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STANDARD MODULE RESTRICTED CIRCULATION

Code ENG-SM–TAN-020 Date of issue 19/12/12

CREAM STORAGE TANK Version 03


Title 10 000 L, 25 000L Page 1/20

SCOPE:

PMO compliant: YES NO

Created by Created with the participation of


Esperanza ARMERO DEW
Denis François (FED)

Updates :
Version Date Updated by : Updates summary
01 07/02/2012 Esperanza ARMERO Creation
Benoit BUET
02 07/02/2012 Esperanza ARMERO Solid shaft agitator
Benoit BUET
02.5 27/11/2013 Esperanza ARMERO Include 10 000 litres tank
03 24/11/2014 Esperanza ARMERO Release after validation

Cancelled and replaced Reference specifications


documents

Technical validation:
Name: Function: Date:
Alain DHUYS Technical Manager 21/02/2014 06:44:40
Carl BONIFAS Technical Director US 21/03/2014 15:14:38
Christophe RENOU Global Category Director CAPEX 14/02/2014 15:47:01
Dmitriy GOLUNOV Technical Manager Russia 21/03/2014 15:14:38
Eric PARENT Directeur ingenierie et maintenance 10/03/2014 16:37:00
Gabriel PAZOS PEZZI Technical Engineering Director of the Dairy 17/02/2014 12:41:22
Geoffroy DERIGNY WWBU 21/03/2014 15:14:38
Guillermo FERNANDEZ Mexico Technical Manager 06/03/2014 16:55:36
Jaimir BROTTO Brazil Technical Manager 10/03/2014 11:56:22
Juan-Jose MANGADO GARCIA Industrial Engineering Manager 07/03/2014 13:42:32
Koen BENOOT Director Engineering South Europe 12/03/2014 16:50:31
Noel SORREL Technical Manager Belgium 17/02/2014 10:29:03
Oscar ARETA Engineering manager 16/02/2014 05:38:48
Pierre PAGEIX DEW Asia Zone Manager 10/03/2014 18:26:08
Piotr KULPINSKI Technical Manager East and Central Europe 21/03/2014 15:14:38
Ufuk SUNGER Industrial Project Manager 17/02/2014 17:27:01

Approved by:
Name: Function: Date:
Patrick GOURDON Head of Quality 08/07/2014 12:15:55
Sander TEN HAVE DEW Director 05/08/2014 13:10:48
STANDARD MODULE RESTRICTED CIRCULATION

Code ENG-SM–TAN-020 Date of issue 19/12/12

CREAM STORAGE TANK Version 03


Title 10 000 L, 25 000L Page 2/20

CONTENT
GENERAL DESCRIPTION ................................................................................................................................. 3
PROJECT APPLICATION .................................................................................................................................. 4
DESIGN & OPERATION PARAMATERS .......................................................................................................... 5
10 000 L CREAM TANK DRAWINGs .............................................................................................................. 11
DESIGN & OPERATION PARAMATERS ........................................................................................................ 12
25 000 L CREAM TANK DRAWINGs .............................................................................................................. 18
APPENDIX........................................................................................................................................................ 19
STANDARD MODULE RESTRICTED CIRCULATION

Code ENG-SM–TAN-020 Date of issue 19/12/12

CREAM STORAGE TANK Version 03


Title 10 000 L, 25 000L Page 3/20

GENERAL DESCRIPTION

1- Tank usage

Cream storage tank is used for storage of cream after separation and cooling down in plate heat
exchanger to 4°C - 6 °C.

The following chart summarizes volumes of cream tanks according to plant standard sizes:

Function Process Standard Plant Mini Plant B Mini Plant A Micro Plant

Atmospheric
All 25 m3 10 m3 5 m3 5 m3
Cream Storage

Tank will be provided with a vertical agitator and double jacket for chilled water to maintain
temperature during all storage time and homogeneity of cream % fat.

