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Heater & Air Conditioning Control System: Section
Heater & Air Conditioning Control System: Section
HAC
A
B
SECTION
HEATER & AIR CONDITIONING CONTROL SYSTEM C
E
CONTENTS
AUTOMATIC AIR CONDITIONING OPERATION ..................................................... 19 F
Switch Name and Function ......................................19
PRECAUTION ............................................... 4
DIAGNOSIS SYSTEM (HVAC) ......................... 21 G
PRECAUTIONS ................................................... 4 Description ...............................................................21
Precaution for Supplemental Restraint System CONSULT Function .................................................21
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ................................................................... 4 ECU DIAGNOSIS INFORMATION .............. 23 H
Precaution for Work .................................................. 4
A/C AUTO AMP. ............................................... 23
PREPARATION ............................................ 5 Reference Value ......................................................23 HAC
Fail-safe ...................................................................26
PREPARATION ................................................... 5 DTC Index ...............................................................26
Special Service Tool ................................................. 5
Commercial Service Tool .......................................... 5 ECM, IPDM E/R, BCM ....................................... 28 J
List of ECU Reference .............................................28
SYSTEM DESCRIPTION .............................. 6
WIRING DIAGRAM ...................................... 29 K
COMPONENT PARTS ........................................ 6
Component Parts Location ........................................ 6 AUTOMATIC AIR CONDITIONING SYSTEM ... 29
Intake Sensor ............................................................ 8 Wiring Diagram ........................................................29
Air Mix Door Motor LH ............................................... 8 L
Air Mix Door Motor RH .............................................. 8 BASIC INSPECTION ................................... 36
Mode Door Motor ...................................................... 8 DIAGNOSIS AND REPAIR WORK FLOW ....... 36
Intake Door Motor ..................................................... 8 M
Work Flow ................................................................36
Front Blower Motor .................................................... 9
A/C Compressor ........................................................ 9 OPERATION INSPECTION .............................. 39
A/C Auto Amp. ........................................................ 10 Work Procedure .......................................................39 N
Ambient Sensor ....................................................... 10
In-vehicle Sensor .................................................... 10 ADDITIONAL SERVICE WHEN REPLACING
Sunload Sensor ....................................................... 10 CONTROL UNIT (A/C AUTO AMP.) ................. 41
Refrigerant Pressure Sensor ................................... 10 Description ...............................................................41 O
Work Procedure .......................................................41
SYSTEM .............................................................12
System Description ................................................. 12 CONFIGURATION (HVAC) ............................... 42 P
Air Flow Control ....................................................... 13 Description ...............................................................42
Air Inlet Control ....................................................... 14 Work Procedure .......................................................42
Air Outlet Control ..................................................... 15
Compressor Control ................................................ 15 SYSTEM SETTING ........................................... 43
Door Control ............................................................ 16 Temperature Setting Trimmer (Front) ......................43
Temperature Control ............................................... 18 Foot Position Setting Trimmer .................................43
Fail-safe .................................................................. 18 Inlet Port Memory Function (FRE) ...........................44
HAC
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER" INFOID:0000000013384005
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING:
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, it is recommended that all mainte-
nance and repair be performed by an authorized NISSAN/INFINITI dealer.
• Improper repair, including incorrect removal and installation of the SRS, can lead to personal injury
caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module,
see the SR section.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the
Ignition ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s)
with a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly
causing serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the
battery or batteries, and wait at least three minutes before performing any service.
Precaution for Work INFOID:0000000012876723
• When removing or disassembling each component, be careful not to damage or deform it. If a component
may be subject to interference, be sure to protect it with a shop cloth.
• When removing (disengaging) components with a screwdriver or similar tool, be sure to wrap the component
with a shop cloth or vinyl tape to protect it.
• Protect the removed parts with a shop cloth and prevent them from being dropped.
• Replace a deformed or damaged clip.
• If a part is specified as a non-reusable part, always replace it with a new one.
• Be sure to tighten bolts and nuts securely to the specified torque.
• After installation is complete, be sure to check that each part works properly.
• Follow the steps below to clean components:
- Water soluble dirt:
• Dip a soft cloth into lukewarm water, wring the water out of the cloth and wipe the dirty area.
• Then rub with a soft, dry cloth.
- Oily dirt:
• Dip a soft cloth into lukewarm water with mild detergent (concentration: within 2 to 3%) and wipe the dirty
area.
• Then dip a cloth into fresh water, wring the water out of the cloth and wipe the detergent off.
• Then rub with a soft, dry cloth.
- Do not use organic solvent such as thinner, benzene, alcohol or gasoline.
- For genuine leather seats, use a genuine leather seat cleaner.
PREPARATION A
PREPARATION
Special Service Tool INFOID:0000000012876724
B
The actual shape of the tools may differ from those illustrated here.
(TechMate No.) Description
Tool name C
(J-46534) Removing trim components
Trim Tool Set
D
E
AWJIA0483ZZ
HAC
PIIB1407E
SYSTEM DESCRIPTION
COMPONENT PARTS
Component Parts Location INFOID:0000000012876726
AWIIA1927ZZ
HAC
ALIIA1020ZZ
K
A. Behind RH side of instrument panel B. Behind RH center of instrument pan- C. Behind LH center of instrument pan-
(view with front blower assembly re- el (view with A/C assembly removed el (view with A/C assembly removed L
moved from vehicle) from vehicle) from vehicle)
D. LH side of instrument panel E. Center of instrument panel
M
No. Component Description
BCM transmits blower motor ON signal to the front and rear blower motor relays.
1. BCM Refer to BCS-4, "BODY CONTROL SYSTEM : Component Parts Location" for de- N
tailed installation location.
2. Sunload sensor Refer to HAC-10, "Sunload Sensor".
3. Accessory relay-2
Refer to PCS-7, "POWER CONSUMPTION CONTROL SYSTEM : System Descrip- O
tion".
4. In-vehicle sensor Refer to HAC-10, "In-vehicle Sensor".
5. A/C auto amp. Refer to HAC-10, "A/C Auto Amp.". P
6. Front blower motor Refer to HAC-9, "Front Blower Motor".
7. Intake door motor Refer to HAC-8, "Intake Door Motor".
8. Mode door motor Refer to HAC-8, "Mode Door Motor".
9. Air mix door motor LH Refer to HAC-8, "Air Mix Door Motor LH".
10. Intake sensor Refer to HAC-8, "Intake Sensor".
JMIIA1721GB
• Air mix door motor (driver side) consists of motor that drives door, PBR (Potentio Balance Register) that
detects door position and LCU (Local Control Unit) that perform multiplex communication control (LIN) with
A/C auto amp. Refer to HAC-16, "Door Control".
• Rotation of motor is transmitted to air mix door (driver side) by link and lever. Air flow temperature is
switched.
Air Mix Door Motor RH INFOID:0000000012876729
• Air mix door motor (passenger side) consists of motor that drives door, PBR (Potentio Balance Register) that
detects door position and LCU (Local Control Unit) that perform multiplex communication control (LIN) with
A/C auto amp. Refer to HAC-16, "Door Control".
• Rotation of motor is transmitted to air mix door (passenger side) by link and lever. Air flow temperature is
switched.
Mode Door Motor INFOID:0000000012876730
• Mode door motor consists of motor that drives door, PBR (Potentio Balance Register) that detects door posi-
tion and LCU (Local Control Unit) that perform multiplex communication control (LIN) with A/C auto amp.
Refer to HAC-16, "Door Control".
• Rotation of motor is transmitted to mode door (ventilator door, foot door, and defroster door) by link and
lever. Air outlet is switched.
Intake Door Motor INFOID:0000000012876731
• Intake door motor consists of motor that drives door, PBR (Potentio Balance Register) that detects door
position and LCU (Local Control Unit) that perform multiplex communication control (LIN) with A/C auto amp.
Refer to HAC-16, "Door Control".
• Rotation of motor is transmitted to intake door by lever. Air inlet is switched.
