Wheel Loader TA1

TA1 7 5 52 0

Inspection Number 10445732

Make CATERPILLAR Customer No CE050149
Serial Number A6G05461 Customer Name Army - Engineering
Department
Model 966H Customer Phone 01210610615
Equipment Family WHEEL-TYPE LOADER Customer Email bemil@mantracgroup.com
Asset ID CAT0966HEA6G05461 Completed On 31/10/2022 14:47:53
SMU 5432 Hours Inspector Mohamed Moneim
Location Main Workshop - Egypt Work Order AA079058
Coordinates 0, 0, 0 PDF Generated On 01/11/2022
Inspector

General Info & Comments

General info/Comments NORMAL

Comments: Machine Condition is acceptable with no catastrophic damage observed.

Engine is running, no problems with the Starting System.

View Video

A6G05461_PSRPT_2022-
10-
31_13.42.46_014827.pdf

Form Order Report Serial Number : A6G05461 Asset ID : CAT0966HEA6G05461 Page 1 of 14

 Prepare Machine

1.1 Check with customer for operator complaints MONITOR

Comments: Complete Machine Systems testing is requested.

Quotation required for all missing or damaged items.

Complete Machine Tune-Up planned.

1.2 Perform machine inspection preparation NORMAL

Comments: Machine was parked on level ground with all inspection prepation completed.

1.3 Download Product Status Report (ET Download) NORMAL

Comments: Product Status Report downloaded and saved.

1.4 Is the machine software including Product Link & VIMS Config files current NO
with what is published in SIS?
Comments: Flash Files for the Engine, Transmission and Monitoring System need to be updated.

Only the Implement System ECM was found up to date.

1.5 Check Product Link NO

Comments: Product Link not installed.

1.6 Observe engine exhaust colors NORMAL

Comments: No abnormal smoke color observed during the inspection.

1.7 Listen for unusual noises NORMAL

Comments: No abnormal noise observed.

1.8 Lockout / Tagout Machine YES

Comments: Machine successfully locked-out and tagged-out.

Lower-Level Inspection

2.1 Tires and Rims ACTION

Comments: All Tires were found excessively worn at the Treads and Side Walls.

Tire replacement is recommended.

Front left Rim was found missing 2 Bolts.

Form Order Report Serial Number : A6G05461 Asset ID : CAT0966HEA6G05461 Page 2 of 14

 Image Comment(s):Front Right Tire Image Comment(s):Front Right Tire Image Comment(s):Rear Right Tire
Condition. Condition. Condition.

Image Comment(s):Rear Right Tire Image Comment(s):Rear Right. Image Comment(s):Rear Right.
Condition.

Image Comment(s):Rear Right. Image Comment(s):Rear left Image Comment(s):Rear left

Image Comment(s):Front left Image Comment(s):Front Left Rims Image Comment(s):Rear Left Rim in
missing 2 Bolts good condition

Image Comment(s):Rear Right Rim Image Comment(s):Front Right Rim

in good condition. in good condition
View Video

2.2 Rear Final Drives, Brakes and Wheel Spindles NORMAL

Comments: No abnormal damage was visually identified.

2.3 Front & Rear Differentials NORMAL

Comments: No visual damage observed at the Differentials.

2.4 Main, front, center, rear & hitch drive shafts NORMAL
Comments: Drive Shafts are in good condition.

Form Order Report Serial Number : A6G05461 Asset ID : CAT0966HEA6G05461 Page 3 of 14

 2.5 Steering Cylinder NORMAL
Comments: No pitting damage observed on the Rod Assembly.

No oil leakage observed from the Lip-Type Seals.

Image Comment(s):Right Steering Image Comment(s):Left Hand

Cylinder. Steering Cylinder.
View Video

2.6 Center support bearing NORMAL

Comments: Bearing appears to be working normally, no abnormal operational noise detected.

2.7 Torque converter, transmission and transfer gear NORMAL

Comments: No external damage oberved at the Transmission Assembly.

2.8 Hydraulic Pump Compartment NORMAL

Comments: No abnormal hydraulic noise observed.

2.9 Upper and lower hitch pins/bores NORMAL

Comments: No noise from lack of lubrication observed during Macine steering operations.

2.10 Main machine frame NORMAL

Comments: No crack ar bending damages observed on the Front and Rear Frames.

Form Order Report Serial Number : A6G05461 Asset ID : CAT0966HEA6G05461 Page 4 of 14

 Middle-Level Inspection

3.1 Steps & Handrails MONITOR

Comments: Front Right Step needs repair, bending damage observed.

Bending damage observed on the Rear Right and Left Steps Mountings.

Bending damage observed at the Lower Steps Mounting Brackets.

Image Comment(s):Right Rear Lower Image Comment(s):Right Rear Lower Image Comment(s):Lower Rear Left
Steps. Steps. Steps.

Image Comment(s):Lower Front Left Image Comment(s):Front Left Image Comment(s):Missing snd
Steps. Ladder. incorrect Mounting Bolts at the Front
Left Ladder.

Image Comment(s):Top left Rail in Image Comment(s):Top Right Rail in Image Comment(s):Signs of previous
acceptable condition. good condition. welding repair identified, inspection
required.

View Video

3.2 Work Lights NORMAL

Comments: Work lights are all opeational.

Form Order Report Serial Number : A6G05461 Asset ID : CAT0966HEA6G05461 Page 5 of 14

 View Video

3.3 Cab Mounts NORMAL

Comments: No damage observed visually on the Cab Mounts.

View Video

3.4 Steering control valve, steering neutralizer valve, brake valve, and HMU NORMAL
Comments: No signs of oil leakage or loose fittings observed.

3.5 Implement control valve NORMAL

Comments: No oil leakage observed fron the Valve Sections or lines.

