Professional Documents
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x3010 A3 MIUM 10991838EN 100
x3010 A3 MIUM 10991838EN 100
x3010 A3 MIUM 10991838EN 100
SELL
TECH WORK CUST USER
* 1 0 9 9 1 8 3 8 EN *
English ORIGINAL INSTRUCTIONS
MIUM 3010
MANUAL
INSTALLATION, USE AND MAINTENANCE
DISTRIBUTOR
3010 2CH A3
WARNING - IMPORTANT
GMV Spa will not assume any responsibility if the instructions included in this manual are not observed.
Particularly, may cause safety problems to the system and to the passengers, if you do not respect the
instructions of this manual, about:
- motor/pump power on and power off
ATTENTION
The automatic return to the landing in event of lack of voltage should be made moving the car to the
lowest floor. To return to a landing floor that is not the lowest floor, may cause safety problems to the
system and to the passengers
RESPONSIBILITY AND VALIDITY OF THE WARRANTY
GMV Spa declines any responsibility for damages caused by the use of this product in an improper or
different way than the one for which it is intended.
In order to preserve the safety and validity of the product warranty:
- Do not use parts or spare parts that are not original and in any case not approved by GMV Spa
- Do not make modifications or repairs to the product that are not authorized by GMV Spa
- Do not carry out installation and / or maintenance operations with unqualified or unauthorized
personnel.
REV
INDEX
0 GENERAL INFORMATIONS 5
0.1 INTRODUCTORY INFORMATION 5
0.1.1 DEFINITIONS 5
0.1.2 MAIN STANDARDS OF REFERENCE 5
0.1.3 DOCUMENTATION FOR INSTALLATION 5
0.1.4 TERMS AND SYMBOLS USED 6
0.2 SAFETY DURING INSTALLATION 6
0.2.1 TOOLING 6
0.3 GENERAL PROVISIONS 6
1 FEATURES AND REQUIREMENTS 7
1.1 THE 3010 2CH A3 DISTRIBUTOR 7
1.2 THE FLUID 7
1.3 HOW THE 3100 2CH A3 SYSTEM WORKS 7
1.4 MAIN FEATURES 7
2 INSTALLATION OPERATIONS 8
2.1 HYDRAULIC CONNECTIONS 8
2.1.1 OVERALL DIMENSIONS 8
2.1.1.1 DISTRIBUTOR 1”¼ 8
2.1.2 INPUT AND OUTPUT - POWER UNIT SIDE 8
2.1.2.1 DISTRIBUTOR 1” ¼ E 1” ½ 8
2.2 HYDRAULIC CIRCUITS 9
2.2.1 DISTRIBUTOR 3010 2CH A3 9
2.2.1.1 UPWARD AND DOWNWARD GRAPH 9
2.2.1.2 HYDRAULIC SCHEME 9
2.2.2 DISTRIBUTOR 3010 2CH A3 / S 10
2.2.2.1 UPWARD AND DOWNWARD GRAPH 10
2.2.2.2 HYDRAULIC SCHEME 10
2.3 PRELIMINARY OPERATIONS TO CONNECTION 11
2.4 ELECTRICAL CONNECTIONS 11
2.4.1 CONTROL PANEL REQUIREMENTS 11
2.4.2 HOW THE SE1 AND SE2 CONTACTS WORK 11
2.4.2.1 THE STATUS OF THE SE1 AND SE2 CONTACTS (2CH) 11
2.4.2.2 THE STATUS OF THE SE1 AND SE2 CONTACTS (2CH /S) 12
2.4.3 CONNECTION MOTOR/PUMP AND ACCESSORIES 12
2.4.4 SLOWDOWN DISTANCES AND MAGNETS 12
2.5 CONNECTION OF HYDRAULIC PIPES 13
2.5.1 CONNECTION WITH HOSE 13
