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Cyclograph User Manual
Cyclograph User Manual
Operations Manual
sales2@analtech.com • www.thinlayer.com
Congratulations on the purchase of your new
CycloGraph™ Centrifugal Chromatography System! CycloGraph
promises to be an instrument of advanced technology and productiv-
ity in your lab while taking up very little bench space. Also, you will
find that the learning curve is not steep. The system is simple to use
yet rich with advanced features. I hope you enjoy the many years of
enjoyable, creative use you will get out of this beautifully designed
chromatography instrument.
2 JAN 1, 2011
Included with the Standard System (Catalog # 87-40)
• CycloGraph instrument
• Solvent pump with necessary tubing
• Rotor Test Dye (sample vial)
• Instruction manual
• One Year Warranty
Key Features
• Variable speed control (100-1400 rpm’s)
• Integrated 4 watt UV lamp for hands-free separation viewing
• On/Off switches for motor and UV lamp
• Solvent pump outlet with associated on/off switch
• Adjustable plane angle setting (0-30 degrees)
• Ultra quiet and accurate low flow solvent pump (0-15ml/min)
• Compatible with all common chromatography solvents
3
Warranty - Main Unit
ANALTECH Inc. warranties the CycloGraph Centrifugal Chromatography main unit
for a period of one (1) year against defects in workmanship and materials. In the event
that a defect is detected during the warranty period, ANALTECH will repair or replace
the defective part free of charge
Return of the product for repair is the responsibility of the purchaser. This warranty
does not cover damage caused by normal wear or by improper use of the unit.
4
The CycloGraph and How It Works
Introduction
The CycloGraph system is a centrifugally accelerated device for performing preparative
thin layer radial separations. The separations occur quickly (usually within 20 minutes)
with no need for scraping separated bands as with traditional thin layer chromatogra-
phy. The continuous elutions can be collected manually in test tubes or beakers or by
way of an automated fraction collector connected to the outlet port
Principle of Operation
Chromatography is performed in a thin layer of adsorbent coated on a circular piece of
glass. This separation medium is called a ‘Rotor.’ The motor drives the Rotor at a con-
stant speed by a shaft passing through a hole in the center of the main vessel.
The compound to be separated is applied as a solution inside the adsorbent ring of the
pre-cast Rotor (Analtech’s prepared consumable for this device) by way of a solvent
pump or hand held syringe. The chosen solvent mixture is then pumped (at an appropri-
ate speed) through the adsorbent layer effectively separating the individual components
as a result of their different affinities for the layer and solvent mixture. As the individu-
al rings reach the outer rim of the Rotor they are spun off the edge of the glass together
with solvent. The solvent channel collects the eluate and brings it to the output tube.
CycloGraph Rotors
The CycloGraph was designed for preparative separations on silica gel. Other adsorbent
layers are still under development.
Alumina coatings have been accomplished with fairly good success, however the occa-
sional failures involve coatings sliding off the plate. Since this phenomenon is neither
controllable nor understood alumina is not sold as a coating option.
Reversed phase coatings have been experimented with for over ten years with very lit-
tle success. The best layer created could only be used once before it fell prey to crack-
ing. Since this is the most highly requested layer by customers it is still under develop-
ment.
5
Unpacking and Assembly
Main Unit
The CycloGraph system ships with all standard components in one box including the
solvent pump. The unit’s main body will be contained in a plastic bag in the main com-
partment of the shipping box. In the smaller, sleeve compartment, you will find the sol-
vent pump, the scraper kit, power cord, and tubing package.
Note: Before removing anything from the box select a clean, dry surface on which the
system can be assembled.
First remove the small compartment sleeve by slipping fingers under each open end and
lifting until it is completely removed. Remove the components from this box sleeve and
put them aside. The Scraper Kit is used in preparing the Rotors (consumables) for use
on the CycloGraph. Next, remove the main body from the box and the plastic bag.
The instructions that follow may not be necessary for initial set-up since most compo-
✒ nents are shipped installed. However, the instructions are given in case these compo-
nents are shipped uninstalled or simply to aid in understanding of component assembly
and disassembly.
Looking at the back of the body, the motor’s power cord should be plugged into the
dedicated ‘motor’ socket. Check to make sure it is seated well in the socket and that the
threaded sleeve is snuggly screwed in place.
