FAFS Operation Manual »TVas Marine Type Packaged Air Conditioners CORO. SAEVIP AV ESR EGU, ECEBUPESCRUET. COMPRBBC, RECO TORRE RRLTBVET. EUL<®BUU0KE< KOK, THRRBIIC. BIBRH US8GETG OPERATION US10GE US10GETG Pilot lary opie fatepertien Tomes 2 \ Segetamsarer evch ®@US15GE US20GE { | © COOLMEAT change-over switch, {Option} ‘Step change-over switch, for electric heater @ Functions of control switches Operation switch: Set the operation switch knob to "OFF", "FAN" or" HEAT », and all functions will stop, the COOL" ‘an will start, or cooling will star. If a heater is mounted, heating is possible. Thermostat: Maintains room temperature to the temperature setting during cooling or heating, Set the thermostat knob within the range. Tum it toward °5" (Cooling: White, Heating: Red) ‘nen cooing isnot enough, COOL/HEAT change-over switch: Set this switch to "COOL" for cooling and to "HEAT" for heating. Only the models in which an electric heater (Non-standard modification parts) is mounted. Electric heater step change-over switch: Changes the capacity of electric heater. This switch is not attached to the standard products. ‘The model of USPSH doesn't have the electric heater step change-over switch “IST STEP"... Heating capacity is low. "2ND STEP"... Heating capacity is high. Pilot lamps. for operation: Lights up when the operation switch knob is set to "FAN", or " pool 7 Clean the air filter once every two weeks. ea4. Installation ZA\WARNING © Do not install the unit for yourself. © Consult installation contractor on the | Ifyou install the unit for yourself and do so measures against refrigerant leakage. improperly, water leakage, electric shock Wien instling the unit in small room, or fre may be caused, Ask instalation measures should be taken so that leaked contactor to instal the unit refrigerant (if such leakage should ocour) will not exceed the threshold concentration. Forbidden Wrefrigerant should leak to exceed the ® Do not install non-standard threshold concentration, an oxygen modification parts for yourself. ations sectinl[ may be clea Be sure to use non-standard modification pats specified by Daikin. If you instal such pars for yourself and do so improperly, water leakage, electric shock or fire may be caused, Ask installation contractor to install non-standard modification pars. Forbidden Z\ CAUTION © Do not place the unit where © Make earthing. combustible gas may leak. Insutficiont earthing may cause oloctric If combustible gas should leak and gather ‘shock, around the unit, combustion may be een Forbidden © Install an earth leakage circuit breaker. © Make drain piping to ensure if an earth leakage circuit breaker isnot complete drainage. ins, lt check or re maybe inp cna ny cause wale caused e leakage ot e In order to enjoy the full functions of the air condi lf anything wrong is found, repair it before using it. ‘Leave sufficient space around the air conditioner. ® Check whether an independent power oo”? source is provided for the air conditioner. Without a separate power source, the circuit breakers may be thrown or fuses blown. Check whether the wiring and piping will not be externally damaged. | | The parenthesized figures show the case for US8GE - | 8GETG - 10GE - 10GETG - 15GE - 20GE. | [~~ Model J US2GE 2GETG US3GE | 3GETS USSGE 5GETG USBGE : 8GETG USIOGE 10GETS USISGE - 20G€ 600 200 | Clean the air filter once every two weeks. ner and to use it comfortably, confirm the following points.| © Check whether the air conditioner is installed in ‘such a place which bears the weight of the air conditioner sufficiently and whether itis firmly fixed to the floor with anchor bolts. If anchor bolts are loosened or slipped out, there may be vibration and noise, or the piping or wiring may be subject to unnatural force. In order to fix the air conditioner firmly during pitching or rolling of a ship, be sure to use the fixtures attached to the right and left sides of the Upper rear of the air conditioner. Foaures Fixtures Fixture Example 4 Example 2 Clean the air filter once every two weeks. 36= 5. Cautions for operation © Once the air conditioner is stopped, wait three minutes before restarting it. If the air conditioner is restarted before a lapse of three minutes, it may be overloaded and a fuse blown or circuit breaker thrown. Turn the thermostat knob slowly, and wait at least three minutes before returning it to its eens cone Be sure to attach the air filter before operation. Clean the air filter once every two weeks. If the air iter is not replaced, dust will gather on the alr conditioner and operation will become erratic. © Be sure to turn off the operation switch and disconnect the power supply when the air conditioner is not used for a long period of time. Q © Do not place any obstacle in front of the air suction