A
• The blower motor utilizes a brush-less motor with a rotating mag-
net.
• Quietness is improved over previous motors where the brush was B
the point of contact and the coil rotated.
D
RJIA2467J
ZHA152H
H
Vaporized refrigerant is drawn into the A/C compressor from the evaporator, where it is compressed to a high HAC
pressure, high temperature vapor. The hot compressed vapor is then discharged to the condenser.
MAGNET CLUTCH
J
Description
Compressor is driven by the magnet clutch which is magnetized by electric power supply.
Structure and Operation K
• Magnet clutch consists of pulley, clutch disc, and field coil.
- Pulley is connected with crankshaft pulley of engine via drive belt
and is always rotated while engine is running. L
- Clutch disc is connected with drive shaft of compressor.
- Field coil, which becomes a strong electric magnet when electricity
is supplied, strongly pulls clutch disc and presses it to pulley.
• When A/C relay integrated in IPDM E/R turns ON, electricity is M
supplied to field coil, clutch disc is presses to pulley, and engine
rotational movement is transmitted from crankshaft pulley ⇒ drive
belt ⇒ pulley ⇒ clutch disc ⇒ drive shaft. Compressor is operated. N
When A/C relay turns OFF, electricity is not supplied to field coil,
JMIIA1767GB
and clutch disc is released from pulley. Compressor is not oper-
ated.
O
ECV (ELECTRICAL CONTROL VALVE)
ECV (electrical control valve) is installed on the compressor and controls emitting the appropriate amount of
refrigerant when necessary.
P
JMIIA2499ZZ
JMIIA1719GB
JMIIA1720GB
JMIIA1722GB
DESCRIPTION
D
PBIB2657E
HAC
SYSTEM DIAGRAM
AWIIA1989GB
SYSTEM DESCRIPTION
• Automatic air conditioning system is controlled by each function of A/C auto amp., ECM, IPDM E/R and
BCM.
Control by A/C auto amp.
- HAC-13, "Air Flow Control"
- HAC-14, "Air Inlet Control"
- HAC-15, "Air Outlet Control"
M
DESCRIPTION
• A/C auto amp. changes duty ratio of front blower motor drive signal and controls air flow continuously. When
air flow is increased, duty ratio of front blower motor control signal gradually increases to prevent a sudden N
increase in air flow.
• In addition to manual control and automatic control, air flow control consists of starting fan speed control, low
coolant temperature starting control, high in-vehicle temperature starting control and fan speed control at
door motor operation O
JMIIA0735GB
JMIIA0736GB
JMIIA0737GB
JMIIA0732GB
A
• While air outlet is in automatic control, A/C auto amp. selects the
mode door position depending on a target air mix door angle and
outlet air temperature calculated from sunload. B
• If ambient temperature is excessively low, D/F is selected to pre-
vent windshield fogging when air outlet is set to FOOT.
D
JMIIA0730GB
N
JMIIA0742GB
ALIIA0602GB
• LCU (Local Control Unit) is built into each door motor, and detects door position by PBR (Potentio Balance
Resistor).
• A/C auto amp. communicates with each LCU via communication line and receives each door position feed-
back signal from each LCU.
• Each LCU controls each door to the appropriate position depending on the control signal from A/C auto amp.
• Each LCU transmits the signal of door movement completion to A/C auto amp., when the door movement is
completed.
SWITCH AND THEIR CONTROL FUNCTION
AWIIA1898ZZ
Door position D
Mode door Air mix door
Passenger side
Intake door
Max. cool door
Ventilator door
Defroster door
E
Driver side
Switch position
Foot door
F
AUTO switch AUTO
A A A A G
B B A B
MODE switch
C C B B —
H
C B B B — —
DEF switch C A C C
HAC
A
Intake switch*
B
Full cold
A
J
[18°C (60°F)]
DUAL
Temperature control switch: 18.5°C – 31.5°C
AUTO
(Driver side) OFF (61°F – 89 °F) K
Full hot
B
[32°C (90°F)]
Full cold L
A
[18°C (60°F)] — — — —
Temperature control 18.5°C – 31.5°C
— AUTO —
(Driver side) (61°F – 89 °F)
M
Full hot
DUAL B
[32°C (90°F)]
switch:
ON Full cold N
A
[18°C (60°F)]
Temperature control 18.5°C – 31.5°C
AUTO
(Passenger side) (61°F – 89 °F) —
O
Full hot
B
[32°C (90°F)]
ON·OFF switch OFF C C B B A —
P
*: Inlet status is displayed by indicator during activation of automatic control
AIR DISTRIBUTION
FAIL-SAFE FUNCTION
If a communication error exists between the A/C auto amp., and the A/C control switch for 30 seconds or
longer, air conditioning is controlled under the following conditions:
When ambient temperature is less than 3°C (37°F) and engine coolant temperature is less than 56°C (133°F)
Compressor : ON
Air outlet : DEF
Air inlet : FRE (Fresh air intake)
Blower fan speed : AUTO
Set temperature : Setting before communication error occurs
When ambient temperature is 3°C (37°F) or more, or engine coolant temperature is 56°C (133°F) or more
Compressor : ON
Air outlet : AUTO
Air inlet : 20% FRE (20% fresh air intake)
Blower fan speed : AUTO
Set temperature : Setting before communication error occurs
B
Controller (A/C switch assembly)
G
ALIIA1017ZZ
Switch Operation
J
Turns the switch indicator lamp and “AUTO” indicator on the display ON and then front air conditioning
system becomes the following state:
• Air inlet: Automatic control K
AUTO switch
• Air outlet: Automatic control
• Blower fan: Automatic control
• Compressor: ON
L
Turns defroster mode (switch indicator) between ON ⇔ OFF each time.
When defroster switch is pressed while front air conditioning system is in the ON position.
• When defroster mode is turned ON, front air conditioning system becomes the following state.
- Air inlet: Fresh air intake M
- Air outlet: DEF
- Blower fan: Automatic control (If fan speed other than AUTO is selected before pressing defroster
switch, fan speed is manual control.)
- Compressor: ON N
• When defroster mode is turned OFF, front air conditioning system state returns to the previous state
before defroster mode is selected. But, the following state is continued.
- Air inlet: Fresh air intake
Defroster switch
- Compressor: ON O
When defroster switch is pressed while front air conditioning system is in the OFF position.
• When defroster mode is turned ON, front air conditioning system becomes the following state.
- Air inlet: Fresh air intake
P
- Air outlet: Defroster
- Blower fan: Automatic control
- Compressor: ON
• When defroster mode is turned OFF, entire front air conditioning system is set to auto mode.
NOTE:
When defroster mode turns ON while front air conditioning system is in automatic control (“AUTO” is
indicated), automatic control is released (“AUTO” turns OFF).
Air conditioning system performs self-diagnosis, operation check, function diagnosis, and various settings B
using diagnosis function of each control unit.
Diagnostic item
ECU C
(CONSULT)
Self Diagnostic Result
Data Monitor
A/C auto amp. HVAC D
Active Test
Work support
Self Diagnostic Result E
ECM ENGINE
Data Monitor
Self Diagnostic Result
IPDM E/R F
IPDM E/R Data Monitor
Auto active test
CONSULT performs the following functions via CAN communication with A/C auto amp.
H
APPLICATION ITEMS
HVAC TEST
The operation check of air conditioning system can be performed by selecting the mode. N
Refer to the following table for the conditions of each mode.
WORK SUPPORT
ALIIA0579ZZ
PHYSICAL VALUES
Terminal No.
Description
(Wire color) Value
Condition
Input/ (Approx.)
