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ab MWUE – 1606W – 090624 REV 1.

:ANAPURNA MW
USERS MANUAL
USER’S GUIDE

Please note
Pl t and
d readd this
thi Manual
M l thoroughly
th hl before
b f
installation and Printing. For ease availability, keep
this Manual in a designated place until the disuse of
printer.
In case of handing over the printer, please do this
Manual too.
Safety Guide
In this manual, the following safety marks as below are being
used. Since the manual had been prepared for proper use of
the printer and for the safety of users, we strongly recommend
you to read it thoroughly and keep it mind while operating.

DANGER

In case of treating
g the machine improperly,
p p y, this mark shows that
user can be dead or serious injure. It is a mark that must be avoided.

WARNING

In case of treating the machine improperly, this mark shows that


user can be in potentially dangerous situation that lead user to dead
or serious injure. It is a mark that must be avoided.

CAUTION

In case of treating the machine improperly, user can have injure or


damage to his/her property.

2
Prior to read this users manual…
Prior to read this users manual
manual…

• Details contained in this Manual may be subject to change without


notice.
• It is compulsory to read and be familiar with this Manual to prevent
damage to the printer or injury to users.
• Please contact our company or your dealer if you suspect an error
or a unclear point.
• Please note that it is not the manufacturer’s responsibility either if
any loss or disadvantage happened by improper use of the device
or if any claim happen by third party. Therefore must read this
manual thoroughly and follow whatever says in the manual
manual.
• Please note that it is not the manufacturers’ responsibility if
problems are caused by non-educated users or use of the non-

standard parts or ink that is not approved by a. There is no


responsibility for spent inks and medias during A/S.

Ink jet printer is sensitive, therefore, regular


cleaning and checking is required. Negligence
may cause a trouble in print and damages to
Caution your machine.

Arbitrary dissembling and amending on our


parts, may cause a trouble, but that troubles
are not our responsibility in any case
case.
Caution

3
DANGER

Careless electrical cover open may cause a electrical


shock. And careless or non-permitted worker’s
dissembling and amending on machine parts can cause a
Danger harmful or fatal damages to his body and machine, so,
only approved man by our company should repair or
amend machine.

When you feel out of order or malfunction or regular check


needed, you shall notice it to a A/S person, and for
prevention of any damages on your body or machine,
don’t try to repair and dissemble arbitrarily. We don’t have
Danger
g responsibility to your arbitrary amend or dissembles
without our approval.

Don’t touch our machine and electrical lines by wet hands


hands,
it may cause a electrical shock to death or fire.
Danger

Low pressure or insufficient electric power of air


compressor can lower the minus pressure forces at
compressor,
Head, it may cause ink drops from the head and damage
Danger to printer, then, you have to give a full power or fill head
with solution.

4
WARNING

While printing head is moving on printing or doing


maintenance, don’t touch printing head or carriage head
with your hand, and do not put any obstacles to hinder
Warning the printing head movement on the flat bed,
it can cause a serious damages to machine.

Absolutely do not look at light with your bare eye and do


not exposure your skin to UV light directly, because UV
light is so strong that can give harmful damages to your
Warning eye, In inevitable case when you look at the lights,
please ware protecting glasses or cover down for the
light protection.

Emergent force measure or unstable power supply can


cause malfunctions, fatal damages to machine or fire.
Warning Short circuit breaker is attached for protection of it.

Don’t permit to rise up heater temp. to over 50℃, and


when
h you don’t
d ’t use machine,
hi turn
t off
ff the
th heater
h t power.
Warning Unexpected overheat can cause a serious damage or fire.

UV ink contains some chemicals, when you treat it,


should wear gloves for protect your skin, but, when you
contact
t t with
ith your bbare skin,
ki promptly
tl wash h with
ith water.
t
Especially, if your eye and mucosa or sensitive body part
Warning is touched with such chemicals, wash it promptly and go
to doctor for consults.

5
CAUTION

It is prohibited to use inks that is not approved by a.


Unauthorized inks may lead to head clogging and
printer a is not responsible
serio s damage to the printer.
serious
Caution to troubles caused by such inks and all expenses are on
the user.

Do not remove air-filters without instructions. If dust or


sediment gets into the inks, it can lead to head clogging
and serious damage to the printer
Caution

Do not place any electronic equipment near the printer.


Electrical interference may lead to bad printing quality
and reduction of printhead lifetime.
Caution

Do not lean against the printer or place heavy objects on


the machine. Doing so may result in deforming of the
C i
Caution printer and damage to human body
body.

This printer must be operated by those who completed


a and its distributors’ technical training. Do not let
Caution children or untrained staff to touch and operate the
machine.
hi

6
CAUTION

The nozzle plate of head is sensitive to handling. Contact


with this surface must be minimized to prevent damage
to nozzle plate. Damage to the nozzle plate surface may
Caution result serious reduction of printhead lifetime.

Any physical impact on printer may make to wrong


operation that special care is needed.
C ti
Caution

Always use a sole outlet with earth terminal. Not doing


so may lead to wrong operation, damage and fire by
electricity.
Caution

Do not move the printer or give impact to printer during


printing job. Doing so may result in bad printing quality
and damage to the machine.
Caution

Aft printing
After i ti work,
k surely
l head
h d cleaning
l i with
ith solution
l ti
and turn off to power.
Caution

For efficient printing job, surely use high grade of


computer
p system.
y
Caution

This machine needs experience and skill about UV


printer that as a rule, person over 3 years of experience
and another 1 person is recommended in operating the
Caution machine. And beginner must complete technical training
of a.

7
CAUTION

When you change the roll-media, always do work with 2


people to prevent an injury to waist or other part of the
Caution b d
body.

When cleaning the print head, only use the approved


cleaning paper (Crew) to prevent a fatal damage to
nozzle which may lead to the drop of printing quality and
Caution breakdown of machine.

If you touch auto media feeding system when it works,


bad printing quality and damage to the printer may occur.
Caution

If the machine shares power outlet with other electric


equipment, it may result in bad printing quality and
damage to the machine. Always use a sole outlet with
Caution earth terminal.

If you install the printer near high voltage cable or high


power consuming electric equipment, it may result in
Caution drop of printing quality because of electric interference.

This product is composed of sensitive electronics. Install


the machine away from strong sun-light to prevent
Caution malfunctions.

8
CAUTION

a has not responsible for any consequences,


including damage to printing and products, caused by
C ti
Caution using
i non-approvedd parts.
t If there
th is
i any problems,
bl
please contact your local dealer.

Keep the printer horizontal. Otherwise bad printing


quality may occur.
Caution

When power is off instantly by unexpected case during


printing or pausing among with full of inks in head,
promptly fill with solution in head. If fails, move solution
Caution valve
l tot solution
l ti direction,
di ti and
d do
d capping.i

When your solution valve is directed to solution, do not


move ink supplying valve to the direction to solution.
Solution liquid can be consumed. In case of solution
Caution valve moves to solution direction, punctually move
solution supplying valve to the direction to air.

If you have any questions about our products, please


contact a Customer Support Team’ Team .
Caution
Tel : +32 3 444 2111

9
CONTENT
1. Safety Guide ------------------------------------------------------- 2
1
2. Prior to read this manual ------------------------------------ 3
4. Danger ----------------------------------------------------------- 4
5. Warning ------------------------------------------------------------ 5
6. Caution ----------------------------------------------------------- 6

Ch t 1.
Chapter 1 Structure
St t & Designation
D i ti

-.Parts List ------------------------------------------------------------------- 14


-.Main feature of :ANAPURNA MW ---------------------------------------- 15
-.Front view & Composition ------------------------------------------------- 16
-.Rear view & Composition ------------------------------------------------- 17
- Home part & Composition -----------------------------------------------
-.Home 18
-.Capping part & Composition --------------------------------------------- 19
-.Head carriage part & Composition ------------------------------------ 20
-.Box beam part & Composition ----------------------------------------- 21
-.Refill part & Composition ------------------------------------------------ 22

Chapter 2. Machine Installation

-.Check list before installation ------------------------------------------- 24


-.How to install Printer ----------------------------------------------------- 25
- Caution for White Ink system use -------------------------------------- 29
-.How to install Inverter Type Ring Blower ----------------------------- 30
-.How to use Inverter Type Ring Blower ------------------------------ 31
- WING SENSOR ----------------------------------------------------------- 32
-.How to check Compressor ---------------------------------------------- 33
-.Temperature control -------------------------------------------------------- 35
-.Setting of temperature controller ---------------------------------------- 36
-.Setting of Pressure gauge ---------------------------------------------- 38
- Setting of RING BLOWER Inverter ------------------------------------ 41

Chapter 3. Head cleaning & ink supply

-.Check point prior to supplying ink -------------------------------------- 67


-.Ink supply to main ink tank --------------------------------------------- 68
-.Air depletion from Main Ink Filter ------------------------------------- 69
-.Head
Head cleaning ------------------------------------------------------------- 70
-.Removal of waste ink ---------------------------------------------------- 74

10
Chapter 4. Operating Menu

-.Description of operation button --------------------------------------------- 76


-.Description of main screen ------------------------------------------------ 78
-.MAIN MENU TREE --------------------------------------------------------- 79
-.LCD/Control
LCD/Control panel ---------------------------------------------------------- 82

Chapter 5. Alignment

-.Tension modulation on conveyor belt ------------------------------------ 123


-.Alignment of Head base ---------------------------------------------------- 124
g
-.Alignment of p
print head ---------------------------------------------------- 125

Chapter 6. CLEANING Menu

-.CAPPING ------------------------------------------------------------------ 127


-. CAPPING MENU ----------------------------------------------------------- 128
-. NOZZLE TEST -------------------------------------------------------------- 129

Chapter 7. Media Setting

-.Principle of Automatic feeding system -------------------------------- 131


-.How to install media ------------------------------------------------------ 132

11
Chapter 8. Printing Setup

-.Preparation of printing ----------------------------------------------------------- 138


-.PRIME Menu ---------------------------------------------------------------- 139
-.CLEANING/IP SET Menu ------------------------------------------------------ 141
-.CALIBRATION Menu ----------------------------------------------------------- 142
-.How to change head voltage --------------------------------------------------- 143
-.How to align the feed of head nozzle --------------------------------------- 144
-.How
How to make horizontal alignment of head nozzle --------------------- 146
-.How to align Bi-direction of head nozzle ------------------------------- 148

Chapter 9. WASATCH SOFTRIP

-.WASATCH SOFTRIP ----------------------------------------------------------- 151

Chapter 10. Appendix

-.Specification ---------------------------------------------------------------------- 157


-. Main Disconnect Switch -------------------------------------------------------- 158
-.How to set and use servo motor driver ------------------------------------ 159
-.Error alarm list of servo motor driver ---------------------------------------- 167
-.Maintenance --------------------------------------------------------------------- 177
-.Trouble shooting ---------------------------------------------------------------- 180

12
Chapter 1
1.
Structure & Designation

• Parts List

• Main feature of :ANAPURNA MW

• Front view & Composition

• R
Rear view
i & composition
iti

• Home part & composition

• Capping
pp g ppart & composition
p

• Head carriage part & composition

• Box beam part & composition

• Refill part & composition

13
PARTS LIST

Item Picture Q’ty Item Picture Q’ty

12mm 1
Socket 1 SPANNER
Wrench

Left(Right)
1 Set Rubber
Guide of Extension
4 Set
Table Gloves

Paper core Block Zig for


guide(bolt 4 Head 2
included) Controlling

LAN Cable
1
1 3
CABLE (large)

Poly- Cable
Urethane 3M 10
(small)
Tube

12mm 1
Wrench

Air Filter 8

Cre
Crew 1

Moisture
8
remover

14
Main feature of :ANAPURNA MV

□ Size(3,700mm*1,520mm*1,600mm) Max output width: 1.597mm


□ Auto ON-OFF UV Lamp by output signal (Lamp shutter type)
□ Auto head height control : Possible to 50mm thickness Media

□ High Solution by installing with KONICA HEAD


( KM512/14pl(6 color) & 42pl (WHITE)
□ Stable ink supplying system by pressure controller
□ Adjustable head jetting control
□ Auto heating system/Auto ink supplying system/Auto media
feeding system / Auto Capping system
□ Hybrid Printer (Flatbed / Roll to Roll )
15
FRONT VIEW & COMPOSITION

1
2 3
3

6 4
5

SAFETY COVER

① Suction part ② Head carriage part ③ Home part


④ Refill
R fill partt ⑤ UV L
Lamp partt ⑥ Box
B beam
b partt

16
REAR VIEW & COMPOSTION

2 3 5 4

SAFETY COVER

① Vacuum plate ② Refill fixing box


③ Main frame ④ Suction SUB box ⑤ Ball valve unit

17
Home PART VIEW & COMPOSITION

Emergency S/W Lamp Left/Right Operation


S/W Panel

CAPPING
COVER S/W

VACUUM S/W MEDIA SET S/W MEDIA TENSION S/W

18
Capping PART VIEW & COMPOSITION

Ink Plate Capping and Capping


Pad

Speed
S d
Reduction
Motor Part

19
HEAD CARRIAGE & COMPOSITION

Ink Mini Valve

Purging S/W UV Lamp

Att : Head
Attn. H d carriage
i partt is
i covered
dbby h
head
d cover.

20
BOX BEAM PART & COMPOSITION

Box Beam (Left)


Shock absorber

Time Belt (S5M)

LM Rail
Box beam (R)

Code strip

Home position
sensor b/k

21
REFILL PART & COMPOSITION

Double pulley
cover

Main ink tank

Home box
cover

Manual refill supplying


Refill system system

REFILL FIX CASE LOCK


DEVICE

22
Chapter 2. Installation

• Check List before installation


• How to install Printer
• Caution for White Ink system use
• How to install Inverter Type Ring Blower
• How to use Inverter Type Ring Blower
• Wing Sensor
• How to check COMPRESSOR
• Temperature control
• Setting of Temperature controller
• Setting of Pressure Sensor(PSE300)
Controller
• Setting of Ring Blower Inverter

23
Checklist before installation

The followings are important information before installation


which it should be checked by user’s side.