Agitation will always be active when chilled water is running in order to avoid crystallization of
cream in the tanks walls.

Cream should be maintained in between 4°C and 6°C. For this interval of temperatures agitation
will be sequenced (1 min of agitation every 15 min).

If cream temperature is below 4°C, water will not run and it will be sequenced agitation of 1 min
every 15 minutes OFF in order to keep homogeneity of cream.

Vent capacity will be calculated for worst conditions of depression operation.

All parts in contact with product must be CIPable

Tank will be atmospheric.

Cream storage tank of 25 000 L will be placed outside. Cream tank of 10 000 L can be placed
inside or outside.
 Tank design is prepared to atmospheric conditions as detailed in point 2 of Design &
Operation parameters chapter. For extreme weather conditions such as long period of
time at temperatures below -35°C, it will be necessary to evaluate inside location or
heating design additional to avoid frozen cream.
STANDARD MODULE RESTRICTED CIRCULATION

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Title 10 000 L, 25 000L Page 4/20

2- Scope of Standard Module

Standard Module for Cream Storage Tank for 10 000 liters and 25 000 liters includes the following
documents:

 ENS-SM-TAN-020 – Specification: list of design parameters and work operation


conditions.

 Drawings for 10 000 liters and 25 000 liters tank as following:

o ENG-SM-TAN-020_X3D – Basic Design of Cream storage tank


o ENG-SM-TAN-020_X3DA – Agitator Details + Options
o ENG-SM-TAN-020_X3DL – Layout
o ENG-SM-TAN-020-X3DM – Maintenance on dry seal

 Test protocol applicable for Cream Storage tank are the following documents (separate
from Standard Module):
o ENG-TO-ENG-001: FAT Protocol for Standards process skids. APPENDIX 04 Tank
General Evaluation
o ENG-TO-ENG-003: Site Acceptance Test: Process Tank

3- Options to design

 Option 1: Seismic tank for areas that requires. Basic design will be non seismic only
good for non seismic zones.
o Option shown in drawing: ENG-SM-TAN-020_X3D, page 2

 Option 2: Easy maintenance motor coupling.


o Option shown in drawing: ENG-SM-TAN-020_X3DA

PROJECT APPLICATION
Confidentiality Agreement and Authorization of Use documents must be signed with tanks
manufactures and process integrators suppliers before any distribution of this specification and
documents associated.

3D drawings are not considered as “Manufacturing Plan”, they have to be used as a detailed
specification. Tank manufacture has to draw “Manufacturing plan” or construction plans for tank
construction.
STANDARD MODULE RESTRICTED CIRCULATION

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Title 10 000 L, 25 000L Page 5/20

CREAM STORAGE TANK 10 000 L

DESIGN & OPERATION PARAMATERS


1 - PRODUCT CHARACTERISTICS
Product Cream % Fat content 30 % - 42 %
Viscosity 12 / 500 cp Density < 1,0 kg/m3
Maximum Agitable Vol. 10 000 L Minimum Agitable Volume 2 000 L
Minimun Storage Temperature +4 °C Maximum Storage Temperature +6 °C

2 – INSTALLATION LOCATION - COUNTRY CHARACTERISTICS


Temperature Outdoor (Min/Max) -35 / 50 °C Temperature Indoor(Min/Max) + 10 / + 35 °C
Snow Load Design 2,5 kPa Seismic Zone Basic Design 0 (non seismic)
Seismic Standard Calculations Yes ( UBC 97 Standard or
120 Km/h
Wind Speed Design (for option design) IBC 2006)

3 - VESSEL DESCRIPTION
Type Vertical Use Cream (30 % - 42 % fat content)
Operating Capacity 10 000 L Pressure Vessel type Atmospheric
Safety volume (overflow) Not applicable Total Volume 10 825 L
Insulation Yes Supporting Legs
Double jacket position
Double jacket Yes Shell / Bottom
(Top/Shell/Bottom)
Tank location Inside / Outside Load cells (Yes/No) No

