Professional Documents
Culture Documents
2616-Article Text-9634-1-10-20190801
2616-Article Text-9634-1-10-20190801
2616-Article Text-9634-1-10-20190801
A DISSERTATION
BY
TO
MAY, 2018
NATIONAL POSTGRADUATE MEDICAL COLLEGE OF
NIGERIA
4 Address of Training Institution: Km 87, Benin-Auchi Way Express, Irrua, Edo State.
control measures among bakery workers in Edo Central Senatorial District, Edo
State, Nigeria.
ii
DECLARATION
I, Dr. Aiguomudu Mercy, hereby declare that this research dissertation is an original work. It
is being submitted for the award of Fellow of the National Postgraduate Medical College of
Nigeria (NPMCN). This dissertation has not been submitted before for any award or
…………………………………
Dr. Aiguomudu Mercy
iii
CERTIFICATION
We certify that this work was carried out by Dr. Aiguomudu Mercy of the Department of
Community Medicine, Irrua Specialist Teaching Hospital, Irrua, under our Supervision.
……………………………………………….
Supervisor,
Prof. Antoinette N. Ofili
MBBS, FWACP, FMCPH
Department of Community Health,
University of Benin Teaching Hospital,
Benin-City, Edo State.
………………………………………………….
Supervisor,
Professor S.O. Abah
MBBS, FWACP
Department of Community Medicine,
Irrua Specialist Teaching Hospital,
Irrua, Edo State.
……………………………………………
Head of Department,
Dr A.D Asogun
MBBS, FWACP
Department of Community Medicine,
Irrua Specialist Teaching Hospital,
Irrua, Edo State.
iv
DEDICATION
I dedicate this work to God almighty, for giving me the strength to accomplish this task.
v
ACKNOWLEDGEMENT
I am indeed grateful to my supervisors, Prof A.N Ofili and Prof S.O Abah, for their support
and guidance throughout this work. My profound gratitude goes to my parents, husband and
vi
TABLE OF CONTENTS
Pages
Introduction ii
Declaration iii
Certification Iv
Dedication v
Acknowledgement vi
Table of Contents vii-ix
List of Abbreviations x
Operational Definition xi-xii
Summary xiii-xiv
2.1 Introduction 11
2.2 Regulation of Bakeries and Work-Related Hazard in Nigeria 11-15
2.2.1 Occupational Health Services for Bakery Workers 15-16
2.2.2 Health Promotion and Hazard Prevention in Bakery Settings 16-19
2.2.3 Medical Examinations in Bakeries 19-22
2.2.4 Control of Hazards in Bakeries 22-25
vii
2.3 Exposure Levels to Flour Dust 25-29
2.4 Prevalence and Risk Factors for Respiratory Symptoms 29-35
2.5 Abnormality of Lung Function Test due to Exposure to Flour Dust 35-39
2.6 Control Measures for Flour Dust Exposure 39-43
2.7 Conceptual Framework 43-44
CHAPTER THREE: METHODOLOGY
3.1 Study Area 45-46
3.2 Study Design 46
3.3 Study Population 36-47
3.3.1 Inclusion Criteria 47
3.3.2 Exclusion Criteria 48
3.4 Study Duration 49
3.5 Sample Size Determination 49-50
3.6 Sampling Technique 50-51
3.7 Research Assistants 51
3.8 Study Instruments 51-53
3.9 Pretesting 53
3.10 Methods of Data Collection 53-59
3.11 Data Management 59
3.11.1 Interpretation of Spirometry 59
3.11.2 Interpretation of Checklist 59-60
3.11.3 Measurement of Variables 60-61
3.11.4 Statistical Analysis 61
3.12 Ethical Consideration 61-62
3.13 Limitations 62-63
CHAPTER FOUR: RESULTS 64
Section A 65-70
Section B 71-80
Section C 81-93
Section D 94-103
viii
Section E 104-114
APPENDICES 140-163
ix
LIST OF ABBREVIATIONS
AM - Arithmetic Mean
Vapor
GM - Geometric Mean
OA - Occupational Asthma
x
OPERATIONAL DEFINITION
Atopy
It is the genetic predisposition to develop allergic diseases such as allergic rhinitis, asthma
Dust
They are small solid particles, conventionally taken as those particles below 75μm in
diameter, which settle out under their own weight but which may remain suspended for some
time.
The maximal volume of air exhaled with maximally forced effort from a maximal inspiration,
i.e. vital capacity performed with a maximally forced expiratory effort, expressed in liters at
body temperature and ambient pressure saturated with water vapor (B.T.P.S).
The maximal volume of air exhaled in the first second of a forced expiration from a position
FEV1/FVC ratio
The ratio of forced expiratory volume in the first second and the forced vital capacity. It gives
defect.
It is that fraction of a dust cloud that can be breathed into the nose or mouth. They are of a
diameter of 10µm or less (PM10) and can induce adverse health effects.
xi
Respirable particulate matter
It is that fraction of inhaled airborne particles that can penetrate beyond the terminal
bronchioles into the gas-exchange region of the lungs. They are of 2.5µm or less in diameter
Occupational Asthma
Spirometry
A method of assessing lung function by measuring the volume of air that a subject can expel
xii
SUMMARY
Introduction: Exposure to flour dust in the workplace can lead to ill health of workers and
ultimately decreased productivity. Despite these effects, little attention has been given to the
evaluation of the health of workers in the flour processing industry in Nigeria. This study
sought to investigate the exposure levels to flour dust, respiratory effects and control
measures among bakery workers in Edo Central senatorial district, Edo State.
Methods: A cross sectional analytical study utilizing a total population survey, involving 118
bakery workers from 10 bakeries who were matched for sex, age, weight and height with 118
administered questionnaires and spirometry were used for data collection. Dust monitoring
was done in both the study and comparison sites with the aid of a portable dust meter. A
walkthrough and observational checklist was used to assess the availability of control
measures. Data analysis was done using IBM SPSS Statistics version 20. Ethical clearance
was obtained from the Ethics and Research committee of Irrua Specialist Teaching Hospital.
Results: Particulate mass concentration was higher in the study than control groups with a
mean concentration of PM10 of 0.50 ± 0.20mg/m3 in study sites and 0.18 ± 0.09mg/m3 at
control sites and the difference was statistically significant (t = 2.908) (P = 0.016). The mean
value of PM10 (0.74mg/m3) was particularly higher at the mixing points in the bakeries than
at baking and dough preparation sites and this was statistically significant (F = 6.012) (P =
0.009). Prevalence of respiratory symptoms was higher in the study group with runny nose
and sneezing 40.7%, cough 31.4%, sputum production 26.3%, chest tightness 22.9%,
breathlessness 16.1%, wheeze 5.1% and asthma 5.1%. In the control group, prevalence of
respiratory symptoms ranged between 0.8% and 5.1%. The difference in the prevalence of
respiratory symptoms between study and control groups was statistically significant. (P <
0.0001). Mean pulmonary function values were significantly lower in the study group for
xiii
percent predicted FEV1 = 73.08 ± 13.94 (P = 0.000) and percent predicted FVC = 79.25 ±
9.70 (P = 0.000) compared to controls, percent predicted FEV1 = 82.54 ± 10.99 and percent
predicted FVC = 87.60 ± 8.41. An obstructive pattern of lung function was exclusively
found in the bakery workers (14.4%), while none of the control group had an obstructive
pattern. Majority (100%) of the bakeries surveyed had good process controls while 80% had
poor structural controls and 90% had poor behavioral and administrative controls.
Conclusion: This study showed a higher exposure to particulate flour dust and a higher
workers and inadequate control measures in the bakeries in Edo Central Senatorial district.
The results indicate high levels of exposure to inhalable dust and thus have strong
implications for improved dust control in the flour industry. Adequate control of flour dust
xiv
CHAPTER ONE
INTRODUCTION
1.1 INTRODUCTION
Wheat flour is one of the basic materials used daily for domestic and industrial purposes
globally. Locally, it has various uses, ranging from bread production to pastries such as cakes,
doughnuts, eggrolls and pies. Exposure to flour dust occurs commonly in bakeries,
confectionary, flour mills and animal feed plants.1 Workers in these industries are exposed to
flour dust in varied proportions depending on the nature of work done. From mixing flour and
ingredients, dough making and baking in bakeries; milling, packing and cleaning in mills to
milling and feeding in agriculture.1 In Nigeria, bakery workers and flour mill workers are the
occupational groups most commonly exposed to flour dust. The major routes of exposure to flour
dust include inhalation, inadvertent ingestion, ocular and dermal contact. Inhalation, ocular, and
dermal contact are occupationally significant routes.1 While inhalation may give rise to upper or
lower respiratory tract symptoms, dermal contact may result in occupational dermatitis and
Bakery workers are exposed to varying amounts of flour dust during their work processes. The
flour becomes easily airborne during job tasks, such as weighing, sieving, mixing ingredients,
dough-making, baking and cleaning, some of which give rise to peak exposures. Exposure to
flour dust can result in harmful effects on the respiratory tract and diminished pulmonary
function among bakery workers. Flour dust causes allergic rhinitis and occupational asthma in
workers who are exposed, and is thus referred to as a respiratory sensitizer. Apart from causing
allergy, it can also act as an irritant and cause respiratory, nasal and eye symptoms which may be
short term. Among workers exposed to flour dust, the irritant symptoms caused by flour dust
1
have been observed to be more than the allergic ones.3 There are allergenic proteins (albumins
and globulins) in wheat flour responsible for the IgE mediated hypersensitivity reaction.4,5
Manifestation of respiratory symptoms and occupational asthma may result after a period of
exposure required to acquire immunologically mediated sensitization.6 This time period could be
a few months, years or even decades.7 A median duration of 1 year (1month - 4.2 years) has been
recorded between the start of work in a bakery and the onset of chest symptoms and 0.5 year
(1month – 3.3 years) for the onset of eye and nose symptoms.8 Manifestation of respiratory
symptoms are related to periods at work and workers experience relieve when they are off work
at weekends or holidays. Overtime time, symptoms may persist even when the bakery worker is
Exposure to flour dust is the most important risk factor for the development of respiratory
symptoms and occupational asthma. A study showed that 11.5% of subjects with occupational
rhinitis developed occupational asthma and of these, 11.6% were exposed to flours and grains.10
Other risk factors include age, sex, atopy and cigarette smoking.11 Particle size and immune
status of the individual are also important. A large amount of flour dust particles is over 10µm in
diameter and therefore lodge in the upper respiratory tract. However, in dusty situation, up to
20% of airborne flour particles are of a diameter that can be deposited in the bronchial airways
and alveoli.12 These flour particles lower the ability of macrophages to eliminate them, penetrate
the lung interstitial, cause irritation and set up an inflammatory response. Fibrosis occurs
following inflammation, this decreases the diffusion of oxygen across the lung surface and leads
2
Airborne flour dust is a major contributor to morbidity among workers in the food processing
industry. In studies among bakery workers, 10%-28% of workers were sensitized to flour
allergens while the prevalence of Baker’s asthma was reported to be between 5% and 17%.
5,8,14,25
Development of occupational asthma depends on the dose of flour dust and the duration of
Bakery workers have been observed to have long working hours in shift work and may work for
at least 6 days in a week. This is largely due to the fact that bread is in high demand locally. Also
bakery workers like other industrial workers in developing countries have been observed to be
largely of low educational background, and therefore may not be aware of their rights and
In Nigeria, the Factories Act (1990) makes provision for the health, safety and welfare of
workers. However, the laws under this act have not been enforced due to lack of government
commitment and the unavailability of manpower.17 The National Council for Occupational
Safety and Health is empowered to enforce the Labor, Safety, Health and Welfare Bill of 2012,
which seeks to involve stakeholders at all levels even within the industries, to work together and
In addition, the exposure standards set for flour dust in Nigeria are not sufficiently protective in
preventing sensitization to flour dust allergens. The Federal Environmental Protection Agency of
Nigeria sets a limit of 0.25mg/m3 as the threshold limit value for all nuisance particulates thought
to be inert including flour dust.19 Nuisance particles are regarded as primarily having aesthetics
effects, however, flour dust has been given a sensitization notation by the American Committee
of Governmental Industrial Hygienists (ACGIH) because of its allergenic potentials. The ACGIH
sets a value of 0.5mg/dl as the threshold limit value for flour dust.20 In the UK, a maximum
3
exposure limit (MEL) for flour dust is set at 10 mg/m3 [8 hour time-weighted average (TWA)]
with a short-term exposure limit (STEL) of 30 mg/m3 (15 min reference period).21
Studies have shown that wheat flour dust exposure causes an increase in the prevalence of
similar definition of occupational asthma was used.22 There are no globally accepted definitions
of occupational asthma, definitions depend on the purpose of its use.24 Prevalence of respiratory
symptoms among workers exposed to flour dust can be as high as 60% of the population
depending on the definition of the symptom and the (sub)population under investigation.25
Among 392 workers in a Korean bakery, the prevalence of rhinitis was 31.6% and of asthmatic
symptoms was 13.5%.26 In France among 44 bakery workers and 164 control subjects, the
prevalence of one or more respiratory symptoms was 59% and 35% among bakery workers and
controls respectively.27
A study in Ibadan, Nigeria, among 91 flour millers, 30 internal controls and 121 external
controls, 54% of the flour millers reported at least one respiratory symptom, compared to 30% of
internal controls and 19% of external controls. The prevalence of cough among flour millers was
40%.28 They also observed that a higher proportion of production workers (29%) had at least one
abnormal spirometer test than 10% of internal controls and 15% of external controls.29
Health problems resulting from exposure to flour dust may appear to occur less frequently than
other major disabling diseases, because they are not being recognized. Also, records of
occupational diseases are poor in Nigeria, primarily because industries do not report cases to the
relevant government agency and health surveillance systems are non-existent as in most
4
developing countries.30,31 While regulations are being enforced in some industrialized countries
(the United Kingdom and the Netherlands) to reduce exposure levels of flour dust to levels
Recent studies of the global burden of disease over the last two decades indicate that
occupational lung diseases caused by exposure to airborne particulates presents a major health
challenge with significant potential for acute morbidity, long-term disability, and adverse social
and economic impacts particularly in developing countries.33 They are severe enough to affected
individuals to cause workplace absence, change of job, disability and eventual work cessation.34
Employees with high intensities of exposure to flour dust are at increased risk of developing both
work-related symptoms and positive skin tests irrespective of their age, sex, atopic state and
smoking status.11 It has been noted that prevention strategies in bakeries, even in some developed
countries, have been poor.35 Improvements in the work environment can contribute significantly
to decreasing the risk of sensitization for the unaffected worker and also reduce the risk of
In several countries, strategies to prevent exposure to excessive amounts of wheat flour dust in
bakeries and thus reduce harmful effects have not been applied adequately, despite strong
evidence which supports institution of control measures.35 Engineering controls such as process
enclosure, local exhaust ventilation and adequate general ventilation are not being provided by
employers because they consider them to be expensive. They may rather choose to apply cheaper
methods such as making personal protective equipment available, rather than deal with allergen
exposure at source as would have been expected in the hierarchy of controls.36 However,
provision of these equipment does not equate use because the bakery workers may not be
5
sufficiently motivated to utilize such behavioral measures. Administrative controls such as
improved work practices, education and training of bakery workers are likewise important.
In Nigeria, small and medium scale industries are unlikely to provide occupational health
services or conduct medical surveillance programs.37 Some authors have observed that the use of
protective equipment among workforce in small scale industries, such as saw-mill and flour mill,
in Nigeria is poor.31,38 However, the nature of the problem with wheat flour dust exposure among
symptoms and dysfunction and availability of control measures have not been adequately
studied. 28,38
observation of work processes; exposure assessment of dust levels; or direct sampling and
questionnaires, spirometry and immunological tests such as skin prick tests are commonly used
irreversible.40
Nigeria.28,29 This may not be unconnected to poor enforcement of regulations and lack of
awareness of managers and employees on the effects of uncontrolled exposure. In Nigeria, few
researchers have assessed exposure to flour dust in bakeries through dust sampling combined
with subjective and objective evaluation of health outcomes with questionnaires and measuring
respiratory function.28,29,38,42 Exposure assessment will serve to produce baseline values for
exposure levels and thus make recommendations for the need to improve control measures, if
6
they are found to be inadequate or to develop new ones. While estimating the prevalence of
respiratory symptoms and lung function abnormalities due to exposure to flour dust and the
availability of control measures, this study will contribute to advancing the health of bakery
While industrialized countries have set exposure limits for particulate flour dust and relevant
authorities are making efforts to reduce exposures below these limits, this is not the case for
bakeries in Nigeria where regulations are not being enforced. It is widely accepted that the
exposure standards for ‘general’ dust are not appropriate for assessing the relevance of elevated
exposures to flour dust which has a highly allergenic nature.4,51 This study will therefore provide
some data that may be useful for policy makers in setting exposure limits for particulate flour
stepwise approach has been suggested where subjects who report respiratory symptoms or those
of asthma are further investigated, after having been identified with a questionnaire. Further
tests include skin prick test, measurement of immunoglobulins (IgE), spirometry and bronchial
challenge tests.43 These other tests will detect some cases of respiratory dysfunction or
occupational asthma that would have been missed by respiratory questionnaire.44 In Nigeria,
there is a paucity of studies on the burden of occupational respiratory disease among bakers. 28,38
To the researcher’s knowledge, there are no published studies on availability of control measures
to reduce exposure to flour dust. Even exposure assessments have rarely been documented
among bakery workers. This study proposes to assess flour dust exposure levels in bakeries and
respiratory disorders among bakery workers. It will also evaluate existing control measures with
1. What is the magnitude of particulate flour dust exposure in bakeries in Edo Central
Senatorial District?
2. What are the effects of exposure to flour dust on respiratory symptoms and pulmonary
3. What is the relationship between exposure levels of flour dust and respiratory symptoms in
4. Do independent variables (age, sex, weight, smoking status, atopy and duration of
area?
5. What is the pattern of airway disease among bakery workers in Edo Central Senatorial
District?
6. What are the flour dust control measures available in bakeries in the study area?
Null hypotheses
1. H0 = There is no difference in flour dust exposure levels for the different job tasks in
3. H0 = There is no difference in lung function between flour dust exposed group and
unexposed group.
8
Alternative hypotheses
1. HA = there is a difference in flour dust exposure levels for the different job tasks in
2. HA = There is a difference in respiratory symptoms between flour dust exposed group and
3. HA = There is a difference in lung function between flour dust exposed group and
unexposed group.