1. The area of the working space we suggested is 5M*5M.


(Actual Size of Machine => 3.5m*1.52m*1.6m)

2. It is requested to area which easy condition for cleaning, no dust,


prevented from electromagnetic waves or static.
The reasonable temperature should be keep 68 ~ 85℉(20~29℃) and
20% ~ 80% humidity.

※ Requirement for circumstance of Installed area

68℉ to 85℉
Temperature
(20℃ to 29℃)
20% to 80%
Humidity
g
Non-condensing

3. The equipment require horizontal base for best quality printing result.

4. The equipment surely grounding singly.

5. The evacuation system


y needed for safetyy in working
g area and user
should be settle ventilation and duct for exhaustion.

24
How to install Printer - 1

1. Dismantle the front wooden box and upper wood.


(Get rid of all bolts by use of screw driver electric or manual)

2 After dismantle packing box carrying machine with fork lift truck
2. truck.

Lifting Point

※ Attention when moving machine


- Lift up machine
hi att the
th marking
ki point
i t as like
lik above
b drawing.
d i
- Be ware to machine damage when put the fork lift to underside of machine!
- Lift up slowly after check balance of left and right.
( Be careful because of the machine is sensitivity! )
- Make sure check to route before conveyance of machine.

25
How to install Printer - 2

1. After decide where it is the place for printer installation, fixing to the
machine use wheel fixture or spanner.

Fix it on upper end for keeping even level of


machine after height regulate.

2. Check to printer setting horizontally by level platen move left, right


and center of the printer.

Box of Leveler

3. Keep it at a level use wheel fixture when if the printer has a tilt.

* Refer to the below directions for adjusting printer leveling.


- Counterclockwise
C t l k i :B Be raised.
i d
- Clockwise : Be lowed.

When leveling, the wheel of caster must keep away from


the ground.
Ca tion
Caution

26
How to install Printer - 3

※ The information for air pressure & grounding

1. This printer require Press air surely.


B connectt air
Be i liline ffrom air
i compressor tto rear and
d lleft
ft side
id off printer.
i t
- The diameter of air inlet tube : Outer Φ8, Inner Φ6.
- Compressor pressure : 4~8kgf /㎠ (100PSI)
Capacity will be over than 1.5HP(1,100W) and Min. 7LPM.
★ The compressor should be oil-less type.
★ The compressor need operate independently, if possible.

2. Be sure connect the grounding with control panel on middle of rear side beside of
basic power grounding for keep to printing quality.

GROUND SYMBOL
attached

Grounding Bar

27
How to install Printer - 4

1. After connecting air-lines and grounding, connect the power cables.


(220V ±10%, Grounding : below 5V)
:ANAPURNA MV has separated power source to main body power part.

- 1st circuit breaker (Main S/W) : Main body power ON / OFF


- 2nd Circuit Breaker (Main Breaker S/W) : Main Power ON/OFF
- 3rd START S/W : Running to printer

1st Circuit
Ci it Breaker
B k S/W

3rd START S/W

2nd Circuit Breaker


S/W
28
Caution for White Ink system use

WHITE CIRCULATION PUMP

TWIN TIMER
MAIN DISCONNECT SWITCH
inside of Refill fixing Box

1. White Circulation Pump is designed to operate whenever


Main Disconnect Switch is on Since they are linked
along.

2. White Circulation Pump is under control of TWIN TIMER,


which is inside Refill fixing Box, and works on demand.

3. Be careful not to let Main Disconnect Switch go down to


keep white circulation Pump on working.

Unlikely other color inks, White Circulation Pump must be


operated due to the feature of white ink even when the
machine is not in use. Otherwise, it may cause nozzle-
CAUTION
clogging
gg g or any yp
printing
g issues.

29
How to install Inverter Type
yp Ring
g Blower
1. Fix the wrinkled hose with a clip onto the Ring Blower

Noise
Remover

Insert and Fix the wrinkled hose

Open-Prevention device

2. Set pressure for Ring Blower (0.075) no need for readjustment. already set.

Turn the Ring Blower off when installing the hosefor


Ring Blower to prevent foreign substances from
Caution causing safety incident and damage to the machine
machine.

30
How to use Inverter Type Ring Blower

1. Turn the Vacuum S/W on to operate the pressure setting PID and Inverter

2. Check the parameter for micro-manometer

Turn the Ring Blower off when installing the hosefor


Ring Blower to prevent foreign substances from causing
Caution safety incident and damage to the machine
machine.

31
WING SENSOR

OFF Function Key


1 UP Keyy ,DOWN Keyy : Change
g the
2 Value Change
ENTER Key : Save and Exit
== SAFETY SENSOR == ESC Key : Exist without Saving
SAFETY SENSOR = OFF SAFETY SENSOR = ON, OFF :
WING SENSOR= ON
Safety Sensor Mode ON/OFF
WING SENSOR = ON, OFF :
Wing Sensor Mode ON/OFF

Wing Sensor is designed for protection of Print Head


and Head Base. You must turn on the power back when
CAUTION the Wing
g Sensor is detected.

32
How to check COMPRESSOR -1

6 Color WHITE
Negative
Negative
Pressure
Pressure
Regulator
Regulator

Lamp Shutter
Regulator

1. Check to air compressor running condition.

2. Check to pressure of divergent air pressure gauge.

- Check setting position for the regulator pressure of Lamp shutter is 1.0Kg/㎠,
the pressure of 1st regulator is 1.2Kg/㎠.

- Check to setting position for air tank pressure is 5Kg/㎠.

- It may influence on print out quality due to blank of nozzle when it is not match to
divergent air pressure.

3. It should remove the water from the air filter in case of the water form a
mass.
- Beware of the water do not attain to power part.
Pressure
gauge of
Air Tank

33
How to check COMPRESSOR -2

4. Remove waste ink from sub-air tank when it is filled.


- When the waste ink is filled, ringing alarm for “Waste Full” and message
display on LCD, then open ink strut cover at home position.
- It should remove waste ink in sub-air tank by open drain valve at
everyday.

(Close the ink mini valve, make down the divergent air pressure to
0 kg/㎠, and than remove to waste ink.)
Caution

5. Air tank required open drain valve and draining before printing everyday.

If it has no changing of pressure while control to regulator,


please check to the hose connection and regulator set position.
Caution

34
Temperature Control

After turn on printer power, please wait till the temperature will
going up to setting level of sub-ink tank and head-base.

※ Sub ink tank temperature is settled at 45℃.


※ Headbase temperature is settled at 49℃.
※ Vanish Ink Tank Temp is set at 40 ℃.
※ Vacuum pressure for Ring Blower is supposed to be 0.030

Present
Temperature temperature of
controller panel head-base
of Sub-ink tank
Temperature

Set Temperature of Temperature


head-base Control Panel of Ring Blower Pressure
Vanish Ink Control Panel

35
Setting of Temperature controller

※ ※ The followings are referred from Autonics Home page.

1-PV: processing value indicator(RED)


2-SV: setting value indicator(GREEN)
3-<<~>>:key shifting display
4-Information for operating mode
5-AT Key: Auto Tuning function mode
Key
6-MD Key: Mode Key
7-EV2: Event2 output signal lamp
8-EV1:Event2 output signal lamp
9-OUT: Output signal Lamp
10-AT: The signal lamp flicker while
auto tuning execited
11-SV2:SV2 lamp for SV2 operation

Name of each part (TZ4ST)

▣ How to set and change Set Value (SV)

※ It settled 0 ~ 45℃ scope of temperature regulation originally.

1) Power on the heater control part.


(Red S/W on the front part)
2)) Press << button when it need regulate
g
to temperature setting.
The 1st lamp in SW blinks.

36
2) Press << key, to move to next digit on
the left.

3) Press UP & Down key to change the value


during blinking.

4) Press the MD key when you have finished


the temperature setting. It will stop blinking.

* This setting method is for TZ4M.


The method for TZ4ST, which is installed
in our printer, same with different external covering

Do not change voluntarily because of the controller settings done.


Keep 45℃ for sub ink tank, 40℃ for headbase.
Caution

37
Setting of pressure gauge

※ Please refer to the homepage of SMC KOREA for the following contents.

1)) Showing
S off 4 digits : Set-up
S pressure at –0.028~ -0.038 5kg/cm2
/
when taking place of vacuum
2) Unit : Pressure unit is ‘kg/cm2’

38
39
When shipping product, since all the SEP-UP of pressure
sensor is done, Do not change it at user’s disposal.
Caution

40
RING BLOWER INVERTER Set-up

* Check Point
1. Inverter Operation Group Set-up
① 0.00(Command
0 00(Command Frequency) : Set to "70
"70.00".
00"
② drv(Drive Command) : Set to “2”.
③ ACC(Acceleration Time) : Set to “5.0”.
④ dEC(Deceleration Time) : Set to“8.0”.
⑤ Frq(Frequency Set-up) : Set to "4”.

2. Inverter Function Group 1 Setting


-F21(Maximum Frequency) : Set to “70”.

3. Inverter Function Group 2 Setting


① H30(Motor capacity Selection) : Set to “1
1.5
5”.
② H31(Motor Electrode) : Set to “2”.
③ H33(Motor Rating Current) : Set to “6.5”.
④ H34(Motor No-Load Current) : Set to “3”.
⑤ H36(Motor Efficiency) : Set to “89”.

4. Inverter In/Output Mode Configuration


- I15(Frequency
I15(F corresponds
d with
ith th
the maximum
i I iinputt current:
t SSett
to “70”.
41
RING BLOWER INVERTER Set-up 1

※ the contents below is Reference from the web site of LG Industry Electricity

42
RING BLOWER INVERTER Set-up 2

43
RING BLOWER INVERTER Set-up 3

44
RING BLOWER INVERTER Set-up 4

45
RING BLOWER INVERTER Set-up 5

46
RING BLOWER INVERTER Set-up 6

47
RING BLOWER INVERTER Set-up 7

48
RING BLOWER INVERTER Set-up 8

49
RING BLOWER INVERTER Set-up 9

50
RING BLOWER INVERTER Set-up 10

51
RING BLOWER INVERTER Set-up 11

52
RING BLOWER INVERTER Set-up 12

53
RING BLOWER INVERTER Set-up 13

54
RING BLOWER INVERTER Set-up 14

55
RING BLOWER INVERTER Set-up 15

56
RING BLOWER INVERTER Set-up 16

57
RING BLOWER INVERTER Set-up 17

58
RING BLOWER INVERTER Set-up 18

59
RING BLOWER INVERTER Set-up 19

60
RING BLOWER INVERTER Set-up 20

61
RING BLOWER INVERTER Set-up 21

62
RING BLOWER INVERTER Set-up 22

63
RING BLOWER INVERTER Set-up 23

64
RING BLOWER INVERTER Set-up 24

65
Chapter 3
3. Head cleaning
& Ink supplying

• Check list p
prior to supply
pp y of ink
• Supply of ink into main ink tank
• Deflation of air from main ink filter
• Head cleaning
• Removal of waste ink

66
Check list prior to supply of ink

Connecting part of
ink tube

1. Make sure check ink supplying tube connected with


connecter of ink tube before ink supplying main ink tank.

Make sure check ink tube connecting with connector of


printer used fixing nut for fix it tightly. It may cause of
Caution tubing out because of shock.

67
Supply of ink into main ink tank

Step 1. Make sure the printer power is OFF.

Step 2. Fill ink(500ml) into the main ink tank for each color use by funnel.

< ※ the volume of main ink tank is 1.9L. >

* Different funnel must be used for each color at this time.

Do work with carefully for the Solution or Ink supplying for


don’t over-flow and or touch on surface of the machine. It
Caution may fade to surface of the Machine.

68
Deflation of air from main ink filter
Step 3

1. Power on of the printer after disconnect the float sensor of sub ink tank
from connector.
The air may inflow if the float sensor of sub ink tank is not disconnected
from connector before p power on the p printer.
2. When open to refill system cover, the ink filter is seen. Then, remove the
cap on the top of filter and fill up ink into the ink filter manually use
’Manual refill button’.
3. Just before the ink is overflowed in ink filter, stop the manual ink refill
button and capping of filter.
4. Fill up the ink into the ink filter of each color through the above 1~3 step.

* The principle of Ink supplying:


When printer power switch on, the ink pump operate for supply ink to sub ink
tank from main ink tank through ink tube after fill up to main ink tank.
Main In

Pum
mp
nk Tank

Sub Ink Tank

Main Ink Filter

Flow for supply of Ink

If the Air remains in main ink tank, the ink will may
overflowed to print head. So, it should be fill up to ink
C ti
Caution into the filter.
filter

69
Head Cleaning - 1

STEP 1. Fill 500ml of ink to main refill ink tank when first fill up.
ÆBe sure to deflate the air from ink filter of refill part and fill with the ink after
being finished automated refill.
Æ If iink
k iis supplied
li d iin th
the condition
diti ththatt air
i off IInk
k filt
filter iis nott removed
d
completely , overflowing from secondary ink tank will happen due to excess of
air quantity.

Ink Outlet

Level Sensor

Air inlet
Ink Inlet

Structure of Sub Ink Tank

70

.
Head Cleaning - 2

STEP 2. Pour 500 ml of solution ink into

STEP 3.
3 The status of machine must be confirmed by turning S/W of
machine power on.

MAIN POWER S/W

71
Head Cleaning - 3

STEP 4. (1) When power on at first, the headbase height is very high
due to home check with headbase lift up position.
(2) Media set up and turn on Vacuum for adsorb fix. And then
press Calibration key.
(3) Select F6 HEAD GAP for head height setting under 2mm
from the media.
(It is more good quality of printing as possible as closely.)
Æ When
e head
ead height
e g t regulation
egu at o is
s do
done,
e, make
a e ca
carriage
age move
o e to home
o e
position.

STEP 5. Solution cleaning


1) Make turn to S direction of 8 of mini valve.
2) The
Th solution
l ti valve
l fforward
d S di
direction.
ti
3) Push purge button for out put solution to head direction.

