Professional Documents
Culture Documents
S10332400-3001 Civil Engineering Standard
S10332400-3001 Civil Engineering Standard
C-1001 1
Technical Data S10332400-3001 Rev.0
IRPC Engineering Standard
Civil Engineering Standard Date Page
Revision 13/2007
Engineering
Civil Engineering 9 SEP 2010 1 50
SPECIFICATION
FOR
CIVIL ENGINEERING
S10332400-3001
GFG-002
1 of 49
IRPC Public Company Limited
Rayong, Thailand
No.
C-1001 2
Technical Data S10332400-3001 Rev.0
IRPC Engineering Standard
Civil Engineering Standard Date Page
Revision 13/2007
Engineering
Civil Engineering 9 SEP 2010 2 50
TABLE OF CONTENTS
SECTION PAGE
- Format of Code 4
- Standard Classicification 4
- Standard Number 4
1. Site Condition 5
2. Design Criteria 6
2.1 Code and standard 6
2.2 Materials 6
2.3 Strength and Allowable Stress 7
2.4 Structural Design 10
2.5 Drainage System Design 19
4. Building Material 22
4.1 Floor 22
4.2 Wall 22
4.3 Ceiling 23
4.4 Roof 23
4.5 Door 23
GFG-002
2 of 49
IRPC Public Company Limited
Rayong, Thailand
No.
C-1001 3
Technical Data S10332400-3001 Rev.0
IRPC Engineering Standard
Civil Engineering Standard Date Page
Revision 13/2007
Engineering
Civil Engineering 9 SEP 2010 3 50
6. Committee Personnel 49
GFG-002
3 of 49
IRPC Public Company Limited
Rayong, Thailand
No.
C-1001 4
Technical Data S10332400-3001 Rev.0
IRPC Engineering Standard
Civil Engineering Standard Date Page
Revision 13/2007
Engineering
Civil Engineering 9 SEP 2010 4 50
1. Format of Code
IRPC – C X1 X2 X3 X4
2. Standard Classification : X1 X2
00 : General
10 : System Design Guidelines
20 : Reserved
30 : Reserved
40 : Reserved
50 : Reserved
60 : Reserved
70 : Reserved
80 : Reserved
90 : Reserved
3. Standard Number : X3 X4
From 00 to 99
GFG-002
4 of 49
IRPC Public Company Limited
Rayong, Thailand
No.
C-1001 5
Technical Data S10332400-3001 Rev.0
IRPC Engineering Standard
Civil Engineering Standard Date Page
Revision 13/2007
Engineering
Civil Engineering 9 SEP 2010 5 50
1. Site Conditions
1.1 Atmospheric Temperature
Average 34.4 C
Average 16.0 C
1.2 Humidity
Maximum 99.0 %
Average 76.8 %
Minimum 23.0 %
1.4 Wind
10 To 20 m. 80 kg/m2
20 To 40 m. 120 kg/m2
5 of 49
IRPC Public Company Limited
Rayong, Thailand
No.
C-1001 6
Technical Data S10332400-3001 Rev.0
IRPC Engineering Standard
Civil Engineering Standard Date Page
Revision 13/2007
Engineering
Civil Engineering 9 SEP 2010 6 50
2. DESIGN CRITERIA
In principle , Japanese or American codes and standards as listed below shall be applied.
Transportation Officials
2.2 Materials
2.2.1 General
Materials to meet the requirements of the codes and standards ( as listed in 2.2.2 )
below shall be used. As for the materials other than specified below such as coarse
and fine aggregate , brick , architectural finish materials , sanitary equipment ,
furnitures , etc. locally available materials may be used provided they are suitable for
their specific use in quality and quantity.
6 of 49
IRPC Public Company Limited
Rayong, Thailand
No.
C-1001 7
Technical Data S10332400-3001 Rev.0
IRPC Engineering Standard
Civil Engineering Standard Date Page
Revision 13/2007
Engineering
Civil Engineering 9 SEP 2010 7 50
JIS B1186 F 10 T
2.3.1 Soil
The soil investigation shall be conducted by IRPC. Allowable Soil Bearing capacity shall
2.3.2 Pile
Also based on the same report , pile specification and bearing capacity including its
2.3.3 Concrete
The minimum ultimate compressive strength at 28 day age cured in laboratory shall be
as follows :
For reinforced concrete : fc’ = 210 kg/cm2 and 325 kg/m3 ( Cylinder )
7 of 49
IRPC Public Company Limited
Rayong, Thailand
No.
C-1001 8
Technical Data S10332400-3001 Rev.0
IRPC Engineering Standard
Civil Engineering Standard Date Page
Revision 13/2007
Engineering
Civil Engineering 9 SEP 2010 8 50
1. ASTM A36
8 of 49
IRPC Public Company Limited
Rayong, Thailand
No.
C-1001 9
Technical Data S10332400-3001 Rev.0
IRPC Engineering Standard
Civil Engineering Standard Date Page
Revision 13/2007
Engineering
Civil Engineering 9 SEP 2010 9 50
1. ASTM A325
1. ASTM A307
2.3.8 Welds
2. Fillet welds
Unless otherwise so indicated, all allowable stresses in this subsection are for fixed
load, 1/3 increase may be allowed for combined load.
GFG-002
9 of 49
IRPC Public Company Limited
Rayong, Thailand
No.
C-1001 10
Technical Data S10332400-3001 Rev.0
IRPC Engineering Standard
Civil Engineering Standard Date Page
Revision 13/2007
Engineering
Civil Engineering 9 SEP 2010 10 50
2.4.1 General
Structural design shall be in accordance with the AISC and ACI specification for steel
structure and concrete structure respectively.
(1) Dead Load shall be considered as the weight of the materials forming a permanent part of
the Structure unit. It shall be defined as the total weight of all equipment , structures ,
fireproofing , insulation , piping and electrical conduit.
(2) Live Load shall defined as the weight of all movable loads including personnel , tools ,
miscellaneous equipment , cranes , hoists , parts of dismantled equipment , and temporarily
stored material.
2.1 The live loads shall be uniformly distributed over the horizontal projection of the
specified areas , and shall have the following minimum values :
- Ladders 60 kg/m2
2.2 Live loads for applications not covered herein shall be determined in accordance
with the minimum requirements of the Thai governing building code.
GFG-002
10 of 49
IRPC Public Company Limited
Rayong, Thailand
No.
C-1001 11
Technical Data S10332400-3001 Rev.0
IRPC Engineering Standard
Civil Engineering Standard Date Page
Revision 13/2007
Engineering
Civil Engineering 9 SEP 2010 11 50
3.1 Equipment Load means the total weight of equipment including appurtenance
and internals attached thereto of supported thereby. Either equipment load for
erection or for normal operation or for testing, shall be considered together with
other loads.
This means the load of equipment during erection and , in many cases , does
not include the weight of internals fluids and solids within the equipment , no
insulation , platforms and piping to be attached to the equipment.
3.3 Equipment Load for normal operation
This means the load of equipment during normal operating conditions and
includes the weight of internals , fluids and solids within the equipment , and
insulation platforms and piping with insulation and contents thereof attached to
the equipment. Any vibration caused by operation of equipment shall also be
considered together.
