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2021 - Use of Microbial Carbonation Process To Enable Self Carbonation of Reactive MgO Cement Mixes - T Hoang
2021 - Use of Microbial Carbonation Process To Enable Self Carbonation of Reactive MgO Cement Mixes - T Hoang
A R T I C L E I N F O A B S T R A C T
Keywords: The low hydration and carbonation of reactive MgO cement (RMC) under ambient conditions causes prolonged
MgO (D) setting and low compressive strengths (~4 MPa). This study proposed a unique technique which led to the
Hydration (A) enhancement of the hydration and carbonation processes via the synergistic combination of microbial carbon
Carbonation (C)
ation process (MCP) with a hydration agent (HA) that enabled the self‑carbonation of RMC-based mixes without
Acceleration (A)
Compressive strength (C)
using of any special curing environments. Through hydrolysing urea (CO(NH2)2) using ureolytic bacteria, CO2−
3
ions were produced to facilitate the carbonation of dissolved Mg2+ ions to form hydrated magnesium hydroxy
carbonates (HMHCs). The self‑carbonation of RMC enabled by the MCP resulted in formation of brucite with a
poor crystallinity and its rapid conversion into HMHCs, which improved the setting time and compressive
strength of RMC-based samples. The simultaneous use of MCP with 2 M urea and HA revealed HMHCs with
improved morphologies, resulting in the highest compressive strength (~15 MPa).
* Corresponding author.
E-mail address: cjchu@ntu.edu.sg (J. Chu).
https://doi.org/10.1016/j.cemconres.2021.106391
Received 24 August 2020; Received in revised form 14 December 2020; Accepted 4 February 2021
Available online 12 February 2021
0008-8846/© 2021 Elsevier Ltd. All rights reserved.
T. Hoang et al. Cement and Concrete Research 143 (2021) 106391
immediately after casting to enable the proper de-molding of samples precipitation in the prepared samples. The influence of UPB-urea solu
without any damage [6]. However, the reliance on the use of special tion on the hydration kinetics and hardening of RMC-based mixes with
curing chambers for sufficient strength gain is not only costly but also and without HA were evaluated through isothermal calorimetry, pH,
reduces the productivity and effectiveness of using RMC as a binder in and setting time tests. The effectiveness of accelerated self‑carbonation
different building applications. Furthermore, the supply of highly induced by the MCP was assessed by compressive strength results
concentrated CO2 gas may not always be available due to the reduction measured over a period of 2, 7, 14, and 28 days. Furthermore, the
in the demand for coal power (i.e. especially in western countries), as properties of HMHCs and the microstructural development of RMC-
well as the continuously increasing costs of CO2 capture and storage based mixes with the MCP were investigated by scanning electron mi
processes [20]. croscopy (SEM), x-ray diffraction (XRD), thermogravimetric-infrared
In line with these critical issues hindering the effective use of RMC as spectroscopy (TG-IR) and derived thermogravimetry (DTG) analysis.
a binder, this study aims to provide a more practical approach that can The formulations developed at the end of this study not only led to
enable the internal carbonation of RMC-based formulations without the improvements in the reaction mechanisms and performance of RMC
need for any special curing environment. This was enabled via the use of samples, but also paved the way for the effective use of RMC as a binder
microbial carbonation process (MCP), which is a novel method that can without relying on external carbonation conditions.
facilitate the accelerated self‑carbonation for RMC under ambient con
ditions. The proposed technique could provide a high concentration of 2. Materials and methodology
carbonate ions (CO2− 3 ) within RMC samples, thereby enabling the
accelerated transformation of the unhydrated MgO and uncarbonated 2.1. Materials
brucite into HMHCs within RMC-based mixes, without necessitating the
use of a carbonation chamber. Recently, the MCP has been employed to A commercial RMC (Richard Baker Harrison-UK) was used in this
form a new construction binder. The mechanism of MCP involves the study. The particle size distribution and morphology of RMC are shown
hydrolysis of urea (CO(NH2)2) to produce CO2− 3 ions, initiated by an in Figs. 1 and 2. Table 1 gives the chemical and physical properties of
introduction of ureolytic bacteria (Eqs. (5)–(9)) [21]. This is followed by RMC. HA ((CH3COO)2Mg⋅4H2O, from VWR-Singapore) was used at a
the reaction between CO2− 3 ions and supplied alkali cations (e.g. Ca ,
2+
concentration of 0.05 M to promote the hydration and subsequent
Mg2+), resulting in the formation of various carbonates (e.g. CaCO3, carbonation of RMC.