View Video

3.6 Radiator, Aftercooler, Oil Cooler & Condenser MONITOR

Comments: No signs of excessive damage observed at the Fins, only limited damage identifed that doesnot
affect cooling functions.

Form Order Report Serial Number : A6G05461 Asset ID : CAT0966HEA6G05461 Page 6 of 14

 3.7 Radiator, Air Inlet, Oil Cooler & Aftercooler Lines NORMAL
Comments: All lines are correctly routed and fixed.

3.8 Hood and Platform MONITOR

Comments: Signs of previous repairs on the hood.

Hood lifting and lowering functions are operational.

3.9 Battery & Cables NORMAL

3.10 Fenders ACTION

Comments: Front Left Fender is bent, repair required.

Form Order Report Serial Number : A6G05461 Asset ID : CAT0966HEA6G05461 Page 7 of 14

 View Video

3.11 Lower Radiator & Oil Cooler Hoses NORMAL

Comments: All Hoses are in good condition, no cuts or wear marks identified.

3.12 Engine Oil Pan NORMAL

Comments: No oil leakage identified from the Engine Oil Pan.

Upper-Level Inspection

4.1 Cab Exterior NORMAL

Comments: No damage observed at Cab Exterior Frame.

Form Order Report Serial Number : A6G05461 Asset ID : CAT0966HEA6G05461 Page 8 of 14

 View Video

4.2 Cab Interior NORMAL

Image Comment(s):Operator Image Comment(s):Internal Cab

Console. Lights Operational.

Image Comment(s):Cab Controls are

operational.

Image Comment(s):No abnormal Image Comment(s):Cab Console Image Comment(s):Cab Console

warning lights oberved. Indicators and Gauges are Indicators and Gauges are
operational. operational.

Image Comment(s):Crack damage

observed on the Console Implement
Lever. View Video

4.3 Precleaner and Air Cleaner NORMAL

Comments: Air Cleaner and Precleaner are in good condition.

Form Order Report Serial Number : A6G05461 Asset ID : CAT0966HEA6G05461 Page 9 of 14

 View Video

4.4 Upper and Lower Radiator Lines, Air Inlet Lines and Aftercooler Lines NORMAL

4.5 Radiator Cap NORMAL

4.6 JW Water Pump NORMAL

4.7 Fuel Lines, Fuel Pump and Fuel Filter Base NORMAL

View Video

4.8 Exhaust Manifold NORMAL

4.9 Turbocharger NORMAL

Comments: No leakage observed feom the Turbocharger or any abnormal noise.

4.10 Cylinder Head and Valve Cover NORMAL

Comments: Cylinder Head Cover is undamaged, all mounting Bolts present.

Form Order Report Serial Number : A6G05461 Asset ID : CAT0966HEA6G05461 Page 10 of 14

 4.11 Pulleys, Belts, Compressor Clutch and Alternator NORMAL
Comments: No abnormal wear observed at the Belts.

Pulleys are undamaged.

4.12 Cooling Fan, Fan Guard and Shroud NORMAL

Comments: Cooling Fan is working normally.

Fan Guard is intact and undamaged.

4.13 Engine wiring harness NORMAL

Comments: Wiring Harness is correctly routed, no visible signs of cuts oberved.

4.14 Mounts, Isolators, Supports & Rails NORMAL

Implement/Attachment Inspection

5.1 Bucket lift cylinder NORMAL

Comments: No abnormaldamage observed at the Lift Cylinders.

Image Comment(s):Left Hand Lift Image Comment(s):Right Hand Lift

Cylinder. Cylinder.
View Video

5.2 Lift arm attachment to frame NORMAL

Comments: No abnormal play observed at the connection between the Lift Arm and Frame.

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 View Video

5.3 Bucket tilt cylinder NORMAL

Comments: No pitting or scratch damage observed at the Tilt Cylinder.

View Video

5.4 Tilt lever attachment to lift arm NORMAL

Comments: No damage observed at the Tilt Lever.

View Video

5.5 Bucket linkage NORMAL

Comments: No damage observed at the Linkage.

5.6 Bucket wear plates ACTION

Comments: No Wear Plates were for nd installed.

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 View Video

5.7 Bucket side cutters ACTION

Comments: Side Cutters are not installed.

5.8 Bucket edges, tips, and adapters ACTION

Comments: Excessive Wear observed at the Bucket Tip, some Tips are not in operation position.

Bending observed at the side Tips.

View Video

Site Conditions

6.1 Ambient Temperature in Engine Room NORMAL

Comments: Normal ambient temperature of 30 degrees Celsius.

6.1.1 (90° to 115°F or 0° to -20°F) - ACTION: Above 46°C or Below -29°C 30 Celsius
(Above 115° or Below -20°F)

6.2 Altitude NORMAL

Comments: Group Level Operations.

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 6.3 Haul Road Grade NORMAL
Comments: Mostly straight grade with slight elevation.

6.4 Haul Road Condition NORMAL

6.5 Humidity NORMAL

6.6 Air Quality NORMAL

6.7 Underfoot Condition NORMAL

6.8 Machine Utilization NORMAL

Comments: Loading and unloading of Commercial Haul trucks at construction sites.

6.9 Equipment Role SELECT TO ADD

TEXT
Comments: Normal loading of construction materials.

6.10 Working Material NORMAL

6.11 Maintenance Practices MONITOR

Comments: Machine maintenance practices appear to be generally followed, however there is a logged
Diagnostic Code for Air Filter restriction at 5371 Operational Hours.

It is recommended to go through the Preventive Maintenance procedures again with the customer.

Form Order Report Serial Number : A6G05461 Asset ID : CAT0966HEA6G05461 Page 14 of 14