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Chemical Engineering Science 60 (2005) 1859 – 1873

www.elsevier.com/locate/ces

Flow around individual Taylor bubbles rising in stagnant CMC solutions:


PIV measurements
R.G. Sousaa , M.L. Riethmullerb , A.M.F.R. Pintoa , J.B.L.M. Camposa,∗
a Centro de Estudos de Fenómenos de Transporte, Departamento de Engenharia Química, Faculdade de Engenharia da Universidade do Porto,
Rua Dr. Roberto Frias, 4200-465 Porto, Portugal
b von Karman Institute for Fluid Dynamics, 72 Chaussée de Waterloo, 1640 Rhode-Saint-Genèse, Belgium

Received 29 April 2004; received in revised form 22 November 2004; accepted 24 November 2004
Available online 22 January 2005

Abstract
The flow around single Taylor bubbles rising in non-Newtonian solutions of Carboxymethylcellulose (CMC) polymer was studied using
simultaneously particle image velocimetry (PIV) and shadowgraphy. This technique made it possible to determine the correct position of
the bubble interface. Solutions of polymer with weight percentage varying from 0.1 to 1.0 wt% were used to cover a wide range of flow
regimes. The rheological fluid properties and pipe dimension yielded Reynolds numbers between 4 and 714 and Deborah numbers for the
higher concentration solutions between 0.001 and 0.236. The shape of the bubbles rising in the different solutions was compared. The
flow around the nose of the bubbles was found to be similar in all the studied conditions. Velocity profiles in the liquid film around the
bubble were measured and different wake structures were found. With increasing solution viscosity, the wake flow pattern varied from
turbulent to laminar, and a negative wake was observed for the higher polymer concentration solutions.
䉷 2005 Elsevier Ltd. All rights reserved.

Keywords: Taylor bubble; Multiphase flow; Non-Newtonian fluids; Viscoelasticity; Particle image velocimetry (PIV); Liquid films

1. Introduction and Griffith, 1962). When two bubbles rise together in a


pipe, the wake of the leading one influences the velocity of
Slug flow is a two-phase flow regime found when a gas the following, if the distance between the bubbles is smaller
and a liquid flow simultaneously in a pipe over certain flow than the minimum stable length (Taitel et al., 1980). In this
rate ranges. It is characterised by elongated gas bubbles case, two bubbles can merge (coalescence) giving place to
(Taylor bubbles or slug bubbles) almost filling the pipe a larger bubble and reducing the number of mixing zones.
cross-section and liquid flowing around and between the Coalescence is therefore a problem to avoid and the min-
bubbles. This flow pattern is found in several industrial pro- imum stable distance is strongly dependent on the flow in
cesses as is the case of geothermal, oil and gas transporta- the wake of the leading bubble.
tion in wells, fermentation, polymer devolatilisation and Concerning Newtonian liquids, among other studies,
air-lift reactors among others. In some chemical processes, Campos and Guedes de Carvalho (1988) studied the wake
slug flow is induced to increase the reaction rate due to the structure for different liquid flow regimes. Pinto and Cam-
mixing action mainly promoted by the wake of the Taylor pos (1996) studied the interaction between two consecutive
bubbles. bubbles and established minimum stable lengths for differ-
The velocity of the bubble depends, among other param- ent operation conditions. Particle image velocimetry (PIV)
eters, on the velocity of the liquid flowing ahead (Moissis measurements were performed to characterise the flow
field around individual Taylor bubbles in Newtonian fluids
∗ Corresponding author. Fax: +351 225081449. (Bugg and Saad, 2002; van Hout et al., 2001; Nogueira
E-mail address: jmc@fe.up.pt (J.B.L.M. Campos). et al., 2000; Polonsky et al., 1998).

0009-2509/$ - see front matter 䉷 2005 Elsevier Ltd. All rights reserved.
doi:10.1016/j.ces.2005.11.035
1860 R.G. Sousa et al. / Chemical Engineering Science 60 (2005) 1859 – 1873