This means the load equipment during hydrostatic testing and includes weights
of internals , insulation , platforms and piping attached to the equipment ,
insulation of attached piping and all water within the equipment , and piping in
case of pneumatical testing , its load shall be considered in the calculations of
structures and foundations.
4.1 Piping load is construed to mean weights of pipe , fittings , valves , insulation
and the fluid contents of piping.
4.2 Piping load for erection is construed to mean weight of piping after completion
of fabrication and consists of pipe , fittings and valves but does not include
insulation and the fluid contents.
4.3 Piping load for operation is construed to mean weight of piping during normal
operation condition and consists of total weight of pipe , fitting , valves ,
insulation and the contents of piping during operation.
4.4 Piping load for testing or cleaning is construed to mean weight of piping during
hydraulic testing or flushing with water and consists of total weight of pipe ,
fittings , valves , insulation and the water contents therein.
4.5 Piping load should be calculated in accordance with the actual condition.
5.1 Lifting device load means that of lifting devices such as cranes , hoists , etc.
that are supported by structures. Impact load shall be included in lifting device
load.
GFG-002
11 of 49
IRPC Public Company Limited
Rayong, Thailand
No.
C-1001 12
Technical Data S10332400-3001 Rev.0
IRPC Engineering Standard
Civil Engineering Standard Date Page
Revision 13/2007
Engineering
Civil Engineering 9 SEP 2010 12 50
1) Impact load:
- Vertical load :
Crane travelling speed under 60 m/min 10% of wheel load.
Crane travelling speed 60 m/min or over 20% of wheel load.
- Horizontal load :
This load acts horizontally to the running rail.
Parallel to the running rail 15% of driving wheel load.
- Perpendicular :
This load acts to perpendicular to the running rail 10% of both wheel
loads of driving and trailing
5.3 Hoist
5.4 Davit
Davits shall be considered to lift the heaviest piece of equipment part with
a minimum lifting capacity being not less than 500 kg. Impact shall be 20%
of the lift load.
6.1 Thermal force means that which acts on a structure due to temperature change
between time of erection and any time during usable period of the structure.
6.2 Thermal force shall be considered under the following conditions but not limited to.
6.3 Detail
1) Pipe rack
12 of 49
IRPC Public Company Limited
Rayong, Thailand
No.
C-1001 13
Technical Data S10332400-3001 Rev.0
IRPC Engineering Standard
Civil Engineering Standard Date Page
Revision 13/2007
Engineering
Civil Engineering 9 SEP 2010 13 50
2) Horizontal vessel
FT = A x RF
A = Coeff. Of friction
HP = A x WT
7.1 Soil pressure means the horizontal pressure of the soil acting on the underground
structure and foundation.
Po = Ka ( yho + q )
Where :
GFG-002
13 of 49
IRPC Public Company Limited
Rayong, Thailand
No.
C-1001 14
Technical Data S10332400-3001 Rev.0
IRPC Engineering Standard
Civil Engineering Standard Date Page
Revision 13/2007
Engineering
Civil Engineering 9 SEP 2010 14 50
Po = Soil pressure per unit area at the depth of ho from ground surface (T/m2)
8.1 Water pressure means the pressure and buoyancy of groundwater acting on the
underground structure or foundation.
Vibration load means vibration force to heavy machinery , surge load of catalyst ,
etc. which act on structure.
The foundation and structure for reciprocating machine and/or equipment having
provable vibration , shall be designed to prevent vibration and resonance through
dynamic analysis. In case of any limitation for amplitude and frequency by
manufacturer’s information , the foundation and structure shall be designed as less
than that limitation. Accordingly , these foundation and structure shall be isolated
from the adjacent building foundation and the frequencies between foundation and
structure and machine itself , shall be separated from 30% to 40% of the value.
The foundation for rotary machine without remarkable vibration such as centrifugal
pump and minor sized reciprocation machine,etc., may be designed in accordance
with the following statical and experimental method.
The weight of foundation concrete shall be more than five times of total
machine weight with motor.
The weight of foundation concrete shall be more than three times of total
machine weight with motor.
9.3 The following design data shall be furnished by the machinery manufacture for
vibratory equipment such as for compressors , generators , large pumps , turbines,
fans , blowers , shaker apparatus , mixers , sieving and sorting machines , etc.
GFG-002
14 of 49
IRPC Public Company Limited
Rayong, Thailand
No.
C-1001 15
Technical Data S10332400-3001 Rev.0
IRPC Engineering Standard
Civil Engineering Standard Date Page
Revision 13/2007
Engineering
Civil Engineering 9 SEP 2010 15 50
2) Functions of machine
8) Foundation requirements
9.4 Vibration force and direction of forces for ejectors , etc. shall be furnished as load
data.
9.5 Surge forces or fluid catalysts (due to irregularity and pulsation) in reactor vessels,
etc. shall be the values furnished by the machinery manufacturer.
10.1 The wind load will be calculated in accordance with the ASCE 7 – 88 following
the formula :
F = qZ x Gr x Cf x Af
Cf = Shape factor
Af = Surface area
< 10 50
10 –20 80
20 – 40 120
> 40 160
GFG-002
15 of 49
IRPC Public Company Limited
Rayong, Thailand
No.
C-1001 16
Technical Data S10332400-3001 Rev.0
IRPC Engineering Standard
Civil Engineering Standard Date Page
Revision 13/2007
Engineering
Civil Engineering 9 SEP 2010 16 50
V = Z*I*K*S*W
W (Dead Load)
4) Load Combination
16 of 49
IRPC Public Company Limited
Rayong, Thailand
No.
C-1001 17
Technical Data S10332400-3001 Rev.0
IRPC Engineering Standard
Civil Engineering Standard Date Page
Revision 13/2007
Engineering
Civil Engineering 9 SEP 2010 17 50
+Wind W / Snow
( Operation )
Maintenance
+ W or S
Erection
Testing
Normal
Normal
Normal
Normal
Normal
+ Blast
Loading
condition
Dead load 0 0 0 0 0 0 0 0
Erection 0
Equipment
Testing
0 *
Normal
(Operation 0
)
Piping load 0 0 *
Lifting load * *
Thermal load 0 0
Soil pressure * * * * *
Water pressure * * * * *
Seismic force Or 0 Or 0 Or 0
Type of
Allowable C B A or C A A C C D
stress
17 of 49
IRPC Public Company Limited
Rayong, Thailand
No.
C-1001 18
Technical Data S10332400-3001 Rev.0
IRPC Engineering Standard
Civil Engineering Standard Date Page
Revision 13/2007
Engineering
Civil Engineering 9 SEP 2010 18 50
5) Allowable stress
Increased percent ( % )
( Note 1 )
( Note 2 ) Structural Concrete
Type of
Soil & Steel &
Allowable For For
Pile Steel bar
stress Compression Shear
A 0 0 0 0
B 25 25 25 25
C 33 33 33 33
Notes :
1. Refer to Table 1.
2. No increment is done to the soil allowable stress based on the overburden soil of
a foundation.
12) Deflections
The deflections of steel beams and girders produced by the design loads shall not
exceed the following values.
3. For beams and girders of structure except for the above : L / 300
18 of 49
IRPC Public Company Limited
Rayong, Thailand
No.