To assess exposure levels to flour dust, respiratory effects and control measures among bakery
1. To determine particulate flour dust exposure levels in bakeries in Edo Central Senatorial
District.
3. To assess lung function parameters in bakery workers in Edo Central Senatorial District.
4. To assess availability of flour dust control measures in bakeries in Edo Central Senatorial
District.
This study will measure flour dust exposure in bakeries and will pay particular attention to
assessing the respiratory effects (symptoms and lung function) due to inhalation/exposure to
9
flour dust and availability of control measures. It will not assess other effects of exposure to flour
dust such as those due to contact to the skin, eyes or oral ingestion.
10
CHAPTER TWO
LITERATURE REVIEW
2.1 INTRODUCTION
Sensitization to flour is often regarded as a prerequisite for the diagnosis of baker’s asthma. The
Dutch expert committee on occupational standards estimates that a person, who starts working in
the bakery or flour milling industry for the first time, has a chance of 1% for ever becoming
sensitized to flour dust, if exposed to an average of 0.12 mg/m3 of inhalable dust.45 Sensitization
which is IgE mediated is known to occur in those who are already predisposed (atopic subjects)
or it can lead to an onset of allergic symptoms which culminant in occupational asthma.9 The
most important risk factor for the development of occupational asthma is exposure. The higher
the level of exposure, the more likely the sensitized person is to develop occupational asthma.46
Various authors have consistently reported that rhinitis is a significant risk factor for adult onset
asthma, and that the appearance of ocular-nasal symptoms could be used to identify workers at
There are interventions in the workplace, which are either political or legal that are aimed at
national level and could be in the form of regulations, policies or programs with a central
implementing body. This body could be the government, trade or professional associations or
employer and employee groups. The International Labor Organization in 1981 set forth the
Occupational Safety and Health Conventions for all branches of economic activity which states
that, “each member shall, in the light of national conditions and practice, and in consultation with
the most representative organizations of employers and workers, formulate, implement and
periodically review a coherent national policy on occupational safety, occupational health and
11
the working environment. The aim of the policy shall be to prevent accidents and injury to health
arising out of, linked with or occurring in the course of work, by minimizing, so far as is
reasonably practicable, the causes of hazards inherent in the working environment.” National,
regional and local governments utilize this principle as a framework for the development of
policies for the prevention of work related injuries, diseases and death.48 It also implies that
organizations are also to have their stated policy directions on occupational health and safety at
the workplace.
There are sets of regulations, rules and legal provisions that help in protecting the health, safety
and welfare of people in the workplace,30 and are called Occupational Safety and Health
Regulations.18 In Nigeria, regulations to ensure the health and safety of workers are contained in
two acts; the Factories Act of 1987 (now 1990) and the Employee Compensation Act.30 Under
the Factory Act, every new or existing factory are to be registered under the Director of Factories
who issues a certificate of registration. Issues relating to general provisions for health such as
convenience are stated under this Act.49 Also, included in this Act are provisions for safety such
as, in the use of machinery, precautions in places where dangerous fumes, inflammable dust, gas
or vapor are present. There are special regulations as to the protection of employees against the
Accidents and industrial diseases are to be notified to the Inspector of Factories under this Act.
The Act empowers the factory Inspector to issue a prohibition notice to a factory when there is a
risk to the safety and health of persons employed within the factory.49
The Factories Act has been observed in violation by factory owners who wait for the
enforcement authority to point out their shortcomings before steps are taken to correct them. In
so doing, accidents, injuries and fatalities which could have been prevented may have occurred.
12
The Labor, Safety, Health and Welfare Bill of 2012, seeks to repeal the Factories Act and serve
as a comprehensive OSH legislation for the workplace. It seeks to ensure compliance to health
and safety regulations by: introduction of safety advisers in organizations and introduction of
competent and effective safety and health committee. Organizations will be mandated to
formulate safety polices and appoint competent safety persons who will be responsible for safety
issues in the organizations. These grass-root OSH committees and the safety & health
representatives are to monitor, regulate and maintain the safety of the employees in the
workplace. This approach is preventive and collectively participatory and is in tandem with
In Nigeria, the Employee Compensation Act, 2010, which repeals the Workmen Compensation
Act, provides comprehensive compensation to employees who suffer from occupational diseases
or injuries arising from accidents at the workplace or in the course of employment. The principle
underlying this Act is that the employer has a duty of care and a duty to protect the health,
welfare and safety of workers at work. The strength of this Act includes; the entitlement to
compensation for the injured or deceased worker regardless of who is at fault, the creation of
collective liability wherein all employers both in private and public sectors of the economy
collectively share the responsibility for funding the costs for workers’ compensation insurance
Compensation Act 2010 is that a section of it provides that neither the employee nor his
dependants shall be entitled to compensation for a disability or death unless the employee was
free from the disease before being first exposed to the agent causing the disease in the
workplace. It therefore implies, that some employers may evade payment of compensation on
this ground. However, it can be contended that there is no justification for this provision because
13
under some sections of the Labor Act, the employer has the duty to medically examine every
products and approval of facilities and products include the National Agency for Food and
Drugs, Administration and Control (NAFDAC), the Standards Organization of Nigeria (SON),
the Federal environmental protection agency (FEPA) and State Environmental Protection
Agency (SEPA). NAFDAC, investigates production facilities and the raw materials for food in
Nigeria, and certifies these sites and their products safe. SON ensures that local products meets
national standards. FEPA formulates policy on environmental issues; prescribes standards and
makes regulations into air quality, water quality, atmospheric protection and control of hazardous
substances and collaborates with State government to establish SEPA and action plans for
environmental protection.51 Enforcement of OSH regulations at the local government level can
Regulations may also take the form of enforcement of maximum exposure limits for flour dust.
However, there is no generally acceptable occupational exposure limits for flour dust. Different
countries have set different limits enforceable under their jurisdiction. In Sweden, a
recommended limit value for flour dust exposure is 3 mg/m3 (8-h TWA). In the UK, a maximal
exposure level is equal to 10 mg/m3 (8-h TWA) and 30 mg/m3 (15-min TWA).21 ACGIH
recommends a TLV to achieve for inhalable flour dust of 0.5mg/m3 (8-h TWA).20 Therefore,
since occupational exposure limits protecting all workers cannot be identified, the proper
preventive measures, good manufacturing practices and efficient health surveillance systems
should be introduced in bakeries and other environments contaminated with flour dust.1
Work related hazards in bakeries as in other industries, are usually due to unsafe working
conditions and unsafe acts/behaviors. In order to ensure the safety and health of workers in the
14
bakeries, the employers and employees must have access to information on the nature of health
hazards and how they can be controlled. Employers have the responsibility to provide
hazards and the corresponding risks.52 The main occupational health risks in bakeries include
musculoskeletal injuries from manual handling and lifting of flour bags and other heavy objects,
work-related upper limb disorders resulting from repetitive tasks, noise induced hearing loss
from noise generating processes such as depanning and slicing and occupational asthma and
respiratory ill-health from exposure to flour dust. Other risks are exposure to high temperatures
in the oven area which may result in contact burns, fire outbreaks which may occur through
explosion from settled dust, contamination of baked foods by unclean machines and hands and
In Nigeria, workers in small-scale industries, particularly those in the informal sector have little
or no access to occupational health services. For this category of workers, more than 60% of the
total Nigerian workforce, government hospitals, private general practice clinics, chemist shops
and dispensaries are the main sources of health care for their general health problems. 31
Occupational health services for bakery workers should aim to connect with other health
professionals outside the bakeries to provide necessary flow of health information and
comprehensive health care (preventive, curative, rehabilitative and compensation). They should
link health surveillance for specific hazards and specific diseases with health promotion activities
and possibly research in occupational health.55 At a minimum they should include pre-
employment examinations which aim at assessment of employee’s health before the start of
employment as a basis for follow-up and recognition of diseases that can affect work ability.
There may be need to exclude especially susceptible employees from work that is hazardous to
15
their health such as excluding asthmatics from work with sensitizers such as flour dust. When
pre-employment examination was not carried out at the start of employment, there would be no
evidence that a worker with occupational asthma did not have asthma before starting work. The
employer may avoid payment of compensation to the worker on this ground. However, there is
no justification for this, because pre-employment examination should have been done in the first
place.56 Occupational health professionals should provide advice on the adaptation of work to
workers by advising the employer and workers on modification of the job, equipment and
working environment to allow workers perform their duties effectively and safely. They can
provide information and organize health education and training on awareness of hazards, existing
risks and ways workers can protect themselves from hazards while emphasizing the
Insufficient knowledge on the management of risks at the workplace may be responsible for the
exposure of bakery workers to hazards. In Nigeria, it is common place for information on health
and safety at workplace to be passed on informally by employers and fellow employees. The
formal occupational health units are found mostly in large scale companies while small scale
ones cannot afford on-site occupational health clinics. It is the duty of employers to inform
employees of workplace hazards, their likelihood of occurrence and consequences with measures
The workplace is significant both in affecting people's health and as a context in which to
promote health. The workplace is a key setting for health promotion for a number of reasons.
First, the workplace gives access to a target group, healthy adults, especially men, who are often
difficult to reach in other ways. Employees in the workplace are a captive audience for health
promotion because workers can be encouraged to participate in health programmes as there are
16
established modes of communication.57 The second reason for promoting health in the workplace
is to ensure that people are protected from the harm to their health that certain jobs may cause.57
Thirdly, there are economic benefits associated with healthy workplaces. Research has shown
that employees who have three or more risk factors (e.g. smoking, overweight, excessive alcohol
intake, physical inactivity) are likely to have 50% more sickness absence from work than
employees with no risk factors and thus reduced productivity.58 Fourthly, the workplace provides
a resource for health that is relevant to a large percentage of the adult population. Creating a
healthy environment at work will benefit employees’ health and have positive spin-offs for their
families and communities. The traditional focus on the workplace has centered on hazards and
illnesses, but a health-promoting approach to the workplace has great potential. When the
working environment is conducive to health, productivity is more than when the working
The relationship between work and health is complex. In general, attention has focused on the
effects of work on health, although it is also acknowledged that poor health will have negative
effects on the capacity for paid employment. There is evidence that paid work is good for health
and unemployment can be linked to ill health.59 Work is beneficial for health because it provides
an income, a sense of self-worth and social networks of colleagues and friends. However, work
may also harm health, and most research has concentrated on this aspect of the relationship. The
different partners and stakeholders responsible for workplace health promotion are the workers
and their trade unions or staff associations, employers and managers, occupational health staff,
health and safety officers, public health specialists and environmental health officers.57 Worker’s
organizations such as trade unions are to ensure that employees work in safe and healthy
conditions. Through trade unions workers can make a demand on management for their health
and safety.17
17
There is widespread acceptance of the requirement to provide safe working conditions. Health
promotion programs in the workplace are still not widespread and are more likely in large
exercise and fitness interventions, general health screening and stress management courses.57
Wellness promotion activities can be incorporated into occupational health programs in bakery
settings. They can include health education, stress management at work and home. The aim of
health promotion at the workplace is to change unhealthy lifestyles such as alcohol and drug
abuse, smoking and encourage a healthy diet and regular exercise. This will improve health
status and wellbeing of the workers and thus their productivity. Since emphasis is on personal
health habits rather than protection of workers against occupational hazards, health promotion at
the workplace has also being referred to as public health services delivered in the workplace.55
The best method of preventing adverse health outcomes in bakeries is to provide an environment
that is free from hazards. This involves reducing the amount of flour dust in the environment to
the lowest level. This can be through systemic, technical, organizational or personal measures.
Systemic measures require designing suitable systems of work and maintaining plant and
equipment in safe and hygienic conditions; cleaning workplaces to reduce flour dust generation,
easy to clean surfaces, facilities for changing and cleaning work clothes, facilities for hand
washing.1 Technical measures include reduction of the release of flour dust such as immediate
processing with automation, a system for air filtration such as mechanical fans or air
areas with high dust concentration, dissemination of information and training to promote safe
working habits, medical surveillance, proper labelling and safe storage of materials. Personal
measures include respiratory protection, personal protective equipment which should be used as
18
the last possible prevention measure only when reducing the level of risk to an acceptable level is
not possible.1
Occupational health services should provide prevention, diagnosis or treatment for occupational
illnesses. Hazard prevention in bakeries can take the form of either primary, secondary or tertiary
prevention. If bakery workers have the knowledge of workplace hazards, then proactive
measures can be taken to avoid exposure and prevent the occurrence of disease or injury.
Primary prevention of hazards, is aimed at individuals with the potential for exposure but have
not yet developed the disease.60 Secondary prevention is aimed at individuals in whom the
disease has started but have not developed symptoms or they are reversible. The process can be
reversed before symptoms develop. Identifying and withdrawing sensitized atopic individuals
from exposure is a form of secondary prevention. Tertiary prevention targets individuals with
symptomatic disease and the goal is to control or cure the disease.60 The need for secondary and
tertiary prevention is evidence of failure of the system to control exposure. For example, bakers
with rhinitis and sensitization to flour should be identified and relocated to working areas with
benefit those with uncontrolled severe baker’s asthma. Due to the fact that atopy is an important
risk factor for developing baker’s allergy, the identification and exclusion of atopic workers may
The aim of medical examination is to ensure the worker is fit for employment and that he
remains fit throughout his period of employment. When there are early deviations from good
health, they are detected and treatment in the form of preventive or curative medicine is given.
Medical examination is for the mutual benefit of both the employer and employee. The employee
19
may need to continue employment after treatment or discontinue to the best interest of the
worker or management.17
periodic medical examination. The aim of these examinations is to positively enquire about any
early symptoms of nasal and respiratory ill health. The benefits are twofold. Firstly, early
identification of cases will enable their optimum management and, secondly, a long-term check
may include a questionnaire and skin prick test. The questionnaire enquires about present or past
nasal symptoms, asthma or chest illness. Baseline information on the health of the worker are
provided which can be used for follow-up. This examination can be conducted by a nurse or
medical practitioner to state the fitness of the worker. However, only the medical practitioner
can declare a worker unfit for employment. Skin prick tests can also be done at the beginning of
Periodic medical examination should be carried out at regular intervals after the initial medical
workers at least annually to enquire about any developing symptoms. Skin prick test can also be
done at least annually to search for immunologic sensitization to flour allergens. If the worker is
found to be ill during this examination, he should be referred for a thorough medical
also be introduced among bakery workers. For example, bakery workers with rhinitis and
sensitization to flour should be identified and relocated to working areas with less exposure.
Bakery workers with sensitization to flour and no respiratory symptoms should have annual re-
examination.1
20
A surveillance program demonstrated that the use of a simple questionnaire model can help to
accurately detect or predict the probability of flour sensitization and work-related allergy among
bakery workers. In the program, 90% of bakery workers with asthma were effectively identified
in this way. This method can be incorporated into an already existing medical surveillance
system.1
In the bakery industry in the United Kingdom, health surveillance of workers is recommended
and this is done by a trained, responsible person, who understands their purpose and can keep
records. Employees who have symptoms are then referred to an occupational health professional
who can advise on any adverse findings from surveillance. If an occupational health specialist is
not available, the worker is referred to a doctor who may arrange for assessment by a specialist
chest or occupational health physician.61 During pre-employment screening, workers are asked
about present or past asthma or chest illness; the newly employed are advised of symptoms to
look out for and symptoms they must report. The Health and Safety Executive recommends that
follow-up screening should also be carried out at 6 weeks, 12 weeks and then annually after
employment. In this follow-up screening, workers are asked if they experience sore eyes, sore
throat, blocked or runny nose, coughing, breathlessness, chest tightness wheezing when at work.
Improvement of symptoms when not at home, during shifts or holidays is enquired about.
Employees are encouraged to report these symptoms at any time they occur. Employees’
sickness absence records are also checked for any pattern of respiratory illness. A record of the
information gathered is properly kept. If properly carried out, the findings of such a health
surveillance will be a good indicator of whether dust levels are causing ill health. The Health and
Safety Executive recommends that if no occupational ill health is detected over a period of years,
then health surveillance may be limited to a simple enquiry about past or present asthma, advice
on symptoms to watch out for and an annual positive enquiry to check that no symptoms have
21
gone unreported. This should be accompanied with proper record keeping of all enquiries
made.61
The first process in controlling hazards in the workplace is recognition that a workplace health
hazard exists. This may be apparent because of illness occurring in a worker or the workers or
managers recognized a hazardous situation even before someone became ill. Once the hazard has
been recognized, the problem will have to be defined before an assessment of the hazard can be
conducted. The problem definition could be the need to determine if exposures are high enough
to cause disease, issues of compliance with exposure standards, need for evaluating effectiveness
An assessment of the hazard involves a qualitative exposure assessment and a qualitative health
information on all workers, tasks, agents, potential exposures and potential health effects. The
work processes should be understood and the potential exposures that can result from them. The
agents used in the workplace should be listed, the job descriptions, tasks and number of workers
noted. Also, the health effects data, current regulations and exposure limits should be examined.
This information can be obtained with a checklist to improve comprehension and organization.60
The qualitative health assessment involves determination of the illnesses or injuries that can
occur in the workplace. They may be recognized when workers are ill and preventive measures
may be put in place before the disease develops in the worker. Then an exposure profile can be
conducted to determine whether adverse health conditions exist and the relationship between
22
There may be need to conduct a quantitative exposure assessment when information on baseline
be made. A quantitative health assessment may be necessary at this point to determine that a
potential for illness or injury exists and there are reasons to suggest a workplace exposure is
related to disease but there is paucity of data on this association. Also, the need to institute
environmental controls will have to be justified. The health assessment may include the use of
questionnaires to survey workers on exposure and health status, physical and laboratory
examination of workers and evaluation on a group of workers to assess the relationship between
The next stage is to design interventions. This can be either at the level of exposure control,
medical intervention and surveillance or policy interventions. Exposure control are best done at
the source of the exposure rather than when exposure has reached the worker by employing a
hazard control.17,60
There can also be political and legal interventions that would control exposure. These
interventions include regulations, policies, and programs that are implemented on a regional or
national level. The policies may be developed and promoted by the government, trade
As with any health and safety problem, the hierarchy of control measures should be followed.
Where possible, removing the hazard is the best option. Reliance on individual protection
through personal protective equipment (PPE) should normally be a last resort. The hierarchy of
control measures includes: eliminating hazardous agents by substitution which can be practiced
by limiting the generation of dust during dough preparation by using oil on the dough table
23
instead of dusting with flour.60,62 The application of local exhaust ventilation to get rid of flour
dusts from the point of dust generation. The breathing zone of workers can be kept free of flour
dusts which are drawn into the hood of the local exhaust ventilation by suction and conveyed
Segregation of harmful work processes such that the different tasks (mixing, dough making and
baking) are done in areas that are physically separated from other departments in the bakery.