grille or air discharge grille, because the air conditioner may be overloaded, which may also cause trouble with i. Forbidden Control the room temperature, avoiding excessive cooling. {Cooling} People sometimes feel uncomfortable if there is too big a difference between indoor and outdoor temperature. Optimum temperature difference between indoor and outdoor is around 5°C. Temporature citference is Do not leave the windows or doors open, or the cool air will escape and cooling efficiency be reduced. Forbidden © Fully use the function of air flow direction adjust. Cold air gathers on the floor, and warm air gathers in the ceiling, Set the air flow direction parallel during cooling operation, and set it downwards during heating operation. Do not let the air blow directly to a person. 1) Clean the air filter once every two weeks. 376. Operation Preparation for operation heck the following points before starting the air conditioner. (1) Turn on the power switch for condenser water pump. (2) Check whether the water regulating valves are fully opened and condenser water is supplied sufficiently to the air conditioner. If the air conditioner is operated without condenser water supply, high pressure switch (safety device) will funetion and stop the air conditioner. If the water flow rate (water velocity) is larger than the standard volume, the cooling tube will get cracked earlier than expected, Adjust the water flow rate with the following range, © Condensing temperature : 30°C and more (guideline) © Condenser water inlet / outlet temperature difference : 3°C and more (guideline) Condenser water flow rate oaet | ,wolagesn, | Seay [aoreat aay] ie a | Usseers [enh [8 % a usscers [Tame [|| usssera [sore] — a8 Sm | ustocers[—enke [tao]! es | vseose [Soe [28 Tog 498 Clean the air filter once every two weeks. 38Operation as @ Cooling coon _ 1, Set the COOL/HEAT change-over switch to "COOL". al Leave the shitch inthis position throughout the cooling season la fl ™N | HEAT | 2. Set the operation switch knob to "FAN". The fan will begin to run and discharge the air from the al discharge duct, and at the same time the pilot lamp will light up. WHEAT, i 3. Set the operation switch knob to" Cog," and cooling will yest begin. on the white graduation. 4, Set the thermostat knob between "3" and " Gre ‘Be sure to sot the thermostat within the white graduation. If the knob is set outside the white range, the air conditioner may be overioaded and cause trouble. Do not return the thermostat knob to "5" immediately after it was turned {rom "5" to "1" during cooling operation. At this time, wait at least three minutes, or fuses may be blown or circuit breaker thrown. Clean the air filter once every two weeks.i Stopping Rega 7 ve i Fan operation I Pressure gauges O® Set the operation switch knob to "OFF" The pilot lamp will go off and all functions will stop. Set the operation switch knob to "FAN", and the pilot lamp will light up, and the fan begins to circulate air in the room. ‘On the front of the air conditioner, the discharge pressure gauge which ‘shows condensing pressure of the refrigerant and the suction pressure gauge which shows evaporating pressure are arranged, ‘These pressure gauges are important devices to know the operation conditions of the air conditioner correctly. Ifthe operation is normal, the pressure readings of the gauges are shown below. ‘Normal pressure reading MPa Discharge pressure gau 247 Suction pressure gauge 0405 The pressure readings of the gauges in case for US15GE - 20GE are shown below. ae "Normal pressure reading = ‘ia “Discharge pressure gauge ts Suction pressure gauge oa Clean the air filter once every two weeks. 40In case the air conditioner is ducted, adjust the discharge grille provided in the room. i Adjustment of air flow ‘© When the coo! air is desired to be directed up, down and forward, Tum the blades of the air discharge grille in the desired direction. Cooling is effective if the coo! air is directed slightly upwards, ‘© When the coo! ai is desired to be directed to the right or left. ‘As shown in the figure, use a pair of radio pliers or pliers to change the direction of the vertical blades. Once they are adjusted, do not change ¥ them frequently. | i Heating In case a heater and humidifier are used ‘The air conditioner can be used for heating if an electric heater, hot water heater or steam heater is added. Humidifying is also possible if a steam spray type humidifier is added. Heaters and humidifiers should be ordered separately since they are non-standard modification parts. Sy vl (Opening direction) 9) Vortical blades Heating (1) - with hot water or steam heater 1. Open the hot water or steam heater valves. 2. Set the HEAT/COOL change-over switch to "HEAT". Leave the switch in this position throughout the heating season. 