The study of Taylor bubbles rising in non-Newtonian liq- behind the test section pulsing simultaneously with the laser
uids is still scarce, although this two-phase flow is frequently source, so that a CCD camera acquires an image containing
found in industry. Due to the complex liquid rheology, the both the PIV particles and the bubble shadow. Two lenses
gas–liquid flow patterns have completely different character- of 35 and 50 mm of focal length were used to obtain respec-
istics, and so different bubbles interaction behaviour. There- tively the flow field in the nose/wake region and a close
fore, there is a need for extending the slug flow research to- view of the liquid film around the bubble. The LEDs board
wards non-Newtonian liquids. Velocities and shapes of small is composed by 350 LEDs. Fluorescent particles (an orange
bubbles flowing in non-Newtonian liquids have been stud- vinyl pigment with 10 m of mean size) were used as seed-
ied by different authors (Astarita and Apuzzo, 1965; Leal et ing, emitting light at 590 nm. A Nd:YAG laser was used to
al., 1971; Acharya et al., 1977). Hassager (1979) described, create a vertical laser sheet of about 1 mm thickness pass-
for the first time, a negative wake behind unconfined small ing through the axis of the column. The laser, the camera
bubbles rising in non-Newtonian liquids. Bubbles coales- and the LED’s board were all triggered by the same signal
cence in non-Newtonian liquids was studied by Acharya and generator making it possible to acquire the PIV image and
Ulbrecht (1978), Kee et al. (1990) and Li et al. (2001). bubble shadow in the same frame.
Funfschilling and Li (2001) used PIV and birefringence Two laser diodes were installed near the outside column
visualisation to study the flow of non-Newtonian liquids wall, pointing into two photocells placed in the opposite side
around small bubbles. of the column. The signal yielded by the photocell is pro-
Concerning Taylor bubbles flow in non-Newtonian flu- portional to the light received, so when the Taylor bubble
ids, the effects of power law rheology and pipe inclina- is passing between a laser diode and a photocell, the laser
tion on slug bubble velocity were studied by Carew et al. beam is deflected and the photocell signal drops abruptly.
(1995). Otten and Fayed (1976) studied the pressure drop The Taylor bubble velocity was determined dividing the dis-
and the friction drag reduction in non-Newtonian slug flow. tance between the two photocells by the time delay between
Rosehart et al. (1975) measured the void fraction, slug ve- their dropped signals.
locity and frequency for co-current slug flow of air in highly
viscous non-Newtonian liquids. Terasaka and Tsuge (2003)
performed gas hold-up measurements for gas slugs rising in 2.2. Facility
viscous liquids with a yield stress. Kamışlı (2003) derived a
one-dimensional flow equation for the motion of a long bub- The present study was performed in the experimental
ble rising steadily in a vertical or inclined tube filled with a setup represented in Fig. 1 and fully described in Nogueira
power-law fluid. The author concluded that the thickness of et al. (2003) and Sousa et al. (2004). The facility is mainly
the liquid film flowing around the bubble increases with de- composed by an acrylic cylindrical column of 6 m height
creasing power-law index. It is also mentioned the disagree- and 0.032 m of internal diameter, opened at the top to the
ment found by several authors between the predicted and the atmosphere, two pneumatic valves, two storing tanks and
experimental liquid film thickness for non-Newtonian fluids a pump. The test section was located near the top of the
and that, viscoelastic effects tend to reduce the film thick- column, to avoid entrance effects and to assure a stabilised
ness when compared with predictions from purely viscous flow. A box with plane faces surrounding the test section
theory. (0.5 m × 0.12 m × 0.11 m) was filled with the studied liq-
In the present work, the flow around single Taylor bubbles uid in order to minimise the optical distortion. Individual
rising in stagnant non-Newtonian Carboxymethylcellulose Taylor bubbles were injected at the bottom of the column,
(CMC) solutions is studied using PIV and shadowgraphy by operating valves A and B. Opening valve B, the liquid
techniques simultaneously. The results obtained contribute trapped between the valves falls into the reservoir being sub-
to a better understanding of the non-Newtonian flow field stituted by air. Closing valve B and opening valve A, the
around the bubbles and the coalescence mechanism. air between the valves starts rising up in the form of a long
tubular bubble (Taylor bubble). The volume of the bubbles
was controlled by setting the time during which valve B was
2. Experiments opened. For each solution, the study was focused on bub-
bles with sufficient length to have a developed liquid film
2.1. Experimental techniques flowing around but not enough length to generate wave in-
stabilities in this liquid film. The PIV instrumentation was
The flow field around the Taylor bubbles rising in stag- basically composed by a PCO (SensiCam) CCD camera and
nant liquids was obtained applying PIV and shadowgraphy an acquisition and data processing system. A Nd:YAG laser
simultaneously. This technique was first applied by Lindken with 400 mJ of pulse power was used to illuminate the mea-
and Merzkirch (2001) to bubbly flow and Nogueira et al. sured plane. The laser wavelength was 532 nm and the pulse
(2003) adapted it to slug flow. The technique is fully de- duration 2.4 ns. A LED array emitting light at 650 nm was
scribed in Nogueira et al. (2003) and Sousa et al. (2004) and placed behind the test section with a diffuser paper to ob-
consists in placing a board of light emitting diodes (LEDs) tain the Taylor bubble shadow at the same time as the PIV
R.G. Sousa et al. / Chemical Engineering Science 60 (2005) 1859 – 1873 1861

TEST SECTION DETAIL


FRONT VIEW (top view)
LED’S BOAR D

TEST
SECTION
CCD LASER
CAMERA OPTICS
90°
VERTICAL
PHOTO CELLS LASER
SHEET
LASER
DIODES

PNEUMATIC
VALVES
CCD
A CAMERA
B
DATA PUMP
ACQUISITION
SYSTEM

Fig. 1. Representation of the experimental setup with a detailed view of the test section.

image. A red filter, opaque below 550 nm was placed in the bubble. Tests made with known particle displacements
front of the PCO CCD camera to block the intense green showed a maximum uncertainty of 0.2 pixels on the win-
reflections of the laser and to allow the passage of the light dows displacement. The time between images was set
emitted by the fluorescent particles and by the LEDs. Two according to the liquid velocity, so the maximum particle
thermocouples were placed below and above the test section displacement was about 5–7 pixels. This means that for
to measure the working temperature and to check a possible a typical displacement of 5 pixels, the maximum relative
temperature gradient along the column. The fluid rheology error in the velocity is 4%.
was determined in a AR 2000 DTA Instruments Rheometer. With the bubble shadow it is possible to identify the posi-
tion of the gas–liquid interface and so to overcome the prob-
lems described by Nogueira et al. (2000) due to reflection
3. Data processing and refraction of particles images at the interface. Erroneous
vectors created inside the Taylor bubble are then eliminated.
The images acquired with the simultaneous PIV and The image processing to determine the shadow of the bub-
shadowgraphy technique contain both the PIV particles ble is described in previous works (Nogueira et al., 2003;
images and the shadow of the bubble in the same frame. Sousa et al., 2004) and consists of several sequential steps.
The PIV processing method is fully described by Nogueira A median filter is applied to the original image to eliminate
et al. (2003). The flow field was obtained using the cross- the seeding particles. A background reference image is then
correlation algorithm window displacement iterative multi- subtracted to the filtered image to eliminate the column and
grid (WIDIM), developed by Scarano and Riethmuller the background resulting the shadow of the bubble. The pro-
(1999). In this work, initial interrogation windows had cess is completed by defining a gray level threshold, which
20 pixels × 40 pixels and, after the first vector estimative, binaries the image and by filling the interior of the Taylor
final windows had 10 pixels × 20 pixels. An interrogation bubble.
areas overlap of 50% was used. Spurious vector identifica-
tion was used; vectors with a signal to noise ratio (SNR)
less than 1.5 (about 5–7% of the total vectors) were substi- 4. Results
tuted by the neighbours average value. The time between
PIV images was adjusted according to the liquid velocity In this work, the flow around Taylor bubbles ris-
and varied between 500 and 2000 s for the wake and nose ing in stagnant solutions of CMC (molecular mass of
regions and 80–400 s for the liquid film flowing around 300 000 kg kmol−1 , grade 7H4C from Hercules) with
1862 R.G. Sousa et al. / Chemical Engineering Science 60 (2005) 1859 – 1873

