Kuwait National Petroleum Company (K.S.C.) P6011MAA.000.10.51.

044
Clean Fuels Project (CFP) REV F2
KNPC Contract No. CFP/EPC/0054-MAA Page 1 of 28
Contractor JOB CODE : 0-6798-20-0000 S-000-3160-0002V

BOLT TORQUING / TENSIONING PROCEDURE

Operation Center JOB CODE 0-6798-20-0000

Operation Center Doc No. S-000-3160-0002V

F2 29-Mar-16 Issued for Final S.Mitsumoto

F1 26-DEC-15 Issued for Final H. Suzuki H. Kunifusa M. Sakaki

A1 1-DEC-15 Issued for Design H. Suzuki H. Kunifusa M. Sakaki

O1 8-NOV-15 Issued for Comment H. Kunifusa M. Sakaki S. Hanada

Rev. Date Description Orig. Checked Approved

By By

Kuwait National Petroleum Company (K.S.C.)

Clean Fuels Project (CFP)
Kuwait
JGC Corporation / GS Engineering & Construction / SK Engineering & Construction
CONTRACT NO. DOCUMENT NO. REV NO.
CFP/EPC/0054-MAA P6011MAA.000.10.51.044 F2

CONFIDENTIAL OR PROPRIETARY INFORMATION

D R A
N
I 14-MA Y - 2 016
 Kuwait National Petroleum Company (K.S.C.) P6011MAA.000.10.51.044
Clean Fuels Project (CFP) REV F2
KNPC Contract No. CFP/EPC/0054-MAA Page 2 of 28
Contractor JOB CODE : 0-6798-20-0000 S-000-3160-0002V

Record of Revisions

Rev No Date Description

O1 8-NOV-15 Issued for Comment

A1 1-DEC-15 Issued for Design

F1 26-DEC-15 Issued for Final

F2 29-Mar-16 Issued for Final

CONFIDENTIAL OR PROPRIETARY INFORMATION

D R A
N
I 14-MA Y - 2 016
 Kuwait National Petroleum Company (K.S.C.) P6011MAA.000.10.51.044
Clean Fuels Project (CFP) REV F2
KNPC Contract No. CFP/EPC/0054-MAA Page 3 of 28
Contractor JOB CODE : 0-6798-20-0000 S-000-3160-0002V

TABLE OF CONTENTS

1.0 INTRODUCTION .......................................................................................................................3

2.0 SCOPE......................................................................................................................................3
3.0 REFERENCE DOCUMENTS.....................................................................................................3
4.0 SCOPE OF APPLICATION .......................................................................................................4
5.0 TIMING OF APPLICATION .......................................................................................................4
6.0 PREPARATIONS ......................................................................................................................5
7.0 BOLT TIGHTENING ..................................................................................................................5
8.0 THREAD LUBRICANTS ...........................................................................................................5
9.0 INSPECTION AND RECORD....................................................................................................6

ATTACHMENT

Attachment- 1;Required Bolt Tightening Torque Value(1/10) ..................................................... 7

Attachment- 2;Required location of Bolt tensioner .................................................................... 17
Attachment- 3;Tightening sequence ......................................................................................... 27

1.0 INTRODUCTION
This document describes field procedures for flange bolting by using torque wrench and/or
bolt tensioner to be applied to flanges installed at KNPC CFP Project site.

2.0 SCOPE
The purpose of this procedure is to identify the detailed requirements, work sequence and
methods in order to make sure field bolting works during construction and commissioning.

3.0 REFERENCE DOCUMENTS

(1) ASME B31.3 – PROCESS PIPING
(2) DEP 31.38.01.31 – SHOP AND FIELD FABRICATION OF PIPING
(3) DEP 31.40.10.19 – GLASS-FIBER REINFORCED PLASTIC PIPELINE AND PIPING
SYSYTEM
(4) DEP 74.00.10.10 – SHOP AND FIELD PRESSURE TESTING OF PIPING SYSTEM

CONFIDENTIAL OR PROPRIETARY INFORMATION

D R A
N
I 14-MA Y - 2 016
 Kuwait National Petroleum Company (K.S.C.) P6011MAA.000.10.51.044
Clean Fuels Project (CFP) REV F2
KNPC Contract No. CFP/EPC/0054-MAA Page 4 of 28
Contractor JOB CODE : 0-6798-20-0000 S-000-3160-0002V

(5) S-000-1670-0305V - TYPICAL INSPECTION AND TEST PLAN FOR PIPING WORKS
(6) S-000-1670-0401V - QC FORMS FOR CONSTRUCTION ACTIVITIES
(7) S-000-3160-0001V - GUIDELINE FOR CLEAN-BUILD OF PIPING DURING
CONSTRUCTION
(8) S-000-3168-0001V - PIPING TEST PACKAGE PREPARATION AND HANDLING
PROCEDURE
(9) VV216A-109-A-808 - BOLT TIGHTENING PROCEDURE
(10) DEP 70.08.10.11 – MECHANICAL MAINTENANCE EQUIPMENT AND TOOLS

4.0 SCOPE OF APPLICATION

All the flange joints other than the following locations shall be tightened by torque wrench or
torque machine in accordance with Required Bolt Tightening Torque Valve Table shown in
Attachment-1.

However regarding torque value of GRE, follow the vender document ‘VV216A-109-A-808’ .

The following flange locations shall be tightened by using bolt tensioner. The bolt diameter
ranges which shall be tightened by bolt tensioner are specified for each piping class in
Attachment-2. For bolt-tensioning equipment, see DEP 70.08.10.11 Appendix C para. C.6.
However, torque wrench might be applied instead of bolt tensioner in case of the
configuration or size limitations.

(1) DEP 31.38.01.11 Appendix 16 (Construction class)

- Class-1a or 1b (Category M): Hydraulic bolt tensioning: 1"" and above bolts
- Class-2a: Hydraulic bolt tensioning: 1-1/2"" and above bolts
- Class-3c or 3d: Hydraulic bolt tensioning: 2"" and above bolts
- Class-4d: No hydraulic bolt tensioning is required. (Controlled flange tightening is required for
size DN600 (NPS 24) and above.)

(2) DEP 31.38.01.31 Sec. 3.12 c)

- Category M: Hydraulic bolt tensioning: 1"" and above bolts
- Hydrogen and CL600 and larger or All and CL1500 and larger: Hydraulic bolt tensioning: 1-
1/2"" and above bolts
- Other than above: Hydraulic bolt tensioning: 2"" and above bolts

Note: In case recommendable torque is applicable for equipment by Vendor, that torque
shall be applied at connection between Equipment and Piping and Manhole on Equipment

Attachment-2 : Required location of bolt tensioner

Flanges may be tightened by conventional spanners/wrenches on Construction class-4d

below DN600, but not on GRP flanges.

5.0 TIMING OF APPLICATION

This will be applied during piping construction, final reinstatement after piping pressure test,
and commissioning phase until Mechanical Completion of the plant. All the flange joints

CONFIDENTIAL OR PROPRIETARY INFORMATION

D R A
N
I 14-MA Y - 2 016
 Kuwait National Petroleum Company (K.S.C.) P6011MAA.000.10.51.044
Clean Fuels Project (CFP) REV F2
KNPC Contract No. CFP/EPC/0054-MAA Page 5 of 28
Contractor JOB CODE : 0-6798-20-0000 S-000-3160-0002V

shall be tightened before piping pressure test except the flanges where test limit of pressure
test.

