Mobile Crane 55 ton

LOAD TEST

REPORT NUMBER: ST-4262-01

INSPECTOR: Mohamed Abdel Halim

Completion Date: 10/January/2023

Load Test Pictures
 SPS-IMS-LFT -F008
REV.00

SCOPE
Petroleeewmaite of Thorough Examination and NDE for Lifting Equipment
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This report complies with the requirements of the Lifting Operat ions and Li ftin g Equipment
Regulations 1998
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I Date of Through Examination: 10/January/2023 I Certificate number: ST-4262-01 I
Name and Address of employer for whom the thorough examination was made: Address of premises at which the examination
MASA Co., Al Basra, Iraq was made: SCOPE Yard
Identification NO QTY Description Safe Working Load: Date of next
examination
FULLY HYDRAULI C TRUCK CRA NE.
LSESH4D378A003354 01 Diesel Powered Hydraulically Operated, 55TON 09/January/2024
Telescopic Boom, Truck Mounted Crane. @ 3.0 M Minimum
radius
@ I I. I M Minimum
Manufacture: ZOOMLION Boom Length
Year Of Manufacture: 2008 @ Full Parts
Crane Model: ZLJ5419SQZSSV With Fully Extended
CHASSIS NO: LSESH4D378A003354
Reg. No: A 4446 BASRA
Max Boom Length: 42 M
Main Hoist: 18 mm, IWRC
Main Hoist Maximum Capacity: 55 TON, S/N: 457
Auxiliary hoist: 18 mm, non-rotating
Auxiliary hoist capacity: 4 Ton, S/N: 1100

EXAMI NED IN ACCORDI NG TO BS EN 7121-2-3

Tools Details I Load Cell S/N: 27299 I Measurine Tape S/ N: SCP-L-001 I Vernier Calliper SIN: SCP-L-002
Test Details I Certificate no: AEC-221134350 I Test Date: 04-Dec-2022 I Tested By: AEC companv
Proof Load Test Details
Tests Points Radius Boom Length SWL
Usinl! Main Block (7 Parts of Lines) 12.00 M 26.4 M 9.0 T
Usine Main Block (7 Parts of Lines) 11.00 M 26.4M 10.7 T
NOT DETAILS
Standard: BS E ISO 9934-1 E ui ment t e: YOKE S\N: 3291K Contrast Media: WHITE
Procedure: SPS-IMS-P027 Method: WET Indicator: MAC INK
MPI was carried out on critical stress area for main hook and Aux hoist were found free from surface defects at time of
Result
ins ection
Is this the first examination after installation Was the examination carried out:
YES NO Within an interval of6 months? YES
or assembly at a new site or location?
Within an interval of 12 months? YES
If the answer to the above question is YES, In accordance with an examination
YES NO YES
scheme?
has the equipment been installed correctly?
After the occurrence of exceptional
YES NO
circumstances?

v NO

Si nature:
Name of employer of pe this report:
Seo e etroleum services:

Address: Burjesia-Tuba Area -After the Bridge Hamoud El-Wabdan

Contacts:operation@scopeps.com/sales@scopeps.com
Phone: +964 7803222202 I +964 7803773775
 SCOPE
Petroleum Services
SPS-IMS-LFT-FOll

Mobile Crane Thorough Examination checklist

Annex to Certificate No: ST-4262-01 Date of inspection: 10/January/2023

DESCRIPITION CONDITION OR REMARKS

GENERAL DESCRIPTION OF THE
0
EQUIPMENT
F LLY HYDRA ULIC T R CK CRANE.
Diesel Powered Hydra ulica lly Operated,
Telescopic Boom, T ruck Mounted Crane.
Manufacture: ZOOM LION
Serial No: LSESH4D378A003354
0.0 Description
Year Of Manufacture: 2008
C rane Model: ZLJ5419SQZ.'55V
C HASSIS NO : LSESH4D378A003354
Reg. No: A 4446 BASRA