3. Set the operation switch knob to "FAN". The pilot lamp lights up and the air conditioner begins heating with the fan oper: Ifa steam spray is used, open water regulating valve for humidifier. Room temperature can be controlled by ON/OFF operation of the heater valve or ON/OFF operation of the fan. Heating (2) - with an electric heater 7. Set the COOL/HEAT change-over switch to "HEAT". Leave the switch in this position throughout the heating season. a Clean the air filter once every two weeks.2. Set the operation switch knob to "FAN". ‘The fan will begin turning to discharge the air from the air discharge duct. At the same time the pilot lamp wil light up. os oo HEAT, a ] _ 3.Set the operation switch knob to" Coot" The air conditioner begins heating, | Sot the thermostat nop] Set the thermostat knob between "3" and "4" on the red graduation. wwii this range Adjust room temperature within the red range © Tum the thermostat knob toward °5" i the room becomes too warm. Ifthe room temperature is very high, the air conditioner is not operated with thermostat setting between "3" and "4" ‘Stopping Set the operation switch knob to "OFF" ‘The pilot lamp will go off In case the steam spray is used, close the water regulating valve for humidifier. When an electric heater is used and the air conditioner is stopped during heating operation, operate the fan for at least three minutes to oo! off the electric heater, which protects the electric heater from trouble. Characteristics of heating operation> Operation start © Generally, in case of heating operation, it takes more time to approach to the set temperature than ‘Ifthe electric power is interrupted during operation, turn the operation switch knob to "OFF". After electricity is resuppliad, begin the operation as explained in “Operation”. ® Drain all water from the condenser after the cooling season is aver. ‘© Extract all water from the hot water piping or steam piping after the heating season is over. ‘© When heating operation is stopped even during the heating season, if there is any fear of freezing of water in the hot water heater or steam heater, be sure to drain all water from the hot water heater or steam heater. © Use a steam heater or spray within the following range if itis added. Steam heater : Under 0.5MPa (Recommendation 0.4MPa) Steam spray : Under 10kPa (Recommendation 3.5kPa) © Use a hot water heater with hot water lower than the following temperature if itis added, Hot water heater......Under 100°C (Recommendation 80°C) In caso of heating with the electric heater ‘When protection devices (thermal protector, thermal fuse) operate, check the causes and correct them. ‘And when replacing the thermal fuse, replace the grease for the fan including the piping simultaneously, Clean the ai ier once every two weeks. 427. Maintenance Z\WARNING © Only use the fuse of specified capacity or non-fuse breaker. S Otherwise, fallure oF fire may be caused. Forbidden A\ CAUTION When cleaning the unit, be sure © Do not wash the unit with water. to stop it and turn OFF the power. Otherwise, electric shock or combustion may Otherwise, electric shock or injury may be be caused = caused (S Wetting forbidden i Cleaning the air filter (3) Grip the handle of the air filter and pull it out. (US2GE(TG) - SGE(TG) have a piace of filter.) The air filter serves to remove dust and dirt from the air and distribute always clean cool air. If the air filter is left unclean for a long time, it will be clogged to obstruct the air flow passing through it, reducing the air flow rate and impairing the cooling effect. Bo sure to clean the air filter once every two weeks. 1. How to remove the air filter [US2GE(TG)~10GE(TG)} (1) Loosen the knurling sorews on the air suction grille at the front of the air conditioner, and pull the grille toward you, In case of US2GE(TG) Knurling serews 3GE(TG), pull it toward you by the handle. | [US1SGE - 20GE] (1) Loosen the knurling screws on the front suction grilles and then remove the grilles. (2) The air fiter can be seen when the grille is opened (2) The air fiter are attached in front of the evaporator. Be sure the air suction giille is fastened to the air conditioner with a chain. ie Clean the air filter once every two weeks.(3) Take out each air filter by gripping its frame. 