This will protect workers not involved in dust generating activities. The number of those at risk
by changing worker’s tasks from time to time such that a worker does not remain in a high dust
generating task such as mixing throughout the period of work within the bakery.17 Adequate
ventilation within the bakery will help to maintain an adequate dilution of flour dusts and reduce
their nuisance or harmful effects. Mechanical fans can be fixed in the ceilings in sufficient
Cleanliness of the bakery is important to eliminate flour dusts from accumulating in the
workplace. This can be achieved by wet sweeping of the floor and use of wet mops at regular
times of the day and flour spillages cleaned immediately. Empty bags of flour should not lie on
the floor but should be kept neatly in the storeroom, which should also be clean and free of
damaged bags.25,63 Personal cleanliness helps to keep floor dusts away from personal clothes so
these are not contaminated and carried home where family members can become exposed. Work
clothes should be cleaned regularly so that flour does not remain on them which can encourage
inhalation of dusts.17
Personal protection is the last line of action in the control of hazards at work. All effort should
first be made to eliminate hazards at all work processes without the workers’ contribution.
24
However, personal protective equipment is needed to supplement other control measures. These
devices should be acceptable to the workers such as face mask, head gear and aprons and
workers should be trained in the correct way of using them. These personal protective devices
are more likely to be used if management provides them for the workers.17
epidemiological study. Bakers are exposed to varying amounts of flour dust and related allergens
during the process of flour handling. Exposure depends on the type of bakery, the production
process and the presence of ventilation. Exposure may thus cause airways sensitization and
trigger series of events leading to occupational asthma. Following the growth of small and
medium sized businesses in Nigeria and the high demand for bakery products, there has been a
proliferation of bakeries in the country. This has resulted in an increasing number of workers
potentially at risk of developing symptoms.28,42 Although exposure to inhalable flour dust among
workers in bakeries is very well documented in other parts of the world,29,32 and health problems
of other workers in Nigeria also documented, there is a paucity of information on the problems
Exposure to flour dust occurs mainly in bakeries, where mixing, dough-making and bread-
forming, as well as cleaning are the dustiest tasks, and in mills, where milling, packing, cleaning
and maintenance are associated with exposure. Other occupations involving flour dust exposure
include confectionery (weighing, mixing, production), pasta and pizza bakeries, animal feed
plants, malt factories (drying, sieving, packing) and agriculture (milling, feeding).45
A study was done in UK bakeries to assess exposure to flour dust and current use of control
measure. The aim of the study was to estimate levels of exposure in UK bakeries and produce a
25
bench marking baseline of current control measures. A total of 208 long-term personal inhalable
dust samples (8 hour time weighted average -TWA) were collected from workers in 55 bakeries
between October 2002 and December 2003, in England, Wales and Scotland.32 Personal samples
were collected in the workers’ breathing zone using IOM sampling heads with glass fibre filters,
which was weighed before and after sampling was undertaken and the personal dust exposure
calculated (in mg/m3). The highest median exposures were from the mixers/sievers and weighers
5.2 mg/m3 (75th percentile at 9.7 mg/m3). 17% of the samples exceeded the UK MEL of
10mg/m3. Bakery size was the major factor having an influence on exposure levels, p < 0.001,
(with medium/large bakeries having higher inhalable flour dust concentrations than micro/small
bakeries). Other factors included bakery location and presence of a safety representative. This
study however reached this conclusions on determinants of exposure by using a regression model
In the Netherlands, datasets were compiled from four field studies done between 2000 and 2005.
These studies were designed to obtain a detailed overview of personal exposure levels to flour
dust across all jobs performed in four major flour processing sectors in the Netherlands:
traditional bakeries, industrial bakeries, flour mills and bakery ingredient producers. The current
use of control measures was also explored. Nine hundred and ten personal exposure samples
were included in the database. Exposure to flour dust was highest in flour mills; 2.7 (4.5) mg/m3
(GM) while industrial bakeries had the least exposure 1.0 (3.5) mg/m3. Tasks, such as dough
making, sprinkling flour and processing dough were associated with higher exposure levels to
flour dust in both traditional and industrial bakeries, while wrapping and cleaning were
associated with lower exposure levels. An exposure modelling showed significant variations in
exposure between companies and workers but did not explain the day to day differences in
exposure. This was due to the fact that frequency of exposure and time spent on different
26
activities was not taken into account which could obviously have varied for different companies
and workers. The strengths of this study includes the use of questionnaire information and
exposure models that enabled the researchers to generate individual exposure predictions for the
In a Korean study to evaluate the prevalence of serum specific antibodies in relation to work
related respiratory symptoms in a bakery, an exposure assessment was done. Dust samples were
collected with personal inhalable IOM dust sampler in the breathing zone of workers for an 8-
hour shift. Eighty-seven separate dust samples were collected from each department. Workers in
the mixing, weighing and sieving departments had the highest wheat dust exposure levels (GM
3.04 mg/m3).26
In Shiraz, Southern Iran, an analytical cross-sectional study was done at a local wheat flour mill.
Personal monitoring for airborne inhalable and respirable dust was done using a portable dust
sampler for 35 male workers. Inhalable and respirable dust concentrations were estimated to be
11.68 and 32.45 mg/m3, respectively. This exposure level was very well above the threshold
An analytical cross-sectional study was done in South African bakeries to assess personal
inhalable exposure to flour dust and fungal α- amylase. By stratified random sampling, 109
workers were selected from 18 bakeries with an equal representation of all 5 job titles (baker,
bakery manager, bakery supervisor, confectioner and counter hand). Personal sampling was
performed on all subjects using an inhalable dust sampler. Bread bakers had the highest average
GM flour dust concentration (1.33 mg/m3) while counter hands had the lowest average
concentration (0.28 mg/m3). In this study, bread bakers were involved in dough making which
involves emptying bags of flour into the mixer, weighing ingredients and dusting steel tables and
bread with flour. Such tasks usually generate a high amount of dust compared to the task of
27
counter hands which involves serving customers stocking the counter and wrapping products
In 2004, an analytical cross-sectional study on respiratory symptoms of wheat flour millers was
carried out in Ibadan, Nigeria to relate particulate dust exposure with respiratory symptoms of
flour millers. Respondents consisted of a study group and two control groups. The study group
consisted of 91 production workers employed in the largest of the three flourmill factories in the
city. The workers were all males and were directly involved in flour milling. The first control
group consisted of 30 male support employees of the maintenance department of the flour mill
factory and included mechanics, drivers, caterers, welders, electricians and other artisans and
they served as internal controls. The other control group consisted of 121 civic employees of the
maintenance section of the University of Ibadan. They had never been employed in a wheat
flourmill or related industry and they served as external controls. Both control groups belonged
to a similar socioeconomic class as the study group and all groups were matched for age, sex,
weight and height. Respondents with a previous history of chronic respiratory disease prior to
commencement of their employment were excluded from participating in the study. The study
instruments included a standardized medical and occupational questionnaire and a portable air
sampler for dust sampling. Dust sampling was done in the production and maintenance units of
the flourmill. The production workers were more exposed to varying levels of grain dust during
the production process compared to the maintenance staff. They conducted an area sampling of
total suspended particulate matter between 4 – 6 hours working period. There were 8 sampling
locations (5 in the production unit and 3 in the maintenance unit) and ten samples of total
suspended particulate (TSP) were collected from each location. A portable air sampler with a
membrane filter was used and placed as near to the breathing zones of the workers as possible.
28
Results were expressed as means ± standard error of the mean (SEM) because the means were
derived from a series of average measurements. Total suspended particulate concentration was
considerably higher (p < 0.001) in the production unit; mean of 2.4 ± 2.0 mg/m3 compared to 0.4
± 0.3 mg/m3 in the maintenance unit. These values exceeded the Federal Environmental
Protection Agency standard of 0.25mg/m3 and likewise, exceeded the ACGIH threshold limit
value of 0.5mg/m3.19,20 The authors conducted an area sampling of dust exposure as a proxy for
personal sampling. This would have underestimated the personal dust exposures of the workers.
Also the sampling of total suspended particulate (TSP) may have underestimated the flour
exposure levels, because this is not specific for flour dust nor for the component of flour dust that
will give a measure of the particulate matter that is inhaled and thus harmful to the worker’s
health.28
Several studies have shown that there is a high prevalence of occupational airway disease and
occupational asthma among workers exposed to flour dust.16,26,48,55 Flour dust is known to cause
sensitization, allergic rhinitis and occupational asthma amongst bakers and millers.16 Flour dust
can also act as an irritant and may give rise to short-term respiratory, nasal and eye symptoms, or
it may provoke an asthma attack in individuals with pre-existing disease.3 The onset of asthma in
bakers is usually preceded by nasal symptoms, such as sneezing, rhinorrhea and itchy eyes. In a
Finnish study, it was stated that 11.5% of those with occupational rhinitis developed
occupational asthma and 11.6% of them were exposed to flours and grains.47 The latent period
between the onset of exposure and the onset of respiratory symptoms varies between a few
exposure (dose and duration of exposure)1,2,31,32,62 Age has been considered an inconsistent risk
29
factor in the development of respiratory symptoms. In adults, the risk of new-onset asthma,
decreases with increasing age.66 Another author stated that, among farmers, increasing age,
increases the risk of symptoms.67 Therefore, age does not appear to be associated with work
related respiratory symptoms. Concerning gender, it was stated that gender is not associated with
work related symptoms among bakery workers.68 The increased risk of occupational asthma with
gender observed in some occupations is due to the distribution of gender according to work type,
where males or females are found in some particular jobs. Smoking is also an inconsistent risk
factor in the development of occupational asthma. One author stated that smoking increases the
risk of sensitization in bakery workers.69 However, another author stated that smoking does not
A study was conducted in Sudan to assess the effect of exposure to flour dust on respiratory
symptoms and lung function of bakery workers at a number of bakeries in Khartoum state. The
study included bakery workers at eight bakeries in Khartoum state (the cases), and healthy non-
smoking control subjects matched for age, sex, height, and area of residence (the controls).16, 50 A
total of 36 bakery workers and 40 control subjects who were aged 18 to 65 years, working in the
bakeries for at least 8 hours per day were included in the study. Those with skeletal
asthma were excluded from the study. Exclusion criteria for the controls were similar to those of
cases. Also controls who previously worked at bakeries were excluded. A total of 36 bakery
workers was randomly selected from bakeries in the state. Forty control subjects were selected in
this study. However, a scientific sampling method was not applied and the population from
which controls were selected was not stated by the researchers. Consent was obtained from all
participants; however ethical clearance was not discussed. A structured questionnaire was used
to collect information on anthropometric and respiratory symptoms at the bakeries for the cases.
30
However, the study did not utilize a standardized occupational and respiratory questionnaire for
the cases nor state what was used for the controls. Recent studies have suggested the use of
questionnaires whose design have not undergone such extensive reviews and field testing to
increase their validity.70 The prevalence of respiratory symptoms among the bakery workers in
this study was 25% and the authors stated that difference was significantly increased compared
to controls whose prevalence of respiratory symptoms was 5%. However, the level of statistical
An analytical cross-sectional study was carried out in a local wheat flour mill in Shiraz, Southern
Iran to investigate the respiratory effect of exposure to high air borne concentration of wheat
flour dust. The study subjects were 35 male workers of the flour mill with a history of past and
present exposure to flour dust. Simultaneously, 32 healthy workers from a cola producing
company in the vicinity of the plant, with almost identical demographic characteristics were
selected by simple random sampling technique as the control group. However, the researchers
did not state the inclusion and exclusion criteria for the participants. The sample size for this
study was small compared to similar studies and this may affect the generalizability of the
results.
The study instruments included a respiratory symptom questionnaire, a personal dust sampler
all of the subjects.64 Symptoms such as cough, phlegm, productive cough, wheezing and dyspnea
were significantly more prevalent among exposed subjects. Prevalence of cough, phlegm and
wheezing and dyspnea were 42.9%, 60%, 34% and 80% respectively for exposed workers
compared to 3.1%, 6.3%, 3.1% and 59.4% respectively for the unexposed group. The prevalence
of dyspnea was however observed to be high among the unexposed control group, although it
31
was higher in the flour mill workers. However, the authors did not investigate any associations
between working in the cola plant and prevalence of dyspnea and they did not give an
explanation for this observation. This observation of high prevalence of dyspnea among the
control group and the flour mill workers may be due to an interviewer bias in the manner in
which the presence or absence of dyspnea was elicited. This observation is also in variance with
the work of researchers in Ibadan who noted that prevalence of severe symptoms as dyspnea was
low as such workers would have left the job earlier.28 However, the researchers in the flour mill
at Shiraz, did a logistic linear regression analysis which showed that after adjusting for important
confounders, there was statistically significant association (P < 0.05) between exposure to flour
dust and the prevalence of wheezing, productive cough, phlegm, and dyspnea.64
In the Korean study to evaluate the prevalence of serum specific antibodies in relation to work
questionnaire, the prevalence of rhinitis and asthmatic symptoms was 31.6% and 13.5%
respectively.26 However, the prevalence of baker’s asthma was 1.53%, this was however lower
than previous reports. In this study, diagnosis of baker’s asthma was based not only on self-
reported symptoms but also on further testing such as positive response to both methacholine
challenge test and specific bronchial provocation test. This must have introduced a selection bias,
as some subjects did not undergo these tests for fear of losing their jobs. It may then be
responsible for the lower prevalence of baker’s asthma reported in this study. The prevalence of
baker’s asthma has been estimated to be between 4-13% in studies where bronchial hyper-
responsiveness and sensitization to flour allergens have been used as a definition of occupational
asthma.26
A study was done in Egypt to assess the effect of exposure to flour dust on respiratory symptoms
and lung function in mill workers. 200 male flour mill workers exposed to flour dust were
32
matched by sex, age, residence, body mass and social class with 200 unexposed office workers
(Internal controls).71 Respiratory diseases were significantly higher in flour mill workers than
controls. Asthma was diagnosed in 12.5% of mill workers and 4% of controls and the difference
was significant (p ≤0.02). However, 10% of asthma in mill workers was work-related but
controls who had asthma already had the disease before their present employment. Other
diseases were chronic bronchitis; 30% vs. 6%, chronic obstructive pulmonary disease (40%
versus 0.0%) in mill workers and controls respectively and the difference was significant (p <
0.0001). Workers with longer duration (> 10 years) of employment had significantly (p< 0.002)
higher prevalence of respiratory symptoms (96.2%) than those employed for ≤ 10 years (83.3%).
symptoms, shortness of breath, wheezes and cough was significantly higher in flour mill workers
than controls (p < 0.0001). Also, the authors reported a significant (p < 0.0001) association
between the presence of respiratory symptoms and the site of work. In this study, 96.8% of those
in the packing unit, with high level of dust exposure had respiratory symptoms compared to
66.7% of those working in all other units (with lower flour dust exposure). Also, there was a
significant (p < 0.029) association between presence of respiratory symptoms and age of
workers. Wherein, 93% of those less than 40 years had respiratory symptoms compared to 83.3%
of those more than 40 years. More smokers (100%) had symptoms than non-smokers (60%). The
author used a self-designed questionnaire rather than a standardized questionnaire that had
proven validity.71
In a study into the occupational health problems of bakery workers in Ile-Ife, Nigeria, the
authors reported shortness of breath, coughing and sneezing as the most prevalent symptoms
among the workers due to flour dust exposure.42 Another study in Ibadan, used a modified
version of BMRC questionnaire to assess the prevalence of respiratory symptoms among flour
33
mill workers and controls.28 The prevalence of respiratory symptoms was greater among the
production workers compared to the external controls. This was statistically significant for cough
and sputum production (p< 0.001), breathlessness, wheeze and shortness of breath with wheeze
(p< 0.05). Only sputum production was significantly more prevalent among the production staff
compared to the internal controls (p< 0.01). Fifty-four percent of the production staff reported at
least one respiratory symptom, compared to 30% among the internal controls and 19% among
the external controls (unexposed group). The prevalence of cough and sputum production among
the production staff was quite high (40% and 56% respectively). The more disabling conditions
such as breathlessness, wheeze, chest pain, hemoptysis and chronic bronchitis were quite low
and varied between 2% and 14%. The authors noted that subjects who developed more disabling
symptoms might have changed jobs or left the flourmill earlier.28 This phenomenon has been
described in literatures as the ‘healthy worker effect’.72 The higher concentration of dust in
production unit (2.4 ± 2.0mg/m3) compared to maintenance (0.4 ±0.3mg/m3) explains the higher
Another analytical cross-sectional study was done among bakery workers in Ibadan, Nigeria to
assess occupationally induced lung impairment as a result of exposure to grain or flour dust.
Eighty bakeries were involved from which five hundred non-smoking male subjects were
selected as the study group. A control group of five hundred University College Hospital office
workers, doctors, medical students and students of medical records, physiotherapy and
occupational therapy who had no respiratory symptoms and were non-smokers were chosen. A
modified form of British Medical Research Council questionnaire of respiratory symptoms was
used to assess the symptoms of the bakery workers. The most commonly recorded symptom
among the bakery workers was sneezing and running nose in 53.30%, followed by periodic
breathlessness and chest tightness in 23.16% and cough and phlegm in 21.52%, during the
34
working hours. Sneezing and running nose were the most common acute symptoms. The authors
established that bakers have varied respiratory symptoms due to persistent inhalation of flour
dust. This study did not measure the particulate dust exposure levels in the bakeries nor
administer the same respiratory questionnaire to the control group to estimate frequency of
respiratory symptoms as was done among the bakery workers. They initially chose a control
group without respiratory symptoms. This will therefore make it impossible to ascertain that the
frequency of symptoms so observed in the bakery workers were not same in the unexposed
control group.38
It is to be noted from the studies reviewed that there are large discrepancies in the prevalence of
work-related symptoms and occupational asthma among bakery workers exposed to flour dust.