HMHCs) [22–25]. This method has successfully been applied for sealing The urease active strain of Sporosarcina pasteurii (DSM 33) obtained
cracks in concrete samples [23], solidifying sandy soil [26], and from the DSMZ (German Collection of Microorganisms and Cell Cul
improving performance of soil samples [27–30]. tures), Germany was used as the UPB. The isolated strain culture was
Urease-producing bacteria (UPB) catalyze the hydrolysis of urea to cultivated into pre-sterilized yeast extracted-based medium (adjusted
generate carbonic acid (H2CO3) and ammonia (NH3): pH ~9.0) under an aerobic condition using an orbital shaker (350 rpm
shaking, 48-hour incubation, and 25 ± 1 ◦ C) [23]. The harvested UPB
CO(NH2 )2 + H2 O→NH2 COOH + NH3 (5)
that was stored at 4 ◦ C achieved an average optical density (OD600) of
1.7 and approximate 15 U/ml (1 U = 1 μM of urea hydrolyzed/min [33])
NH2 COOH + H2 O→NH3 + H2 CO3 (6)
for a measurement of urease activity. The urea solutions with four levels
The dissolution of NH3 into water releases ammonium (NH+
4 ) and of concentrations (0.5, 1, 1.5, and 2 M) were produced by mixing urea
hydroxide (OH− ) ions. powder with distilled water.
NH3 + H2 O ↔ NH4 + + OH− (7)
The release of OH ions is associated with the increase in pH value,
−
tion can also reduce the required curing duration of RMC mixes by 3
resulting in strengths that are much higher than those observed in
ambient curing conditions. Combining all these benefits, the unique
technique proposed in this study can present a paradigm shift towards 2
overcoming limitations of RMC as a binder (e.g. limited dissolution, low
strength, long curing times under ambient conditions or continuous
supply of elevated CO2 levels via special curing arrangements).
To achieve this, the feasibility of accelerated self‑carbonation in 1
RMC-based mixes was investigated by the synergistic combination of the
MCP with a hydration agent (HA). Four levels of urea concentrations
(0.5, 1, 1.5, and 2 M) were used in UPB-urea mixtures to accelerate the 0
carbonation of RMC. Further enhancement of the reaction mechanism
0.1 1 10 100 1000
was enabled via the simultaneous use of magnesium acetate tetrahy Particle size (µm)
drate (Mg(CH₃COO)₂.4H₂O), a hydration agent (HA) [6,32], which
accelerated the hydration of RMC and stimulated the carbonate Fig. 1. Particle size distribution of RMC.
2
T. Hoang et al. Cement and Concrete Research 143 (2021) 106391
2.2.1. pH measurement
To determine the pH of mixed pastes, the fresh paste after 30 mins
mixing was mixed with distilled water at a ratio of 20:3, and the liquid
phase of slurry then was extracted by a vacuum filtration system. The pH
value of obtained solution was measured by a pH meter (Mettler Toledo)
with an accuracy of ±0.01.
Table 1
Chemical composition and physical properties of RMC.
Chemical composition (%) Physical properties
MgO SiO2 CaO R2O3 K2O Na2O LOI Specific gravity (g/cm3) Specific surface area (m2/g)
Table 2
Mixture compositions of the paste samples prepared in this study.
Mix W/Ba Mixture proportion (kg/m3)
3
T. Hoang et al. Cement and Concrete Research 143 (2021) 106391
spectrometer via a Perkin Elmer TG-IR TL 8000 interface. This interface reduction in the workability of RMC mixes, thereby necessitating the use
transferred the evolved gases from the TGA equipment to the FT-IR of higher water contents to compensate for this change in fresh
spectrometer to provide information regarding the gases released from properties.
the thermal decomposition. The transfer line was maintained at 150 ◦ C, The slow hydration of RMC resulted in long setting times in CS (26.5
and the IR cell was also held at 150 ◦ C to prevent condensation on the h and 33.25 h for initial and final settings, respectively). The use of HA
windows. The IR spectra were recorded in the spectral range of shortened the setting times of the HA.CS sample (22.25 h and 26.5 h for
4000–400 cm− 1 with a 8 cm− 1 resolution and 16 scans. The IR absor initial and final settings, respectively). On the other hand, the UPB-urea
bances of H2O and CO2 released during the thermal decomposition were solution significantly reduced the setting times of samples. Compared to
identified in the rages of ~3400–4000 cm− 1 and ~2250–2450 cm− 1, the initial and final setting times of CS, the setting time reduced to 22.5 h
respectively. To quantify the amount of H2O and CO2 at each step of the (initial) and 30 h (final) in the sample U0.5M; and further decreased to
thermal decomposition, DTG curves were deconvoluted based on the IR 4.7 h (initial) and 6.6 h (final) in the sample U2M. Similarly, the com
absorbances of H2O and CO2 by using Gaussian area deconvolution bination of UPB-urea solution with HA shortened the setting times of
method and Origin 2017 software. paste mixtures. Accordingly, samples HA.U0.5M, HA.U1M, HA.U1.5M,
SEM was carried out with a Zeiss Evo 50 microscope to investigate and HA.U2M showed a considerably short setting time data when
the influence of UPB-urea on the morphologies of the hydration‑carbo compared with the corresponding HA.CS sample (initial setting reduced
nation products. The vacuum dried samples were mounted onto from 22.3 h to 7.5–18.3 h; and final setting reduced from 26.5 h to
aluminum stubs using double-sided adhesive carbon disks and coated 11.5–23.3 h).
