PUMP HYDRAULIC CALCULATION

EQUIVALENT LENGTH CALCULATION

Suction
Pipe #1 Pipe #2 Pipe #3
Suction's fittings (assumption as per layout) Qty Eq. Length, m Eq. Length, m Eq. Length, m
Elbow, 90°, R = 1 1/2 D 1 6,7 7,9 8,8
Gate valve 1 2,7 3,0 3,4
Tee-equal, Straight through 2 7,3 8,5 9,8
Tee-equal, Flow through side outlet 1 14,3 16,8 18,9
Reducer Do/Di 0.7 1 16,5 19,8 23,1
Total 47,6 56,1 64,0

Discharge Pipe #1 Pipe #2 Pipe #3

Discharge's fittings (Assumption as per layout) Qty Eq. Length, m Eq. Length, m Eq. Length, m
Elbow, 90°, R = 1 1/2 D 5 27 34 40
Gate valve 2 4 12 36
Tee-equal, Flow through side outlet 1 14 17 19
Tee-equal, Flow Straight through 6 22 26 29
Enlargement Do/Di 1.3 2 19 23 26
Total 87 110 149

PRESSURE DROP PER 100 m CALCULATION

Suction f calculation
Pipe #1 Pipe #2 Pipe #3 Pipe 1 Pipe 2 Pipe 3
Schedule STD STD STD f1 0,005000 0,005000 0,005000
Nominal Size (Inch) 10 12 14 f2 0,005994 0,005747 0,005626
Wall Thickness Rubber Lining (mm) 10 10 10
SG 1,58 1,58 1,58 f3 0,005985 0,005738 0,005617
Viscocity (cP) 5,28 5,28 5,28 f4 0,005985 0,005738 0,005617
Flow (m 3/hr) 1062,10 1062,10 1062,10 f5 0,005985 0,005738 0,005617
Flow (kg/hr) 1678118,00 1678118,00 1678118,00 f6 0,005985 0,005738 0,005617
Line Length (m) 1,5 1,5 1,5 f7 0,005985 0,005738 0,005617
Roughness 0,5000 0,5000 0,5000 (Ref.4)
ID (mm) 244,50 294,80 326,55
Velocity (m/s) 6,29 4,32 3,52
Max. Velocity Criteria (6 m/s) WARNING OK OK (Ref.4)
Re 459551,70 381141,08 344083,27
f 0,0060 0,0057 0,0056
Pressure Drop/100 m (kg/cm 2) 3,1172 1,1728 0,6884
Max. Press. Drop/100 m, (0.25 kg/cm 2) WARNING WARNING WARNING (Ref.4)
Straight Length (m) 1,50 1,50 1,50
Equiv.Length 47,6 56,1 64,0
Line Loss (kg/cm 2) 1,5305 0,6754 0,4506
Total line loss (kg/cm 2) 1,5305 0,6754 0,4506

Discharge
Pipe #1 Pipe #2 Pipe #3
Schedule STD STD STD
Nominal Size (Inch) 10 12 14
Wall Thickness Rubber Lining (mm) 10 10 10
SG 1,58 1,58 1,58
Viscocity (cP) 5,28 5,28 5,28
Flow (m3/hr) 1062,1 1062,1 1062,1
Flow (kg/hr) 1678118,00 1678118,00 1678118,00
Line Length (m) 49,7 49,7 49,7
Roughness (mm) 0,5000 0,5000 0,5000 (Ref.4)
ID (mm) 244,50 294,80 326,55
Velocity 6,29 4,32 3,52
Max. Velocity Criteria (6 m/s) WARNING OK OK (Ref.4)
Re 459551,70 381141,08 344083,27
f 0,0060 0,0057 0,0056
Pressure Drop/100 m (kg/cm 2) 3,1172 1,1728 0,6884
Max. Press. Drop/100 m, (0.9 kg/cm 2) WARNING WARNING OK (Ref.4)
Straight Length (m) 49,70 49,70 49,70
Equiv.Length 86,87 110,16 149,06
Line Loss (kg/cm 2) 4,257 1,875 1,368
Total line loss (kg/cm 2) 4,257 1,875 1,368
 Cyclone

1.5 m

20 m

15m

4m

Hooper

Ground

3m
1.2 m

0.8 m
Pump

Pump
1.5 m

1.5 m
1.2 m