Professional Documents
Culture Documents
Maintenance Manual Aritco7000 7000300en01l
Maintenance Manual Aritco7000 7000300en01l
Maintenance
manual
Aritco 7000
TM
The information in this document is subject to alteration without prior notice and should not be
regarded as an undertaking from Aritco Lift AB. Aritco Lift AB is not responsible for damage
incurred due to misuse of this document. The document or parts thereof, may not be
reproduced or copied without prior permission. It may not either be imparted to a third party or
otherwise be used without authorisation. Infringement hereof will be subject to action in
accordance with applicable laws.
© Aritco Lift AB
Date: 201-0-1
TABLE OF CONTENTS
1. Introduction ........................................................ 1
1.1 Configuration....................................................................2
1.2 Standards..........................................................................2
2. Maintenance instructions...................................... 3
2.1 Inspection intervals ..........................................................3
2.2 User maintenance .............................................................3
2.3 Instruction for emergency lowering of the platform..........4
2.4 Instruction for emergency opening of door ......................6
2.5 Fault finding ......................................................................7
2.6 Lubrication instruction......................................................8
2.6.1 Manual lubrication................................................................ 9
2.6.2 Automatic lubrication ......................................................... 10
2.7 Adjustment of doors, door locks and door contacts ........12
2.8 Adjustment of wire to lock ..............................................13
2.9 Adjustment of wire to safety prop ...................................13
2.10 Adjustment of limit switches ...........................................13
2.11 Adjustment of retiring ramp and locking arm .................15
2.12 Adjustment of brake........................................................16
2.13 Adjustment of overload protection ..................................16
2.14 Tension of drive belts......................................................17
2.15 Replacing the drive belts ................................................17
2.16 Adjustment of external door opener ...............................18
2.17 Adjustment of internal door opener ................................21
7000 300 en 0 i
This page is intentionally left blank.
ii 7000 300 en 0
FIGURES
iv 7000 300 en 00
1. Introduction
This platform lift falls within the generic 7000-series; however the name A1 might be
used in some quality related documents but is the same product. This manual contains
instructions and information for the installation of a platform lift within the 7000-series.
The document number is built-up as follows:
Document type
Language key
Revision
7000 300 en 0 1
1.1 Configuration
The Aritco platform lift within the 7000-series has the following basic configuration:
• 2 floor levels
• 2 doors with passage on view A and C
C A
B
1.2 Standards
The Aritco 7000-series platform lift comply with the requirements according to the
Machinery Directive and has been certified by DNV as notified body. For more specific
details see declaration of conformity and certificates.
2 7000 300 en 00
2. Maintenance instructions
CAUTION
Ensure handrails, door handles, ramps and other such parts are not waxed.
Typical items to be checked to ensure that they are in place, undamaged and
functioning correctly, are:
• doors and locks
• stopping accuracy
• safety edges
• cover panels
• push buttons or key control on platform
• push buttons or key control on call station
• automatic door opener (optional)
• automatic emergency dialler. Two-way means of communication in the car which
provides permanent contact with a rescue service
• alarm function
• normal lighting
• safety signs/pictograms.
7000 300 en 00 3
Ensure that:
• The entrances are kept free of any obstruction.
• No-one overloads or otherwise misuses the lift.
• Any damaged or missing notices are replaced immediately.
WARNING
When working inside the shaft at the lowest level the pit prop must be engaged and
the emergency stop pushed in. Check that the door do not lock when closed (the
lock shall be disengaged by the pit prop).
Please follow the following instructions to lower the platform manually in case of an
emergency:
• Inspect the location of the platform and make contact with any person who may be
on the platform.
• Open the door to the electrical cabinet to reach the lowering device.
• Switch off mains power supply, the switch is marked ‘Lift Machinery’.
For manual lowering:
• The crank is located in the cabinet.
• Push the crank into the tube and turn anti clockwise to lower the platform see Figure
2-1.
Down
Up
4 7000 300 en 00
• Continue to turn the crank until the platform has reached the nearest lower landing.
It should now be possible to open the landing door.
