1toggle Switches

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TOGGLE SWITCHES integral

Series 20 - Solder Type


DESCRIPTION :

Integral (Series 20) Toggle Switches meet the needs of customers wanting a high quality, high current carrying
switch in small volume. Standardisation of design in components used from single to four poles, careful choice of
materials and attention to details result in reliable and consistent performance. They are available with popular
actuator types and sizes. Design variations in the contacts result in all the required switching functions. Only limited
types LCSO approved switches to JSS51201 available.

All Dimensions in mm.


NOTE :
Actuator shown In Pos. 1 (i.e. Away from key way)
Refer to A9/A10 for alternate selection of ACTUATORS & MOUNTING

A1
SWITCHING FUNCTION SPECIFICATIONS

Order Code Pos. 1 Pos. 2 Pos. 3 CONTACT RATING : 3 Amps @ 230 V AC ; 5A @ 28 V DC. See
Contact selection for others.
1 ON NONE ON ELECTRICAL LIFE : 100,000 make-and-break cycles at full load on
3 ON OFF ON all models ending in-1(ON-NONE-ON).
5 (ON) OFF (ON) All other models, 40,000 cycles.
7 ON OFF (ON) CONTACT RESISTANCE : Below 10 milliohms initial @ 2-6 V DC.
8 ON NONE (ON) 100 mA for both silver and gold plated contacts.
INSULATION RESISTANCE : 1000 Megohms min.
CONNECTED DIELECTRIC STRENGTH : 1000 VRMS min. @ sea level.
TERMINALS Pos 1 Pos 2 Pos 3 OPERATING TEMP. : -30oC to 85oC.

1 POLE 2-3 OPEN 2-1 MATERIALS & FINISHES


2 POLE 2-3 2-1 BODY : Diallyl Phthalate HARDWARE : Brass nickel
OPEN
5-6 5-4 (DAP) plated
3 POLE 2-3 2-1 ACTUATOR : Brass Nickel plated TERMINAL SEAL : Epoxy
5-6 OPEN 5-4 HOUSING : Stainless steel CONTACTS : See below
8-9 8-7 BUSHING : Brass Nickel plated under contact
4 POLE 2-3 2-1 selection.
5-6 5-4
OPEN
8-9 8-7
11-12 11-10
MOUNTING SELECTION
(Refer to A12 for other special switching Order
functions) Code
0 M6x0.75 Threaded bush, 6.1 long with key
1 M6x0.75 Threaded bush, 7.7 long with key
CONTACT SELECTION
Order 2 Æ6 Unthreaded bush, 7.7 long with key
Code For (Resistive Load)
0 CONTACTS & ALL : Copper/Copper alloy silver 3 Æ6 Unthreaded bush, 6.1 long with key
TERMINALS. plated 4 M6x0.75 Threaded bush, 7.4 long with
RATING : 2 Amps. @ 230 V AC panel and Toggle splash proof seal.
1 END CONTACTS : Coin silver, silver plated
CENTRE CONTACTS. : Copper alloy silver plated. 5 M6x0.75 Threaded bush
ALL TERMINALS. 7.7 long with milled flat.
RATING : 3 Amps. @ 230 V AC; 5A @
28 V DC. (Refer to A10 for further details)
2 CONTACTS & : Copper alloy gold plate over
TERMINALS nickel plate.
RATING : 0.4 VA max. @ 20 V AC or
DC max. (Dry Circuit)
3 END CONTACTS : Coin silver gold plate over ACTUATOR SELECTION
nickel plate. Order
CENTRE CONTACTS & : Copper alloy gold plate over Code
ALL TERMINALS. nickel plate. 01 Toggle 10.4 long
RATING : 0.4 VA max. @ 20 V AC or 02 Toggle 7.0 long
DC or 3 Amps @ 230 V AC ; 03 Toggle 21.4 long
5A @ 28 V DC. 04 to 11 Plastic moulded
(This contact can be used where either dry circuit or actuator.
power conditions exist. However when dry circuit rating 12 Toggle 10.4 long
is exceeded the gold plating is removed from the with Rubber boot.
contact and the switch cannot be used in dry circuits.) 13 to 15 Toggle 10.4 long
with cap.
20 to 23 Actuator with lock

POLE SELECTION One Two Three Four (Refer to A9 for details)