6.0 PREPARATIONS
(1) To confirm flange face cleanliness and alignment and damage free.
(2) To confirm correct gasket in proper position.
(3) To confirm bolts and nuts are correct material, numbers, sizes and cleaned condition.
(4) To confirm anti-seize compound applied.
(5) To confirm sufficient working area around the flange to access.
(6) To confirm adequate torque wrench and tensioner with accessories are ready for use in
position.
(7) To confirm the validity of calibration certificate for torque wrench and bolt tensioner.

7.0 BOLT TIGHTENING

(1) Torque Wrench
Bolt tightening with torque wrench shall be proceeded with the following steps in order
to avoid flange rotation and uneven tightening.

Step-1: Tighten by torque wrench with 30% of required torque value.

Bolt Tightening Sequence shall be based on attachment-2.

Step-2: Tighten by torque wrench with 60% of required torque value.

Bolt Tightening Sequence shall be based on attachment-2.

Step-3: Tighten by torque wrench with 100% of required torque value.

Bolt Tightening Sequence shall be based on attachment-2.

Step-4: Tighten by torque wrench with 100% of required torque value.

Sequence shall be clockwise in this Step.

(2) Hydraulic Tensioner

Bolt tightening with tensioner shall be proceeded in accordance with method statement
of Bolt Tensioning Contractor.

8.0 THREAD LUBRICANTS

As per shell DEP 31.38.01.31-Gen. paragraph 3.12 c)
The use of lubricants containing molybdenum disulphide is not allowed for environmental
reasons and because its application can result in sulphide stress corrosion in the bolt
material.

CONFIDENTIAL OR PROPRIETARY INFORMATION

D R A
N
I 14-MA Y - 2 016
 Kuwait National Petroleum Company (K.S.C.) P6011MAA.000.10.51.044
Clean Fuels Project (CFP) REV F2
KNPC Contract No. CFP/EPC/0054-MAA Page 6 of 28
Contractor JOB CODE : 0-6798-20-0000 S-000-3160-0002V

9.0 INSPECTION AND RECORD

In accordance with S-000-1670-0305V / TYPICAL INSPECTION AND TEST PLAN FOR
PIPING WORKS, Contractor shall carry out inspection, and then the inspection report shall
be controlled by Contractor. Bolt Torque & Tensioning report summary data shall be
attached to relative piping test packages.

Note:
- At test limit of pressure test, torque control will be applied, but no record will be taken
because that flange will be tightened with torque control at reinstatement.
- Random check will be carried out including test limit at stage of piping re-instatement.

CONFIDENTIAL OR PROPRIETARY INFORMATION

D R A
N
I 14-MA Y - 2 016
 Kuwait National Petroleum Company (K.S.C.) P6011MAA.000.10.51.044
Clean Fuels Project (CFP) REV F2
KNPC Contract No. CFP/EPC/0054-MAA Page 7 of 28
Contractor JOB CODE : 0-6798-20-0000 S-000-3160-0002V

Attachment- 1;Required Bolt Tightening Torque Value(1/10)

Flange Rating : ASME Class 150 (ASME B16.5 / B16.47 Series A)
Flange Facing : RF

Flange Bolt No. of Recommended Bolt Tightening Torque (per bolt) [Nm] <Note-1>
Size [DN] Dia. Bolts ASTM A193 Gr. B7 ASTM A193 ASTM A193 Gr. B16
[inch] [pcs] Gr. B7M
ASTM A320 Gr. L7 BS EN 10269
20CrMoVTiB4-10
ASME SA193 Gr. B7
ASTM A193 Gr. B8 Cl. 2

ASTM A453 Gr. 660 Cl. C

Min. Max. Min. Max. Min. Max.
15 0.5 4 89 105 68 81 70 86
20 0.5 4 89 105 68 81 70 86
25 0.5 4 89 105 68 81 70 86
40 0.5 4 89 105 68 81 70 86
50 0.625 4 173 205 132 158 136 167
80 0.625 4 173 205 132 158 136 167
100 0.625 8 173 205 132 158 136 167
150 0.75 8 299 353 229 272 234 288
200 0.75 8 299 353 229 272 234 288
250 0.875 12 475 561 363 432 371 457
300 0.875 12 475 561 363 432 371 457
350 1 12 708 837 541 644 554 683
400 1 16 708 837 541 644 554 683
450 1.125 16 1008 1192 770 917 788 972
500 1.125 20 1008 1192 770 917 788 972
600 1.25 20 1383 1634 1056 1257 1081 1333
650 1.25 24 1383 1634 1056 1257 1081 1333
700 1.25 28 1383 1634 1056 1257 1081 1333
750 1.25 28 1383 1634 1056 1257 1081 1333
800 1.5 28 2390 2824 1825 2172 1868 2303
900 1.5 32 2390 2824 1825 2172 1868 2303
1000 1.5 36 2390 2824 1825 2172 1868 2303
1050 1.5 36 2390 2824 1825 2172 1868 2303
1200 1.5 44 2390 2824 1825 2172 1868 2303
1250 1.75 44 3794 4484 2898 3449 2967 3656
1350 1.75 44 3794 4484 2898 3449 2967 3656
1400 1.75 48 3794 4484 2898 3449 2967 3656
1500 1.75 52 3794 4484 2898 3449 2967 3656
1600 1.125 60 1008 1192

Notes:

Note-1 : The recommended bolt tightening torque values in the table are applicable to metallic
flanged connections except for construction class-4d below DN600.

Note-2 : For non-metallic flanged connections, bolt tightening procedure and torque
values shall be in accordance with the following vendor documents.
・GRE flanged connections in accordance with V-216A-109-A-808

CONFIDENTIAL OR PROPRIETARY INFORMATION

D R A
N
I 14-MA Y - 2 016
 Kuwait National Petroleum Company (K.S.C.) P6011MAA.000.10.51.044
Clean Fuels Project (CFP) REV F2
KNPC Contract No. CFP/EPC/0054-MAA Page 8 of 28
Contractor JOB CODE : 0-6798-20-0000 S-000-3160-0002V

Attachment- 1;Required Bolt Tightening Torque Value(2/10)

Flange Rating : ASME Class 300 (ASME B16.5 / B16.47 Series A)
Flange Facing : RF

Flange Bolt No. of Recommended Bolt Tightening Torque (per bolt) [Nm] <Note-1>
Size Dia. Bolts ASTM A193 Gr. B7 ASTM A193 ASTM A193 Gr. B16
[DN] [inch] [pcs] Gr. B7M
ASTM A320 Gr. L7 BS EN 10269
20CrMoVTiB4-10
ASME SA193 Gr. B7
ASTM A193 Gr. B8 Cl. 2

ASTM A453 Gr. 660 Cl. C

Min. Max. Min. Max. Min. Max.
15 0.5 4 89 105 68 81 70 86
20 0.625 4 173 205 132 158 136 167
25 0.625 4 173 205 132 158 136 167
40 0.75 4 299 353 229 272 234 288
50 0.625 8 173 205 132 158 136 167
80 0.75 8 299 353 229 272 234 288
100 0.75 8 299 353 229 272 234 288
150 0.75 12 299 353 229 272 234 288
200 0.875 12 475 561 363 432 371 457
250 1 16 708 837 541 644 554 683
300 1.125 16 1008 1192 770 917 788 972
350 1.125 20 1008 1192 770 917 788 972
400 1.25 20 1383 1634 1056 1257 1081 1333
450 1.25 24 1383 1634 1056 1257 1081 1333
500 1.25 24 1383 1634 1056 1257 1081 1333
600 1.5 24 2390 2824 1825 2172 1868 2303
650 1.625 28 3038 3590 2320 2762 2375 2928
700 1.625 28 3038 3590 2320 2762 2375 2928
750 1.75 28 3794 4484 2898 3449 2967 3656
800 1.875 28 4667 5515 3564 4242 3649 4497
900 2 32 5663 6693 4325 5149 4428 5458
1050 1.625 32 3038 3590 2320 2762 2375 2928
1200 1.875 32 4667 5515 3564 4242 3649 4497
1350 2.25 28 8064 9530 6158 7331 6304 7770
1400 2.25 28 8064 9530 6158 7331 6304 7770
1500 2.25 32 8064 9530 6158 7331 6304 7770

Notes:

Note-1 : The recommended bolt tightening torque values in the table are applicable to metallic
flanged connections in all hydrocarbon systems in all pressure classes, and utility
systems in pressure classes 300 & higher.

