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Z CAPSTONE PROJECT GROUP D - ECOBRICKS
Z CAPSTONE PROJECT GROUP D - ECOBRICKS
In Partial Fulfillment
Of the Requirements in the Strand
SCIENCE, TECHNOLOGY, ENGINEERING AND MATHEMATICS
To Mr. Lexir Marc Bandilla as their research adviser for the comments,
suggestions and ideas that he contributed to the researchers which led to the success
of the study and for spending time and effort correcting some grammatical errors of
the research. Also, for encouraging and reminding them to do the research before the
deadline.
To their families, for their endless support, love and also for encouragement
that they have given for the researchers to pursue this research. For the group who
invested time, effort and patience despite of all the struggles that they are going
through for the success of this study.
Above all, the researchers would like to bring all the glory to the faithful and
loving one for wisdom, knowledge, love and blessings given by the Father God
Almighty.
ABSTRACT
The overuse of sand and gravel and the increasing number of plastic and glass
wastes are harming our environment by generating pollution in land and in marine
life. Reducing plastic and glass wastes is essential for our environment by using it as
a material on creating an Ecobrick that could serve as an alternative to regular bricks.
The Ecobricks with shredded plastic and glass wastes can be used to build
structures such as pathways. Using these Ecobricks instead of regular concrete bricks
can have a significant impact on environmental preservation while also being cost
effective.
TABLE OF CONTENTS
ACKNOWLEDGEMENT
ABSTRACT
CHAPTER I
DESCRIPTION OF THE PROBLEM
BACKGROUND OF THE PROBLEM 1
STATEMENT OF THE PROBLEM 2
GOAL OF THE PROJECT 2
SIGNIFICANCE OF THE STUDY 2
SCOPE AND DELIMITATION 3
DEFINITION OF TERMS 3
CHAPTER II
REVIEW OF RELATED LITERATURE
BRICKS IN CONSTRUCTION MATERIALS 4
REDUCING PLASTOIC WASTE 4
REDUCING THE GLASS WASTES 5
CHAPTER III
MATERIALS AND METHODS
RESEARCH DESIGN 6
DESIGN REQUIRMENTS 6
MATERIALS 6
EQUIPMENTS 8
PROCEDURE 10
TESTING PROCEDURES 11
CHAPTER IV
RESULTS 17
CHAPTER V
DISSCUSION 21
CONCLUSSION 21
RECOMMENDATION 22
REFERENCES 26
APPENDIXES 29
ECOBRICKS 1
CHAPTER 1
DESCRIPTION OF THE PROBLEM
little for its case since only 12% out of the 35 billion bottles used in one year gets
recycled, indicating that only half of what you lace in a recycle bin actually gets
recycled (Gogreen, 2017). A report claims that the Philippines is one of the world’s
most offenders on marine plastic pollution, with 0.28 – 0.75 million tons per year of
plastic entering to oceans from coastal areas in Manila Bay. The country uses almost
60 billion sachets a year (GAIA, 2020).
Glass waste is another problem of our community because it accumulates
large quantities and is difficult to dispose (Advances in Construction and Demolition
Waste Recycling, 2020). Glasses are primarily in the form of containers such as beer
and soft drink bottles, wine and liquor bottles, and bottles and jars for food,
cosmetics, and other products (United States Environmental Protection agency, n.d.).
At home, discarded and unused glass bottles are usually stored in sacks or piled
somewhere in the backyard. If not disposed properly, broken glass bottles can cause
injuries.
• Future researchers. The project’s result will support their study and they can
use this as their guide and inspiration on their own research project.
SCOPE AND DELIMITATION
In making Ecobricks, the researchers will use shredded plastic bottles, grinded
glass bottles, cement, and gravel. The researchers conducted their study at
Bernardino’s Residence in Masurot, Aurelio F. Freires Sr., Lebak, Sultan Kudarat
from March to May 2022.
DEFINITION OF TERMS
Aggregate – a material or structure formed from a loosely compacted mass of
fragments or particles.
Eco–bricks – It is a brick made of plastic and glass waste mixed with cement and
gravel.
Glass Waste – a non-biodegradable material that does not decompose quickly and
can remain in the environment intact for hundreds of years.
Non–biodegradable – It is not capable of being broken down by the action of living
organisms.
Plastic waste – the accumulation of plastic objects.
Recycling – is the process of converting waste materials into new materials and
objects.