• If the platform has been lowered too much on the lowest landing, the limit switch
can be activated and it will be necessary to raise the platform again by turning the
crank clockwise.
• Take out the crank and put it back in the cabinet door.
For electrical lowering:
• Press the down-button (marked with a down arrow, see Figure 2-2).
br
blk
2 1
6
5
blu
1 2
7
4 3 2 1
br
4
blk
8
blu
U5
Rb
2 1
1 2 3 4 5
3
5 4 3 2 1
Rd1 Rd2
9
Rf
2
1 2 3 4 5 6
Re2
10
3 2 1
1
Re1
Figure 2-2. U5
7000 300 en 00 5
2.4 Instruction for emergency opening of door
The mains isolator should always be switched off before opening of any door during a
power failure to avoid injury to personnel.
N.B. The lift shall only be evacuated if the it is close to a landing. If not the lift must be
lowered, See “Instruction for emergency lowering of the platform” on page 4.
WARNING
Note the risk of falling when the door is open. Always keep the doors closed and
check the function of the lock so nobody can fall into the shaft.
6 7000 300 en 00
7000 300 en 00 7
2.6 Lubrication instruction
In order to make sure that the lift works properly, it is necessary to lubricate the
following parts:
• lifting screw with oil
Recommended oil: Lubricating oil, part number: 64 062-3
N.B. We do not recommend lubricating the guides unless the lift is used frequently. If
the usage of the lift is high (more than 20 starts per day in an average) lubricate
the guides thinly on the inside.
Lifts within the 7000-series are delivered with manual lubrication as a standard, See
“Manual lubrication” on page 9. Lifts within the 7000-series can as an option also be
delivered with automatic lubrication, See “Automatic lubrication” on page 10.
8 7000 300 en 00
N.B. Make sure that the oil level is up to 10 mm and not above. To much oil in the
container can result in oil residue in the shaft and on belts.
N.B. When the lift is under operation the oil in the container is picked up and
distributed along the screw. Therefore there might be less oil in the container
under operation. If this is the case, use the lift and listen and feel if there is any oil
on the screw. A visual inspection can also be made by removing the middle panel
and driving the lift up and down. If there is 2 cm of oil residue according to Figure
2-5 on the screw, there is enough oil.
2 cm
7000 300 en 00 9
• Drive the platform down to the lowest level.
• Switch off the mains isolator.
• Dismantle the middle panel on the platform side wall.
• Adjust the lubricating roller to ensure it dips into the oil when the platform is at the
lowest position and that it rolls on the drive screw when the platform is travelling.
• Replace the middle panel.
• Make sure the line is free, so the oil is able to go the screw and that the hose is
flushed against the screw (See Figure 2-7).
10 7000 300 en 00
• Fill the plastic container in the top of the mast with oil (max. capacity box is 1 litre =
1 year supply). See Figure 2-8. Fill the container with oil until it is 1 centimetre left
to the edge of the container, see pos 1/Figure 2-8.
Oil container
1
Hose
1 2 3 4
27 1 X Top
6 5 43 2 1
5
26
RM
Alarm reset 6
Hål
25
Alarm 7
Up
Down
Contactor 8
24 Emerg light
Alarm sen t
24V
Heart
Overload Signal
Alarm button 9
23
Err 1 2 3 4 5 6
DIP SWITCH SETTINGS
Freq control Reserved 1
Reserved 2 Call Delay 10
Beep cabin
Beep Arrival
a Alarm time
b Alarm time 1:off 2:off = 10%
Hål
Hål
Oil a 240
Oil b a
b Door time
c
1:on 2:off = 20%
On
Overloa d
Cabin light 1:off 2:on = 40%
22 11
1 6
8 a Down
1:on 2:on = 80%
3 a
7 b 12 b
21 15 ab 15 ab
22 c
30 ac Up
Oil%
20 10 45 bc
20 a 60 abc 12
40 b
19 80 ab
13
18
17 Door
16 15 14
Factory default is 40% driving time. That is, oil is lubricating the screw 40% of the time.
