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3.3 FIXING OF CARD CAGE GUIDE ON CC5.

OVERVIEW : CARD CAGE GUIDE

∂ The CC-5 and CC-2 are shipped with the card guides re-
moved. The card guides are keyed to assist in installation.
They can be installed either before or after the cardcage is
installed in the enclosure. For ease of installation, the
card guides have been designed to be installed after the
field wiring has been completed.

WHERE TO FIX:

∂ It can be fixed on CC5.

∂ Note: For ease of installation, the card guides have been


designed to be installed after the field wiring has been
completed.

HOW TO FIX:

TOOLS REQUIRED:
Star screw driver.

Fixing screws will be supplied along with CC5.

∂ Note : The upper and lower card guides are keyed differ-
ently and are not interchangeable. Ensure that the card
guide keys fit easily into the holes in the motherboard to
prevent damage.

∂ The upper card guide has a label on each slot that can be
used to identify the module installed in the slot. If desired,
complete the label before inserting the upper card guide.

∂ Insert the upper card guide and secure with the captive
screws.

∂ Insert the lower card guide and secure with the captive
screws.

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WIRING:

Required Tools prior to wiring.


Fig1
∂ Cutting plair & Nose plair Fig1

∂ Screw Driver Set Fig2

∂ Wire stripper Fig3


Fig2
∂ Crimping tool Fig4

∂ Lugs Fig5

∂ Cable naming ties. Fig6 & Fig7


Fig3
∂ Knife Fig 8

∂ Cutter Fig 9

∂ Ferrule printing machine. Fig 10

Fig4

Fig 8

Fig 9
Fig5

Fig 10

Fig6 Fig7

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How to wire:

∂ Pull all the field wiring into the backbox through cable
knockouts.

Ensure unused cable knock outs closed.


∂ Name each pulled cable, to know from where it is pulled.

∂ Take the insulation out from cable and remove the sleeve
from 2 core of the cable.

∂ Insert the ferruling in each or pair of sleeve removed ca-


ble and crimp the cable using crimping tool.

∂ The two removable terminal block connectors at the top


of each slot are arranged in two rows. The lower row is
labeled 1 through 8 and the upper row is labeled 9
through 16. These removable terminal block connectors
are used for connecting power limited external equip-
ment. The removable terminal block connector located at
the bottom of each slot is labeled 17 through 24 and is
used for connecting internal power.

∂ Terminate on the removable connectors on top of the


CC5.

∂ And power cables (24VDC) terminate at the bottom of the


CC5.

Note:

∂ In case DLC cards are fixed, and further cable termina-


tions are to be done, cover up DLCs a using a thick pad
which can be kept on card guide.

∂ This will avoid chances of copper bur going inside cards.

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