1 OPERATOR CAB
1.1 Manufacturer's operation manual OK
1.2 Load chart I operator competency certificate OK
1.3 Controls I marking I air condition OK
1.4 Window I wipers I chair I door lock and seals OK
2 FUNCTION TEST OF BOOM
2.1 Raise / lower I extend I retract I angle indicator OK
3 FUNCTION TEST OF MAIN I WHIP LINE HOIST
3.1 Raise / lower/ limit switch OK
4 FUNCTION TEST OF LOAD INDICATOR
4.1 Load indicator I radius indication OK
4.2 Angle I audible warning OK
5 CHASSIS
Structural members I welding I security of OK
5.1 fastening
5.2 Electrical wiring I pipe work I body work
OK

5.3 Level indicator I main block travelling OK

connection oint /Ii hts
6 WHEELS
6.1 Tyre walls I wheel nut security OK
6.2 Tyre pressure I bearings OK
7 OUTRIGGERS
7.1 Lockin mechanism I retraction I travel alarm OK
7.2 Foot pads I hydraulic hoses and fittings I seals OK
8 SLEWRING
8.1 Lubrication I gear teeth on slew ring and pinion OK
8.2 Brake I bolts I rocking motion OK
9 COUNTERWEIGHTS
9.1 OK

9.2 OK
10

Address: Burjesia-Tuba Area -After thnw.aa.ga..Mtllm

Contacts:operation@scopeps.com/sales@scopeps.com
Phone : +964 7803222202 I +964 7803773775
 SCOPE
Petroleum Services
SPS-IMS-LFT-FOll
Rev.OD

Mobile Crane Thorough Examination checklist ~

~),~
Annex to Certificate No: ST-4262-01 Date of ins ection: 10/Janua /2023
10.1 OK
10.2 Load limiter OK
10.3 Level Indicator Or Spirit Level Ok
11 BOOM'
Head section I root section /intennediate OK
11 .1
sections
11 .2 Sheaves I pins I structures OK
11 .3 Jib, boom, boom extension, turret OK (Fly J ib Not Used)
12 WINCHES
12.1 OK
12.2 OK
13 MAIN BLOCK I WHIP LINE
OK
OK
55 Ton Capacity , S.N: 457
4 Ton, SIN: 1100
14 WIRE ROPE
14.1 Main hoist wire ro e 18 mm, IWRC
14.2 Whi line wire rope 18 111111 , non-rotating
14.3 Tennination I wed e socket OK
15 PRIME MOVER I COMPARTMENT
15.1 En ine I h draulic um I motor I radiator OK
15.2 Body work I windows OK
16 GENERAL
16.1 Paint work I fire extin uisher /life ·acket OK
16.2 Lightin / ladders I stairs OK

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 SCOPE
Petroleum Services
SPS-IMS-LFT-FOll

Mobile Crane Thorough Examination checklist

ection: 10/Janua

Address: Burjesia-Tuba Area· · ge Hamoud El·Wabdan

Contacts:operation@scopeps.com/sales@scopeps.com
Phone: +964 7803222202 I +964 7803773775
 SCOPE
Petroleum Services
SPS-IMS-LFT-FOll

Mobile Crane Thorough Examination checklist

Surveyor's : Mohamed Abdel Halim

Address: Burjesia-Tuba Area -After the Bridge Hamoud El-Wabdan

Contacts:operation@scopeps.com/sales@scopeps.com
Phone: +964 7803222202 I +964 7803773775
Load Test Tools
Arajeez Engineering Co. ~ '~A ,, ~J
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Engineering Testing Department
Head Office: Basrah, Iraq
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P.0.Box: 1935 Basrah Post Office ·~' .l,Jy, ~ 1935 :y . L>"'"

Tel:07800999220,07713171131 07713171131 ,07800999220:1....&J"'\A
Email: info@arajeez-engineerlng.com lnfo@araleez-engineering.com : c,,iJJiSll .l,Jy,
Web: www.arajeez-engineering.com www.araleez-engineering.com : Ujfa'JI ~~