2. Cleaning the air filter (1) Remove dust from the cold or warm water. (2) Dry the air filter and return it to its original position. If the air conditioner is operated without the air filter, dust will gather on the air conditioner and the air conditioner will become dirty, which may cause trouble. © Do nat wash theater with water over 50°. *'Do nat expoce the ar ier tof, or tmay catch © Do not expose the air filter to direct sunlight for a tang tone or kmey shrink. o Clean the after ore trequenty whan the ar le very dirty. @ Cleaning the exterior of the air conditioner Lightly wipe the exterior of the air conditioner with a dry, soft cloth. Ifitis very dirty, use a soft cloth soaked in water of neutral detergent. ‘Do nat pour water rectly onthe sr condtioner to clean + Do not wash the afr conclloner wh watr over 50°C, or it may be deformed or discoloured. «Do net use gasoline bencine thinner, potehing Ronen ceanceemania tees oer ereaat aerial ence @ Cleaning the drain pan ‘The drain pan gathers dust when the air conditioner is Used for a long time, and clogs the drain pipe. Ifthe drain pipe is clogged, water may overtlow outside the unit, 50 clean the drain pan once every three months. {Cleaning method} The drain outlet hole is clogged with dust and dit Remove dust and dirt from the drain pan and its outlet and then wipe them with a wet cloth Drain pan’ @ Replacing the fuse When the fuse is blown, never replace it with wire or copper wire. Be sure to use a proper fuse for the specified ampere. Main circuit Cellolight fuse 5A (common for all mode!) Control circuit Glass tube fuse 1A_[_US2 - 3GE Glass tube fuse SA_| USS - 8 - 10GE Glass tube fuse 5A_| US15 - 20GE Glass tube fuse 5A_| US2-3-5-8 - 10GETG Clean the air filter once every two weeks. 44Hi Maintenance of condenser # Inspect it at least before delivering the ship, and once every one to three months after providing service by opening the head and rear covers of the condenser. If necessary, clean the cooling tubes. Maintenance cycles of the condenser differ more or less depending on the quality of seawater and the operating time. Ifa lining pipe is used for the water piping of the cooling water in the ship, the anticorrosive zinc plates are easier to be damaged. Inspect them once every one month after providing services, and at the same time clean the inside of the sacrificial pipes (field supplied parts). Replace them at least once every three months. Puke eked Peer Teka ‘And close the cooling water inlet and outlet stop valves. 1. Remove the side service plates (right and left). 2. Drain water and remove covers. (1) Drain the piping system by letting water out from the lowest position ofthe system. In addition, remove the Upper and lower plugs of the condenser covers and let water flow out. Upper plug (« ANS (4 \ Lower plug (2) Remove the right and left covers. 3. Clean the cooling tubes. As shown in the figure below, clean the cooling tubes by brushing each tube from right and let aternately with a brush Clean the 4, After cleaning the cooling tubes, perform the following steps. (1) install the right and left covers. Tighten up the bolts evenly. (2) Attach the upper and lower plugs to the right and left covers. (3) Install the side service plates (right and left). ‘The anticorrosive zinc plates installed on the condenser cover are required to prevent the cooling tubes and tube plates from rusting Inspect them at least before delivering the shi and once every three months after providing service and replace them once every six months. Ifa lining pipe is used for the water piping of the cooling water in the ship, replace the anticorrosive zinc plates at least once every three months. Use the standard accessories for replacement of the parts. Anticorrosive zine plate Putty Anticorrosive zinc plate Packing PQ cover When installing the anticorrosive zine plates, be sure to use packing as shown in the figure above. Furthermore be sure to cover the bolt heads with putty so that they are not exposed to water. D © When opening the condenser cover to replace the anticorrosive zinc plates and clean the condenser cooling tubes, be sure to clean up the inner surface of the cover and apply tar epoxy coating over the surface. Do not apply the coating to the anticorrosive zinc plates. filter once every two weeks.8. Regular inspection points Z\WARNING © Only use the fuse of specified capacity or non-fuse breaker. Otherwise, fallure or fire may be caused. Forbidden Z\ CAUTION When cleaning the unit, be sure ® Do not wash the unit with water. to stop it and turn OFF the Otherwise, electric shock or combustion eaaen rey bo vee D) Ooms, sleet hock or nuy may be caused ‘Wetting forbidden Itis desired to inspect the air conditioner regularly to prevent trouble and maintain it fully to make it exhibit the best efficiency rather than servicing it after trouble occured. ‘The simple regular inspection will be described below. Tut tone Gk hac hae TE cake munca aku @ Cleaning the ler ‘The air filter is attached to remove dust and ditt from the air and discharge always clean and cool air. If the air filter is left uncleaned, itis clogged, air flow is reduced and cooling capacity impaired. Clean the air fiter frecuently ‘The cleaning method should be