The small components package can now be opened. There will be a grey power cord
with a three-pronged plug on one end and a green three-hole plug on the other end.
Insert the green plug side into the socket (on the back of the main body) marked
‘AC100V.’ Make sure it is seated well then thread the sleeve securely into place. Do
not over-tighten any of the sleeves.
Next remove the thumbscrew (the one without the tab) on top of the main body. Among
the smaller components will be the 4-watt UV lamp fixture. It can be identified easily
by the light green wires attached to it. The UV lamp has a tab with a hole. Line up this
hole with the thumbscrew hole. Replace the thumbscrew to hold the lamp in place. The
tabs which exist under each thumbscrew are used to hold the transparent lid in place.
Now by simply loosening the thumbscrews the tabs can be moved for easy removal of
the lid. To complete the installation of the lamp plug the cable into the socket marked
‘lamp.’ Again secure the plug by threading the sleeve into place.
The next piece is ‘L’ shaped and is in a small baggie. It has a wick at one end and a
black plastic threaded piece on the other end. Carefully slide the end with the wick
into the open port on top of the main body’s lid. This must be done so the wick hangs
loosely inside the developing area (the space between the lid and the black collection
trough). Do not pull on the wick. It is preset for a fixed length (10-11 mm). Thread
the nut down onto the inlet port threads until snug.
Turn the main body now, so that it faces forward (UV lamp on the left, stainless steel
collection tube in front.) There are two stainless steel pieces that slide over the vertical
peg that is mounted to the base. These pieces can both slide over the peg for use with
different collection setups. The ‘L’ shaped piece can be used for small test tube racks,
beakers, or individual test tubes (see small hole in bottom). The ring shaped piece can
6
be used with various other collection setups. Both pieces have thumbscrews for setting
at a specific height.
The only remaining parts should be a baggie with tubing. These will be used in con-
junction with the solvent pump that shipped with your system.
Solvent Pump
The FMI solvent pump will have shipped with the CycloGraph box or in a separate
box. Remove the pump from its foam packing. There will be a red protective stopper in
each of the solvent ports. These may be discarded once tubing is attached. No tubing is
shipped with the pump. All necessary tubing was packaged with the main CycloGraph
unit.
Do not use mineral acids, formic or other acids stronger than acetic acid.
Chloroform contains hydrochloric acid which will attack the main vessel, metal parts
and your sample. Remove acid by adding alumina or other solid bases to the chloro-
form and check with wet pH paper. Consider using dichloromethane in place of chloro-
form.
Clean the solvent collection channel at intervals and clear the output tube with a
straightened paper clip.
7
The Solvent Pump
The pump provides a variable solvent flow in the range 0-30 mL/min (15 mL/min max-
imum rate for dry solvent pump CAT# 87-42c) for solvent addition, for introduction of
the sample solution, and for recycling of eluted components. The pump has three pul-
ley band positions which correspond to three speed ranges (0-30, 0-15, and 0-7.5 mL/
min or 0-15, 0-7.5, and 0-3.75 mL/min). The pulley band is shipped in the position to
allow 0-15mL/min pump rates since this range covers most needs (see pump instruction
manual for simple directions on changing pulley band position).
Change flow rates (with the pump on or off) by turning the knurled adjustment ring on
the pump head. The recommended flow rates and corresponding pump scale settings
are given in the table below.
Note: Plastic tube end fittings should be screwed into the pump gently by hand only.
The other end of the tube gets connected to the inlet port on top of the CycloGraph
unit. (Make sure the stainless steel ‘L’ shaped tube with the wick has been installed pre-
viously.)
Take the second piece of tubing and connect the threaded end to the bottom port of the
pump head. The other end of this tube will be place in the solvent source, typically a
flask, or test tube in the case of sample application.
Nitrogen Flow
Although a flow of inert gas is not absolutely necessary it is recommended. Even rela-
tively stable compounds can partially oxidize when exposed to adsorbents and air.
Connect a nitrogen or other inert gas source to the inlet tube located on the right side of
8
the front of the vessel. A flowmeter or bubbler is required to measure flow rate. The gas
cylinder must have both reducing and needle valves to avoid sudden blasts of gas.