Control
Valve
Ink flow

S W1 W2 K C M LM LC Y S

Solution Flow

72
Head Cleaning - 4

STEP 6. Make ink supply to head after finishing ink supplying from refill
system to sub-ink tank.
(Before auto refill, make excrete ink 50cc through head.)

Æ P h purging
Push i S/W 2 titimes d
during
i 3 3~44 second
d per each
h ffor iink
k supply
l tto h
head
d
from sub-ink tank and check drop from head nozzle.

Purging S/W

Pressure
Gauge
Æ When ink drop from head nozzle, set to pressure (–0.028 ~ -0.038) with
pressure regulating valve turning to UP direction (CW).
(A standard pressure is no dropping condition from head nozzle and unit is Kg/
㎠.)

Pressure
Control Knob

-> Wipe
p surface of head nozzle with head cleaner on 2~3 times. In this time, it
should use cleaner for Konica head only.

73
Removal of waste ink

1) Remove waste ink (Required checking and remove before/after


printing)

ⓐ Open
p side door of home/suction p part.
ⓑ Remove waste ink in waste ink barrel before and after work.
ⓒ Put down to cock valve of waste barrel for remove waste ink. ( It
should following WEEE rule for conduct of waste ink)

Cock Valve

ⓓ Making finish with drying fabric or tissue for prevent to remaining


ink after remove waste ink.

74
Ch t 4.
Chapter 4 O
Operation
ti Menu
M

• Description of Operation buttons


• Main Screen
• Structure of MAIN MENU in Tree Type
• LCD/Control panel

75
Description of operation button - 1

16

1 2

3 6
HOST *** ***P S7 1597mm tcp K C M Y lC lM]
F1> PRIME CLEANING IP/SET <F4
4 F2> UV LAMP/SHUTTER TAKE UP <F5 7
F3> HEAD TEMP./VOLT. PARAMETER <F6

5 8

9
15
10

11 12 13 14

1 ON-LINE: The light is on LED of ON-LINE. When press the ESC


button on the states of ON-LINE, the LED is light off
and changed to the OFF-LINE states. If you send
printing signal at the OFF-LINE states, the LED will be
blinked and the printing will not performed.

2 ESC: To cancel printing work and to come out of setting mode.

3 4 5 6 7 8 F1~F6: These are function keys. It is to set


each printing mode.

76
Description of operation button - 2

9 TEST: For printing test. (At present, it possible F1, F2 and F3 only)
F1 : Prime, F2 : Vertical Alignment, F3 : Horizontal Alignment.

10 PURGE : To be used for cleaning, suction, nozzle test.

11 CALIB.: Nozzle alignment, Head voltage adjustment.

12 PAUSE: To making stop the print temporarily. Press again for restart
printing.

13 ENTER: To save any settings you have changed.

14 DIRECTION KEY: For change figure or move to select bar.

15 LED Lamp: Indicates the status of ON-LINE for printer.

77
Description of Screen

1 2 3 4 5 6 7

HOST *** ***P S7 1597mm tcp K C M Y lC Lm W S


F1> PRIME CLEANING <F4
F2> PIME ALL SYSTEM SET <F5
F3> HOME COVER PARAMETER <F6

1 Display printer control mode.


LOCAL: All print mode is set by LCD mode at the printer.
HOST: All print mode is set by RIP Software.

2 Display printing mode, UNI: One direction BI: Bi-Direction.

3 Display a number of PASS currently setup.

4 Display the system (Head Carriage) speed.

5 Display the width of loaded media.

6 Display the LAN PORT communication.


(Capital : Data receiving, Lowercase: Waiting)

7 Display status of current ink.


(Capital : Enough, Lowercase : Lack)
8 Display the function of each function key.

78
MAIN MENU TREE

HOST *** ***P S7 1597mm tcp K C M Y lC lM W S


MAIN F1> PRIME CLEANING <F4
F2> PRIME ALL SYSTEM SET <F5
F3> HOME COVER PARAMETER <F6

F1> PRIME F2>PRIME F3>HOME F4>CLEANING F5>SYSTEM SET F6>PARAMETER


COVER
ALL
OPEN/CLOSE

F1> F2> F5> F1> HEAD F2> F4> F1> IP F2> F3> F4> F5> F6>F/W
PRIME PRIME PRIME HOME
UP/DOWN NOZZLE SET SAFETY UV LAMP WHITE TAKE UP VERSION
ALL COLOR WHITE COVER
TEST SENSOR /SHUTTER SYSTEM
OPEN/
CLOSE

SAFETY WING WHITE F6>

SENSOR SENSOR INK CIRCU


F3>L_ F5>
F1> F2> ENTER> PAUSE -LATION
ON/OFF ON/OFF SYSTEM
CYAN CYAN F4>
YELLOW
F6>
BLACK ALL- WHITE
ON/OFF
MAGENTA L_ COLOR
MAGENTA

MODE DIREC F2> F3> F5> F6>


TION
AUT/ FRONT FRONT REAR REAR
CW/
MAN CW CCW CW CCW
UV LAMP OFF TIME SHUTTER DELAY LAMP LAMP LAMP USE HOUR CCW
USE RESET
MODE (MIN) MODE (ON/OFF) USE
HOUR PASSWORD INPUT
ON/OFF ∧ from 1 ∧ NORMAL ∧ from (0/0) HOUR
LEFT
∨ to 99 BOTH ∨ to (99/99) RIGHT
REVERSE
∨ RevHALF
F1> LEFT F2> ALL F4>RIGHT

F1>LOAD F4>SAVE CONTROL DIRECTION PASS C-SPEED F-SPEED UNIT WEEP LEFT NULL TOP R-
POINT
^ from 0 ^ from 0 ^ HOST ^ UNI ^ Q4 ^ from 1 ^ from 1 ^ MM ^ OFF MARGIN MARGIN MARGIN
^ YES
v to 9 v to 9 v LOCAL v BI V Q8 v to 10 V to 5 v INCH from 1 sec ^ from 0mm ^ from 0mm ^ from 0mm
v NO
v to 99sec v to 999mm v to 999mm v to 999mm

79
TEST / PURGE MENU TREE

== TEST ==
TEST F1> PRIME BELT TEST <F4
F2> PRIME 2 DIR TEST <F5
F3> WAVE FORM ACT.TEST <F6

F1> PRIME F2>PRIME2 F3>WAVE FORM F4>BELT TEST F5>DIR TEST F6>ACT. TEST

COLOR COLOR WHITE WHITE F6> F1>RUN F4>STOP F3>SHUTTER-L F6>SHUTTER-R


HEAD HEAD HEAD HEAD DEFAULT
T1 T2 T1 T2

== PURGE ==
PURGE
2> CAPPING

F2>CAPPING

ESC> UNCAPPING

80
CALIBRATION MENU TREE STRUCTURE

== CALIBRATION ==
CALIBRATION
F1> FEED ADJUST HOR. ADJUST <F4
F2> CARRIAGE RELEASE DIR. ADJUST <F5
F3> FACTORY SETTING HEAD GAP <F6

F1> FEED F2> CARRIAGE F3> FACTORY SETTING F4> HOR. ADJUST F5> DIR.ADJUST F6> HEAD GAP
ADJUST RELEASE

F1>
1 SSERVO
VO ON
And
F2> PRINT VALUE SYSTEM OPTION TEST F3> FACTORY F2> PRINT VALUE F2> PRINT VALUE
HOME CHECK SETTING
∧ from -50 PASSWORD INPUT ∧from -20 ∧from -10
PASSWORD:
∨ to 50 ∨ to 20 ∨ to 10
164325

F1> HORI. F2> DIR. F3> DIR. F4> F6> F1> F2> F3> F4> SYSTEM F5> F6>
PRINT PRINT PRINT SYSTEM WAVE HEAD HEAD HEAD REFERENCE WHITE HEAD
N,Q F OPTION FORM ADJUST VOLT. VOLT. SYSTEM TEMP/
SET. CAL. VOLT
HOME
COVER
ON/OFF F2> F3> F5> ESC VALUE HEAD ENTER> F6>
MOVE REFERENCE
COLOR WHITE ADJUST CAN NEXT
CEL < LEFT PROCE PASSWORD:
PRINT PRINT END ^ from
DURE 164325
0.5mm >RIGHT
COLOR COLOR WHITE WHITE F6> v to 10.0mm
HEAD HEAD HEAD HEAD DEFAULT
PRINT NULL HEAD
T1 T2 T1 T2
ORIGIN POINT GAP
∧ from -50mm ∧ from 0mm REFERENCE
∧ from 2.0 VALUE HEAD ENTER> F6> RETURN
∨ to 50mm ∨ to 999mm ∨ to 10.0 MOVE
^ from NEXT Return to
2.0mm < LEFT PROCE previous
DURE menu
v to > RIGHT
10.0mm
PUMP PUMP CIRCULATION CIRCULATION
EMPTY CIRCUL. TIME(Hour) NUMBER
TIME(sec) TIME(sec) ∧ from 0 ∧ from 0
∧ from 0 ∧ from 0 ∨ to 10 ∨ to 5
∨ to 20 ∨ to 20

81
LCD/Control Panel (OFF-LINE MENU)

Off

HOST *** ***P S7 1597mm tcp K C M Y lC lM W S


F1> PRIME CLEANING <F4
F2> PRIME ALL SYSTEM SET <F5
F3>HOME COVER PARAMETER <F6

At the status of OFF-LINE, the above is displayed on the window of LCD.

Function Keys

F1> PRIME: PRIME function works for good quality by checking for nozzle jetting
From each head and is divided into White Prime, Color Prime, Prime All

F2>PRIME ALL : Print COLOR PRIME and WHITE PRIME at the same time
F3> HOME COVER : Press once to open, and re-press to close
F4> CLEANING: For convenience in Nozzle Test and Cleaning
Cleaning, it operates
HEAD UP/DOWN function and HOME COVER OPEN/CLOSE function
F5> SYSTEM SET : Set IP address for Printer, Safety sensor set up,
UV LAMP/SHUTTER set up, WHITE INK SYSTEM set up, TAKEUP set up and
Check for version of the current firmware
F6> PARAMETER: Edit set up for printer

82
LCD/Control Panel (PRIME MENU)

off
1

== PRIME ==
F1> PIRME ALL
F2> PRIME COLOR PRIME WHITE <F5

F1 key is Press down at the status of OFF-LINE, the above picture


will be displayed.
Operation of Each Function Key.

F1> PRIME ALL : Print PRIME PATTERN for the entire nozzles of 6
Color Heads and White Head.

F2> PRIME COLOR : Print PRIME PATTERN for the all nozzles of 6
colors head.

F3> PRIME WHITE : Print PRIME PATTERN for all nozzles of White
Head
H d

83
LCD/Control Panel (CLEANING MENU-1)

off
1

== CLEANING ==
F1> HEAD UP/DOWN NOZZLE TEST <F4
F2> HOME COVER

At the status of OFF-LINE, if pressing F4, above contents will be


displayed.
Operation of Each Function Key

F1 HEAD UP DOWN ; Press once to move Head Base lift to the highest
F1>
position and repeat to have the lift memorize the position and get down to the
level and close the home cover
F2> HOME COVER : If Press down once, be opened. If again, be closed.
F4> NOZZLE TEST : In case possible to check if each color is jetted,
it is also possible to check if all the colors are jet simultaneously.

84
LCD/Control Panel (CLEANING MENU-2)

off
1, 2

== NOZZLE TEST ==
F1> BLACK ALL<ENTER MAGENTA <F4
F2> CYAN WHITE<PAUSE YELLOW <F5
F3> L_CYAN L_MAGENTA <F6

If F4 key is Press down at the status of CLEANING


the above will be displayed.

p
Operation of Each Function Key
y

F1> BLACK : Jet from the whole nozzles of BLACK head


F2> CYAN : Jet from the whole nozzles of CYAN head
F3> L_CYAN : Jet from the whole nozzles of L_CYAN head
F4> MAGENTA : Jet from the whole nozzles of MAGENTA head
F5> YELLOW :Jet from the whole nozzles of YELLOW head
F6> L_MAGENTA : Jet from the whole nozzles of L_MAGENTA head
ENTER> ALL : Jet the entire nozzles.
PAUSE> Jet from the whole nozzles of WHITE head
ESC> Check and Finish nozzle jetting
(Back to CLEANING MENU)
85

* After 3 seconds of jetting, menu will be back to the screen above.


LCD/Control Panel (SYSTEM SET MENU-1)

off

== SYSTEM SET== 1
F1> IP SET WHITE INK SYSTEM <F4
F2> SAFETY SENSOR TAKE UP <F5
F3> UV LAMP/SHUTTER F/W VERSION <F6

If F4 key is Press down at the status of CLEANING/IPSET


the above picture will be displayed.

Function Keys:

F1> IP SET : To set IP address of the printer


ex) 192.168. 1. 5
Only accessible in 192.168.1.5 when FIRMWARE UPDATE
F2> SAFETY SENSOR : Choose to or not to use WING SENSOR for
safety reason
F3> UV LAMP/SHUTTER: UV LAMP ON/OFF,ON/OFF OFF TIME setting,
setting
shutter mode, DELAY ON/OFF distance and
usage time for L/R Lamp
F4> WHITE INK SYSTEM: used to decide to operate WHITE ink
circulation.
F5> TAKE UP: Test for TAKE UP SYSTEM
F6> F/W VERSION : Display the version of current firmware for 3
seconds.

86
LCD/Control Panel (SYSTEM SET MENU-2)

off
2

== IP SET == 1

IP : 192. 1. 3. 5

If F1 key is Press down at the status of CLEANING,


the above will be displayed.

Operation of Each Function Key

UP Key ,DOWN Key : Value Change


LEFT Key ,RIGHT Key : Item moving
ENTER Key : Terminate after save.
ESC Key : Terminate without saving.

You can set printing IP address .


i.g) 192.1.3.5 -> IP address for Printing

87
LCD/Control Panel (SYSTEM SET MENU-3)

Off

2 == SAFETY SENSOR == 1

SAFETY SENSOR = ON
WING SENSOR = ON

If F2 key is Press down at the status of SYSTEM SET MENU the above picture
will be displayed.