Note-2 : For non-metallic flanged connections, bolt tightening procedure and torque
values shall be in accordance with the following vendor documents.
・GRE flanged connections in accordance with V-216A-109-A-808

CONFIDENTIAL OR PROPRIETARY INFORMATION

D R A
N
I 14-MA Y - 2 016
 Kuwait National Petroleum Company (K.S.C.) P6011MAA.000.10.51.044
Clean Fuels Project (CFP) REV F2
KNPC Contract No. CFP/EPC/0054-MAA Page 9 of 28
Contractor JOB CODE : 0-6798-20-0000 S-000-3160-0002V

Attachment- 1;Required Bolt Tightening Torque Value(3/10)

Flange Rating : ASME Class 600 (ASME B16.5 / B16.47 Series A)
Flange Facing : RF

Flange Bolt No. of Recommended Bolt Tightening Torque (per bolt) [Nm] <Note-1>
Size Dia. Bolts
ASTM A193 Gr. B7 ASTM A193 ASTM A193 Gr. B16
[DN] [inch] [pcs]
Gr. B7M
ASTM A320 Gr. L7 BS EN 10269
20CrMoVTiB4-10
ASME SA193 Gr. B7
ASTM A193 Gr. B8 Cl. 2

ASTM A453 Gr. 660 Cl. C

Min. Max. Min. Max. Min. Max.
15 0.5 4 89 105 68 81 70 86
20 0.625 4 173 205 132 158 136 167
25 0.625 4 173 205 132 158 136 167
40 0.75 4 299 353 229 272 234 288
50 0.625 8 173 205 132 158 136 167
80 0.75 8 299 353 229 272 234 288
100 0.875 8 475 561 363 432 371 457
150 1 12 708 837 541 644 554 683
200 1.125 12 1008 1192 770 917 788 972
250 1.25 16 1383 1634 1056 1257 1081 1333
300 1.25 20 1383 1634 1056 1257 1081 1333
350 1.375 20 1841 2175 1406 1673 1439 1774
400 1.5 20 2390 2824 1825 2172 1868 2303
450 1.625 20 3038 3590 2320 2762 2375 2928
500 1.625 24 3038 3590 2320 2762 2375 2928
600 1.875 24 4667 5515 3564 4242 3649 4497
650 1.875 28 4667 5515 3564 4242 3649 4497
700 2 28 5663 6693 4325 5149 4428 5458
750 2 28 5663 6693 4325 5149 4428 5458
800 2.25 28 8064 9530 6158 7331 6304 7770
850 2.25 28 8064 9530 6158 7331 6304 7770
900 2.5 28 11061 13072 8447 10055 8648 10659

Notes:

Note-1 : The recommended bolt tightening torque values in the table are applicable to metallic
flanged connections in all hydrocarbon systems in all pressure classes, and utility
systems in pressure classes 300 & higher.

Note-2 : For non-metallic flanged connections, bolt tightening procedure and torque
values shall be in accordance with the following vendor documents.
・GRE flanged connections in accordance with V-216A-109-A-808

Attachment- 1;Required Bolt Tightening Torque Value(4/10)

CONFIDENTIAL OR PROPRIETARY INFORMATION

D R A
N
I 14-MA Y - 2 016
 Kuwait National Petroleum Company (K.S.C.) P6011MAA.000.10.51.044
Clean Fuels Project (CFP) REV F2
KNPC Contract No. CFP/EPC/0054-MAA Page 10 of 28
Contractor JOB CODE : 0-6798-20-0000 S-000-3160-0002V

Flange Rating : ASME Class 900 (ASME B16.5)

Flange Facing : RF

Flange Bolt Dia. No. of Recommended Bolt Tightening Torque (per bolt) [Nm] <Note-1>
Size [inch] Bolts
[DN] [pcs] ASTM A193 Gr. B7 ASTM A193 ASTM A193 Gr. B16
Gr. B7M
ASTM A320 Gr. L7 BS EN 10269
20CrMoVTiB4-10
ASME SA193 Gr. B7
ASTM A193 Gr. B8 Cl. 2

ASTM A453 Gr. 660 Cl. C

Min. Max. Min. Max. Min. Max.

15 0.75 4 299 353 229 272 234 288
20 0.75 4 299 353 229 272 234 288
25 0.875 4 475 561 363 432 371 457
40 1 4 708 837 541 644 554 683
50 0.875 8 475 561 363 432 371 457
80 0.875 8 475 561 363 432 371 457
100 1.125 8 1008 1192 770 917 788 972
150 1.125 12 1008 1192 770 917 788 972
200 1.375 12 1841 2175 1406 1673 1439 1774
250 1.375 16 1841 2175 1406 1673 1439 1774
300 1.375 20 1841 2175 1406 1673 1439 1774
350 1.5 20 2390 2824 1825 2172 1868 2303
400 1.625 20 3038 3590 2320 2762 2375 2928
450 1.875 20 4667 5515 3564 4242 3649 4497
500 2 20 5663 6693 4325 5149 4428 5458
600 2.5 20 11061 13072 8447 10055 8648 10659

Notes:

Note-1 : The recommended bolt tightening torque values in the table are applicable to metallic
flanged connections in all hydrocarbon systems in all pressure classes, and utility
systems in pressure classes 300 & higher.

Note-2 : For non-metallic flanged connections, bolt tightening procedure and torque
values shall be in accordance with the following vendor documents.
・GRE flanged connections in accordance with V-216A-109-A-808

CONFIDENTIAL OR PROPRIETARY INFORMATION

D R A
N
I 14-MA Y - 2 016
 Kuwait National Petroleum Company (K.S.C.) P6011MAA.000.10.51.044
Clean Fuels Project (CFP) REV F2
KNPC Contract No. CFP/EPC/0054-MAA Page 11 of 28
Contractor JOB CODE : 0-6798-20-0000 S-000-3160-0002V

Attachment- 1;Required Bolt Tightening Torque Value(5/10)

Flange Rating : ASME Class 1500 (ASME B16.5)
Flange Facing : RF

Flange Bolt No. of Recommended Bolt Tightening Torque (per bolt) [Nm] <Note-1>
Size Dia. Bolts
[DN] [inch] [pcs] ASTM A193 Gr. B7 ASTM A193 ASTM A193 Gr. B16
Gr. B7M
ASTM A320 Gr. L7 BS EN 10269
20CrMoVTiB4-10
ASME SA193 Gr. B7
ASTM A193 Gr. B8 Cl. 2

ASTM A453 Gr. 660 Cl. C

Min. Max. Min. Max. Min. Max.
15 0.75 4 299 353 229 272 234 288
20 0.75 4 299 353 229 272 234 288
25 0.875 4 475 561 363 432 371 457
40 1 4 708 837 541 644 554 683
50 0.875 8 475 561 363 432 371 457
80 1.125 8 1008 1192 770 917 788 972
100 1.25 8 1383 1634 1056 1257 1081 1333
150 1.375 12 1841 2175 1406 1673 1439 1774
200 1.625 12 3038 3590 2320 2762 2375 2928
250 1.875 12 4667 5515 3564 4242 3649 4497
300 2 16 5663 6693 4325 5149 4428 5458
350 2.25 16 8064 9530 6158 7331 6304 7770
400 2.5 16 11061 13072 8447 10055 8648 10659
450 2.75 16 14722 17399 11242 13384 11510 14187
500 3 16 19113 22588 14595 17375 14943 18418
600 3.5 16 30350 35869 23177 27591 23729 29247

Notes:

Note-1 : The recommended bolt tightening torque values in the table are applicable to metallic
flanged connections in all hydrocarbon systems in all pressure classes, and utility
systems in pressure classes 300 & higher.