CERTIFICATE OF CALIBRATION
Certificate No: AEC-220033051 Date: 16/0ctober/2022
Customer: Scope Petroleum Services Page: l of2
Location: Iraq- Basra

Equipment Description:
Manufacture:
Serial Number (Hand Held Unit):
Serial Number (Wireless Hand Held Plus): 24779
Model: RLP50T ,,
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Range: 50 Ton f!j
Accuracy: As Per MFG Spec.
Status: Calibrated
'
Issue Date: 16/ October /2022 Calibration Due: 15/ October /2023

Environmental Conditions
Temperature: (30 ± 2) °C Humidity: (18± 10)% RH

The uncertlinly limits quoted refer to the measured values only, with no account being taken of the instruments ability to maintlin its calibration

Reference Equipment Details: Procedure

Serial Certificate Traceable
Description No. Model Manufacturer No. Standard

018-
Horizontal Tensile Machine NIA MXTLTD 17394529 NlST
Kl82247

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Thi C( rtifl t is issued in accordance with the laboratory ace ltiiliUCi5

rements of American National Standard for Ca libration i.e.
AN l/tN,651: Z 0-1, General Requirements for the Competence of ~llbratlon laboratories and measuring and test equipment All
me~surero recorded in this certificate Is traceable back to recognized International standards. The references listed above are
sulf ectedl to egular verification. This certificate may not reproduced other than In full except with prior written approval of issuing
laboratory. We hereby confirm that the Quality Management System of ARAJEEZ Complies with ISO 9001:2015, ISO 14001:2015, OHSAS
18001:2018 & ISO 17025:2017 (ENAS accredltatlon).Order Number OR22C462-66951nvolce No. AEC-227733050 Report: HS-22-323-1050

I BS EN ISO 9001:2015
BS EN ISO 14001:2015
OHSAS 18001:2018, IDT

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 Arajeez Engineering Co.
Engineering Testing Department ~~I wl.....l:JIJ wl.....,,_,..J.il

Head Office: Basrah, Iraq L.51~1 - i~I : ~)I ~I

P.O.Box: 1935 Basrah Post Office i~I .l:!Y. y'.& 1935 :y . u-:>

Tel:07800999220,07713171131 07713171131 ,07800999220: U..\A

Email : info@arajeez-engineering.com lnfo@arajeez-engineering.com : ~J.fo.11 .l:!Y.
Web: www.araleez-engineerlng.com www.araleez-engineering.com : Wjfa'JI e!Y

CERTIFICATE OF CALIBRATION
Certificate No: AEC-220033051 Date: l 6/0ctober/2022
Customer: Scope Petroleum Services Page: 2 of2
I

Test Results:

Reference Reading Unit Under Test Reading

No. Error Results
<TON) (TON)
1 IO 9.98 0.02 Passed
2 20 19.98 0.02 Passed
'
3 30 29.97 0.03 Passed
4 40 \, 39.95 ! ' 0.05 Passed
5 50 49.93 . 0.07 Passed

End of Test Result

This Certificate is issued in accordance w h the laboratory accreditation requirements of American National Standard for Calibration i.e.
ANSl/NCSL Z540-l, General Requirements for the Competence of the calibration laboratories and measuring and test equipment. All
measurements recorded in this certificate ls traceable back to recognized international standards. The references listed above are
subjected to regular verification . This certificate may not reproduced other than in full except with prior written approval of issuing
laboratory. We hereby confirm that the Quality Management System of ARAJEEZ Complies with ISO 9001:2015, ISO 14001:2015, OHSAS
18001:2018 & ISO 17025:2017 (ENAS accredltatlon).Order Number OR22C462-66951nvolce No. AEC-227733050 Report : HS-22-323-1050

D BS EN ISO 9001:2015
BS EN ISO 14001:2015
OHSAS 18001:2018, IDT

CamScanner
 SPS-IMS-CAL-16·
Rev.01

SCOPE
Petroleum Services

Calibration Certificate
•~tr ·

System Under Calibration Details.

