect your
opening with proper size SAE thread plug designed
electrical system in the case of a short circuit.
for inverted flare fi ngs.

CAUTION: 6. Reconnect ba ery and turn igni on switch on.


Use SAE thread plug only. An NPT pipe plug will strip Depress Roll Control switch several mes and
threads, causing leakage, malfunc on and improper check fuse. If fuse is burned, check all electrical
opera on. connec ons for a short.

1745000 www.hurst-shiŌers.com
Rev 09/17/19 Technical Support (866) 464-6553 Page 2 of 7
7. Turn igni on “ON”. Apply brakes and press Roll CONTENTS OF ROLL CONTROL KIT
Control switch. Release brake pedal while holding
switch and have someone check for proper
opera on of rear brake lights. They must operate DESCRIPTION
when hydraulic system is under pressure and Roll
Control solenoid valve is engaged. Otherwise, Solenoid Valve
connect hydraulic brake light switch to one outlet Stage Lock Bu on
port of solenoid valve (Figure 2). Suggested switch- Indicator Light
Wagner Electric FC 5106. Electrical hook-up should
Fuse Assembly
be a parallel hook-up to exis ng pedal brake switch
wiring. Template Gauge

OPERATING INSTRUCTIONS:

To actuate your HURST Roll Control system: Turn igni on


switch “ON”, fully depress brake pedal (to firmly engage
brakes), then press Roll Control switch. The indicator
lamp should light up when switch bu on is pressed,
meaning the solenoid valve is actuated.
FIGURE 1

WARNING: HYDRAULIC BRAKE LIGHT SWITCH


When vehicle is in mo on, never press switch bu on WITH SINGLE WIRE
while applying brakes.

Switch

Hold bu on and firmly press brake pedal again.


Opera ng Roll Control will now allow you to release
brake pedal and maintain an engaged front brake system O.E.M.
for racing applica ons. This allows preloading the drive Fuse
train without roll out. The holding power of your Roll
Control depends on brake system pressure. To disengage Brake Light 12V Positive
it, release the switch bu on. Source

HYDRAULIC BRAKE LIGHT SWITCH


RECOMMENDED: Use a dash mounted gauge (0-1000
psi) for more consistent braking results. Negative Ground

Switch

CAUTION:
Before driving vehicle, do a final inspec on of brake
system for proper opera on. Check all connec ons
under pressure for leaks and be sure brake pedal O.E.M.
Fuse
engages properly. Test Roll Control system several mes
to ensure it operates correctly. Make sure both wheels Brake Light 12V Positive
have brakes engaged when Roll Control is actuated and Source
that all four wheels are free when it is released.

1745000 www.hurst-shiŌers.com
Rev 09/17/19 Technical Support (866) 464-6553 Page 3 of 7
FITTING CHART PART NUMBERS SPECIFIED ARE WEATHERHEAD

W
ES AK
N

G
EC E

EC E

BO
IO

TO

TO

LIN BR
LU
NN AL

NN AL

N
PT

IO

EL
CO M

CO M

LP
E

L
RI

EE
UN
TE

BO E
E
EE
SC

EL AL
AL
ST

W
ST
DE

M
M
ALL ⁄ "
WH 550x3 WH 200x3 WH 200x3 WH 131x3 WH 300x3 ⁄ " DIA. WH 400x3 WH 400x3
LINE

ALL ⁄ " LINE WH 550x4 WH 200x4 WH 200x4 WH 131x4 WH 300x4 ⁄ " DIA. WH 400x4 WH 400x4

⁄ LINE FROM
MASTER
CYLINDER TO
DISTRIBUTION 6 ⁄ " DIA.
BLOCK WH 550x4 WH 200x3 WH 200x4 WH 131x4 WH 300x3 7 ⁄ " DIA. WH 400x3 WH 400x4
⁄ LINE FROM 8 ⁄ " DIA.
BLOCK TO
WHEEL CYLIN-
DERS

FIGURE 2

Hydraulic
Indicator
Brake Light
Light BRAKE LIGHT SWITCH
(if needed) Connect 2 lengths of 18 gauge
wire in parallel with stock wires
connected to switch.
If stock switch has only one
terminal, run a length of 18
Existing Brake gauge wire from this terminal
to one contact of hydraulic brake
Light Wires light switch, then ground
Solenoid remaining contact of hydraulic
Valve brake light switch.