+ − Signal name
Output
1 Input/
— CAN high — —
(L) Output
2
— Ground — — —
(B)
3
Ground Battery power supply Input Ignition switch OFF Battery voltage
(G)
Communication signal
4
Ground (A/C auto amp.→A/C switch Output Ignition switch ON
(BR)
assembly)
SJIA1521J
0 – 4.8 V
7
Ground Ambient sensor signal Input Ignition switch ON Output voltage varies with ambient
(L)
temperature
Heated steer-
ing wheel
Ignition 0V
8*1 Heated steering wheel switch: While
Ground Input switch pressing
(G) switch signal
ON
Other than the
Battery voltage
above
0 – 4.8 V
9
Ground Sunload sensor signal Input Ignition switch ON Output voltage varies with sunload
(LG)
amount
13
Ground IGN 2 Input Ignition switch ON Battery voltage
(P)
Ignition ON 0V
15 Rear window defogger
Ground Output switch
(Y) switch OFF 5V
ON
16 Input/
Ground Each door motor LIN signal Ignition switch ON
(G) Output
SJIA1453J
C
• Ignition switch ON
18 Front blower motor control
Ground Output • Front fan speed: 1st
(W) signal
speed (manual) D
JSIIA0096ZZ
Within 30 sec-
E
onds after
Ignition turning ON the 0V
20*1 Ground
Heated steering wheel relay
Output switch heated steer-
(BR) control signal F
ON ing switch.
Other than the
Battery voltage
above
G
21 Input/
— CAN low — —
(P) Output
22
— Ground — — — H
(B)
23
Ground Ignition power supply Input Ignition switch ON Battery voltage
(LG)
HAC
Communication signal J
24
Ground (A/C switch assembly→A/C Input Ignition switch ON
(V)
auto amp.)
K
SJIA1522J
26
— Sensor ground — — —
(W)
L
0 – 4.8 V
27
Ground In-vehicle sensor signal Input Ignition switch ON Output voltage varies with in-vehi-
(Y)
cle temperature
M
0 – 4.8 V
28
Ground Intake sensor signal Input Ignition switch ON Output voltage varies with front
(P)
evaporator fin temperature
Rear defog- N
Ignition Battery voltage
35 Rear window defogger feed- ger: ON
Ground Input switch
(P) back Rear defog-
ON 0V
ger: OFF O
37
— Ground — — —
(B)
P
• Ignition switch ON
40 ECV (electrical control
Ground Output • Active test (HVAC test):
(G) valve) control signal
MODE 1
SJIA1607E
FAIL-SAFE FUNCTION
If a communication error exists between the A/C auto amp., and the AV control unit and preset switch for 30
seconds or longer, air conditioning is controlled under the following conditions:
When ambient temperature is less than 3°C (37°F) and engine coolant temperature is less than 56°C (133°F)
Compressor : ON
Air outlet : DEF
Air inlet : FRE (Fresh air intake)
Blower fan speed : AUTO
Set temperature : Setting before communication error occurs
When ambient temperature is 3°C (37°F) or more, or engine coolant temperature is 56°C (133°F) or more
Compressor : ON
Air outlet : AUTO
Air inlet : 20% FRE (20% fresh air intake)
Blower fan speed : AUTO
Set temperature : Setting before communication error occurs
DTC Index INFOID:0000000012876752
Items
DTC Reference
(CONSULT screen terms)
U1000 CAN COMM CIRCUIT HAC-45, "DTC Description"
U1010 CONTROL UNIT (CAN) HAC-46, "DTC Description"
B2578 IN-VEHICLE SENSOR HAC-47, "DTC Description"
B2579 IN-VEHICLE SENSOR HAC-47, "DTC Description"
B257B AMBIENT SENSOR HAC-50, "DTC Description"
B257C AMBIENT SENSOR HAC-50, "DTC Description"
B2581 INTAKE SENSOR HAC-53, "DTC Description"
B2582 INTAKE SENSOR HAC-53, "DTC Description"
*1 SUNLOAD SENSOR HAC-56, "DTC Description"
B2630
HAC
ECU Reference
EC-84, "Reference Value"
EC-102, "Fail-safe"
ECM
EC-104, "DTC Inspection Priority Chart"
EC-105, "DTC Index"
PCS-13, "Reference Value"
IPDM E/R PCS-20, "Fail Safe"
PCS-21, "DTC Index"
BCS-30, "Reference Value"
BCS-50, "Fail Safe"
BCM
BCS-51, "DTC Inspection Priority Chart"
BCS-52, "DTC Index"
WIRING DIAGRAM A
AUTOMATIC AIR CONDITIONING SYSTEM
Wiring Diagram INFOID:0000000012876754
B
HAC
AAIWA0288GB
AAIWA0289GB
HAC
AAIIA0785GB
AAIIA0786GB
HAC
AAIIA0787GB
AAIIA0788GB
HAC
AAIIA0789GB
BASIC INSPECTION
DIAGNOSIS AND REPAIR WORK FLOW
Work Flow INFOID:0000000012876755
OVERALL SEQUENCE
ALAIA0158GB
DETAILED FLOW
>> GO TO 2.
2.CHECK DTC C
1. Check DTC.
2. Perform the following procedure if DTC is detected.
- Record DTC and freeze frame data (Print them out using CONSULT.) D
- Erase DTC.
- Study the relationship between the cause detected by DTC and the symptom described by the customer.
3. Check related service bulletins for information. E
Are any symptoms described and any DTC detected?
Symptom is described, DTC is detected>>GO TO 3.
Symptom is described, DTC is not detected>>GO TO 4. F
Symptom is not described, DTC is detected>>GO TO 5.
3.CONFIRM THE SYMPTOM
Try to confirm the symptom described by the customer. G
Also study the normal operation and fail-safe related to the symptom.
Verify relation between the symptom and the condition when the symptom is detected.
H
>> GO TO 5.
4.CONFIRM THE SYMPTOM HAC
Try to confirm the symptom described by the customer.
Verify relation between the symptom and the condition when the symptom is detected.
J
>> GO TO 6.
5.PERFORM DTC CONFIRMATION PROCEDURE
Perform DTC CONFIRMATION PROCEDURE for the detected DTC and then check that DTC is detected K
again. At this time, always connect CONSULT to the vehicle, and check self diagnostic results in real time.
If two or more DTCs are detected, refer to DTC INSPECTION PRIORITY CHART, and determine trouble diag-
nosis order. L
NOTE:
• Freeze frame data is useful if the DTC is not detected.
• Perform Component Function Check if DTC CONFIRMATION PROCEDURE is not included on Service
M
Manual. This simplified check procedure is an effective alternative though DTC cannot be detected during
this check.
If the result of Component Function Check is NG, it is the same as the detection of DTC by DTC CONFIR-
MATION PROCEDURE. N
Is DTC detected?
YES >> GO TO 7.
NO >> Check according to GI-42, "Intermittent Incident". O
6.DETECT MALFUNCTIONING SYSTEM BY SYMPTOM DIAGNOSIS
Detect malfunctioning system according to SYMPTOM DIAGNOSIS based on the confirmed symptom in step P
4, and determine the trouble diagnosis order based on possible causes and symptom.
Is the symptom described?
YES >> GO TO 7.
NO >> Monitor input data from related sensors or check voltage of related module terminals using CON-
SULT.
7.DETECT MALFUNCTIONING PART BY DIAGNOSIS PROCEDURE
Revision: December 2015 HAC-37 2016 Murano NAM
DIAGNOSIS AND REPAIR WORK FLOW
< BASIC INSPECTION > [AUTOMATIC AIR CONDITIONING]
Inspect according to Diagnosis Procedure of the system.
Is malfunctioning part detected?
YES >> GO TO 8.
NO >> Check according to GI-42, "Intermittent Incident".
8.REPAIR OR REPLACE THE MALFUNCTIONING PART
1. Repair or replace the malfunctioning part.
2. Reconnect parts or connectors disconnected during Diagnosis Procedure again after repair and replace-
ment.
3. Check DTC. If DTC is detected, erase it.
>> GO TO 9.
9.FINAL CHECK
When DTC is detected in step 2, perform DTC CONFIRMATION PROCEDURE again, then check that the
malfunction is repaired.
When symptom is described by the customer, refer to confirmed symptom in step 3 or 4, and check that the
symptom is not detected.