40 % is a good setting for normal conditions. Normal use is 20-30 rides per day with a
lift installed inside. However is the lift more frequently used or if the lift is outside in a
warm or a cold climate the lubrication must be adapted.
7000 300 en 00 11
High usage and high temperature = low settings
Low usage and low temperature = high setting.
The system also oils the screw for 30 seconds when the lift has not been used after 24
hours.
• Clean the container at the bottom of the pit. Please make sure that the old oil is
disposed according to the local disposal rules.
• Clean the area besides the box and back wall.
• Control that the lift drives properly.
12 7000 300 en 00
7000 300 en 00 13
• If necessary adjust the positions of the limit switch magnets for the top (red) and
bottom (green) levels. See Figure 2-11
• Insert the handle into the emergency lowering device. The limit switch arm shall
then also engage the limit switch.
14 7000 300 en 00
• It shall not be possible to open the door when the platform is more than 40 mm
above the floor level. Adjustments shall be made at each floor level by setting the
locking arm plate, which is located on the platform.
• Make sure that the distance between sensor and magnet is between 10-15 mm.
• Adjust the magnets (located on the mast) and sensors (located on the platform) to
ensure that the lift stops at each landing as well as in level at each landing when
travelling up and down. The magnets are fixed on the mast with fixing tape. It is
possible to change the position of the magnet by pulling it from the tape on the
mast.
7000 300 en 00 15
2.12 Adjustment of brake
• Adjustment of the gap between the anchor and the electromagnet is done via the
locking nut located at the end of the motor shaft under the motor cover.
• The gap shall be approximately 0.3 mm, see Figure 2-13.
0,3 mm
16 7000 300 en 00
7000 300 en 00 17
2.16 Adjustment of external door opener
• Demount the cover on the external door opener; see pos 1/Figure 2-17.
18 7000 300 en 00
• Adjust the open angle by rotating the curve. Loosen the locking screw (pos 1/
Figure 2-18) and adjust by reducing the opening angle against minus (-) or
increasing against plus (+), see pos 2/Figure 2-18.
• Adjust the closing speed in the high speed area (H, see Figure 2-19) with the
adjustments screw, pos 1/Figure 2-20.
L
H
7000 300 en 00 19
• Adjust the closing speed in the low speed area (L, see Figure 2-19) with the
adjustment screw pos 2/ Figure 2-20.
• Remount the cover of the external door opener.
• Adjust the open time on the U1 control board with the dip switches according to
Figure 2-21. The default settings is 12 seconds (off, on, off). The door open time can
be adjusted between 6-60 seconds.
1 2 3 4
27 1 X Top
6 5 43 2 1
5
26
RM
Alarm reset 6
Hål
25
Alarm 7
Up
Down
Contactor 8
24 Emerg light
Alarm sen t
24V
Heart
Overload Signal
Alarm button 9
23
Err 1 2 3 4 5 6
DIP SWITCH SETTINGS
Time a b c
Freq control Reserved 1
Reserved 2 Call Delay 10 6 off off off
Beep cabin a Alarm time
Beep Arrival b Alarm time
Hål
Hål
Oil a
Oil b a
240 8 on off off
b Door time
c
On
12 off on off
Overloa d
Cabin light 15 on on off
22 11
1 6 22 off off on
3 a 8 a Down
7 b 12 b 30 on off on
21 15 ab 15 ab
22 c 45 off on on
30 ac Up
Oil%
20 10 45 bc 60 on on on
20 a 60 abc 12
40 b
19 80 ab
13
18
17 Door
16 15 14
20 7000 300 en 00
• Remove the cover panel in the top of the door frame. Remove the middle screw and
loosen the others. Slide the panel down.
• Control and adjust if necessary the height level of the door. The gap between the
threshold of the door and the door frame shall be max 6 mm. Adjust by loosening
the nut pos 1/ Figure 2-22 and adjust the height with the screw pos 2/Figure 2-22.
• Adjust the door hanging (Left or right) with the dip switches, see Figure 2-23. A
right hanged door is set to the right with the dip switch and a left is set to the left.