2.5.2 CONNECTION WITH A RIGID PIPE 13
3 ADJUSTMENTS, CHECKS AND TESTS 14
3.1 JACKS ADJUSTMENTS 14
3.1.1 RUPTURE VALVE 14
3.2 DISTRIBUTOR ADJUSTMENTS 14
3.2.1 ADJUSTMENT OF THE MAXIMUM PRESSURE VALVE (VS) 14
3.2.2 ADJUSTMENT OF THE ACCELERATION 14
3.2.3 ADJUSTMENT OF THE LEVELLING SPEED (LOW SPEED) 15
3.2.4 ADJUSTMENT OF THE UPWARD SPEED (HIGH SPEED) 15
3.2.5 ADJUSTMENT OF THE DOWNWARD SPEED (HIGH SPEED) 15
3.2.6 ADJUSTMENT OF THE UPWARD AND DOWNWARD DECELERATION 16
3.2.7 ADJUSTMENT OF THE PRESSURE ON THE RAM ON VSMA 16
3.2.8 ADJUSTMENT OF THE MAXIMUM PRESSURE VALVE ON THE PAM (VS 10) 17
3.2.9 REMOTE HAND PUMP FILLING 17
3.3 EXAMINATIONS AND TESTS BEFORE PUTTING INTO SERVICE 17
3.3.1 RUPTURE VALVE (VC) [EN81-20 §6.3.8] 17
3.3.2 RESTRICTOR/ONE-WAY RESTRICTOR (VC) [EN81-20 §6.3.9] 18
3.3.3 PRESSURE TEST [EN81-20 §6.3.10] 18
3.3.4 PROTECTION AGAINST UNINTENDED MOUVEMENT [EN81-20 §6.3.13] 18
3.3.4.1 PRELIMINARY REQUIREMENTS 18
3.3.5 ENERGY STATUS ZERO 18
4 MAINTENANCE 19
4.1 PROGRAMMED MAINTENANCE 19
4.2 PERIODICAL MAINTENANCE AND CHECKS TABLE 19
4.3 MAINTENANCE OPERATIONS 20
4.3.1 STANDARD TIGHTENING TORQUES 21
4.4 DISPOSAL OF MATERIALS 21
5 FAULTS 22
5.1 TROUBLESHOOTING 22
6 APPENDIX 25
6.1 MAIN INITIALS AND ABBREVIATONS 25
GMV SPA
VIA DON GNOCCHI, 10 - 20016 PERO - MILANO (ITALY) - TEL. +39 02 33930.1 - FAX +39 02 3390379 - E-MAIL: INFO@GMV.IT
VIA PER BIANDRATE, 110/112 – 28100 NOVARA (ITALY) – TEL. +39 0321 677 611 – FAX +39 0321 677690 - E-MAIL: INFO@GMV.IT
0 GENERAL INFORMATIONS
UNI EN ISO 7010 Graphic symbols – Safety signs and colours – Registered safety signs
UNI EN ISO 13857 Machine safety – Safety distance to avoid access to dangerous areas with arms or legs
UNI EN ISO 12100 Safety of machinery - General principles for design - Risk assessment and risk reduction
UNI EN ISO 14798 Lifts (elevators), escalators and mobile walkways
– Risks assessment and reduction methodology
All the documentation for a correct and safe installation, must be stored by the installation responsible.
Please remember that this documentation is considered part of the plant and must be complete, well stored
and unabridged in every part.
In order to maintain the readability, the documentation shouldn’t be damaged and shouldn’t have missing
parts. Moreover, do not tear or deteriorate sheets during consulting, if printed, the sheets must not be torn
or deteriorated during the consultation.
0.2.1 TOOLING
No special tools are required unless expressly provided by component manufacturers supplied by third parties.
In this case, the related features and operating instructions are indicated in the manuals supplied with them.