C-1001 19
Technical Data S10332400-3001 Rev.0
IRPC Engineering Standard
Civil Engineering Standard Date Page
Revision 13/2007
Engineering
Civil Engineering 9 SEP 2010 19 50
13) Stability
1. Overturning
The ratio of resisting moment due to dead load to overturning moment caused by
wind pressure or earthquake load shall be not less than 1.5 , except retaining wall
shall be not less than 2.0
2. Sliding
The ratio of resisting force due to friction to total shear shall be Not less than 1.5
3. Floating
The ratio of dead load of structure to total uplift shall not be less than 1.2.
In this case the unit weight of water shall be regarded as 1.0 ton / m3 and
1.05 ton / m3 for seawater.
14) Vibration
Further for major rotation machinery such as main compressor , the amplitude of
foundation or structure during normal operation shall not exceed the allowable amplitude
specified by the equipment manufacturer.
1) Storm water
2) Sanitary water
3) Effluent water
Effluent water may be connected to rainy water drainage system provided that
they are free from harmful or objectionable impurities.
GFG-002
19 of 49
IRPC Public Company Limited
Rayong, Thailand
No.
C-1001 20
Technical Data S10332400-3001 Rev.0
IRPC Engineering Standard
Civil Engineering Standard Date Page
Revision 13/2007
Engineering
Civil Engineering 9 SEP 2010 20 50
Storm water drainage system shall be designed according to the following criteria.
2) Runoff coefficient C
- Building 1.00
A = drainage area ( m2 )
3) Velocity of flow
Sanitary water shall be treated with aeration type septic tank , after treatment drainage
system shall be designed in accordance with the applicable part of above 2.5.2
GFG-002
20 of 49
IRPC Public Company Limited
Rayong, Thailand
No.
C-1001 21
Technical Data S10332400-3001 Rev.0
IRPC Engineering Standard
Civil Engineering Standard Date Page
Revision 13/2007
Engineering
Civil Engineering 9 SEP 2010 21 50
3.1.1 Primary access roads where major maintenance vehicles are expect to pass.
Headroom 6000 mm
Width 6000 mm
Headroom 4000 mm
Width
4000 mm
3.2.8 Clearance under furnace burner nozzles 750 mm. ( side firing)
3.4 Furnaces
tube furnaces
21 of 49
IRPC Public Company Limited
Rayong, Thailand
No.
C-1001 22
Technical Data S10332400-3001 Rev.0
IRPC Engineering Standard
Civil Engineering Standard Date Page
Revision 13/2007
Engineering
Civil Engineering 9 SEP 2010 22 50
3.5 Elevation
All elevations indicated in the document, Drawing and others shall refer to
IRPC reference. ( 0.00 IRPC is 6084 mm above mean sea level )
3.6 Surfacing
3.6.1 All of areas which surfaced with concrete shall be grade for drainage.
3.6.2 The other areas shall be graded for drainage and surfaced with at least 2 inches gravel.
3.6.3 The floors of control rooms and switch rooms shall be level. ALL other indoor and out
door paving shall slope to drains or drainage trenches. The maximum slope shall be
1 : 100 with a maximum drop of 150 mm
3.6.4 Curbs, when required to retain spilled materials, shall be at least 150 mm wide.
3.6.5 All roads shall be surfaced with concrete and slope away from centerline approximately
2%
4. BUILDING MATERIAL
4.1 Floor
MCC. room : Double floor shall be steel checker plate with steel structural
frame. Rubber Sheet Cover 10 mm.
4.2 Wall
Interior wall, office : Teak plywood with hardwood frame, fixed clear glass
at upper half.
22 of 49
IRPC Public Company Limited
Rayong, Thailand
No.
C-1001 23
Technical Data S10332400-3001 Rev.0
IRPC Engineering Standard
Civil Engineering Standard Date Page
Revision 13/2007
Engineering
Civil Engineering 9 SEP 2010 23 50
3) Air condition room : Exterior wall shall be double 4” cement block with
1” foambead or foam plate in between.
( All opening on wall for erection work shall be closed with fire proof material )
4.3 Ceiling
4.4 Roof
Control and MCC : Reinforced concrete slab with water proof material
Building topping.
4.5 Door
This specification shall cover the general requirements for construction of CIVIL WORKS
in connection with the construction of the PERMANENT WORKS being part of the plant.
The CONTRACTOR shall perform the works to requirements of this specification, drawings
and others specified in the CONTRACT / PURCHASE ORDER.
GFG-002
23 of 49
IRPC Public Company Limited
Rayong, Thailand
No.
C-1001 24
Technical Data S10332400-3001 Rev.0
IRPC Engineering Standard
Civil Engineering Standard Date Page
Revision 13/2007
Engineering
Civil Engineering 9 SEP 2010 24 50
All equipment, fabrication, installation, inspection and tests under this specification shall
conform to the latest edition of the following codes and standards or approved equivalent
by IRPC.
Any detail not specifically covered by these standards and specifications shall be subject to
IRPC approval. In the event of contradictory requirements between the standards and this
specification requirements, the terms of the specification shall be applied.
5.3.1 Concrete
5.3.3 Forms
5.3.4 Reinforcement
Reinforcing bars shall be free of loose rust or any other coating that may reduce the
bond, conforming to Thai Industrial Standard TIS No. 24-2516, grads SD 30 , 40 with
yield strength of 3000 , 4000 kg/cm2 respectively. Bars with diameter of 6 mm, where
used for ties shall be plain bars conforming to TIS No. 20-2515 grade SR 24 with yield
strength 2400 kg/cm2. Bars to welded shall conform to AWS D 12.1 and will be so
GFG-002
noted on drawings.
24 of 49
IRPC Public Company Limited
Rayong, Thailand
No.
C-1001 25
Technical Data S10332400-3001 Rev.0
IRPC Engineering Standard
Civil Engineering Standard Date Page
Revision 13/2007
Engineering
Civil Engineering 9 SEP 2010 25 50
5.3.6 Other details shall be in accordance with ACI 315 and the appropriate
Provisions of ACI 318.
( mm ) ( kg/m )
6 RB 0.222
9 RB 0.499
10 DB 0.617
12 RB/DB 0.888
16 DB 1.580
20 DB 2.470
25 RB/DB 3.850
2. Nuts shall conform to ASTM A 563 specification except for coupling Nut which
shall conform to the minimum requirements of ASTM A36.
Reinforcing steel members and wire mesh which are stored at the project site shall be
above ground on platforms, skids, or other supports.
Steel shall be protected from rain, moisture and be kept free from dirt, oil, or injurious
Contaminants.
GFG-002
25 of 49
IRPC Public Company Limited
Rayong, Thailand
No.
C-1001 26
Technical Data S10332400-3001 Rev.0
IRPC Engineering Standard
Civil Engineering Standard Date Page
Revision 13/2007
Engineering
Civil Engineering 9 SEP 2010 26 50
a) All other materials shall be stored in a weather tight and dry place and be protected
from open flame or sparks until ready for use in the work.
b) All package materials shall be stored in heir original unbroken package or container.
1) Excavation
Excavation shall conform to the dimensions and elevations as shown on the approved
drawings and shall extend the base of excavation from any edges of foundations or wall
or for a distance of at least 30 cm to allow for placing and removal of form installation
services, and for inspection except where foundation concrete are authorized to be
deposited direct against excavated surface.