ECOBRICKS 4
CHAPTER 2
REVIEW OF RELATED LITERATURE
CHAPTER 3
MATERIALS AND METHODS
RESEARCH DESIGN
Engineering Design Process is a process that engineers follow to find a
solution to a problem. The process consists of problem solving, conceptualizing,
prototyping, testing and evaluating. This is a guide in making and developing their
products. Engineering Design Process is an iterative. That means in making their
product, they will test and redesign it over and over until they will find the best
solution. Engineers learn from failure and apply what they learned to their
redesigns.
DESIGN REQUIREMENTS
The following are the requirements:
1. The Ecobrick is 8 inches in length, 3 inches in width, and 1.5 inches thick.
2. The Ecobrick is hard and dense.
3. The Ecobrick is unable to absorb more than 20% of water (based on its own
weight).
4. The Ecobrick has no alkali contents.
These are the things that should be conducted:
MATERIALS
Water – 250ml
EQUIPMENTS
• Trowel – This tool is used in applying the mixed materials into the molder.
Figure 6. Trowel
Figure 8. Strainer
Figure 9. Molder
• Shredder – Used in shredding the glass bottles.
PROCEDURES
Making the eco-brick.
1. Collect plastic bottles and glass waste. Using the scissors, cut the plastic bottles
into tiny pieces. In grinding glass bottles, you can use the glass grinder machine.
2. Using weighing scale, weigh the cement, gravel, plastic and glass wastes.
4. Mix all the materials like cement, gravel, shredded plastic bottles and grinded
glass bottles.
5. Pour the exact amount of water into the mixed materials.
6. Mix all the materials well until it turns into a sticky texture.
7. Form its shape into the molder.
8. Let it sun- dried for 5 days.
Testing procedures
1. Dimension tolerance test
Table 1 is the observation tool for this test. The brick is marked ‘passed’ if all
dimensions are met; the brick is marked ‘passed’ if at least one of the dimensions is
not met.
Table 1. Observation tool for dimensions of five sample bricks for dimension
tolerance test.
2. Color test
This test involves the visual examination of bricks. The bricks should display
uniform gray color (#aeaeae) throughout the body of the brick.
Table 2 is the observation tool for this test. The brick is marked ‘Passed’ if
the color matches with #aeaeae shade of gray; the brick is marked ‘Not passed’ if the
color did not match with #aeaeae shade of gray.
ECOBRICKS 13
Table 2. Observation tool for the five sample bricks for color test.
3. Structure test
This test involves breaking a brick to observe its inner portion for homogeneity
and presence of imperfections. The brick should have no flaws, holes or cracks inside
the broken brick. Otherwise, it is considered as poor quality brick
Table 3 is the observation tool for this test. The brick is marked ‘passed’ if no
holes nor cracks is observed inside the broken brick; the brick is marked ‘Not
passed’ if a hole or crack is observed.
4. Hardness test
The hardness of bricks implies the resistance of bricks to scratches. This test
involves scratching brick by a hard object with a sharp tool. The researchers used a
round bar for scratching. If the scratching does not leave behind any impression on
the brick, it is considered as a hard brick.
Table 4 is the observation tool for this test. The brick is marked ‘passed’ if no
impression is observed on the surface of the brick after scratching around bar; the
brick is marked ‘Not passed’ if an impression is observed.
Table 4. observation tool for five sample bricks for hardness test.
5. Soundness test
Table 5 is the observation tool for this test. The bricks are markes ‘passed’ if
a clear metallic ringing is produced after punching each other; the brick is marked
‘Not passed’ if no clear metallic ringing sound is produced.
ECOBRICKS 15
1,2
3,4
5,6
Table 5. Observation tool for six sample bricks for soundness test.
Table 6. Observation Tool for Two Sample Bricks for Water Absorption Test
7. Efflorescence Test
observed in the brick surface, then alkaline is present in the brick. A brick is
considered a good quality if no more than 10% of its surface has presence of alkaline.
Table 7 is the observation tool for this test. The brick is marked ‘Passed’ if
the alkaline presence is 10% or less; the brick is marked ‘Not passed’ if the alkaline
presence is more than 10%.
Table 7. Observation tool for two sample bricks for Efflorescence Test.
8. Impact test
This test involves dropping a brick from 1-meter height. If the brick is
broken, then it indicates low impact value and is not acceptable for construction
work. A good quality brick does not break at all.
Table 8 is the observation tool for this test. The brick is marked ‘Passed’
if the brick is not broken after a 1-meter fall; the brick is marked ‘Not passed’ if
the brick is broken after the fall.
Table 8. Observation tool for three sample bricks for Impact test.
