ITP No.

: 003
Rev No.: 00
Inspection and Test Plan Job No.: 030 - 2022
Date: 8/11/2022
Page 1 of 14

Item: Water treatment tank Project No.: Vessel 7.5 m3 Ref. Drawings: RASHEE-EQS-GA-00001-05
Construction Code: ASME sec VIII Div. 1 S/N: R003

1- RASHEE
Inspected by 2- Client
3- AI
ASME SEC. VIII DIV.1 EDTION 2019
Reference Code ASME IX EDTION 2019
ASME V EDTION 2019

Penetrant Test (RAS 0016) Ultrasonic Procedure (RAS 0011)

Radiography Procedure (RAS 008) Phased Array Ultrasonic Testing Procedure (XXXXX)
Applicable Procedures
Magnetic Procedure (RAS 006)
Hydrostatic Procedure (RAS 002)
H: Hold Point DT: Dimensional Test MRIR: Material Inspection Report
W: Witness Point HT: Hydro Test MR: Material Requisition
Identification of Inspection Points
R: Review VT: Visual Testing PO: Purchase Order
DFT: Dray Film thickness Ra: Roughness S.T.R.: Spark Test Report
REMARKS
Prepared by Reviewed by Approved by
Title QCI QCM AI
Ahmed A. Shnawa
Name

Signature
 ITP No.: 003
Rev No.: 00
Inspection and Test Plan Job No.: 030 - 2022
Date: 8/11/2022
Page 2 of 14

Item: Water treatment tank Project No.: Vessel 7.5 m3 Ref. Drawings: RASHEE-EQS-GA-00001-05
Construction Code: ASME sec VIII Div. 1 S/N: R003

Date
Inspection Points
No. DESCRIPTION Acceptance criteria Type
1 2 3 Remarks
INSP. INSP. INSP.
Approval POINT
SIG. DATE
POINT
SIG. DATE
POINT
SIG. DATE

Review of Design calculation

1 ASME VIII Div. 1 H
and Drawing

2 Review of Quality Control Plan ASME VIII Div. 1 H

ASME Code Sec. IX, ASME

3 Review WPS's & PQR's H
VIII Div. 1

Qualification / Approval of
4 ASME Sec. IX H
Welders before production

5 Review NDE Procedures ASME Sec.V H

Review NDE Personal

6 ASME Sec.V H
Qualification

Visual Examination on MR. ASME -Sec. II Part A &

7 H
incoming materials C / M.I.R & endorsed MTR.
 ITP No.: 003
Rev No.: 00
Inspection and Test Plan Job No.: 030 - 2022
Date: 8/11/2022
Page 3 of 14

Item: Water treatment tank Project No.: Vessel 7.5 m3 Ref. Drawings: RASHEE-EQS-GA-00001-05
Construction Code: ASME sec VIII Div. 1 S/N: R003

MR. ASME -Sec. II Part A &

8 Verification of M.T. R H
Drawing

9 Consumable material ASME sec II Part C H

(UT) Lamination test for ASME Sec. VIII Div. 1.UG- UT

10 H
material thickness over 20mm 90 report

Heads

Cutting and beveling of blank

11 Approved WPS and DWG DT/VT H
of 1 piece for bottom head

Cutting and beveling of blank

12 Approved WPS and DWG DT/VT H
of 1 piece for top head
13 Forming bottom head ASME Sec. VIII Div. 1 DT/VT H

Forming top head ASME Sec. VIII Div. 1 DT/VT H

14

Check the out-of-roundness of ASME Sec. VIII Div. 1. UG-

15 DT/VT H
the Top & bottom head 80
 ITP No.: 003
Rev No.: 00
Inspection and Test Plan Job No.: 030 - 2022
Date: 8/11/2022
Page 4 of 14

Item: Water treatment tank Project No.: Vessel 7.5 m3 Ref. Drawings: RASHEE-EQS-GA-00001-05
Construction Code: ASME sec VIII Div. 1 S/N: R003