Function Keys :

UP Key ,DOWN Key : Change value


LEFT Key ,RIGHT Key : Change item
ENTER Key : Save and Exit
ESC Key : Exist without saving.
SAFETY SENSOR= ON : Safety Sensor on
OFF : Safety Sensor off
WING SENSOR = ON : Wing Sensor On
OFF: Wing Sensor Off

88
LCD/Control Panel (SYSTEM SET MENU-4)

off

== UV LAMP/SHUTTER== 1
UV LAMP:MODE = ON OFF TIME (Min)=20
SHUTTER: MODE = NORMAL DELAY (ON/OFF=) 30/30
LAMP USE HOUR:LEFT= 9.4 RIGHT= 28.7
2

If F3 key is Press down at the status of OFF-LINE, the above picture


will be displayed.

Operation of Each Function Key

UP Key
K ,DOWN
DOWN K Key : V
Value
l Ch
Change
LEFT Key ,RIGHT Key : Item Moving
ENTER Key : Terminate after saving
ESC Key : Terminate without saving.
UV/LAMP : MODE – on, off
OFF TIME (Min)= 0~99:Lamp turn off 0~99mintues
SHUTTER MODE Normal, Both : Operate shutter mode
DELAY (ON/OFF) 0~990 99 : shutter open/close location 0~99
0 99
LAMP USE HOUR : Left 9.4 Left Lamp usage hour 9.4 = 9 hours and 24 minutes
Right 28.7 : Right Lamp usage hour 28.7 hour = 28 hours and 42 minutes

* Only Engineer is allowed to initialization

89
LCD/Control Panel (SYSTEM SET MENU-5)

off 2

== WHITE INK SYSTEM == 1


WHITE INK SYSTEM = ON
CIRCULATION <F6

If F4 key is Press down at the status of SYSTEM SET MENU, the above will be displayed.

Operation of each function key

UP Key ,DOWN
DOWN Key : Value change
change,
LEFT Key ,RIGHT Key : Item moving
ENTER Key : terminate after saving,
ESC Key : terminate without saving.
WHITE INK SYSTEM = ON: WHITE CIRCULATION SYSTEM MODE ON
OFF: WHITE CIRCULATION SYSTME MODE OFF

F6> CIRCULATION : able to operate CIRCULATION with set value of White system parameter

90
LCD/Control Panel (SYSTEM SET MENU-6)

off

== TAKE-UP == 1, 2
MODE = AUT DIRECTION=CCW
F2> FRONT CW REAR CW <F5
F3> FRONT CCW REAR CCW <F6

If f5 key is Press down IN system set menu, the above will be displayed.

Operation of each function key

UP Key ,DOWN Key : Value change

LEFT Key ,RIGHT Key : item change

ENTER Key : save & exit

ESC Key : exit without saving

MODE = AUT, MAN : auto/manual take up mode

DIRECTION = CW, CCW : Circulation direction in Automatic mode

F2> FRONT CW : Turns the motor clockwise while Press

F3> FRONT CCW : Turns the motor counter-clockwise while Press

F5> REAR CW : Turns the rear motor counter-clockwise while Press 91

F6> REAR CCW : Turns the rear motor counter-clockwise while Press
LCD/Control Panel (SYSTEM SET MENU-7)

off

1
ANAPURNA MW V2.014TA6SWD
Copyright 2009 DILLI
2

If F4 Key is Press down in the status of TEST MENU, the above


will be displayed.

Operation of each function key

Display current version of firmware for 3 seconds and go back to SYSTEM


SET MENU

92
LCD/Control Panel (PARAMETER MENU)

off
F1> LOAD == PARAMETER SET == SAVE <F4
CONTROL = HOST DIRECTION = UNI PASS = Q4
C-SPEED=7 F-SPEED=1 UNIT=MM WEEP=OFF
MARGIN(L=69 N-POINT=Y T=10 R=O )
1

If F6. is Press down in the status of OFF-LINE, the above will be displayed.

Operation of each function key


UP Key ,DOWN Key : Change Value LEFT Key ,RIGHT Key : Change item
ENTER Key : Save and exit ESC Key : exit without saving
CONTROL = HOST, LOCAL Printing control mode
HOST: external set up control LOCAL: internal set up control
DIRECTION = UNI,BI printing direction UNI: single-directional printing
BI: bi-directional printing
PASS=Q4, Q8, : number of pass when printing
Q4: 720 X 720 dpi
Q4
Q8: 720 X 1440 dpi.
C-SPEED= from 1 to 10 (default: 7) : carriage speed
F-SPEED= from 1 to 5 (default 1) : feeding speed UNIT=MM,INCH : measure (inch,
millimeter)
WEEP=OFF,1~99 weeping time : weeping off, from 1sec to 99sec
MARGIN (L=0~999
(L 0 999 : Left Margin 0 ~ 999mm N POINT:Y N : no use of null point)
N-POINT:Y,N
T=0~999 : Up Margin 0 ~ 999mm R=0~999 : Lamp move margin from 0 to 999)
F1> LOAD : Load parameter up to 10 93
F4> SAVE : Save parameter up to 10 .
LCD/Control Panel (TEST MENU-1)

off

== TEST ==
F1> PRIME BELT TEST <F4
F2> PRIME 2 DIR TEST <F5
F3> WAVE FORM ACT.TEST <F6

If Test key is Press down when off-line, the above will be displayed.

Operation of each function key


F1 > PRIME:
PRIME PRIME function
f ti checks
h k for
f nozzle
l jetting
j tti ffor quality
lit

F2 > PRIME 2 : Print PRIME PATTERN of 360dpi resolution

F3> WAVE FORM : Set up wave form for 6COLOR and White head

F4 > BELT TEST : balance tension on conveyor belt by turning

F5 > DIR TEST : Print Bi-directional patter of 360dpi

F6> ACT.TEST: Test lamp shutter for manual operation

94
LCD/Control Panel (TEST MENU-2)

off

== WAVE FORM SET ==


COLOR HEAD : T1= 5.6us T2= 10.6us
WHITE HEAD : T1= 9.0us T2= 17.5us
2 ( T2 = T1 X 2 ) DEFAULT SET <F6

If F3key is Press down from TEST MENU, the above in LCD window will be displayed.

In this mode, you can adjust the gap between the jetting pulse of White heads and 6
Color heads. This setting values are directly related to jetting. Preferably, using the
default status is
Recommended.

Function Keys

UP Key ,DOWN Key : Change Value by 0


0.2us
2us
LEFT Key ,RIGHT Key : Change Item

F6> DEFAULT SET : Back to default.

Default:
6colors = T1 (5.6 sec(㎲)), T2 (10.6 sec(㎲))
White Head = T1 (9.0sec
(9 0sec (㎲))
(㎲)), T2 (17
(17.5sec(㎲)
5sec(㎲)

T2 should be as double as T2 in setting.


95
ENTER Key : Save and Exit
ESC Key : Exist without Saving
LCD/Control Panel (TEST MENU-3)

off 2

== BELT TEST ==
F1> RUN STOP <F4

If F3 key is Press down from TEST MENU, the above will be displayed.

Operation
Ope at o oof eac
each function
u ct o key
ey

F1> RUN : Move conveyor belt forward


F4> STOP : Stop conveyor belt
•The Belt will be moving until STOP is Press. You should press F4 and ESC
Otherwise, belt will keep moving although ESC key is Press.

96
LCD/Control Panel (TEST MENU-4)

off

== ACTUATOR TEST ==

F3> SHUTTER-L SHUTTER-R <F6 2

Press F6 from TEST MENU to display the above.

Operation of each function key

F3> SHUTTER-L : Press once to open left shutter and make the noise sounding “Tic! “
re-do it to close the shutter

F6> SHUTTER-R : Press once to open Right shutter and there will be noise “Tick!” once again,
The shutter will be closed by the button.

ESC EXIT : G
ESC> Go b
back
k to TEST MENU and
d close
l allll the
h shutters
h while
hil testing
i

97
LCD/Control Panel (CALIBRATION MENU-1)

Off

== CALIBRATION ==
F1> FEED ADJUST HOR. ADJUST <F4
F2> CARRIAGE RELEASE DIR. ADJUST <F5
F3> FACTORY SETTING HEAD GAP <F6

Press CALIB key in OFF-LINE, the above will be displayed.

Operation of each function key

F1 > FEED ADJUST : when


h either
ith checking
h ki or changing
h i the
th currentt value
l
of feeding, It is used.
F2 > CARRIAGE RELEASE : The carriage can be moved by hand in servo-off.
F3 > FACTORY SETTING : When shipping out from the factory.
User must not be changed by setting. Incorrect setting
is able to cause serious damage to the machine
machine.
(it is possible to access once password typed.)
F4 > HORI. ADJUST : It is used when checking or changing the status of
Horizontal aliment of head.
F5 >DIR. ADJUST : Check or adjust direction status for horizontal sort and
bi-directional printing
F6 > HEAD GAP : Used when setting the gap between media and head.
98
LCD/Control Panel (CALIBRATION MENU-2)

off
2
== FEED CALIBRATION ==
F2> PRINT
FEED VALUE = -24

If F1 key is Press down from the CALIBRATION MENU, the above will be displayed.

Operation of each function key

UP Key ,DOWN Key : Value change.


ENTER Key : terminate after saving.
ESC Key : Terminate without saving.
F2> PRINT : The feeding pattern is printed out in currently set feeding value.
* The range of set value is -50
50 thru 50
50.
if set value is up, the image will be wider.
if down, the Image overlapped.
The printing output in good quality can be earned with correct set
in feeding value.

99
LCD/Control Panel (CALIBRATION MENU-3)

off

2 == CARRIAGE RELEASE ==
F1> SERVO ON And HOME CHECK

If F2 key is Press down from CALIBRATION MENU, CARRIAGE can be controlled


manually and the above in LCD window will be displayed.

Operation of each function key

F1> SERVO ON And HOME CHECK : After the carriage is servo-on,


check the HOME.

During that, since the carriage is being moved with fixed in height of head-base.
must be carefully.

100
LCD/Control Panel (CALIBRATION MENU-4)

OFF

== CALIBRATION ==

2 Password = [ - - - - - - ]

If F3 key is Press down from CALIBRATION MENU, the above will be displayed.

Operation
Ope at o oof eac
each function
u ct o key
ey

Please use two passwords in input line of password.

One password is to access MENU of SYSTEM OPTION/TEST (Password : not open)


The other is to access MENU of FACTORY SETTING (Password : 164325)

101
LCD/Control Panel (CALIBRATION MENU-5)

off

== SYSTEM OPTION / TEST ==


F1> HORI. PRINT SYSTEM OPTION <F4
F2> DIR PRINT (N,Q)
2 F3> DIR PRINT(F) WAVE FORM <F6

If the key of F3>FACTORY SETTING is Press down from CALIBRATION and then
the password to access mode of SYSTEM OPTION/TEST is entered, the above in
LCD screen will be displayed.

Operation of each function key

F1> HORI. PRINT : The pattern of horizontal alignment can be printed out
In FULL SIZE.
F2> DIR PRINT(N,Q) : The pattern of both direction in 360 dpi of horizontal
resolution is printed out.
F4> SYSTEM OPTION : When shipped out from Factory, if use of HOME
COVER will be set up.
F5> HEAD TEMP/VOLT : Used when checking either current temperature of head
or allowed voltage.
voltage
F6> WAVE FORM : set up the pulse of white and 6 color heads.
(caution: wrong set up might cause jetting error , so please make sure do it right) 102
LCD/Control Panel (CALIBRATION MENU-6)

off 3

== SYSTEM OPTION ==

2 HOME COVER = ON

If F4 is Press down from MODE of SYSTEM OPTION/TEST, the above in LCD


screen will be displayed.

Operation of each function key

UP Key ,DOWN Key : Value Change


ENTER Key : terminate after saving
ESC Key : Terminate without saving
HOME COVER = ON,OFF : If HOME COVER is air cylinder type, must set
ON with attached sensor.
If HOME COVER is manual type, must set
OFF without attached sensor.

* If OFF
OFF, HOME COVER won’t
won t be opened or closed.
closed Must check itit.

103
LCD/Control Panel (CALIBRATION MENU-7)

off

== WAVE FORM SET ==


COLOR HEAD : T1= 5.6us T2= 10.6us
WHITE HEAD : T1= 9.0us T2= 17.5us
2 ( T2 = T1 X 2 ) DEFAULT SET <F6
3

IN SYSTEM OPTION/TEST MODE PRESS F6 TO DISPLAY ABOVE

This mode is for adjustment of pulse gap of White and 6 color heads
The values is directly linked to jetting. Wrong set up might cause error. Non-change is
strongly recommended.

Operation Keys

UP Key ,DOWN Key : Value change by 0.2us UP/DOWN


LEFT Key ,RIGHT Key : item change
F6> DEFAULT SET : back to default setting. The default is below:
6color head T1 is 5.6 (㎲), T2 is 10.6 (㎲)
White head T1 is 9.0 (㎲) T2 is 17.5 (㎲)

Set up T2 as twice as T1.

ENTER Key : Save and exit


ESC Key : exit without saving

104
LCD/Control Panel (CALIBRATION MENU-8)

off

== FACTORY SETTING ==
F1> HEAD ADJUST SYSTEM REFERENCE <F4
F2> HEAD VOLT. SET. WHITE SYSTEM <F5
2 F3> HEAD VOLT. CALIB. HEAD TEMP/VOLT<F6

If pressing down the key of F3>FACTORY SETTING from CALIBRATION and


then
entering the password (164325) to access FACTORY SETTING MODE, the above
in LCD screen will be displayed.
Operation of each function key

F1> HEAD ADJUST : It is the mode to match with HEAD ALIGNMENT ANGLE.
F2> HEAD VOLT. SETTING : The voltage is set up for the head setting.
F3>HEAD VOLT. CALIB. : This mode is for controlling the REFERENCE VOLTAGE
of CARTRIDGE PCB
PCB.