Is DTC detected and does symptom remain?
YES-1 >> DTC is detected: GO TO 7.
YES-2 >> Symptom remains: GO TO 4.
NO >> Before returning the vehicle to the customer, always erase DTC.
DESCRIPTION B
The purpose of the operational check is to check that the individual system operates normally.
>> Refer to HAC-84, "Diagnosis Chart By Symptom" and perform the appropriate diagnosis.
HAC
>> GO TO 2.
2.REPLACE A/C AUTO AMP.
Replace A/C auto amp. Refer to HAC-92, "Removal and Installation". J
>> GO TO 3.
3.WRITING VEHICLE SPECIFICATION K
CONSULT Configuration
Perform “WRITE CONFIGURATION - Config file” or “MANUAL CONFIGURATION” to write vehicle specifica- L
tion. Refer to HAC-42, "Work Procedure".
Vehicle specification needs to be written with CONSULT because it is not written after replacing A/C auto amp.
Configuration has three functions as follows
Function Description
• Reads the vehicle configuration of current A/C auto amp.
READ CONFIGURATION
• Saves the read vehicle configuration.
WRITE CONFIGURATION - Manual setting Writes the vehicle configuration with manual setting.
WRITE CONFIGURATION - Config file Writes the vehicle configuration with saved data.
CAUTION:
• When replacing A/C auto amp., you must perform “WRITE CONFIGURATION” with CONSULT.
• Never perform “WRITE CONFIGURATION” except for new A/C auto amp.
Work Procedure INFOID:0000000012876760
>> GO TO 4.
4.OPERATION CHECK
Confirm that each function controlled by A/C auto amp. operates normally.
DESCRIPTION B
If the temperature felt by the customer is different from the front air flow temperature controlled by the temper-
ature setting, the A/C auto amp. control temperature can be adjusted to compensate for the temperature set-
ting. C
HOW TO SET
With CONSULT
Perform “TEMP SET CORRECT” in “Work support” of “HVAC”. D
DESCRIPTION M
In FOOT mode, the air blowing to DEF can change ON/OFF.
HOW TO SET
N
With CONSULT
Perform the “BLOW SET” in “Work support” of “HVAC”.
DESCRIPTION
• If the ignition switch is turned to the OFF position while the intake switch is set to OFF (fresh air intake), “Per-
form the memory” or “Do not perform the memory” of intake switch OFF (fresh air intake) condition can be
selected.
• If “Perform the memory” was set, the intake switch will be OFF (fresh air intake) when turning the ignition
switch to the ON position again.
• If “Do not perform the memory” was set, the air inlets will be controlled automatically when turning the igni-
tion switch to the ON position again.
HOW TO SET
With CONSULT
Perform the “FRE MEMORY SET” in “Work support” of “HVAC”.
DESCRIPTION
• If the ignition switch is turned to the OFF position while the intake switch is set to ON (recirculation), “Per-
form the memory” or “Do not perform the memory” of intake switch ON (recirculation) condition can be
selected.
• If “Perform the memory” was set, the intake switch will be ON (recirculation) when turning the ignition switch
to the ON position again.
• If “Do not perform the memory” was set, the air inlets will be controlled automatically when turning the igni-
tion switch to the ON position again.
HOW TO SET
With CONSULT
Perform the “REC MEMORY SET” in “Work support” of “HVAC”.
DTC/CIRCUIT DIAGNOSIS A
U1000 CAN COMM CIRCUIT
DTC Description INFOID:0000000012876765
B
CAN (Controller Area Network) is a serial communication system for real time application. It is an on-vehicle
multiplex communication system with high data communication speed and excellent error detection ability.
Many electronic control units are equipped in vehicles, and each control unit shares information and links with C
other control units during operation (not independent). In CAN communication, control units are connected
with two communication lines (CAN-H line, CAN-L line) allowing a high rate of information transmission with
less wiring. Each control unit transmits/receives data, but selectively reads required data only. Refer to LAN- D
37, "CAN COMMUNICATION SYSTEM : CAN Communication Signal Chart".
DTC DETECTION LOGIC
E
CONSULT screen terms
DTC No. DTC detection condition
(Trouble diagnosis content)
Diagnosis condition When ignition switch is ON. F
CAN COMM CIRCUIT Signal (terminal) -
U1000
(CAN COMM CIRCUIT) Threshold -
G
Diagnosis delay time 2 seconds or more
POSSIBLE CAUSE
CAN communication system H
FAIL-SAFE
—
HAC
DTC CONFIRMATION PROCEDURE
1.PERFORM SELF-DIAGNOSIS
J
CONSULT
1. Turn ignition switch ON and wait for 2 seconds or more.
2. Select “Self Diagnostic Result” mode of “HVAC”.
3. Check DTC. K
Is DTC detected?
YES >> Refer to HAC-45, "Diagnosis Procedure".
NO >> Refer to GI-42, "Intermittent Incident". L
M
1.CHECK CAN COMMUNICATION SYSTEM
Check CAN communication system. Refer to LAN-21, "Trouble Diagnosis Flow Chart".
N
>> Inspection End.
POSSIBLE CAUSE
A/C auto amp.
FAIL-SAFE
—
DTC CONFIRMATION PROCEDURE
1.PERFORM SELF-DIAGNOSIS
CONSULT
1. Turn ignition switch ON.
2. Select “Self Diagnostic Result” mode of “HVAC”.
3. Check DTC.
Is DTC detected?
YES >> Refer to HAC-46, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000012876768
POSSIBLE CAUSE H
• In-vehicle sensor
• A/C auto amp.
• Harness or connectors (The sensor circuit is open or shorted.) HAC
FAIL-SAFE
—
J
DTC CONFIRMATION PROCEDURE
1.PERFORM DTC CONFIRMATION PROCEDURE
CONSULT K
1. Turn ignition switch ON.
2. Select “Self Diagnostic Result” mode of “HVAC”.
3. Check DTC. L
Is DTC detected?
YES >> Refer to HAC-47, "Diagnosis Procedure".
NO >> Inspection End. M
Diagnosis Procedure INFOID:0000000012876770
N
Regarding Wiring Diagram information, refer to HAC-29, "Wiring Diagram".
O
1.CHECK IN-VEHICLE SENSOR POWER SUPPLY
1. Turn ignition switch OFF.
2. Disconnect in-vehicle sensor connector. P
3. Turn ignition switch ON.
4. Check voltage between in-vehicle sensor harness connector and ground.
+
Voltage
In-vehicle sensor −
(Approx.)
Connector Terminal
M102 1 Ground 5V
Is the inspection result normal?
YES >> GO TO 2.
NO >> GO TO 4.
2.CHECK IN-VEHCLE SENSOR GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Check continuity between front in-vehicle sensor harness connector and ground.
In-vehicle sensor
— Continuity
Connector Terminal
M102 2 Ground Yes
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair harness or connector.
3.CHECK IN-VEHICLE SENSOR
Check in-vehicle sensor. Refer to HAC-49, "Component Inspection".
Is the inspection result normal?
YES >> Replace A/C auto amp. Refer to HAC-92, "Removal and Installation".
NO >> Replace in-vehicle sensor. Refer to HAC-94, "Removal and Installation".
4.CHECK IN-VEHCLE SENSOR POWER SUPPLY CIRCUIT FOR OPEN
1. Turn ignition switch OFF.
2. Disconnect A/C auto amp. connector.
3. Check continuity between in-vehicle sensor harness connector and A/C auto amp. harness connector.
In-vehicle sensor
— Continuity
Connector Terminal
M102 1 Ground No
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair harness or connector.
6.CHECK IN-VEHICLE SENSOR POWER SUPPLY CIRCUIT FOR POWER SHORT
1. Turn ignition switch ON.
2. Check voltage between in-vehicle sensor harness connector and ground.
+ A
Voltage
In-vehicle sensor −
(Approx.)
Connector Terminal
B
M102 1 Ground 0V
Is the inspection result normal?