This could be due to effect of various factors such as different definition of asthma, work
practice, and potential biases. Information bias could result from using different methods to
collect the data, such as symptom questionnaires or objective tests, such as spirometry, skin-
prick and non-specific bronchial challenge tests.43 Also, in some studies, sources of bias were not
taken into account, such as the presence of atopics, lack of knowledge of job history or healthy
worker effect. However, despite these variations and the presence of confounding factors, most
of the studies reviewed showed an increased incidence of respiratory symptoms with increasing
exposure levels to flour dust. Therefore, in further studies, it would be important for uniform
methods to be used to assess the prevalence of occupational asthma and other respiratory
FLOUR DUST
According to studies by different authors flour dust exposure not only causes respiratory
symptoms but also leads to abnormality in lung function.32,73 In fact, a reduction in some lung
35
function parameters may be observed earlier than onset of respiratory symptoms.71 A study in
bakeries in Khartoum state, Sudan found that exposure to flour dust causes increased respiratory
symptoms and impairment of lung function if exposure continues for three years or more.62 In
the study in Shiraz, Iran, lung function parameters were also assessed. Pulmonary function tests,
including mean percentage predicted vital capacity (VC) and FVC, FEV1 and PEF were
measured with a portable calibrated Vitalograph (UK) following guidelines of the American
Thoracic Society. For evaluation of pulmonary function changes across shift, the tests were
measured twice (Saturday morning, following two days’ rest, before commencement of work,
and Saturday afternoon, after 8 hour of exposure). All parameters of pulmonary function (VC,
FVC, FEV1, and FEV1/FVC ratio) were significantly lower for exposed subjects compared to
their non-exposed counterparts (p < 0.05). A multiple linear regression analysis showed that after
adjustment for age, BMI and smoking status, there was a statistically significant association
between exposure to flour dust and pulmonary function. Fluctuations in lung functional
capacities from Saturday morning to Saturday afternoon were an important finding of this study.
Exposed subjects performed significantly better in their pulmonary function tests on Saturday
morning, after being away from the workplace for the weekend. These observations demonstrate
that exposure to flour dust induces acute reversible and chronic irreversible functional
In Jalgaon city, India, a study to assess the influence of work environment on lung function,
observed significant reduction in PEFR, FVC, and FEV1 in flour mill workers compared to
controls. Lung function was also decreased with increase in job duration. Thirty-two percent
(32%) had normal peak expiratory flow rate (PEFR), 23% had a mild restrictive defect and 29%
had air flow obstruction.74 In flour producing factories studied in Kerman, Iran, all lung volumes
were reduced among workers exposed to flour compared to controls, the difference was
36
significant. Also, lung volumes decreased with increasing age and job duration. There was also a
significant inverse relationship between dust levels and lung volumes. Lung volumes decreased
with increased dust exposure even after adjusting for age and work duration. However, the
numbers of subjects in study and control groups were relatively small; 35 exposed and 20
In a study in Sudan to assess the effect of exposure to flour dust on respiratory symptoms and
lung function of bakery workers, a pulmonary function test was conducted with a portable
spirometer. All study subjects and controls were males. For those who worked at the bakeries for
less than three years there were no significant differences in FEV1 or FVC, percent predicted
when compared with controls. However, bakery workers who worked at the bakeries for three
years or more have significantly lower FEV1 and FVC, percent predicted when compared with
controls. In studying a group of bakery workers who worked for three years or more, and with a
mean age of bakery workers of 29.3 years, the authors noted that a disability at this age will have
In Ile-Ife, the main problem of bakery workers was noted to be obstruction of airways due to
bronchoconstriction as a reaction to exposure to flour dust. The authors observed that the mean
values of FEV1 and FVC decreased significantly during a work shift in bakery workers.76
In one study, the lung function of flour mill workers in Ibadan was also assessed.29 The
production workers recorded significantly lower mean lung functions for all parameters except
FVC when compared with the external controls (p<0.01) even after adjustments were made for
differences in age, height, weight and smoking habits. They also observed that a higher
proportion of production workers (29%) had at least one abnormal spirometry test result with
corresponding figures of 10% and 15% for maintenance and external controls respectively. FEV1
was the most common abnormal individual test of lung function. The more prevalent pattern of
37
airway disease among production workers and internal controls was airway obstruction, with
19% and 10% of production and internal controls respectively presenting with evidence of
airway obstruction. Also, 11% of civic workers (external controls) presented with some evidence
of restrictive defects. However, the reason for this was not very clear, as 8% of the production
staff also presented with this pattern of defect. The higher concentration of dust in production
unit (2.4 ± 2.0mg/m3) compared to the maintenance unit (0.4 ±0.3mg/m3) explains the lowered
mean lung function of the production staff. The authors stated that this remained even after
controlling for the effects of previous employment in mining jobs, age, duration of current
Another study among bakery workers in Ibadan, Nigeria also assessed pulmonary function of the
bakers and an unexposed control group. The mean values of the PEFR, FEV1, FVC and
FEV1/FVC ratio were significantly lower among the bakery workers than the control. The
authors therefore concluded that environmental pollution of the workplace was responsible for
the impaired lung function and the varied respiratory symptoms observed in the bakery
workers.38
When conducting lung function tests, it is important to compare results of individuals with a
particular occupational exposure with the expected results of subjects without the stated
exposure, but similar in the personal characteristics that determine lung function such as sex,
size, age and possibly race. These are termed host factors that could be responsible for between
individual variations. There are also environmental factors that could be responsible for between
individual variations. These include exposure to environmental and occupational pollutants such
as airborne irritants (nitrogen and Sulphur oxides), tobacco smoke, dusts, chemicals and gas.
Low socio-economic status could also have adverse effects on lung function because it can be
38
associated with living in polluted urban-industrial areas, increased indoor air pollution, increased
It is necessary for exposure to flour dust to be reduced because of its allergenic potential. In
some countries efforts are being made to reduce the exposure levels to as far below
recommended limits as reasonably practicable. Although occupational exposure limits will not
usually protect the hyper-susceptible worker, they will help assess health risks and decide
whether certain exposure levels are acceptable or not, and whether existing controls are
adequate. Exposures in excess of these limits will require immediate action through
regulations are not being implemented, it is important to assess if work practices cause undue
exposure and provide necessary recommendations for improving workers’ knowledge of possible
control measures. Different authors have suggested that reducing the exposure to flour dust can
engineering controls (such as process isolation, process modification, exhaust ventilation), use of
improved work practices).35 Controlling flour dust exposure levels can either be by making
changes to plant and equipment (engineering controls) or by changing work practices. First
measure is to prevent dust from becoming airborne in the first place by providing or improving
local exhaust ventilation to extract dust on machines and at processes that emit dust. Simple
39
It has been suggested that workers’ knowledge of the nature of the substance with which they
work with is important to protect them from harmful exposures. The absence of a cloud of dust
in the working environment does not mean that flour dust concentration in the workplace is low
and the workers are protected. This knowledge of the allergenic potential of flour dust must be
transferred from the employer or safety representative if one exists, to the employees. This was
argued in a UK study to assess baseline of current control measures and exposure levels in UK
bakeries. The authors noted that there was a potential useful route for knowledge transfer from
Health and Safety Executive (HSE) and the bakery associations to the bakeries. 32 They also
recognized the fact that workers should have some form of training on flour dust as have other
authors.7 From their observations that many of the bakeries surveyed did not employ good
working practices, they proposed that with appropriate knowledge and use of good control
practices, training and supervision, exposure levels would be substantially reduced. It has been
demonstrated that local ventilation placed at flour generating points, such as weighing stations,
dough making machines, dough brakes, and bread machines, can reduce dust exposures to
In a Dutch study to explore the current use of control measures, a walk-through survey was
carried out in all companies, using a standardized checklist to register relevant exposure
determinants (job and tasks performed, specific control measures). Workers were followed
throughout their shift and information on tasks performed and specific work characteristics was
registered. The Dutch researchers found that, changing work practices such as, limiting the use
of bagged flour products and the enclosure of silos when dumping flour, strongly decreased
exposure. However, the use of dusting flour also led to significantly higher exposure to flour
dust. The authors observed that exposures decreased when using substitutes like oil, dust-free
flour or a stainless steel worktable. Also, the use of a vacuum cleaner reduced flour dust
40
exposure. However, in this study, the overall number of effective control measures identified
were low. The use of the control measures was restricted to a few cases and were not introduced
in all tasks. This reduced the power of the study in evaluating control measures.41
measures and exposure levels, and also to assess the provision of training and the knowledge of
the UK regulations amongst the bakeries. In this study, bakeries that had an appointed safety
representative were more likely to be aware of the maximum exposure limits (odds ratio 7.69,
confidence interval 1.84-32.20) for flour dust, and to have some form of training on flour (odds
ratio 8.69, confidence interval 2.46-30.64) compared with those without safety representatives.
The authors observed that Health and Safety Executives and bakery associations were in a
position to transfer knowledge to the bakeries. However, there was no association between
having a safety representative and having ‘adequate’ control measures. It was then suggested
that, either information was not passed to all of the employees, information was not understood
or was ignored or that exposures could potentially be reduced further. However, in this study,
individual interview of the workers was not conducted hence the authors were unable to get
information on employee’s knowledge of risks in the workplace, signs and symptoms of work
related ill-health and whether they were trained on the correct use of control measures. Forty-
eight percent of the bakeries surveyed had adequate control measures, were exposed to lower
dust concentrations than those where control measures were deemed ‘inadequate’ (P < 0.0001).
Seventy-six percent of those individuals working in bakeries with adequate control measures
were exposed to dust concentrations below 5 mg/m3, compared with half (49%) of those workers
in bakeries without adequate control. Another control measure observed was for individuals not
to spend all their time undertaking dusty job activities. This may have accounted in part for the
41
lower exposures observed in the micro/small bakeries where many of the workers undertook
In a study conducted in South Africa, a structured walk-through survey of all bakeries was used
to obtain detailed information with regard to work tasks, raw products used, and specific control
measures implemented in relation to flour dust exposures in each bakery. In this study, an
inventory of control measures in bakeries revealed a paucity of adequate measures (poor local
exhaust ventilation systems, uncovered dough mixer tubs, and absence of vacuum cleaners) to
reduce exposure to flour dust in most bakeries. Results of flour dust levels stratified by presence
of control measures demonstrated no differences in average exposure levels when using process
and behavioral control measures (divider oil, personal protective equipment, and training). Also,
only 39% of bakery managers interviewed provided specific health and safety information to
their workers on the precautions to reduce exposure to flour dust. The study suggested that active
involvement and commitment of government and industry is fundamental to reducing dust levels
and the disease burden associated with high flour dust levels.41
Another study in South African supermarket bakeries was done to assess the effectiveness of
interventions using different control measures to reduce airborne flour dust exposures. Fifteen
bakeries were studied after being grouped into two intervention groups and a control group. The
interventions groups were one that used a mixer tub with lid and dust control measures and
another that used dust control training only, the control group operated its baking activities as
usual. Personal dust samples were collected pre-intervention and post-intervention after one year
of follow up for different job tasks. Managers and bakers had the greatest reduction in flour dust
exposure while counter hands had the least reduction. Among bakers, use of mixer lid was
associated with the greatest reduction in dust exposure followed by use of divider oil and then
focused training. However, the greatest reduction was observed when all the control measures
42
were combined.82 This study quantified flour dust levels using different engineering controls and
training on dust control and demonstrated their effectiveness but did not assess the effect of flour
2 .5
10
The bakeries are the source of generation of flour dust and bakery workers are exposed to flour
dust during different tasks such as mixing, dough preparation and baking. During these activities,
43
flour dust becomes easily airborne, thus workers are exposed to varying concentrations of flour
Following exposure of bakery workers, harmful effects can occur such as increase in respiratory
symptoms (runny nose and sneezing, cough, sputum production, chest tightness, shortness of
breath, wheeze and asthma) and impaired lung function.11,13 However, application of control
measures at the point of dust generation can reduce these harmful effects. These control
Exposure levels to flour dust, respiratory effects and control measures will be assessed in this
study. General area sampling of particulate matter PM2.5 and PM10 will be done to assess the
levels of workers’ exposure to flour dust in the bakeries.28 A questionnaire adapted from the
British Medical Research Council will be used to assess the prevalence of respiratory symptoms
while spirometry will be used to evaluate the pattern of respiratory impairment (obstructive or
restrictive) among the bakery workers.28,29 An observational checklist will be used to assess the
44
CHAPTER THREE
METHODOLOGY
This study was carried out in Edo Central Senatorial District. It is one of three senatorial districts
amongst which are Edo North and Edo South in Edo State, in the South-South geopolitical zone
of Nigeria. The Edo Central Senatorial District is bounded in the north by Etsako West and
Etsako Central LGA. It is bounded in the west by Uhunmwonde LGA and in the south and the
east by Delta State.83 The population of Edo Central Senatorial District is projected to be about
779,670 people by the end of 2016 based on the figure (591,534) from the Population and
Edo Central Senatorial district is made up of five LGAs namely, Esan Central, Esan North-East,
Esan South-East, Esan West and Igueben with administrative headquarters in Irrua, Uromi,
Ubiaja, Ekpoma and Igueben respectively. The occupation of the people is mainly farming,
There are 12 bakeries registered with the National Agency for Food, Drug Administration and
Control and the corresponding Local government in Edo Central Senatorial District. Information
about the number of bakeries was obtained by making enquiries from one bakery to another, as
Industries are classified in a directory of the Ministry of Commerce and Industry according to
labour size. Those with a staff strength of 1-50, 51-1,000 and 1,000 and above are classified as
small, medium and large scale respectively).37 There was only one medium sized bakery with
about 90 workers directly involved in the baking process. The other nine were small scale
bakeries each with an average number of eight workers, except for one with 32 workers. In all,
45
there were 192 workers in the ten bakeries, however only 118 participated in the study because
the others did not give consent or were excluded from the study.
Twelve bakeries were identified in Edo Central Senatorial District, of which there were five at
Uromi, five at Ekpoma and two at Irrua. The tasks were distributed among the workers as
mixing, dough making and baking, packaging, cleaning (or maintenance) and managerial.
The number of Water packaging companies in the Senatorial district with evidence of NAFDAC
registration was obtained from the secretaries to the association of water packaging companies in
the respective LGAs. There were 33 water packaging companies in the district: 10 in Ekpoma, 8
in Uromi, 9 in Irrua, 3 in Ubiaja and 4 in Igueben. The range of workers per water company was
This study consisted of two groups; a study and a control group. The study group comprised
bakery workers (mixers, dough makers and bakers) exposed to flour dust who were engaged in
various tasks in the baking process. The control group consisted of workers in water packaging
companies in Edo Central Senatorial District. This control group was chosen because they are
involved in an industrial trade just as bakery workers and they are neither exposed to flour dust
nor have any heavy dust exposures in their working environment.85 The study group was
matched with the control group in terms of some important characteristics that influence lung
46
The bakery workers were mostly involved in bread production. The various tasks in the bakery
and managerial. The distribution of tasks depended on the size of the bakery; a worker may be
involved in more than one task in small bakeries while tasks are specified in larger bakeries. The
number of bags of flour used by a bakery varied from 8-12 50kg bags per day depending on the
Study group
3. Those who have worked for ≥ 6 months in the selected bakeries in Edo central senatorial
district.
Control group
47
3.3.2 EXCLUSION CRITERIA
Study Group
The following categories of workers were excluded from the study group:
2. Subjects with obvious abnormalities of the vertebral column or the thoracic cage such as
3. Subjects with a known history of neuromuscular disease, malignancy and those who have
4. Workers who are not directly involved in the baking process, such as sales representatives,
Control group
employment.
2. Subjects with obvious abnormalities of the vertebral column or the thoracic cage such as
3. Subjects with a known history of neuromuscular disease, malignancy and those who have
4. Respondents who have worked in any dusty job (such as bakery, mining, road construction)
48
3.4 STUDY DURATION
The study was carried out over a period of twelve months. Conceptualization, ethical clearance
and approval by the National Postgraduate Medical College were achieved within six months.
Data collection and analysis were done over a period of four months and presentation of research
findings and final write-up was done in two months. (Appendix 1).
The Kelsey formula for calculating the minimum sample size when comparing proportions
• n = 2(Z α + Z β) 2 ṕ (1 - ṕ) / ( p1 - p2 )2
• ṕ = ( p1 + p2 )/2
• Z α= standard normal deviate for two tail test based on α level (α = 0.05) then Z α = 1.96
• Z β = standard normal deviate for two tail test based on beta level (β = 0.10) Z β = 1.28
• Therefore,
From the above calculation minimum sample size for study group is 109 and with proposed
matching that for control group is also 109. However, a total population survey was done
49
because of the limited number of bakeries and bakery workers in Edo Central senatorial district.
For the study group, 118 persons met the selection criteria and were subsequently matched with
The bakeries identified in Edo Central Senatorial District were twelve, however only ten
consented to participating in this study. They were five at Uromi, three at Ekpoma and two at
Irrua. In selecting participants in the bakeries, workers were categorized into those exposed to
dust generating tasks and those unexposed using a list provided by the manager from each
bakery. Maintenance workers, drivers, marketing staff and others not directly involved in baking
process were not selected for the study. The control group was selected from Water packaging
companies in Edo Central Senatorial District. Out of the five LGAs, three LGAs were selected
by balloting. Of the selected LGAs, workers in the twelve water packaging companies that gave
First, the participants that met the study criteria were recruited from the ten bakeries. A total
population survey was done which resulted in 118 bakery workers being recruited. They were
grouped according to sex, age group using a 10-year range, height using a 5cm range and weight
using a 5kg range.28,88 These workers served as basis for selecting and matching the water
company workers. The number of bakery workers in each age group was recorded. The number
of males and females in each age group was also recorded. The ranges of their weight and height
were recorded. This was done for each age group in the bakery. These grouping was then applied
to the control group which was matched for age, sex, weight and height with the study group by
a 1:1 ratio. Any worker who met the inclusion criteria for recruitment in the water company was
placed into the group that matched his/her age, sex, weight and height. This grouping was
50
continued until 118 workers were selected in the twelve water companies that were involved in
the study.
Research assistants included four Community Health Extension Workers and two Environmental
Health Officers in the Department of Community Medicine, Irrua Specialist Teaching Hospital,
Irrua. They were trained for 2 days on how to administer the research instruments with minimal
The study instruments that were used in this study included a structured questionnaire, an
observational check-list, and devices such as weighing scale and calibrated height meter, a
spirometer for lung function assessment and a portable dust meter for quantitative assessment of
particulate matter.
All subjects (both study and control groups) completed a modified British Medical Research
Council Questionnaire.89 It reliably relates respiratory symptoms and lung function. The
1. Socio-demographics of respondents
Reproducibility was achieved by having the questions asked by interviewers who were
previously trained for two days and were also involved in the pretesting of research instruments.