If a bubbler is used, place it on one side for high flow rates to allow the gas to pass
over rather than through the liquid. Choose a liquid of low volatility, e.g. a phthalate
ester. Do not use silicone oil. Silicones may irreversibly contaminate the Rotors. Also,
volatile liquids such as xylene are unsuitable if UV absorbtion is to be used for detec-
tion of compounds on the Rotor.
Before using the CycloGraph, flush out air with a nitrogen flow of 250-1000 ml/min
then reduce to about 15 ml/min and maintain this rate during the chromatography. The
latter flow rate corresponds to about 1-2 bubbles/sec from a 6 mm i.d. tube in a bub-
bler. Excessively high rates will dislodge particles of adsorbent.
Changing Rotors
Loosen slightly the two thumbscrews on either side of the lid. The stainless steel tabs
that held the lid in place can now be moved so that the lid may be removed. After
removing the lid get a firm grip on both the ribbed shaft collar and the endplate on
top of the Rotor. At this point it is usually easier to turn the shaft collar while holding
the endplate steady since turning the endplate may place the Rotor layer in danger of
potential abrasion. After the endplate is loosened continue turning it counterclockwise
until it can be carefully removed.
When it comes free it will be seen as a three piece set: endplate, Rotor, and black
mounting nut. Turn the set upside down so the nut is on top. Remove the nut from the
endplate threads by turning counterclockwise. Once the nut is out of the way carefully
lift off the Rotor avoiding touching the adsorbent layer.
A new Rotor can be loaded in a slightly modified manner. Place the new Rotor on
top of the black nut (raised edges of nut through the Rotor hole). While holding the
nut from the bottom of the Rotor screw the endplate into the nut until a snug fit is
achieved. Do not overtighten. Now thread the three piece set back into the shaft assem-
bly while holding the shaft collar. Again, do not overtighten.
2 mm Rotors - For larger sample loads, up to 300 mg per component, 750 mg total
sample. Also for small samples of low solubility or which tend to tail. The resolving
powers of 1 and 2 mm Rotors are not significantly different for light loadings.
4 mm Rotor - For fairly large sample loads, up to about 1.5 grams total sample. Gain
experience with 1 and 2 mm Rotors before using the thicker layers.
6 & 8 mm Rotors - For extra large sample loads, up to 2.5-4.0 grams of total sample.
Again experiment with thinner layers first.
9
in the precast form. The only Rotors that would require any scraping before use are
those that are made by hand in the lab. For preparing an un-scraped Rotor please follow
the directions provided in the Scraper Kit (CAT# 87-44).
Solvent Choice
The Cyclograph requires an Rf lower than for regular TLC. Preferably choose sol-
vents giving an Rf in the range 0.2 - 0.4 using conventional analytical TLC. A higher
Rf is acceptable for easy separations. If UV absorption is to be used for detection, see
Detection of UV Absorbing Compounds on the Rotor, page 13, before choosing a sol-
vent. The range of usable solvents extends from hexane to methanol.
The equilibrium conditions in the Cyclograph, versus the non equilibrium conditions
of standard TLC, will occasionally cause disparate results. Bands may separate in the
Cyclograph but not on analytical TLC plates, or vice versa. This effect is most notice-
able when using mixtures of solvents with very different polarities, e.g. chloroform
- methanol. The TLC results can usually be reproduced in such cases by reducing the
proportion of the polar solvent or by introducing the sample before the Rotor is com-
pletely wetted with solvent.
Most compounds will “tail” when the solvent contains only low or medium polarity
components, such as hexane and dichloromethane. The addition of a small quantity of a
polar solvent, e.g. 0.1% of methanol, will sharpen up the bands considerably.
Low solubility of the sample is troublesome with solvents based on mixtures of hexane
and a polar solvent, e.g. hexane - ethyl acetate. Increased solubility can be obtained
by replacing part of the hexane with toluene or dichloromethane while decreasing
the proportion of the polar solvent in order to maintain a reasonably low Rf. See also
Introducing Less Soluble Samples, page 12.
Gradient elution is recommended for most separations. Step gradients, from the batch-
wise addition of solvent mixtures with increasing amounts of a polar solvent, work
well. Equilibration through the vapor space in the Cyclograph partially smoothes out
the gradient. Increase the polarity much more rapidly than is usual for column chroma-
tography, using only 3 or 4 steps. A long smooth polarity change will give a very large
number of dilute fractions rather than an improved separation.