ECOBRICKS 17
CHAPTER 4
RESULTS
This chapter presents the results of the dimension tolerant test, color test,
structure test, hardness test, soundness test, water absorption test, efflorescence test,
and impact test.
2. Color test
1 #aeaeae Passed
2 #aeaeae Passed
3 #aeaeae Passed
4 #aeaeae Passed
5 #aeaeae Passed
ECOBRICKS 19
Table 10 shows the colors observable in the surface of the five randomly
selected Ecobricks. It can be observed that all of the bricks are gray (#aeaeae).
3. Structure test
Table 11 shows the interior of the three randomly selected broken Ecobricks.
Only brick samples 2 and 3 show no imperfections inside.
Figure 4.3 Structure test sample 1 Figure 4.4 Structure test sample 2
ECOBRICKS 20
4. Hardness test
Table 12 shows the result of scratching the surface of the three randomly
selected Ecobricks. All of the Ecobricks did not pass the test.
ECOBRICKS 21
5. Soundness test
Table 13 shows the result of punching each other the six randomly selected
Ecobricks. All of the sample bricks remained unbroken and produced a clear metallic
ringing sound.
Table 14 shows the weights of two randomly selected Ecobricks in dry and
wet conditions. Also, the table shows the percentage of water absorbed by the
Ecobricks after submerging in water for 24 hours. It can be observed that all of the
sample bricks met the standard by absorbing only 8% of its original weight.
7. Efflorescence Test
Table 15 shows the amount of alkaline presence in the surface of the two
randomly selected Ecobricks after drying the bricks submerged in freshwater for 24
hours. The sample bricks failed the efflorescence test – more than 10% of the brick’s
surface has alkali substance.
8. Impact test
ECOBRICKS 23
Table 16 shows the result of dropping the three randonmly selected Ecobricks
from a 1-meter drop. The brick samples 2 and 3 remained unbroken after the fall, but
cracks were observed on the surface of the Ecobricks.
CHAPTER 5
DISCUSSION
The Ecobricks passed all the test conducted on the color, soundness and water
absorption test. The dimension of the bricks are inconsistent and test results shows
that half of them did not meet the standard dimension that is set on its design
requirements. The main reason was, different molders (wooden and metal) have been
used in every trial and there is also a tendency that during the drying process, the
Ecobrick is compressing and that is affecting the size of its length, width and
specially its thickness. The researchers cannot also deny that there are also human
errors that have occured during the procedures of creating the Ecobrick.
However, on the structure test one sample did not pass the test because flaws,
holes and cracks are observed. On the hardness test, all of the sample bricks did not
pass the test because the bricks surface is rough and impressions are observed. On
the efflorescence test, all of the sample bricks did not pass and 50-60% of alkaline
presence is found, because the water used in creating bricks is reused water (rain
water and laundry water). On the impact test one out of three samples did not pass
the test because the brick did not dry enough.
CONCLUSSION
The researchers were able to achieve the goals that have been set for the
project. They have managed to produce an eco-friendly and cheaper brick that is
ECOBRICKS 25
composed of 50 percent shredded plastic and glass waste to reduce the use of sand
and gravel.
The researchers also accomplished reducing the excessive use of sand and
gravel by recycling glass and plastic wastes and using it as an alternative to sand and
gravel that should be used in making the Ecobricks. The researchers were also able to
achieve lessening the pollution on land and marine life that plastic and glass wastes
can cause.
RECOMMENDATION
The result of this study has shown that there are some requirements that the
Ecobrick haven’t met. The researchers are well aware that the Ecobricks they created
will still require time to develop.
REFERENCES:
OMz66QdO5BzLX_qKkoAW3Q_nAh7XZJPJTAGSr0Nak20lWBPZxejoQ0rhJdXY
qt9dsZ5P6JDtYJ&sig=AOD64_3KJGiw-NymQ5MTw5c
9iWBTywPzQ&q&adurl&ved=2ahUKEwjQscOV9cn3AhWRd94KHS_2CxEQ0Qx
6BAgGEAE
Ursua, J. R. (2019). Plastic wastes, glass bottles, and paper, eco – building materials
for making sand bricks. Journal of Natural and Applied Sciences, 3(1) pp. 46-52.
https://scholar.google.com/scholar?hl=en&as_sdt=0%2C5&q=eco+bricks++with+sh
redded+glass+wastes+and+shredded+plastic+wastes+make+friendly+in+the+Philipp
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inquirer-net.cdn.ampproject.org/v/s/cebudailynews.inquirer.net/193115/glass-shards-
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15%2Fglass-shards-bricks
ECOBRICKS 29
APPENDIXES