0.3 GENERAL PROVISIONS
This manual is intended for a competent installation and / or maintenance worker, that is, a person in charge,
adequately trained (see EN ISO 9000 series), qualified with knowledge and practical experience, provided
with the necessary instructions and supported in the organization maintenance to allow the required
installation and / or maintenance operations to be carried out safely.
The valves must be kept in good operating condition in accordance with the regulations.
To obtain this result, regular maintenance must be carried out which guarantees, in particular, the safety of
the installation.
It is recommended to thoroughly clean all hydraulic components, as well as the pipes and fittings, before
mounting them, especially if disassembled for inspection or repair as impurities and dirt inside them cause
malfunctions and wear.
Any fluid leaking from the circuit during repair operations must not be dispersed in the environment, but must
be promptly collected.
System safety must consider its capacity to undergo maintenance work without causing personal damage or
injury.
Regular maintenance must be conducted to guarantee the overall system reliability.
Access and surrounding areas must be kept in good working order.
The competence of the person in charge of maintenance must be continuously updated.
NOTE
The system owner must ensure that the maintenance team qualification complies with the applicable
regulations in the country where the system is installed. Should there be no specific regulations,
qualification may be guaranteed by a certified quality system according to EN IS0 9001 standards,
integrated, if required, to consider the specific features of the system in question.
2 INSTALLATION OPERATIONS
ATTENZIONE
During the installation never exclude the safety devices and never connect the motor/pump directly
to the power supply
1” ¼
2.2.1.1 UPWARD AND DOWNWARD GRAPH
On / Powered
Off / Not powered
M Motor / pump
VMD Downward solenoid valve
VML Levelling solenoid valve
VMP 2CH Up/Down solenoid valve
1” ¼
2.2.2.1 UPWARD AND DOWNWARD GRAPH
On / Powered
Off / Not powered
M Motor / pump
VMD Downward solenoid valve
VML Levelling solenoid valve
VMP 2CH Up/Down solenoid valve
0 - OFF 0 - OFF
The 3010 2CH A3 distributor is equipped with two contacts (SE1 and
SE2) to control the closing of the shutters:
- VRP, piloted by the VMD solenoid valve (SE1) and
- VB, piloted by the solenoid valve VMP 2CH or 2CH / S (SE2)
The closing and the opening of the contacts SE1 and SE2 is related to
the position of the VRP and VB cursors and to the excitation or non-
excitation of the VMD and VMP solenoid valves.
Their condition must comply with what is shown in the following
diagrams.
Close Close
(ON) (ON) In
service
Close Open
(ON) (OFF) Out of
order
Open Close
(OFF) (ON) Out of
order
2.4.2.2 THE STATUS OF THE SE1 AND SE2 CONTACTS (2CH /S)
Close Close
(ON) (ON) In
service
Close Open
(ON) (OFF) Out of
order
Open Close
(OFF) (ON) Out of
order
Rated speed (VN) [m/s] <0,30 <0,40 <0,50 <0,60 <0,70 <0,80 <0,90 <1,00
Upward (C-E - DRAL,S) [m] 0,25 0,35 0,45 0,60 0,80 1,00 - -
Downward (G-I - DRAL,D) [m] 0,35 0,45 0,55 0,70 0,90 1,10 1,30 1,50
The distance of the deceleration sensor (DRAL) must be adjusted according to the table above.
NOTE
The levelling speed must be 1/6 - 1/8 of the upward
speed (high speed) and in any case the car must
complete the travel at low speed without oscillating
or tearing
NOTE
At the end of the levelling speed adjustment (low
speed) proceed immediately with the upward speed
adjustment (high speed).
NOTE
The maximum deceleration is obtained when the
deceleration adjustment screw (3) is completely
open.
3.2.8 ADJUSTMENT OF THE MAXIMUM PRESSURE VALVE ON THE PAM (VS 10)
ATTENTION
If the car does not stop, it is necessary to check / change the adjustment of the rupture valve
following the instructions contained in its manual.