51
An observational checklist (Appendix 3) was used to collect information on presence of
behavioral controls (use of personal protective equipment). A direct reading, portable Dust Meter
- AEROCET 531(Appendix 4) was used to measure the particulate mass concentration per cubic
meters of sampled air.90 This instrument provides particle size fractions for five mass ranges;
particulate mass (PM), PM1, PM2.5, PM7, PM10 and Total suspended particulate (TSP). PM2.5,
PM10 were measured in this study. PM10 and PM2.5 are particles suspended in the air with a
diameter of less than 10 micrometers and less than 2.5 micrometers respectively.
The operating principle of the dust meter is that it counts individual particles utilizing scattered
laser light and calculates the equivalent mass concentration using a proprietary algorithm. It has
an iso-kinetic probe that helps reduce count errors related to the sample flow velocity and the
aerodynamics of small particles. When sampling indoors or outdoors, the opening of the
isokinetic probe should always face upward. (However, when sampling in an area in an area that
has a constant airflow, such as a clean room, the opening of the iso-kinetic probe will be aligned
to the air movement). Measurement results were expressed in milligrams per cubic meter of air.
The instrument was factory calibrated against a reference test dust. However, the secondary
calibration of the instrument was ensured by requesting the calibration certificate from Ambah
Projects, from where the instrument was hired and it was found to be within the validity period
of its calibration certificate. The AEROCET 531 can compare quite favorably with expensive
reference methods such as the use of filters connected to air sampler pump with later weighing of
26,90
the filters using gravimetric methods. The dust sampling was done in both the study and
control groups for purpose of comparison of effect of flour dust exposure on lung function.
Assessment of lung function was done for bakery workers and the control group by the
researcher using a compact, rechargeable battery operated and fully portable diagnostic
52
spirometer - Micro 1 spirometer MS10 (Appendix 5).91 It is accurate according to the
requirements of the ATS/ERS Task Force: Standardization of Lung Function Testing 2005.91,92
It uses a digital volume transducer, which is an extremely stable one. It measures expired air
directly at B.T.P.S. (Body Temperature and Pressure with Saturated water vapor). This enables
effects of condensation and temperature thus there is no need for the spirometer to be calibrated
The study instruments were pre-tested on thirty bakery workers in neighboring Owan West LGA.
The research assistants participated in the pre-testing in order to be acquainted with the use of the
instruments under field conditions and revisions were made to the questionnaire where
necessary. The validation of the spirometer and dust meter was ensured by requesting their
calibration certificates from the hiring company. (Appendix 6). However, for the checklist, since
it was designed by the researcher, three experts in the field of occupational medicine were given
the checklist to rate the items for their relevance, appropriateness and adequacy (content
validity). Their opinions were judged to determine if they were consensual and their feedbacks
A questionnaire administered by the same trained interviewers for both groups was used to
symptoms for both bakery workers and controls, availability of control measures for bakery
workers and spirometry assessment for both groups. The questionnaire included a detailed
occupational history and smoking history and the histories of nasal symptoms, cough, sputum,
53
chronic bronchitis, asthma, wheezing and breathlessness. Cough and sputum was said to be
present if the subject had the symptoms either during the day or at night for 5 or more days in a
week.28 Chronic bronchitis was defined as presence of cough every day or production of sputum
for at least 3 consecutive months over the previous 2 successive years.28 Breathlessness was
considered to be present when the subjects complained of being short of breath when walking or
climbing a flight of stairs. Chest tightness was defined as feeling tight in the chest when at
work.28 Wheeze was defined as ability of subjects or others nearby to hear a whistling sound
when subject is breathing. Subjects were considered to have asthmatic symptoms if they had
wheezing with/without episodic breathlessness or chest tightness that was related to work.
Symptoms were assessed whether they improved when away from work.28 Non-smokers were
defined as subjects who had never regularly smoked one or more cigarettes a day for as long as
one year. Current smokers were subjects who reported regular smoking of one or more cigarettes
a day for at least one year. Ex-smokers were subjects who reported smoking one or more
cigarettes a day regularly in the past but who had quitted smoking at least one year prior to the
study.28
The height, weight and lung function parameters of subjects were measured. The purpose of
height and weight measurements was for comparison of the lung function of study group with
that of the control group, who had similar weight and height, which are important host factors
that may be responsible for between individual variations in spirometry parameters. The height
and weight measurements were also used to calculate the predicted spirometry value for each
Weight and height measurements: The height was measured by the research assistants using a
stadiometer with a fixed vertical backboard and an adjustable headpiece. The procedure was
briefly explained to the subject. The subject was asked to remove any hair ornaments from the
54
top of the head. He was asked to stand up straight against the backboard with his body weight
evenly distributed and both feet flat on the platform. He stood with heels together and toes apart
(toes pointing slightly outwards). The back of the head, shoulder blades, buttocks and heels made
contact with the backboard. With the subject looking straight ahead, the stadiometer headpiece
was lowered so that it rests firmly on top of his head, with enough pressure to compress the hair.
With the subject standing as tall as possible and taking a deep breath, holding this position, the
reading was taken. The subject was then told to relax and the headpiece slide away.94
Body weight of the subject was measured by the research assistants, in Kilograms (kg) with a
calibrated beam scale, Surgifield Medical England (SM -120), with a capacity of 120 kg. The
scale was calibrated daily before use, by placing known weights and then the average reading
taken. The scale was calibrated to zero reading before each weighing session by the researcher.
The scale was placed on an even floor with the subject standing in the center with light clothing
and without footwear, arms by the sides and looking straight ahead. When the subject was
properly positioned and the device became stable, the reading was taken.94
Dust Sampling General area air sampling was carried out by the researcher who was trained by
an instrument technician from which the device was hired (the device is automated). The dust
meter was applied by the researcher to areas in the bakery where flour processing takes place;
sieving, weighing ingredients and mixing, processing dough and baking. These measurements
were all taken on the same day in each bakery as the processes were being carried out. Dust
sampling was only done in nine of the bakeries. Dust sampling could not be done in the tenth
bakery because baking was not done on the day for dust sampling and two days afterwards due
to logistic reasons. Four water companies were randomly selected out of twelve for dust
sampling.
55
Samples of PM2.5 and PM10 were collected using the AEROCET 531 dust meter. To begin
sampling with the dust meter, sampling location number (01-99) was assigned to each sampling
event. This was useful in searching the database. The operation mode was set at MANUAL. The
sampling interval for particulate mass sample was 2 minutes. At the end of each sample, the
result was shown on the screen. Data records were recalled when needed.90 The sampling for
each bakery was task based sampling. A cognizance visit was made to the bakeries at the start of
the study. Work processes, work schedules and sampling locations were identified. The sampling
was done according to specific job tasks; weighing, mixing and baking. The device was placed
on a raised platform and as near to the breathing zones (within 30cm from the nose and mouth)
of workers as possible. This distance was chosen because the sampling height can affect the
AEROCET 531 reading. Taking a sample near the floor can give results several times higher
than a sample taken at eye level.90 The sampling was done at source of dust generation and 2
meters in either direction. The sampling was done twice, prior to start of activity (to determine
residual dust levels) and at peak of activity. At each location, the average measurements for each
Spirometry
The Micro 1 Spirometer was used to measure the lung function of both the bakery workers and
the controls.91 Spirometry was done by the researcher who was trained on the procedure by a
Assistance in the training was sought from an instrument technician in the same department.
The device was switched on and the type of test to be done selected (in this case, forced
spirometry). The subject’s details were entered; sex, height, age and ethnic origin. These details
produced predicted values for the subject according to a correction factor. This correction factor
was set according to the ethnic origin and altered the predicted value set on the volume indices
56
by the percentage applied for people of African descent (87%), as was the case in this study. 95
The flow/volume graph will come up and show the area that the subject is expected to be within
as he blew into the spirometer. (However, this particular model used, did not produce
flow/volume graphs). All lung function tests were done at a fixed time of the day (0900-1400
In performing the test, the subjects: were seated, asked to breathe in until the lungs were
completely full, sealed their lips around the mouthpiece and blew out as hard and as fast as
possible until they could not push any more air out and then breathe in fully immediately after
the expiratory maneuver, thus completing the Flow Volume loop. At the end of the test, values
for percent predicted FEV1, FVC. FEV1/FVC and PEFR were displayed.91 During the test, a
maneuver quality check was displayed to allow for making a decision whether to accept or reject
a blow. ‘Good blow’ was displayed on the screen when the subject performed an acceptable
maneuver. ‘Slow start’ appeared when the subject did not blast out the air quickly and evenly
during the forced expiration. ‘Poor effort’ appeared when the time to reach peak flow was greater
than 120msec, indicating a sluggish effort during the forced expiration. When the forced
expiratory time was less than 6 seconds and the change in exhaled volume during the last half
second was more than 100ml, ‘abrupt end’ appeared which meant the patient stopped exhaling
prematurely. When the expiratory flow exhibited a secondary peak, ‘cough detected’ was
The process was repeated to perform another FVC test. The best three tests were saved on a
memory location on the device when the appropriate command was selected. To be sure the
subject had blown his maximal values during the test, he was allowed to blow at least thrice.
These were used to assess the reproducibility of the test. The best FVC and FEV1 were taken
from three technically satisfied forced expiratory maneuvers where the best two recordings were
57
within 5% of each other for the FVC. The best test was shown against the predicted value, giving
the percentage of predicted. The spirometer corrects all measurements to conditions of body
temperature and pressure saturated with water vapor (B.T.P.S). The results for each subject were
Validity: Before starting a test session, the following checks were ensured; that all the required
demographic information of the subject had been entered and the accuracy of the Micro 1
spirometer unit had been checked recently. The accuracy of the device was checked at intervals
with a 3-L syringe. This calibration check was done by connecting a 3-L syringe to the
spirometer and injecting the syringe volume into the transducer evenly without pausing. A check
mark was displayed on the spirometer screen indicating that the calibration was accurate.92
Observational checklist
An observational check-list (adapted from the works of Elms and Meijester) was used to assess
controls and process controls (specific work practice). These work practices are known to
encourage safer handling of flour and were based on a similar approach developed for bakery
workers in the Netherlands and the UK.25,32 The availability of control measures were assessed
by checking the “yes” or “no” response column on the checklist. These responses were filled by
the researcher during the production processes by observing the activities as they took place in
local exhaust ventilation and general ventilation (mechanical fans and windows), and closure of
mixing tube. Specific work practice included shaking of bags during emptying of flour, dropping
flour from a height or throwing with force. During ingredients mixing; raising dust when loading
58
ingredients into mixer, mixers started on slow speed until wet and dry ingredients were
combined. On dough table; use of sprinklers to spread dusting flour, hand throwing of dusting
flour and use of oil instead of flour on dough table. Damage to ingredients bags and creation of
airborne dust when folding and disposing of empty bags were also noted and appropriately ticked
off on the checklist. Cleaning methods; these include the spillages of flour cleaned up
immediately or otherwise; and use of wet sweeping or otherwise. In terms of personal protection:
use of face masks (percentage of employees using face mask) by less or more than 50 percent of
employees and also use of overalls for task with high dust generation was assessed and indicated
on the checklist. The presence of a safety representative or otherwise was also observed and
Chronogram
Day 3: Questionnaire, spirometry, checklist application and dust measurement. (Appendix 7a and
7b).
Normal lung function–FVC and FEV1 ≥ 80% of predicted and FEV1/FVC ratio ≥ 70%
Obstructive lung function - FEV1 < 80% of predicted and FEV1/FVC ratio < 70%.
Restrictive lung function - FEV1 < 80% of predicted and FEV1/FVC ratio > 70%.23
59
3.11.2 INTERPRETATION OF CHECKLIST
The interpretation of the checklist items was done according to a scoring system developed by
the researcher. There were 26 items on the checklist. The presence of an item was noted by a
YES response and its absence by a NO response. A score of 1 was assigned for every YES
response and 0 for every NO response. The maximum obtainable score was 26. The presence of
control measures was assessed as either good or poor according to the four types of control
measures in the checklist; structural controls, process controls, cleaning and housekeeping and
personal protective devices. A minimum score of 3 for structural control was regarded as good.
While a score less than 3 was regarded as poor structural control. For process control, a
minimum score of 5 was regarded as presence of good process control, while a score less than 5
was regarded as poor. For cleaning and housekeeping, a minimum score of 3 was regarded as
good administrative control while a score less than 3 was regarded as poor. Personal protective
devices or behavioral control was regarded as good with a minimum score of 3 and poor with a
score less than 3. Overall, a bakery with a minimum score of 14 was considered as having good
control measures while anyone with a score less than 14 was considered as having poor control
measures. This scoring was developed by the reasearcher based on the minimum requirement for
Outcome variables were respiratory symptoms and lung function of the respondents. Socio-
demographic characteristics (such as sex, age, weight, height, duration of employment in the
bakery, educational level, job task performed), particulate dust exposure levels, specific control
measures, risk factors such as atopy and smoking status were independent or explanatory
variables. Frequencies and proportions were derived for qualitative variables. Means and
60
standard deviation were derived for quantitative variables. Respiratory symptoms among study
and exposed groups were expressed as proportions (percentages). Presence of control measures
in the bakeries were assessed by a ‘yes or no’ response and were expressed as proportions.
Continuous variables which were normal or slightly normal such as age, weight, height and lung
function parameters (FEV1, FVC, and FEV1/FVC ratio) were expressed as means (± standard
deviation). Where continuous data were skewed, median values (and interquartile range) were
stated as well. Lung function parameters were transformed to qualitative variables expressed as
proportions to obtain the frequencies of respondents with abnormal lung function. Flour dust
Data were coded and entered into a spreadsheet and analyzed using IBM SPSS (Statistical
Package for Social Sciences) Statistics Version 20.96 Data cleaning was done before analysis.
Statistical level of significance was set at p < 0.05. Statistical analysis of the difference between
proportions was done using the chi-square test. (When the expected cell frequencies were less
than 5, comparisons of proportions were achieved with the Fisher’s exact test). Statistical
comparison of means was done using the Student’s t-test. The mean pulmonary function test
A binary logistic regression model was used to determine the relationship between outcome
variables and selected independent variables in order to determine predictors of the outcome
variables (respiratory symptoms and obstructive lung function). Results were presented in
Tables.
61
Institutional approval: the study protocol was reviewed and approved by the National
Ethical approval to conduct this research was obtained from the Ethics and Research Committee
Permission for field work was obtained from the heads of the different bakeries and water
companies and the Chairmen of Esan West, Esan Central and Esan North East Local
Government Areas.
A signed informed consent was obtained from the participants before commencement of the
3.13 LIMITATIONS
1. Comparison of exposure limits with values from other studies was done with constraints
because most published work utilized methods for personal dust sampling as opposed to
general air sampling which was done in this study. The most commonly used instruments
were gravimetric samplers as opposed to direct reading instruments which have not been
2. The exposure levels for particulate matter could not be associated with individual respiratory
effects and lung function because they were measured on a general area basis and not
personal sampling.
dysfunction could not be evaluated extensively because of the small numbers of smokers,
62
4. The use of respiratory questionnaire may have introduced some form of recall bias as it is
largely dependent on subject’s ability to recall symptoms experienced in the past. This was
minimized by asking for symptoms experienced within the last six months.
5. The spirometry procedure was highly tasking and participant’s effort-dependent. Their co-
operation had to be sought relentlessly and this may have contributed to the observed results.
A restrictive defect may not be due to dysfunction, but an inability of subject to put in
63
CHAPTER FOUR
RESULTS
A total of two hundred and thirty-six (236) participants comprising of 118 bakery workers from
10 bakeries and 118 workers from water packaging companies who were group matched for sex,
age, weight and height using frequency matching technique were studied. The results are
64
SECTION A
65
Table 1: Socio-demographic characteristics of study participants
*Age (years)
15-24 39 (33.1) 39 (33.1) 0.000 1.000
25-34 45 (38.1) 45 (38.1)
35-44 24 (20.3) 24 (20.3)
45-54 9 (7.6) 9 (7.6)
55-64 1 (0.8) 1 (0.8)
Sex
Male 62 (52.5) 62 (52.5) 0.000 1.000
Female 56 (47.5) 56 (47.5)
Level of Education
No Formal Education 0 (0.0) 0 (0.0) 21.331 0.000
Primary 32 (27.1) 10 (8.5)
Secondary 74 (62.7) 75 (63.6)
Tertiary 12 (10.2) 33 (28.0)
Address of Respondents
Ekpoma 54 (45.8) 54 (45.8) 15.381 0.002
As shown in table 1, bakery workers were the study group, while water company workers were
the control group. Respondents within the age group 25-34 were highest in number and
comprised approximately two-fifth of both the study and control group. This was followed
closely by those in the age group 15-24 which comprised a third of both the study and control
66
group. There was no statistically significant difference between the ages of both groups because
they had been matched for age using a frequency matching technique. There were more males in
the study than females and they comprised 52.5% of both groups. Approximately two-third of
the study group (62.7%) and control group (63.6%) had secondary school education. Only a
tenth (10.2%) of the study group and a third (28.0%) of the control group had tertiary education.
There was a statistically significant difference in the educational level of respondents (p=0.000).
About half of the bakery workers (52.5%) and water company workers (55.1%) were single,
while less than half (44.1%) of both study and control group workers were married. About half
of the study group (45.8%) and half of controls (45.8%) were from Ekpoma while 9.3% of
bakery workers were from Irrua and 26.3% of controls were from Irrua. Respondents from
Uromi were 43.2% from study group and 28.0% from controls. There was a statistically
significant difference in the place of residence. (p=0.002). Majority of the respondents in both
groups were of Esan origin (68.6% of study group and 84.7% of controls) and the difference in
their tribe was statistically significant (0.019). All respondents in this study were Christians.
67
Table 2: Job description and duration of work of study group
* Duration of Work
<1 year 63 53.4
1 – 5 years 39 33.1
>5 years 16 13.6
*Median duration of work for study group was 11 months (Q1 = 8 months,
Q3 = 36 months) Q1 is 25th percentile; Q3 is 75th percentile.
From Table 2, more than half (57.6%) of the study participants were dough makers, a quarter
(22.9%) were bakers and 19.5% were mixers. A larger proportion of the study group (53.4%)
had worked for less than one year, 33.1% had worked for 1 – 5 years and about a tenth (13.6%)
68
Table 3: Job description and duration of work of control group
From Table 3, job description varied among the control group, 75.4% were involved in
packaging of water, 22.0% were operators and 2.5% were production managers. A larger
proportion in the control group (50.8%) had worked for 1-5 years, 44.1% had worked for less
than one year and only 5.1% had worked for greater than 5 years.