4 – DESIGN AND SERVICE CONDITIONS


4-1 Design conditions
Pressure Vessel (Yes/No) No Design temperature + 98 °C
Internal Design Pressure (gauge) NA Bar/ga Min. Metal Design Temperature - 29 °C
External Design Pressure (gauge) NA Bar/ga Hydro Test pressure NO
Design Code NA Welded joint efficiencies 0,7
Product Inlet Flow (Min / Max) 1 000 – 3 000 Liters /h
Product Outlet Flow 10 000 Liters /h
STANDARD MODULE RESTRICTED CIRCULATION

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Title 10 000 L, 25 000L Page 6/20

4-2 Tank service conditions


Pressure Vessel Yes / No No
Fluid Yes / No Sterile Air No Steam No
Double jacket fluid Yes / No Chilled water Yes
Maximum Atmospheric Bar/ga
Operating Pressure (Set pressure vent )
Minimum Atmospheric Bar/ga
Maximum + 98 °C
Operating Temperature CIP
Minimum +4 °C
Maximum +6 °C
Operating Temperature with product
Minimum +4 °C
4-3 Double jacket operating conditions
Chilled water Temperature Inlet T (°C) 2 Outlet T (°C) 5

Double Jacket Bottom Unit Shell Unit

Surface 0.86 m2 3.98 m2


Chilled Water connections – Inlet 1” 1/2 in 1 1/2 in
Chilled Water connections –Outlet 1” 1/2 In 1 1/2 In
Chilled water flow required 5.5 m3/h
Jacket internal pressure test 3,5 bar
Pressure drop 1 bar
Jacket design type Hemicoil or serpentine

5 – CLEANING
5-1 Cleaning solutions
Caustic 1% to 3 % + 85 °C Rinsing water + 4 to + 40 °C
Acid 1% to 2 % + 75 °C Steam No
Acidified Hot Water N/A N/A °C Sanitizer Yes (to be checked local chemical solution)
STANDARD MODULE RESTRICTED CIRCULATION

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Title 10 000 L, 25 000L Page 7/20

5-2 Equipment
Cleaning pipe location Inside Tank
SPRAYBALLS Top Vent Shell Bottom Total Units

Stationary Stationary Stationary Stationary


Type of spray balls
15 AX Limatec No 15 AX Limatec 15 AX Limatec
External NO N/A NO NO
Removable
Internal YES N/A YES YES
Number of spray balls 2 0 1 1
Flow per sprayball 3,7 N/A 3,7 3,7 14,8 m3/h
Optimum Pressure on each spray ball 1.5 N/A 1.5 1.5 bar
Pressure on CIP tank bar (reference) 2 bar

6 – SIZING
6-1 - Main Dimensions
Maximum Operating Volume 10 000 L
Shell height 3 000 mm
Total Height 6 125 mm
Height under discharge outlet 1 500 mm
Overall Outside Diameter 2234 mm Internal Shell Diameter 2 100 mm
Total Operating Weight (Operating
13 424 Kg Vessel empty weight 2 424 kg
capacity & Product Density)
Top head Shell Bottom head
Shape Conical 150° Cylindrical Conical 150°
Material contact with product EN 1.4307 (AISI 304 L) EN 1.4307 (AISI 304 L) EN 1.4307 (AISI 304 L)
Thicknesses 4 mm 3 mm 4 mm
6-2 – INSULATION
Insulation Type Glass wool Cladding material EN 1.4307 (AISI 304 L)
Insulation & cladding characteristics Uncrushable Expansible With extrusions
Wall Thickness Cladding Top 2 mm Shell 2 mm Bottom 1.5 mm
Top Shell Bottom Fully Self Drainable
Conductibility W/(m°K) 0,035 0,035 0.035 Yes
Insulation Thickness (mm) 60 60 60
Density kg/m3 35 35 35
6.3 – GASKETS
Material EPDM / NBR
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6.4 – SUPPORTING
Type Legs Commentaries
Yes or No Yes -
Number 3 -
Leg height (mm) 1415 -
Adjustment (mm) 0 to 40 In addition to leg height
Value for non seismic areas.
Leg diameter (mm) 168,3
For seismic zone see options design in drawing ENG-SM-TAN-020_C3D
CODE: Schedule 10.
Leg thickness (mm) 3,4
See options for seismic zones
Round shape.
Base plate diameter (mm) 500 This size is required to easily fix the plate with screws in the floor keeping the tank in
place.
Base plate thickness (mm) 20 -
Bolting M20 Outside location or inside if seismic zone (zone 1 or higher)
Load cells No