4. Checked that the rupture valve engages, completely loose the screw/tap (5) and tighten the lock nut;
5. Use the hand pump to unlock the rupture valve
4 MAINTENANCE
RECOMMENDED
CONTROL MAXIMAL
OPERATION CHECKS FREQUENCY
TYPE
MONTHS YEARS
In addition, the following materials, when replaced, must not be dispersed in the environment but
must be delivered to authorized collection centres, manufacturers or specialized and preferably
certified companies
The fluid
5 FAULTS
5.1 TROUBLESHOOTING
In this chapter, the following conditions are considered verified:
- the motor / pump unit is correctly powered and moves in the right direction of rotation
- the shut-off valve (R/S) is open and the delivery line has no leaks
(PIPING, RUPTURE VALVE AND PISTON)
- the safety gear of the system (if present) has not intervened;
- the minimum static pressure allows the downward movement of the system (car).
I. The system does not start upward and downward
DETECTED STATUS
The control panel, with the car parked at floor, detects the contacts SE1 and SE2 not both closed.
Using a tester, check their effective status on the contacts and proceed as follows.
POSSIBLE CAUSE POSSIBLE SOLUTION
Contacts SE1 and SE2 are both closed Check the cables and connections to the contacts.
WITH THE CAR PARKED AT FLOOR
The wiring of the contacts to the control panel Restore continuity by replacing or repairing the line that
has at least one interruption has interruptions.
The wiring of the contacts to the control panel The control panel does not process correctly the signals
has no interruptions coming from contacts SE1 and SE2.
Identify the applicable solution in the manual of the
control panel and electrical part.
Pressure switch SE1 (Pressure transducer) is open with the car parked at floor
The VMD coil is powered Verify why the control panel does not disconnect the
VMD coil power supply. Set the control panel mode to
disconnect the coil, when the car is parked at floor.
The VMD cursor does not close properly Check that the ball closes and moves correctly inside its
seat (no fluid leakages).
Clean both if necessary.
The non-return valve (VRP) does not close Put the system into the zero-energy status (§3.3.5)
correctly. (SWITCH OFF THE CURRENT, CLOSE THE GATE (R / S), RELEASE
THE PRESSURE).
Remove the VRP shutter and check that the sealing
seats are clean. If the gasket is damaged and / or
worn, replace it. Reassemble the shutter checking that
it slides well into its seat.
The pressure switch SE1 is faulty If VMD and VRP are properly closed and SE1 remains
open. The SE1 pressure switch is faulty and must be
replaced.
The SE2 switch is open with the car parked at floor
The VMP 2CH coil is powered Verify why the control panel does not disconnect the
VMP 2CH coil power supply. Set the control panel
mode to disconnect the coil, when the car is parked at
floor.
The VMP 2CH cursor does not close properly Check that the ball closes and moves correctly inside its
seat.
Clean both if necessary.
The VB shutter does not close properly Put the system into the zero-energy status (§3.3.5)
(SWITCH OFF THE CURRENT, CLOSE THE GATE (R / S), RELEASE
THE PRESSURE).
Remove the shutter VB and check the integrity and
cleanliness of the sliding seats.
Check that the feeler that activates the contact moves
and returns to the correct position.
Reassemble the shutter checking that it slides well into its
seat.
The SE2 switch is not in the correct position Check that the fixing screws of the switch and of the
support are correctly tightened and that the switch is in
the correct position.
If the switch is out of position, with the VB closed, return
the switch in contact with the feeler and tighten the
screws.
The switch SE2 is faulty If VMP 2CH and VB are properly closed and SE2, even if
in the correct position, remains open. The SE2
pressure switch is faulty and must be replaced.
II. The system does not start upward
POSSIBLE CAUSE POSSIBLE SOLUTION
The acceleration adjustment (4) is closed If the screw is not in the correct position, loose it until the
(THE SCREW (4) IS COMPLETELY SCREWED OR SOME DIRT required acceleration is obtained.