Note-2 : For non-metallic flanged connections, bolt tightening procedure and torque
values shall be in accordance with the following vendor documents.
・GRE flanged connections in accordance with V-216A-109-A-808

CONFIDENTIAL OR PROPRIETARY INFORMATION

D R A
N
I 14-MA Y - 2 016
 Kuwait National Petroleum Company (K.S.C.) P6011MAA.000.10.51.044
Clean Fuels Project (CFP) REV F2
KNPC Contract No. CFP/EPC/0054-MAA Page 12 of 28
Contractor JOB CODE : 0-6798-20-0000 S-000-3160-0002V

Attachment- 1;Required Bolt Tightening Torque Value(6/10)

Flange Rating : ASME Class 2500 (ASME B16.5)
Flange Facing : RF

Flange Bolt No. of Recommended Bolt Tightening Torque (per bolt) [Nm] <Note-1>
Size Dia. Bolts
[DN] [inch] [pcs] ASTM A193 Gr. B7 ASTM A193 ASTM A193 Gr. B16
Gr. B7M
ASTM A320 Gr. L7 BS EN 10269
20CrMoVTiB4-10
ASME SA193 Gr. B7
ASTM A193 Gr. B8 Cl. 2

ASTM A453 Gr. 660 Cl. C

Min. Max. Min. Max. Min. Max.

15 0.75 4 299 353 229 272 234 288
20 0.75 4 299 353 229 272 234 288
25 0.875 4 475 561 363 432 371 457
40 1.125 4 1008 1192 770 917 788 972
50 1 8 708 837 541 644 554 683
80 1.25 8 1383 1634 1056 1257 1081 1333
100 1.5 8 2390 2824 1825 2172 1868 2303
150 2 8 5663 6693 4325 5149 4428 5458
200 2 12 5663 6693 4325 5149 4428 5458
250 2.5 12 11061 13072 8447 10055 8648 10659
300 2.75 12 14722 17399 11242 13384 11510 14187

Notes:

Note-1 : The recommended bolt tightening torque values in the table are applicable to metallic
flanged connections in all hydrocarbon systems in all pressure classes, and utility
systems in pressure classes 300 & higher.

Note-2 : For non-metallic flanged connections, bolt tightening procedure and torque
values shall be in accordance with the following vendor documents.
・GRE flanged connections in accordance with V-216A-109-A-808

CONFIDENTIAL OR PROPRIETARY INFORMATION

D R A
N
I 14-MA Y - 2 016
 Kuwait National Petroleum Company (K.S.C.) P6011MAA.000.10.51.044
Clean Fuels Project (CFP) REV F2
KNPC Contract No. CFP/EPC/0054-MAA Page 13 of 28
Contractor JOB CODE : 0-6798-20-0000 S-000-3160-0002V

Attachment- 1;Required Bolt Tightening Torque Value(7/10)

Flange Rating : ASME Class 600 (ASME B16.5)
Flange Facing : RTJ

Flange Bolt Dia. No. of Recommended Bolt Tightening Torque (per bolt) [Nm]
Size [inch] Bolts [pcs]
[DN] Soft Iron 5Cr-1/2Mo Stainless Steel and
Gasket Gasket High Alloy Steel
Gasket
Min. Max. Min. Max. Min. Max.
15 0.5 4 23 81 24 105 24 105
20 0.5 4 45 158 47 205 47 205
25 0.5 4 58 158 60 205 60 205
40 0.5 4 112 272 116 353 115 353
50 0.625 4 72 158 74 205 74 205
80 0.625 4 167 272 172 353 170 353
100 0.625 8 264 432 271 561 267 561
150 0.75 8 364 644 371 837 364 837
200 0.75 8 631 917 642 1192 626 1192
250 0.875 12 729 1257 739 1634 720 1634
300 0.875 12 788 1257 798 1634 776 1634
350 1 12 1029 1673 1041 2175 1011 2175
400 1 16 1386 2172 1400 2824 1359 2824
450 1.125 16 1900 2762 1918 3590 1859 3590
500 1.125 20 1907 2762 1926 3590 1867 3590
600 1.25 20 3153 4242 3185 5515 3090 5515

CONFIDENTIAL OR PROPRIETARY INFORMATION

D R A
N
I 14-MA Y - 2 016
 Kuwait National Petroleum Company (K.S.C.) P6011MAA.000.10.51.044
Clean Fuels Project (CFP) REV F2
KNPC Contract No. CFP/EPC/0054-MAA Page 14 of 28
Contractor JOB CODE : 0-6798-20-0000 S-000-3160-0002V

Attachment- 1;Required Bolt Tightening Torque Value(8/10)

Flange Rating : ASME Class 900 (ASME B16.5)
Flange Facing : RTJ

Flange Bolt No. of Recommended Bolt Tightening Torque (per bolt) [Nm]
Size Dia. Bolts
[DN] [inch] [pcs] Soft Iron 5Cr-1/2Mo Stainless Steel and
Gasket Gasket High Alloy Steel
Gasket
Min. Max. Min. Max. Min. Max.
15 0.75 4 73 272 76 288 80 353
20 0.75 4 86 272 90 288 94 353
25 0.875 4 121 432 126 457 131 561
40 1 4 218 644 226 683 233 837
50 0.875 8 188 432 194 457 201 561
80 0.875 8 289 432 297 457 306 561
100 1.125 8 499 917 512 972 525 1192
150 1.125 12 609 917 622 972 634 1192
200 1.375 12 1142 1673 1162 1774 1181 2175
250 1.375 16 1196 1673 1213 1774 1230 2175
300 1.375 20 1292 1673 1309 1774 1325 2175
350 1.5 20 1768 2172 1795 2303 1823 2824
400 1.625 20 2353 2762 2386 2928 2420 3590
450 1.875 20 3581 4242 3634 4497 3688 5515
500 2 20 4455 5149 4516 5458 4578 6693
600 2.5 20 7886 10055 8007 10659 8127 13072

CONFIDENTIAL OR PROPRIETARY INFORMATION

D R A
N
I 14-MA Y - 2 016
 Kuwait National Petroleum Company (K.S.C.) P6011MAA.000.10.51.044
Clean Fuels Project (CFP) REV F2
KNPC Contract No. CFP/EPC/0054-MAA Page 15 of 28
Contractor JOB CODE : 0-6798-20-0000 S-000-3160-0002V

Attachment- 1;Required Bolt Tightening Torque Value(9/10)