referred to page 4. @ Lubricating to the fan bearing For smooth fan rotation, lubricate the fan bearing regularly. Lubrication period... Once every two months (Lubricate it before operation season and before placing it into a dock.) Grease to be replenished..."Albania grease 3” (manufactured by Shell Petroleum Co.) Do not intermix grease of other brands. US2GE(TG)~10GE(TG) (1) Remove the front panel of the casing, rp (2) The L-type grease nipple can be seen on the bearing. ‘Supply the grease from it (8) Supply the grease until it comes out of the gap of the bearing a little. Note that water and dust are not intermixed in the grease while supplying. USI5GE - 20GE ; Lubricating port Ml ® | filter once every two weeks. Clean the 46fl Adjusting fan belt tension It the fan belt is loose, it slips and air flow is reduced. Furthermore, loosening of the fan belt may cause vibration and noise. The fan belts are apt to stretch when they are new, so adjust them correctly. Fan pulley Note that the fan shaft should run parallel to the fan motor shaft when adjusting the belts. ‘When the front panel of the casing is removed, the fan belts can be seen. V belt tension is correct ifthe V belt slack is about 10 mm when pressed Motor pulley lightly with a finger as shown in the figure. Adjust fan belts, when they slacken more. (Adjusting method) Loosen the adjusting nut, and move the motor. The belt is adjusted. Be Sure to align the belt line. This procedure is the same with exchanging the belt. @ Additional tightening of the electric system ‘Additionally tighten the following points Terminals inside the pressure switch Each terminal in the magnetic switch box Power source terminal Clean off dust from the contact points of the magnetic switch. | Soom Hi Inspection of each bolt for loosening, additional tightening and inspection for gas leakage Loosening of bolts through the refrigeration system may cause gas leakage and loosening of other bolts cause noise, 0 carefully check all bolts for loosening, and additionally tighten them if necessary. Inspect the refrigeration system for gas leakage at the same time. i Clogging of the drain pipe and cleaning of the drain pan ‘The dust collected by the air fiter drops on the drain pan, stains it, and clogs the drain pipe, so regularly inspect and clean them, (The clean-up of the drain pan should be referred to page (44).) a Clean the air filter once every two weeks.@ Recording operation conditions Record operation conditions such as power source voltage, condenser water temperature and room temperature. ‘Such records will help to find cause of trouble in the future. Inspect the folowing points and record them so that the air conditioner can be operated effectively for a long time. Tine of eae Inepection items Inspection points Judging standards ‘Actual sate Power source voltage (Check with a voltage meter. Within: 1096 of ating votage ‘Condenser out water temperature (Check wih a thermameter. ‘Around 30-35°0 *c Daly | Diference botweon inet and inspection | outlet condenser water temperature (Check wih athecmameter. ‘Temperature ciference trom 3 *c Room temperature ‘Chock witha thermometer, 155-250WB *c Vibration and operation noise ‘Check with ear and by touch, ‘Abnormal vation and operation noise @ Inspection of set pressure of high pressure switch ine ot ins ints c Aon Inspection items Inspection point Judging standards ‘Anual Inspect the high pressure | High pressure side. See the folowing, regarding Inspection | switch for OFF seting ‘Stop condenser water and check it, _|the functioning value pressure looking atthe pressure gauge, ‘Cabot 2aMPa High pressure suitch Cutin | Approx. 1.SMPa or more, Automatio reset when pressure drops Clean the air filter once every two weeks.9. Basic work for repair Z\WARNING © Do not disassemble, modify or repair the unit for yourself. Otherwise, water leakage, electric shock or fire may be caused. ‘Ask installation contractor to disassemble, modify or repair the unt. Forbidden Hi Draining and recovering refrigerant, vacuum drying, and charging refrigerant [aaa 1. Refrigerant to be charged : R-22 2. Do not additionally charge refrigerant. Do not charge the refrigerant excessively, because overcharge of the refrigerant may overload the air conditioner. 