69
Table 4: Comparison of mean age, weight and height of study and control group
Study group Control group t value p value
Age(years)
Mean +SD 29.75(+9.33) 29.85(+9.55) 0.007 0.934
Weight(kg)
Mean + SD 64.22(+10.63) 62.47(+8.90) 1.871 0.173
Height(cm)
Mean + SD 1.66(+0.09) 1.66(+0.10) 0.421 0.521
The study and control groups were comparable in terms of age, height and weight (Table 4).
There was no statistically significant difference in the mean values of their ages, weight and
height between the study and control groups. They had been group matched for these variables.
70
SECTION B
71
Table 5: Frequency distribution of PM2.5 in task environment in study group
From Table 5, in the bakeries surveyed, the minimum concentration of PM2.5 for the mixing task
was 0.01mg/m3 and the maximum was 0.20 mg/m3. For dough preparation, the lowest value
obtained for PM2.5 was 0.04 mg/m3 and the highest value was 0.18 mg/m3 while for baking task,
the minimum concentration of PM2.5 was 0.04 mg/m3 and the maximum concentration was 0.20
mg/m3.
72
Table 6: Frequency distribution of PM10 in task environment in study group
As shown in Table 6, in the bakeries surveyed, the minimum concentration of PM10 for the
mixing task was 0.07 mg/m3 and the maximum was 2.20 mg/m3. For dough preparation, the
lowest value obtained for PM10 was 0.07 mg/m3 and the highest value was 0.74 mg/m3 while for
baking task, the minimum concentration of PM10 was 0.07 mg/m3 and the maximum
73
Table 7: Mean particulate mass concentration in task environment in study group
PM2.5 (mg/m3)
PM10 (mg/m3)
From Table 7, the mean concentration of PM2.5 was uniform at the mixing, baking, and dough
preparation points (0.07 mg/m3). The mean concentration of PM10 was highest at the mixing
points, (0.74 mg/m3) than at the dough preparation (0.40 mg/m3) and baking (0.35 mg/m3) areas.
74
Table 8: Mean particulate mass concentration in study group
Particulate matter
As shown in Table 8, there was a higher concentration of PM10 (0.50 ± 0.20 mg/m3) than PM2.5
(0.07 ± 0.04 mg/m3) at the study sites when the concentration at the mixing, dough preparation
75
Table 9: Frequency distribution of PM2.5 in task environment in control group
number
As shown in Table 9, the concentration of PM2.5 at the control sites was uniform at the
production and packaging areas for all the 4 water companies sampled for particulate flour dust.
In water company 1 and 2, the concentration was 0.02 mg/m3. In water company 3, the
concentration was also 0.06 mg/m3 and in water company 4, the concentration was 0.05 mg/m3.
76
Table 10: Frequency distribution of PM10 in task environment in control group
company
number
As shown in Table 10, the concentration of PM10 at the control sites for water company 1 was
0.12 mg/m3 at the production area, 0.14 mg/m3 at the packaging area 1 and 0.16 mg/m3 at
packaging area 2. The concentration of PM10 at the control sites was uniform at the production
and packaging areas for 3 of the water companies sampled for particulate flour dust. In water
company 2, the concentration was 0.08 mg/m3. In water company 3, the concentration was also
0.29 mg/m3 and in water company 4, the concentration was 0.22 mg/m3.
77
Table 11: Mean particulate mass concentration in control group
Particulate 1 2 3 4 Mean ± SD
size (mg/m3)
As shown in Table 11, in the control group, there was a higher mean concentration of PM10 (0.18
± 0.09 mg/m3) than PM2.5 (0.04 ± 0.02 mg/m3) when the concentration at the 4 water companies
78
Table 12: Comparison of mean particulate matter between study and control groups
Size of Study group Control group t value P value
particulate
Mean ± SD Mean ± SD
From Table 12, the study group had a higher mean concentration of PM2.5 (0.07 ± 0.04 mg/m3)
than the control group (0.04 ± 0.02 mg/m3). The study group also had a higher mean
concentration of PM10 (0.50 ± 0.20 mg/m3) than the control group (0.18 ± 0.09 mg/m3). There
was no statistically significant difference in the mean concentration of PM2.5 between the study
and control groups (p=0.093). However, there was a statistically significant difference in the
mean concentration of PM10 between the study and control groups (p=0.016).
79
Table 13: Comparison of mean particulate matter concentrations between task environments in
the study group
PM10 (mg/m3) 0.74 ± 0.34 0.40 ± 0.17 0.35 ± 0.18 6.012 0.009
As shown in Table 13, there was no statistically significant difference in the mean concentration
of PM2.5 between the different task environments in the bakeries (F= 0.967), (p=0.967),
However, there was a statistically significant difference in the mean concentration of PM10
80
SECTION C
PARTICIPANTS
81
Table 14: Some risk factors for developing respiratory symptoms among study participants
Atopy (n=118)
Yes 2 (1.7) 0 (0) 2.790 0.341
No 116 (98.3) 118 (100)
Table 14 shows that current smokers were 7 (5.9%) among bakery workers and 3 (2.5%) among
the control group. Only 2 (1.7%) of the bakery workers and none of the controls reported that
they had atopy. These differences between the presence of risk factors between study and control
82
Table 15: Prevalence of respiratory symptoms in study and control groups
As depicted in Table 15, the most prevalent symptom among the study group was runny nose
and sneezing 40.7%, followed by cough 31.4%, sputum production 26.3%, chest tightness 22.9%
breathlessness 16.1%, wheeze 5.1% and asthma 5.1%. However, fewer workers in the control
group had these symptoms ranging from 0.8% for wheeze, 1.7% for cough, breathlessness and
asthma to 5.1% for runny nose and sneezing. Runny nose and sneezing were the most prevalent
symptom in both study and control groups. For all symptoms assessed, the proportions were
83
Table 16: Risk factors and prevalence of at least one respiratory symptom among study and
control group
Variable *At least one X2 P value
respiratory symptom
Yes No
Frequency Percentage Frequency Percentage
(100%) (100%)
Current Smoker
Study group
(n=118)
Yes 6 85.7 1 14.3 1.576 0.419
No 71 64.0 40 36.0
Control group
(n=118)
Yes 1 33.3 2 66.7 1.228 0.277
No 11 91.7 104 98.1
Ex-smoker
Study group
(n=118)
Yes 2 40 3 60 1.383 0.340
No 75 66.4 38 33.6
Control group
(n=118)
Yes 0 0.0 2 100.0 0.433 1.000
No 12 10.3 104 89.7
Atopy
Study group
(n=118)
Yes 1 50.0 1 50.0 0.199 1.000
No 76 65.5 40 34.5
Control group
(n=118)
Yes 0 0.0 0 0.0
No 12 100.0 106 100.0
*At least one respiratory symptom: the presence of any respiratory symptom (runny nose/sneezing, cough, sputum,
chest tightness, difficulty in breathing, wheeze and asthma) was regarded as presence of at least one respiratory
symptom.
Among current smokers in study group, 6 (85.7%) had at least one symptom and 1 (14.3%) had
no symptom, (Table 16). In the control group, among current smokers, 1 (33.3%) developed at
least one respiratory symptom while 2 (66.7%) had no symptoms. The association between
84
current smoking status and development of at least one symptom was not statistically significant
in both study and control groups, (P = 0.419) and (P = 0.277) respectively. Among ex-smokers in
the study group, 2(40.0%) had at least one respiratory symptom, the remaining 60.0% had no
respiratory symptom. Among ex-smokers in the control group, none had any respiratory
symptom. The association between ex-smoking status and development of at least one symptom
was not statistically significant in both study and control groups, (P = 0.340) and (P = 1.000)
respectively. In the study group, among those with atopy, 1(50.0%) had at least one respiratory
symptom and the other 50.0% had no symptom. There was none with atopy in the control group.
The association between presence of atopy and development of at least one respiratory symptom
85
Table 17: Comparison of respiratory symptoms between study group and control group
From Table 17 above, the higher prevalence of respiratory symptoms among the bakery workers
(study group) compared to those working in water factories (control group) were statistically
significant (p< 0.0001) for all symptoms assessed except wheeze which was not statistically
significant (p= 0.055) and self-reported asthma which also was not statistically significant (p=0.281).
86
Table 18: Association between presence of at least one respiratory symptom and participant
group
From Table 18, at least one respiratory symptom was reported by two third (65.3%) of bakery
workers and a tenth of controls. The difference was found to be statistically significant. (P =
0.000).
87
Table 19: Association of at least one respiratory symptom with work tasks and duration of work
among bakery workers
(N = 118)
Yes No
Frequency (%)
Work task
*At least one respiratory symptom: the presence of any respiratory symptom (runny nose/sneezing, cough, sputum,
chest tightness, difficulty in breathing, wheeze and asthma) was regarded as presence of at least one respiratory
symptom.
From Table 19, there were higher frequencies of at least one respiratory symptom among bakers
and those who had worked for less than 1 year. However, there were no statistically significant
differences between the occurrence of at least one respiratory symptom and work tasks (p=
0.190). There was also no statistically significant difference between occurrence of at least one
Table 20 shows that from among the control group, for those who had worked for less than one
year, 17.0% developed at least one respiratory symptom, and 20.0% of those who had worked
greater than 5 years developed at least one respiratory symptom. This association was however
89
Table 21: Association between some respondents’ characteristics and respiratory symptoms in
study group
Respiratory symptoms
Variables Yes No Total X2 P value
Frequency Frequency Frequency (%)
(%) (%)
Age
≤ 34 years 53 (64.6) 29 (35.4) 82 (100.0) 0.046 0.831
≥ 35 years 24 (66.7) 12 (33.3) 36 (100.0)
Sex
Male 44 (71.0) 18 (29.0) 62 (100.0) 1.881 0.170
Female 33 (58.9) 23 (41.1) 56 (100.0)
Level of education
Primary 19 (59.4) 13 (40.6) 32 (100.0) 1.307 0.560
Secondary 51 (68.9) 23 (31.1) 74 (100.0)
Tertiary 7 (58.3) 5 (41.7) 12 (100.0)
Job title
Mixer 14 (60.9) 9 (39.1) 23(100.0) 4.069 0.131
Dough maker 41 (60.3) 27 (39.7) 68 (100.0)
Baker 22 (81.5) 5 (18.5) 27 (100.0)
History of work at
other dusty job
24 (74.4) 7 (22.6) 31 (100.0) 2.744 0.098
Yes
53 (60.9) 34 (39.1) 87 (100.0)
No
Duration of work
(years)
43 (68.3) 20 (31.7) 63 (100.0) 0.845 0.655
<1
25 (64.1) 14 (35.9) 39 (100.0)
1-5
9 (56.3) 7 (43.8) 16 (100.0)
>5
Use of PPE
Yes 50 (57.5) 37 (42.5) 87 (100.0) 8.847 0.003
No 27 (87.1) 4 (12.9) 31 (100.0)
90
Table 21 is the bivariate analysis of some respondents’ characteristics (age, sex, level of
education, job title, history of work at other dusty job, duration of work and use of personal
protective equipment) and presence of respiratory symptoms in study group. Only the use of
personal protective equipment had a statistically significant association with the presence of
respiratory symptoms.
91
Table 22: Predictors of respiratory symptoms in study group
Variables β co-efficient Odds ratio (95% CI) P value
Age
≤ 34 years Reference
Sex
Male Reference
Level of education
Tertiary Reference
Job title
Baker Reference
Yes Reference
>5 Reference
Use of PPE
Yes Reference
Table 22 shows the result from binary logistic regression applied to determine the effects of
socio-demographic and work variables on the occurrence of respiratory symptoms among bakery
predictor with those who did not use personal protective equipment been 4 times more likely to
92
develop respiratory symptoms compared to workers who used personal protective equipment (P
= 0.012).
93
SECTION D
94
Table 23: Lung function parameters among study and control groups
Mean ± SD Mean ± SD
From Table 23, the mean pulmonary lung function was lower for bakery workers compared to
controls for FEV1 and FVC and these differences were statistically significant. (P = 0.000)
despite the two groups being of comparable ages. FEV1/FVC was lower for bakery workers
95
Table 24: *Pattern of lung function among study participants
Normal lung function–FVC and FEV1 ≥ 80% of predicted and FEV1/FVC ratio ≥ 70%
Obstructive lung function - FEV1 < 80% of predicted and FEV1/FVC ratio < 70%.
Restrictive lung function - FEV1 < 80% of predicted and FEV1/FVC ratio > 70%.
From Table 24, the prevalence of normal lung function was higher in the water companies than
in the bakeries (89.0% versus 61.9%) while the reverse was the case for restrictive lung function
(11.0% versus 23.7%). Among the bakery workers, 14.4% had obstructive lung function. There
were no subjects with obstructive lung function in the water companies. The differences were
96
Table 25: Association of lung function with place of work (bakery or water company)
df = X2 =23.408 P = 0.000
As shown in Table 25, more than a third (38.1%) of bakery workers had one abnormal test of
lung function compared to about a tenth (11.1%) of controls, and this difference was statistically
significant (P = 0.000).
97
Table 26: Association of lung function with duration of work among bakery workers
Duration of work
As shown in Table 26, obstructive lung function was highest (31.3%) among those who had
worked for more than 5 years and least (11.1%) among those who had worked for less than one
year, while the reverse was the case with restrictive lung function, being highest (27.0%) among
those who had worked for less than one year and least (6.3%) among those who had worked for
greater than five years. While the proportion with normal lung function was high and fairly
uniform across the different work periods. However, the differences in lung function with
98
Table 27: Association of lung function with duration of work among control group
Duration of work
From Table 27, among the water company workers, none had an obstructive lung pattern.
Restrictive pattern was least observed among those who had worked between 1 and 5 years
(3.3%) and more prevalent among those who had worked greater than 5 years (20.0%). The
prevalence of a normal pattern was high across the different work periods. These differences
99
Table 28: Association between some respondents’ characteristics and obstructive lung function
in study group
Respiratory symptoms
Age
Sex
Level of education
Job title
History of work at
other dusty job
3 (25.0) 9 (75.0) 12 (100.0) 2.494 0.114
Yes
9 (8.5) 97 (91.5) 106 (100.0)
No
Duration of work
Use of PPE
100
Table 28 shows the outcome of bivariate analysis to determine the association of some
respondents’ characteristics (age, sex, level of education, job title, history of work at other dusty
job, duration of work and use of personal protective equipment) with presence of obstructive
lung function in the study group. Only the use of personal protective equipment was significantly
101
Table 29: Predictors of obstructive lung function in study group
Variables β co-efficient Odds ratio (95% CI) P value
Age
≤ 34 years Reference
Sex
Male Reference
Level of education
Tertiary Reference
Job title
Baker Reference
Yes Reference
>5 Reference
Use of PPE
No Reference
Table 29 shows the outcome of binary logistic regression to determine the effects of socio-
demographic and work variables on the lung function of bakery workers (study group). The odds
of having an obstructive lung function was about two times more in those who had worked
102
between one and five years than those who had worked greater than five years. However, this
difference was not statistically significant (P=0.386). No variable was a significant predictor of
103
SECTION E
104
Table 30: Hazards reported by respondents
Noise
Yes 58 (49.2) 45 (38.1) 2.911 0.088
No 60 (50.8) 73 (61.9)
Heat
Yes 90 (76.3) 20 (16.9) 83.434 0.000
No 28 (23.7) 98 (83.1)
Flour dust/general
dust
Yes 50 (42.4) 12 (10.2) 31.589 0.000
No 68 (57.6) 106 (89.8)
Chemicals
Yes 44 (37.3) 30 (25.4) 3.859 0.049
No 74 (62.7) 88 (74.6)
Noise and heat were reported as hazards by almost 50% and over 76% respectively among the
bakery workers while they were about 38% and 17% among the water factory workers (Table
30). There was a statistically significant difference in the reporting of heat as a hazard among
study and control groups (P=0.000). Only 42.4% of bakery workers reported flour dust as a
hazard and 10.2% of controls reported general dust as a hazard. This difference was statistically
significant. (P=0.000).
105
Table 31: Status of PPE and training among study and control groups
Table 31 shows that only 26.3% of bakery workers had received training on control measures in
the work place. The proportions of those who use of PPE were about the same among study and
106
Table 32: Reported use of personal protective equipment (PPE)
Variables Study group Control group
(n =118) (n = 118)
Frequency (%) Frequency (%)
Use face mask*
Yes 12 (10.2) 21 (17.8)
Head gear*
Yes 68 (57.6) 69 (58.5)
Apron*
Yes 94 (79.7) 63 (53.4)
Gloves*
Yes 33 (28.0) 30 (25.4)
Goggles*
Yes 1 (0.8) 3 (2.5)
Booths*
Yes 2 (1.7) 49 (41.5)
Total 210 (178.0) 235(199.1)
*Multiple response question (Total number of responses > n and percentages > 100%
From Table 32, head gear and apron were the most commonly used PPE in both study and
control groups. Among the few persons who were provided face masks in the study group, none
107
Table 33: Reason for not using personal protective equipment (PPE)
According to Table 33, non-provision of personal protective equipment was the most common
reason for not using the complete set of personal protective equipment in both study and control
groups (63.3% and 55.1% respectively). Personal protective equipment was considered to be
unnecessary amongst 22% of the study group and 30.5% of the control group.
108
Table 34: Observed structural control measures in bakeries surveyed
Segregation
Yes 3 30.0
No 7 70.0
Yes 1 10.0
No 9 90.0
Mechanical fans
Yes 1 10.0
No 9 90.0
Adequate ventilation of
rooms
Yes 6 60.0
No 4 40.0
Yes 0 0.0
No 10 100.0
Good lighting
Yes 4 40.0
No 6 60.0
109
Table 34 shows that adequate room ventilation and good lighting were the most available
structural control measures in the bakeries studied (60.0% and 40.0% respectively). Local
exhaust ventilation and mechanical fans were provided in only 10% of the bakeries.
110
Table 35: Observed process controls in bakeries
Process controls Frequency (n=10) Percentage (100%)
Use of oil instead of flour on dough table
Yes 10 100.0
No 0 0.0
No shaking of bags during emptying
Yes 4 40.0
No 6 60.0
No dumping of flour from a height or throwing with force
Yes 7 70.0
No 3 30.0
Use of sprinkles to spread dusting flour
Yes 0 0.0
No 10 100.0
Workers tip flour with open end of bag facing away
Yes 10 100.0
No 0 0.0
No raising dust when loading ingredients into mixer
Yes 3 30.0
No 7 70.0
Mixers started on low speed
until wet and dry ingredients were combined
Yes 10 100.0
No 0 0.0
No creation of airborne dust
when folding and disposing of empty bags
Yes 3 30.0
No 7 70.0
Stainless steel worktable
Yes 10 100.0
No 0 0.0
No damage to ingredient bag
Yes 9 90.0
No 1 10.0
*Ten bakeries were surveyed.
