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TOTAL GREY WT.

230 FABRIC BLEND COMPOSITION (%)


YARN DETAILS Weight Polyster Viscous Lycra Cotton Wool Linen Nylon
YARN NO : 01 120 65 35
YARN NO : 02 110 52 5 43
YARN NO : 03
YARN NO : 04
YARN NO : 05
YARN NO : 06
YARN NO : 07
YARN NO : 08
YARN NO : 09
YARN NO : 10
YARN NO : 11
YARN NO : 12
% 1 2 3 4 5 6
Polyster 58.78 % 33.91 24.87 0.00 0.00 0.00 0.00
Viscous 18.26 % 18.26 0.00 0.00 0.00 0.00 0.00
Lycra 2.39 % 0.00 2.39 0.00 0.00 0.00 0.00
Cotton 0.00 0 0.00 0.00 0.00 0.00 0.00 0.00
Wool 20.57 % 0.00 20.57 0.00 0.00 0.00 0.00
Linen 0.00 0 0.00 0.00 0.00 0.00 0.00 0.00
Nylon 0.00 0 0.00 0.00 0.00 0.00 0.00 0.00
Acrycic 0.00 0 0.00 0.00 0.00 0.00 0.00 0.00
Polypropline 0.00 0 0.00 0.00 0.00 0.00 0.00 0.00
Excel 0.00 0 0.00 0.00 0.00 0.00 0.00 0.00
Model 0.00 0 0.00 0.00 0.00 0.00 0.00 0.00
Roica 0.00 0 0.00 0.00 0.00 0.00 0.00 0.00
Silk 0.00 0 0.00 0.00 0.00 0.00 0.00 0.00
Go to index page 8 Grey weight program 8
Acrycic Polypropline Excel Model Roica Silk
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7 8 9 10 11 12
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00
LOOM PLANNING
RPM : 600 Loom rpm 680
QUALITY PICKS : 52 Number of looms 10
HOURS : 24 Number of days 30
EFFICIENCY IN % : 90% Efficiency % 80%
TOTAL REQUIRED QUANTITY IN
MTRS : 89880 Production in mtrs 114793
FINAL GREY ETD : 20-Jan-2013
WEAVING START DATE : 14-Dec-2012
Total spent days

REMAINING DAYS TO MEET THE : 37 Days Total production in mtrs


ETD
LOOM PRODUCTION IN ONE : 380 Mtrs Total Number of looms
DAYS
NO OF DAYS TO COMPLETE : 236.63 Days
WHOLE QUANTITY
REQUIRED LOOM TO MEET THE : 6.40 Looms
ETD

CLARIFICATION
NO OF LOOMS : 6.40 Looms
DAYS : 37 Days
FABRIC WILL BE PRODUCE : 89880 Mtrs
0 0 0 0 0

30 Days
114793 Mtrs
10 Looms
Fabric weight calculation
16 20 Drafting details
REED 62 TOTAL DENTS OF DENTING

DENTING 2 TOTAL DENTS OF DENTING

PICKS 56 TOTAL DENTS OF DENTING

REED SPACE 65 TOTAL DENTS OF DENTING

CALCULATION TYPE AUTOMATIC Total dents per one repeat


LOOM TYPES GTX AUTOMATIC TOTAL ENDS :
MANUAL TOTAL ENDS :

TOTAL WARP WEIGHT 126 g EXTRA % 3 Fabric C.F. %


TOTAL WEFT WEIGHT 109 g WIDTH (In Cm) 150 Cm WARP C.F.

TOTAL GREY WEIGHT 236 g FINISH WEIGHT 243 Glm / 162 Gsm WEFT C.F.
CLOTH C.F.

Warp Patterns Sanjay Kr. Singh (Fabric Designing & Development department) Banswara Syntex limited [Email id - sanjaysingh.te
Name Yarn's Count A B C D E F G H I J K L M N O P
20 2
20 2

X X X X X X X X X X X X X X X X

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Weft Patterns Please contact on above adduced e-mail id for more changes and clarification (Cell No
Name Yarn's Count A B C D E F G H I J K L M N O P
20 2
20 2

X X X X X X X X X X X X X X X X
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Tex 30

Resultent value
Ne (For Ne (For Nm (For Nm (For
Double) Single) Double) Single)
Ne 0 0 0.00 0.00

Nm 0.00 0.00 0.00 0.00

Tex 19.68 9.84 33.33 16.67

Den 0.00 0.00 0.00 0.00

Gram/Sq./Meter & Gram/Lin./Meter

Gram/Sq./Meter 181 gms Gram/Lin./Meter 274


Weight of
0.559 gms
Fabric Swatch
Required fabric total width ? 151
Length (In
11 Cms
Cm)
Breadth (In
2.8 Cms
Cm)

How to find the yarn requirement for the sake of Warping


Required fabric quantity ? 35 Mtrs Fabric warp weight ? 250

Required yarn quantity ?