with gold before SEM analysis. A comparison of the setting times of samples HA.U0.5M, HA.U1M,
and HA.U1.5M with those of samples U0.5M, U1M, and U1.5M revealed
3. Results the much lower setting times of the former group, highlighting the role
HA played in reducting the setting times. One exception to this was the
3.1. pH sample HA.U2M, which presented longer setting times than the sample
U2M, whose setting times were the shortest among the prepared sam
The pH values of fresh paste samples are presented in Table 3. The ples. Although the influence of urea concentration on the pH and flow of
impurities present in RMC (e.g. CaO) resulted in a high pH value in CS paste samples was unclear, its influence on the setting times was evident.
(11.74). The higher initial pH values of UPB-urea solutions than water
(8.8–9.1 vs. 7.8) could inhibit the dissolution of RMC [13,16,39]. In 3.3. Reaction heat evolution
addition to the lower hydration of MgO and impurities present in RMC,
the release of CO2−
3 ions from UPB-urea solutions led to relatively low pH The heat flow and cumulative heat of paste samples during the first
values in samples U0.5M, U1M, U1.5M, and U2M (9.96–10.24) when 48 h of hydration are shown in Figs. 3 and 4, respectively. The disso
compared to CS. lution of RMC and the subsequent precipitation of brucite in the CS and
Incorporating HA, the pH value of the HA.CS sample was much lower HA.CS samples was reveled by the heat flow patterns around 6 h after
than the pH of CS (9.32 vs. 11.74). This reduction in pH was due to the mixing (Fig. 3). Alternatively, the use of UPB-urea led to three stages of
use of HA that provided CH3COO− ions, thereby creating a weak alkaline hydration in samples with 0.5–1.5 M urea. These three stages consisted
condition. The introduction of HA also released Mg2+ ions, which of two exothermal peaks and one induction period in between. The first
accelerated the precipitation of OH− ions and caused a lower pH value in stage of hydration displayed pre-induction peaks associated with the
the HA.CS sample than CS. The simultaneous use of HA and UPB-urea in dissolution of RMC and subsequent precipitation of brucite and HMHCs,
samples HA.U0.5M, HA.U1M, HA.U1.5M, and HA.U2M resulted in pH which occurred during the first ~4 h of hydration. These pre-induction
values ranging from 9.97 to 10.04, which were slightly lower than the peaks, which would be partially attributed to the endothermic reactions
corresponding samples without any HA (U0.5M, U1M, U1.5M, and of the hydrolysis of urea [40], were lower than the peaks of CS and HA
U2M). samples. The low level of pre-induction peaks also indicated that the
dissolution of RMC in samples using UPB-urea mixture was low because
3.2. Flow and setting times of their higher initial pH when compared to the CS and HA samples. The
second stage of reaction, the induction period (started at ~4 h and
The results of flow and setting time tests of all paste samples are finished at ~12–18 h), was associated with the very low level of heat
presented in Table 3. The flow of the CS and HA.CS pastes reached 181% release period in UPB-urea samples. This stage corresponded to a
and 196%, respectively. Although the ratio of solution/RMC increased required time period (~6 h), at which the critical concentration of the
from 0.65 (CS and HA.CS samples) to 0.7 (UPB-urea samples), the flow dissolved ions in order to form the hydration and carbonation products
values of the UPB-urea paste mixtures (161–172%) were lower than was reached [41]. The third stage was the acceleration and deceleration
those of CS (181%) and HA.CS (196%) samples. The lower flow values of phase that was associated with the increase in heat released from the
the former group indicated that the use of UPB-urea could lead to a nucleation, growth, and precipitation processes in hydration and
carbonation products. The exothermal peaks of acceleration-
deceleration were more obvious than those of the pre-induction. The
Table 3
higher urea concentration was associated with the higher endothermic
Fresh properties of the paste samples.
reactions in the UPB-urea solution, thereby causing a delay in the
Mix pH Flow (%) Setting times (h)
appearance of peaks in the acceleration-deceleration process.