7 – GENERAL FINISH
Internal Welding Ground and polished welds Ra < 0.8 μm
Internal
Internal Finishing Cold rolled surfaces Ra < 0.8 μm
Internal Wall Passivation & Welds YES
Internal Welding Pickled and brushed
External
Internal Finishing Cold rolled surfaces Ra < 1,2 μm

8 – MANHOLE
Yes or No YES Number 1 on Top  Size 500 mm
Alfalaval /
Type Outside opening Shape Cylindrical Supplier (e.g)
Boyer/Zimmerlin/AIS
Gaskets EPDM Opening detection YES

9 - PROTECTION AND ACCESS


Circular safety railing on the top with: Y/N N° Material Height Remarks
Hand rails YES EN 1.4301 1 114 mm
EN 1.4301 To be checked with local
Knee rails YES 476 mm
law & regulation
Kicking rim YES EN 1.4301 145 mm
As per Vessels assembly drawing Dimensions Remarks
Ladder with safety loop YES EN 1.4301 3 900 mm To be checked with local
Interconnection Platform YES EN 1.4301 626 mm x 636 mm law & regulation
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10 – INSPECTION & TESTS


Welding Quality standards Conform to AWSD 18.3 & AWSD 18.1
External and internal surfaces are protected before being used
External and internal surfaces are protected during manufacture
Shell Cooling or heating jacket
ASME Coded vessel No NA
Control module(European regulation) No NA
Radiographic examination Option % NA %
Nods spots radiographic exams Option % NA %
Liquid penetration inspection (welding)
100 % NA %
( all Welds in contact with the product)
Hydro test No
Roughness inspection (welding) YES + protocol to be followed (see A 2)
Traceability (see A1) YES Welding consumables YES

11 – AGITATOR
Type Central and pendulous from the top
Agitator Shaft parameters Top Shaft Medium Shaft Bottom Shaft
Full / Hollow shaft Full Full Full
Diameter (mm) 60 60 60
Guiding ring supported by a tripod (Yes / No) Yes
Baffle plate No Baffle High N/A
High of agitator support (option
Mechanical coupling type Outside the tank 350 mm
coupling spacer)
Number of Levels (propellers) 2 Propellers diameter 1 300 mm
Space between levels of propellers 1 153 mm Bottom sweep blade 888 mm
Impeller type Tri-blade (curved) Mechanical seal Brand (e.g) NA
Mechanical Seal type NA Lubrication of Mechanical Seal NA
Material parts in contact with product EN 1.4307 (AISI 304 L) Material of parts not in contact EN 1.4307 (AISI 304 L)
Surface finish Ra <0.8μm Dye test after polishing All the welding

12 – MOTOR and GEAR BOX


Voltage 240 / 400 Volts Frequency 50/60 Hz Protection IP 65
Manufacturer SEW Euro drive compatible with Rpm (nominal) 15
Power 2.2 kW
(e.g) North Gear Box Rpm (mini / maxi) 10 / 30
Motor position Off center Food grade oil (Y / N) YES
YES
Variable Frequency drive (Y/N) Insulation Class F
STANDARD MODULE RESTRICTED CIRCULATION