1.0% CMC (22.0°C) the viscoelastic effects, the fluid relaxation time was deter-
0.8% CMC (22.0°C)
0.6% CMC (19.0°C)
mined for the fluids with measurable first normal stresses
0.5% CMC (25.0°C) difference. Leider and Bird (1974) defined the fluid relax-
0.4% CMC (19.0°C) ation time, f (Eq. (2)), using the fact that both shear stress,
101 0.3% CMC (21.5°C)
, and N1 can be well approximated by power functions of
0.1% CMC (20.3°C)
Carreau-Yasuda the shear rate over the range of conditions of interest, i.e.,
 = m(˙)r and N1 = m1 (˙)s .
100  m 1/(s−r)
1
f = .
Viscosity (Pas)

(2)
2m
10-1 The characteristic shear rate of the flow, defined as ˙ f =
Ugb /D, where Ugb is the Taylor bubble velocity and D the
pipe internal diameter, is between 5 and 6 s−1 for the higher
10-2 concentration solutions. To obtain the relaxation time, the
shear stresses and the first normal stresses difference were
approximated by power functions of the shear rate in the
range 0.04–10 s−1 . The relaxation time, f , and the corre-
10-3
10-2 10-1 100 101 102 103 104 sponding Deborah number, De = f ˙ f , are represented in
Shear rate (1/s) Table 2 for the three more concentrated solutions.
The values of the Deborah number depend on the pro-
Fig. 2. Viscosity as a function of the shear rate for the studied solutions posed relaxation time definition, however from Table 2 it is
and Carreau–Yasuda model fitted curves.
clear a change in its order of magnitude, from the less to the
higher concentration solutions.
different weight percentages was studied. The shear viscos- The Reynolds number, Re = Ugb D/, where  is the
ity of the different solutions was measured in a AR 2000 liquid density, was also determined, using the viscosity at the
DTA Instruments Rheometer at experimental temperature. characteristic flow shear rate, ˙ f . Values of the experimental
All the solutions exhibited a shear-thinning behaviour, as temperature, gas bubble velocity and Reynolds number are
can be seen in the viscosity-shear rate plot on Fig. 2. presented in Table 3 for all the studied solutions.
The Carreau–Yasuda viscosity model is expressed by the The Taylor bubble shape and the velocity field around the
following equation: bubbles rising in the different solutions are described in the
next sections.
 = ∞ + (0 − ∞ )(1 + (˙ )a )(n−1)/a , (1)

where  is the measured viscosity, ˙ the applied shear rate, 4.1. Taylor bubble shape
0 the viscosity limit when ˙ → 0, and ∞ the viscosity
at infinite shear rate, which was set as the solvent viscosity. The Taylor bubbles are elongated bubbles characterised by
The parameter  has units of time, n and a are dimensionless a prolate spheroid leading edge, whose curvature is higher
parameters. for higher viscosities. The bubble nose shapes, obtained from
This model was fitted to the experimental data and the bubble shadows, are represented in Fig. 4 for some of
represented in Fig. 2 by full lines. The values of the the studied solutions, in the form of dimensionless distance
Carreau–Yasuda model parameters are listed in Table 1. to the nose (z/D) versus the dimensionless bubble radius
The first normal stresses difference, N1 , was measured (r/D).
for the higher concentration solutions and is represented in The bubble radius increases with z/D, until it reaches
Fig. 3 as a function of the shear rate. In order to quantify a maximum value at a certain distance from the nose. The

Table 1
Carreau–Yasuda viscosity model parameters for the CMC solutions

CMC (wt%) T (◦ C) 0 (Pa s) ∞ (Pa s)  (s) a n ˙ (s−1 )

0.1 20.3 0.0091 0.001 0.0214 0.8497 0.8711 1–4000


0.3 21.5 0.0510 0.001 0.0566 0.7124 0.7212 0.7–4000
0.4 19.0 0.1102 0.001 0.1099 0.8087 0.6751 0.125–4000
0.5 25.0 0.2203 0.001 0.0631 0.5654 0.5095 0.25–4000
0.6 19.0 0.3602 0.001 0.1828 0.8317 0.5745 0.08–4000
0.8 22.0 1.0497 0.001 0.2214 0.6610 0.4330 0.04–4000
1.0 22.0 2.9899 0.001 0.3653 0.6683 0.3997 0.04–4000
R.G. Sousa et al. / Chemical Engineering Science 60 (2005) 1859 – 1873 1863

103 0 0.1 wt% CMC


1.0% CMC (22.0°C)
0.8% CMC (22.0°C) 0.4 wt% CMC
0.6% CMC (19.0°C) 0.8 wt% CMC
1.0 wt% CMC
0.1
102
N1 (Pa)

0.2

101

0.3

100
10-2 10-1 100 101 102 103 104 0.4

z/D
Shear Rate (1/s)

Fig. 3. First normal stresses difference in function of the shear rate for
0.5
the higher concentration solutions.