Initial Final On the other hand, increasing the urea concentration to 2 M resulted
CS 11.74 181 26.5 33.3 in only one exothermal peak in samples of U2M and HA.U2M. The CO2− 3
U0.5M 10.23 168 22.5 30.0 concentration generated from the hydrolysis of urea could be sufficient
U1M 9.96 172 22.8 28.0 for the formation of HMHCs in U2M and HA.U2M samples at the early
U1.5M 10.23 161 15.8 21.0
stage, thereby largely eliminating the induction period in these samples.
U2M 10.24 162 4.7 6.6
HA.CS 9.32 196 22.3 26.5 As a result, the exothermic RMC dissolution, along with the formation of
HA.U0.5M 10.02 172 18.3 23.3 carbonation products, not only compensated for the endothermic re
HA.U1M 9.97 169 10.0 19.5 actions in the UPC-urea solution, but also led to individual exothermal
HA.U1.5M 10.04 167 7.8 17.0 peaks with very high intensities in these samples. The higher exothermic
HA.U2M 10.02 166 7.5 11.5
peak of sample U2M could explain its earlier setting times than HA.U2M
4
T. Hoang et al. Cement and Concrete Research 143 (2021) 106391
Fig. 3. Isothermal calorimetry results showing the heat flow of samples (a) without hydration agent (HA) and (b) with HA.
Fig. 4. Isothermal calorimetry results showing the cumulative heat of samples (a) without hydration agent (HA) and (b) with HA.
sample observed in Section 3.2. concentration led to the higher early compressive strengths. The
The cumulative heat results indicated the highest total heat released compressive strengths of U0.5M, U1M, and U1.5M samples were ~5–9
in U2M and HA.U2M samples (Fig. 4), which could correspond to the MPa at 2 days and increased to ~7–12 MPa at 7 days. Afterwards, the
highest formation of HMHCs in these samples. Despite achieving lower compressive strength of U1.5M sample remained constant as the highest
levels of RMC hydration, samples consisting of UPB and 0.5–1.5 M urea value among the samples without HA, whereas those of U0.5M and U1M
could provide the additional formation of HMHCs, resulting in cumu samples slightly increased to achieve ~10 and 9 MPa at 28 days,
lative heat curves that reached the same level as CS after 48 h of hy respectively. Overall, the compressive strengths of U0.5M, U1M, and
dration. Moreover, a comparison of pastes without UPB-urea revealed U1.5M samples were much higher than those of CS. Previous studies
that the acceleration in hydration led to the much higher cumulative used UPB could enhance the strength of PC-based mixes, but the PC
heat in HA.CS sample than CS at all times. samples, in which bacteria were embedded, presented a slight increase
in strength when compared to the control samples only containing PC (i.
3.4. Compressive strength e. without bacteria) [42,43]. Despite the acceleration in its hydration
(Fig. 4), the U2M samples showed the lowest compressive strength. The
Fig. 5 reveals the strength gain of paste samples versus duration reason for this will be explained in the discussion section.
during 28 days of curing. The control sample (CS) had a limited hy The compressive strengths of samples including HA are shown in
dration and resulted in a strength of ~1 MPa at 2 days (Fig. 5(a)). This Fig. 5(b). The enhancement of hydration in the presence of HA slightly
sample gained a majority of its strength from 2 to 7 days, reaching ~4 increased the 2-day compressive strength of the HA sample to 2 MPa. Its
MPa, which remained stable until 28 days. For the samples treated using compressive strength gradually increased to 5, 8, and 10 MPa after 7, 14,
mixtures of UPB and 0.5–1.5 M urea the strength gain was accelerated and 28 days, respectively. Moreover, the simultaneous inclusion of HA
by a substantial amount. Among these samples, increases in the urea and UPB-urea significantly improved the compressive strength of HA.
5
T. Hoang et al. Cement and Concrete Research 143 (2021) 106391
were similar to those observed in previous studies [23] could explain the
significantly higher compressive strengths of the U1M sample than CS.
While this plate-like morphology of hydromagnesite was consitent with
those reported in previous work using RMC [23], other studies using
MgCl2 as a Mg2+ source observed needle-like crystals that were identi
fied as nesquehonite [28,44]. Interestingly, the hydration of U2M sam
ple formed brucite with a hexagonal crystal structure. The weak
connection observed in these hexagonal brucite crystals could explain
the lowest compressive strength revealed by the U2M sample.
The use of HA led to the formation of smaller brucite particles away
from the original MgO grains, which facilitated the further progress of
hydration and carbonation in the HA.CS sample (Fig. 6(d)). Further
more, the formation of plate-like hydromagnesite/dypingite led to
massively cohesive phases in the HA sample. The simultaneous use of
UPB-urea and HA resulted in a significant improvement in the
morphology of HMHCs in HA.U1M and HA.U2M samples (Fig. 6(e) and
(f)). The formation of hydromagnesite/dypingite with diameters of
~0.7–1 μm produced massive cohesive crystals, resulting in dense mi
crostructures in samples of HA.U1M and HA.U2M. The densification of
the microstructure, which composed of carbonate phases with improved
morphologies, contributed to the noticeable improvement in the
compressive strength of these samples.