Flange Rating : ASME Class 1500 (ASME B16.5)
Flange Facing : RTJ

Flange Bolt No. of Recommended Bolt Tightening Torque (per bolt) [Nm]
Size Dia. Bolts
[DN] [inch] [pcs] Soft Iron 5Cr-1/2Mo Stainless Steel and
Gasket Gasket High Alloy Steel
Gasket
Min. Max. Min. Max. Min. Max.
15 0.75 4 121 272 127 288 133 353
20 0.75 4 143 272 150 288 156 353
25 0.875 4 202 432 210 457 219 561
40 1 4 363 644 376 683 389 837
50 0.875 8 313 432 324 457 335 561
80 1.125 8 715 917 735 972 755 1192
100 1.25 8 1056 1257 1083 1333 1109 1634
150 1.375 12 1265 1673 1293 1774 1322 2175
200 1.625 12 2407 2762 2461 2928 2514 3590
250 1.875 12 3893 4242 3968 4497 4043 5515
300 2 16 4423 5149 4520 5458 4618 6693
350 2.25 16 6044 7331 6181 7770 6318 9530
400 2.5 16 8412 10055 8604 10659 8795 13072
450 2.75 16 11525 13384 11764 14187 12002 17399
500 3 16 15085 17375 15400 18418 15716 22588
600 3.5 16 24321 27591 24801 29247 25282 35869

CONFIDENTIAL OR PROPRIETARY INFORMATION

D R A
N
I 14-MA Y - 2 016
 Kuwait National Petroleum Company (K.S.C.) P6011MAA.000.10.51.044
Clean Fuels Project (CFP) REV F2
KNPC Contract No. CFP/EPC/0054-MAA Page 16 of 28
Contractor JOB CODE : 0-6798-20-0000 S-000-3160-0002V

Attachment- 1;Required Bolt Tightening Torque Value(10/10)

Flange Rating : ASME Class 2500 (ASME B16.5)
Flange Facing : RTJ

Flange Bolt No. of Recommended Bolt Tightening Torque (per bolt) [Nm]
Size Dia. Bolts
[DN] [inch] [pcs] Soft Iron Stainless Steel and High Alloy
Gasket Steel Gasket

Min. Max. Min. Max.

15 0.75 4 226 353 247 353
20 0.75 4 292 353 317 353
25 0.875 4 440 561 473 561
40 1.125 4 1048 1192 1129 1192
50 1 8 655 837 699 837
80 1.25 8 1218 1634 1296 1634
100 1.5 8 2223 2824 2367 2824
150 2 8 5858 6693 6193 6693
200 2 12 5751 6693 6069 6693
250 2.5 12 10876 13072 11497 13072
300 2.75 12 16414 17399 17311 17399
350 3 12 - 19818 22588
400 3 12 - 24759 22588
500 3.25 16 - 29959 28719

CONFIDENTIAL OR PROPRIETARY INFORMATION

D R A
N
I 14-MA Y - 2 016
 Kuwait National Petroleum Company (K.S.C.) P6011MAA.000.10.51.044
Clean Fuels Project (CFP) REV F2
KNPC Contract No. CFP/EPC/0054-MAA Page 17 of 28
Contractor JOB CODE : 0-6798-20-0000 S-000-3160-0002V

Attachment- 2;Required location of Bolt tensioner

Pressure Flange Const. Special Service Bolt Diameter for Hydraulic
Line Class
Rating Face Class Toxic Hydrogen Bolt Tensioning
11011K CL150 RF 3c 2" and above
11021K CL150 RF 3c 2" and above
11031K CL150 RF 3c 2" and above
11031KT CL150 RF 1b Very toxic 1" and above
11042K CL150 RF 3c 2" and above
11042KT CL150 RF 1b Very toxic 1" and above
11055K CL150 RF 3c 2" and above
11055KT CL150 RF 1b Very toxic 1" and above
11071K CL150 RF 3c Hydrogen 2" and above
11076K CL150 RF 3c Hydrogen 2" and above
11076KT CL150 RF 1b Very toxic Hydrogen 1" and above
11201K CL150 RF 3c 2" and above
11261K CL150 RF 3c 2" and above
11372K CL150 RF 3c 2" and above
11372KT CL150 RF 1b Very toxic 1" and above
11373K CL150 RF 3c 2" and above
11373KT CL150 RF 1b Very toxic 1" and above
11374K CL150 RF 3c 2" and above
11374KT CL150 RF 1b Very toxic 1" and above
115101 CL150 RF 3c 2" and above
115103 CL150 RF 3c 2" and above
115103T CL150 RF 1b Very toxic 1" and above
115104 CL150 RF 3c 2" and above
115104T CL150 RF 1b Very toxic 1" and above
115106 CL150 RF 3c 2" and above
115111 CL150 RF 3c 2" and above
115112 CL150 RF 3c 2" and above
115114 CL150 RF 3c Hydrogen 2" and above
115126 CL150 RF 3c 2" and above
115131 CL150 RF 3c 2" and above
115131T CL150 RF 1b Very toxic 1" and above
115137 CL150 RF 3c 2" and above
115139 CL150 RF 3c 2" and above
115144 CL150 RF 3c 2" and above
115144T CL150 RF 1b Very toxic 1" and above
115146 CL150 RF 3c 2" and above
115146T CL150 RF 1b Very toxic 1" and above
115150 CL150 RF 3c 2" and above
115150T CL150 RF 1b Very toxic 1" and above
115154 CL150 RF 3c 2" and above
115155 CL150 RF 3c 2" and above
115155T CL150 RF 1b Very toxic 1" and above

CONFIDENTIAL OR PROPRIETARY INFORMATION

D R A
N
I 14-MA Y - 2 016
 Kuwait National Petroleum Company (K.S.C.) P6011MAA.000.10.51.044
Clean Fuels Project (CFP) REV F2
KNPC Contract No. CFP/EPC/0054-MAA Page 18 of 28
Contractor JOB CODE : 0-6798-20-0000 S-000-3160-0002V

115156 CL150 RF 3c 2" and above

115158 CL150 RF 3c 2" and above
115160 CL150 RF 3c 2" and above
115164 CL150 RF 3c 2" and above
115164T CL150 RF 1b Very toxic 1" and above
115165 CL150 RF 3c 2" and above
115165T CL150 RF 1b Very toxic 1" and above
115169 CL150 RF 3c 2" and above
115201 CL150 RF 4d 2" and above
115401 CL150 RF 3c 2" and above
115502 CL150 RF 3c Hydrogen 2" and above
125118 CL150 RF 3c 2" and above
125119 CL150 RF 2a 1.5" and above

125119T CL150 RF 1b Very toxic 1" and above

125124 CL150 RF 3c 2" and above
125126 CL150 RF 2a 1.5" and above

125129T CL150 RF 1b Very toxic 1" and above

13021K CL150 RF 3c 2" and above
13031K CL150 RF 3c 2" and above
13031KT CL150 RF 1b Very toxic 1" and above
135101 CL150 RF 3c 2" and above
135101T CL150 RF 1b Very toxic 1" and above
135103 CL150 RF 3c 2" and above
135105T CL150 RF 1b Very toxic 1" and above
135112 CL150 RF 3c 2" and above
135112T CL150 RF 1b Very toxic 1" and above
135120 CL150 RF 3c 2" and above
135131 CL150 RF 3c 2" and above
151071K CL1500 RF 3c Hydrogen 1.5" and above