From Table 35, of the 10 process controls, 4 were observed in all the bakeries, (100.0%); oil
used on dough table, open end of bags faced away, mixers started on low speed and stainless
steel work table. Use of sprinklers to spread dust flour and not raising dust when loading
ingredients were the least process controls complied with (0.0% and 30.0% respectively).
111
Table 36: Observed administrative controls in the bakeries
Yes 1 10.0
No 9 90.0
Yes 1 10.0
No 9 90.0
Yes 1 10.0
No 9 90.0
Yes 9 90.0
No 1 10.0
Yes 6 60.0
No 4 40.0
Apart from daily cleaning of work rooms, all other administrative controls were poorly adhered
to in the bakeries (Table 36). Daily cleaning of work rooms was done in 90.0% of bakeries.
112
Table 37: Observed behavioral controls in the bakeries
As shown in Table 37, use of face mask by more than 50% of employees was found in none
(100.0%) of the bakeries. Use of overalls was observed in only 40.0% of bakeries. Face mask
113
Table 38: *Grading of available control measures in bakeries
Good Poor
Frequency (%) Frequency (%)
(n = 10) (n = 10)
Structural 2 (20.0) 8 (80.0)
*Grading of structural, administrative and behavioral controls; the presence of more than three of these controls in a
bakery was regarded as good while the presence of three or less was regarded as poor.
Grading of process controls; the presence of more than five of these controls was regarded as good while the
presence of five or less was regarded as poor.
Table 38 shows that 100.0% of bakeries had good process controls, 80.0% had poor structural
114
CHAPTER FIVE
DISCUSSION
The present study provides evidence of the flour dust causing symptoms and lung function
abnormalities among exposed workers in the bakery industry. The study assessed the respiratory
morbidity associated with exposure to flour dust among bakery workers which has been
documented only by few studies in Nigeria.28,38,42 The findings show that bakery workers are
exposed to levels of particulate flour dust higher than regulatory limits (FEPA) and the necessary
preventive strategies are inadequate in the surveyed bakeries. Previous studies suggest that dust
control measures can substantially reduce flour dust levels in bakeries and there is a need to
pursue more rigorous methods to significantly reduce flour dust exposures in bakeries.
Inhalation of particulates adversely influences the lives of people all over the world. Flour dust
inhalation is one example causing workers respiratory morbidity and reduced job productivity. It
has thus become important for this problem not to be overlooked in Nigeria where industrial
safety and health have been neglected by employers and regulators and employees themselves
Respondents in this study were mostly young people with secondary school education as their
highest educational attainment. This may be due to the nature of bakery work requiring less
professional training; and can be undertaken by people who learn on the job either informally or
hazards and measures to control them. A study in Aba, Nigeria also found bakery workers were
mostly youths of low educational attainment and another in Ibadan, Nigeria had similar
findings.38,54 This findings are consistent with reports that Africa’s working age population are
115
Almost half of the study participants had worked for less than one year and only a few had
worked for more than five years. This finding was similar to one in Aba, Nigeria.54 This high
turnover rate of bakery workers in Nigeria may be due to relatively young age, low pay and odd
hours of work.54 They work for relatively long hours and six days a week which may impact
A higher concentration of particulate matter was found in the study sites than control areas.
between study and control sites (p<0.01). The average mean inhalable particulate exposure in the
bakeries in the present study was 0.20-1.24 mg/m3 and was lower than that obtained in bakeries
in South Africa, 0.11-7.29mg/m3 and comparable to that obtained in traditional bakeries in the
United Kingdom (0.5-1.2mg/m3).22,41 The higher concentration of PM10 found in the study sites
in this study may be responsible for the occurrence of more respiratory symptoms among the
bakery workers than water company workers. Workers exposed to higher particulate matter
levels have been found to experience more respiratory symptoms than controls as in the Ibadan
study.28 In this study, workers were uniformly exposed to PM2.5 while mixers had higher
exposure PM10 compared to dough makers and bakers. This is consistent with a study in South
Africa where job task was an important determinant of particulate dust exposure with bread
bakers having higher mean dust exposure than confectioners and supervisors.41 Similarly, in a
study in the United Kingdom, which did personal sampling using gravimetric samplers, inhalable
dust concentrations was higher amongst mixers, followed by cleaners and then bakers/dough
makers.32 Similarly, in the present study, mixing task was associated with a higher concentration
of inhalable particulate matter than baking and dough preparation. There was a statistically
significant difference in particulate matter concentration (PM10) between the task environments
(p<0.01).
116
However, caution should be exercised in comparing these exposures because different techniques
and instruments were used in deriving them. This study used area sampling, which could
underestimate exposure, as opposed to personal dust sampling used in these other studies. Also, a
portable dust meter was used in this study as opposed to gravimetric methods used in the other
studies. However, the mean inhalable particulate matter (PM10) concentration of 0.5mg/m3
recorded in this study exceeded the Federal Environmental Protection Agency standard of
0.25mg/m3.19 This means that bakery workers in this study are exposed to higher levels of
Bakery workers who had worked for a shorter duration had a higher prevalence of respiratory
symptoms than those who had worked for a longer period but the differences were not
statistically significant (p=0.514). This may have occurred by chance because it was observed in
a study in Egypt that workers with a longer period of employment had a higher prevalence of
respiratory symptoms than those with a shorter period of work (p<0.002).71 Smoking was not
associated with the development of respiratory symptoms in this study. This may be due to the
small number of smokers in the present study. There are differing views about the association of
smoking and development of symptoms among bakery workers. In one study, smoking was
noted to increase the risk of sensitization in bakery workers69 while another study noted that
In this study, the study and control groups were suitably matched for several demographic
variables that could confound the presence of respiratory symptoms. However, runny nose,
cough, chest tightness and shortness of breath were all found to be of higher prevalence among
the study group than the control group and the association was statistically significant
(p<0.0001). This can be explained by the exposure to and persistent inhalation of particulate
flour dust in the bakeries and the relative absence of such dust particulates in the water
117
companies. Similarly, in a study in Ibadan, Nigeria, the authors also found more respiratory
symptoms among flour mill workers than controls who were civic workers and never employed
in a dusty occupation.28 Another reason for the higher prevalence of respiratory symptoms
among bakery workers may be due to the observation that these workers exposed to a dustier
environment than water company workers were commonly not using protective devices as
The most prevalent symptom among the study group was runny nose and sneezing, followed by
cough and sputum production. In comparison, fewer workers in the control group had these
symptoms. The difference in the prevalence of these symptoms between study and control group
was statistically significant (p<0.0001). This is consistent with a study in Ibadan, Nigeria where
the most prevalent symptom among bakery workers was also sneezing and runny nose.38 This
can be explained by the irritant nature of flour dust which tends to give rise to short term nasal
symptoms such as sneezing and rhinorrhea.3 Similarly, a study in Egypt found a statistically
significant higher prevalence of cough, shortness of breath, wheeze and asthma among flour mill
workers than controls.71 The prevalence of more severe symptoms in this study (breathlessness,
chest tightness and wheeze) was lower than symptoms of upper airway irritation, (runny nose
and sneezing, cough and sputum production). This may be due to these workers representing a
“survival population” where those workers with more severe symptoms are unable to continue
Statistics from the UK has it that bakers are the second most at risk occupational group for
asthma, this account was given by physicians’ reports.98 However in our study, prevalence of
asthma among flour exposed workers was estimated based on self-report. This has implications
symptoms was based on the definition which bordered on presence of wheeze at work with or
118
without presence of breathlessness or chest tightness.28 Individuals with these symptoms in this
study were relatively high; breathlessness at work (16.1%), chest tightness (22.9%), wheeze
(5.1%) and those who expressly admitted to having asthma by responding to the question “ have
you ever been told by a physician that you have asthma since you starting working here?” were
5.1%. When the prevalence of chest tightness and breathlessness at work among the study group
was compared with the controls, the differences observed were statistically significant (P<0.000).
However, the differences in the prevalence of wheeze and asthma were not statistically
significant. A study in Basrah, Iraq also had similar prevalence of breathlessness (14.3%). This is
consistent with another study in flour mills in Nigeria, with a prevalence of breathlessness (14%)
and wheeze (7%). Secondly, the issue of a recall bias cannot be overlooked here. Individuals
who have worked for a long time may have difficulty remembering their symptoms or may have
become so used to them that they are no longer considered important when inquiries are made
about them. While individuals who have worked for a shorter time may over blow the presence
of symptoms as they are experienced as disturbing or new happenings. The researcher made an
attempt to reduce this misinformation by specifying in the questionnaire that respondents give
answers based on symptoms experienced within the last six months of being in present
employment. Thirdly, and probably of utmost importance here is the fact (as reported in previous
studies) that workers who experience severe or disabling symptoms may have exited the
workplace earlier due to inability to cope with the demands of the job. This group represents an
often unrecognized group of factory workers because routine medical examination is not being
carried out in most small and medium scale establishments.37 Workers are therefore not
identified as having problems at the time of self-induced exit or employer motivated exit from
their jobs either due to inability to cope or absenteeism and low productivity.
119
In the present study, the prevalence of a decreased lung function parameter (either decreased
FEV1 or FVC) was higher in bakery workers (38.1%) than controls and the difference was
statistically significant (p=0.000). This is comparable with the 37% reported among workers in
flour mill in Casablanca.99 It is higher than the prevalence of abnormal lung function of 29%
reported in the Ibadan study among flour millers.29 This can be explained by the finding that
exposure to high amounts of dust for long periods can decrease lung function and this reduction
The mean percent predicted FEV1 and FVC was lower in the bakery workers compared to
controls and the difference was statistically significant, which meant that on the average, the
control group had better lung function than the study group. There was a similar finding among
bakery workers in Sudan. In that study, bakery workers who had been employed for 3 years or
more had a lower mean predicted FEV1 and FVC than controls.62 In a study in Ibadan, Nigeria,
the mean values of FEV1, FVC and FEV1/FVC% were reduced in bakery workers than controls
and the difference was statistically significant.38 In another study in Ibadan, flour mill workers in
the production unit had lower mean lung function parameters except for FVC when compared to
controls, and the difference was also statistically significant.29 However, in contrast to all the
above studies, some authors have reported no difference in the lung function parameters between
It is important to note that in the present study, obstructive pulmonary defect was only found
among the study group of bakery workers, it was not found in the control group of water
company workers. This suggests that there is a relationship between exposure to flour dust and
obstructive airways disease as observed in other studies.102 Bakery workers are also exposed to
higher concentrations of particulate matter as recorded in this study than controls working in a
dust-free environment. Also, in the present study, obstructive lung function was highest among
120
those who had worked greater than 5 years and least among those who had worked less than 1
year. Although this difference was not statistically significant, it was supported by findings in a
study in Sudan that lung function decreased with increased duration of exposure among bakery
workers.62
The predominant pattern of lung function abnormality among bakery workers in this study was
restrictive pattern found in about a quarter (23.7%), this is in contrast to what was found in other
studies where bakery workers or flour mill workers had predominately obstructive pattern of
dysfunction. In India, 29% of flour mill workers had an obstructive defect while 23% had a
restrictive defect.74 This proportion is comparable to the finding in this study even though
restrictive defect is predominant. In Ibadan, 19% of flour mill workers in the production unit had
an obstructive defect while 8% had a restrictive defect.29 It is important to note that restrictive
disease cannot be diagnosed by spirometry alone and will require further evaluation in a
pulmonary laboratory.103
observational and walkthrough survey. In the bakeries, less than half of the workers knew that
flour dust was a hazard to bakery workers. If workers have the knowledge of workplace hazards,
then they can take proactive measures to avoid exposure to such hazards. Employers can
influence the exposure status of their workers by putting in place measures to reduce such
exposures. A study in the United Kingdom noted that when workers are aware of potential
hazards such as flour dust and the exposure limits according to the country’s regulations, it goes
In the present study, only about a quarter of respondents had received any form of training on
hazards at the workplace. In the United Kingdom study, about half of bakeries provided some
121
form of training on flour dust for new employees.32 The extent of training provided to employees
A large proportion of workers in bakeries studied were provided with personal protective
equipment by their employers, and they attested to using them. However as noted in Greek and
Dutch studies, provision did not equate to utilization.104,25 As observed in this study, workers
were often found not using any form of personal protective equipment. A low usage of personal
protective devices may be explained by the fact that adopting behavioral change is an important
factor when considering the use of protective devices. Unless a worker perceives a situation as a
hazard from which he can sustain harm or injury (which may be severe), and he knows that he
can take actions to prevent the harm, only then will he change his behavior to avoid such a
condition (as explained by the ‘Health Belief Model’)105. In the present study, bakery workers
who did not use personal protective equipment were 4 times more likely to develop respiratory
Structural controls such as segregation of departments were barely available in the bakeries
surveyed. Work was commonly done in a large room without demarcation of work processes
such that mixing, a dust generating task was done in one place as other tasks that generated less
dust. This makes all other workers exposed to particulate flour dust. In South African bakeries,
segregation of departments led to a decrease in exposure to allergenic dough improvers and flour
dust.41
Local exhaust ventilation was not available in any of the bakeries. Similarly, in a Netherlands
study, less than a fifth of bakeries had proper local exhaust ventilation and they were generally
lacking in a South African study.25,41 Local exhaust ventilation when placed at flour dust
generating sites, has the tendency to reduce dust concentrations to below 1 mg/m3.81 The absence
122
of local exhaust ventilation observed in this study may not be unrelated to cost as they are
expensive to procure and most of the bakeries in this study are small-scale.
About half of surveyed bakeries could be said to have adequate general ventilation as assessed
by the presence of windows placed on opposite sides for cross ventilation. Some bakeries had a
large open space between the roof and the upper wall all-round the perimeter of the building that
allowed for exit of dust. However, mechanical dust extractors on walls were only found in one
bakery. Adequate ventilation is important in bakeries as it ensures the dispersion of dust, and in
particular given that most of the bakeries lacked exhaust ventilation. In a United Kingdom study,
majority of bakeries had some form of mechanical ventilation with most having extraction fans
on the wall.32 Small scale bakeries may not be able to procure extraction fans but they can do
Solid lids on mixers were absent in all surveyed bakeries, however most of the bakeries used a
tub for mixing flour and it was done manually. Only one bakery used a mixer that was operated
mechanically, but it had no solid lid on it. Solid lids are important fittings on mixers because
they prevent the creation of high dust exposures when flour is added to the mixer and the dough
is being mixed.41 In the bakeries surveyed in this study, a worker who is performing the mixing
task is commonly found bent over with his hands dipped in flour, manually turning the
ingredients with the flour in a tub and covered with dust from head to waist, most times without
an apron, head gear or hand gloves. The dough mixer thus needs to be protected from inhaling
this particulate matter. It will require a creation of awareness among bakery workers and mixers
in particular of the effects of undue exposure to flour dust so they can be proactive in protecting
themselves. This knowledge may be handed over to them by their managers or better still the
bakery associations as they may not be able to employ the services of safety representatives,
proportion of bakeries by shaking bags when emptying flour, during folding and disposing of
empty bags and raising dust when loading ingredients into the mixer. These are all behavioral
which can be easily corrected with the on-the-job training. Training of bakery workers in work
practices that avoided dust generation was found to reduce peak exposures in the Netherlands.25
The administrative controls employed in a bakery are an important work practice that affects the
amount of dust generated. The bakeries in this study commonly employed the use of dry brushes
to sweep spilled flour instead of wet sweeping and spillages were not cleaned up immediately.
Similarly dry sweeping was done in majority of bakeries surveyed in the United Kingdom
studies while wet sweeping was practiced in South African supermarket bakeries.32,41
Workers in the bakeries commonly wore aprons and headgears, only a few used face masks. The
majority of the workers were probably not aware of the importance of personal protective
equipment to a bakery worker and would rather work without them for varied reasons. These
devices which are behavioral control measures such as respiratory protective equipment must be
worn in high dust exposure tasks such as mixing. They were provided in surveyed the United
Kingdom bakeries, but whether they were wore or adequately maintained could not be
When the availability of control measures was graded, all the bakeries had good process controls,
a few had good structural controls, administrative and behavioral controls were generally poor.
Overall, control measures were inadequate in majority of the bakeries surveyed in this study. In
contrast, approximately half of the bakeries in the UK study had adequate control measures.32
But can we expect more from bakeries in third world countries comparing the economic,
infrastructural and educational barriers in this region? Needless to say, the effects of exposure to
124
flour dust and the control measures investigated in this study are simple, inexpensive and easy to
pass on by knowledgeable individuals to the nooks and crannies where these predominantly
In conclusion, this study has provided baseline measures of exposure levels to flour dust in
bakeries in the study area. This will serve as important data for exposure limits to be
recommended in bakeries. However, further studies will seek to measure exposure levels to flour
dust for the average working hours of full shift to provide an actual estimate of the overall daily
exposure to flour dust for a bakery worker. The detailed information gathered with the
availability of control measures will also be used in further studies to explore interventions
125
CHAPTER 6
CONCLUSION
1. A higher concentration of PM10 than PM2.5 was recorded at flour mixing points in this
study. Mixing was associated with higher exposure to flour dust than working on the
dough table and baking. The levels obtained were higher than recommended levels
proposed in Nigeria.
bakery workers compared to controls. Some of these symptoms are mild and a source of
discomfort to the workers and may be ignored and in some cases, may result in abnormal
3. In this study, both restrictive and obstructive lung dysfunction were recorded with a
4. Control measures were generally inadequate in the surveyed bakeries especially the
126
RECOMMENDATIONS
GOVERNMENT
1. Mechanisms for inspection of work places by factory directorate of Ministry of Labor for
BAKERY MANAGEMENT
1. Management should provide some occupational health services for their workers to
include health information on hazard identification and prevention for optimal health and
health in order to recognize those with symptoms and lung dysfunction and appropriate
3. Control measures to reduce dust emission should be put in place that are within the
BAKERY WORKERS
1. Bakery workers should be proactive in protecting their health by adhering to safe work
equipment.
127
REFERENCES
1. Stobnicka A, Górny RL. Exposure to flour dust in the occupational environment. Int J
2. Health and Safety Executive. 2011. A Baker’s dozen. Thirteen essentials for health and
3. Ross DJ, Keynes HL, McDonald JC. Surveillance of work-related and occupational
4. Sander I, Flagge A, Merget R, Halder TM, Meyer HE, Baur X. Identification of wheat
2001;107(5):907–13.