When foundation rest on an excavated surface other than rock, special care shall be taken
not to disturb the bottom of the excavation and Shall be covered all of surface of bottom of
excavation with compacted sand and lean concrete as specified in foundation detail
immediately. When subsoil for foundation become mucky on top due to Construction
operation of any reason, such subsoil shall be removed and replaced by one or more
layers of compacted coarse sand or compacted crushed rock without extra charge to IRPC.
2) Backfill
The CONTRACTOR shall place and compact the backfill materials to the line, grades and
dimensions to be shown on the approved drawings. The materials to be used for backfill,
the amount thereof and the manner of depositing the materials shall be appoved by IRPC.
Backfill materials shall be free from large lumps, wood, roots and Other foreign materials.
Backfill shall be placed and compacted in layers Not more than 20 cm ( or 30 cm. Of loose
layer ). Compaction shall be Mechanical tampers capable of obtaining the desirable
compaction without damage to adjacent structures or facilities.
The work shall consist of a surfacing course composed of crushed rock, spread uniformly
on the specified area in 2 inch layer of 1 inch size crushed rock in accordance with
specified lines, grades and cross-section.
The crushed rock shall be light grey limestone. The ratio of the length To the thickness of
the particles, for the control of particle shape, shall not exceed 2.
Construction Method
a. The preparation of the area to covered by crushed rock surfacing shall be done in
such a way as to clear and remove all grass, weeds, roots and all other
objectionable materials.
b. Grading and compacting to the lines, grades, shaper and elevations Shall be as
shown on the approved drawings. Materials for embankment shall be approved by
GFG-002
26 of 49
IRPC Public Company Limited
Rayong, Thailand
No.
C-1001 27
Technical Data S10332400-3001 Rev.0
IRPC Engineering Standard
Civil Engineering Standard Date Page
Revision 13/2007
Engineering
Civil Engineering 9 SEP 2010 27 50
Concrete work shall mean and include all concrete work for the construction work.
The CONTRACTOR shall perform the concrete work in strict conformity to the specifications
and as directed by IRPC and shall inform IRPC at least 24 hours in advance of the times and
places at which be intended to place concrete.
1) General Conditions
Prior to placing concrete, the CONTRACTOR shall submit to IRPC for approval the
mix proportion, the characteristics of all concrete materials, the concrete placing
schedule, placing equipment, and method of execution of work. No concrete
shall be placed unit all formwork, treatment of surface, placing of reinforcement and
other parts to be embedded have been inspected and approved by IRPC.
Placing of concrete shall not be permitted under the following conditions, unless
specifically approved IRPC.
a. When it rains.
b. When illumination is unsatisfactory for night work.
c. When ordered to stop by IRPC.
Prior to placing concrete upon or against hardened concrete, the surface of the
construction joints shall be cleaned, moistened and all laitance, defective or loose
concrete, and unsound foreign materials shall be removed.
Concrete for which more than 60 minutes has elapsed after being discharged from
the mixer and/or in which slump loss exceeds 3.0 cm. as it is delivered to the site
for placing shall be disposed of at the place designated by IRPC. The
CONTRACTOR shall bear the expense of all such waste concrete. Concrete shall
be placed with a vertical drop not greater than 1.5 m except where suitable
equipment is provided to prevent segregation, or where specifically authorized.
27 of 49
IRPC Public Company Limited
Rayong, Thailand
No.
C-1001 28
Technical Data S10332400-3001 Rev.0
IRPC Engineering Standard
Civil Engineering Standard Date Page
Revision 13/2007
Engineering
Civil Engineering 9 SEP 2010 28 50
4) Placing
After the surface of an unformed construction joint has been cleaned and the
placing of concrete has been approved by IRPC in accordance with the provisions
of the preceding Sub – Articles 2. The surface of the unformed construction joint
shall be covered with a layer of mortar approximately 1.5 cm thick.
The CONTRACTOR shall place concrete upon the fresh mortar before it begins to
set. The mortar shall be of richer cement content than concrete and shall contain
no coarse aggregate. The cost of the mortar shall be included in the unit price for
concrete.
5) Consolidation
Variation in alignment, grade and dimensions of the structure from the established
alignment, grade and dimensions shall be within the Tolerance specified in the
following tables. Concrete work that exceeds the tolerance limits specified herein
may be required by IRPC to corrected Or removed and replaced by the
CONTRACTOR at his expense.
1) Construction Tolerance
28 of 49
IRPC Public Company Limited
Rayong, Thailand
No.
C-1001 29
Technical Data S10332400-3001 Rev.0
IRPC Engineering Standard
Civil Engineering Standard Date Page
Revision 13/2007
Engineering
Civil Engineering 9 SEP 2010 29 50
d. Variation in location of 5 mm
sleeves and sized and
location of floor openings
and wall openings
f. Variation in steps :
patching. All concrete used for patching shall be bonded tightly to the surface of the
29 of 49
IRPC Public Company Limited
Rayong, Thailand
No.
C-1001 30
Technical Data S10332400-3001 Rev.0
IRPC Engineering Standard
Civil Engineering Standard Date Page
Revision 13/2007
Engineering
Civil Engineering 9 SEP 2010 30 50
sound concrete and shall be sound and free from shrinkage cracks and tough areas
after curing and drying. All areas to be patched with concrete shall be coated with
approved bonding agent in accordance with the manufacture’s instructions.
5.5.4 Curing
The CONTRACTOR shall strictly perform the protection and curing of concrete
immediately after hardening. The period of curing shall not less than seven days
and, during the first three days, the continuous curing shall be strictly maintained.
The curing method shall be by means of ponding water or covering the concrete surface
by burlaps and soaked by water. Curing by curing compound is acceptable and may be
required by IRPC if the CONTRACTOR failed to follow the aforesaid methods. Water for
curing shall be free from acid, salt, sugar, fertilizer or deleterious substance. The
CONTRATOR shall protect the concrete against all kinds of damage by providing
barricades, signs, etc.
5.5.5 Forms
1 ) General Conditions
Forms shall be used, wherever necessary, to confine and shape the concrete to the
required lines,and as directed by IRPC.Forms shall have sufficient strength to withstand
the presure resulting from placing and vibrating of the concrete, and shall be maintained
rigidly in position. Forms shall be sufficiently tight to prevent loss of mortar from the
concrete. Each form shall be so prepared that each section may be removed
individually without injuring the concrete. The condition of forms shall be such the
smooth concrete surfaces will result when the forms are removed.
Steel bars and Form – Tie to be embedded in concrete for holding forms shall be
systematically installed as approved by IRPC. These steel bars and form-tie shall be so
installed that they may be removed from points more than 2 cm from the surface of the
concrete. The holes caused by the removal shall be cleaned and kept damp for more
than 4 hours. The holes than shall be filled with mortar.
Prior to assembling forms, the form surfaces coming in contact with concrete shall be
thoroughly cleaned. Oil to be applied on the inner surface of form sheathing shall be
mineral oil or other oil which will not stain the concrete surface.
4) Removal of Forms
Forms shall not be removed without the approval of IRPC. As a rule, the forms shall be
removed at the following minimum times after concrete has been placed :
GFG-002
30 of 49
IRPC Public Company Limited
Rayong, Thailand
No.