Figure 2-23. Adjust the door hanging with the dip switches
7000 300 en 00 21
N.B. Master is normally used. Slave is only used if it is more than one internal door
opener on the same shaft.
N.B. Speed = Running speed in the High speed area (H). See Figure 2-23.
Time = Running time in the High speed area (H). See Figure 2-23.
The speed in the Low speed area (L) is not possible to adjust. The speed in the Low
speed area (L) is 1/16 of the High speed. See example Figure 2-24
H
L Time &
Speed
• Press the call station or destination button on the platform to open the door.
• Adjust the speed for the High speed area (H), see Figure 2-23 and Figure 2-24.
• Adjust the time for the High speed area (H), see Figure 2-23 and Figure 2-24.
• Remount the cover plate in on the door frame.
• Adjust the height, between the cover plate and the door. Maximum 6 mm. Tighten
the five screws.
• Adjust the open time on the U1 control board with the dip switches according to
Figure 2-21. The default settings is 12 seconds (off, on, off). The door open time can
be adjusted between 6-60 seconds.
22 7000 300 en 00
GENERAL
1 Testing of safety circuit line. Test that the functionality of the safety circuit line
works properly.
2 Smooth ride
ELECTRICAL CABINET
12 Cable fixation Check that the cables are properly fixed and pro-
tected.
7000 300 en 00 23
SHAFT/PIT/MAST
14 Mechanical blocking device label The blocking device label shall be fitted next to
the blocking device.
15 Test the mechanical blocking Pull out the mechanical blocking device accord-
device ing to the label. Check that the lift is deactivated
and the door is unlocked.
16 Test the electrical blocking When the lift is not in level, open the door with
device the triangle key and control that the door block-
ing device in the cabinet is activated. Close the
door and control that it is not possible to start the
lift. Reset the system by pressing the reset button
on the control panel in the electrical cabinet.
17 Test emergency stop Check that the lift is deactivated by pushing the
emergency stop button. Close the door and con-
trol that it is not possible to start the lift.
18 Flush and even shaft Visual inspection.
DOORS
22 Check door movement when The door shall not move more than 2-3 mm.
door is locked
23 Test door and contacts Push on all doors from the inside and out during
down travel. The lift shall continue to travel.
24 Check free gap between door The gap shall be maximum 6 mm and be even
and frame between door and frame.
25 Electrical door opener Door shall remain open according to the settings
on the control board U1.
24 7000 300 en 00
26 Function door and locking con- Open the door. It shall now not be possible to run
tact the lift. Short out the gate frame contact and push
in the locking cylinder. It shall still not be possi-
ble to run the lift. This is applicable to all gates on
the lift.
27 Locking grip The electrical safety contact shall not close until
the locking elements are engaged by at least 7
mm.
28 Function call station 1. Check the function of the call station by press-
ing the button. The lift will run automatically to
the level. 2. Run the lift from the platform and
stop between two levels. Control that the call sta-
tion is deactivated. The lift will not run when
pressing the call station button.
29 Emergency opening function Check that all doors can be opened with the
emergency triangle key.
30 Visual inspection Check doors and door handles.
PLATFORM
32 Test control panel push buttons Test the function of up/down, emergency stop
pushbuttons. Check that the lift cannot start
when the emergency stop push button is
pressed.
33 Test alarm push button and emer- The buzzer shall sound when alarm button is
gency power pressed. After 10 seconds a two-way communi-
cation shall be initiated. It shall also function
when the mains isolator is switched off.
34 Function of the two way communi- Check the function of the two way communica-
cation tion system available on the lift.
35 Hold to run Check the hold to run system: Run the lift by
holding a designation button pressed. Release
the button between two landings. The lift shall
then stop.
36 Check safety edges During travel: Push down the safety edge above
the control panel and on the edges around the
platform floor. The lift shall stop when the edge
is pressed down 5 mm.
37 Check cover panels on the plat- Visual inspection and control the triangle lock
form function. Control the door contact function. The
lift should not start when the cover is dismantled.
7000 300 en 00 25
38 Control panel lighting and emer- Test the function of the normal lighting above the
gency light destination buttons on control panel (7 leds) by
pressing a destination button. The emergency
lighting (5 leds) on the platform panel shall light
up automatically when the mains isolator is
switched off.