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Title 10 000 L, 25 000L Page 10/20

13 – NOZZLES & FITTINGS


13.1 – TOP HEAD
Description Number Type Diameter Standards Remarks
Lifting rings to lift the tank when empty 2 - - - -
without
Manhole 1 - 500 mm - liquid
retention
Cover for instrumentation 1 - 300 mm
Cleaning inlet 1 - 2”1/2 - -
Sterile air inlet NA - - - -
Atmospheric Vent 1 - 250 mm - -
Agitator 1 Flange connection 450 mm - -
Boss welding for high level sensor 1 Welded boss 30 mm Ref ENG-SP-AUT-003
Boss welding for pressure transmitter NA - - - -
13.2 – ON THE SHELL
Description Number Kind Diameter Standards Remarks
Name plate 1 - - - -
Chilled Water connections (Inlet + Outlet) 2 Welded boss 1 ½” - Connection
Ladder Supports 3 - - - -
13.3 – ON THE BOTTOM HEAD
Description Number Kind Diameter Standards Remarks
Boss welding for low level probe 1 Welded boss 30 mm Ref ENG-SP-AUT-003 Connection
Boss welding for Pt 100 probe 1 Welded boss 30/40 mm Ref ENG-SP-AUT-003 Connection
Boss welding for analogue sensor 1 Welded boss 43.5 mm Ref ENG-SP-AUT-003 Connection
To be defined by
Product inlet / outlet 1 Welded boss 2 ½” Valve
the CBU
Chilled Water Connection (Inlet + Outlet) 2 Welded boss 1 ½” - Connection
TSVN_T N50/40
Automatic sampling 1 Varinline Housing connection flange type T Valve

14- VESSEL FOUNDATION


Load on the ground 2.28 Kg/cm² Anchor bolt number & size 4 x M20
Load/leg 4 475 Kg Anchorage type chemical
STANDARD MODULE RESTRICTED CIRCULATION

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Title 10 000 L, 25 000L Page 11/20

10 000 L CREAM TANK DRAWINGS

General Overview Basic Design: ENG-SM-TAN-020_C3D

Options Agitation Details Basic Design + Options: ENG-SM-TAN-020_C3DA

Layout –outdoor location-: ENG-SM-TAN-020_C3DL

Mechanical Dry Seal Maintenance: ENG-SM-TAN-020_C3DM


STANDARD MODULE RESTRICTED CIRCULATION

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CREAM STORAGE TANK 25 000 L


DESIGN & OPERATION PARAMATERS
1 - PRODUCT CHARACTERISTICS
Product Cream % Fat content 30 % - 42 %
Viscosity 12 / 500 cp Density < 1,0 kg/m3
Maximum Agitable Vol. 25 000 L Minimum Agitable Volume 5 200 L
Minimun Storage Temperature +4 °C Maximum Storage Temperature +6 °C

2 – INSTALLATION LOCATION - COUNTRY CHARACTERISTICS


Temperature Outdoor (Min/Max) -35 / 50 °C Temperature Indoor(Min/Max) + 10 / + 35 °C
Snow Load Design 2,5 kPa Seismic Zone Basic Design 0 (non seismic)
Seismic Standard Calculations Yes ( UBC 97 Standard or
120 Km/h
Wind Speed Design (for option design) IBC 2006)

3 - VESSEL DESCRIPTION
Type Vertical Use Cream (30 % - 42 % fat content)
Operating Capacity 25 000 L Pressure Vessel type Atmospheric
Safety volume (overflow) Not applicable Total Volume 28 640 L
Insulation Yes Supporting Legs
Double jacket position
Double jacket Yes Shell / Bottom
(Top/Shell/Bottom)
Tank location Outside Load cells (Yes/No) No