C-1001 31
Technical Data S10332400-3001 Rev.0
IRPC Engineering Standard
Civil Engineering Standard Date Page
Revision 13/2007
Engineering
Civil Engineering 9 SEP 2010 31 50
After the supporting form is removed, the shoring system shall remain for at least
14 days
The CONTRACTOR shall submit to IRPC for approval a plan indicating the locations
and materials for water stops and expansion joints to be placed in the concrete work.
Water stops :
Flexible - PVC ribbed or serrated, 200 mm by 9 mm ( 8” inches by 3/8 inch )
5.5.7 Grouting
Grout or mortar is a nonshrink non metalic material which is introduced between the top
of a foundation and the bottom of the base plate of a steel structure of firmly secure
a structure to the foundation shall be approved by IRPC. Prior using.
Method of construction :
a. Mix cement and sand until mortar is homogeneous. The mortar must be used
immediately before setting.
c. Grouting will be made with fill mortar first applied at only one side of base plate.
After the mortar comes out from the other sides, grouting around the entire
base plate can be started.
5.5.8 Test
The CONTRATOR shall make all necessary tests for determining the mix proportions of
each type of concrete, including tests of aggregated, so as to produce concrete of
specified compressive strength, cement content, etc.
31 of 49
IRPC Public Company Limited
Rayong, Thailand
No.
C-1001 32
Technical Data S10332400-3001 Rev.0
IRPC Engineering Standard
Civil Engineering Standard Date Page
Revision 13/2007
Engineering
Civil Engineering 9 SEP 2010 32 50
1) Slump Test
A slump test will be made from each of the first three batches mixed each day.
An additional slump test will be made form each additional 50 cubic meters of concrete
placed in any one day. Slump will be determined in accordance with ASTM C143, and
in all cases, Shall be as low as practicable and shall fall within the ranges given below ;
2) Air Test
In case an air-entraining agent (ASTM C260) is used, an air content test will be
made from each batch of concrete from which cylinder test are made. Air content
will be determined in accordance with ASTM C231.
3) Compression Test
Two sets of three concrete compression test cylinders will be made each day when
concrete is placed or when instructed by IRPC. First set will be tested at an age of
7 days. Second set will be tested at an age of 28 days.
Concrete test cylinders will be made, cured, and stored in accordance with
ASTM C31 cylinders will be tested in accordance with ASTM C39
All costs for test shall be included in the unit price bid for Concrete work in the
Price Breakdown.
The CONTRACTOR shall place all the reinforcement bars in the concrete structures
wherever show on the drawings or where directed by IRPC.
The CONTRACTOR shall fabricate the reinforcement bars at normal temperature. Before
the reinforcement bars are placed, the surfaces of the bars shall be cleaned of flaky rust,
oil or other foreign substances which are harmful to the bonding between reinforcement
GFG-002
32 of 49
IRPC Public Company Limited
Rayong, Thailand
No.
C-1001 33
Technical Data S10332400-3001 Rev.0
IRPC Engineering Standard
Civil Engineering Standard Date Page
Revision 13/2007
Engineering
Civil Engineering 9 SEP 2010 33 50
Reinforcement bars shall be accurately placed with special care exercised to prevent the
reinforcement bars from being displaced during the placement of concrete. Intersecting
points and splices of the reinforcement bars shall be fixed by using suitable clips or annealed
wires, the diameter of which shall be more than 0.9 mm. The reinforcement bars in structures
shall be placers, metal hangers or other satisfactory devices to ensure required coverage
between the reinforcement bars and the surface of concrete. Shop drawings are required
if necessary
Except as otherwise indicated on the drawings, reinforcement shall be installed With clearance
for concrete coverage in centimeters as follows :
Clearance ( cm )
Exposed to earth
5.7.1 Construction joints, where required, shall be located near the mid point of spans for
slabs, beams, or girders, unless a beam intersects a girder at the center in which
case the joints in the girder shall be offset a distance equal to twice the width of the
beam and prevision for shear transfer shall be made. Joints not show or specified
shall be so located as to least impair strength and appearance of work. Except
where indicated on the drawings, no jointing shall be made in any of the concrete work
without IRPC approval. Placement of concrete shall be at such a rate that would
prevent
“cold joints” When the concrete has attained initial set, the surface of the hardened
concrete shall be roughened in an approved manner which will expose the aggreagate
uniformly. The surface shall be thoroughly cleaned of foreign matter and laitance, and
saturated with water.
5.7.2 Reinforcement shall run continuously through construction joints unless noted otherwise
on the drawings.
GFG-002
33 of 49
IRPC Public Company Limited
Rayong, Thailand
No.
C-1001 34
Technical Data S10332400-3001 Rev.0
IRPC Engineering Standard
Civil Engineering Standard Date Page
Revision 13/2007
Engineering
Civil Engineering 9 SEP 2010 34 50
5.8.1 Expansion joints shall be located and detailed the drawings. Reinforcement or other
embedded items shall not be permit to extend continuously through any expansion
joint, except as noted and detailed on the drawings.
5.8.2 Premolded asphalt expansion joints, unless indicated on the drawings. Shall be
provided at all places where paving slab adjoins building walls, columns, and
equipment foundations. They shall conform to ASTM D 1751.
5.8.3 After the concrete has properly cured, the space at the top of the joints shall be
cleaned out and, when dry, filled with an approved joint sealer when specified on the
drawings. The depth of the sealing compound shall be not less than ¼ inch ( 6 mm )
nor greater than ½ inch ( 1,3 cm ) Where joint depths are more than ½ inch ( 1,3 mm ),
the joints shall be partially filled with an approved filler material of foam, jute rope,
or other oil – free materials. The sealant shall be a bitumenous compound, black
or – brown color.
Piles shall be installed accurately to the required position, alignment and depth using
gravity, steam, internal combustion hammers or by other means approved by IRPC.
The pile driving procedure shall not subject piles to excessive and undue abuse which
produces crushing and spalling of the concrete, Injurious splitting, deformation of the
steel or misalignment. The top face of a pipe to be driven shall be perpendicular to the
longitudinal axis of the pile and no steel reinforcement or dowel bars shall protude from
the head. Piles being driven shall have a driving head adequate to distribute the blow
of the hammer to the head of the pile. The driving head shall be axially aligned with the
hammer and the pile. A capblock shall be inserted between the driving head and the
hammer to protect The pile and the hammer from damage. Capblocks may be made
of hard wood or other materials capable of transmitting the energy to the pile effectively
without excessive elastic energy losses. The top of the piles shall be covered with a
suitable cushion while they are being driven. The cushion shall be a soft wood block
at least 10 cm thick or 16 layers Of gunny sacks. A new cushion shall be used for each
pile. A cushion shall be replaced during driving when it becomes highly compressed,
Charred or burned.
Piles shall be secured against lateral movement during driving by leads or other suitable
means. Excessive manipulation of piles during or after driving to force them into proper
position will not be permitted. All
Piles pushed up the driving of adjacent piles or by other caused shall be driven down.
The top of the piles at cut-off elevation shall not deviated from the positions shown on
the drawings more than 1 percent of the pile length and not more than 10 cm. after
driving.