Shell Courses

Cutting and beveling of shell

16 Approved WPS and DWG DT/VT H
course No.1

17 Rolling plate Applied Drawing DT/VT H

Fit-up of shell course No. 1

18 ASME Sec. VIII Div. 1 DT/VT H
long seam

Check out-of-roundness of ASME Sec. VIII Div. 1. UG-

19 DT/VT H
course No.1 80
20 Welding of shell course No. 1
WPS as per Welding Map DT/VT H
long seam
21 Cutting and beveling of shell Approved WPS and DWG DT/VT H
course No.2

22
Rolling plate Applied Drawing DT/VT H

23 Fit-up of shell course No. 2 ASME Sec. VIII Div. 1 DT/VT H

long seam
 ITP No.: 003
Rev No.: 00
Inspection and Test Plan Job No.: 030 - 2022
Date: 8/11/2022
Page 5 of 14

Item: Water treatment tank Project No.: Vessel 7.5 m3 Ref. Drawings: RASHEE-EQS-GA-00001-05
Construction Code: ASME sec VIII Div. 1 S/N: R003

24 Check out-of-roundness of ASME Sec. VIII Div. 1. UG-

DT/VT H
course No.1 80
Welding of shell course No. 2 WPS as per Welding Map DT/VT H
25 long seam

26 Fit-up of shell course No 1 to

ASME Sec. VIII Div. 1 DT/VT H
shell course No2
Welding of shell course No 1 WPS as per Welding Map DT/VT H
27 to shell course No2
circumferential seam
ASME Sec. VIII Div. 1 UW NDT
28 DT/VT/RT or PAUT H
51 Reports

Stringer Plate Assembly

Cutting and beveling of

29 Approved WPS and DWG DT/VT H
stringer plate
Forming stringer plate ASME Sec. VIII Div. 1 DT/VT H
30

Check out-of-roundness of ASME Sec. VIII Div. 1. UG-

31 DT/VT H
course No.1 80
 ITP No.: 003
Rev No.: 00
Inspection and Test Plan Job No.: 030 - 2022
Date: 8/11/2022
Page 6 of 14

Item: Water treatment tank Project No.: Vessel 7.5 m3 Ref. Drawings: RASHEE-EQS-GA-00001-05
Construction Code: ASME sec VIII Div. 1 S/N: R003

Fit-up of the stringer to shell

32 ASME Sec. VIII Div. 1 DT/VT H
course No1

Tori spherical Head Assembly

Fit-up of the bottom head Approved WPS and

33 DT/VT H
with shell Approved DWG

Welding of the bottom head

34 WPS as per Welding Map DT/VT H
with shell
35 Internal inspection before ASME Sec. VIII Div. 1 VT H
fitting up top head

ASME VIII Div. 1 & RT RT

36 Fit-up of top head on shell H
Procedure Report
WPS as per Welding Map DT/VT
37 Welding of top head on shell H

RT or
ASME Sec.V,Sec VIII,
38 Full radiography or PAUT PAUT H
Div.1/ UW51
report

Nozzles Fabrication (N1, N2, N3, N4, N5, M1, M2)

 ITP No.: 003
Rev No.: 00
Inspection and Test Plan Job No.: 030 - 2022
Date: 8/11/2022
Page 7 of 14

Item: Water treatment tank Project No.: Vessel 7.5 m3 Ref. Drawings: RASHEE-EQS-GA-00001-05
Construction Code: ASME sec VIII Div. 1 S/N: R003

Marking and orientation check

39 Applicable DWG. H
for all nozzles

Fit-up of the flange to pipe for

40 Approved WPS and DWG DT/VT H
N1

Welding of the flange to pipe

41 Approved WPS and DWG DT/VT H
for N1
42 Fit-up of the flange to pipe for Approved WPS and DWG DT/VT H
N2

43 Welding of the flange to pipe Approved WPS and DWG DT/VT H

for N2

44 Fit-up of the flange to pipe for Approved WPS and DWG DT/VT H
N3

45 Welding of the flange to pipe Approved WPS and DWG DT/VT H

for N3

46 Fit-up of the flange to pipe for Approved WPS and DWG DT/VT H
N4

47 Welding of the flange to pipe Approved WPS and DWG DT/VT H

for N4
 ITP No.: 003
Rev No.: 00
Inspection and Test Plan Job No.: 030 - 2022
Date: 8/11/2022
Page 8 of 14