151076KT CL1500 RF 1b Very toxic Hydrogen 1" and above

151261K CL1500 RF 3c 1.5" and above

1515115 CL1500 RJ 3c Hydrogen 1.5" and above

1515115T CL1500 RJ 1b Very toxic Hydrogen 1" and above

1515116 CL1500 RJ 3c 1.5" and above

1515116T CL1500 RJ 1b Very toxic 1" and above

1515117T CL1500 RJ 1b Very toxic Hydrogen 1" and above
1515119T CL1500 RJ 1b Very toxic Hydrogen 1" and above
1515122 CL1500 RJ 3c Hydrogen 1.5" and above

1515122T CL1500 RJ 1b Very toxic Hydrogen 1" and above

1515128T CL1500 RF 1b Very toxic 1" and above
1515150 CL1500 RF 3c 1.5" and above

CONFIDENTIAL OR PROPRIETARY INFORMATION

D R A
N
I 14-MA Y - 2 016
 Kuwait National Petroleum Company (K.S.C.) P6011MAA.000.10.51.044
Clean Fuels Project (CFP) REV F2
KNPC Contract No. CFP/EPC/0054-MAA Page 19 of 28
Contractor JOB CODE : 0-6798-20-0000 S-000-3160-0002V

1515150T CL1500 RF 1b Very toxic 1" and above

1525104 CL1500 RF 2a Hydrogen 1.5" and above

1525104T CL1500 RF 1a Very toxic Hydrogen 1" and above

1535104 CL1500 RF 2a Hydrogen 1.5" and above

1535106 CL1500 RJ 2a Hydrogen 1.5" and above

1535106T CL1500 RJ 1a Very toxic Hydrogen 1" and above

1535111T CL1500 RJ 1a Very toxic 1" and above
1565102T CL1500 RJ 1a Very toxic 1" and above
165101 CL150 RF 3c 2" and above
165108 CL150 RF 3c 2" and above
165108T CL150 RF 1b Very toxic 1" and above
165109 CL150 RF 3c 2" and above
17102K CL150 FF 4d 2" and above
17311K CL150 FF 4d 2" and above
175101 CL150 FF 4d 2" and above
175102 CL150 FF 4d 2" and above
175102C CL150 FF 4d 2" and above
175104 CL150 FF 4d 2" and above
175105 CL150 FF 4d 2" and above
175106 CL150 FF 4d 2" and above
175106C CL150 FF 4d 2" and above
175109 CL150 FF 4d 2" and above
175110 CL150 FF 4d 2" and above
175111 CL150 FF 4d 2" and above
175113 CL150 FF 4d 2" and above
18011K CL150 RF 4d 2" and above
1A1 CL150 RF 3c 2" and above
1A2 CL150 RF 3c 2" and above
1S1 CL150 RF 3c 2" and above
1W1 CL150 RF 3c 2" and above
1W3 CL150 RF 3c 2" and above
2515114 CL2500 RF 3c Hydrogen 1.5" and above

2515114T CL2500 RF 1a Very toxic Hydrogen 1" and above

2515115 CL2500 RJ 3c Hydrogen 1.5" and above

2515115T CL2500 RJ 1a Very toxic Hydrogen 1" and above

2515121T CL2500 RJ 1b Very toxic 1" and above
2515124 CL2500 RJ 3c 1.5" and above

2515153 CL2500 RF 3c 1.5" and above

2535106T CL2500 RJ 1a Very toxic Hydrogen 1" and above

2535107 CL2500 RJ 2a Hydrogen 1.5" and above

2535107T CL2500 RJ 1a Very toxic Hydrogen 1" and above

CONFIDENTIAL OR PROPRIETARY INFORMATION

D R A
N
I 14-MA Y - 2 016
 Kuwait National Petroleum Company (K.S.C.) P6011MAA.000.10.51.044
Clean Fuels Project (CFP) REV F2
KNPC Contract No. CFP/EPC/0054-MAA Page 20 of 28
Contractor JOB CODE : 0-6798-20-0000 S-000-3160-0002V

2535108 CL2500 RJ 2a Hydrogen 1.5" and above

2535108T CL2500 RJ 1a Very toxic Hydrogen 1" and above

2535109T CL2500 RJ 1a Very toxic Hydrogen 1" and above
2535111T CL2500 RJ 1a Very toxic 1" and above
2565104T CL2500 RJ 1a Very toxic Hydrogen 1" and above
31011K CL300 RF 3c 2" and above
31021K CL300 RF 3c 2" and above
31031K CL300 RF 3c 2" and above
31031KT CL300 RF 1b Very toxic 1" and above
31042K CL300 RF 3c 2" and above
31042KT CL300 RF 1b Very toxic 1" and above
31071K CL300 RF 3c Hydrogen 2" and above
31076K CL300 RF 3c Hydrogen 2" and above
31076KT CL300 RF 1b Very toxic Hydrogen 1" and above
31372K CL300 RF 3c 2" and above
31372KT CL300 RF 1b Very toxic 1" and above
31374K CL300 RF 3c 2" and above
31374KT CL300 RF 1b Very toxic 1" and above
315101 CL300 RF 3c 2" and above
315101T CL300 RF 1b Very toxic 1" and above
315104 CL300 RF 3c 2" and above
315104T CL300 RF 1b Very toxic 1" and above
315107 CL300 RF 3c 2" and above
315113 CL300 RF 3c Hydrogen 2" and above
315113T CL300 RF 1b Very toxic Hydrogen 1" and above
315114 CL300 RF 3c Hydrogen 2" and above
315126 CL300 RF 3c 2" and above
315129 CL300 RF 3c Hydrogen 2" and above
315130 CL300 RF 3c Hydrogen 2" and above
315131 CL300 RF 3c 2" and above
315131T CL300 RF 1b Very toxic 1" and above
315137 CL300 RF 3c 2" and above
315139 CL300 RF 3c 2" and above
315144 CL300 RF 3c 2" and above
315150 CL300 RF 3c 2" and above
315150T CL300 RF 1b Very toxic 1" and above
315151 CL300 RF 3c 2" and above
315160 CL300 RF 3c 2" and above
315163 CL300 RF 3c Hydrogen 2" and above
315163T CL300 RF 1b Very toxic Hydrogen 1" and above
315164 CL300 RF 3c 2" and above
315165 CL300 RF 3c 2" and above
315165T CL300 RF 1b Very toxic 1" and above
315166 CL300 RF 3c Hydrogen 2" and above
315166T CL300 RF 1b Very toxic Hydrogen 1" and above

CONFIDENTIAL OR PROPRIETARY INFORMATION

D R A
N
I 14-MA Y - 2 016
 Kuwait National Petroleum Company (K.S.C.) P6011MAA.000.10.51.044
Clean Fuels Project (CFP) REV F2
KNPC Contract No. CFP/EPC/0054-MAA Page 21 of 28
Contractor JOB CODE : 0-6798-20-0000 S-000-3160-0002V

315167 CL300 RF 3c Hydrogen 2" and above

315167T CL300 RF 1b Very toxic Hydrogen 1" and above
315501 CL300 RF 3c Hydrogen 2" and above
315502 CL300 RF 3c Hydrogen 2" and above
32021K CL300 RF 2a 1.5" and above