F4> SYSTEM REFERENCE : It is the mode for setting Printing Start Position, Null Point,
the reference value of Head Gap.
F5> WHITE SYSTEM : a mode for setting parameter of circulation for white ink
( Notice : If set incorrectly, you might have some troubles for ink jetting therefore,
we recommend for you to use the initial value. )
F6> HEAD TEMP/VOLT : used to check for voltage and temperature of the heads
105
LCD/Control Panel (CALIBRATION MENU-9)

off
3
== HEAD ADJUST (ANGLE) ==

F2> COLOR PRINT ADJUST END <F5


2 F3> WHITE PRINT

If F1 key is Press from FACTORY SETTING MODE, the above in LCD screen
Will be displayed.

Operation of each function key

F2> COLOR PRINT : Print check pattern for 6 COLOR HEAD ALIGNMENT ANGLE

F3> WHITE PRINT : Print check pattern for WHITE HEAD ALIGNMENT ANGLE

F5> ADJUST END : Finish HEAD ALIGNMENT

ESC : Finish HEAD ALIGNMENT

106
LCD/Control Panel (CALIBRATION MENU-10)

off

3 == Head Voltage Adjust == <MODE = F6>


K C M LM LC Y W1 W2
2 L 13.1 13.5 14.0 13.7 13.7 13.4 12.5 12.1
R 13.3 13.6 13.4 13.3 13.2 13.4 12.4 12.1

If F2 Key is Press down from FACTORY SETTING MODE, The above in LCD screen
will be displayed.

Operation of each function key

UP Key ,DOWN Key : Value Change


LEFT Key ,RIGHT Key : Item moving
F6 > the channel voltage under the cursor turns to OFF. ( L Channel of K Head)
ENTER Key : Terminate after saving
ESC Key : Terminate without saving
• By viewing the label in blue and green color attached on head, set the voltage.

107
LCD/Control Panel (CALIBRATION MENU-11)

Off

== Head Voltage Calibration ==


High Voltage (TP1,TP4) 15.00V
2,3 Low Voltage (TP2,TP5) 7.50V

Press F3 in FACTORY SETTING MODE to display the screen above.

Control to voltage through dialing VR after touch the test red wire on each test point
(TP1, TP2, TP4, TP5) and black wire on GND pin (At this time, make use of clamp
type prove surely). Keep process for voltage control as follows.

*PCB Voltage control <H/W>


1. Press CALIB. → Enter into Calibration M ode.
2. F3> FACTORY SET → Into Factory Set M enu
3. Input Password → 164326
4 F3> Head Voltage Calibration
4.
→ Into the voltage setting Mode.
High Voltage(TP1,TP4) 16.00V
Low Voltage(TP2, TP5) 7.60V
LH ; Turning to VR1 for setting to voltage of TP 1 on 15.0V.
LL ; Turning to VR2 for setting to voltage of TP 1 on 7.5V.
LH ; Turning to VR3 for setting to voltage of TP 4 on 15.00V
LL ; Turning to VR4 for setting to voltage of TP 5 on 7.5V
4. Push 'ESC after setting. → Conversion to Factory Set M ode. 108
5. Push 'ESC' → to Calibration mode
LCD/Control Panel (CALIBRATION MENU-12)

OFF
3

== SYSTEM REFERENCE ==
PRINT ORIGIN(mm)=14
NULL POINT(mm)=201
2 HEAD GAP REFERENCE(mm)= 5.8

If F4 is Press down from FACTORY SETTING MODE, the above in LCD screen
will be displayed.

Operation of each function key

UP Key ,DOWN Key : Value Change


LEFT Key ,RIGHT Key : Item Moving
ENTER Key : Terminate after saving
ESC Key : Terminate without saving
PRINT ORIGIN(mm) = from-50 to 50 : The location of print 0 point (start) is decided.
NULL-POINT =from 0 to 999 : After feeding Media at the location of media setting,
used when p print startinggp
point is set. If + set value, feed upward,
p
If - set value, feed downward, If set to 0mm. not feeding occurs
HEAD GAP REFERENCE = from 2.0mm to 10.0mm : When the head cap is set and
after media sensor bracket senses media, and stops,
it is the distance between media and head base.
It controls the distance of media and head base
based on this value.

109
LCD/Control Panel (CALIBRATION MENU-13)

off

== WHITE INK SYSTEM == 3


PUMP EMPTY TIME (sec) = 15
PUMP CIRCUL.TIME (sec)= 2
2 CIRCULATION : TIME(Hour)= 4 / NO = 1

If F5 key is Press from FACTORY SETTING MODE, the above in LCD screen
Will be displayed.

Function Keys

PUMP EMPTY TIME (sec) = from 0sec to 20sec : set up time that takes to empty
white sub ink tank
PUMP CIRCUL.TIME(sec)= from 0sec to 20sec : set up time for white ink circulation
CIRCULATION TIME(Hour)=
TIME(H ) from0
f 0 to
t 10 h
hour : sett up period
i d ffor CIRCULATION
CIRCULATION NO= from 0 to 5 time : set up the number of WHITE CIRCULATION

110
LCD/Control Panel (CALIBRATION MENU-14)

off

K C M LM LC Y W1 W2
Temp. 49.0 48.5 46.0 44.5 45.4 44.5 46.0 44.5
Left 13.1 13.5 14.0 13.7 13.7 13.4 12.5 12.1
2 Right 13.3 13.6 13.4 13.3 13.2 13.4 12.4 12.1
3

Press F5 to display the above from SYTEM OPTION/TEST MODE

Unchangable here. Display only.

111
LCD/Control Panel (CALIBRATION MENU-15)

off 2

== HORIZONTAL CALIBRATION ==
F2> PRINT CLEAR <F5
L: K=0 C=-1 M=-3 Y=-5 LC=-3 LM=-2
R: K=0 C=-1 M=-3 Y=-5 LC=-3 LM=-2

If press F4> HOR/FIR ADJUST KEY under the status of CALIBRATION,


The program as above will be shown up.

Operation of Each Function Key

UP Key ,DOWN Key : Value Change


ENTER Key : Terminate after saving
ESC Key : Terminate without saving
F2> PRINT : Feeding pattern in current set feeding value is printed out.
F5> CLEAR : All the data is initialized. (set all the date to 0.)

* The range of set value is between -20


20 and 20.
If set value is raised, the image will be wider to the right from the standard color
of black.
If set value is lowered, the image will be wider to the left from the standard color
of black.
If the horizontal alignment value is accurately set, the output in good quality can be
earned.

112
LCD/Control Panel (CALIBRATION MENU-16)

off 2

== HORIZONTAL CALIBRATION ==
F2> PRINT CLEAR <F5
L: W1=0 W2= 2
R: W1=0 W2= 2

If <, > KEY is Press from Calibration Menu,


the above in LCD screen will be displayed.

Operation of Each Function Key

UP Key ,DOWN Key : Value Change


ENTER Key : Terminate after saving
ESC Key : Terminate without saving
F2> PRINT : Feeding pattern in current set feeding value is printed out.
F5> CLEAR : All the data is initialized. (set all the date to 0.)

* The range of set value is between -20 and 20


20.
If set value is raised, the image will be wider to the right from the standard color
of black.
If set value is lowered, the image will be wider to the left from the standard color
of black.
If the horizontal alignment value is accurately set, the output in good quality can be
earned.

113
LCD/Control Panel (CALIBRATION MENU-17)

off

== DIRECTION CALIBRATION ==
F2> PRINT CLEAR <F5 2
L: K=1 C=1 M=1 Y=1 LC=2 LM=1
R: K=1 C=1 M=1 Y=1 LC=2 LM=1

If F5 is Press down from CALIBRATION, The above in LCD screen will be


displayed.
Operation of each function key

UP Keyy ,,DOWN Keyy : Value Change


g
ENTER Key : Terminate after saving
ESC Key : Terminate without saving
F2> PRINT : Feeding pattern in current set feeding value will be printed out.
F4> MODE : N,Q mode and FIND mode will be indicated alternatively.
F5> CLEAR : All the
th data
d t will
ill be
b initialized
i iti li d (Set
(S t allll the
th data
d t to
t 0).
0)
* The range of set value is between -10 and 10.
If set value is raised, when image returns, positioned to the left at the center.
If set value is lowered, when image returns, positioned to the right at the center.
When alignment value in both directions is accurately set, the output in good quality can
be earned.
But when the output in single direction is printed out, this value can be not applied.
114
LCD/Control Panel (CALIBRATION MENU-18)

off

== DIRECTION CALIBRATION ==
F2> PRINT CLEAR <F5 2
L: W1=-2 W2=-2
R: W1=-2 W2=-2

If F5>DIR.ADJUST is Press down from CALIBRATION, and the <, > key is
Press the above in LCD screen will be displayed.

Operation of each function key

UP Key ,DOWN
DOWN Key : Value Change
ENTER Key : Terminate after saving
ESC Key : Terminate without saving
F2> PRINT : Feeding pattern in current set feeding value will be printed out.
F5> CLEAR : All the data will be initialized (Set all the data to 0).

g of set value is between -10 and 10.


* The range
If set value is raised, when image returns, positioned to the left at the center.

If set value is lowered, when image returns, positioned to the right at the center.
When alignment value in both directions is accurately set, the output in good quality can be earned.
But when the output in single direction is printed out, this value can be not applied.

115
LCD/Control Panel (CALIBRATION MENU-19)

off

= = HEAD GAP SETTING = =


Gap Set [1.8mm] ref [4.5] : UP/DOWN Key
Head Move: right/left Key
NEXT: ENTER Key REFERENCE<F6

If F6 is Press down from CALIBRATION, the above in LCD screen will be displayed.

Operation of each function key

LEFT Key , RIGHT Key : The Carriage will be moved to right and left of
HEAD MOVE, Moved to the left 10 times. (7 locations of media check place.)

UP Key , DOWN key : GAP Value Change

F6 > REFERENCE : SETTING MODE pf Media Sensing BRACKET REFERENCE VALUE


(Password 164325)

VALUE is between 0.5mm ~ 10mm.


UP / DOWN in 0.1mm unit

ENTER : Connected with next step.

ESC : In case all the processes are cancelled, the head will return to HOME Location.
But as the head base keeps the height of last procedure, please confirm once again by
checking once more even if there won’t
won t be any trouble of returning to HOME.
HOME

116
LCD/Control Panel (CALIBRATION MENU-20)

off

= = HEAD GAP REFERENCE = =


Reference Set [4.5mm] : UP/DOWN Key
Head Move: right/left Key
NEXT: ENTER Key RETURN<F6

23
2,3

If F6 key is Press from CALIBRATION, the above in LCD screen will be displayed.

Operation of each function key

LEFT Key , RIGHT Key : The Carriage will be moved to right and left of
HEAD MOVE, Moved to the left 10 times. (10 locations of media check place.)

UP Key , DOWN key : REFERENCE Value Change

F6 => RETURN : HEAH GAP SETTING MODE will be returned to.

VALUE is between 2.0mm ~ 8.0mm.


UP / DOWN in 0.1mm unit.

ENTER : Connected with next step.


ESC : In case all the processes are cancelled, the head will return to HOME Location.
But as the headbase keeps the height of last procedure
procedure, please confirm once again by
checking once more even if there won’t be any trouble of returning to HOME.

117
LCD/Control Panel (CALIBRATION MENU-21)

off

= = HEAD GAP SETTING = =


Gap Set [1.8mm] ref [4.5] : UP/DOWN Key
Head Move: right/left Key
NEXT: ENTER Key REFERENCE<F6

F6 is Press down from CALIBRATION, the above in the LCD window will be displayed.

*Operation step*

Make the head move up to highest position


position, and at that position
position,
move it to left by pressing ← Key button.

Make the carriage locate to the position where you want to do print checking
by pressing down ← Key Button several times.

When dropping down the ENTER Key, L Bracket fall down and the the Head start
Lowering with rotational motion of Step Motor until the head stop when the L sensor
touch the bottom.

Adjust the height of the gap between Media and Head.


< Setting recommendation is lower than 2mm.>

If pressing down the ENTER KEY, the carriage move down to SET GAP Position
from reference position. Then if Press down again,
Carriage return to HOME POSITION.
118
LCD/Control Panel (PURGE MENU-1)

OFF

== PURGE ==
F1> CAPPING

If PURGE KEY is Press down,


The head will be moved to location of Suction
(end of left side), the screen like above will be
displayed.

Operation of each function key

F1 : The head capping start operating.

119
LCD/Control Panel (PURGE MENU-2)

OFF
2

== CAPPING ==
UNCAPPING<ESC
[READY TO POWER OFF]

If pressing down F1 under the PURGE STATUS, the program as above will be
displayed in the LCD window.

* Operation Order *
1. CARRIAGE Move Up to highest position, and then move back down
to Suction Position, Stopping Position. (Suction Position Value of System
Reference is applied)
2. When the message show up for asking Suction Performing, press down
YES (ENTER) KEY

Operation of Each Function Key


ESC> : CAPPING is not performed.

120
LCD/Control Panel (PURGE MENU-3)

OFF

== PURGE ==
F1> CAPPING

The function of UNCAPPING is complete, the program as in the LCD


window will show up

Operation of each function key

F1> : CAPPING will be performed.

121
Chapter 5. Alignment

• Conveyor
y belt tension modulation

• Headbase Alignment

• Printhead Alignment

122
Conveyor belt tension modulation

1) Remove the driving shaft cover in the rear side of machine.

2) Regulate tension of left and right with using M12 wrench.

3) Check belt incline to one side during feeding and then


regulate
l t for
f uniform
if tension
t i byb turning
t i tension
t i regulating
l ti b
bolt.
lt

* Belt tension modulation / Caution

1. Make left/right tension should be loose completely, and then turning


while 1 minute.
2 if it has no incline toward one side,
2. side make turning tension regulating bolt
for left/right tension and check incline through belt rotating while 2~3
minutes.
3. If it keep propriety tension-near with ‘0’ position-, turning belt continually
for checking incline finally.
4. If it incline toward left when you see from back side, it is meaning right tension is
too strongg or left tension is loose. So, make loose right
g or fasten left for keep
p
tension equally.