4 – DESIGN AND SERVICE CONDITIONS


4-1 Design conditions
Pressure Vessel (Yes/No) No Design temperature + 98 °C
Internal Design Pressure (gauge) NA Bar/ga Min. Metal Design Temperature - 29 °C
External Design Pressure (gauge) NA Bar/ga Hydro Test pressure NO
Design Code NA Welded joint efficiencies 0,7
Product Inlet Flow (Min / Max) 1-12 m3/h
Product Outlet Flow 12 m3/h
STANDARD MODULE RESTRICTED CIRCULATION

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Title 10 000 L, 25 000L Page 13/20

4-2 Tank service conditions


Pressure Vessel Yes / No No
Fluid Yes / No Sterile Air No Steam No
Double jacket fluid Yes / No Chilled water Yes
Maximum Atmospheric Bar/ga
Operating Pressure (Set pressure vent )
Minimum Atmospheric Bar/ga
Maximum + 98 °C
Operating Temperature CIP
Minimum +4 °C
Maximum +6 °C
Operating Temperature with product
Minimum +4 °C
4-3 Double jacket operating conditions
Chilled water Temperature Inlet T (°C) 2 Outlet T (°C) 5

Double Jacket Bottom Unit Shell Unit

Surface 1 m2 5,6 m2
Chilled Water connections – Inlet 1” 1/2 in 1” 1/2 in
Chilled Water connections –Outlet 1 “1/2 In 1 “1/2 In
Chilled water flow required 7,5 m3/h
Jacket internal pressure test 3,5 bar
Pressure drop 1 bar
Jacket design type Hemicoil or serpentine

5 – CLEANING
5-1 Cleaning solutions
Caustic 1% to 3 % + 85 °C Rinsing water + 4 to + 40 °C
Acid 1% to 2 % + 75 °C Steam No
Acidified Hot Water N/A N/A °C Sanitizer Yes (to be checked local chemical solution)
STANDARD MODULE RESTRICTED CIRCULATION

Code ENG-SM–TAN-020 Date of issue 19/12/12

CREAM STORAGE TANK Version 03


Title 10 000 L, 25 000L Page 14/20

5-2 Equipment
Cleaning pipe location Inside Tank
SPRAYBALLS Top Vent Shell Bottom Total Units

Stationary Stationary Stationary Stationary


Type of spray balls
15 AX Limatec 15 AX Limatec 15 AX Limatec 15 AX Limatec
External NO YES NO NO
Removable
Internal YES NO YES YES
Number of spray balls 2 1 1 1
Flow per sprayball 3,7 3,7 3,7 3,7 18,5 m3/h
Optimum Pressure on each spray ball 1 1 1 1 bar
Pressure on CIP tank bar (reference) 1,5 bar

6 – SIZING
6-1 - Main Dimensions
Maximum Operating Volume 25 000 L
Shell height 4 500 mm
Total Height 7 617 mm
Height under discharge outlet 1 500 mm
Overall Outside Diameter 2 884 mm Internal Shell Diameter 2 750 mm
Total Operating Weight (Operating
28 398 Kg Vessel empty weight 3 398 kg
capacity & Product Density)
Top head Shell Bottom head
Shape Conical 150° Cylindrical Conical 150°
Material contact with product EN 1.4307 (AISI 304 L) EN 1.4307 (AISI 304 L) EN 1.4307 (AISI 304 L)
Thicknesses 4 mm 3 mm 5 mm
6-2 – INSULATION
Insulation Type Glass wool Cladding material EN 1.4307 (AISI 304 L)
Insulation & cladding characteristics Uncrushable Expansible With extrusions
Wall Thickness Cladding Top 2 mm Shell 2 mm Bottom 1.5 mm
Top Shell Bottom Fully Self Drainable
Conductibility W/(m°K) 0,035 0,035 0.035 Yes
Insulation Thickness (mm) 60 60 60
Density kg/m3 35 35 35
6.3 – GASKETS
Material EPDM / NBR
STANDARD MODULE RESTRICTED CIRCULATION