Table 2 0.6
Relaxation time and Deborah number for the higher concentration solu-
tions
CMC (wt%) f (s) De 0.7
0.6 0.0002 0.001
0.8 0.0295 0.166
1.0 0.0472 0.236
0.8

0 0.1 0.2 0.3 0.4 0.5


Table 3
r/D
Experimental temperature, bubble velocity and Reynolds number

wt% T (◦ C) Ub (m/s) Re Fig. 4. Dimensionless distance to the bubble nose, z/D as a function of
the dimensionless bubble radius r/D.
0.1 20.3 0.199 714
0.3 21.5 0.198 144
0.4 19.0 0.195 70 Table 4
0.5 25.0 0.192 41 Maximum bubble radius for the different studied solutions
0.6 19.0 0.187 24
0.8 22.0 0.180 10 Re (r/D)max
1.0 22.0 0.160 4
714 0.455
144 0.438
70 0.427
41 0.418
values of the maximum bubble radius, (r/D)max , for each 24 0.406
solution are presented in Table 4. 10 0.393
An attempt to obtain a general equation for the bubble 4 0.353
shape was successfully performed. The bubble shapes are
well described by
according to the following equations
r/D = k1 tanh(k2 (z/D)k3 ), (3)
k2 = 3.983Re−0.111 , (5)
where k1 is the dimensionless maximum bubble radius pre-
sented in Table 4, which is function of the Reynolds number: k3 = 0.648Re−0.068 . (6)

(r/D)max = k1 = 0.019 ln(Re) + 0.342 (4) The maximum deviation in the bubble shapes obtained with
correlation (3) is 4% and occurs only for the limit viscosities.
and k2 , k3 were obtained by fitting the experimental val- The bottom region of the bubble is where the main dif-
ues. These parameters are function of Reynolds number ferences in the bubble shape are present. Some PIV images
1864 R.G. Sousa et al. / Chemical Engineering Science 60 (2005) 1859 – 1873

Fig. 5. Bubble trailing edge images for (a) Re = 714, (b) Re = 144, (c) Re = 70, (d) Re = 24, (e) Re = 10, (f) Re = 4.

showing the Taylor bubble trailing edge are represented in


Fig. 5. For the higher Reynolds number (Fig. 5a and b), the
bottom surface is unstable and oscillates three-dimensionally
-0.20
as the bubble rises. As the viscosity increases, the trailing
edge becomes stable and with a concave shape (Fig. 5c and
d). For the lower Reynolds numbers (Fig. 5e and f), the
0.00
trailing edge loses its concavity and gets a lacrimal shape.
z/D

For these fluids, there is a sharp increase in the value of the


Deborah number, as seen in Section 4, which means that the
0.20
change in the bubble trailing edge shape should be related
to viscoelastic effects.
Taylor Bubble
0.40
4.2. Flow field in the bubble nose
-0.50 -0.25 0.00 0.25 0.50
The flow fields around the Taylor bubbles were obtained r/D 0.1m/s
using PIV. The vector fields represented in the next sections
are in a vertical plane containing the central axis of the pipe. Fig. 6. Flow around the nose of the Taylor bubble in a 0.5 wt% CMC
The flow pattern around the nose of the bubbles is sim- solution.
ilar for every studied solution, varying only in the velocity
magnitude. Fig. 6 shows the flow field around the nose of
a Taylor bubble rising in a 0.5 wt% CMC solution. The ve- 4.3. Liquid film velocity profile
locity vectors are relative to a fixed reference frame and the
Taylor bubble is moving upwards. From Fig. 6 it is possible The liquid flowing around the bubble nose forms a falling
to see that as the bubble rises, the liquid in front of the bub- liquid film between the gas–liquid interface and the pipe
ble is pushed forward and away from the centre and starts wall. The thickness of the liquid film decreases for higher
falling around the bubble forming a thin liquid film. values of z according to the bubble radius, until it reaches
In Fig. 7 two instantaneous axial velocity profiles along a minimum and stable value. Fig. 8 shows the vertical vari-
z = 0 for the limit viscosities studied are represented. From ation of the axial component of the liquid velocity at the
Fig. 7, it is possible to see that the velocity profiles at z=0 for centre of the liquid film for three of the studied solutions.
the limit cases are very similar, varying slightly the velocity Analysing the velocity in the liquid film and the radius of
magnitude due to different bubble velocities and shapes. The the bubble, along z/D, they both reach a maximum value
velocity profiles of the other solutions studied are between around a certain value of z. In Fig. 9, the dimensionless shape
these two, so they were not plotted for a better visualisation. of the bubble and the dimensionless velocity at the centre
R.G. Sousa et al. / Chemical Engineering Science 60 (2005) 1859 – 1873 1865

-0.20 z/D = 0 1.2


0.1 wt% CMC
1.0 wt% CMC
1.0
-0.15

V/V(r/D)max, (r/D)/ (r/D)max


0.8
-0.10

0.6
V (m/s)

-0.05
0.4

0.00 0.5 wt% V/V (r/D)


max
0.2 0.5 wt% MedianV/V (r/D)
max
0.5% (r/D)/ (r/D)
0.05 0.0
max

0 1 2 3 4 5 6 7 8
0.10 z/D
-0.50 -0.25 0.00 0.25 0.50
r/D Fig. 9. Dimensionless bubble radius and dimensionless instantaneous
velocity at the centre of the liquid film for the 0.5 wt% CMC solution.
Fig. 7. Instantaneous vertical component of the liquid velocity along z = 0
for 0.1 and 1.0 wt% CMC solutions.

