DIESEL HOURS COMPRESSOR HOURS

DD422i Engine: Cummins Tier3 Compressor: CT28 52 & 53 Inlet and Discharge Valve Kit
45 Belts 1000h
MAINTENANCE KITS 34 Fuel Water Separator Filter 37 Poly V-belts 1000h
500h 2000h 42 & 43 Air Filter
500h
46 & 47 Oil Separator Kit
Symbol Descriptions 500h
41 Oil Filter
500h
Change/Replace

Cooling liquid

Lubricant/oil 32 Engine Oil Filter

500h
32 Engine Oil Filter
Fuel Intake Air Filter Assembly
35 Air Filter 500h 57 Blow down valve
36 Safety Cartridge 1000h 4000h
33 Fuel Filter L 58-60 Thermostat Kit
Filling Points 500h Note; 1.44,48,49,50,51,53 to 73 items are not shown. 4000h
31 Transmission Oil Filter 2. CTN16, CTN10 compressors are not illustrated
A Fuel Tank 500h Note: Cummins QSB4.5 Tier4i engines is not illustrated here.
B AdBlue/ DEF tank (Tier4)
C Hydraulic oil filling pump
D Cooling system K
ROCK DRILL KITS
E Engine oil C RD525
F Transmission oil
G Brake hydraulics E D
H Axle oil
I Automatic/ Manual greasing
J Windshield washer liquid
K Cable reel gearbox
L Compressor oil

It is always recommended to adjust

maintenance intervals according to
your operation conditions
HLX5
The warranty is not valid if other than
GENUINE SANDVIK SPARE PARTS A
have been used in the equipment. PERCUSSION HOURS J I CABIN
Hydraulic Tank Assembly 10. Coarse filter element
For ordering Maintenance Kits 3 Breather filter 1000h
contact your local Sandvik 4 Return oil filter
5 Seal kit
Sales Organization or visit
mining.sandvik.com
Sandvik reserves the right to change the
service parts or this information without
further notice. Please cross-check part
numbers and quantities from the Parts
manual.

Side stream filter

Pressure filter, Power Pack (Optional) 500h Lubrication unit, SLU Mud Separator
6 Filter 500h 8 Breather 1 Strainer 11. Recirculation, element filter, air
7 Seal Kit 1000h 2 O-ring 250h 1000h
BG00840823
Rev A
 Note:
For ordering Maintenance Kits It is always recommended to adjust Follow the Maintenance program in the Maintenance manual.
DD422i contact your local Sandvik maintenance intervals according to - Perform 250h maintenance procedures every 250h i.e., 250h, 500h, 750h etc.,
Sales Organization or visit - Perform 500h maintenance procedures every 500h i.e., 500h, 1000h, 1500h etc.,
your operation conditions. - Perform 1000h maintenance procedures every 1000h i.e., 1000h, 2000h, 3000h etc.,
MAINTENANCE KITS mining.sandvik.com - Perform 2000h maintenance procedures every 2000h i.e., 2000h, 4000h, 6000h etc.,
Sandvik reserves the right to change the The warranty is not valid if other than - Perform 4000h maintenance procedures every 4000h i.e., 4000h, 8000h, 12000h etc.,
service parts or this information without Items needed at respective maintenance interval as displayed in the table are already added
further notice. Please cross-check part GENUINE SANDVIK SPARE PARTS as part of standard maintenance kits.
numbers and quantities from the Parts have been used in the equipment. Any items needed at maintenance interval apart from mentioned in table, order to be placed
manual. separately as needed.

Percussion hours
80 84 85 85 9 86
7 58 7 58 7 58 7 58 77 3 24
1
0 07 0 07 0 07 0 07 19 0 09
55
BG BG BG BG BG
Optional Cabin

Reference
Part Description Qty 250h 500h 1000h 2000h 500h 1000h
1&2 1 x x x x
3 1 x x x
4&5 1 x x x
6&7 2 x x x
8 1 x x
9 1 x
10 1 x
11 1 x

Diesel hours Compressor hours*

3
05
15
91
17
21
91
92
31

30
3
3
1
0
0
1
1
2

83 84 86 86 80 95 99 99
74
74
74
74
06
06
74
74
74

32 33 33
7
7
7
8
8
7
7

34 34 34 34 33
07
07

0
00
00
00
00
00
00
0
00

77 77 77 77 77 77 77 77

Reference
00
BG
BG
BG
BG

00 00
BG
BG
BG
BG
BG

00 00 00 00 00

Reference
BG BG BG BG BG BG BG BG Compressor ->
Engine-> Cu m m i n s T i e r 3 Cu m m i n s Q S B 4 . 5 T i e r 4 i P a r t D e s cr i p t i o n Qt y 500h 1000h 4000h Qty 500h 1000h 4000h Qty 500h 1000h 4000h
Part Description Qty 500h 1000h 2000h 4000h 500h 1000h 2000h 4000h 41 1 x x x 1 x x x 1 x x x
31 Transmission / Hydrostatic oil filter 1 x x x x x x x x 42 1 x x x 1 x x x 1 x x x
43 1 x x x 1 x x x 1 x x x
32 Engine oil filter 1 x x x x x x x x
44 1 x x x 1 x x x
33 Fuel filter 1 x x x x x x x x 45 x x x x x x
2 2 2
34 Fuel Water separator filter 1 x x x x x x x x 46 1 x x 1 x x 1 x x
35 Intake air cleaner filter 1 x x x x x x x x 47 1 x x 1 x x 1 x x
36 Safety Cartridge / Secondary Filter 1 x x x x x x 48 1 x x 1 x x
49 1 x x 1 x x
37 Poly V-belts 1 x x x x
50 3 x x x 1 x x 1 x x
38 Crankcase breather 1 x x 51 1 x x 1 1
52 1 x x 1 x x 1 x x
53 1 x x 1 x x 1 x x
54 1 x x 1 x x
55 1 x x 1 x x
56 1 x x 1 x x
57 1 x x 1 x x
Rock Drills 58 1 x 1 x 1 x
59 1 x 1 x 1 x
RD525 60 1 x 1 x 1 x
61 1 x 1 x 1 x
RD520
62 1 x 1 x
HLX5 63 1 x 1 x 1 x
64 4 x 6 x 6 x
65 2m x 2m x 2m x
66 2 x 2 x 2 x
67 2 x 3 x 3 x
68 1 x 10 x 10 x
69 1 x 1 x 1 x
70 1 x 1 x 1 x
71 1 x 1 x 1 x
72 1 x 1 x
73 1 x 1 x

Note: The maintenance kits are valid when no changes have been made to the machine.



   
BG00840823
Rev A