YES >> Replace A/C auto amp. Refer to HAC-92, "Removal and Installation". C
NO >> Repair harness or connector.
Component Inspection INFOID:0000000012876771
D
1.CHECK IN-VEHICLE SENSOR
1. Turn ignition switch OFF. E
2. Disconnect in-vehicle sensor connector.
3. Check resistance between in-vehicle sensor terminals.
F
Condition
Terminal Resistance: kΩ
Temperature: °C (°F)
−15 (5) 12.73 G
−10 (14) 9.92
−5 (23) 7.80
0 (32) 6.19
H
5 (41) 4.95
10 (50) 3.99
HAC
1 2 15 (59) 3.24
20 (68) 2.65
25 (77) 2.19 J
30 (86) 1.81
35 (95) 1.51
K
40 (104) 1.27
45 (113) 1.07
Is the inspection result normal? L
YES >> Inspection End.
NO >> Replace in-vehicle sensor. Refer to HAC-94, "Removal and Installation".
M
POSSIBLE CAUSE
• Ambient sensor
• A/C auto amp.
• Harness or connectors (The sensor circuit is open or shorted.)
FAIL-SAFE
—
DTC CONFIRMATION PROCEDURE
1.PERFORM DTC CONFIRMATION PROCEDURE
CONSULT
1. Turn ignition switch ON.
2. Select “Self Diagnostic Result” mode of “HVAC”.
3. Check DTC.
Is DTC detected?
YES >> Refer to HAC-50, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000012876773
+ A
Voltage
Ambient sensor −
(Approx.)
Connector Terminal
B
E206 2 Ground 5V
Is the inspection result normal?
YES >> GO TO 2. C
NO >> GO TO 4.
2.CHECK AMBIENT SENSOR GROUND CIRCUIT
D
1. Turn ignition switch OFF.
2. Check continuity between ambient sensor harness connector and ground.
E
Ambient sensor
— Continuity
Connector Terminal
E206 1 Ground Yes F
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair harness or connector. G
3.CHECK AMBIENT SENSOR
Check ambient sensor. Refer to HAC-52, "Component Inspection". H
Is the inspection result normal?
YES >> Replace A/C auto amp. Refer to HAC-92, "Removal and Installation".
NO >> Replace ambient sensor. Refer to HAC-93, "Removal and Installation". HAC
4.CHECK AMBIENT SENSOR POWER SUPPLY CIRCUIT FOR OPEN
1. Turn ignition switch OFF.
2. Disconnect A/C auto amp.connector. J
3. Check continuity between ambient sensor harness connector and A/C auto amp. harness connector.
+
Voltage
Ambient sensor −
(Approx.)
Connector Terminal
E206 2 Ground 0V
Is the inspection result normal?
YES >> Replace A/C auto amp. Refer to HAC-92, "Removal and Installation".
NO >> Repair harness or connector.
Component Inspection INFOID:0000000012876774
Condition
Terminal Resistance: kΩ
Temperature: °C (°F)
−15 (5) 12.73
−10 (14) 9.92
−5 (23) 7.80
0 (32) 6.19
5 (41) 4.95
10 (50) 3.99
1 2 15 (59) 3.24
20 (68) 2.65
25 (77) 2.19
30 (86) 1.81
35 (95) 1.51
40 (104) 1.27
45 (113) 1.07
Is the inspection result normal?
YES >> Inspection End.
NO >> Replace ambient sensor. Refer to HAC-93, "Removal and Installation".
POSSIBLE CAUSE H
• Intake sensor
• A/C auto amp.
• Harness or connectors (The sensor circuit is open or shorted.) HAC
FAIL-SAFE
—
J
DTC CONFIRMATION PROCEDURE
1.PERFORM DTC CONFIRMATION PROCEDURE
CONSULT K
1. Turn ignition switch ON.
2. Select “Self Diagnostic Result” mode of “HVAC”.
3. Check DTC. L
Is DTC detected?
YES >> Refer to HAC-53, "Diagnosis Procedure".
NO >> Inspection End. M
Diagnosis Procedure INFOID:0000000012876776
N
Regarding Wiring Diagram information, refer to HAC-29, "Wiring Diagram".
O
1.CHECK INTAKE SENSOR POWER SUPPLY
1. Turn ignition switch OFF.
2. Disconnect intake sensor connector. P
3. Turn ignition switch ON.
4. Check voltage between intake sensor harness connector and ground.
+
Voltage
Intake sensor −
(Approx.)
Connector Terminal
M103 1 Ground 5V
Is the inspection result normal?
YES >> GO TO 2.
NO >> GO TO 4.
2.CHECK INTAKE SENSOR GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Check continuity between intake sensor harness connector and ground.
Intake sensor
— Continuity
Connector Terminal
M103 2 Ground Yes
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair harness or connector.
3.CHECK INTAKE SENSOR
Check intake sensor. Refer to HAC-55, "Component Inspection".
Is the inspection result normal?
YES >> Replace A/C auto amp. Refer to HAC-92, "Removal and Installation".
NO >> Replace intake sensor. Refer to HAC-96, "Removal and Installation".
4.CHECK INTAKE SENSOR POWER SUPPLY CIRCUIT FOR OPEN
1. Turn ignition switch OFF.
2. Disconnect A/C auto amp. connector.
3. Check continuity between intake sensor harness connector and A/C auto amp. harness connector.
Intake sensor
— Continuity
Connector Terminal
M103 1 Ground No
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair harness or connector.
6.CHECK INTAKE SENSOR POWER SUPPLY CIRCUIT FOR POWER SHORT
1. Turn ignition switch ON.
2. Check voltage between intake sensor harness connector and ground.
+ A
Voltage
Intake sensor −
(Approx.)
Connector Terminal
B
M103 1 Ground 0V
Is the inspection result normal?
YES >> Replace A/C auto amp. Refer to HAC-92, "Removal and Installation". C
NO >> Repair harness or connector.
Component Inspection INFOID:0000000012876777
D
1.CHECK INTAKE SENSOR
1. Turn ignition switch OFF. E
2. Disconnect intake sensor connector.
3. Check resistance between intake sensor terminals.
F
Condition
Terminal Resistance: kΩ
Temperature: °C (°F)
−15 (5) 17.73 G
−10 (14) 13.46
−5 (23) 10.33
0 (32) 8.00
H
5 (41) 6.25
10 (50) 4.93
HAC
1 2 15 (59) 3.92
20 (68) 3.14
25 (77) 2.54 J
30 (86) 2.06
35 (95) 1.69
K
40 (104) 1.39
45 (113) 1.15
Is the inspection result normal? L
YES >> Inspection End.
NO >> Replace intake sensor. Refer to HAC-96, "Removal and Installation".
M
POSSIBLE CAUSE
• Sunload sensor
• A/C auto amp.
• Harness and connector (The sensor circuit is open or shorted.)
FAIL-SAFE
—
DTC CONFIRMATION PROCEDURE
1.PERFORM DTC CONFIRMATION PROCEDURE
CONSULT
1. Turn ignition switch ON.
2. Select “Self Diagnostic Result” mode of “HVAC”.
3. Check DTC.
NOTE:
• If DTC is displayed along with DTC U1000 or U1010, first diagnose the DTC U1000 or U1010. Refer to HAC-
45, "DTC Description" or HAC-46, "DTC Description".
• Sunload sensor may register a malfunction when indoors, at dusk, or at other times when light is insufficient.
When performing the diagnosis indoors, light the sunload sensor with a lamp (60W or more).
Is DTC No.“B2630” or “B2631” displayed?
YES >> Perform trouble diagnosis for the sunload sensor. Refer to HAC-56, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000012876779
+ A
Voltage
Sunload sensor −
(Approx.)
Connector Terminal
B
M101 1 Ground 5V
Is the inspection result normal?
YES >> GO TO 2. C
NO >> GO TO 4.
2.CHECK CONTINUITY BETWEEN SUNLOAD SENSOR AND A/C AUTO AMP.