How to find the warping length

Yarn quantity ? 8.75 Kg Fabric warp weight ? 250

Actual warping length ?

TM to TPI & TPI to TM


TM to TPI (For Nm Count) TM to TPI (For Ne Count)

Count 40 Count
T.M.(Twist Multiplier) 3.2 T.M.(Twist Multiplier)
T.P.I. (Twist per inch) 15.55 T.P.I. (Twist per inch)
Double T.P.I. (Twist per inch) 13.99 90% Double T.P.I. (Twist per inch)

TPI to TM (For Nm Count) TPI to TM (For Ne Count)

Count 70 Count
T.P.I. (Twist per inch) 15.55 T.P.I. (Twist per inch)
T.M.(Twist Multiplier) 2.4 T.M.(Twist Multiplier)
ation
afting details WARP WEFT 2
2 2 0.5 0
0 4.47214 4.47214
0 27.7272 25.044
0

per one repeat 2 DENTS / 4 ENDS


AUTOMATIC TOTAL ENDS : 48 + 3966 + 48 4062
MANUAL TOTAL ENDS : 110 + 3640 + 110 3860

Fabric C.F. % FABRIC COVER FACTOR


WARP C.F. 0.495 FLOAT VALUE 1
WEFT C.F. 0.447 EPI X PPI 62 56
CLOTH C.F. 0.721 CLOTH C.F. 26.39
mited [Email id - sanjaysingh.textile@yahoo.com or sanjaysingh.textile@gmail.com
Q R S T U V W X Y Z ENDS WT.(gms.)
2 64
2 62
0 0
0 0
0 0
0 0
X X X X X X X X X X
4
1 1 1 1 1 1 1 1 1 1
anges and clarification (Cell No : +91-9785-167-654)
Q R S T U V W X Y Z PICKS WT.(gms.)
2 55
2 55
0 0
0 0
0 0
0 0
X X X X X X X X X X
4
1 1 1 1 1 1 1 1 1 1

Tex Den
0.00 0.00

0.00 0.00

30.00 270.00

0.00 0.00

am/Lin./Meter

274 gms

151 Cm

he sake of Warping
250 gms

Required yarn quantity ? 8.750 Kg


ngth

250 gms

Actual warping length ? 35 Mtrs.

I to TM
TM to TPI (For Ne Count)

ount 40
t Multiplier) 3.2
st per inch) 20.24
(Twist per inch) 19.23 95%

TPI to TM (For Ne Count)

ount 50
st per inch) 23
t Multiplier) 3.3
YARN REQUIREME CALCULATION
ORDER Meter Yard
QUANTITY 1375

Warp Details Yarn'S name Wt.(gms.) Extra % (wastage)


Sl. No. 150 2.0%
1
2
3
4
5
6
Weft Details Yarn'S name Wt.(gms.) Extra % (wastage)
Sl. No. 140 2.0%
1
2
3
4
5
6
============================================================================================
WARPING YARN REQUIREMENT CALCULATION
GREY LENGTH 110
WARPING LENGTH 125
NUMER OF PICES. 10

WARP DETAILS
WARP COUNT & BLEND WARP WT (In Gms) EXTRA % ( WARP WASTAGE) REQ. QUANTITY
110 0% 137.50
110 0% 137.50
0.00
0.00
0.00
0.00
0.00
0.00

WEFT DETAILS
WEFT COUNT & BLEND WEFT WT (In Gms) EXTRA % ( WARP WASTAGE) REQ. QUANTITY
203 0% 223.30
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Developed by Mr Sanjay Kr Singh
============================================================================================
###
LATION ###
ORDER TYPES ###
Meter ###
###
Requirement Quantity ###
235.620 ###
0.000 ###
0.000 ###
0.000 ###
0.000 ###
0.000 ###
0.000 ###
Requirement Quantity ###
219.912 ###
0.000 ###
0.000 ###
0.000 ###
0.000 ###
0.000 ###
0.000 ###
============================
ATION
Mtrs
Mtrs
Pcs

REQ. QUANTITY
KG.
KG.
KG.
KG.
KG.
KG.
KG.
KG.

REQ. QUANTITY
KG.
KG.
KG.
KG.
KG.
KG.
KG.
KG.

Developed by Mr Sanjay Kr Singh


============================
Program created by : Mr. Sanjay Kumar Singh

Designing and fabric development department


jay Kumar Singh

department
Name of Person :-
Department name:-
L. form
Total CL 10 Total PL
status
Sl. No CL No. Date Remark
1 1 14-Jan-00 JHKJ Yes
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Balance Balance
9
CL PL
L. form
30
status
PL No. Date Remark