Sudden large increases in solvent density, e.g. a change from hexane to dichlo-
romethane, may cause radial streaking of bands. Use a short gradient to smooth out the
change.
The complete elution process should not take more than about 30 min if solvents giving
a reasonable Rf have been chosen.
10
Solvent Addition
For solvents of normal viscosity see the flow rate chart on page 8.
Before the sample solution is introduced, the adsorbent layer should be completely wet-
ted with solvent and at least a further 5 min allowed for equilibration. If the sample is
introduced without allowing a short period for equilibration, then sharp bands will be
formed on the Rotor but evaporation in the solvent collection channel will cause slight
tailing during fraction collection. The solvent flow can be reduced or turned off during
the 5 min equilibration.
The dark band at the edge of the Rotor consists of adsorbent completely wetted with
solvent. Other parts of the adsorbent contain nitrogen and solvent vapor as well as sol-
vent.
Observe the solvent front during the initial solvent introduction. It should be circu-
lar and concentric for at least the first 5 cm of travel. The front may become slightly
eccentric later due to the large temperature rise which occurs as the solvent meets the
adsorbent. A front that appears to wobble during the first few cm is an indication of
a worn or bent wick, an inhomogeneous adsorbent, vapor leaks around the lid or an
excessive flow of nitrogen.
Vapor locks (bubbles which remain in the pump) may reduce the flow rate when ambi-
ent temperatures are high. Raise the solvent reservoir about 20 cm to correct this prob-
lem.
After 10-20 min of operation, condensed solvent droplets will appear on the lid. Warm
with the hand to clear slight fogging, tap the lid to coalesce larger droplets.
Polar solvents do not flow smoothly through Teflon tubing. Remove the output tube if
solvent backs up.
Take up the sample solution through the filter and pump input tube. The sample must
be completely in solution; filter or centrifuge as required. Wash the tube end in with
several squirts of solvent. Return the filter and input tube to the solvent reservoir.
To avoid splashing of the sample solution on the Rotor, do not exceed about 7 ml/min
(pump scale 170-190) while introducing the sample.
The volume of solvent used to add the sample is not as critical as for regular prep TLC
although the concentration should not exceed 10%. The high viscosity of more concen-
trated solutions will distort bands on the Rotor. Sample solution volumes of 1-2 ml (per
mm of layer thickness) are usual but volumes as large as 4-8 ml (i.e. up to about 30 ml
for a 4 mm layer) will give reasonably narrow bands. If a band is broad it will sharpen
as the development proceeds.
It is possible to introduce the sample after only a small part or no part of the Rotor has
been wetted with solvent. Under these non equilibrium conditions relative Rf values
11
and the separations obtained may be abnormal. Evaporation in the solvent collection
channel will cause slight but usually acceptable tailing of fractions. However, for some
applications these conditions actually work best.
Samples of low solubility can also be handled by the standard method used with col-
umn chromatography, that is introduction as a solution in a small volume of a polar sol-
vent while wetting the adsorbent and eluting with less polar solvent. Success depends
on minimizing the amount of polar solvent which compromises chromatography until
diluted.
The maximum useful rate of solvent flow varies with the density and viscosity of the
solvent but the rates listed on page 8 are approximately correct for the low viscosity
solvents commonly used for chromatography. With more viscous solvents perform
some experimental separations first. A sharp band even with no resolution, indicates
proper solvent flow.
At high flow rates a dark band appears at the inner edge of the adsorbent where solvent
completely fills the pores.
There is no minimum solvent flow rate, however, low rates do not improve resolu-
tion and will exaggerate defects such as the sloping of bands through layers 2 mm or
thicker.
Heavy Loading
For heavy loadings the mixture should be dissolved in several ml of solvent.
Concentrated solutions (>10%) produce eccentric bands (due to the increased viscos-
ity). Slight eccentricity is normal for heavy loading.
12
Light Loading
Very small quantities of UV absorbing mixtures may not be detectable when spread out
as circular bands on a Rotor. More concentrated bands are obtained if the solution of
the mixture is applied directly to the dry adsorbent on the Rotor as a single spot or a
series of spots in a short arc. To observe the bands in UV light, turn off the solvent flow
and stop the Rotor. Choose a solvent which gives a low Rf so that equilibrium condi-
tions will be attained before the compounds are eluted. Resolution of mixtures applied
as single spots or short arcs is better than that from the complete circles of the normal
procedure.