D
1. Turn ignition switch OFF.
2. Disconnect A/C auto amp. connector.
3. Check continuity between sunload sensor harness connector M101 terminal 2 and A/C auto amp. harness
connector M50 terminal 26. E
N
Sunload sensor
— Continuity
Connector Terminal
M101 1 Ground No O
Is the inspection result normal?
YES >> Replace A/C auto amp. Refer to HAC-92, "Removal and Installation".
NO >> Repair harness or connector. P
Component Inspection INFOID:0000000012876780
(+) (−)
A/C auto amp.
—
Connector Terminal
M50 9 Ground
AWIIA1189GB
NOTE:
Select a place in direct sunlight when checking sunload sensor.
Is the inspection result normal?
YES >> Inspection End.
NO >> Replace sunload sensor. Refer to HAC-95, "Removal and Installation".
POSSIBLE CAUSE
• Air mix door motor LH G
• Air mix door motor LH installation condition
• A/C auto amp.
• Harness and connector (Air mix door motor LH circuit is open or shorted)
H
FAIL-SAFE
—
DTC CONFIRMATION PROCEDURE HAC
1.PERFORM DTC CONFIRMATION PROCEDURE
CONSULT J
1. Turn ignition switch ON.
2. Select “Self Diagnostic Result” mode of “HVAC”.
3. Check DTC.
K
Is DTC detected?
YES >> Refer to HAC-59, "Diagnosis Procedure".
NO >> Inspection End.
L
Diagnosis Procedure INFOID:0000000012876782
M
Regarding Wiring Diagram information, refer to HAC-29, "Wiring Diagram".
N
1.CHECK AIR MIX DOOR MOTOR LH COMMUNICATION SIGNAL
1. Turn ignition switch ON.
2. Check output waveform between air mix door motor LH harness connector and ground with the oscillo- O
scope.
+
Air mix door motor LH − Output waveform
Connector Terminal
M155 3 Ground
SJIA1453J
POSSIBLE CAUSE
• Air mix door motor RH
• Air mix door motor RH installation condition G
• A/C auto amp.
• Harness and connector (Air mix door motor RH circuit is open or shorted)
H
FAIL-SAFE
—
DTC CONFIRMATION PROCEDURE HAC
1.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT J
1. Turn ignition switch ON.
2. Select “Self Diagnostic Result” mode of “HVAC”.
3. Check DTC.
Is DTC detected? K
YES >> Refer to HAC-61, "Diagnosis Procedure".
NO >> Inspection End.
L
Diagnosis Procedure INFOID:0000000012876784
M
Regarding Wiring Diagram information, refer to HAC-29, "Wiring Diagram".
+
Air mix door motor RH − Output waveform
Connector Terminal
M156 3 Ground
SJIA1453J
POSSIBLE CAUSE
M
• Mode door motor
• Mode door motor control linkage installation condition
• A/C auto amp.
• Harness and connector (Mode door motor circuit is open or shorted) N
FAIL-SAFE
—
O
DTC CONFIRMATION PROCEDURE
1.PERFORM DTC CONFIRMATION PROCEDURE
P
CONSULT
1. Turn ignition switch ON.
2. Select “Self Diagnostic Result” mode of “HVAC”.
3. Check DTC.
Is DTC detected?
YES >> Refer to HAC-64, "Diagnosis Procedure".
NO >> Inspection End.
+
Mode door motor − Output waveform
Connector Terminal
M154 3 Ground
SJIA1453J
+
Intake door motor − Output waveform
Connector Terminal
M153 3 Ground
SJIA1453J
POSSIBLE CAUSE E
• A/C switch assembly
• A/C auto amp.
• Harness and connector (Communication line is open or shorted) F
FAIL-SAFE
—
G
DTC CONFIRMATION PROCEDURE
1.PERFORM DTC CONFIRMATION PROCEDURE
CONSULT H
1. Turn ignition switch ON.
2. Select “Self Diagnostic Result” mode of “HVAC”.
3. Check DTC. HAC
Is DTC detected?
YES >> Refer to HAC-67, "Diagnosis Procedure".
NO >> Inspection End. J
Diagnosis Procedure INFOID:0000000012876790
K
Regarding Wiring Diagram information, refer to HAC-29, "Wiring Diagram".
L
1.CHECK COMMUNICATION SIGNAL CIRCUIT (A/C AUTO AMP. → A/C SWITCH ASSEMBLY) FOR OPEN
1. Turn ignition switch OFF.
2. Disconnect A/C switch assembly and A/C auto amp. connector. M
3. Check continuity between A/C switch assembly harness connector and A/C auto amp. harness connector.
1.CHECK FUSE
Check fuses [No. 14 and 29, located in the fuse block (J/B)].
NOTE:
Refer to PG-99, "Terminal Arrangement".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Replace the blown fuse after repairing the affected circuit.
2.CHECK A/C AUTO AMP. POWER SUPPLY
1. Turn ignition switch OFF.
2. Disconnect A/C auto amp. connector.
3. Check voltage between A/C auto amp. harness connector and ground.
+ Voltage
A/C auto amp. − Ignition switch position
Connector Terminal OFF ACC ON
23 Approx. 0 V Approx. 0 V Battery voltage
M50 Ground
3 Battery voltage Battery voltage Battery voltage
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair harness or connector between A/C auto amp. and fuse block (J/B).
3.CHECK A/C AUTO AMP. GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Check continuity between A/C auto amp. harness connector and ground.
+ A
Voltage
Air mix door motor LH −
(Approx.)
Connector Terminal
B
M155 1 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 2. C
NO >> GO TO 4.
2.CHECK AIR MIX DOOR MOTOR LH GROUND CIRCUIT
D
1. Turn ignition switch OFF.
2. Disconnect air mix door motor LH connector.
3. Check continuity between air mix door motor LH harness connector and ground.
E
Air mix door motor LH
— Continuity
Connector Terminal
F
M155 2 Ground Yes
Is the inspection result normal?
YES >> GO TO 3. G
NO >> Repair harness or connector.
3.CHECK INSTALLATION OF AIR MIX DOOR MOTOR LH
H
Check air mix door motor LH is properly installed. Refer to HAC-98, "Exploded View".
Is the inspection result normal?
YES >> Replace air mix door motor LH. Refer to HAC-99, "AIR MIX DOOR MOTOR : Removal and Instal- HAC
lation - (LH)".
NO >> Repair or replace malfunctioning part.
4.CHECK AIR MIX DOOR MOTOR LH POWER SUPPLY CIRCUIT J
1. Turn ignition switch OFF.
2. Disconnect air mix door motor LH connector and A/C auto amp. connector.
3. Check continuity between air mix door motor LH harness connector and A/C auto amp. harness connec- K
tor.
+
Voltage
Air mix door motor RH −
(Approx.)
Connector Terminal
M156 1 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 2.
NO >> GO TO 4.
2.CHECK AIR MIX DOOR MOTOR RH GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect air mix door motor RH connector.
3. Check continuity between air mix door motor RH harness connector and ground.
+ A
Voltage
Mode door motor −
(Approx.)
Connector Terminal
B
M154 1 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 2. C
NO >> GO TO 4.
2.CHECK MODE DOOR MOTOR (FRONT) GROUND CIRCUIT
D
1. Turn ignition switch OFF.
2. Disconnect mode door motor connector.
3. Check continuity between mode door motor harness connector and ground.
E
Mode door motor
— Continuity
Connector Terminal
F
M154 2 Ground Yes
Is the inspection result normal?
YES >> GO TO 3. G
NO >> Repair harness or connector.
3.CHECK INSTALLATION OF MODE DOOR MOTOR CONTROL LINKAGE
H
Check mode door motor control linkage is properly installed. Refer to HAC-98, "Exploded View".
Is the inspection result normal?
YES >> Replace mode door motor. Refer to HAC-99, "MODE DOOR MOTOR : Removal and Installation". HAC
NO >> Repair or replace malfunctioning part.
