Method Statement for Fabrication and Installation

of Stainless-Steel Handrails

TABLE OF CONTENTS

1. Scope

2. Organization and Responsibilities

3. Resources

4. Procedure

5. Quality Assurance

6. Health & Safety

7. Environmental

8. Mitigation Measures

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1.0 Scope
This method statement covers the method of fabrication and installation of stainless-steel
handrails.

2.0 Organization and Responsibilities

Project Manager Responsible for control of operation and ensure that the works are carried as
per the Specifications, Drawings, Method Statements, Approved Shop Drawings and
Construction Programme.

Project Engineer: Shall receive all the approved Shop drawings, approved Method Statements
and all other necessary details those are required for the execution of job from Main Contractor
through Document Controller. Shall coordinate with the Main-contractor Site Engineer and
shall be responsible for individual activity. Ensure that latest GFC drawings, approved shop
drawings and Co-ordinated Services drawing are being used at site.

Document Controller (Nijam Uddin): Shall provide all necessary documents related to main
contractor requirements such as HSE policy, Company certificates, workmen’s resident cards
and other required legal documents.

Supervisor (Nizam Uddin): Organizing all necessary material, tools, equipment to the work site
and assigning workmen crew prior to commencement of work. Ensures the workmen follow the
main-contractor Safety and Quality control measures. Ensures that all recommended PPE and
safety required equipment are used by the workmen.

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3.0 Resources
3.1 Materials
● 50mm Ø – 2mm Thk - SS316 Pipes
● 50mm Ø – 2mm Thk - SS316 Elbows
● 12mm Thk Base plates
● M12 SS316 Anchor Bolts
● Base Plates
3.2 Manpower
The manpower to be used for fabrication and installation of stainless-steel handrails includes:
● Site Engineer
● Supervisors
● Fitters
● Welders
● Helper
3.3 Consumables, Plant and Equipment
The equipment and instrument to be used for fabrication and installation of stainless-steel
handrails includes, but not limited to:
● Grinding Machine (110V),
● Cutoff Machine (110V),
● Measuring tape.
● Cutter, / grinding (110V)
● Hammer drill machine (110V)
● Argon MIG welding machine (220V),
● Gloves, ear plugs, safety glasses & other PPE
● Fire blanket
● SS316 electrodes

● Buffing Wheel
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 ● Hammer drill bit
● Grinding Wheel
● Polishing Wheel
● Cutting Disk

4.0 Procedure
4.1 Receiving materials:
While receiving the materials, the following is to be ensured:
● Material received - Make, Product name are as per the Purchase Order and as per the
approved MAS (Material Approval Submittal).
● The quantities are correct as per the purchase order and delivery note.
● Once the material is received at the site, MIR (Material Inspection Request) shall be
raised for material inspection and approval obtained for use at site.

4.2 Handling / Storage and Transportation at site:

● Hand gloves shall be used for shifting / lifting / loading / handling, etc.
● Acoustic floor blocks shall be handled with care to prevent it from damages
● Any damage to material occurring during transport shall be strictly prevented by
removing any sharp edges and debris from the loading bed and side supports.

4.3 Procedure for Application

● Site Measurement
▪ Measure lengths of handrails required per staircase.
▪ Measure steps, angles, height.
▪ Measure points for anchor bolts.

● Preparation
▪ Setup of production list such number of pipes, post, base plates, elbows, etc.
▪ Procurement of materials mentioned above.

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 ▪ Coordinate and furnish, setting, drawings, templates, and directions for
installation of SS Handrail.

● Fabrication
▪ SS handrails will be fabricated with 1m height from ground level with 50mm Dia
SS316 pipe as the railings and post.
▪ In case for longer handrails, it will be divided to multiple parts.
▪ The fabricated handrails and tagged welded before it will be mock fitted on the
staircase to ensure proper fitting and match the stairs. Welding method used is
argon MIG welding.
▪ Complete/full welding will be done in the workshop on the joints of the railings,
posts and baseplates once all necessary adjustment is completed.

● Installation
▪ 14mm hole will be drilled on the concrete floor according to the dimensions.
▪ The base plate will be bolted to the concrete floor using M12 SS316 anchor bolts.
▪ The multiple parts of handrails will be joined together via complete/full welding
on site. Welding method used is argon MIG welding.

● Finishing
▪ Buffing and polishing of handrails to ensure smooth and polish finish.
▪ General cleaning.

5.0 Quality Assurance

● Make sure all materials are according to the approved Shop drawings.
● Make sure the handrails are installed in the correct locations.
● Make sure all the dimensions are as per approved Shop drawings.
● Make sure all the welding is grinded and smoothened.

● Make sure no splatters are on the handrails.

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 ● Make sure the finishing is cleaned and polished.
● Make sure all anchor bolts are fully tightened.

6.0 Health & Safety

● All staff / employees involved in the activity shall undergo site QEHS induction course
prior to deployment to the work site.
● Site activities shall be carried out in a safe manner.

7.1 Training (Workers & supervisors)

The following QEHS training shall be received from the QEHS crew but not limited to:
● Hazards while working at below ground level.
● Awareness training on dangerous creatures.
● Use of hand tools/ power tools.
● Personnel Hygiene.

7.2 Personal Protective Equipment (PPEs)

All personnel will wear safety helmets, high visibility and safety boots at all times whilst on site.
In addition to this, all operatives are supplied with eye protection, gloves, ear plugs and
specialist warm and wet weather equipment. All equipment will have current test certificates
and inspection schedules will be supplied were required. For welding works on site,
a. All welders should be certified for the works.
b. Welder gloves and mask be worn.
c. Use of weld mat to prevent spark from causing fire on injury.
d. Check of weld machine, wiring to power supply.
7.4 First Aid / Medical Facility / Emergency Response
● Availability of first aid boxes will be ensured at worksite.
● Medical facility for the crew when in need, shall be utilizing the clinic / hospital
identified for the purpose.

8.0 Environmental
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8.1 Environmental Issues
Environmental issues arising from the construction activities covered in this method statements
are mainly
● Waste generation

9.0 Mitigation Measures

● Ensure the issue of Ear plugs and shall be worn during working near high noise area.
● Collection and disposal of waste.
● Waste Materials shall be disposed at the designated areas.

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