30
11-Jan-1970

52 11
30
Year :- 2021
JANUARY FEBRUARY MARCH

WK SUN MON TUE WED THU FRI SAT WK SUN MON TUE WED THU FRI SAT WK SUN MON TUE WED THU FRI SAT

1 0 0 0 0 0 1 2 6 0 1 2 3 4 5 6 10 0 1 2 3 4 5 6
2 3 4 5 6 7 8 9 7 7 8 9 10 11 12 13 11 7 8 9 10 11 12 13
3 10 11 12 13 14 15 16 8 14 15 16 17 18 19 20 12 14 15 16 17 18 19 20
4 17 18 19 20 21 22 23 9 21 22 23 24 25 26 27 13 21 22 23 24 25 26 27
5 24 25 26 27 28 29 30 10 28 0 0 0 0 0 0 14 28 29 30 31 0 0 0
6 31 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

APRIL MAY JUNE

WK SUN MON TUE WED THU FRI SAT WK SUN MON TUE WED THU FRI SAT WK SUN MON TUE WED THU FRI SAT

15 0 0 0 0 1 2 3 19 0 0 0 0 0 0 1 24 0 0 1 2 3 4 5
16 4 5 6 7 8 9 10 20 2 3 4 5 6 7 8 25 6 7 8 9 10 11 12
17 11 12 13 14 15 16 17 21 9 10 11 12 13 14 15 26 13 14 15 16 17 18 19
18 18 19 20 21 22 23 24 22 16 17 18 19 20 21 22 27 20 21 22 23 24 25 26
19 25 26 27 28 29 30 0 23 23 24 25 26 27 28 29 28 27 28 29 30 0 0 0
0 0 0 0 0 0 0 0 24 30 31 0 0 0 0 0 0 0 0 0 0 0 0 0

JULY AUGUST SEPTEMBER

WK SUN MON TUE WED THU FRI SAT WK SUN MON TUE WED THU FRI SAT WK SUN MON TUE WED THU FRI SAT

29 0 0 0 0 1 2 3 33 1 2 3 4 5 6 7 37 0 0 0 1 2 3 4
30 4 5 6 7 8 9 10 34 8 9 10 11 12 13 14 38 5 6 7 8 9 10 11
31 11 12 13 14 15 16 17 35 15 16 17 18 19 20 21 39 12 13 14 15 16 17 18
32 18 19 20 21 22 23 24 36 22 23 24 25 26 27 28 40 19 20 21 22 23 24 25
33 25 26 27 28 29 30 31 37 29 30 31 0 0 0 0 41 26 27 28 29 30 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

OCTOBER NOVEMBER DECEMBER

WK SUN MON TUE WED THU FRI SAT WK SUN MON TUE WED THU FRI SAT WK SUN MON TUE WED THU FRI SAT

42 0 0 0 0 0 1 2 47 0 1 2 3 4 5 6 51 0 0 0 1 2 3 4
43 3 4 5 6 7 8 9 48 7 8 9 10 11 12 13 52 5 6 7 8 9 10 11
44 10 11 12 13 14 15 16 49 14 15 16 17 18 19 20 53 12 13 14 15 16 17 18
45 17 18 19 20 21 22 23 50 21 22 23 24 25 26 27 54 19 20 21 22 23 24 25
46 24 25 26 27 28 29 30 51 28 29 30 0 0 0 0 55 26 27 28 29 30 31 0
47 31 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Made By : Sanjay Singh (Designing and fabric development department) , Banswara Syntex limited
Sanjay singh (Email id:- sanjaysingh.textile@yahoo.com) Mob:- +91-9785-16-76-54
Length Power Dynamic Viscosity
1 1
1 745.7

Volume Energy Kinematic Viscosity


1
0 1

Molar Flowrate Mass Mass Flowrate


1
0 16.00018143881

Volumetric Flowrate Density Heat Transfer Coefficient


1 1
0.58857747690569 0.01601846

Pressure Area Thermal Conductivity


1 1
0.07030696 10000

Sanjay Singh (Designing and fabric development department) Banswara Syntex limited [Email id - sanjaysingh.textile@yahoo.com] Cell
Dynamic Viscosity Heat Flux
10 1
0.00671969 3.154591

Kinematic Viscosity Specific Energy


1 1
0.000001 2326

Mass Flowrate Specific Heat

0 0

at Transfer Coefficient
1
0.0001

Thermal Conductivity anju


1
0.011630001801

- sanjaysingh.textile@yahoo.com] Cell no.- +91-9785-167-654


Blend Type Polyster Viscous Cotton Wool Linen Nylon Acrycic

Blend (%) 70 30

Ply Count (In Ne)


Old Count
2 40

Lycra Denier 70

Stretch (Draft) 4.5

Resultent Count 2 38

Polyster Viscous Lycra Cotton Wool Linen Nylon


Resultent Blend (%)
66 28 6 0 0 0 0

Sanjay Singh (Designing and fabric development department) Banswara Syntex limited [Email id - sanjaysingh.textile@ya
Polypropline Excel Model Roica Silk Total

100

Acrycic Polypropline Excel Model Roica Silk

0 0 0 0 0 0

ed [Email id - sanjaysingh.textile@yahoo.com] Cell no.- +91-9785-167-654

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