3. Draining and recovering refrigerant Use refrigerant recovery unit when discharging and recovering the refrigerant. cata (1) Recovery method depends on recovery equipment used (manufacturer). Follow the manufacturer's instructions. (2) For vessels sailing along Japanese sea routes, observe a relevant Japanese law. Refer to the Japanese law “Law for ensuring the implementation of recovery and destruction of fluorocarbons related to specified products (Fluorocarbons Recovery and Destruction Law)’. Reference literature “Refrigerant Recovery Technology” published by The Japan Refrigeration and Air Conditioning Industry Association, (3) For ships of foreign registration, observe their local laws. Ifthe air conditioner runs short of refrigerant or air is mixed in the refrigerant, do the vacuum drying or refrigerant charging with the following points in mind. © Be sure to use the retrigerant recovery unit when recovering the remaining refrigerant. (Follow the above caution 3.) Charge the specified amount of fresh refrigerant. © Before starting the vacuum drying, check for anything faulty. If any, repair such areas completely. MUS2GE(TG)~10GE(TG) With the refrigerant cylinder upright, directly charge the liquid refrigerant. eric tome t | sir MUS15GE - 20GE With the refrigerant cylinder upside down, directly charge the refrigerant. wsatinamacine Yt [Tools to be required) Refrigerant cylinder (R22), vacuum pump stop valve (V2), flare nut, copper tube (6.4 C 1220T) Clean the air filter once every two weeks. 49{Operation method] (1) ¢US2GE(TG)~10GE(TG) Remove the flare nut from the pipe joint for refrigerant charge located along the compressor’s suction pipe. © USISGE : 20GE Remove the flare nut from the pipe joint for refrigerant charge located near the condenser's outlet pipe. The condenser outlet stop valve is half open. © range to condenser outet_ To expansion valve © Charging joint The figure at right shows the valve fully closed. (2) Connect a pipe to the joint for reftigerant charge, open the stop valve Ve, and operate the vacuum pump to vacuum the inside. Ht ambient temperature is over 20°C during vacuum operation, operate the vacuum pump for another hour after exhausting no alr. In case ambient temperature is under 20°C, extend the vacuum operation by 30 minutes for every drop of 5°C. (8) Confirm that suction pressure gauge reading is, —0.1MPa, and close the stop valve Ve. (4) Open the stop valve Vi (attached to the cylinder), raise the refrigerant pressure upto 0.2MPa, and check the circuit for gas leakage. Before charging the refrigerant, weigh the refrigerant cylinder. (6) If nothing wrong is found, charge the predesigned volume of the refrigerant (indicated on the nameplate) (6) Remove the pipe from the air conditioner and attach the flare nut and partition cover to the pipe joint for refrigerant charge, and tighten them up. # US2GE(TG)~10GE(TG) Chage recovery joint (gauge joint wth check valve) When disconnecting the piping for refrigerant charge from charging valve which has the function of check valve, keep in mind that the refrigerant in the pipe charged may gush out ‘* USISGE + 20GE Disconnect the pipe after the condenser outlet stop valve is fuly opend Koop in mind that the refrigerant in the pipe charged may gush out ‘© During the refrigerant charge, if internal pressure of the refrigerant cylinder becomes ‘equal with that of the machine before charging the predesigned volume, it is impossible to charge it any more. in that case, operate the alr conditioner, and be sure to supply condenser water to the condenser and close the condenser outlet stop valve. © Be careful not to get water into the refrigeration circuit, or it may cause trouble. Clean the air filter once every two weeks. 5010. Trouble and countermeasures Z\WARNING ©Do not disassemble, modify or repair __—_—@ If any abnormality (smelling something the unit for yourself. burning, etc.) is found, stop operating Otherwise, water leakage, electric the unit and turn OFF the power. shock or tre may be caused. Ifthe unit is operated with suc! Ask installation contractor to pda eee disassemble, shock or fire may be caused. ‘modify or repair the unt Forbidden If any abnormality is found, contact instalation contacto. Contact after taking the following countermeasures Trouble ‘The safety devices such asthe fuse, breaker and earth leakage cut breaker work requenty.| Do not turn ON the power source. The operation switch does not operate propery Turn OFF the power source. Water leaks out from the unit Stop the unit. (Cause of rouble Points of diagnosis | Countermeasures eee Trouble Postion of ut (A) Not due to __|(@) Power failure “Measure and check with | Repair switchboard, Even when operation svtch |" trouble wth air |(b) Electric wiring fauty_| tester. When any other "| replace fuse, or corfect rob i set "FAN" Tan falsto| Sondtioner | (6) Power fuse, equpmentis drven fom | wing | stat. (local switch fuse) | the same power supply, Srown out 50 the equipmoct (a) Power cable in single | works. helps pinpoint phase the cause of roube, TB) Arizphase | Phases R, Sand T nol — Reverse two of he Woe | Rovers wo ofthe ew = protacwe | matching compressors | pnases. pases. 