5. Tatham AS, Shewry PR. Allergens in wheat and related cereal. Clin Exp Allergy.
2008;38:1712-26.
1994;7:346–71.
2011;61:321–7.
8. Cullinan P, Lowson D, Nieuwenhuijsen MJ, Sandiford C, Tee RD, Venables KM, et al.
Work related symptoms, sensitisation, and estimated exposure in workers not previously
128
9. Adewole O. Occupational asthma : a review of current concept. Afri J Resp Med.
2010;6(1):6–10.
10. Guerra S, Sherrill DL, Martinez FD, Barbee RA. Rhinitis as an independent risk factor for
11. Cullinan P, Cook A, Nieuwenhuijsen MJ, Sandiford C, Tee RD, Venables KM, et al.
12. Sandiford CP, Nieuwenhuijsen MJ, Tee RD, Newman Taylor AJ. Determination of the
13. Kasper DL, Braunwald E, Fauci AS, Hauser SL, Longo DL, Jameson JL. Environmental
lung diseases. In Harrison’s Principles of Internal Medicine. 16th edition, volume 2, New
14. Houba R, Heederik D, Doekes G. Wheat sensitisation and work-related symptoms in the
baking industry are preventable. An epidemiologic study. Am J Resp Crit Care Med
1998;158:1499–503.
17. Asogwa SE. Guide to Occupational Health Practice in Developing Countries. 2nd ed.
129
18. Umeokafor N, Issac D, Jones K, Umeadi B. Enforcement of occupational safety and
19. Federal Environmental Protection Agency, 1991. Guidelines and standard for
(TLVs) for chemical substances and physical agents and Biological Exposure Indices
21. Health and Safety Executive. Occupational exposure limits. London: HSE Books; 2002.
23. Abbasi IN, Ahsan A, Nafees AA. Correlation of respiratory symptoms and spirometric
lung patterns in a rural community setting , Sindh , Pakistan : a cross sectional survey.
24. Jeebhay MF, Quirce S. Occupational asthma in the developing and industrialised world : a
25. Meijster T, Tielemans E, Pater ND, Heederik D. Modelling exposure in flour processing
26. Hur G, Koh D, Kim H, Park H, Ye Y, Kim K, et al. Prevalence of work-related symptoms
and serum-specific antibodies to wheat flour in exposed workers in the bakery industry.
130
27. Bohadana AB, Massin N, Wild P, Kolopp M, Toamain J. Respiratory symptoms and
airway responsiveness in apparently healthy workers exposed to flour dust. Eur Resp J.
1994;7:1070–6.
28. Ijadunola KT, Erhabor GE, Onayade AA, Ijadunola MY, Fatusi AO, Asuzu MC.
Prevalence of respiratory symptoms among wheat flour mill workers in Ibadan, Nigeria
29. Ijadunola KT, Erhabor GE, Onayade AA, Ijadunola MY, Fatusi AO, Asuzu MC.
Pulmonary functions of wheat flour mill workers and controls in Ibadan, Nigeria. Am J
30. Kalejaiye PO. Occupational health and safety : issues, challenges and compensation in
32. Elms J, Robinson E, Rahman S, Garrod A. Exposure to flour dust in UK bakeries: current
34. Jeebhay MF. Health and safety legislation and workers compensation for allergic disease
35. Verma DK, Purdham JT, Roels HA. Translating evidence about occupational conditions
36. Jeebhay MF. Occupational allergy and asthma among food processing workers in South
38. Ige O, Awoyemi O. Respiratory symptoms and ventilatory function of the bakery workers
40. Tarlo SM, Liss GM. Can medical surveillance measures improve the outcome of
42. Jinadu MK, Malomo MO. Investigation into occupational health problems of bakery
44. Nicholson P, Cullinan P, Newton Taylor A, Burge P, Boyle C. Evidence based guidelines
for the prevention, identification, and management of occupational asthma. Occup Env
Med. 2005;62:290–9.
45. Health Council of the Netherlands, Dutch Expert Committee on Occupational Standards.
Wheat and other cereal flour dusts. The Hague: Health Council of the Netherlands; 2004.
132
46. Frew AJ. What can we learn about asthma from studying occupational asthma? Ann
48. International Labor Office. General survey concerning the occupational safety and health
49. International Labor Organisation. Nigeria Factories Act, 1987. [online] [cited April 10
50. Dugeri M. The employee’s compensation Act, 2010: issues, prospects and challenges.
https://mikedugeri.wordpress.com/2013/06/24/the-employees-compensation-act-2010/.
52. Occupational Safety and Health Administration. Hazard communication guidelines for
53. World Health Organization. Hazard prevention and control in the work environment :
54. Aguwa EN, Arinze-Onyia SU. Assessment of baking industries in a developing country :
The common hazards, health challenges, control measures and association to asthma. Int
57. Naidoo J, Wills J. Foundations for health promotion. 3rd ed. London: Elsevier; 2000. p
213-221.
58. Shain M, Kramer D. Health promotion in the workplace: framing the concept; reviewing
59. Waddell S, Burton A. Is work good for your health and well being? Occup Health Rev.
2006;24(1):30–1.
60. World Health Organization. Occupational health. A manual for primary healthcare
http://www.who.int/occupational_health/regions/en/oehemhealthcareworkers.pdf.
61. Federation of Bakers. Guidance on dust control and health surveillance in bakeries.
content/uploads/2017/03/2017-FHSC-Dust-Guidance-WEB-VERSION.pdf.
62. Ahmed AH, Bilal IE, Merghani TH. Effects of exposure to flour dust on respiratory
symptoms and lung function of bakery workers : a case control study. Sudan J Public
Heal. 2009;4(1):210–3.
63. Wild M. Occupational hygiene survey for workplace dust. Darlington; 2009.
exposure to high concentrations of wheat flour dust. Int J Occup Saf Ergon.
2012;18(4):563–9.
66. Torén K, Ekerljung L, Kim JL, Hillström J, Wennergren G, Rönmark E, et al. Adult-onset
asthma in west Sweden – incidence, sex differences and impact of occupational exposures.
67. Rask-Andersen A. Asthma increase among farmers: a 12-year follow-up. Ups J Med Sci
2011;116(1):60-71.
sensitization in wheat flour and contributing factors in traditional bakers. Eur Rev Med
70. Cotes J, Chinn D. MRC questionnaire ( MRCQ ) on respiratory symptoms. Occup Med.
2007;57:388.
71. Mohammadien HA, Hussein MT, El-sokkary RT. Effects of exposure to flour dust on
respiratory symptoms and pulmonary function of mill workers. Egypt J Chest Dis Tuberc
http://dx.doi.org/10.1016/j.ejcdt.2013.09.007
72. Jacobs JH, Meijster T, Meijer E, Suarthana E, Heederik D. Wheat allergen exposure and
2008;63:1597–604.
73. Meo SA, Al-drees AM. Lung function among non-smoking wheat flour mill workers. Int J
135
Occup Med Environ Health. 2005;18(3):259–64.
environment on lung function of flour mill workers in Jalgaon urban center. J Occup Heal.
2006;48:396–401.
Relationship between lung function and flour dust in flour factory workers. J Community
76. Jinadu MK, Malomo MO. Investigation into occupational health problems of bakery
77. American Thoracic Society. Lung function testing: selection of reference values and
78. Meijster T, Warren N, Heederik D, et al. What is the best strategy to reduce the burden of
79. Heederik D, Henneberger PK, Redlich CA; ERS Task Force on the management of work-
related asthma. Primary prevention: exposure reduction, skin exposure and respiratory
80. Brisman J, Järvholm B. Bakery work, atopy and the incidence of self- reported hay fever
81. Heinonen K, Saamanen A. Local ventilation for powder handling - a combination of local
flour dust exposures in supermarket bakeries in South Africa. Occup Env Med.
136
2014;71:811–8.
83. Esan Central Local Government Council, Edo State Nigeria. Local Economic
84. Federal Republic of Nigeria. 2006 Population and Housing Census. Abuja: National
85. Jaakkola MS, Jaakkola JJK. Assessment of public health impact of work-related asthma.
86. Adeoye OA, Adeomi AA, Olugbenga-bello AI, Bamidele JO, Abodunrin OL, Sabageh
OA. Respiratory symptoms and peak expiratory flow among sawmill workers in South
87. Kelsey JL, Whittemore AS, Evans AS, Thompson WD. Methods in observational
epidemiology. 2nd ed. New York: Oxford University Press; 1996. p 332-335.
88. Wachoider S, Silverman DT, Mclaughlin JK, Mandel JS. Selection of Controls in Case-
89. Medical Research Council Committee on the aetiology of chronic bronchitis. Standard
90. Aerocet 531 operation manual [online]. 2003 [cited 2015 July 12]; Available from:
URL:http://www.aikencolon.com>Aerocet-531.
91. Micro 1 dignostic spirometer operating manual [online]. 2016 [cited 2016 August 6];
%20MS10.pdf.
137
92. Miller MR, Hankinson J, Brusasco V, Burgos F, Casaburi R, Coates A, et al.
93. Araoye M. Research methodology with statistics for health and social sciences. 1st ed.
94. National Health and Nutrition Survey. Anthropometry procedures manual. Atlanta: Centre
95. Quanjer PH. Lung volumes and forced ventilatory flows. Eur Respir J. 1993; 6 Suppl 16:
571-575.
96. IBM Corporation. IBM SPSS Statistics for windows, version 22.0. Armonk NY: IBM
Corp; 2013.
97. Filmer D, Fox L. Youth employment in Sub-Saharan Africa. Washington, DC: World
98. Health and Safety Executive. Health risks in small bakeries : exposure to flour dust and
enzymes [Internet]. HSE. 2017 [cited 2017 Jan 28]. p. 1–7. Available from:
http://www.hse.gov.uk/foi/internalops/og/og-00024.htm
100. Meo SA. Dose responses of years of exposure on lung functions in flour mill workers. J
101. Kakooei H, Marioryad H. Exposure to inhalable flour dust and respiratory symptoms of
workers in a flour mill in Iran. Iran J Env Heal Sci Eng. 2005;2(1):50–5.
138
102. Ling SH, van Eeden SF. Particulate matter air pollution exposure: role in the development
and exacerbation of chronic obstructive pulmonary disease. Int J Chron Obstruct Pulmon
Dis. 2009;4:233–43.
2004;69(5):1107–14.
assessment and perception in the Greek and English bakery industries. J Environ Public
Health. 2009;2009.
105. Khateeb N. Use of the Health belief model to assess hand hygiene knowledge ,
perceptions , and practices of Saudi students studying in the United States. All Theses.
2011;Paper 1286.
139
Appendix 1
WORK PLAN
This research work, after approval, proceeded in 3 stages. These stages are preparation for data
collection; data collection, analysis, interpretation; and write-up of the research. The detailed
activities in all stages highlighted above are presented in the table below.
2 Data entry, cleaning and analysis (Some data Researcher, research 1 week
entry will run concurrently with data assistants
collection)
140
3 Interpretation and documentation of results Researcher 1 week
141
Appendix 2: Questionnaire
measures among bakery workers and controls in Edo Central Senatorial District, Edo
State.
Tick as appropriate
6. Tribe: --------------------------------------------------------------------------------------
……………………………….
Occupational history
13. Have you worked at any other dusty job (apart from this one)? Yes / No
15. How long have you worked at other dusty job? ……………………………
and controls
I am going to ask some questions, mainly about your chest. I should like you to answer Yes or
No whenever possible.
Running nose/sneezing
1. Do you usually have runny nose or sneezing for some days when at work? Yes [ ] No []
If yes,
2. Does this runny nose or sneezing improve when you are away from work for some days?
Yes [ ] No [ ]
Cough
4. Do you usually cough at all during the rest of the day or at night? Yes [ ] No [ ]
If yes,
5. Does the cough improve when you are away from work for some days? Yes [ ] No [ ]
6. Do you usually cough every day for as much as three months each year?
Yes [ ] No [ ]
Sputum
7. Do you usually bring up sputum from your chest first thing in the morning? Yes [ ] No [ ]
143
8. Do you usually bring up any sputum from your chest during the rest of the day or at
night? Yes [ ] No [ ]
If yes,
9. Does the sputum improve when you are away from work for some days? Yes [ ] No
[]
10. Do you bring up sputum from your chest, every day for as much as three months each
year? Yes [ ] No [ ]
Chest Tightness
11. When at work do you ever get a feeling of tightness in your chest? Yes [ ] No [ ]
If yes,
12. Does this feeling of tightness in the chest improve when you are away from work for
Breathlessness
13. Do you get short of breath when hurrying or climbing stairs? Yes [ ] No [ ]
If yes,
15. Does this shortness of breath improve when you are away from work for some days? Yes
[ ] No [ ]
Wheezing
16. Do you or others nearby hear a whistling sound from your chest when you are at work?
Yes [ ] No [ ]
17. Does this whistling sound improve when you are away from work for some days? Yes [ ]
No [ ]
144
Past history of asthma/atopy
Have you ever had or been told that you have asthma since you starting working here?:
Tobacco smoking
If No
21. Have you ever smoked as much as one cigarette a day for as long as a year? Yes [ ] No
[]
22. Have you been regularly smoking one or more cigarettes a day for at least one year? Yes
[ ] No [ ]
23. Did you ever smoke one or more cigarettes a day regularly in the past but have quit
1. What hazards are you exposed to at work? Tick all that apply
2. Have you received any training on control of hazards at work? Yes [ ] No]
If yes,
6. Which personal protective equipment do you use? Tick all that apply
145
7. If you use face mask, what type do you use? …………………
9. If you do not use personal protective equipment, give reasons why you do not use them?
………………………………………………………………………………………………………
………………………………………………………………………………………………………
………………………………………………………….......
Anthropometry
Spirometer measurements
146
Appendix 3:
Observational checklist for assessing control measures (Adapted from works by Elms 28
Bakery number……………..
A STRUCTURAL/ ENGINEERING
CONTROLS
3. Mechanical fans
6 Good lighting
PROCESS CONTROL
147
13 Mixers started on slow speed until wet and dry
ingredients are combined
148
Appendix 4a: Dust meter
149
Appendix 4b:
Mixing
Dough Preparation
Baking
150
Appendix 4c
Mixing
Dough Preparation
Baking
151
Appendix 4d
Airborne Concentration
PM10…………………… mg/m3
PM10…………………… mg/m3
152
Appendix 5: Spirometer
153
Appendix 6: Calibration certificate
154
Appendix 7a: Chronogram of activities for bakeries
Bakery number Day Activities Time
Questionnaire,
3 9am – 3pm
Spirometry
Checklist, Dust
measurement
Questionnaire,
5 9am – 3pm
Spirometry
Checklist, Dust
measurement
Questionnaire,
7 9am – 3pm
spirometry
Checklist, Dust
measurement
Questionnaire,
9 9am – 3pm
Spirometry
Checklist, Dust
measurement
Questionnaire,
11 9am – 3pm
Spirometry
Checklist, Dust
measurement
155
Appendix 7b: Chronogram of activities for water packaging companies
Water company number Day Activities Time
1 - 12 12 Cognizance visit 9am – 1pm
1–2 13 Questionnaire, Spirometry 9am – 3pm
Questionnaire, Spirometry,
Questionnaire, Spirometry,
156
Appendix 8: Approval from National Postgraduate Medical College
157
Appendix 9: Institutional approval
158
Appendix 10
Assessment of exposure to flour dust, respiratory effects and control measures among bakery
This study is being conducted by Dr. Aiguomudu Mercy, of the department of Community
The purpose of this study is to assess the effects of flour dust on the health of bakery workers
and to provide solutions on how to protect them from harmful exposures. In this study, exposure
levels to flour dust will be measured in the bakeries in Edo Central Senatorial District using a
dust meter. A questionnaire will be used to assess the prevalence of and risk factors for
159
respiratory symptoms and a spirometer will be used to measure lung functions in both study
checklist.
The participants in this study are of two groups, one exposed to flour dust and the other
unexposed water company workers. Both groups will be required to complete a questionnaire on
respiratory symptoms with the necessary information. You will also have your lung function
tested with a portable device. You will blow air into the device while following instructions from
the operator. You will also have an examination of your chest and measurement of height and
weight. The amount of flour dust the bakery workers are exposed to will be measured with a
device that will be placed in the working environment. The researchers will also observe the
bakery workers as they perform some sessions of baking. We expect to have a minimum of 109
Expected duration of research and of participants’ involvement: You will be involved in this
research for at least 3 months but not more than six months.
Risks: This study and the procedures involved will pose minimal risk to you such as the
discomfort of blowing into a spirometer, the psychological stress of completing the questionnaire
Costs to the participants of joining the research: Your participation in this research will not
costs you anything financially but may cost loss of man hours of work as it will take you 30-40
minutes to complete the questionnaire in one day, another 20 minutes to do the spirometer test
160
IRRUA SPECIALIST TEACHING HOSPITAL, KM 87, BENIN-AUCHI
Benefits:
You will be informed on how to protect your health in the workplace and limit your exposure to
excessive amounts of dust. You will also have the opportunity of getting a physical examination.
Confidentiality:
All the information collected in this study will be given code numbers and no name will be
Voluntariness:
Alternative to participation:
If you choose not to participate in this study, it will not bring you any trouble at work.
Due inducements:
You will be compensated for the time you spent on this study, but you will not be paid any fees
for participating.
You can choose to withdraw from this study at any time you do not feel comfortable to continue
participation. Please note that some information obtained from you before you chose to withdraw
may have been modified or already used in reports. These cannot be removed anymore, however
we will make good efforts to comply with your wishes as much as practicable.
161
If you suffer any injury in the course of participating in this study, you will be treated at Irrua
Specialist Teaching at no cost to you. The researcher will be responsible for the cost of this
treatment.
What happens to research participants and communities when the research is over?
You will be informed of the outcome of the research by the researchers at the end of the study.
During the course of this research, you will be informed of anything that may affect your
given sufficient information, including risks and benefits, to make an informed decision.
NAME ____________________________________________________________________
I have read the description of the research or have had it read to me. I understand that my
participation is voluntary. I know enough about the purpose, methods, risk and benefits of the
research study to judge that I want to take part in it. I understand that I may freely stop being part
of this study at any time. I have received a copy of this consent form and additional information
Email: isth.rec.2015@gmail.com
E-mail: mercyaig@yahoo.com
163
164