Customer SCOPE PETRO LEUM SERV ICES Certificate No. ST -1527- 18

Descriptio n Cubic Concrete T est Weight Issue Date 16/08/2022

MFG(OEM) SPS D ue Date 15/08/2023

Range 9 T O N Equivalent Range 9000 Kg

Serial No. SP S-C-1 0 Accuracy ± 1 %FS

Used Pressure Calibration Standard Details.
Full Description Load Cell Range 0- 50 TON

MFG (OEM) STRAIGHT POI NT Accuracy 0 .1 % FS

Serial No. 27299 Expiry Date 17/10/2022

Calibration Results:
- The unit under test (UUT)was calibrated up to full scale according to used standard calibration methods, and the following gives the UUT and the
corresponding reference mean readings:

UUT Readings Reference Reading Re lative Errors Error Span

TON TON TON %FS

9.00 9 .08 -0.08 0 .89%

Calibration Mode: IRising Calibration Position: Virtical Type of Test: Tension Force Test

Uncertainty as percentage of the full scale: ±I 0.82 %FS

Final Results:
- The calibrated unit maximum error span found in the required tolerance at the time of calibration.

- The calibrated unit is in specification at the time of calibration.

• Employing Calibration Methods: BS 7121-2-1 :2012

• This calibration has been performed in environment operating at nominal conditions of {10 -- 35) ± 2 ·c and {50) ± 10 % RH.
• This calibration has been performed through comparison of a reference mean values against the corresponding readings of unit under test.
• This calibration was carried out in compliance with ISO/IEC 17025 3rdEd.2017 "General requirements for the competence of testing & calibration
laboratories".
• This calibration was carried out in compliance with API SP 02 1st Ed.201 1 and ISO 9001 :2015
•The standard {s) used in this test is I are traced to SI units through traceability to primary standard (s) maintained in National Institutes of Standards {NIS)
• The expanded uncertainty evaluation includes the used reference standard and the unit under test, and is calculated in accordance with JCGM 100:2008.
• The expanded uncertainty was calculated by using a coverage factor K =2, providing a level of confidence of approximately 95 %.
• This certificate may not be reproduced other than in full by photographic process.

Address: Burjesia-Tuba Area -After the Bridge Hamoud El-Wabdan

Contacts:operation@scopeps.comlsales@scopeps.com
Phone: +964 7803222202 I +964 7803773775
 .... _ _ _: •• ~<}

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SPS-IMS-CAL-16:
Rev.Qt

SCOPE ~
Petroleum Services
Ii
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00 .
•

Calibration Certificate
System Under Calibration Details.
Customer SCOPE PETRO LEUM SERVICES Certificate No. ST -1527-19

Description Cubic Concrete T est Weight Issue Date 16/08/2022

M FG(OEM) SPS D ue Date 15/08/2023

Range 4 T ON Equivalent Range 4000 Kg

Serial No. SPS-C-05 Accuracy ± 1 %FS

Used Pressure Calibration Standard Details.
Full Description Load Cell Range 0 - 50 TON

MFG (OEM) STRAIG HT PO INT Accuracy 0. 1 % FS

Serial No. 27299 Expiry Date 17/10/2022

Calibration Results:
- The unit under test (UUT)was calibrated up to full scale according to used standard calibration methods, and the following gives the UUT and the
corresponding reference mean readings:

UUT Readings Reference Reading Relative Errors Error Span

TON TON TON % FS
4.00 3 .97 0 .03 0 .75%

I
Calibration Mode: Rising Calibration Position: Virtical Type of Test: Tension Force Test

Uncertainty as percentage of the full scale: ±I0.60 %FS

Final Results:
- The calibrated unit maximum error span found in the required tolerance at the time of calibration.

- The calibrated unit is in specification at the time of calibration.