Tension regulating
Driving shaft cover bolt

123
Headbase Alignment

1) Headbase Alignment

ⓐ Measuring with precise GAP gauge.


ⓑ Alignment with 2 of regulating bolt and then fixing with lock nut.
Aft that
After th t fixing
fi i with
ith bolt.
b lt

Nut to Prevent
Loose

Regulating bolt

Do use a hexagon wrench for prevent electrical short.


If the case of electrical short may given serious damage
Caution on head.

124
Printhead Alignment

1) Printhead Alignment

ⓐ Left/Right of printhead Alignment Control


ⓑ Front/Rear of printhead Alignment Control
ⓒ Alignment
Ali t with
ith ttwo off regulating
l ti b bolt,
lt and
d
then fix it with fixing bolt for each.

ⓐ Regulating bolt Regulating bolt for Ⓒ Head fixing bolt


for head direction head direction to
to L/R F/R

Do use a driver(+/-) for prevent electrical short.


If the case of electrical short may given serious
Caution damage on head.

125
Chapter 6. Cleaning
Menu

• CAPPING
• CAPPING MENU
• NOZZLE TEST

126
CAPPING

※ Make sure cover open before use suction and capping.


(If the cover is not open, the carriage will not down.)

127
CAPPING MENU

off
HOST *** ***P S8 1700mm tcp KCMYlClM W S
F1> PRIME CLEANING/IP SET <F4
F2> UV LAMP/SHUTTER TAKE UP <F5
F3> HOME COVER PARAMETER <F6

press

off

== PURGE==
press
F2> CAPPING

* Suck in a solution and balanced inks of suction pad.

128
NOZZLE TEST

OFF
P
Press
HOST *** ***P S8 1700mm tcp [KCMYlClM]
F1> PRIME CLEANING/IP SET <F4
F2> UV LAMP/SHUTTER TAKE UP <F5
F3> HOME COVER PARAMETER <F6

Press

OFF
== CLEANINIG /IP SET ==
F1> HOME COVER IP SET <F4
F2> SAFETY SENSOR NOZZLE TEST <F5
F3> FIRMWARE VERSION PARAMETER <F6

* Make jetting for 3 minute of all color head nozzle.


- When nozzle condition is bad, nozzle test will give effect.
129
Chapter 7. Media Setting

• Automatic Feeding
g System
y

• Media Setting

130
Automatic Feeding System

Front roll bar


Rea roll bar

Media

Tension Bar

Operation of Auto feeding system Tension bar

The automatic feeding system with gear type makes sure stable printing
quality through bring down to warping or come off of media regardless
of the width.

Roll bar at the rear side makes roll uniformity by sensor’s signal for
keeping equal height of the tension bar.

Roll bar at the front side maintain printed media at same tension to
reduce media warping. And direction of spinning for forward or
back ward under controlled.

131
Media Setting - 1

1. Fix the media roll bar into media and then fix the roll end cap at both sides
of media roll bar. The bearing side of roll bar should be to left side of
printer based on printed side of media.

Roll end cap

Bearing

Print side
Fixing bolt

Remain 15cm
space around

Roll end cap

2. Hang Roll Bar inserted with media up at


the hanger of TAKE-UP device

When move or setting to media, it should take by two


person.
Attention

132
Media Setting - 2

3. When the rubber media bar starts to wind the media, place the rear
auto-tension bar. At this time, be careful to maintain. Tension bar in
horizontal and keep media tension evenly.

Rear automatic tension bar

4 Push media to front side of conveyer belt and making adsorb to


not to slip media in absorbing media by auto-vacuum..
VACUUM S/W

133
Media Setting - 3

5. Moving media which coming to front side after print, to be placed front
roll bar through front tension bar.

Front automatic tension bar

6. Turn off TAKE-UP motor and


push media to under auto-tension bar.

Front TAKE-UP
M t S/W
Motor

134
Media Setting - 4
7. In order not to unfasten the media, the media should be stuck
on the front roll bar with a tape.
It is efficient to stick with the tape at three different location,
(left/right/center).
Front roll bar

Stuck with tape

8. The media will automaticallyy


wind up when turning on FRONT
TAKE-UP MOTOR.

FRONT TAKE-UP
MOTOR S/W

135
Media Setting - 5

9. In case the media is printed on plate material out, use setting bar of
media.

FRONT ROLL BAR

Media origin point


setting bar

10. After origin point is set at media


origin
i i point
i t setting
tti bbar, makek
VACCUME work, the media will be
printed out after absorbed and fixed.
(In case media origin point setting bar
were moved down lower, would not be
printed, error will happen.)
VACUUM SWITCH

136
MEDIA SET SWITCH
Chapter 8
8. Printing Setting

• Preparing for Printing


• Prime Menu
• Cleaning / IP SET Menu
• Calibration Menu
• Changing Head Voltage
• H d nozzle
Head l FFeed
dCCalibration
lib ti
• Head nozzle Verticality, horizontality
Calibration
• y
Head nozzle By-direction Calibration

137
Preparation of Printing out

off

ANAPURNA MW V1.885
V1 885 WA6
Copyright 2008

켜짐

HOST *** ***P S7 1597mm tcp KCMYlClMWS


== ON-LINE ==
Ready

When power on printer, the monitoring ROM version will be shown.


And after the program load finished, the ROM version of page 85 will be show and
home and media size checking will be followed. When finishing home and media size
check,
h k O On-line
li button
b tt will
ill be
b on and
d then
th the
th b
booting
ti will
ill b
be fi
finished.
i h d

138
PRIME Menu-1
The prime test shows a jetting condition of print head nozzles.
If the nozzle does not jet correctly after prime test,
Clean the nozzles and conduct the prime test again

2 off
1
== PRIME ==
F2> COLOR PRIME WHITE PRIME <F5
3

Press ESC key, It will be off-line status. Press F1 while off-line, the above
Message will be displayed with the prime test.

< PRIME TEST / 6 COLOR PRIME >

LC LM Y M C K

① Nozzle firing(1nozzle/line)
② L row 256 nozzle fires
① ②③ ④
③ All nozzles fires(512 nozzles)
④ R row 256 nozzle fires

139
PRIME Menu-2
The PRIME Function is to confirm whether the firing is properly
performed or not. After the Prime, in case all nozzles do not fire properly,
Please carry out nozzle cleaning again. then perform the PRIME.

off

== PRIME ==
2
F1> COLOR PRIME WHITE PRIME <F5
1

If pressing down ESC KEY, it become OFF-LINE Status.


If pressing down F1>PRIME Key in the OFF-LINE status, you can access
to PRIME mode. After that, if F5> WHITE PRIME is Press down,
above program will appear. At the same time WHITE PRIME start performing.

<PRIME PRINTING - VARNISH PRIME>


For your understanding. marked with black
color.
It is transparent (WHITE) color originally.

V1 V2

① Nozzle firing(1nozzle/line)
② L row 256 nozzle fires
① ②③ ④
③ All nozzles fires(512 nozzles)
④ R row 256 nozzle fires

140
CLEANING/IP SET Menu

IP SET menu will be used to open or close of Home Cover, select whether use or not of
safety sensor, confirm firmware version, set the IP address that will be printed out, is
able to check spray nozzle of all heads and set PARAMETER.

off

== CLEANINIG /IP SET ==


F1> HEAD UP/DOWN NOZZLE TEST <F4 1
F2> HOME COVER

-F1> HEAD UP DOWN : Open the cover to raise the head up and then bring it down and
save the position. And closed the cover.

-F2> HOME COVER : Push once to open and re-do it move.


-F5> NOZZLE TEST : Consecutive nozzle firing of all heads for certain time.

141
CALIBRATION Menu

off

== CALIBRATION ==
F1> FEED ADJUST HOR. ADJUST <F4
F2> CARRIAGE RELEASE DIR. ADJUST <F5
F3> FACTORY SETTING HEAD GAP <F6

Function Keys

F1 > FEED ADJUST : Prints out the media feed Step test.
F2 > CARRIAGE RELEASE : able to move the carriage by hand.
F3 > FACTORY SETTING : Setting the mode when shipped out at the factory.
Any variation of values may cause severe damage on the machine.
(Password is required)
F4 > HORI. ADJUST : used to check or change value when horizontal line-up.
F5 > DIR. ADJUST : used to check or change value when Bi-direction line-up.
F6 > HEAD GAP : Adjusting the gap between media and head base.

CALIBRATION Menu is used when aligning the head nozzle.


If uneducated personnel does operation, unexpected
Caution Problem in quality of printing might happen.

142
Changing Head Voltage

3 off
== FACTORY SETTING ==
F1> HEAD ADJUST SYSTEM REFERENCE <F4
2 F2> HEAD VOLT. SETTING WAVE FORM <F5
F3> HEAD VOLT. CALIB. ACT. TEST <F6

Step 1. Press F3 in the CALIBRATION, and enter password (164325).


Then Press Down F2 button.

3 off
== Head Voltage Adjust == <MODE = F6>
K C M LM LC Y W1 W2
L 20.0
20 0 19 8 19
19.8 19.4
4 19 19.1
1 19
19.11 19
19.4
4 20
20.8
8 20
20.3
3
2 R 19.2 19.1 19.2 19.2 19.0 18.7 20.0 20.1

Step 2. Press F2 Button at the FACTORY SET.


F6> the voltage on which the cursor is located will be OFF (L Channel of K Head)

143
The equipment shipped out is set head voltage value based
On a ink.. Must use the ink supplied from a.
Caution
Head Nozzle Feed Calibration -1

off

== CALIBRATION ==
F1> FEED ADJUST HOR. ADJUST <F4
F2> CARRIAGE RELEASE DIR. ADJUST <F5
F3> FACTORY SETTING HEAD GAP <F6

Press

Step 1
1. Press CALIBRATION button down in OFF
OFF-LINE.
LINE

off

Press

==FEED CALIBRATION ==
F2> PRINT
FEED VALUE = 24

Step 2. Match the FEED value by pressing F1 key down.

144
Head Nozzle Feed Calibration -2

Feed value setting : Prevent a banding effect by keeping an uniformed feed value
of media. The feed value should be set again in case of
changing a media.

off

press ==FEED CALIBRATION ==


F2> PRINT
FEED VALUE
F VA U = 24
4

1. PRINT A
Press F2, the print head carriage will move from left to right 4 times.
In case that the firing lines are not aligned to one line in left and right, set a feed value correctly
by adjusting +.- key of select button.

PRINT A :

LM LC Y M C K

- Right firing line is upper side than left firing line


-> Increase the feed value by pressing + key.

- Right firing line is down side than left firing line


-> Decrease the feed value by pressing –key.

145
Head Nozzle Horizontal Calibration -1

off
1

== HORIZONTAL CALIBRATION ==
F2> PRINT CLEAR <F5
L: K=0 C=-1 M=-3 Y=-6 LC=-8 LM=-5
2 R: K=0 C=-1 M=-3 Y=-6 LC=-8 LM=-5

Step 3. After returning to step 1 by pressing ESC, Press F4,


the above message will be displayed

CALIBRATION INITIALIZARION
ADJUSTMENT OF SETTING
MENU VALUE

== HORIZONTAL CALIBRATION ==
F2> PRINT CLEAR <F5
K=0 C=3 M=3 Y=6 LC=-9 LM=-3
K=0 C=3 M=3 Y=6 LC=-9 LM=-3

SETTING VALUE
FOR EACH
NOZZLE

F2> PRINT : Adjust vertical & horizontal alignment of printer head nozzle
F5> CLEAR: Reset and go to initial value (all to 0)

146
Head Nozzle Horizontal Calibration -2

Step 4. Press F2>Print key, It prints out each calibration file as below.

HORIZONTAL
CALIBRATION

PRINT OUT OF HORIZONTAL CALIBRATION

Step 5. Select the most paralleled lines and input its’ value to each color. (To
input the value to each color, use the direction key of LCD panel)

◀ ▶ : Color Movement
▲ : Change the setting value

Step 6. After carrying out all settings, Press Enter to save the settings.
Then the calibration initial display will be appeared back.

147
Head nozzle By-direction Calibration-1

OFF 2
== DIRECTION CALIBRATION ==
F2> PRINT CLEAR <F5
L: K=0 C=-1 M=-1 Y=-1 LC=-2 LM=-1
R: K=0 C=-1 M=-1 Y=-1 LC=-2 LM=-1

Step 7. After returning to Sept 1 by pressing ESC button, Press F5 and


Then the above message will be displayed.

CALIBRATION
ADJUSTMENT
MENU

== DIRECTOIN CALIBRATION ==
F2> PRINT CLEAR <F5
L: K=0 C=0 M=-2 Y=1 LC=-1 LM=-3
R: K=0 C=0 M=-2 Y=1 LC=-1 LM=-3

NOZZLE
SETTING
VALUE

F2> PRINT: Adjust


j nozzle alignment
g of Bi-direction.
F5> CLEAR: Reset and go to initial value

148
Head nozzle By-direction Calibration-2

Step 8. F4> Press F2 >Print key, select the mode

Bi-Direction
Bi Direction
Calibration

Step 9. F2> Press Print key, it prints each calibration file as follows

Bi-direction
Calibration.
Calibration

Step 10. Select the most paralleled lines and input its’ value to each color
(To input the value to each color, use the direction key of LCD panel)

◀ ▶ : Color movement

▲ : Change the setting value


149
Chapter
p 9.
WASATCH SOFTRIP

• WASATCH SOFTRIP

150
WASATCH SOFTRIP - 1
* RIP AND PRINT will can use more than DILLI Wasatch SoftRIP Version 6.1

1. Start → Wasatch SoftRIP Version 6.1 → Wasatch SoftRIP Version 6.1


*Window XP,2000 or above is recommended.

2. When executing Wasatch Softrip commended, Select The Print →


Setup to Start Printer setting.