As seen in Fig. 8, as the viscosity decreases, the scattering


1.2
0.3% CMC
of the velocity values increases. The standard deviation of
0.5% CMC the averaged velocity profile in the developed liquid film
1.0% CMC
1.0 was computed in pixels and is plotted in Fig. 10 for 0.1 and
0.8 wt% CMC solutions. The time between the PIV images
0.8 was set to 80 and 355 s for 0.1 and 0.8 wt% CMC solutions
respectively.
The standard deviations presented in Fig. 10 reach up
V (m/s)

0.6
to 4 times the estimated PIV error (0.2 pixels) mentioned
in Section 3 and the same behaviour is found for all the
0.4
studied solutions. This means that the higher scattering in
the velocity data presented in Fig. 8 for the less viscous
0.2 CMC solutions is due to the decreasing time gap between
PIV images.
0.0 Several hypothesis can be discussed to justify the high
0 2 4 6 8 10 12 scattering level of the velocity data. A standard deviation
z/D of the windows displacement independent of the Reynolds
number, is a strong argument to conclude that turbulence
Fig. 8. Instantaneous axial component of the velocity at the centre of the
liquid film, as a function of z/D for 0.3, 0.5 and 1.0 wt% CMC solutions. should not be the cause. The bubble shape described in Sec-
tion 4.1 contains small disturbances. These disturbances are
due to the presence of particles reflections at the interface
of the film for the 0.5 wt% CMC solution are represented. A which interfere in the data processing used to obtain the bub-
median value of the velocity was taken from the 20 neigh- ble shape. Even though, if these disturbances were caused
bours (back and forwards) points to reduce the scattering of by bubble interface oscillations, they would induce, in the
the data. worst case, a maximum variation of 4% in the liquid film
From Fig. 9, it is possible to see that the bubble radius thickness and could be responsible for a maximum variation
and the liquid film velocity both reach a maximum value at of 8% in the liquid film velocity. This is still half of the vari-
approximately zstable = 3.5D. The point at which the liquid ations obtained in all the studied solutions. Different win-
film becomes fully developed was obtained for all the solu- dows sizes were tested in the processing of the liquid film
tions and is represented in Table 5. profiles but 0.8 pixels of maximum standard deviation was
Average velocity profiles in the developed liquid film were always obtained. Other tests were made by simply pumping
determined, by averaging the velocities at every radial posi- liquid in the pipe without the presence of the Taylor bub-
tion, between zstable /D (Table 5) until the end of the liquid ble, and taking different flow rates and times between PIV
film. More than 1000 velocity profiles were used for each images to cover a large range of particle displacements. In
CMC solution, obtained from multiple PIV images of dif- these tests, the liquid velocity is only function of the radial
ferent bubbles with the same length. position, like in the liquid film, and the maximum scattering
1866 R.G. Sousa et al. / Chemical Engineering Science 60 (2005) 1859 – 1873

Table 5
Approximate values of z/D from which the liquid film is fully developed

wt% 0.1 0.3 0.4 0.5 0.6 0.8 1.0

zstable /D 8.0 6.0 4.0 3.5 2.4 1.8 1.6

0.1% ∆y (pixels) 0.0


7 0.1% σy (pixels)
0.8% ∆y (pixels) 0.2
6 0.8% σy (pixels)
0.4
∆y (pixels), σy (pixels)

5 0.6

V (m/s)
4 0.8
1.0 wt% CMC
| 0.8 wt% CMC
3 1.0 0.6 wt% CMC
0.5 wt% CMC
1.2 0.4 wt% CMC
2 0.3 wt% CMC
0.1 wt% CMC
1.4 Bubble interface
1 Column wall
1.6
0 0.35 0.40 0.45 0.50
0.38 0.40 0.42 0.44 0.46 0.48 0.50 r/D
r/D
Fig. 11. Average of the axial component of the velocity in the liquid
Fig. 10. Mean windows vertical displacement, y (pixels), in the liquid falling film for the different solutions.
film and standard deviation, y (pixels), for 0.1 and 0.8 wt% CMC
solutions.