325104 CL300 RF 2a Hydrogen 1.5" and above

325104T CL300 RF 1b Very toxic Hydrogen 1" and above

325118 CL300 RF 3c 2" and above
325119 CL300 RF 2a 1.5" and above

325119T CL300 RF 1b Very toxic 1" and above

325124 CL300 RF 3c 2" and above
325126 CL300 RF 2a 1.5" and above

325128 CL300 RF 3c 2" and above

33021K CL300 RF 3c 2" and above
33021KT CL300 RF 1b Very toxic 1" and above
33031K CL300 RF 3c 2" and above
33031KT CL300 RF 1b Very toxic 1" and above
335101 CL300 RF 3c 2" and above
335101T CL300 RF 1b Very toxic 1" and above
335103 CL300 RF 3c 2" and above
335103T CL300 RF 1b Very toxic 1" and above
335110 CL300 RF 3c Hydrogen 2" and above
335110T CL300 RF 1b Very toxic Hydrogen 1" and above
335112 CL300 RF 3c 2" and above
335112T CL300 RF 1b Very toxic 1" and above
335125 CL300 RF 3c 2" and above
365107 CL300 RF 3c 2" and above
61011K CL600 RF 3c 2" and above
61031K CL600 RF 3c 2" and above
61042K CL600 RF 3c 2" and above
61042KT CL600 RF 1b Very toxic 1" and above
61071K CL600 RF 3c Hydrogen 1.5" and above

61076K CL600 RF 3c Hydrogen 1.5" and above

61076KT CL600 RF 1b Very toxic Hydrogen 1" and above

61261K CL600 RF 3c 2" and above
615101 CL600 RF 3c 2" and above
615114 CL600 RF 3c Hydrogen 1.5" and above

615126 CL600 RF 3c 2" and above

615130T CL600 RF 1b Very toxic Hydrogen 1" and above
615131 CL600 RF 3c 2" and above
615139 CL600 RF 3c 2" and above

CONFIDENTIAL OR PROPRIETARY INFORMATION

D R A
N
I 14-MA Y - 2 016
 Kuwait National Petroleum Company (K.S.C.) P6011MAA.000.10.51.044
Clean Fuels Project (CFP) REV F2
KNPC Contract No. CFP/EPC/0054-MAA Page 22 of 28
Contractor JOB CODE : 0-6798-20-0000 S-000-3160-0002V

615401 CL600 RF 3c 2" and above

615402 CL600 RF 3c 2" and above
615501 CL600 RF 3c Hydrogen 1.5" and above

615502 CL600 RF 3c Hydrogen 1.5" and above

62021K CL600 RF 2a 1.5" and above

625104 CL600 RF 2a Hydrogen 1.5" and above

625104T CL600 RF 1b Very toxic Hydrogen 1" and above

625119 CL600 RF 2a 1.5" and above

625127 CL600 RF 3c 2" and above

625131 CL600 RJ 3c 2" and above
635103 CL600 RF 3c 2" and above
635110T CL600 RF 1b Very toxic Hydrogen 1" and above
635112 CL600 RF 3c 2" and above
635113 CL600 RF 3c 2" and above
635113T CL600 RF 1b Very toxic 1" and above
635129 CL600 RJ 3c 2" and above
91011K CL900 RF 3c 2" and above
91031K CL900 RF 3c 2" and above
91042KT CL900 RF 1b Very toxic 1" and above
91076K CL900 RF 3c Hydrogen 1.5" and above

91076KT CL900 RF 1b Very toxic Hydrogen 1" and above

915114 CL900 RF 3c Hydrogen 1.5" and above

915128 CL900 RF 3c 2" and above

915129 CL900 RF 3c Hydrogen 1.5" and above

915129T CL900 RF 1b Very toxic Hydrogen 1" and above

915133T CL900 RF 1b Very toxic Hydrogen 1" and above
915160 CL900 RF 3c 2" and above
915401 CL900 RF 3c 2" and above
915502 CL900 RF 3c Hydrogen 1.5" and above

92021K CL900 RF 2a 1.5" and above

925104 CL900 RF 2a Hydrogen 1.5" and above

925104T CL900 RF 1b Very toxic Hydrogen 1" and above

925111 CL900 RF 2a Hydrogen 1.5" and above

925119 CL900 RF 2a 1.5" and above

925119T CL900 RF 1b Very toxic 1" and above

925132 CL900 RF 2a 1.5" and above

93021KT CL900 RF 1b Very toxic 1" and above

CONFIDENTIAL OR PROPRIETARY INFORMATION

D R A
N
I 14-MA Y - 2 016
 Kuwait National Petroleum Company (K.S.C.) P6011MAA.000.10.51.044
Clean Fuels Project (CFP) REV F2
KNPC Contract No. CFP/EPC/0054-MAA Page 23 of 28
Contractor JOB CODE : 0-6798-20-0000 S-000-3160-0002V

935103 CL900 RF 3c 2" and above

935130 CL900 RF 2a Hydrogen 1.5" and above

935130T CL900 RF 1b Very toxic Hydrogen 1" and above

935501 CL900 RF 2a Hydrogen 1.5" and above

965106T CL900 RF 1b Very toxic Hydrogen 1" and above

A17 CL150 RF 3c 2" and above
A19 CL150 RF 3c 2" and above
A1A1 CL150 RF 3c 2" and above
A1A2 CL150 RF 3c 2" and above
A2A1 CL300 RF 3c 2" and above
A5 CL150 RF 3c 2" and above
A6 CL150 RF 3c 2" and above
A7 CL150 RF 3c 2" and above
AD3 CL150 RF 3c 2" and above
AD5 CL150 RF 3c 2" and above
AD6 CL150 RF 3c 2" and above
AE1 CL150 RF 2a 1.5" and above

AE3 CL150 RF 2a 1.5" and above

AG1 CL150 RF 2a 1.5" and above

ASL1 CL150 RF 3c 2" and above

ASL2 CL150 RF 3c 2" and above
AY2 CL150 RF 3c 2" and above
B1A1 CL150 RF 3c 2" and above
B1A2 CL150 RF 3c 2" and above
B2A1 CL300 RF 3c 2" and above
B2A1S CL300 RF 3c 2" and above
B2A2 CL300 RF 3c 2" and above
B2A2S CL300 RF 3c 2" and above
B2A3 CL300 RF 3c 2" and above
B4A1 CL600 RF 3c 2" and above
C1 CL300 RF 3c 2" and above
C3 CL300 RF 3c 2" and above
C4 CL300 RF 3c 2" and above
CD3 CL300 RF 3c 2" and above
CD6 CL300 RF 3c 2" and above
CD9 CL300 RF 3c 2" and above
CE1 CL300 RF 3c 2" and above
E2A2 CL300 RF 2a 1.5" and above

E2A4 CL300 RF 2a 1.5" and above

F3 CL600 RJ 3c 2" and above

GRA1 CL900 RJ 3c 2" and above

CONFIDENTIAL OR PROPRIETARY INFORMATION

D R A
N
I 14-MA Y - 2 016
 Kuwait National Petroleum Company (K.S.C.) P6011MAA.000.10.51.044
Clean Fuels Project (CFP) REV F2
KNPC Contract No. CFP/EPC/0054-MAA Page 24 of 28
Contractor JOB CODE : 0-6798-20-0000 S-000-3160-0002V

L1 CL150 RF 3c 2" and above

L3 CL150 RF 4d 2" and above
LPE CL150 RF 3c 2" and above
M1A1 CL150 RF 3c 2" and above
MS-11 CL150 RF 3c 2" and above
MS-12 CL300 RF 3c 2" and above
MS-13 CL600 RF 3c 2" and above
MS-14 CL1500 RF 3c 1.5" and above

MS-19 CL150 RF 4d 2" and above

MS-20 CL300 RF 3c 2" and above
S1 CL600 RJ 3c 2" and above
115161 CL150 RF 3c 2" and above
115171 CL150 RF 3c 2" and above
125125 CL150 RF 3c 2" and above
125127 CL150 RF 3c 2" and above
135124 CL150 RF 2a 1.5" and above