4.CHECK MODE DOOR MOTOR POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF. J
2. Disconnect mode door motor connector and A/C auto amp. connector.
3. Check continuity between mode door motor harness connector and A/C auto amp. harness connector.
K
Mode door motor A/C auto amp.
Continuity
Connector Terminal Connector Terminal
L
M154 1 M50 17 Yes
Is the inspection result normal?
YES >> Replace A/C auto amp. Refer to HAC-92, "Removal and Installation". M
NO >> Repair harness or connector.
INTAKE DOOR MOTOR
N
INTAKE DOOR MOTOR : Diagnosis Procedure INFOID:0000000012876797
+
Voltage
Intake mode door motor −
(Approx.)
Connector Terminal
M153 1 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 2.
NO >> GO TO 4.
2.CHECK INTAKE MODE DOOR MOTOR GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect intake mode door motor connector.
3. Check continuity between intake mode door motor harness connector and ground.
B
Regarding Wiring Diagram information, refer to HAC-29, "Wiring Diagram".
C
1.CHECK EACH DOOR MOTOR POWER SUPPLY
1. Turn ignition switch ON.
2. Check voltage between intake door motor harness connector and ground. D
+
Voltage E
Intake door motor −
(Approx.)
Connector Terminal
M153 1 Ground Battery voltage
F
Is the inspection result normal?
YES >> GO TO 2.
NO >> GO TO 3. G
2.CHECK EACH DOOR MOTOR GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect intake door motor connector. H
3. Check continuity between intake door motor harness connector and ground.
B
Regarding Wiring Diagram information, refer to HAC-29, "Wiring Diagram".
NOTE: C
If all of door motor DTCs are detected, check this circuit.
1.CHECK EACH DOOR MOTOR COMMUNICATION SIGNAL D
1. Turn ignition switch ON.
2. Check output waveform between A/C auto amp. harness connector and ground with the oscilloscope.
E
+
A/C auto amp. − Output waveform
Connector Terminal F
G
M50 16 Ground
H
SJIA1453J
1.CHECK FUSE
1. Turn ignition switch OFF.
2. Check 15A fuses [Nos. 17 and 27, located in fuse block (J/B)].
NOTE:
Refer to PG-99, "Terminal Arrangement".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Replace the blown fuse after repairing the affected circuit.
2.CHECK FRONT BLOWER MOTOR POWER SUPPLY
1. Disconnect front blower motor connector.
2. Turn ignition switch ON.
3. Check voltage between front blower motor harness connector and ground.
+
Front blower motor − Voltage
Connector Terminal
M112 4 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 6.
3.CHECK FRONT BLOWER MOTOR GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Check continuity between front blower motor harness connector and ground.
5th 55 % F
6th 65 %
7th 77 %
G
Is the inspection result normal?
YES >> Replace front blower motor. Refer to VTL-15, "BLOWER MOTOR : Removal and Installation".
NO >> Replace A/C auto amp. Refer to HAC-92, "Removal and Installation". H
6.CHECK FRONT BLOWER MOTOR RELAY GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Check continuity between fuse block (J/B) harness connector and ground. HAC
1.CHECK FUSE F
1. Turn ignition switch OFF.
2. Check 10A fuse (No. 53, located in IPDM E/R).
NOTE:
Refer to PG-102, "IPDM E/R Terminal Arrangement". G
Is the inspection result normal?
YES >> GO TO 2. H
NO >> Replace the blown fuse after repairing the affected circuit.
2.CHECK MAGNET CLUTCH POWER SUPPLY CIRCUIT
1. Disconnect A/C compressor connector and IPDM E/R connector. HAC
2. Check continuity between A/C compressor harness connector and IPDM E/R harness connector.
A/C compressor
— Continuity N
Connector Terminal
F3 2 Ground Yes
Is the inspection result normal? O
YES >> GO TO 4.
NO >> Repair harness or connector.
4.CHECK MAGNET CLUTCH P
Directly apply battery voltage to the magnet clutch. Check operation visually and by sound.
Does it operate normally?
YES >> Replace IPDM E/R. Refer to PCS-36, "Removal and Installation".
NO >> Replace magnet clutch. Refer to HA-30, "MAGNET CLUTCH : Removal and Installation of Com-
pressor Clutch".
+
A/C compressor − Voltage
Connector Terminal
F4 4 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 2.
2.CHECK FUSE
1. Turn ignition switch OFF.
2. Check 10 A fuse [No. 5, located in fuse block (J/B)]. Refer to PG-99, "Terminal Arrangement".
Is the inspection result normal?
YES >> Repair harness or connector.
NO >> Replace the blown fuse after repairing the affected circuit.
3.CHECK ECV CONTROL SIGNAL CIRCUIT FOR OPEN
1. Turn ignition switch OFF.
2. Disconnect A/C auto amp. connector.
3. Check continuity between A/C compressor harness connector and A/C auto amp. harness connector.
A/C compressor
— Continuity
Connector Terminal
F4 3 Ground No
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair harness or connector.
5.CHECK ECV
Check ECV. Refer to HAC-83, "Component Inspection".
D
1.CHECK ECV (ELECTRICAL CONTROL VALVE)
1. Turn ignition switch OFF.
2. Disconnect A/C compressor connector. E
3. Check continuity between A/C compressor connector F4 terminals.
Condition F
Terminals Resistance (kΩ)
Temperature: °C (°F)
3 4 20 (68) 10.1 – 11.1
G
Is the inspection result normal?
YES >> Inspection End.
NO >> Replace A/C compressor. Refer to HA-29, "COMPRESSOR : Removal and Installation". H
HAC
SYMPTOM DIAGNOSIS
AUTOMATIC AIR CONDITIONING SYSTEM
Diagnosis Chart By Symptom INFOID:0000000012876807
NOTE:
Perform self-diagnoses with CONSULT before performing the symptom diagnosis. If DTC is detected, perform
the corresponding diagnosis.
HAC
Symptom
• Insufficient cooling
• No cool air comes out. (Air flow volume is normal.)
Diagnosis Procedure INFOID:0000000012876809
NOTE:
Perform self-diagnoses with CONSULT before performing symptom diagnosis. If any DTC is detected, per-
form the corresponding diagnosis.
1.CHECK MAGNET CLUTCH OPERATION
1. Turn ignition switch ON.
2. Operate fan switch.
3. Press A/C switch.
4. Check that A/C indicator turns ON. Check visually and by sound that compressor operates.
5. Press A/C switch again.
6. Check that A/C indicator turns OFF. Check that compressor stops.
Is the inspection result normal?
YES >> GO TO 2.
NO >> Perform diagnosis of “COMPRESSOR DOES NOT OPERATE” in “SYMPTOM DIAGNOSIS”.
Refer to HAC-89, "Diagnosis Procedure".
2.CHECK DRIVE BELT
Check tension of drive belt. Refer to EM-14, "Checking Drive Belt".
Is the inspection result normal?
YES >> GO TO 3.
NO >> Adjust or replace drive belt depending on the inspection results.
3.CHECK REFRIGERANT CYCLE
Connect recovery/recycling recharging equipment to the vehicle and perform pressure inspection with gauge.
Refer to HA-17, "Symptom Table".
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace parts depending on the inspection results.
4.CHECK AIR LEAKAGE FROM EACH DUCT
Check duct and nozzle, etc. of the front air conditioning system for leakage.
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace parts depending on the inspection results.
5.CHECK AMBIENT TEMPERATURE DISPLAY
Check that there is not much difference between actual ambient temperature and indicated temperature on
information display in combination meter.
Is the inspection result normal?
YES >> GO TO 6.
NO >> Perform diagnosis for the A/C auto amp. connection recognition signal circuit. Refer to HAC-50,
"Diagnosis Procedure".
6.CHECK SETTING OF TEMPERATURE SETTING TRIMMER (FRONT)
1. Check setting value of temperature setting trimmer (front). Refer to HAC-43, "Temperature Setting Trim-
mer (Front)".