lowest viscosity, due to the thinnest liquid film, the liquid


velocity increases significantly, reaching up to 7 times the
in the displacement data did not exceed 0.2 pixels even in bubble velocity.
the region close to the pipe wall where the liquid film pro- A comparison between the experimental velocity profiles
files are taken. The only difference, between these tests and and those previewed by a theoretical analysis was performed.
the experiments, is the presence of the bubble. The compar- Considering the developed film as a free falling film with
ison between the histograms of the gray levels in the liq- constant pressure at the gas–liquid interface, the weight of
uid film and in the same region of an image without the the liquid is balanced by the shear stresses:
bubble shows that there is a slight increase in the gray lev-
els when the bubble is present. One explanation could be j(r)
− gr = 0, (7)
some reflection of the laser sheet in the bubble interface jr
back to the liquid film region. Although this reflection of
the laser sheet is much less intense than the laser sheet it- where  is the shear stress, r the radial position,  the liq-
self, the curvature of the bubble interface makes the reflected uid density, g the gravity acceleration and  the liquid film
laser sheet larger than the original one. This fact, in con- thickness. Integrating Eq. (7) with the boundary condition
junction with small undetectable misalignments of the laser  = 0 at r = R − , the shear stress profile is given by
sheet/Taylor bubble/column axis could lead inevitably to  
the illumination of particles in a plane wider than the orig- gr (R − )2
= r− . (8)
inal laser sheet and be responsible for the decrease in the 2 r
measurements accuracy. This is the most probable reason
for the high velocity data scattering in the liquid film, but Taking the shear stress at each radial position, the correspon-
it is not easy to prove it experimentally. As a conclusion, a dent shear rate is then obtained from the rheological data:
maximum error of 0.8 pixels in the windows displacement
should be considered for the liquid film region, which is 4  = (˙)˙, (9)
times higher than the 0.2 pixels considered for all the other
regions. where (˙) is given by the Carreau–Yasuda model. From
The averaged fully developed velocity profiles are rep- this equation, the shear rate, ˙ , cannot be explicitly set as a
resented in Fig. 11. It is possible to verify that the liquid function of the shear stress and must be computed numeri-
film thickness decreases with decreasing viscosity. For the cally for each radial position.
R.G. Sousa et al. / Chemical Engineering Science 60 (2005) 1859 – 1873 1867

0.0 4.4. Taylor bubble wake

0.2 The Taylor bubble wake is the region where the main dif-
0.4
ferences appear in the flow pattern of the studied cases. For
the higher values of Reynolds number, the liquid film ve-
0.6 locity is higher and the annular jet plugging into the wake
V (m/s)

causes turbulence, which is in someway responsible for the


0.8
instability of the bubble trailing edge. Fig. 13 shows an in-
|
1.0 stantaneous velocity field in the wake of a Taylor bubble
1.0 wt% Experimental rising in a 0.1 wt% CMC solution (Re = 714), in a reference
0.8 wt% Experimental
1.2 0.5 wt% Experimental frame fixed to the pipe and in a reference frame moving
0.3 wt% Experimental
0.1 wt% Experimental with the bubble. The variable z∗ is the vertical distance to
1.4
Theoretical the centre of the trailing edge of the bubble. From Fig. 13 it
pipe wall
1.6 is possible to identify small vortices in continuous displace-
0.35 0.40 0.45 0.50 ment in the wake of the bubble. It should be noticed that the
r/D velocity field is obtained from a vertical plane through the
centre of the column and due to the three-dimensional os-
Fig. 12. Comparison of theoretical and experimental average liquid film
cillation of the bubble trailing edge, there is a lot of liquid
profiles.
crossing this plane. The maximum upward velocity in the
wake can reach up to 4 times the bubble velocity, so some
With the shear rate profile, the velocity profile is then liquid is flowing upwards in the wake although it is not the
obtained from its definition equation same fluid that follows the bubble along all the rise, due
to the turbulence and vortices displacement and shedding.
jV When subtracting the bubble velocity to obtain the flow field
= −˙(r) (10)
jr in a reference frame moving with the bubble, there are no
significant changes due to the high velocities present in the
by integrating between r=R and r=R−, with the boundary wake, but it is possible to see that at distances higher than
condition V = 0 at r = R. 1.2D from the bubble trailing edge,there is no liquid going
Once the liquid film thickness, , is not known a priori, up with the bubble. Behind the Taylor bubble, due to the
it must be iteratively determined after performing a conser- great instability of the trailing edge, a train of small bubbles
vative mass balance. In a reference frame moving with the is formed, starting at about three column diameters from the
bubble, the liquid film flow rate is given by trailing edge and extending along several diameters. These
 R small bubbles are present during all the bubble rise main-
Q̇ = (V (r) + Ub )2 r dr, (11) taining approximately the same distance to the bubble trail-
R− ing edge. A similar behaviour was found for all the Taylor
bubbles rising in this solution. The presence of the bubbles
which, by mass conservation, must also be equal to the
greatly increases the distance at which the fluid returns to
downward liquid flow rate far ahead of the bubble (reference
rest. This is expected to have great influence in the coales-
frame attached to the bubble) given by
cence phenomena.
Q̇ = Ub R 2 . (12) As the viscosity increases, the liquid film velocity de-
creases and the wake instabilities tend to disappear. For the
The value of  was iteratively determined matching the flow 0.3 wt% CMC solution, there is still some instability in the
rate given by Eq. (11) with the one obtained from Eq. (12). trailing edge of the bubble but much less than in the 0.1 wt%
The theoretical and experimental velocity profiles are rep- CMC solution. In Fig. 14, an instantaneous flow field in the
resented for some of the studied solutions in Fig. 12. From wake of a Taylor bubble rising in a 0.3 wt% CMC solution
this figure it is possible to see that the experimental veloc- (Re=144) is represented. In contrast with the previous case,
ity profiles are very close to the theoretical ones. The ex- it is now possible to identify a large recirculation zone be-
perimental flow rates in a reference frame moving with the hind the trailing edge, around which flows the liquid coming
bubble differ less than 10% from the expected theoretical from the falling film, this recirculation zone is asymmetric
flow rates. The theoretical film thickness differs less than 5% and not completely “closed” due mainly to the small am-
from the experimental value even for the higher concentra- plitude oscillations that the trailing edge still exhibits. The
tion solutions, indicating a scarce influence of the viscoelas- recirculation and the liquid film expansion is clearly seen in
tic effects. This analysis shows that the developed velocity the reference frame moving with the bubble (Fig. 14 right),
profiles in the liquid film around the Taylor bubbles can be and it is also possible to observe the reattachment of the liq-
theoretically estimated if the bubble velocity and the fluid uid flowing around the wake at approximately 1.2D from
rheology are known. the trailing edge.
1868 R.G. Sousa et al. / Chemical Engineering Science 60 (2005) 1859 – 1873