151
WASATCH SOFTRIP - 2

3. Open to list box of “Print Model” and then select “Agfa Anapurna Mv(CMYK,
720x360 dpi, Quality 2 Pass)”.

4. Click to “Edit” button, the “Image Configuration” mode will be show up.

152
WASATCH SOFTRIP - 3

5. Show up “Printer Properties” when you click to “Printer Properties” button.

153
WASATCH SOFTRIP - 4
7. Take to image for printing through “Open” on “File” Menu.

8. It possible control to size for print out and direction on “Size” tab.


① Original Image Restore : When set up without user’s want, restore to original
image.
image
② Setting to original image cut box : It possible to set part of original image for
print.
③ Percentage Magnification : Setting percentage magnification to out put and
original image size.
④ Set Printing Image Size : Setting the unit to print image size unit as like mm,
cm, inch
⑤ Setting direction of printing.
154
WASATCH SOFTRIP - 5

9. After completing Print setting, Click “Print” -> “RIP and Print “ for printing start.

155
Chapter 10. Appendix

• Specifications

• Servo motor driver setting & Usage

• Servo motor driver Error Message

• Maintenance & Repairing

• Trouble shooting

156
Specifications
Model :ANAPURNA MW

Printing Technology DOD PIEZO ELECTRIC TECHNOLOGY

Number of Print
8 HEADS [ KONICA / 512 / 14PL & 42PL ]
Head

NORMAL MODE QUALITY MODE


Print Speed
13-17 sqm/hr 6-10 sqm/hr

CPU 32BIT RISC

Memory 256MB

Command
SP-RTL, HP-RTL, EMULATION
Language

I t f
Interface TCP / IP

Ink Type UV BASED PIGMENT

Dimensions
3,700 X 1,520 X 1,600 ( mm )
[WXDXH]

Weight ABOUT 980 KG

Max Printing Width 1,597 mm

Input Voltage SINGLE PHASE 220V ±10 % [ 50/60Hz, AC ]

Media Thickness 50mm

Media Type HYBRID TYPE [ FLATBED & ROLL TO ROLL ]

Motor Type CARRIAGE : AC SERVO MOTOR / FEED : AC SERVO MOTOR

157
Main Disconnect Switch
▶ LOTO(Lock out/Tag out)

158
Servo Motor Driver Setting and How to Use

1. Configuration of Control Panel

1 Carriage motor driver 2 Feed motor driver

3 4 5 6

The operation part of the driver consists of 5 units of 7-segment LED and 4
units of button. The function of 4units of buttons is as follows.

3 SW1 : MODE – BUTTON to change the mode.

4 SW2 : UP – BUTTON to raise the setting value in each mode.

5 SW3 : DOWN – BUTTON to lower the setting value in each mode.

6 SW4 : SET – BUTTON to save the setting value. Same function as


ENTER key.
159
2. OPERATION OF SEGMENT DISPLAY
Parameter setting and status indicate by servo amp front display panel (5 digit
7 segment LED). Check to the error of parameter setting before operation,
outside sequence and status during operation.
If push ‘move’, will move to the next mode. Refer to the below table for details of
each indicate mode.
To make effective parameter No.19(No parameter input) in order to refer or operate
Extend parameter 1, extend parameter 2, special parameter

160
POINT Change parameter No.19(No parameter input)
In order to use extend parameter

If each parameter mode with “MODE” button and push “UP”,”DOWN” button,
Display changes as follows.

Parameter with “*”mark is effective after change setting, turn off power and
re-input.

161
3. Parameter Operation Method

(1) Parameter of 5 or less digits


The following example shows the operation procedure performed after
power-on to change the home position setting method (Parameter No.8)
into the data setting type.
Press "MODE" to switch to the basic p
parameter screen.

The parameter number is displayed.


Press UP or DOWN to change the number.
Press SET once.
The set value of the specified parameter
number flickers.

Press SET once.


During flickering, the set value can be
changed. Use UP or DOWN

Press SET to enter.

To shift to the next parameter, press the "UP" or "DOWN" button.


When changing the parameter No.8 (home position return type) setting,
change its set value, then
switch power off once and switch it on again to make the new value valid.

162
4. PARAMETER
Class No. Symbol Name and Function Initial Unit Feed Carriage

Command
0 *STY system/regenerative brake 0000 0010 0310
option selection

1 *FTY Feeding function selection 0000 0011 0010

2 *OP1 Function selection 1 0002 0002 0002

3 ATU Auto tuning 0105 040B 0406

4 *CMX Electronic gear numerator 1 13107 13107

5 *CDV Electronic gear denominator 1 8000 8000


B
A 6 INP In-position range 100 ㎛ 100 100
S
I 7 PG1 Position loop gain 1 35 rad/s 150 30
C
8 *ZTY Home position return type 0010 0014 0014
P 9 ZRF Home position return speed 500 r/min 500 500
A
R 10 CRF Creep speed 10 r/min 10 10
A
M
11 ZST Home position shift distance 0 ㎛ 0 0
E X10STM
T 12 CRP Rough match output range 0 0 0

E
R 13 JOG JOG Jog speed 100 r/min 2000 100
S
S-pattern
14 *STC acceleration/deceleration time 0 ms 0 0
constant
15 *SNO Station number setting 0 국 1 2
Communication baudrate
16 *BPS
BPS 0000 0100 0100
selection, alarm history clear
17 MOD Analog monitor output 0100 0100 0100

18 *DMD Status display selection 0000 0000 0005

19 *BLK Parameter block 0000 000E 000E

POWER OFF AND RE-ENTER THE VALUE AFTER CHANGING


THE VALUE OF PARAMETER WITH “*” MARK TO MAKE IT EFFECT

163
Class No. Symbol Name and Function Initial Unit Feed Carriage

20 *OP2 Function selection 2 0000 0000 0000

21 For manufacturer setting 0002 0002 0002

22 *OP4 Function selection 4 0000 0000 0000

23 SIC Serial communications time-out


time out selection 0 0 0

24 FFC Feed forward gain 0 % 0 0

25 VCO Override offset 0 mV 0 0

26 TLO Torque limit offset 0 mV 0 0

27 *ENR Encoder output pulses 4000 pulse/rev 4000 4000

28 TL1 Internal torque limit 1 20 % 100 26

29 TL2 Internal torque limit 2 100 % 100 100

30 *BKC Backlash compensation 0 pulse 0 0

E 31 MO1 Analog monitor 1 offset 0 mV 0 0


X
32 MO2 Analog monitor 2 offset 0 mV 0 0
P
A 33 MBR Electromagnetic brake sequence output 100 ms 100 100
N
S Ratio of load inertia moment to Servo
34 GD2 70 0.1 time 10 135
I motor inertia moment
O
35 PG2 Position loop gain 2 35 rad/s 200 35
N
36 VG1 Speed loop gain 1 177 rad/s 600 750
P
A 37 VG2 Speed loop gain 2 817 rad/s 1200 1500
R
A 38 VIC Speed integral compensation 48 ms 4 20
M 39 VDC Speed differential compensation 980 980 980
E
T 40 0 0 0
E For manufacturer setting
R 41 0 0 0
S X10STM ㎛
42 *ZPS Home position return position data 0 0 0
1 43 DCT Moving distance after proximity dog 1000 X10STM ㎛ 1000 1000
Stopper type home position return stopper
44 ZTM 100 ms 100 100
time
Stopper type home position return torque
45 ZTT 15 % 15 15
limit value

46 0 0 0
*LMP Software limit + X10STM ㎛
47 0 0 0

48 0 0 0
*LMN Software limit – X10STM ㎛
49 0 0 0

50 0 0 0
*LPP Position range output address + X10STM ㎛
51 0 0 0

52 0 0 0
*LNP Position range output address - X10STM ㎛ 164
53 0 0 0
POWER OFF AND RE-ENTER THE VALUE AFTER CHANGING THE VALUE OF PARAMETER WITH “*”
MARK TO MAKE IT EFFECT.
Class No. Symbol Name and Function Initial Unit Feed Carriage

54 For manufacturer setting 0000 0000 0000


55 *OP6 Function selection 6 0000 0000 0000
56 For manufacturer setting 0000 0000 0000
57 *OP8 Function selection 8 0000 0000 0000
58 *OP9 Function selection 9 0000 0000 0000
59 *OPA Function selection A 0000 0000 0000
60 For manufacturer setting 0000 0000 0000
Machine resonance
E 61 NH1 0000 1000 10000
suppression filter 1
X
P Machine resonance
62 NH2 0000 2000 20000
A suppression filter 2
N Low-pass filter, adaptive
S 63 LPF 0000 0000 0000
vibration suppression control
I
O Ratio of load inertia moment
0.1
N 64 GD2B to Servo motor inertia moment 70 27.0 27
2
times
P
A Position control gain 2
65 PG2B 100 % 100 100
R changing ratio
A Speed control gain 2 changing
M 66 VG2B 100 % 100 100
ratio
E
T Speed integral compensation
67 VICB 100 % 100 100
E changing ratio
R
68 *CDP Gain changing selection 0000 0000 0000
S
69 CDS Gain changing condition 10 10 10
2
70 CDT Gain changing time constant 1 ms 1 1
71 100 100 100
72 10000 10000 10000
73 10 10 10
74 For manufacturer setting 10 10 10
75 100 100 100
76 100 100 100
77 100 100 100

POWER OFF AND RE-ENTER THE VALUE AFTER CHANGING THE VALUE OF
PARAMETER WITH “*” MARK TO MAKE IT EFFECT

165
Class No. Symbol Name and Function Initial Unit Feed Carriage

78 0000 0000 0000

S 79 0009 0009 0009


P
E 80 080A 080A 040A
C 81 0706 0706 0705
I
A 82 020B 020B 020B
L
83 0504 0504 0000
P For manufacturer
A
84 setting
0002 0002 0002
R 85 0000 0000 0000
A
M 86 0005 0005 0005
E
T 87 0D04 0D04 0D04
E 88 0102 0102 0102
R
S 89 0 0 0

90 0 0 0

166
Servo motor driver Error alarm list

1. Trouble at start-up

Excessive adjustment or change make operation


instable.
Caution

The following faults may occur at start-up. If any of such faults occurs,
take the corresponding action.

No. Sequence Fault Action Possible cause


Not improved if connectors 1. Power supply voltage fault.
CN2, CN3 are disconnected. 2. Servo AMP fault.

Improved when connector 1. Power supply of encoder


-LED is not light.
CN2 is disconnected. cable is shorted.
-LED is on and off.
1 Power on 2. Encoder fault.

Improved when connector Power supply of CN3 cable is


CN3 is disconnected. shorted.

Alarm occurs. Refer to follows and remove cause.

Alarm occurs. Refer to follows and remove cause.

1. Check display for if servo 1. Servo-on signal is not


Servo motor
2 AMP is ready to operate. input.
power on Servo-unlocked
2. Check external signal 2. DC24V power is not supply
(is free)
indication for if servo- to COM.
on(SON) signal is ON.

Rotation ripples (speed Gain adjust for matching with Gain adjustment fault.
fluctuations) are large at parameter.
3 Gain adjustment low speed.

Servo motor shaft to Gain adjust for matching with Gain adjustment fault.
oscillate side to side. parameter.

Check cumulative commend Communication commend


pulses, cumulative feedback fault, slip on machine etc.
4 Cyclic operation Position shift occurs.
pulses and actual servo motor
position.

167
2. When alarm or warning has occurred
When a fault occurs during operation, the corresponding alarm or warning is displayed.
If any alarm or warning has occurred, refer to below.
After its cause has been removed, the alarm can be deactivated in any of the methods
marked in the alarm deactivation column.

Alarm deactivation
Display Name Power Push ‘Set’ on Reset
current alarm
OFF → ON screen (RES)
AL.10 Under voltage ○ ○ ○
AL.12 Memory error 1 ○
AL.13 Clock error ○
AL.15 Memory error 2 ○
AL.16 Encoder error 1 ○
AL.17 Board error ○
Alarm

AL.19 Memory error 3 ○


AL.1A Motor combination error ○
AL.20 Encoder error 2 ○
AL.24 Main circuit error ○
AL.25 Absolute position erase ○
AL.30 Regenerative error (Note1)○ (Note 1) ○ (Note1) ○
AL.31 Over speed ○ ○ ○
AL.32 Over current ○ ○ ○
AL.33 Over voltage ○
AL.35 Command pulse frequency error ○ ○ ○
AL.37 Parameter error ○
AL.45 Main circuit device overheat ○ ○ ○
AL.46 Servo motor overheat ○ ○ ○
AL.50 Over load 1 (Note1) ○ (Note1) ○ (Note1) ○
AL.51 Over load 2 (Note1) ○ (Note1) ○ (Note1) ○
AL.52 Error excessive ○ ○ ○
AL 61
AL.61 Home operation alarm ○ ○ ○
AL.8A Serial communication time out error ○ ○ ○
AL.8E Serial communication error ○ ○ ○
88888 Watch dog ○
AL.90 Home position return incomplete

AL.92 Battery cable short warning

AL.96 Home position setting warning


Warning
W

AL 98
AL.98 Software limit warning

AL.9F Battery warning


Removing the cause of occurrence deactivates the alarm
AL.E0 Excessive regenerative warning automatically.

AL.E1 Overload warning

AL.E3 Absolute position counter warning

AL.E6 Servo forced stop warning

AL.E9 Main circuit off warning

(Note 1). Deactivate the alarm about 30 minutes for cooling time after removing the
cause of occurrence. 168
3. Remedies for alarms

● When any
y alarm has occurred,, eliminate its cause,, ensure safety,
y,
then reset the alarm, and restart operation. Otherwise, injury may occur.
● If an absolute position erase alarm (AL.25) occurred, always make
home position setting again. Otherwise, misoperation may occur.
Caution
● When any of the following alarms has occurred, always remove its
cause and allow about 30 minutes for
f cooling before
f resuming
operation. If operation is resumed by switching control circuit power off,
then on to reset the alarm, the servo amplifier and servo motor may
become faulty.

If alarmed, the servo motor will stop operating by dynamic brake.


Then alarm NO. in indicator will be displayed. According to the below,
Remove cause of alarm.