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6.4 – SUPPORTING
Type Legs Commentaries
Yes or No Yes -
Number 4 -
Leg height (mm) 1490 -
Adjustment (mm) 0 to 40 In addition to leg height
Value for non seismic areas.
Leg diameter (mm) 168,3
For seismic zone see options design in drawing ENG-SM-TAN-020_D3D
CODE: Schedule 10.
Leg thickness (mm) 3,4
See options for seismic zones
Round shape.
Base plate diameter (mm) 500 This size is required to easily fix the plate with screws in the floor keeping the tank in
place.
Base plate thickness (mm) 20 -
Bolting M20 -
Load cells No

7 – GENERAL FINISH
Internal Welding Ground and polished welds Ra < 0,8 μm
Internal
Internal Finishing Cold rolled surfaces Ra < 0,8 μm
Internal Wall Passivation & Welds YES
Internal Welding Pickled and brushed
External
Internal Finishing Cold rolled surfaces Ra < 1,2 μm

8 – MANHOLE
Yes or No YES Number 1 on Top  Size 500 mm
Alfalaval /
Type Outside opening Shape Cylindrical Supplier (e.g)
Boyer/Zimmerlin/AIS
Gaskets EPDM Opening detection YES

9 - PROTECTION AND ACCESS


Circular safety railing on the top with: Y/N N° Material Height Remarks
Hand rails YES EN 1.4301 1 114 mm
EN 1.4301 To be checked with local
Knee rails YES 530 mm
law & regulation
Kicking rim YES EN 1.4301 145 mm
As per Vessels assembly drawing Dimensions Remarks
Ladder with safety loop YES EN 1.4301 7 887 mm To be checked with local
Interconnection Platform YES EN 1.4301 698 mm law & regulation
STANDARD MODULE RESTRICTED CIRCULATION

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Title 10 000 L, 25 000L Page 16/20

10 – INSPECTION & TESTS


Welding Quality standards Conform to AWSD 18.3 & AWSD 18.1
External and internal surfaces are protected before being used
External and internal surfaces are protected during manufcture
Shell Cooling or heating jacket
ASME Coded vessel No NA
Control module(European regulation) No NA
Radiographic examination Option % NA %
Nods spots radiographic exams Option % NA %
Liquid penetration inspection (welding)
100 % NA %
( all Welds in contact with the product)
Hydro test No
Roughness inspection (welding) YES + protocol to be followed (see A 2)
Traceability (see A1) YES Welding consumables YES

11 – AGITATOR
Type Central and pendulous from the top
Agitator Shaft parameters Top Shaft Medium Shaft Bottom Shaft
Full / Hollow shaft Full Full Full
Diameter (mm) 100 60 60
Guiding ring supported by a tripod (Yes / No) Yes
Baffle plate No Baffle High N/A
High of agitator support (option
Mechanical coupling type Outside the tank 350 mm
coupling spacer)
Number of Levels (propellers) 2 Propellers diameter 1 800 mm
Space between levels of propellers 1 844 mm Bottom sweep blade 1 200 mm
Impeller type Tri-blade (curved) Mechanical seal Brand (e.g) NA
Mechanical Seal type NA Lubrication of Mechanical Seal NA
Material parts in contact with product EN 1.4307 (AISI 304 L) Material of parts not in contact EN 1.4307 (AISI 304 L)
Surface finish Ra <0,8μm Dye test after polishing All the welding

12 – MOTOR and GEAR BOX


Voltage 240 / 400 Volts Frequency 50/60 Hz Protection IP 65
Manufacturer SEW Euro drive compatible with Rpm (nominal) 7,9
Power 2,2 kW
(e.g) North Gear Box Rpm (mini / maxi) 4 / 10
Motor position Off center Food grade oil (Y / N) YES
Variable Frequency drive (Y/N) NO
Insulation Class F
protection Cap (Y /N)
STANDARD MODULE RESTRICTED CIRCULATION

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Title 10 000 L, 25 000L Page 17/20