Black
Wire
Roll Control
Negative Switch
Ground Red
Wire #4

Fuse
Switch Protective
Wire #2 Sleeve

Make large
Splice Switch
12V Positive loop under
Wire #3
Source floor

1745000 www.hurst-shiŌers.com
Rev 09/17/19 Technical Support (866) 464-6553 Page 4 of 7
SYSTEM 1: SYSTEM 2:
1. Dual Master Cylinder 4. Dual Master Cylinder

MASTER CYLINDER to right MASTER


front brake
CYLINDER

wire to
warning
PRESSURE light
wire to DIFFERENTIAL
warning light SWITCH BLOCK
to le PRESSURE DIFFERENTIAL
front brake
SWITCH BLOCK
to le to rear
front brake brakes
DISTRIBUTION to rear
to right
front brake BLOCK brakes

2. Roll Control installed, front brakes only. 5. Roll Control installed, front brakes only.
to right front brake

NEW LINE
ROLL CONTROL IN
SOLENOID VALVE
IN OUT
OUT NEW size of tube nut
original line, LINE to rear
determines size
redirected to MALE BRANCH of new line
brake
solenoid valve TEE-FITTING
STEEL PLUG
to le to le
front brake
size of tube nut
front
STRAIGHT THREAD
determines size
of new line brake
to right to rear
front brake brakes

3. Roll Control Installed, rear brakes only. 6. Roll Control installed, rear brakes only.
to right
front brake

size of tube nut


determines size
of new line

size of tube nut


determines size
of new line

ROLL CONTROL
to le SOLENOID VALVE
front brake
IN
to rear may need new
to le
OUT brake line to reach
front brake NEW IN valve, use a union

to right LINE ROLL CONTROL to rear


front brake SOLENOID VALVE NEW LINE OUT brakes

1745000 www.hurst-shiŌers.com
Rev 09/17/19 Technical Support (866) 464-6553 Page 5 of 7
SYSTEM 3: SYSTEM 4:
7. Dual Master Cylinder 10. Single Master Cylinder
to le front brake MASTER to right front brake
CYLINDER
DISTRIBUTION
BLOCK DISTRIBUTION
BLOCK MASTER
to le CYLINDER
front brake

PRESSURE
DIFFERENTIAL wire to warning light
SWITCH BLOCK

to rear
to right brakes to rear brakes
front brake

8. Roll Control installed, front brakes only. 11. Roll Control installed, front brakes only.
STEEL PLUG ROLL CONTROL
to le STRAIGHT THREAD SOLENOID VALVE
front brake
ROLL
new CONTROL size of tube nut
line if SOLENOID determines size
needed to right of new line
VALVE front brake
STEEL
O PLUG MALE BRANCH
U size of tube nut STRAIGHT OUT IN TEE-FITTING
T determines size
of new line THREAD
MALE BRANCH
to le
TEE-FITTING front brake

to right NEW to rear


front brake LINE brakes to rear brakes

9. Roll Control installed, rear brakes only. 12. Roll Control installed, rear brakes only.
to right
to le front brake front brake

size of tube nut


determines size
of new line
to le
front brake
size of tube nut ROLL CONTROL
determines size SOLENOID VALVE
of new line
ROLL CONTROL
SOLENOID VALVE
IN to rear
to right brakes may need new
IN line to reach
front brake OUT
OUT valve, use a union
NEW LINE to rear brakes NEW LINE

1745000 www.hurst-shiŌers.com
Rev 09/17/19 Technical Support (866) 464-6553 Page 6 of 7
SYSTEM 5:
13. Single Master Cylinder
to rear to right front brake
brakes

MASTER Congratula ons on the installa on of your Hurst


CYLINDER Roll Control kit. Retain these instruc ons for future
DISTRIBUTION reference.
BLOCK

to le front brake

14. Roll Control installed, front brakes only.


to rear STEEL PLUG STRAIGHT THREAD
brakes

size of tube nut


determines size
to right of new line
front brake
MALE
BRANCH NEW LINE
TEE-
FITTING
ROLL CONTROL
to le front brake SOLENOID VALVE

15. Roll Control installed, rear brakes only.


ROLL CONTROL SOLENOID VALVE
to right front brake

to rear IN
brakes
OUT
NEW LINE

size of tube nut


determines size
of new line

to le front brake

1745000 www.hurst-shiŌers.com
Rev 09/17/19 Technical Support (866) 464-6553 Page 7 of 7

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