5 | Gove turning direction $ setvated 7 {Gy Elecrc crea (a) Fuse in a condoned Check wih tear. | Faplace tase or career 3 Bown out orm poor ‘wing g contact 3 (©) Cont ercut fauty = (0) Operation (@) Controt ‘Check with tester. ‘Repair or replace. 3 sch kncb |" mattinetioning orn : poor contact : fe Bonetacse | 5 [{E) Overcurrent |(a) Defective and out of | Check with tester. Replace. 3 relay of contact | 3 magnet = ‘switch for | 5 compressor | 3 mole — 5 [Fy Magneto a) Poor contact | Check wi eater. | Ranlace. | 8 fwien fran |(B) Magnotic ol 2 |__motoe satectve 3 {Gj Overcurent —|(ay Detecive and outoF | Check wih tesler. | Fapats. 3 relay contact 2 1) Pressure switch | = {1} Compressor rermostat | _ i [AV Not due to (a) Thermostat sating& | Tum thermostat al | [hen rouble a toward | operation swith knob is set to (8) Since sucion a | Wamn fever pad of 'HEATICOOL", fan is operative, {indoor air) temp. is | thermostat by griping it. but compressor nopertive woolen hemos {By Wagnatie —Jfa) Bad contact ‘heak coninay witra place swichfor — |(0) Magnetic co ature | tester. ‘compressor moter | : 7 a ss 1G} Compressor —|(a) Trouble orburing | Check insulaton sate — | Replace compressor {(° mntor wih a meager Clean the ai r once every two weeks. 51[F) Compressor and| (a) Currents excessive, an motors [Check compressor, fan, |compressor motor and ian motor Find cause of woube and take necessary countermeasures. [Chock prossure sich ‘38 well because the aes sii ae Trosbie PasigyoT | Cause oftoubie | Points ofdagnoss | Govnterneasures +2 [Oy Comeressar —|(a) Tbe or baring | FE ese, comresris | Roplat comeresor Fg |epartionswicn rob compres inci operation witch knob i eto |(E} Themen | Cotas pos are rat [Compressor does rat | slace EF RERESOide apt, ‘anadon veto” [operat won feces tube | Gg | Dut compressor inoperative, |(a) trouble with switch — is warmed, but it 2 (3) gasteakage tom” |operates wnen u aleareucale | pemetsce 2 ere [Fy Becks cicut [[a) Bad contac Check contnuly wihta~|Cowoat wna Gecomectsnor fester eave Save 2 Single phashigo! [phasing eters z sompressorcteut. [burning zi [AVNataue ms [Tay contnser waters [onesk pring, valves and | Open aves Thay are Ban tan and comrossoraro |) tousowin ar |") naratpnies pump sbsod aks nocscery Sper Bt sp soon onatoner |(p) Gondonworwatris measures ppna stort rong, Choc whether Ic) Condenser water pump resi sow or temperature high Burp ite reverse (By Water cnced (a) Gootng tubes are [HIS Sas out wale] Cah otoing bes wih Coniener”” | ganeduinaat —|iompotreisiow bat |scuck on Canine, error | Replace damaged ‘due to short-circuit Ms as assed by packing fae (Gy Raegarant (a) Non-condansble Ges] DMerance bokvoon | Bachago igen Sinormadin” °"leondenseroutetwater | Bischarge rene ‘ohgerent Kemperanie and" | condo gas. (oy Retigramis over |tomperatrs charged coosponding 5 condenoer eluted 3 peossreiscnceesy if tage z [Dy Presse (a) Wrong agustment Inspect pressure witva | Aust Wo coret 3 pvach freanre gage. ‘orking pressure, but do § rotons deagtee 2 regulating pressure § [(Ey Overcurrent |(a) Bad adjustment | Measure current with an | Aqjust fr coresty, . ra meter & i rouble may sometimes, be causes by atfunction o proseure Switch as stated in 21.0). [@)Not ace ‘woube a poring aegoe o rofigeration ystorn insutient [Chock stop valves. ‘Open stop valves on elrigoraton system correct. (Fy Fiterfor ‘efigerant (a) Fite is clogged Temperature aferance betore and behind iter Deoamos exeaseive, opiace Wt. IT) Expansion valve fa) Traub (5) Gas leaks trom tector tube, Repace (J) Refrigerant [ay Retigarant charge short Racharge refigorant (Find cause offekage ith a gas leak detector. Clean the air filter once every two weeks. 52Ey rouble Position of ause of trouble ints of ‘ountermeasures Tob esi Cause ofvouble | _Pokisofdagnose | _ Coun a aid (Ay Wat ue toa) Cootng nadia ORS oat souro & | Tako nosessany Botan and [Airtow oie |” noun crceethe silednmborscl” | counemoasues eompresor” [core secant reas se porate. Windows or coos ae span Ty Ae ascharge ep Fea Gresons & peru chore ae wong Sr poston of Such orang (6) Cool air caotbe discharged evenly by oosacoe (By Expansion [Tay Bad adherent encase gas aks, __] «reparson vanes ‘he 5) Geis moo pert nt pong | wry ase, tbe ie usb co ot A ic) Footer tue is wrongly eincsea ele we is | aajst unecessary a rel wrongly ha, + Conect atachment of : Serer sonaien | "fore € ose due olqud | *repce feces tube it a hammer. 2 [Gi Raigwrant (a) tice roTowan'[Evapreior it pang e | ¥Adatonalycharae & E charge frosted nae | origerant. 3 Fi ekg points) reparfhem. 