3.6. XRD
6
T. Hoang et al. Cement and Concrete Research 143 (2021) 106391
Fig. 6. SEM images of samples after 2 days of curing: (a) CS, (b) U1M, (c) U2M, (d) HA.CS, (e) HA.U1M and (f) HA.U2M.
other hand, the UPB-urea sample with 2 M urea resulted in a shift of the curing. Three main decomposition stages of samples included the
dehydroxylation peak to ~400 ◦ C, and produced one decarbonation dehydration of water bond to HMHCs (~30–300 ◦ C), the simultaneous
peak at ~590 ◦ C, as well as an additional broad peak of the decarbon dehydroxylation and decarbonation (~300–450 ◦ C), and the decar
ation at ~430 ◦ C in the U2M sample. The simultaneous inclusion of UPB- bonation (~450–920 ◦ C). It is worth noting that the simultaneous peaks
urea and HA caused a higher intensive decarbonation peak at ~410 ◦ C of dehydroxylation and decarbonation were observed around ~410 ◦ C
and lower intensity of the dehydroxylation peak at ~400 ◦ C within in CS and HA.CS samples. However, the use of UPB-urea shifted the
samples HA.U1M and HA.U2M when compared to the HA.CS sample. corresponding decomposition peaks to 380–400 ◦ C in U1M, U2M, HA.
The lower intensity of dehydroxylation peaks in these samples would be U1M, and HA.U2M samples, resulted from high contents of decarbon
attributed to the lower content of brucite due to its conversion into ation and the change in crystallinity of brucite. The mass loss associated
HMHCs. with each of the decomposition stage was obtained by calculating the
Fig. 9 plotted derivative thermogravimetry (DTG) results corre area of its deconvoluted DTG curve, and by based on the IR results. The
sponding to the decomposition temperatures of samples after 2 days total mass loss of each sample is summarized in Table 4.
7
T. Hoang et al. Cement and Concrete Research 143 (2021) 106391
Fig. 7. XRD patterns of paste samples after 2 days of curing: (a) without hydration agent (HA) and (b) with HA.
As can be seen from Table 4, the lowest contents of dehydration dehydration (3.2% and 5%) and decarbonation (18.5% and 19.1%)
(1.3%) and decarbonation (11.1%) in CS indicated the lowest formation contents, and the considerable decrease in dehydroxylation content
of HMHCs in this sample. The low level of water bond to HMHCs and the (5.1% and 6.9%). This opposite behavior of mass loss proved the role of
high CO2 content within CS cured under ambient for 2 days revealed the UPB-urea in accelerating the carbonation in these samples. However,
high content of uncalcinated MgCO3 in RMC. When compared with CS, increasing urea concentration to 2 M in U2M and HA.U2M samples
the HA.CS sample showed slightly higher formation of HMHCs which might lead to level off the CO2 sequestration which was reflected by the
were 1.5% and 13.7% for dehydration and decarbonation contents. The decrease in decarbonation content (13.4% and 17.4%) and the increase
CS and HA.CS samples showed high contents of the uncarbonated hy in dehydroxylation content (6.7–16.8%). Despite the lower CO2
droxyl group (12.7% and 12.3%). In contrast to CS and HA samples, the sequestration content, U2M and HA.U2M samples showed higher
U1M and HA.U1M samples produced the significant increase in dehydration contents than U1M and HA.U1M samples, respectively.
8
T. Hoang et al. Cement and Concrete Research 143 (2021) 106391
Fig. 7. (continued).
This result suggested that samples of U2M and HA.U2M contained of RMC mixes. The influence of UPB-urea solution with different con
HMHCs with high water bond such as artinite or dypingite. centrations of urea, and its synergistic combination with HA, on the