A band of apparently even density will in fact have most material near the center and
very little at the leading and trailing edges. Two compounds which are 95% separated
may therefore appear as a single broad band.
For detection at the output tube, spot the eluate on a TLC plate held under a UV lamp.
The lack of pressure at the output and the presence of gas bubbles, prevents direct con-
nection to a UV monitor.
If this lamp does not produce sufficient UV light try shading the equipment from room
lights. A further enhancement can be obtained by turning off the solvent flow and
stopping the Rotor. If detection difficulties are due to a small sample size, see Light
Loading above.
Solvents must not absorb UV light. Some suitable UV transparent solvents are hexane,
heptane, dichloromethane, ether, tetrahydrofuran, acetonitrile, methanol, ethanol and
isopropanol. Ethyl acetate absorbs UV light but is usable in most cases. Use dichlo-
romethane if the choice is between dichloromethane and chloroform. Benzene is a com-
mon impurity in some grades of hexane and ethanol and will interfere with detection.
The ease of detection of a sample in a particular solvent can be checked by ordinary
TLC. Observe the still-wet TLC plate in UV light.
Compounds may be detected at the output tube by spotting on a clean ground glass
13
stopper. Evaporation of the solvent leaves an observable residue.
Fraction Collection
The narrow bands and sharp separations produced by the Cyclograph require that frac-
tions be small. Collection in disposable test tubes or culture tubes allows a decision on
how to cut or mix fractions to be made later after analytical TLC. Collection in a small
number of Erlenmeyer or round-bottom flasks inevitably remixes parts of close frac-
tions.
Note: The main CycloGraph collection vessel can pivot for easy addition or removal
of larger collection setups. Simply loosen the thumbscrews on either side of the base
uprights. Retighten when finished.
The output tube should be within the test tube to prevent loss by splashing as the bub-
bles in the eluate burst.
Since the separations are completed in a very short time, automatic fraction collection
has few advantages over hand collection. If a fraction collector is used, choose drop
counting or time mode. Small fractions will partially remix in collectors using a siphon
tube. The output from the Cyclograph will not pass through long lengths of narrow tub-
ing. Use tubing with a bore of about 1/16” to connect to a fraction collector and keep
the gradient to a minimum.
14
The clean-up solvent can be removed from the adsorbent by drying in the open air,
allowing sufficient time (12 hr for 1 mm, 24 hr for 2 mm and 48 hr for 4 mm layers)
for evaporation of the solvent and of water that condenses on the cold adsorbent. Oven
drying may also be used after the solvent has completely evaporated. Take care to
remove all traces of acetone from the pump and tubing if UV absorption is to be used
later for detection.
For a more rapid removal of clean-up solvent from 1 or 2 mm layers, first evaporate
with nitrogen (1-1.5 L/min) then follow with the new solvent. An overnight nitrogen
flow of about 250 ml/min will also remove solvent.
Methanol may be used to remove very polar impurities from adsorbent layers. Removal
of the methanol by other solvents is a slow process, preferably dry the Rotor in the
open air. For most separations a silica gel layer cleaned once with methanol will give
sharper bands, however, repeated use of 100% methanol may change relative Rf values
of components of mixtures and will slowly degrade the gypsum binder.
When chromatography and clean-up have been completed and no further separations
are contemplated, wash out chloroform, dichloromethane, acetone and acetonitrile with
hexane or ethyl acetate or leave a slow stream of nitrogen passing into the Cyclograph
to reduce the possibility of solvent damage to plastic parts.
Multiple Development
Broad or irregular bands on 1 and 2 mm layers may be sharpened by multiple devel-
opment. Turn off the solvent flow and wait a few minutes for the flow at the output
to decrease to a low rate. Increase the nitrogen flow to 1-1.5 L/min for 45-60 minutes
or more to evaporate the remaining solvent from the adsorbent. Decrease the nitrogen
flow and restart the solvent addition. Bands will become considerably sharper. Multiple
development is less effective when Rf values are low. Do not remove the lid to evapo-
rate solvent; water will condense on the cold adsorbent.
15