13 – NOZZLES & FITTINGS


13.1 – TOP HEAD
Description Number Type Diameter Standards Remarks
Lifting rings to lift the tank when empty 2 - - - -
without
Manhole 1 - 500 mm - liquid
retention
Cleaning inlet 1 - 2”1/2 - -
Sterile air inlet NA - - - -
Atmospheric Vent 1 - 350 mm - -
Agitator 1 Flange connection 400 mm - -
Boss welding for high level sensor 1 Welded boss 30 mm Ref ENG-SP-AUT-003
Boss welding for pressure transmitter NA - - - -
13.2 – ON THE SHELL
Description Number Kind Diameter Standards Remarks
Name plate 1 - - - -
Ladder Supports 3 - - - -
13.3 – ON THE BOTTOM HEAD
Description Number Kind Diameter Standards Remarks
Boss welding for low level probe 1 Welded boss 30 mm Ref ENG-SP-AUT-003 Connection
Boss welding for Pt 100 probe 1 Welded boss 30/40 mm Ref ENG-SP-AUT-003 Connection
Boss welding for analogue sensor 1 Welded boss 43,5 mm Ref ENG-SP-AUT-003 Connection
To be defined by
Product inlet / outlet 1 Welded boss 2” 1/2 Valve
the CBU
TSVN_T N50/40
Automatic sampling 1 Varinline Housing connection flange type T Valve

14- VESSEL FOUNDATION


Load on the ground 3,72 Kg/cm² Anchor bolt number & size 8 x M20
Load/leg 7 100 Kg Anchorage type chemical
STANDARD MODULE RESTRICTED CIRCULATION

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25 000 L CREAM TANK DRAWINGS

General Overview Basic Design: ENG-SM-TAN-020_D3D

OptionsAgitation Details Basic Design + Options: ENG-SM-TAN-020_D3DA

Layout: ENG-SM-TAN-020_D3DL

Mechanical Dry Seal Maintenance: ENG-SM-TAN-020_D3DM


STANDARD MODULE RESTRICTED CIRCULATION

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APPENDIX

A1 - TRACEABILITY
Traceability

In order to reduce the risks of errors, the following minimal traceability is required:

1. Material contact with product : with certificate 3.1 B


a. Top,
b. Shell,
c. Bottom,
d. Manhole,
e. Shaft of agitator,
f. Propellers,
g. Welding material.

2. Material contact with product : with certificate 2.2


a. Vent,
b. Mechanical seal,
c. Nozzles,
d. Boss welding.
e. Flanges,

3. . Other materials : with certificate 2.2


a. Insulation jacket,
b. Reinforcement insulation,
c. Supporting.

4. Insulation : with data sheet and certificate 2.2


a. Glass wool.
STANDARD MODULE RESTRICTED CIRCULATION

Code ENG-SM–TAN-020 Date of issue 19/12/12

CREAM STORAGE TANK Version 03


Title 10 000 L, 25 000L Page 20/20

A2 - QUALITY – CHECKING
Roughness Test (welding and polishing surfaces) : Ra (µm)

1. Preparation of surface to be checked

 Surfaces must be cleaned and degreased,


 Surfaces must be stable, without vibration.

2. Check of roughness instrument

 The roughness instrument must be gauged less than one year (with certificate),
 The Ra plate of checking must be checked less than one year,
 Before each use, for each tank or once per day, to make a test and to print the result.

3. Check of roughness

 The Ra examination must be perpendicular within the meaning of polishing,


 The result of each Ra examination must be printed,
 Each welding of the main body must be checked with 3 points minimum, or each polishing surfaces,
 The inspector will make the cartography of the examination points.

4. Results and criteria of acceptance : surfaces test report

 Ra must be < 0.8 µm,


 All the result of each Ra examination must be printed, with the cartography of the examination points,
 The test of the roughness instrument must be added,
 DANONE reserves the right to require complementary examinations.

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