Item: Water treatment tank Project No.: Vessel 7.5 m3 Ref. Drawings: RASHEE-EQS-GA-00001-05
Construction Code: ASME sec VIII Div. 1 S/N: R003

48 Fit-up of the flange to pipe for Approved WPS and DWG DT/VT H
N5

49 Welding of the flange to pipe Approved WPS and DWG DT/VT H

for N5

50 Rolling and fit-up pipe of M1 Approved WPS and DWG DT/VT H

51 Welding of the pipe M1. Long Approved WPS and DWG DT/VT H
seam

52 RT 100% ASME Sec.V,Sec VIII, RT

H
Div.1/ UW51 report
53 Fit-up of the flange to Fab. Approved WPS and DWG DT/VT H
pipe for M1

54 Welding of the flange to Fab. Approved WPS and DWG DT/VT H

pipe for M1

55 Fit-up of Studded flange to Approved WPS and DWG DT/VT H

bottom head for M2

56 Welding of Studded flange to Approved WPS and DWG DT/VT H

bottom head for M2
 ITP No.: 003
Rev No.: 00
Inspection and Test Plan Job No.: 030 - 2022
Date: 8/11/2022
Page 9 of 14

Item: Water treatment tank Project No.: Vessel 7.5 m3 Ref. Drawings: RASHEE-EQS-GA-00001-05
Construction Code: ASME sec VIII Div. 1 S/N: R003

Nozzles Assembly (N1, N2, N3, N4, N4, N5, M1, M2)

Fit-up of nozzle neck N1 to

57 Approved WPS and DWG DT/VT H
shell

Welding of nozzle neck of N1

58 Approved WPS and DWG DT/VT H
to shell

Fit-up reinforcement of N1 to
59 Approved WPS and DWG DT/VT H
shell

Welding of reinforcement pad

60 Approved WPS and DWG DT/VT H
of N1 to shell
Pneumatic test of Applicable DWG. H
61 reinforcement pad of N1

Fit-up of nozzle neck N2 to

62 Approved WPS and DWG DT/VT H
blind flange

Welding of nozzle neck of N2

63 WPS as per Welding Map DT/VT H
to blind flange

Fit-up reinforcement of N2 to
64 Approved WPS and DWG DT/VT H
blind flange
 ITP No.: 003
Rev No.: 00
Inspection and Test Plan Job No.: 030 - 2022
Date: 8/11/2022
Page 10 of 14

Item: Water treatment tank Project No.: Vessel 7.5 m3 Ref. Drawings: RASHEE-EQS-GA-00001-05
Construction Code: ASME sec VIII Div. 1 S/N: R003

Welding of reinforcement pad

65 Approved WPS and DWG DT/VT H
of N2 to blind flange
Pneumatic test of Applicable DWG. H
66 reinforcement pad of N2

Fit-up of nozzle neck N3 to

67 Approved WPS and DWG DT/VT H
shell

Welding of nozzle neck of N3

68 WPS as per Welding Map DT/VT H
to shell

Fit-up reinforcement of N3 to
69 Approved WPS and DWG DT/VT H
shell

Welding of reinforcement pad

70 Approved WPS and DWG DT/VT H
of N3 to shell
Pneumatic test of Applicable DWG. H
71 reinforcement pad of N3

Fit-up of nozzle neck N4 to

72 Approved WPS and DWG DT/VT H
shell

Welding of nozzle neck of N4

73 WPS as per Welding Map DT/VT H
to shell
 ITP No.: 003
Rev No.: 00
Inspection and Test Plan Job No.: 030 - 2022
Date: 8/11/2022
Page 11 of 14