· Employing Calibration Methods: BS 7121-2-1 :2012

•This calibration has been performed in environment operating at nominal conditions of (10 - 35) ± 2 ·c and (50) ± 10 % RH.
• This calibration has been performed through comparison of a reference mean values against the corresponding readings of unit under test.
• This calibration was carried out in compliance with ISO/IEC 17025 3rdEd .2017 "General requirements for the competence of testing & calibration
laboratories".
•This calibration was carried out in compliance with API SP Q2 1st Ed .2011 and ISO 9001:2015
• The standard (s) used in this test is I are traced to SI units through traceability to primary standard (s) maintained in National Institutes of Standards (NIS)
·The expanded uncertainty evaluation includes the used reference standard and the unit under test, and is calculated in accordance with JCGM 100:2008.
• The expanded uncertainty was calculated by using a coverage factor K = 2, providing a level of confidence of approximately 95 %.

Approved By:
Eng. Name: Ahmed T ayel
Job Title: Calibration SH
Signature: Sinature · ~
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Address: Burjesia-Tuba Area -After the Bridge Hamoud El-Wabdan

Contacts:operation@scopeps.com/sales@scopeps.com
\ Phone: +964 7803222202 I +964 7803773775
 SPS-IMS-CAL-16:

SCOPE
Rev.O•

Petroleum Services

Calibration Certificate
System Under Calibration Details.
Customer SCOPE PETRO LEUM SERVICES Certificate No. ST-1527-20

Description Cubic Concrete Test Weight Issue Date 16/08/2022

MFG(OEM)SPS Due Date 15/08/ 2023

Range 3 T ON Equivalent Range 3000 Kg

Serial No. S PS-C-03 Accuracy ± 1 %FS

Used Pressure Calibration Standard Details.
Full Description Load Cell Range 0- 50 TON

MFG (OEM) ST RAIG HT POINT Accuracy 0.1 % FS

Serial No. 27299 Expiry D ate 17/10/2022

Calibration Results:
- The unit under test (UUT)was calibrated up to full scale according to used standard calibration methods, and the following gives the UUT and the
corresponding reference mean readings:

UUT Readings Reference Reading Relative Errors Error Span

TON TON TON % FS

3.00 2 .98 0.02 0 .67%

I
Calibration Mode: Rising Calibration Position: Virtical Type of Test: Tension Force Test

Uncertainty as percentage of the full scale: ±IO. 76 o/oFS

Final Results:
- The calibrated unit maximum error span found in the required tolerance at the time of calibration.

- The calibrated unit is in specification at the time of calibration.

• Employing Calibration Methods: BS 7121-2-1:2012

· This calibration has been performed in environment operating at nominal conditions of (10 - 35) ± 2 ·c and (50) ± 10 o/o RH.
• This calibration has been performed through comparison of a reference mean values against the corresponding readings of unit under test.
• This calibration was carried out in compliance with ISO/IEC 17025 3rdEd.2017 "General requirements for the competence of testing & calibration
laboratories".
• This calibration was carried out in compliance with API SP Q2 1st Ed.2011 and ISO 9001 :2015
• The standard (s) used in this test is I are traced to SI units through traceability to primary standard (s) maintained In National Institutes of Standards (NIS)
·The expanded uncertainty evaluation includes the used reference standard and the unit under test, and is calculated in accordance with JCGM 100:2008.
• The expanded uncertainty was calculated by using a coverage factor K = 2, providing a level of confidence of approximately 95 %.
• This certificate may not be reproduced other than in full by photographic process.
• This certificate refers only to the particular item submitted for calibration.
• This certificate is valid only with signature and stamp.
Calibrated By: Approved By:

M"
Eng. Name: Mostafa Salah Eng. Name: Ahmed Tayel
Job Title: CalibratioD,S

Signature:
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if.
~

Address: Burjesia-Tuba Area -After the Bridge Hamoud El-Wabdan

Contacts:operation@scopeps.com/sales@scopeps.com
Phone: +964 7803222202 I +964 7803773775