Any pile damaged by reason of internal defects or improper driving, or driven out of
GFG-002
its proper location shall be corrected at the CONTRACTOR’s expense by one of the
34 of 49
IRPC Public Company Limited
Rayong, Thailand
No.
C-1001 35
Technical Data S10332400-3001 Rev.0
IRPC Engineering Standard
Civil Engineering Standard Date Page
Revision 13/2007
Engineering
Civil Engineering 9 SEP 2010 35 50
All materials forced up between the pile shall be removed to the based elevation
approved by IRPC before compacted sand or concrete is placed.
All piles, (shown or not shown in the drawing) except for the reinforcement steel
therein, shall be cut-off at the specified elevation vertical piles shall be cut-off at true
horizontal planes. Reinforcement steel in all pile shall be left extending from piles
above the specified cut - off planes at least equal to 30 times the diameter of reinforcing
bars anchorage into the base pad of the footings.
When the pile has been driven a short distance below grade, the extension of the pile
or lowering of the pile cap may be employed with all associated costs being borne by
the CONTRACTOR.
The proposed method of pile extension or of pile cap lowering shall be submitted to
IRPC for approval or may be instructed by IRPC.
5.10.1 Cement
The cement for the manufacturing of blocks and for use in the mortar for masonry works
shall be mixed cement conforming to TIS 80 – 2517 brand.
5.10.2 Sand
Sand shall be sharp, fine granules, composed of hard, strong, durable, uncoated
particles free from clay or earthy materials, and well graded and grading shall
conform to following requirements by weight :
No. 4 100
No. 8 95 - 100
No. 16 60 - 100
No. 30 5 - 70
No. 50 15 - 35
GFG-002
No. 100 2 - 15
35 of 49
IRPC Public Company Limited
Rayong, Thailand
No.
C-1001 36
Technical Data S10332400-3001 Rev.0
IRPC Engineering Standard
Civil Engineering Standard Date Page
Revision 13/2007
Engineering
Civil Engineering 9 SEP 2010 36 50
5.10.3 Water
Mixing water shall be clean and free from impurities, such as iron salt, sulphur and
organic matters.
5.10.4 Admixture
Mortar plasticiser shall be mixed with mortar and plaster replacing of hydrated lime.
The quality and quantity of mortar shall be approved by IRPC for the consideration of
the effects to the strength and properties of the mortar.
Common brick shall be laid plumb, true to line, level and in accurately spaced coarses.
Brick shall be wet prior to laying, and shall be damp when laid, but without a surface
film of water. The brick shall be laid in running bond with stretchers breaking joints
with the course below.
Full size brick shall be used to the greatest possible extent instead of cutting or
breaking brick. Brick shall be laid with joints approximately one centimeter thick.
Mortar for walling with common brick shall be composed of one part of cement to the
three parts of sand. Mortar shall be mixed in an approved mixer. No mortar which
has started to set shall be used or knocked up for reuse.
Block for block wall shall be of first grade products in Thailand or in accordance with
TIS 58-1987. Samples of blocks shall be submitted in advance to IRPC for approval.
Block wall in the course of erection which is exposed to the weather shall be protected
during periods of heavy rain by covering the tops of the walls with suitable materials.
5.10.8 Anchors
Brick masonry shall be tied to adjoining columns with diameter of 6 mm. reinforcing
bars sufficiently long to extend into the masonry not less than 30 cm and spaced
at 40 cm center, unless otherwise indicated.
Secondary reinforced concrete columns and beams shall be provided in wall so that
36 of 49
IRPC Public Company Limited
Rayong, Thailand
No.
C-1001 37
Technical Data S10332400-3001 Rev.0
IRPC Engineering Standard
Civil Engineering Standard Date Page
Revision 13/2007
Engineering
Civil Engineering 9 SEP 2010 37 50
every distance shall not exceed 3.00 m in length and not exceed 2 m in height or
otherwise specified by IRPC.
5.10.10 Rendering
The walls shall be maintained for a period of not less than 7 days after erection prior to
rendering. In preparation of rendering, walls shall be cleaned and the surface watered
thoroughly. Concrete surface shall be struck off to , rough surface, cleaned and
watered. The application of plaster shall be at least 2 coats with a total thickness
of not than 24 hours. After finishing, the surfaces shall then be moistended throughly
with a light spray of water for a period of 3 days.
5.11 Roofing
The concrete roofslads be cleaned of all rubbish, dust, pools of water, old mortar, etc.
and cleaned surfaces shall be inspected first by IRPC before the CONTRACTOR will
be allowed to proceed with the waterproofing of the roof.
5.11.2 Waterproofing
After complete evaporation of all water from the roof, waterproofing system shall be
applied.
1 ) Quality of Timber
All timbers to be used in this project shall be hardwood of the best locally available
quality of its kind, free from all sap, shakes, large, loose or dead knots, waney
edges, borers and other serious defects. All timbers shall be properly seasoned.
2 ) Kinds of Timber
3 ) Moisture Content
GFG-002
The moisture content of the timber used for internal carpentry and joinery shall be
37 of 49
IRPC Public Company Limited
Rayong, Thailand
No.
C-1001 38
Technical Data S10332400-3001 Rev.0
IRPC Engineering Standard
Civil Engineering Standard Date Page
Revision 13/2007
Engineering
Civil Engineering 9 SEP 2010 38 50
4 ) Dimensions
Unwrought timber shall be full to the dimensions stated, except that occasional
slight variation in sawing that is permissible. Wrought timber is to be planed,
drilled or otherwise machined or worked to the correct sizes and shapes shown
on the drawings.
5 ) Exposed Faces
All timbers that is to be exposed in the finished surfaces of joinery work shall be
wrought on the appropriate faces.
All timbers in carpentry work may be left rought from the saw, unless specified to
be wrought of necessarily be wrought at one or more sides for the proper and
straight application of the finishing materials to be attached to the carpentry work.
6 ) Plywood
Plywood to be used in this project shall comply with the requirements for the
highest quality of TIS 178/2519. Thickness of the plywood shall be according to
standard dimensions, as shown on the drawings.
7 ) Shrinkage
The arrangement, jointing and fixture of all joinery shall be such that shrinkage in
any part and in any direction shall not impair the strength and appearance of the
finished work and shall not cause damage to contiguous materials.
8 ) Fabrication
All work necessary for correct jointing of carpentry and joinery works, such as
morticing, mitering, grooving, matching, tonguing, housing, rebating shall be
executed by the CONTRACTOR in a proper, workmanlike manner and to the
best standards of local workmanship.
The CONTRACTOR shall provide all metal plates, screws, nails and other fixings
that may be necessary for the proper execution of the joinery and carpentry works,
whether they are shown on the drawings or not. Also the CONTRACTOR shall
carry out all works necessary for the proper construction of all framings, linings,
etc., and for their support and fixing in the building by means of suitable and
approved fixing devices.
Exposed screws shall be of a shape and finish to the appoval of IRPC and where
necessary be provided with cup washers. Bolt heads shall be concealed with
GFG-002
38 of 49
IRPC Public Company Limited
Rayong, Thailand
No.
C-1001 39
Technical Data S10332400-3001 Rev.0
IRPC Engineering Standard
Civil Engineering Standard Date Page
Revision 13/2007
Engineering
Civil Engineering 9 SEP 2010 39 50
9 ) Scribing
Where necessary joinery works such as skirtings, architraves, plates, etc. shall be
accurately scribed to fit the contour of any irregular surface against which they
may be required to from a close butt connection.