Taylor Bubble Taylor Bubble

0.0 0.0

0.2 0.2

0.4 0.4

0.6 0.6
z*/D

z*/D
0.8 0.8

1.0 1.0

1.2 1.2

1.4 1.4

-0.4 -0.2 0.0 0.2 0.4 -0.4 -0.2 0.0 0.2 0.4
r/D 1 m/s r/D 1 m/s

Fig. 13. Instantaneous velocity field in the wake of a Taylor bubble rising in a 0.1 wt% solution, in a fixed reference frame (left) and in a reference
frame moving with the bubble (right).

Taylor Bubble Taylor Bubble


0.0 0.0

0.2 0.2

0.4 0.4

0.6 0.6
z*/D

z*/D

0.8 0.8

1.0 1.0

1.2 1.2

1.4 1.4

-0.40 -0.20 0.00 0.20 0.40 -0.40 -0.20 0.00 0.20 0.40
r/D 0.5 m/s r/D 0.5 m/s

Fig. 14. Instantaneous velocity field in the wake of a Taylor bubble rising in a 0.3 wt% CMC solution, in a fixed reference frame (left) and in a reference
frame moving with the bubble (right).

In the 0.4 wt% solution (Re=70), the bubble trailing edge moving with the bubble. It takes place much closer to the
is now stable and no oscillations occur. The result is a sym- trailing edge (at about 0.8D) than in the previous solution.
metric wake flow within a “closed” recirculation zone (Fig. The symmetry of the wake flow allows an easy visualisation
15). The liquid coming from the falling film smoothly ex- of the three-dimensional flow field in the wake by rotation
pands after the bubble trailing edge, inducing the formation of the paper plane around the column axis.
of a closed donut shaped vortex in the wake rising attached As the Reynolds number decreases, the size of the wake
to the bubble. The reattachment of the liquid film is better also decreases. Due to the higher viscosity, the shear stresses
seen through a streamline representation in a reference frame in the liquid are higher, and these stresses, by momentum
R.G. Sousa et al. / Chemical Engineering Science 60 (2005) 1859 – 1873 1869

Taylor Bubble Taylor Bubble


0.0
0.0

0.2
0.2

z*/D
0.4 0.4

z*/D
0.6 0.6

0.8 0.8

1.0 1.0

1.2 1.2

-0.50 -0.25 0.00 0.25 0.50 -0.50 -0.25 0.00 0.25 0.50
r/D 0.5 m/s r/D

Fig. 15. Instantaneous velocity field in the wake of a Taylor bubble rising in a 0.4 wt% CMC solution, in a fixed reference frame (left) and streamlines
representation in a reference frame moving with the bubble (right).

Taylor Bubble Taylor Bubble


0.0 0.0

0.2 0.2

0.4 0.4
z*/D

z*/D

0.6 0.6

0.8 0.8

1.0 1.0

1.2 1.2

-0.50 -0.25 0.00 0.25 0.50 -0.50 -0.25 0.00 0.25 0.50
r/D 0.5 m/s r/D

Fig. 16. Instantaneous velocity field in the wake of a Taylor bubble rising in a 0.5 wt% CMC solution, in a fixed reference frame (left) and streamlines
representation in a reference frame moving with the bubble (right).

diffusion, slow down the fluid coming from the liquid film. The increase of viscosity decreases the size of the wake
The liquid film expansion takes place closer to the bubble and for the 0.6 wt% CMC solution (Re = 24) the wake
trailing edge. recirculation becomes almost imperceptible. In Fig. 17, the
The instantaneous flow field in the wake of a Taylor flow field in the wake of a Taylor bubble rising in such a
bubble rising in a 0.5 wt% CMC solution (Re = 41) is solution is represented. In the fixed reference frame (Fig.
represented in Fig. 16 and is quite similar to the one found 17 left), the upward velocity in the centre of the wake is
for Re = 70. The relevant difference, is the wake length or very close to the bubble velocity, in opposition to the pre-
the distance at which the liquid film reattaches, which is vious cases. Therefore, in a reference frame moving with
now 0.65D. The streamlines in these solutions seem to en- the bubble (Fig. 17 right), these velocities are very close
ter through the bubble interface but in fact they are within to the measurement uncertainty making difficult the plot
the concave region in the bubble trailing edge, as shown of the streamlines in that region. The wake length is now
in Fig. 5. below 0.2D.
1870 R.G. Sousa et al. / Chemical Engineering Science 60 (2005) 1859 – 1873

Taylor bubble
Taylor bubble
0.0 0.0

0.2 0.2

0.4 0.4
z*/D

z*/D
0.6 0.6

0.8 0.8

1.0 1.0

-0.50 -0.25 0.00 0.25 0.50 -0.50 -0.25 0.00 0.25 0.50
r/D 0.5 m/s r/D

Fig. 17. Instantaneous velocity field in the wake of a Taylor bubble rising in a 0.6 wt% CMC solution, in a fixed reference frame (left) and streamlines
representation in a reference frame moving with the bubble (right).