hydration and carbonation mechanisms of RMC mixes were
4. Discussion investigated.
The weakly alkaline environment (i.e. pH of 9.96–10.24) of RMC-
RMC-based mixes are known for their limited reaction and associ based samples could be a favourable condition for Sporosarcina pas
ated weak strengths under ambient conditions, necessitating the use of teurii strain, enabling substantial urease activity that led to the release of
accelerated carbonation conditions for notable strength development carbonate ions [24,45]. Therefore, the proposed RMC-based mixes could
[15,16]. These methods are not only incovenient but also costly and incorporate UPB-urea without any encapsulation or immobilization
potentially unsafe as they require special curing environments con processes, differing from previous studies using PC-based mixes
nected to sources that can provide high concentrations of CO2 for [46–48]. The direct mixing of bacterial culture in RMC pastes with a
reasonable strength gain. This study aimed to resolve this issue via the high solution/RMC ratio could provide the necessary nutrients for the
internal provision of CO2−
3 ions to improve the self‑carbonation process survival of bacterial cells and the uniform distribution of microbes
9
T. Hoang et al. Cement and Concrete Research 143 (2021) 106391
Fig. 8. TG-IR results of samples after 2 days of curing: (a) CS, (b) U1M, (c) U2M, (d) HA.CS, (e) HA.1 M and (f) HA.2 M.
within the paste samples. Previous studies [42,49] reported that directly was not significantly affected by anaerobic conditions (i.e. absence of
embedded Sporosarcina pasteurii culture in PC-based mixes could pro oxygen) [52–54]. In line with these findings, this study involved the
vide the highest viable bacterial concentrations and calcium carbonate cultivation of UPB under aerobic conditions, followed by its mixing with
mass after 7 days, albeit without the significant improvement of strength the urea solution and RMC. The kinetics of urea hydrolysis from bacteria
[42,50]. led to the production of CO2−
3 ions at the initial stage (i.e. 2–7 days) of
In term of the lacking oxygen issues, the Sporosarcina pasteurii strain the curing process, highlighting that the use of RMC mixes with UPB-
was not actively growing under an anaerobic condition [51]. Also it is urea might provide a favourable environtment for the formation of
the bacterial enzyme urease not the bacteria that initiate the urea hy HMHCs via MCP at early ages.
drolysis process. Thus, the initial urease activity of Sporosarcina pasteurii The use of UPB-urea led to the additional formation of HMHCs,
10
T. Hoang et al. Cement and Concrete Research 143 (2021) 106391
Fig. 9. DTG results of samples after 2 days of curing: (a) without hydration agent (HA) and (b) with HA.
11
T. Hoang et al. Cement and Concrete Research 143 (2021) 106391
CO2−
3 ions from UPB-urea solutions in samples with 2 M urea in com simultaneous use of HA and UPB-urea than those involving the sole use
parison to samples using a lower urea concentration. The higher con of UPB-urea (i.e. mass loss of HA.U1M vs. U1M due to dehydration
centration of OH− and CO2− 3 ions could enable the simultaneous (5.0% vs. 3.2%) and decarbonation (19.1% vs. 18.5%) was shown in
dissolution of MgO and the nucleation and growth of hydration and Table 4. The nucleation seeding effect of nesquehonite in HA and UPB-
carbonation products, resulting in a sole exothermal peak in U2M and urea solutions (Fig. 10) played an important role in enhancing the for
HA.U2M samples (Fig. 3). The accelerated formation of brucite and mation of HMHCs, thereby shortening the setting times in UPB-urea
HMHCs, reflected by the highest total mass loss contents in samples U2M samples with a low concentration of urea (0.5–1.5 M) and HA. When
and HA.U2M (Table 4), was responsible for their highest cumulative the concentration of urea increased to 2 M, the released OH− and CO2− 3
heat among all samples (Fig. 4). ions could be sufficient for the rapid formation of brucite and HMHCs at
The interaction between HA and UPB-urea solution was studied by early stages (Fig. 3). Since sufficient brucite could rapidly form at early
analyzing the precipitates shown in Fig. 10. The dissolution of HA in the stages, the setting time of U2M sample was significantly reduced when
UPB-urea solution enabled the reaction between Mg2+ (i.e. from HA) compared to U1.5M sample (4.7 vs. 15.8 h), which did not have a major
and CO2−3 (i.e. from UPB-urea) to form nesquehonite, as seen in Fig. 10. dependence on the presence of nesquehonite seeds. Accordingly, when
The use of 2 M urea resulted in nesquehonite composed of larger crystals compared with the HA.U2M sample, the higher pH value of the pore
(Fig. 10(b)) than that observed in the presence of 1 M urea (Fig. 10(a)). solution within U2M sample (10.24 vs. 10.02) stimulated the precipi
The nesquehonite that initially formed acted as a nucleation site, which tation of brucite, resulting in visibly shorter setting times (4.7 vs. 7.5 h).