10 ) Framing
Frames for door shall be framed together with mortice – and – tenon joints in such
manner as to secure rigidity and soundness throughout the frame.
The frame shall be truly square and flat. The surface exposed to view shall be
true, smooth, and finished for painting or varnishing.
5.12.2 Ironmongery
1 ) General Requirements
All ironmongery to be used in this project shall be obtained from wellknown and
approved manufacturers, and shall selected by the architect from samples to be
provided by the CONTRACTOR. The ironmongery shall be in accordance with
and of the types shown on the drawing and and in the door schedule.
Ironmogery shall be suitable in all cases for the doors and windows with which it
must be used and shall be functional, attractive and durable.
2) Normal locks
The Locks shall be of the specific functions and type shown in the door schedule
and shall be obtained from well-known manufacturer.
3 ) Hinges
For the normal single or double doors, hinges shall be used as specified in the
drawing. The CONTRACTOR, must allow at least 3 hinges per one doorblade.
For other purposes, suitable sizes, qualities and types of hinges shall be used
and CONTRACTOR shall deposit samples of all hinges for the various positions
with IRPC for his approval.
GFG-002
39 of 49
IRPC Public Company Limited
Rayong, Thailand
No.
C-1001 40
Technical Data S10332400-3001 Rev.0
IRPC Engineering Standard
Civil Engineering Standard Date Page
Revision 13/2007
Engineering
Civil Engineering 9 SEP 2010 40 50
4 ) Fixing Screws
All ironmongery, including hinges, handles, etc. Shall be fixed with screws of the
same metal and finish as the fitting. Any screws damaged when driving shall be
withdrawn and replaced with a new screw.
5 ) Hardware
Roller
Sealant
Door Lock
Flush bolt
Handle
Door closer
Door Knob
Door Hinge
5.13.1 Plasterworks
1 ) Materials
Sand, water and cement shall comply with the requirements given for these
materials in Clause 5 .10 of this Specification. Lime shall be power without
any lumps.
Adequate drying – out time shall be allowed for brick walls and concrete surfaces.
Plastering shall not commence until walls are matured and completely dried out.
40 of 49
IRPC Public Company Limited
Rayong, Thailand
No.
C-1001 41
Technical Data S10332400-3001 Rev.0
IRPC Engineering Standard
Civil Engineering Standard Date Page
Revision 13/2007
Engineering
Civil Engineering 9 SEP 2010 41 50
A bonding agent to improve adhesion between plaster and concrete may be used by
the CONTRACTOR, after an approval of the make and type of such agent has been
given by IRPC.
All prepared surfaces shall be thoroughly brushed down with stiff brushes to remove
efflorescence and all loose and flaking materials.
Low spots and areas shall be dubbed out and sufficient time shall allowed for the
dubbing out to dry before the plastering coat is applied. To prevent premature
drying out of the plaster, the prepared surfaces shall be soaked with water until
a slight amount of moisture remains on the surface.
5.14.1 Glazing
1 ) Materials
( a ) Glass
( b ) Mirror
Mirror shall be not less than 6 mm. Thick polished plated glass. The back shall be
twice silvered, heavily electroplated with copper and given a prime coat of mirror
backing paint. Mirror size and mounting method shall be as show on the drawing.
2 ) Putty
The putty for backputtying of glazing to steel frames shall be obtained from
a well-known and approved supplier. The putty as Received shall not be caked or
hardened in container.
3 ) Glazing
The glass shall be cut to sizes with a small clearance and be backputtied and
secured with timber glazing beads, fixed with brass roundheaded nails.
1) Materials
GFG-002
41 of 49
IRPC Public Company Limited
Rayong, Thailand
No.
C-1001 42
Technical Data S10332400-3001 Rev.0
IRPC Engineering Standard
Civil Engineering Standard Date Page
Revision 13/2007
Engineering
Civil Engineering 9 SEP 2010 50
42
obtained from approved suppliers from whom, if required, further details of their
2) Workmanship
Only experienced and skilled workmen are be employed on the actual paint works.
A properly qualified foreman is to be constantly on the job while the work is
proceeding.
3) Scaffoldings
Adequate scaffolding to the satisfaction of IRPC. Shall be provided for the execution
of this trade. If such scaffoldings are to be placed on the finished floor, care shall
be taken to protect the floor finish from being affected by the positioning or
moving of the scaffolds.
4) Fittings
Movable furniture, flush switches, covers and other reasonably movable fixtures
shall be removed before the preparatory processes commence and shall be
cleaned and refixed on completion of painting.
Adjacent works and finished shall be protected by suitable means, such as masking
tape, plastic or metal covers, etc.
An ample supply of clean dust sheets shall be provided and used to protect the
floors during progress of the paintworks.
6) Weather
7) Dust
Before painting or varnishing are proceeded with, floors must be washed over and
every possible precaution shall be taken to keep down dust.
GFG-002
8) Preparation
42 of 49
IRPC Public Company Limited
Rayong, Thailand
No.
C-1001 43
Technical Data S10332400-3001 Rev.0
IRPC Engineering Standard
Civil Engineering Standard Date Page
Revision 13/2007
Engineering
Civil Engineering 9 SEP 2010 50
43
9 ) Priming
10 ) Finishing Coats
In general one undercoat and one finishing coat shall be applied or as specified in
Painting Specification.
This finish shall be applied on well-prepared surface. The varnish shall be colored
to obtain a darker tone than the natural wood-color.
The selection of the desired tint of the finished work shall be the
Responsibility of IRPC.
Plaster shall be allowed the maximum time possible for drying out : no paint shall be
applied to surfaces until they are thoroughly dry.
All defective of loose plaster shall be cut out and made good with plaster of
cement / sand of the same type as previously used.
Slight cracks shall be made good with hard stopping, using the gypsumpaste with
fine sand. Large cracks to be cut out with the edges undercut, and filled with
an approved special cement, the edges being closedly knitted and the filling being
level with the surrounding surface.
Finishing coats shall consist of an emulsion wall paint. The paint shall be applied
by brushes, roller , airspray of airless spray.
GFG-002
43 of 49
IRPC Public Company Limited
Rayong, Thailand
No.
C-1001 44
Technical Data S10332400-3001 Rev.0
IRPC Engineering Standard
Civil Engineering Standard Date Page
Revision 13/2007
Engineering
Civil Engineering 9 SEP 2010 50
44
screw - holes and minor defects. The primer and finishing coats shall be exactly as
stated in clause 5.14.2.12 )
The exterior joints between building opening and frames of doors and windows shall
be sealed with non-absorbent closed cell foam polyethylene strip , 30% compressed
when applied as joint-backing to receive a l – part silicone sealant with a colour to the
approval of IRPC.
All sealants and caulking shall be of such a composition that it will not stain the
plastering, exposed concrete, paintworks or other finishing works, will receive paint
without bleeding, will not sage or run and will not set hard or dry out under conditions
of weather or temperature prevailing in the surrounding area.
This specification covers the minimum requirements for furnishing and installation of
all drain and sewer pipelines including drainage structures and other related structures
as shown on drawings and as specified herein.