described by Sousa et al. (2004). In Fig. 19, the flow fields


1.4
around the trailing edges of Taylor bubbles rising in 0.8 wt%
1.2 (Re = 10) and 1.0 wt% (Re = 4) CMC solutions are rep-
resented. The flow in the wake of the Taylor bubbles rising
1.0 in these solutions follow the previous tendency, i.e., as the
viscosity increases, the expansion of the liquid film occurs
Lw /D

0.8
closer to the trailing edge. The liquid expands immediately
0.6 at the end of the liquid film, following the trailing edge
shape and occupying the place left by the bubble in its as-
0.4 cending movement. This radial movement of the liquid to
CMC solutions :Lw /D= 0.2+ 0.00114 (gD3)1/2/ν the centre of the column induces, by momentum diffusion,
0.2
Newtonian fluids: Lw /D= 0.3 + 0.00122* (gD3)1/2/ν a rotational movement in the liquid that is below. The liq-
0.0 uid rotates in the downward direction in the centre of the
0 200 400 600 800 1000 column and upwards away from the centre, creating what is
(gD3)1/2 /ν called a negative wake, once the velocity in the centre of the
column is in the opposite direction to the bubble. In these
Fig. 18. Wake length (Lw ) dependence on (gD 3 )1/2 /
and comparison
cases, there is no liquid transported in the wake, as shown
with Campos and Guedes de Carvalho (1988) correlation.
by the streamlines represented in Fig. 20.
The main differences between these negative wakes, 0.8
and 1.0 wt% CMC solutions, are the trailing edge shapes
The wake length (Lw ) dependence on the dimensionless and the downward velocity magnitude, which is higher in
parameter (gD 3 )1/2 /
, being
the cinematic viscosity of the 0.8 wt% solution (Sousa et al., 2004).
the liquid, is represented in Fig. 18 and compared to the cor- To compare the wake patterns and the velocity magni-
relation found by Campos and Guedes de Carvalho (1988) tudes, the instantaneous axial component of the liquid ve-
for Newtonian fluids. For a better comparison, the viscosity locity is represented at z ∗ = 0.2D in Fig. 21 and at r = 0
of the non-Newtonian solutions was determined for a shear in function of z ∗ /D in Figs. 22 and 23. Fig. 21 puts in
rate given by the ratio between the mean velocity in the evidence the occurrence of the negative wake for 0.8 and
falling film and the film thickness. Fig. 18 shows a similar 1.0 wt% CMC solutions, due to the positive (downward) liq-
tendency of the wake length dependence on this parameter uid velocity in the centre of the column at 0.2D behind the
for CMC solutions and Newtonian solutions. trailing edge. It is also possible to see near the tube wall,
The main differences between the wake flow patterns in 0.35 < r/D < 0.5, the effect of the film expansion in the liq-
Newtonian and non-Newtonian liquids appear in the higher uid velocity. For the lower viscosities the velocity of the
viscosity solutions. For 0.8 and 1.0 wt% solutions, there is liquid in expansion is high due to the lower shear stresses.
a drastic change in the shape of the bubble trailing edge On the contrary, for the higher viscosities the fluid already
(Fig. 5) and also in the wake flow pattern, which are fully suffered a strong deceleration.
R.G. Sousa et al. / Chemical Engineering Science 60 (2005) 1859 – 1873 1871

Taylor bubble
-0.2
-0.6
Taylor bubble
0.0
-0.4
0.2
-0.2
z*/D

0.4

z*/D
0.0
0.6
0.2
0.8
0.4
1.0
0.6

-0.50 -0.25 0.00 0.25 0.50 -0.50 -0.25 0.00 0.25 0.50
r/D 0.5 m/s r/D 0.1 m/s
Fig. 19. Instantaneous velocity field in the wake of Taylor bubbles rising in 0.8 and 1.0 wt% CMC solutions in a fixed reference frame.

-0.2 Taylor bubble


-0.6 Taylor bubble
0.0
-0.4
0.2

-0.2
0.4
z*/D

z*/D

0.0
0.6

0.2
0.8

1.0 0.4

1.2 0.6
-0.50 -0.25 0.00 0.25 0.50 -0.50 -0.25 0.00 0.25 0.50
r/D r/D
Fig. 20. Streamlines in the wake of Taylor bubbles rising in 0.8 (left) and 1.0 wt% (right) CMC solutions in a reference frame moving with the bubble.

-0.6
-0.4 0.1 wt% CMC
-0.5 0.3 wt% CMC
-0.4 0.4 wt% CMC
-0.2 0.5 wt% CMC
-0.3 0.6 wt% CMC
0.0
-0.2
V (m/s)

V (m/s)

0.2 -0.1
0.0
0.4 0.1
1.0 wt% CMC
0.8 wt% CMC 0.2
0.6 0.6 wt% CMC
0.4 wt% CMC 0.3
0.8 0.1 wt% CMC 0.4
0.5
1.0
-0.50 -0.25 0.00 0.25 0.50 0 1 2 3 4 5
r/D z*/D
Fig. 21. Instantaneous axial component of the liquid velocity in a fixed Fig. 22. Instantaneous axial component of the liquid velocity in a fixed
reference frame, along the line z ∗ = 0.2D. reference frame at r = 0, for positive wakes.
1872 R.G. Sousa et al. / Chemical Engineering Science 60 (2005) 1859 – 1873

0.00 Acknowledgements
0.02
The authors acknowledge the financial support given by
0.04 F.C.T., SFRH/BD/3389/2000 and the Von Karman Institut
0.06 for the facility. This work was also supported, via CEFT, by
POCTI (FEDER).
V (m/s)

0.08
0.10
0.12
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0.14
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