improved the formation of hydration and carbonation products. In A majority of samples containing UPB-urea solutions with/without
comparison to samples without nucleation seeding (Fig. 11) [15,55], the HA presented high contents of carbonate phases. The formation of
dispersion of nesquehonite seeds in the pore solution facilitated the HMHCs resulted from the reaction between CO2− 3 ions (i.e. released by
nucleation and growth of HMHCs on their surfaces, enabled by the the UPB-urea solution) and Mg2+ ions (i.e. released by the dissolution of
increased contact surface between uncarbonated MgO/brucite and CO2− 3 MgO). The use of UPB-urea solutions not only accelerated the conver
ions for the further reaction (Fig. 12) [15,55]. The role of nesquehonite sion of brucite to HMHCs, but also generated brucite with a poor crys
as a nucleation site in improving the carbonation degree was confirmed tallinity (Fig. 5). This transformation of brucite significantly improved
by the increase in the mass loss associated with carbonation (Table 4) the compressive strength of samples using UPB-urea solutions (Fig. 5)
and compressive strength (Fig. 5) of UPB-urea samples with HA, in [39,56]. These findings were in line with previous studies, where im
comparison to UPB-urea samples without HA. provements in the morphology and subsequent compressive strength
Despite the slower hydration of MgO at the early stages, the accel was observed in the presence of brucite with a low degree of crystallinity
erated formation of HMHCs and/or brucite in samples containing UPB- [56].
urea solutions resulted in shorter setting times in these samples than the Another improvement in the reaction mechanisms was introduced
CS and HA.CS samples (Table 3). The shorter setting times of samples via the use of HA, which increased the presence of Mg2+ available for the
containing UPB-urea solutions could improve the productivity in terms reaction with CO2− 3 ions released from the UPB-urea solution (Eq. (9)),
of the preparation and use of RMC-based building components by thereby stimulating the formation of HMHCs. Accordingly, samples with
enabling their early de-molding. Increases in the concentration of urea HA demonstrated higher mass losses due to decarbonation than the
led to shorter setting times in UPB-urea samples. The accelerated corresponding samples without HA (Table 4). Although the use of HA
dissolution of MgO and the accelerated formation of brucite in the improved the sequestration of CO2− 3 in the HA.CS sample when
presence of HA also shortened the setting time of HA.CS sample when compared with CS (13.7% vs. 11.1%), the use of UPB-urea significantly
compared to CS. Despite the lowest CO2 sequestration among samples enhanced the carbonation proess, especially for samples containing 1 M
involving UPB-urea (i.e. mass loss due to decarbonation 13.4% vs. urea (i.e. U1M (18.5%) and HA.U1M (19.1%)). The lowest carbonation
17.4–19.1%, Table 4), the U2M sample presented the shortest setting degree, reflected by the lowest mass loss due to decarbonation (13.4%),
times, which was in line with its highest exothermal peak and total mass could explain the lowest compressive strength of the U2M sample among
loss content. The accelerated precipitation of brucite also played an those containing UPB-urea solutions. This low compressive strength was
important role in shortening the setting times in this sample. also attributed to the formation of a hexagonal brucite with a low
The use of HA also shortened the setting times of samples with a urea cohesiveness (Fig. 6(c)). The high concentrations of OH− and CO2− 3 ions
concentration of 0.5–1.5 M. This reduction in the setting time could be released from U2M sample facilitated the simultaneous formation bru
attributed to the higher HMHC formations in samples involving the cite and HMHCs at early stages (Fig. 3). The rapid formation of HMHCs
Fig. 10. SEM images of the precipitation of UPB-urea and hydration agent: (a) urea 1 M and (b) urea 2 M.
12
T. Hoang et al. Cement and Concrete Research 143 (2021) 106391
Fig. 11. Schematic representation of the formation of hydration and carbonation products in UPB-urea without hydration agent, showing (a) RMC grains before
hydration, (b) brucite precipitates on RMC grains and (c) hydrated magnesium hydroxy carbonates (HMHCs) precipitate on brucite’s surfaces and limit further
carbonation.
Fig. 12. Schematic representation of the formation of hydration and carbonation products in UPB-urea with hydration agent showing (a) nesquehonite seeds within
the pore space to facilitate nucleation on their surfaces, (b) brucite nucleates both on RMC grains and seed surfaces to enable a higher degree of carbonation and (c)
hydrated magnesium hydroxy carbonates (HMHCs) form both on brucite and seed surfaces, thereby improving the carbonation degree and mechanical strengths.
on brucite/RMC surfaces (Fig. 11) [15,55], could inhibit further contact sand by up to ~3.5 MPa after 16 days via the use of bacterial cells [57]
between uncarbonated brucite/RMC and CO2− 3 ions, resulting in the and ~1.7 MPa after 16 days via the use of urease enzyme [58]. These
lowest carbonation degree in sample U2M. improvements in the reaction mechanisms of RMC samples, which
The use of HA not only reduced the pH value of the pore solution and translated into shorter setting times and higher strengths in the presence
slowed down the precipitation of brucite, but also led to the formation of of UPB-urea without requiring the provision of high CO2 concentrations,
nesquehonite seeds in the pore space in UPB-urea samples. As a result, could open new avenues for the use of these mixes as a new geomaterial
UPB-urea samples with HA had significantly higher carbonation degrees binder in geotechnical applications.