185101 CL150 RF 4d 2" and above

315135 CL300 RF 3c 2" and above
325127 CL300 RF 3c 2" and above
625124 CL600 RF 3c 2" and above
625125 CL600 RF 3c 2" and above
91042K CL900 RF 3c 2" and above
93021K CL900 RF 3c 2" and above
915133 CL900 RF 3c Hydrogen 1.5" and above

152021K CL1500 RF 2a 1.5" and above

115201 CL150 RF 4d 2" and above

635125 CL600 RF 3c 2" and above
2515121 CL2500 RJ 3c 1.5" and above

11011KT CL150 RF 1b Very toxic 1" and above

115135T CL150 RF 1b Very toxic 1" and above
115154T CL150 RF 1b Very toxic 1" and above
125125T CL150 RF 1b Very toxic 1" and above
125126T CL150 RF 1b Very toxic 1" and above
125127T CL150 RF 1b Very toxic 1" and above
125129T CL150 RF 1b Very toxic 1" and above
135103T CL150 RF 1b Very toxic 1" and above
31201K CL300 RF 3c 2" and above
315130T CL300 RF 1b Very toxic Hydrogen 1" and above
315154T CL300 RF 1b Very toxic 1" and above
335125T CL300 RF 1b Very toxic 1" and above
615114T CL600 RF 1b Very toxic Hydrogen 1" and above
615131T CL600 RF 1b Very toxic 1" and above
625125T CL600 RF 1b Very toxic 1" and above

CONFIDENTIAL OR PROPRIETARY INFORMATION

D R A
N
I 14-MA Y - 2 016
 Kuwait National Petroleum Company (K.S.C.) P6011MAA.000.10.51.044
Clean Fuels Project (CFP) REV F2
KNPC Contract No. CFP/EPC/0054-MAA Page 25 of 28
Contractor JOB CODE : 0-6798-20-0000 S-000-3160-0002V

635114T CL600 RF 1b Very toxic 1" and above

B4A3 CL150 RF 3c 2" and above
665107 CL600 RF 3c 2" and above
115101T CL150 RF 1b Very toxic 1" and above
115110T CL150 RF 1b Very toxic 1" and above
115156T CL150 RF 1b Very toxic 1" and above
115161T CL150 RF 1b Very toxic 1" and above
31261K CL300 RF 3c 2" and above
315107T CL300 RF 1b Very toxic 1" and above
61374KT CL600 RF 1b Very toxic 1" and above
115108 CL150 RF 3c 2" and above
115141 CL150 RF 3c 2" and above
115908 CL150 RF 3c 2" and above
115941 CL150 RF 3c 2" and above
315108 CL300 RF 3c 2" and above
315145 CL300 RF 3c 2" and above
315908 CL300 RF 3c 2" and above
315945 CL300 RF 3c 2" and above
115300 CL150 RF 3c 2" and above
115301 CL150 RF 3c 2" and above
115302 CL150 RF 3c 2" and above
A31 CL150 RF 3c 2" and above
13011K CL150 RF 3c 2" and above
13011KT CL150 RF 1b Very toxic 1" and above
9S2 CL900 RF 3c 2" and above
M2A1 CL300 RF 3c 2" and above
1P1 CL150 RF 3c 2" and above
315401 CL300 RF 3d Steam 2" and above
935124 CL900 RF 3c 2" and above
151261K CL1500 RF 3c Steam 1.5" and above

1R1B CL150 RF 3c 2" and above

1W4 CL150 RF 3d Seawater 2" and above
31176KT CL300 RF 1b Very toxic 1" and above
6P2 CL600 RF 3c 2" and above
A8 CL150 RF 3c 2" and above
AA CL150 RF 3c 2" and above
AB4 CL150 RF 3c 2" and above
CE2 CL300 RF 3c 2" and above
L2 CL150 RF 3c 2" and above
115141T CL150 RF 1b Very toxic 1" and above
135131T CL150 RF 1b Very toxic 1" and above
315155T CL300 RF 1b Very toxic 1" and above
315164T CL300 RF 1b Very toxic 1" and above
61372KT CL600 RF 1b Very toxic 1" and above
A11 CL150 RF 3c 2" and above

CONFIDENTIAL OR PROPRIETARY INFORMATION

D R A
N
I 14-MA Y - 2 016
 Kuwait National Petroleum Company (K.S.C.) P6011MAA.000.10.51.044
Clean Fuels Project (CFP) REV F2
KNPC Contract No. CFP/EPC/0054-MAA Page 26 of 28
Contractor JOB CODE : 0-6798-20-0000 S-000-3160-0002V

AH3 CL150 RF 3c Hydrogen 1.5" and above

AR CL150 RF 3c 2" and above
BB CL300 RF 3c 2" and above
BQ CL300 RF 3c 2" and above
C5 CL300 RF 3c 2" and above
CA2 CL300 RF 3c 2" and above
CH1 CL300 RF 3c Hydrogen 1.5" and above

F1 CL600 RJ 3c Hydrogen 1.5" and above

GR11 CL900 RJ 3c 2" and above

Note: For the flange connections between different piping classes, please apply the criteria of more
stringent one for the hydraulic bolt tensioning.

CONFIDENTIAL OR PROPRIETARY INFORMATION

D R A
N
I 14-MA Y - 2 016
 Kuwait National Petroleum Company (K.S.C.) P6011MAA.000.10.51.044
Clean Fuels Project (CFP) REV F2
KNPC Contract No. CFP/EPC/0054-MAA Page 27 of 28
Contractor JOB CODE : 0-6798-20-0000 S-000-3160-0002V

Attachment- 3;Tightening sequence

Bolt Tightening shall be conducted as per star-shaped sequence or illustrated sequence
below.

4 bolt flange 1,3,2,4.

8 bolt flange 1, 5, 3, 7, 2, 6, 4, 8.
12 bolt flange 1, 7, 4, 10, 2, 8, 5, 11, 3, 9, 6, 12.
16 bolt flange 1, 9, 5, 13, 3, 11, 7, 15, 2, 10, 6,
14, 4, 12, 8, 16.
20 bolt flange 1, 11, 6, 16, 3, 13, 8, 18, 5, 15,
10, 20, 2, 12, 7, 17, 4, 14, 9, 19.
24 bolt flange 1, 13, 7, 19, 4, 16, 10, 22, 2, 14,
8, 20, 5, 17, 11, 23, 6, 18, 12, 24,
3, 15, 9, 21.
28 bolt flange 1, 15, 8, 22, 4, 18, 11, 25, 6, 20,
13, 27, 2, 16, 9, 23, 5, 19, 12, 26,
3, 17, 10, 24, 7, 21, 14, 28.
32 bolt flange 1, 17, 9, 25, 5, 21, 13, 29, 3, 19,
11, 27, 7, 23, 15, 31, 2, 18, 10,
26, 6, 22, 14, 30, 8, 24, 16, 32, 4,
20, 12, 28.

CONFIDENTIAL OR PROPRIETARY INFORMATION

D R A
N
I 14-MA Y - 2 016
 Kuwait National Petroleum Company (K.S.C.) P6011MAA.000.10.51.044
Clean Fuels Project (CFP) REV F2
KNPC Contract No. CFP/EPC/0054-MAA Page 28 of 28
Contractor JOB CODE : 0-6798-20-0000 S-000-3160-0002V

CONFIDENTIAL OR PROPRIETARY INFORMATION

D R A
N
I 14-MA Y - 2 016