8 (0) Condenser and (a) Conder water Tom igh posse Theck condenser, a felted pars ||” ates neuticet and [ebsomaly gh ibn, wv, a vite tempeatre ie lms wo |(b) Cooling tubes are Snes a2 (a Nata to fa) Fan rune roves fonec cay nososeary itow ateis |" tous” /{8} Bator of a retin Sacage eae sory (o) Span degree ot let darpet insult [VAr passage —|[a) Ar passogo es wong [oheck Toaiy¥ recess and or reign objets. remove torign obec ust (CiFantat 7 Spare women ovo Rajat asin an ofan ota ake (O)Arfter [aya ter cooge —[oheck lean cnt a aaa (ayes 7a) Rotors damaged npect ton apa orice fan Cocina is, [Fan andite {6} Fem sna or fax Remove otegnobets. rican out [felted pas earings damagod. ercomrat (c) Set ectowe for ot \axeson sre loosened, Srdole ake () Porgy ebecs ae § place. centered. (8) Fan belt (a) Vibration or contact [Check fan belt Adjust tension 5 duo tan bat often belo epace 4 Kesaring oF much necessary 2 ‘eran 2 (o) Wah ot tan bt is 8 [(C) Fan pulley and |(a) Installation of pulies [Check pulies. Reaiify them. 3 fennotrpehe |" ae wong [5 |() Parallel lines of : ples ate wrong. — a ae TAY Camprossor fa) igi hanmer us Grea conoressor” | Ra congresar ; Baidgerane |") Comeress (2) slusing tare of a ‘parts matfunction, g syn ‘rperaen vave ‘epiace aoe g compressa : a3 [ay Wagnele (a) Bad canta ofeach neat magnetic wncn, | Repat, dean o race Eisetic ye (= Bae ed magneie switch oes 2} cn (2) fs, dust orforgn hetisin sleet cow Seinoaihg pat |(d} Bad contact or rattiing Stpvstbuton Softee and other sutches Clean the air filter once every two weeks.eae Trouble Postion of Cause ofvoutie [Points of agnosie | _ Countermeasures = Fas [VNot due to —|(ay Badstaaion [Inspect nstalaon. | Racty ntaaton § |Ccoingis [Stier rouse © [Sutton ut & /arcomorabie & | wraton and & |rose take [pice ; (8) Fan maior base |[a) BadstaTavon —|Tnopect fan maior base, | Rect fan motor base 1 (serous a) Set sores on Check sorews. Ropar her ‘external plates are i eoeebr it , Ping Ta Piping fn contact — | Cheek PG Teciy pea 3 wv ensing or ter 2 (0) Savge pp = worded Si [Ay Cooing water —|[ay Wrong natalaion or | Checker adivonaly tighten or Watt oaks outside air pra demons fepai pina. condones (6) Water cooled _|(b) Water ackets tinct Faivenay tighten A condenser secular ‘war ack or Yopace ieosene cigs g (c) Packngs aro aaa 3 damages : {C) Drain piping |(a) Enteral drain piping |Tncnaton of exemal —| Glan, raptor realy : iswong Piping sinsuficert. | era pg (2) External ran piping | Noo that tere may be 6 andjonts are | cases wnere crn pping logged. © connected fo cooing (c) intel rain pping_| water aan ping by iseamagod iste 'Note) The troubles and countermeasures stated above are only for cooling, and those for heating are not ineluded. Clean the air filter once every two weeks.11, Non-standard modification parts ZA\WARNING © When installing non-standard modification parts, never attempt to do so for yourself. Be ure to use non-standard modification parts specified by Dalkin, I you install such a Improperly, water leakage, electric shock or fir y parts for yourself and do so improperly 95 fe ey De earpeee ae caused. Contact installation contractor. The following non-standard modification parts are available for the DAIKIN Marine Type Packaged Air Conditioners. ‘They are sold separately. Consult with installation contractor in selecting the right type. Electric heater Back suction duct connecting flange Steam heater (for US8GE - 8GETG - 10GE : 10GETG only) Hot-water heater Tre stcan bo comets the susion poten the Any of these heaters can be mounted for heating ene purpose on standard air conditioners. ‘The hot-water heater may be mounted on US2GE ) 2GETG « SGE - 3GETG only. Upgraded fan motor (for other than USTOGE - 10GETG) The standard fan motor (output) can be replaced with this upgraded motor to improve the static pressure or Steam spray type humidifier the air flow rate In heating with a steam heater, the humiifier keeps an appropriate humidity indoors and enables an ideal Spare parts (for USI0GE - 10GETG - 15GE - 20GE only) heating operation. ‘Also available are replacement parts that must be relatively often replaced. Plenum chamber (for US2GE(TG)~8GE(TG)) “The plenum chamber enables direct blow of coo! air indoors, @ Repair parts When any part of the machine gets in trouble and needs replacement, clearly specify (1) model number and (2) manufacturing number (on the nameplate at the bottom of the casing front panel) a Clean the air filter once every two weeks.DAFT LNB DAIKIN INDUSTRIES, LTD. * 7530-8323 AMIR b= T BaBI28 TEL egy (08)8373-4938 (5000-2) Baa Kw mer s—en FAX (08) 6373-7297 RR HH T108-0075 RRMA TAOS TEL spe (03)6716-0420 5 4401L-4>) sae w SRE ZEW FAX (03)6716-0230 Head Office: "590.8323 Umeda Center Bldg, 4-12, Nakazaki-Nishi 2 chome, Kita-ku, Osta Marine Air Conditioning & Reigeration Sales Div. Tel (0696873-4338 Intemational Sales Div Fax O88 (95)6373-7297 Tokyo Office: F108-0075 JR Shinagawa Fast Bldg 18-1, Konan 2-chome, Minato-u, Tokyo “Marine Air Conditioning & Refrigeration Sales Div. re 03)5716.0420 International Sales Div Fax T° (03)6716-0230 M95A038E ‘o«11) rs