2. Check that temperature setting trimmer (front) is set to “+ direction”.
NOTE:
HAC
Symptom
• Insufficient heating
• No warm air comes out. (Air flow volume is normal.)
Diagnosis Procedure INFOID:0000000012876811
NOTE:
Perform self-diagnoses with on board diagnosis and CONSULT before performing symptom diagnosis. If DTC
is detected, perform the corresponding diagnosis.
1.CHECK COOLING SYSTEM
1. Check engine coolant level and check leakage. Refer to CO-8, "System Inspection".
2. Check reservoir tank cap. Refer to CO-8, "System Inspection".
3. Check water flow sounds of the engine coolant. Refer to CO-8, "System Inspection".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Refill engine coolant and repair or replace parts depending on the inspection results.
2.CHECK HEATER HOSE
Check installation of heater hose visually or by touching.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace parts depending on the inspection results.
3.CHECK HEATER CORE
1. Check temperature of inlet hose and outlet hose of front heater core.
2. Check that inlet side of heater core is hot and the outlet side is slightly lower than/almost equal to the inlet
side.
CAUTION:
Always perform the temperature inspection in a short period of time because the engine coolant
temperature is very hot.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Replace heater core. Refer to HA-43, "Removal and Installation".
4.CHECK AIR LEAKAGE FROM EACH DUCT
Check duct and nozzle, etc. of front air conditioning system for air leakage.
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace parts depending on the inspection results.
5.CHECK SETTING OF TEMPERATURE SETTING TRIMMER (FRONT)
1. Check setting value of temperature setting trimmer (front). Refer to HAC-43, "Temperature Setting Trim-
mer (Front)".
2. Check that temperature setting trimmer (front) is set to “− direction”.
NOTE:
The control temperature can be set by the temperature setting trimmer (front).
3. Set difference between the set temperature and control temperature to “0”.
Are the symptoms solved?
YES >> Inspection End.
NO >> Replace A/C auto amp. Refer to HAC-92, "Removal and Installation".
NOTE: C
• Perform self-diagnoses with CONSULT before performing symptom diagnosis. If DTC is detected, perform
the corresponding diagnosis.
• Check that refrigerant system is properly charged. If refrigerant amount is below the proper amount, perform
inspection of refrigerant leakage. D
REMOVAL
1. Remove the cluster lid D. Refer to IP-23, "Removal and Installation". C
2. Remove the screws (A) and release pawls.
: Pawl
3. Disconnect the harness connector (B) from the A/C switch D
assembly and remove.
F
ALIIA1032ZZ
INSTALLATION
G
Installation is in the reverse order of removal.
HAC
AWIIA1920ZZ
1. Audio unit or AV control unit 2. Audio unit or AV control unit 3. Audio unit or AV control unit brack-
bracket (LH) et (RH)
4. A/C auto amp.
REMOVAL
NOTE:
Before replacing A/C auto amp., perform “Before Replace ECU” of “Read / Write Configuration” to save or
print current vehicle specification. Refer to HAC-41, "Description".
1. Remove the audio unit (display audio system), AV control unit (navigation with bose) or AV control unit
(navigation without bose). Refer to AV-62, "Removal and Installation" audio unit (display audio system),
AV-198, "Removal and Installation" AV control unit (navigation with bose) or AV-198, "Removal and Instal-
lation" AV control unit (navigation without bose).
2. Remove the screws and one of the AV control unit brackets.
3. Remove the A/C auto amp.
INSTALLATION
CAUTION:
Be sure to perform “After Replace ECU” of “Read / Write Configuration” or “Manual Configuration”
when replacing A/C auto amp. Refer to HAC-41, "Description".
Installation is in the reverse order of removal.
REMOVAL B
1. Remove the front bumper fascia. Refer to EXT-25, "Removal and Installation".
2. Disconnect the harness connector (A) from the ambient sensor
(1). C
3. Release the ambient sensor clip and then remove the ambient
sensor.
D
ALIIA1093ZZ
F
INSTALLATION
Installation is in the reverse order of removal.
G
HAC
REMOVAL
1. Remove the instrument lower panel LH. Refer to IP-24, "Removal and Installation".
2. Remove the screw (A) and in-vehicle sensor (1).
ALIIA1034ZZ
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Make sure that the aspirator hose is securely attached to the in-vehicle sensor when installing the
instrument lower panel LH.
REMOVAL B
1. Release the pawls using a suitable tool, then remove sunload
sensor (1) from the instrument panel (2).
: Pawl C
2. Disconnect the harness connector from the sunload sensor.
AWIIA1916ZZ HAC
INSTALLATION
Installation is in the reverse order of removal.
J
REMOVAL
1. Remove the evaporator assembly from the heating and cooling
unit. Refer to HA-44, "Removal and Installation".
2. Remove the intake sensor (1) from the evaporator (2).
NOTE:
Mark the position of the intake sensor for installation.
ALIIA1039ZZ
INSTALLATION
Installation is in the reverse order of removal.
REMOVAL B
1. Discharge the refrigerant. Refer to HA-22, "Recycle Refrigerant".
2. Remove the front bumper fascia assembly. Refer to EXT-25, "Removal and Installation".
C
3. Remove the horn assembly (LOW). Refer to HRN-6, "Removal and Installation".
4. Remove the air guide (RH). Refer to HA-36, "Exploded View".
5. Disconnect the harness connector from the refrigerant pressure sensor.
D
6. Remove nut and refrigerant pressure sensor (1).
CAUTION:
Cap or wrap the opening of the refrigerant pressure sensor
with suitable material such as vinyl tape to avoid the entry E
of air.
G
ALIIA1021ZZ
INSTALLATION
Installation is in the reverse order of removal. H
CAUTION:
• Do not reuse the O-ring.
• Apply A/C oil to the O-ring of the refrigerant pressure sensor for installation. HAC
• After charging the refrigerant, check for leaks. Refer to HA-20, "Leak Test".
AWIIA1914ZZ
1. Intake door motor 2. Mode door motor 3. Air mix door motor (LH)
4. Air mix door motor (RH) 5. Heating and cooling unit as-
sembly
REMOVAL B
1. Remove the center console side finisher (LH). Refer to IP-19, "Exploded View".
2. Remove the instrument lower panel LH. Refer to IP-24, "Removal and Installation".
3. Remove the screws (A) and the front foot duct (LH) (1). C
4. Remove the mode door motor screws.
5. Disconnect the harness connector from the mode door motor
D
and remove.
F
AWIIA1917ZZ
INSTALLATION
Installation is in the reverse order of removal. G
AIR MIX DOOR MOTOR
AIR MIX DOOR MOTOR : Removal and Installation - (LH) INFOID:0000000012876824
H
REMOVAL
1. Remove the center console side finisher (LH). Refer to IP-19, "Exploded View". HAC
2. Remove the instrument lower panel LH. Refer to IP-24, "Removal and Installation".
3. Remove the screws (A) and the front foot duct (LH) (1).
4. Remove the air mix door motor (LH) screws. J
5. Disconnect the harness connector from the air mix door motor
(driver side) and remove.
K
AWIIA1917ZZ
INSTALLATION M
Installation is in the reverse order of removal.
AIR MIX DOOR MOTOR : Removal and Installation - (RH) INFOID:0000000012876825
N
REMOVAL
1. Remove the center console side finisher (RH). Refer to IP-19, "Exploded View". O
2. Remove the glove box assembly. Refer to IP-25, "Removal and Installation".
AWIIA1919ZZ
INSTALLATION
Installation is in the reverse order of removal.
INTAKE DOOR MOTOR
INTAKE DOOR MOTOR : Removal and Installation INFOID:0000000012876826
REMOVAL
1. Remove the glove box assembly. Refer to IP-25, "Removal and Installation".
2. Remove the intake door motor screws.
3. Disconnect the harness connector from the intake door motor and remove.
INSTALLATION
Installation is in the reverse order of removal.