OBSTRUCT THE RESTRICTOR)
If the screw is in the correct position, check that the
adjustment device is clean.
Clean both if necessary.
The valve (VS) intervenes at a pressure lower Increase the intervention value following the instructions
than that required. in the chapter "Adjustment of maximum pressure valve
(Usually with car fully loaded) (VS)" of this manual.
III. The system does not start downward
POSSIBLE CAUSE POSSIBLE SOLUTION
The VMP/2CH or 2CH/S is OFF Check the wires and connections to the coil of the VMP
The VMD solenoid valve does not open
No power supply to the coil of the VMD Check the wires and connections to the coil of the VMD
The coil of the VMD is faulty Replace the coil
The slider of the VMD is locked in the closed Check that the mobile core moves correctly inside its
position seat. Clean both if necessary.
The VRFP valve stay open
The slider of the VRFP is locked in the open Loosen the fixing screws
position Check that the mobile core moves correctly inside its seat
and if necessary clean both well.
At the end tighten the fixing screws
The VRP does not open (with fluid temperature >50 °C)
The release shutter of the VRP does not Put the system into the zero-energy status (§3.3.5)
work properly. (SWITCH OFF THE CURRENT, CLOSE THE GATE (R / S), RELEASE
THE PRESSURE).
Unscrew the fixing screws and remove the closing plate.
Check that the shutter moves correctly inside its seat,
without clearance or resistance.
If necessary, clean both well or replace the shutter.
At the end reassemble the closing plate and tighten the
fixing screws.
If the problem persists, the complete distributor must be
replaced.
IV. The system starts with late
POSSIBLE CAUSE POSSIBLE SOLUTION
UPWARD: The acceleration adjustment (4) is If the screw is not in the correct position, loose it until the
almost closed required acceleration is obtained.
(THE SCREW (4) IS COMPLETELY SCREWED OR SOME DIRT If the screw is in the correct position, check that the
REDUCES THE OPENING OF THE RESTRICTOR)
adjustment device is clean.
Clean both if necessary.
The non-return valve (VRP) Turn off the power and close the shut-off valve (R/S).
Remove the VRP spool and check the cleanliness of the
seal seats. If the gasket is damaged and/or worn,
replace it. Reassemble the spool, checking that it
slides well into its seat.
The non-return valve(s) of the hand pump Close the shut-off valve (R/S).
(PAM) Check the non-return valve for leaks by using the
handpump, that the overpressure valve (VS) is able to
intervene
VIII. The downward nominal speed is less than the upward nominal speed
POSSIBLE CAUSE POSSIBLE SOLUTION
The adjustment screw (9) of the VRFP is too Tighten the screw 9 one turn at a time until reaching the
open. correct speed.
IX. The hand pump does not work
POSSIBLE CAUSE POSSIBLE SOLUTION
The hand pump hose does not reach the fluid. Check that the end of the hand pump pipe is below the
minimum fluid level
The hand pump is not primed. Loosen the air bleeder screw and pump until the fluid
reaches the air bleeder.
Close the air bleeder screw and check that the hand
pump works correctly (see below)
The hand pump does not work even after the Check that, with the shut-off valve (R/S) closed and the
exclusion of the two previous cases pressure gauge tap open, using the hand pump, the
pressure indicated by the pressure gauge increases.
Otherwise contact the GMV assistance.
6 APPENDIX
3010 2CH A3
3010 2CH /S A3
APPARECCHIATURE FLUIDODINAMICHE
E COMPONENTI PER ASCENSORI
GMV SPA
VIA DON GNOCCHI, 10 - 20016 PERO – MILANO (ITALY)
TEL. +39 02 33930.1 - FAX +39 02 3390379
STRADA PER BIANDRATE, 110/112 - 28100 NOVARA (ITALY)
TEL. +39 0321 677611 - FAX +39 0321 677690
HTTP://WWW.GMV.IT - E-MAIL: INFO@GMV.IT