Item: Water treatment tank Project No.: Vessel 7.5 m3 Ref. Drawings: RASHEE-EQS-GA-00001-05
Construction Code: ASME sec VIII Div. 1 S/N: R003

Fit-up reinforcement of N4 to
74 Approved WPS and DWG DT/VT H
shell

Welding of reinforcement pad

75 Approved WPS and DWG DT/VT H
of N4 to shell
Pneumatic test of Applicable DWG. H
76 reinforcement pad of N4

Fit-up of nozzle neck N5 to top

77 Approved WPS and DWG DT/VT H
head

Welding of nozzle neck of N5

78 WPS as per Welding Map DT/VT H
to the top head

Fit-up of nozzle neck M1 to

79 Approved WPS and DWG DT/VT H
the top head

Welding of nozzle neck of M1

80 WPS as per Welding Map DT/VT H
to the top head

Fit-up reinforcement of M1 to
81 Approved WPS and DWG DT/VT H
the top head

Welding of reinforcement pad

82 Approved WPS and DWG DT/VT H
of M1 to the top head
 ITP No.: 003
Rev No.: 00
Inspection and Test Plan Job No.: 030 - 2022
Date: 8/11/2022
Page 12 of 14

Item: Water treatment tank Project No.: Vessel 7.5 m3 Ref. Drawings: RASHEE-EQS-GA-00001-05
Construction Code: ASME sec VIII Div. 1 S/N: R003

83 Pneumatic test of Applicable DWG. H

reinforcement pad of M1

84 Fit-up reinforcement of M2 to
Approved WPS and DWG DT/VT H
bottom head
85 Welding of reinforcement pad
Approved WPS and DWG DT/VT H
of M2 to bottom head
86 Pneumatic test of Applicable DWG. H
reinforcement pad of M2

Attachment Assembly

87 Fit up leg pad to bottom head Approved WPS and DWG DT/VT H

Welding of leg pad to bottom

88 Approved WPS and DWG DT/VT H
head

89 Fit up the leg-to-leg pad Approved WPS and DWG DT/VT H

90 Welding of leg-to-leg pad Approved WPS and DWG DT/VT H

91 Fit up the base plate to leg Approved WPS and DWG DT/VT H
 ITP No.: 003
Rev No.: 00
Inspection and Test Plan Job No.: 030 - 2022
Date: 8/11/2022
Page 13 of 14

Item: Water treatment tank Project No.: Vessel 7.5 m3 Ref. Drawings: RASHEE-EQS-GA-00001-05
Construction Code: ASME sec VIII Div. 1 S/N: R003

Welding of the base plate to

92 Approved WPS and DWG DT/VT H
leg

Fit up name plate support to

93 Approved WPS and DWG DT/VT H
shell
94 Fit up lifting lugs to shell Approved WPS and DWG DT/VT H

95 Welding of attachment WPS as per Welding Map DT/VT H

Sandblasting and Painting

SA 2 ½, ISO 8501-1 and

96 Internal Sandblast Ra H
ISO 8503-1

Internal Chemflake Special Manufacturer

97 DFT/VT H
Painting Specification

S.T.R.
98 Spark Test H
Rep.

Final Acceptance
 ITP No.: 003
Rev No.: 00
Inspection and Test Plan Job No.: 030 - 2022
Date: 8/11/2022
Page 14 of 14

Item: Water treatment tank Project No.: Vessel 7.5 m3 Ref. Drawings: RASHEE-EQS-GA-00001-05
Construction Code: ASME sec VIII Div. 1 S/N: R003

99 Final Dimensions Check Applied Drawing H

Applicable DWG & ASME

100 Final Visual Inspection H
VIII Div. 1

101 Document Review ASME VIII Div. 1 H

Hydro test procedure &

102 Hydro Test H
ASME VIII Div. 1

103 Fixing nameplate Applied Drawing H