The drainage system shall drain all the storm run-off water and all other water by using
a pipe and open gutter system to nominated drainage pits outside the battery limit in
accordance with rural or any Governmental acts or regulations.
5.16.1 The pipes shall be new, having no crack or any damage. The inside surface of each
length of pipe shall be regular and smooth, free from bulges, dents and tears.
The pipes shall be inaccordance with
Pipe trenches shall be excavated and back filled for all piping as follows :
1) Trench Width
44 of 49
IRPC Public Company Limited
Rayong, Thailand
No.
C-1001 45
Technical Data S10332400-3001 Rev.0
IRPC Engineering Standard
Civil Engineering Standard Date Page
Revision 13/2007
Engineering
Civil Engineering 9 SEP 2010 50
45
2) Trench Depth.
Except where required for trench bottom stabilization, pipe trenches shall be
excavated to a depth of 100 mm below the bottom of pipe to provide for the
installation of granular a bedding.
Reinforce concrete slab bedding shall be provided for supporting the pipe.
The pipe trench shall be filled with back filling material of compacted sand from
the bottom of the trench to a maximum of 100 mm above the top of pipe.
Concrete gutter shall be reinforced concrete. The function of the gutter is to drain the
surface run – off from the road surface and adjacent areas.
Excavation shall be made to the required depth, and the base is to be the compacted
to a firm even surface. All soft and unsuitable material shall be removed and replaced
with suitable material.
When the curb is placed next to a concrete pavement, expansion joints of 1 cm. wide
shall be provided.
5.16.4 Sump
For long straight pipe route, sumps shall, in general, be provided at Interval not
greater than 15 m.
5.17.1 General
45 of 49
IRPC Public Company Limited
Rayong, Thailand
No.
C-1001 46
Technical Data S10332400-3001 Rev.0
IRPC Engineering Standard
Civil Engineering Standard Date Page
Revision 13/2007
Engineering
Civil Engineering 9 SEP 2010 50
All Structural steel and bolts shall be hot dip galvanized 80 micron thick. 46
5.17.2 Welding
Welding shall be executed with all possible care. The deposited welding metal
shall be free from slag deposits and other faults impairing the strength and
connection, and when exposed shall be ground smooth. The surfaces of welds
shall have a uniform and consistent contour and regular appearance. Welds showing
signs of Defects shall be cut and be rewelded at the CONTRACTOR’s expense.
The CONTRACTOR shall perform W.Q.T with IRPC approval for each welding
procedure to be used in production of welds, however, a performance qualification
1 ) Fabrication
All materials of construction shall be new and, unles otherwise specified, shall be
of standard suitable to fulfill all operating condition specified.
2 ) Erection
Unless otherwise specified, erection of structural steel shall conform with the
applicable sections of the AISC specifications for the design, fabrication and
erection of structural steel for buildings, and the AISC code of standard practice
for buildings and bridges. CONTRACTOR shall also observe all applicable
local codes and safety regulations.
Erection shall include the setting of all columns and base plates and all structural
steel framing as called for on the engineering drawings or / and as specified on
construction drawing which shall be provided by CONTRACTOR.
Before erection work proceeds, the CONTRACTOR shall check the elevations
of all concrete and masonry bearings surfaces and locations of anchor bolts and
similar details and report any discrepancies to the IRPC representative.
After erection work is completed, all areas around bolted connections, field
welds and abraded areas of shop paint shall be cleaned and one coat of touch-up
GFG-002
46 of 49
IRPC Public Company Limited
Rayong, Thailand
No.
C-1001 47
Technical Data S10332400-3001 Rev.0
IRPC Engineering Standard
Civil Engineering Standard Date Page
Revision 13/2007
Engineering
Civil Engineering 9 SEP 2010 50
47
3) Erection Tolerance
Minus 4 mm.
4) Bolt Tightening
The CONTRACTOR shall, where bolted joints are required, tighten The High
Strength Bolt ( H.S.B ) up to the minimum torque of allowable tension to ensure
the tightness of the joints by using either method of the following.
a. Turn-of-Nut Tightening
When the turn-of-nut method is used there shall first be enough bolts brought
to a “snug tight” condition to insure that the parts of the joint are brought into
good contract with each other. Snug tight is defined as the tightness attained
by a few impacts of an impact wrench or the full effort of a man using an ordinary
spud wrench. Following this initial operation, bolts shall be placed in any remaining
holes in the connection and brought to snug tightness. All bolts in the connection
shall then be tightened additionally by the applicable amount of nut rotation
specified in Table 1, with tightening progressing systematically form the most
rigid part of the joint to its free edges. During this operation there shall be no
rotatin of the part not turned by the wrench.
( as measured from Bolt faces to bolt axis and not more than 1 : 20
underside of head normal to other face sloped from normal to bolt
to extreme end of bolt axis not more than 1 : 20 axis (bevel washers
point) ( bevel washer not not used )
GFG-002
47 of 49
IRPC Public Company Limited
Rayong, Thailand
No.
C-1001 48
Technical Data S10332400-3001 Rev.0
IRPC Engineering Standard
Civil Engineering Standard Date Page
Revision 13/2007
Engineering
Civil Engineering 9 SEP 2010 50
Up to and including 1 / 3 turn 1 / 2 turn 2 / 3 turn 48
4 diameters
12 diameters
a) Nut rotation is relative to bolt, regardless of the element ( nut or bolt ) being turned.
For bolts installed by ½ turn and less, the tolerances should be plus or minus 30 ,
for bolts installed by 2/3 turn and more, the tolerance should be plus or minus 45
b) No research work has been performed to establish the turn-or-nut procedure when
bolt lengths exceed 12 diameters. Therefore, the required rotation must be determined
by actual test in a suitable tension device simulation the actual conditions.
When calibrated wrenches are used, they should be set to provide a tension
at least 5% in excess of the minimum bolt tension. The wrenches shall be
calibrated at least once each working day for each bolt diameter being installed.
Wrenches shall be recalibrated when significant changes are made in the
equipment or of when a significant difference is noted in the surface condition
of the bolts, nuts, or washers. Calibration shall be accomplished by tightening,
in a device capable of indication actual bolt tension, three typical bolts of each
diameter from the bolts being installed.
When adjusting the wrenches to provide the required tension, it shall be verified
during actual installation in the assembled steel work that the calibration selected
does not produce a nut or bolt head rotation from snug tight greater than the
permitted in Table-1 If manual torque wrenches are used, nuts, shall be in
tightening motion when torque is measured.
5. Painting
GFG-002
48 of 49
IRPC Public Company Limited
Rayong, Thailand
No.
C-1001 49
Technical Data S10332400-3001 Rev.0
IRPC Engineering Standard
Civil Engineering Standard Date Page
Revision 13/2007
Engineering
Civil Engineering 9 SEP 2010 50
All steel structure should be hot dip galvanized thk. > 80 micron 49
GFG-002
49 of 49
IRPC Public Company Limited
Rayong, Thailand
No.
C-1001 50
Technical Data S10332400-3001 Rev.0
IRPC Engineering Standard
Civil Engineering Standard Date Page
Revision 13/2007
Engineering
Civil Engineering 9 SEP 2010 50
50
50 of 49
IRPC Public Company Limited
Rayong, Thailand