169
Dis-
Name Definition Cause Action
play

AL.17 Board Error 2 CPU.Parts fault Fault in parts of servo AMP


- Check method –
Alarm occurs if power switch on with Change the servo AMP
disconnect to all cable except control
AL.19 Memory Error 3 ROM memory fault circuit power supply cable.

AL.1A Motor Wrong combination of servo Wrong combination of servo AMP and Make correct combination.
combination error AMP and servo motor servo motor connected.
1. Encoder connector(CN2) is
Connect correctly.
Communication error disconnected.
AL.20 Encoder error 2 occurred between encoder 2. Encoder fault. Change the servo motor.
and servo AMP 3. Encoder cable fault. (wire
Repair or change the cable.
breakage or shorted)
1. Power input wires and servo
motor output wires are in contact
Connect correctly.
at main circuit terminal
block(TE1).
Ground fault occurred at the 2. Sheathes of servo motor power
AL.24 Main circuit error servo motor outputs(U,V
and W phases) of the servo
cables deteriorated, resulting in Change the cable.
ground fault.
AMP
3. Main circuit of servo amplifier
failed.
- Check method – Change the servo motor.
AL.24 occurs if servo switch on after
U.V.W power cable from servo AMP.
After leave it in alarm occurring
1. Reduced voltage of super capacitor in for few minutes, power off and
The error in Absolute encoder. on again. Make sure origin
position data point setting.
Absolute position 2. Battery voltage low. Change the battery. Make sure
AL.25 erase origin point setting
setting.
3 Battery cable or battery fault
3. fault.
Power on first time to After leave it in alarm occurring
4. Super capacitor of the absolute for few minutes, power off and
absolute position detection on again. Make sure origin
system. position encoder is not charged.
point setting.
1. Parameter No.0 setting fault. Set correctly.
2. Built-in regenerative brake
resistor or regenerative brake Connect correctly.
option is not connected.
3. High duty operation or continuous
regenerative
g operation
p cause the 1. Reduce the frequency of
Permissible regenerative permissible regenerative power of positioning.
power of the built-in the regenerative brake option to 2. Change regenerative
regenerative brake resistor be exceeded. brake option to larger
or regenerative brake option - Check method – capacity.
is exceeded. 3. Reduce the load.
Check the regenerative load ratio on
status display
AL.30 Regenerative 4. Power supply voltage fault.
Alarm
MR-J2S-□CP : Less than 160V Recheck power supply
MR-J2S-□CP1 :Less than 83V
5. Built in regenerative brake resistor Change servo AMP. Or
or regenerative brake option fault. regenerative brake option.
6. Regenerative transistor fault.
- Check method –
1. The regenerative brake option
has overheated abnormally.
Regenerative transistor fault. Change the servo AMP.
2. The alarm occurs even after
removal of the built in
regenerative brake resistor or
regenerative brake option.

170
Dis
Name Definition Cause Action
play
1. Input comment pulse
frequency exceeded the
Set command pulses correctly
permissible instantaneous
speed frequency.
2. Small acceleration /
deceleration time constant Increase acceleration /
deceleration time constant.
cause overshoot to be large

1. Re-set servo gain to


Speed has exceeded proper value.
AL.
Overspeed the instantaneous 2. If servo gain cannot be
31 permissible speed. set to proper value.
3. Servo system is instable to
① Reduce load inertia
cause overshoot.
moment ratio
ratio.
② Reexamine acceleration
/ deceleration time
constant.

4. Electronic gear ratio is large.


Set correctly.
(parameter No.4, 5)
5. Encoder fault. Change the servo motor
1. Short occurred in servo AMP.
Correct the wiring
wiring.
Output phases U,V and W.

2. Transister(IPM) of the servo


AMP. fault.
- Check method –
Change the servo AMP.
Alarm occurs if power is
Current that flew is
AL. higher than the switch on after U,V and W
Overcurrent permissible current of are disconnected.
32
the servo AMP.
3. Ground fault occurred in
servo AMP. Output phases Correct the wiring.
U,V and W.
4. External noise caused the
over current detection circuit Take noise suppression
measures.
to mis-operate.
1. Lead of built-in regenerative
brake resistor or regenerative 1. Change the lead wire.
brake option is open or 2. Connect correctly.
disconnected.
2. Regenerative transistor fault. Change the servo motor
1. Change the servo AMP.
In case of built in
Converter bus voltage 3. Wire breakage of built-in regenerative brake
AL.
Overvoltage exceeded 400V and regenerative brake resistor or resistor.
33 over. regenerative brake option. 2. Change regenerative
brake option in case of
regenerative brake option
4 Capacity of built in
4.
regenerative brake resistor or Add regenerative brake option or
regenerative brake option is increase capacity.
insufficient.
5. Power supply voltage is high. Recheck the power supply.
1.Pulse frequency of the manual Change the pulse frequency to
pulse generator is too high. a proper value

AL. Command Input pulse frequency of 2.Noise entered the pulse of the
pulse the command pulse is Take action against noise.
35 frequency error too high. manual pulse generator.

3. Manual pulse generator failure. Change the manual pulse


generator.

171
Dis-
Name Definition Cause Action
play
1. Parameter setting to be
rewritten cause by servo AMP Change the servo AMP.
fault.
2. Regenerative brake option not
used with servo AMP. Was Set parameter No.0.
selected in parameter No.0.
3 Value outside setting range
3.
Set parameter correctly.
has been set in some parameter.
4. Value outside setting range
Set parameter No.4~5 correctly.
has been set in electronic gear.
5. Opposite sign has been set in
software limit increasing
AL.37 Parameter error Parameter setting is wrong. side (parameter No.46~47).
Similarly, opposite sign has Set parameter No.46~49
correctly.
been set in software limit
decreasing side (parameter
No 48 49)
No.48~49).
6. Opposite sign has been set in
position range output address
increasing side (parameter
No.50~51). Similarly, opposite Set parameter No.50~53
sign has been set in position correctly
range output address
decreasing side (parameter
No.52, 53).
1. Servo amplifier faulty Change the servo amplifier
2 Ai
2. Air cooling
li was tturned
d on and
d off
ff
The drive method is reviewed.
Main circuit Main circuit device continuously by overheating status.
AL.45 device overhead overhead. 1. Exchange the cooling fan or
3. Air cooling fan of servo amplifier
servo amplifier.
stops.
2. Reduce ambient temperature.
1. Ambient temperature of servo motor Review environment so that
is over 40C. ambient temperature is 0 to 40C.
1. Reduce load.
Servo Motor Servo motor temperature 2. Review operation pattern.
AL.46 Overheat rise actuated the thermal 2. Servo motor is overheated.
sensor
sensor. 3 Use servo motor that provides
3.
larger output.

3. Thermal sensor in encoder is faulty. Change servo motor.

172
173
174
4. Remedies for warnings

If an absolute position counter warning (AL.E6) occurred, always make home


position setting again. Otherwise, misoperation may occur.

175
Error Alarm table of Servo Motor Drive
Regenerative power Built-in regenerative brake resistor or
regenerative brake option set in 85% 1. Make down position
has possibility to
regenerative power of of the decide frequency.
Over permissible regenerative power .
the built-in 2. Make a change
AL.E0 regenerative
regenerative brake - Check method – regenerative brake option
Warning resistor or Check status display for the to bigger capacity.
regenerative brake regenerative
option is exceeded. 3. Make down load.
load ratio.

The load become 85% and over of


Over load Possibility to overload overload alarm 1,2 level.
AL.E1 Refer to AL. 50, AL 51.
warning alarm 1, 2. - Check Method –
Refer to AL.50, AL51.

Absolute 1. Noise mixing in encoder. Take action against noise.


AL.E3
position Absolute position
counter encoder pulse fault. 2. Encoder fault Change the servo motor
warning
Servo stop
p
Open between EMG
EMG- Check the safety and release
AL.E6 compulsorily Compulsion stop is operated.
SG. compulsion stop.
warning
Servo ON(SON) with
Main circuit
AL.E9 main circuit OFF Turn on to main circuit.
OFF warning
status.

176
Error Alarm table of Servo Motor Drive
Maintenance-1
BELWO IS DAILY & PERIODICAL MAINTENANCE TO KEEP BEST PRINTING QUALITY.
WE ,Dilli,
RECOMMEND TO USE BELOW CHART BY KEEPING NEARBY THE MACHINE.
1.DAILY MAINTENANCE

No. TIME MAINTENANCE REMARKS

1 BEFORE CHECKING WASTE INK VOLUME IN WASTE INK TANK


PRINTING
CHECKING INK VOLUME IN MAIN INKTANK/REMOVING AIR IN
INKFILTER

REMOVING SOLUTION IN HEAD, PURGING , WIPING AND TEST


PRINTING

CLEANING CODE STRIP & BOXBEAM WITH ALCOHL

CLEANING WIPING BLADE WITH SOLUTION

2 AFTER CLEANING OF SUCTION PAD


PRINTING
Normal CAPPING/Solution CAPPING(WHEN YOU DO NOT PRINT
MORE THAN 24hrS)
2.PERIODICAL MAINTENANCE

No TIME MAINTENANCE REMARKS

1 EVERY THREE CHANGE CLEANING SOLUTION IN CAPPING


DAYS

2 EVERY WEEK CHECKING SUCTION CONNECTION BAR SPONGE

REMOVING DUST FROM DRYING FAN

CHANGE WIPING BLADE


(RECOMMEND: EVERY THREE MONTHS)
CHECKING REFILL & SUCTION TUBING TUBE
(RECOMMENDED CHANGING PERIOD : EVERY SIX MONTHS)

3 EVERY MONTH LM GUIDE LUBRICATION

4 EBERY SIX PINCH ASS’y GREASE LUBRICATION


MONTH

5 EVERY ONE CHECKING INKFILTER AND CHANGE


YEAR

* Grease lubrication for LM Guide *


- Do not disassemble LM Guide.
- Wipe off old grease & accumulated dust around LM Guide before supplying new grease.
How to replenish grease Amount Intervals Brand name of grease
Supply required amount to grease nipple with a grease gun. Move the
It depends on the service conditions &
LM Block
Bl k by
b hand
h d while
hil filling
filli th
them. D
Do nott operate
t iimmediately.
di t l M Move U
Urea-based
b d
1.5 ~ 2.0 g environment. As a rule, once per
the LM Block left & right by hand a few times to spread the grease "THK Grease AFE"
month or once per 3months
throughout the LM Guide.

177
Maintenance-2

1.Tubing pump hose replacement


(Check periodically & replace every 6 months)

① Remove the air filter attached on ② Install new one on the Main ink
Main ink tank. tank

Ink can be leaked when you replace the tube. Thus,


you must remove ink from Main ink tank before
Caution
replacement

178
Maintenance-3

1. Conveyor belt replacement ( every 6 months)

① Remove the pin connected in


between belts and take off the
belt.

② Insert the pin for connect after engage


with belt and belt.
(This work required couple of worker)

③ Insert the pin till end. After that


fold and insert to belt inside
excess pin for finish.

179
Troubleshooting

PROBLEM CAUSE SOLUTION


Rear Take-upp motor Media not Check if media is p
placed
continues to move detected between media detect sensor
and reflector

Rear Take-up motor Obstacle is Check if a obstacle is placed


does not move. placed between between media detect sensor
media detect and reflector
sensor and .
reflector
Media deviation in Media is loaded 1) Check if supportive roll bar is
printing onto the printer hanged on roll media correctly
incorrectly 2) Make sure if media is loaded
onto the printer correctly
Ink is not cured
cured. Lamp life is Contact to A/S for replacement
finished. of lamp
Sudden stop while Communication 1) Check data and cables for
printing error. communication.
Output data error. 2) Check RTL file.
Media does not move Incorrect setting
g 1) Setting
g feed level.
forward or backward of media feeding 2) Checking servo driver
with making noise speed parameter
Noise in the Object on the Remove the obstruction.
movement of Head way of Head
carriage Carriage
movement

Ink drops when Ink remain on the 1) Make clean to head nozzle. 2)
printing head nozzle Check the air in ink filter and
remove the air if necessary.

180
PROBLEM CAUSE SOLUTION

Big noise on the Servo motor has Regulate servo motor gain level
motor effected from set for match with outer condition.
up condition *Refer parameter in Appendix
Big amount of Ink Negative Check negative pressure
drop when printing pressure fault gauge and regulate if it
required.
No ink firing after a Vacant Ink Tube 1) Check if ink tubes from sub
lot ink bleeding while line from sub- tank to printhead are empty.
printing tank to print- 2) Supplying ink few times by
head purging and doing head
cleaning.
Ink firing is temporary Electric noise by 1) Electro-static interrupts
stopped when electro-static electrical signal
printing interrupt the 2) Check
Ch k th the grounding
di
signal of head 3)Clean head by purging and
firing wiping
Carriage is not move Carriage error 1) Check obstacle surround of
head carriage.
2) Check power supply of
carriage and feed servo
motor also encoder cable
connected.
3) Turn off the power of printer
and then re-start.
4) Check error message of
servo motor driver.
No ink feeding into Malfunction of 1) Check ink level in main tank.
sub ink tank automatic ink 2) In case malfunction of
refilling system automatic ink refilling system,
consult with local dealer
Banding on printing Print heads have Check nozzle condition
been closed

Overlapping on Incorrect “Step Adjust “STEP SIZE Value”


printing value”

181
PROBLEM CAUSE SOLUTION

Print quality has Ink shortage 1)Check ink quantity in main ink
unusual or dose not tank.
jetting ink with alarm 2)Remove after check the air in
occurrence in refill
part during printing. ink filter.
3)Tubing pump and tube check.

Overheat or not PID fault or Replacement after check PID


increase to 24V 30W heater and heater terminal.
temperature. error

No lighting the Lamp UV lamp fault 1) Check UV lamp power supply


S/W on or off.
2) Check UV lamp power supply
cable connection status.
3) Check stability status for
power supply.
4) Lamp’s span ended
ended.

182
ab
Internet address : www.agfa.com

■ HEADQUATERS
Agfa-Gevaert N.V.
Septestraat 27
B-2640 Mortsel, Belgium

Tel. +32 3 444 2111


Fax. +32 3 444 7094

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