than the corresponding samples without HA (Table 4). Despite the These RMC mixes may also replace PC used for the improvement of
slightly lower mass loss due to decarbonation demonstrated by the HA. soft ground as a part of deep soil cement mixing or a control modulus
U2M sample than the HA.U1M sample (17.4% vs. 19.1%), the improved column, which could increase the bearing capacity and reduce the set
morphologies of HMHCs observed in the former (Fig. 6(f)) contributed tlement of natural soil. Generally, the use of PC in soft soil improvement
to the achievement of the highest compressive strength among all the results in a ~1 MPa increase in the soil strength in deep soil cement
samples (~15 MPa in Fig. 5(b)). In addition to the improvments in the mixing [59], and ~1.5–4 MPa in jet grouting [60]. Several practical
morphologies of HMHCs, the increase in the degree of hydration and ground improvement projects using PC-soil samples have reported a 28-
carbonation revealed by the HA.U2M sample than the HA.U1M sample day unconfined compressive strength of 0.7–2.1 MPa [61]. The imple
(i.e. the total mass loss 30.9% vs. 29.2%, Table 4), could explain its mentation of the proposed RMC-UPB-urea formulations in soil mixing
higher compressive strength (~15 MPa vs. ~12 MPa, Fig. 5(b)). can incorporate a mature technique of soil cement mixing that is popular
Overall, the compressive strengths of RMC samples containing UPB- in ground improvement. Therefore, it should be possible to apply these
urea were much higher than those generally obtained by pure biocement RMC mixes containing UPB-urea in ground improvement applications,
stabilized sand samples, in which the biocement was employed to pro depending on their final cost. In some cases, the much shorter setting
duce calcium carbonate as a binding agent. Accordingly, RMC samples times of these mixes could be a major advantage over the use of PC for
containing UPB-urea solutions (except U2M sample) could gain ground improvement, eliminating or largely reducing any delays within
compressive strengths higher than 5 MPa after 2 days, whereas the construction processes such as the installation of adjacent soil-cement
biocement only increased the average compressive strength of loose columns or building of structures on top. Furthermore, RMC mixes
13
T. Hoang et al. Cement and Concrete Research 143 (2021) 106391
containing UPB-urea could be used as a grouting material for road repair Visualization, Writing- Original draft preparation, Writing- Reviewing
to enable the rapid binding of aggregates in the base and subbase layers and Editing. Nguyen Tien Dung: Conceptualization, Investigation,
of pavements, fill voids in soil under building foundations, and seal Visualization, Data curation, Writing- Original draft preparation,
fractures of rocks behind tunnel linings [62]. Writing- Reviewing and Editing. Cise Unluer: Supervision, Advising,
Writing- Reviewing and Editing, Funding acquisition. Jian Chu: Su
5. Conclusions pervision, Advising, Writing- Reviewing and Editing, Project adminis
tration, Funding acquisition.
The limited strength development of RMC-based mixes under
ambient conditions limits the use of RMC on a large scale in different
building applications. This study aimed to resolve this issue via the Declaration of competing interest
synergistic use of MCP in the presence of a HA, which enabled the
increased formation of HMHCs and improved the mechanical perfor The authors declare that they have no known competing financial
mance of RMC-based mixes. The hydrolysis of urea by UPB generates interests or personal relationships that could have appeared to influence
both OH− and CO2− 3 ions, which can significantly enhance the hydration the work reported in this paper.
and carbonation processes of RMC-based mixes without the use of any
external sources of CO2. The UPB-urea solution can be directly used due Acknowledgements
to the relatively low pH of RMC-based mixes, thereby eliminating any
need for encapsulation or immobilization to protect bacterial cells. The financial support from the Ministry of Education (MOE),
The results obtained in this study demonstrated that the formation of Singapore and the Singapore Maritime Institute (SMI) is gratefully
HMHCs strongly depended on the concentration of urea and the use of acknowledged. N.T Dung and C. Unluer were supported by MOE Aca
HA. The initially high pH of UPB-urea solutions limited the hydration of demic Research Fund Tier 1, RG 95/16. T. Hoang and J. Chu were
MgO. The dissolution of MgO, accompanied with the nucleation and supported by MOE Academic Research Fund Tier 2, MOE2015-T2-2-14
growth of brucite, led to a sole exothermal peak in U2M and HA.U2M and SMI-2018-MA-02.
samples; whereas the use of UPB-urea with 0.5–1.5 M urea resulted in an
induction period due to the lower initial hydration, followed by an
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