WELDING CELL INSPECTION CHECK LIST
PROJECT CODE:
JIG NO:
S.No. Process Description
A Raw Material Confirmation
B Base Plate Confirmation
C Pin Confirmation
D Block Confirmation
E Mylor Confirmation
F Assembly
No. of PY should be available as per Design
G Poka Yoke Sensor Confirmation process sheet.
PY Sensor mounting
H Jig Fixture Inspection
I PLC Logic Confirmation
J Cell Confirmation
Standard Requirement
Prefered material of Pins should be En 31 or
above with hardness of 45~55 HRC.
Prefered material of Myler should be S45-C or
above with hardness of 40~45 HRC.
MTC should be check as per material grade
THICKNESS 20 mm(MIN) TO BE CONSIDERED
WITH STRUCTURE AT BOTTOM , STRESS
RELIEVING TO BE DONE AFTER WELDING , TOP
FACE MACHINING TO BE DONE TO MAINTAIN
FLATNESS OF 0.1 MM PER MTR
CAR LINE / REF. HOLE / TOOLING HOLE TO BE
MARKED ON THE BASE PLATE (INCASE OF
TUBLER JIG FRAME, THE TUBE SHOULD BE DIA
80X80 mm & Thickness' ≤ 3.0mm TO BE
CONSIDERED)
WORKING HEIGHT ( TOP LOADING HEIGHT ) TO
BE 800~900 mm IN MANUAL / ROBOTIC Height check by Measuring Tape
WELDING FIXTURE
No. of Pin should be available as per Design
process sheet.
Pin Adjustment access require in all 3 axis with
antirotation mechanism
No resting on locating Pin
No Dent/Damage on pin at Locating surface
Dome Shape PIN(FOR EASY INSERTION OF
PARTS)
Adequate Pin Height for part locating at straight
area of pin
No. of block should be available as per Design
process sheet.
Each block should have 2 dowels (Minimum 8
mm) for fixed location
Moving Block Guide Proper
No. of Mylor should be available as per Design
process sheet.
Upper and Lower Mylor Matching (CENTER LINE
MATCHING OF BOTH UPPER CLAMP AND LOWER Refer CMM inspection report
MILLER)
Mylor adjustment in Z direction
Mylor Surface condition (NO
PAINT,RUST,MACHINING MARKS)
No Foulling on Radius
Contact area of Mylors with part (Should be
3mm TO 5mm from the curved area of panel)
Mylor should be 2 mm to 3 mm away from panel
Measure by plain scale
curvature
Provision of anti rotation of mylor Visual & Functional check
No. of V/U block should be available as per
design
V/U block matching should be done
All cylinder should be assy. as per design process
check sheet
All cylinder should be assy. as per require
manufacturer
Welding Fixture Accuracy -
Datum Pin ± 0.1 (Pitch 0.1 max)
Other mounting Pin ± 0.1
Mylor surface - ± 0.2
Pin size (- 0.1)
Verify the supplier CMM inspection report
Verify the supplier PDI report
PY logic should be as per SOR
Clamp sequencing logic should be as per SOR
Robot spot/MIG welding sequencing logic
should be as per SOR
PLC logic should be robust ,no any error
/malfunctuning found during line running.
Cell Layout should be as per SOR/customer
requirement
PROJECT NAME: Date
STATION/CELL NO:
Criteria for Judgment Observation Judgement Remark
Verify the material grade w.r.to MTC Hardness observed 48~52 HRC
Verify the hardness by hardness tester
Verify the material grade w.r.to MTC Hardness observed 43~45 HRC
Verify the hardness by hardness tester
Verify the MTC for chemical
composition/Mechanical Properties & Hardness
Thickness observed as per below:
OP-10 =
Thickness check by Micrometer OP-20 =
Refer Stress relieving test reoprt Flatness observed as per below:
Refer CMM inspection report for Flatness OP-10 = 0.144 mm
OP-20 =0.096 mm
Visual check & Alignment check OK
Pins available as per below:
Reference latest approved design process sheet OP-10 = Datum -02 nos.
& count Mounting-03 nos.
OP-20 =Datum-02 nos.
Mounting-03 nos.
Visual & Functional check
Reference latest approved design process sheet
& count
Visual & hand check OK
Visual & Functional check
Refer CMM Inspection report
OK as per CMM Report
Reference latest approved design process sheet
& count
Visual & Functional check
OK,Each block have 2 dowels.
Visual & Functional check
Reference latest approved design process sheet
& count
Visual & Functional check
Visual Check
OK
Visual & Functional check
Measure by plain scale
Visual & Count
V block matching observed as per
Visual & check by filler gauge below:
OP-10 = 04 nos.
OP-20 = 04 nos.
Cylinder available as per below:
Visual & Count OP-10 = 04 Nos.
OP-20 = 04 Nos.
Visual & Confirm with SOR All cylinder has assemble CKD make.
Reference latest approved design process sheet
& count
Must be Rigid to resist hittting / spatter proof
Welding fixture accuracy range as per
below:
OP-10 :
Datum Pin = -0.028~0.074
Verify by CMM inspection report Mounting Pin = -0.097~0.076
Mylor Surface=-0.003~0.181
Pin size= -0.05~-0.03
OP-20 :
Datum Pin = -0.078~0.093
Mounting Pin = -0.068~0.091
Mylor Surface=-0.005~0.189
Pin size= -0.05~0.03
To check the Supplier CMM inspection report Verify the Cmm report all checking
dimensions found with in spec.
To check the Supplier PDI report
Reference latest SOR sheet
Reference latest SOR sheet
Reference latest SOR sheet
Check & Monitor the all PLC logics as per SOR
sheet
 Cell fencing should be as per SOR/Customer
requirement
J Cell Confirmation
Cell fencing should be mount/grouting as per
SOR/Customer requirement.
Cell

Part loading & unloading No obstacle

Clamp motion Simulation check , No hitting , all syncronised
K Process /Functional check Gun simulation Free from obstacle and easy to operate.
Gap between 2 panel Max 0.5 mm
Air leakage No leakage allowed