39 Hand rail Visually inspect the handrail.
40 Gap platform - shaft/doors The gap between the platform edge and the shaft
shall not exceed 15 mm, and the parts shall not
be in contact. This applies to the total height of
the travel.
41 Sufficient space Free height from the platform floor to the top
floor level ceiling shall be at least 2000 mm.
Free area in front of the electrical cabinet of 0.7
m.
42 Fitting of platform Check that the platform is fixed with all 8 screws
and tight to the frame.
43 Floor levelling max. 10 mm devia-
tion
44 Label for “hazard of falling” Visual inspect that there is a “hazard of falling”
label on the safety edge on the side where there
is a door opening.
45 Platform cleaned out
MOTOR/SCREW/GUIDES
46 Oil for lubrication of screw 1. For manual lubrication - Check that there is oil
up to the mark on the oil container. The roller and
the roller is functioning. When the lift is its lowest
level, check that the roller dips down in the bot-
tom of the container. The roller shall rotate
against the screw when travelling up.
2. For automatic lubrication - Visually inspect
that oil is lubricating the screw end in the top
according to the settings on the control board on
the platform. The purpose of the container is to
collect used oil. The roller should be fixated 50
mm over the bottom of the container. The roller
shall rotate against the screw when travelling up.
47 Self-sustaining Self-sustaining is checked by driving the lift
down from the electrical cabinet with the button
"Friction Test" pushed in during the test. The lift
shall stop within 1 m.
26 7000 300 en 00
48 Drive nut gap The drive nut distance gap is checked according
to the installation manual.
49 Sign for drive nut gap The sign for the drive nut shall be fitted accord-
ing to the installation manual.
50 Drive nut gauge The nut gauge shall be fastened on the lower part
of the lifting yoke under the drive nut assembly
and according to the installation manual.
51 Motor brake Check by driving the lift down from the electrical
cabinet with the push button "Friction Test"
pushed in during 1 second. The motor brake
shall be activated and stop the lift.
52 Belt tension Visually inspect the belts and check the belt ten-
sion by applying a pressure of 18 Nm with a ten-
sion meter. The movement shall be 2,6 mm in the
centre of the belt.
53 Test final limit switch in upper and 1. For manual emergency lowering - Drive the lift
lower floor level up to top floor level. Use the crank handle to over
travel the platform 20 mm. Remove the crank
handle. Check that the lift does not start. Reset
the lift to the upper floor manually with the crank.
2. For electrical emergency lowering - With the
push-buttons on the platform, drive the lift up to
top floor level. Push the up-button in the cabinet
until it stops. The over travel shall be maximum
20 mm. Check the final limit switch by pressing
the down-button on the platform. The lift shall not
start. Reset the lift to upper floor level by holding
the reset button and the down push-button in the
cabinet. Make sure the same procedures are car-
ried out for the lower floor level.
54 Fixing of drive screw Disconnect mains power supply. Open the lid in
the shaft to the drive screw fixing at the top.
Check that the nut fixing the drive screw is fully
screwed on. Check that the locking screws are
tight. See drawing 90 030, Pos. 6 and 9.
55 Drive screw splitting If the drive screw has a split, visually inspect that
the two spring locking pins are in position.
56 Oil leakage to nut Check oil leakage to the nut.
57 Test of overload device Load the platform with rated load, no overload
signal shall occur. Then load the platform with
rated load + 75 kg. Now the overload device shall
signal and the lift shall not be able to start.
58 Guide running clearance
7000 300 en 00 27
59 Retiring ramp Make a functional test of the retiring ramp.
Manufacturing no...............................................Site:.............................................
Checked by
Company:......................................................
Name:............................................................
Signature:........................................................
Date:...............................................................
28 7000 300 en 00
TM
Aritco Lift AB, Energivägen 7. Box 18, 196 21 Kungsängen SWEDEN. T: +46 8 120 401 00 F: +46 8 120 401 99 E: info@aritco.se www.aritco.com