10/2011 ISSUE 03, DCR 1182

Order Code 1 2 3 4

ORDERING
CODE 2 2
INTEGRAL SYSTEMS AND COMPONENTS PRIVATE LIMITED
D-388/1, 1st Block, 1st Stage, Peenya Industrial Estate, Bangalore - 560 058, India
Telefax: (080) 2839 1707 / 2839 1708 / 2839 1709 / 2839 1710
An ISO 9001:2008 Company Website: www.integralsys.in E-mail: inty.systems@gmail.com / sales@integralsys.in

A2
TOGGLE SWITCHES integral
Series 20 - PCB Mounting Type - Straight (PC)
A
DESCRIPTION :

Integral (Series 20) Toggle Switches of the PCB mounting type with straight operation meet the needs of customers
wanting a high quality, high current carrying switch in small volume. Standardisation of design in components used
from single to four poles, careful choice of materials and attention to details result in reliable and consistent
performance. They are available with popular actuator types and sizes. Design variations in the contacts result in all
the required switching functions.

0.75 Æ 1.85TYP
Typ

1 POLE

Æ 1.85TYP
0.75
Typ

2 POLE
11.50
Æ 1.85TYP
0.75
Typ

3 POLE

Æ 1.85TYP
0.75
Typ

4 POLE

MOUNTING HOLE
DETAILS

Locating Ring will be supplied on request. (STD) With 19.25 Length (add L to Ordering Code)
All Dimensions in mm.
NOTE :
Actuator shown In Pos. 1 (i.e. Away from key way)
Refer to A9/A10 for alternate selection of ACTUATORS & MOUNTING
A3
SWITCHING FUNCTION SPECIFICATIONS

Order Code Pos. 1 Pos. 2 Pos. 3 CONTACT RATING : 3 Amps @ 250 V AC ; 5A @ 28 V DC. See
Contact selection for others.
1 ON NONE ON ELECTRICAL LIFE : 100,000 make-and-break cycles at full load on
3 ON OFF ON all models ending in-1(ON-NONE-ON).
5 (ON) OFF (ON) All other models, 40,000 cycles.
7 ON OFF (ON) CONTACT RESISTANCE : Below 10 milliohms initial @ 2-6 V DC.
8 ON NONE (ON) 100 mA for both silver and gold plated contacts.
INSULATION RESISTANCE : 1000 Megohms min.
CONNECTED DIELECTRIC STRENGTH : 1000 V RMS min. @ sea level.
: -30o C to 85 C.
o
TERMINALS Pos. 1 Pos. 2 Pos. 3 OPERATING TEMP.

1 POLE 2-3 OPEN 2-1 MATERIALS & FINISHES


2 POLE 2-3 2-1 BODY : Diallyl Phthalate HARDWARE : Brass nickel
OPEN
5-6 5-4 (DAP) plated
3 POLE 2-3 2-1 ACTUATOR : Brass Nickel plated TERMINAL SEAL : Epoxy
5-6 OPEN 5-4 HOUSING : Stainless steel CONTACTS : See below
8-9 8-7 BUSHING : Brass nickel plated under contact
4 POLE 2-3 2-1 selection.
5-6 5-4
OPEN
8-9 8-7
11-12 11-10 MOUNTING SELECTION
Order
(Refer to A12 for other special switching Code
functions) 0 M6x0.75 Threaded bush
6.1 long with key way.
1 M6x0.75 Threaded bush
CONTACT SELECTION 7.7 long with key way.
Order
Code For (Resistive Load) 2 Æ6 Unthreaded bush
0 CONTACTS & ALL : Copper/Copper alloy silver 7.7 long with key way
TERMINALS. plated 3 Æ6 Unthreaded bush
RATING : 2 Amps. @ 250 V AC 6.1 long with key way.
1 END CONTACTS : Coin silver, silver plated 4 M6x0.75 Threaded bush
CENTRE CONTACTS & : Copper alloy silver plated. 7.4 long with panel and
ALL TERMINALS. Toggle splash proof seal.
RATING : 3 Amps. @ 250 V AC; 5A @ 5 M6x0.75 Threaded bush
28 V DC. 7.7 long with milled flat.
2 CONTACTS & : Copper alloy with gold plate
TERMINALS over nickel plate. (Refer to A10 for details)
RATING : 0.4 VA max. @ 20 V AC or
DC max.
3 END CONTACTS : Coin silver with gold plate ACTUATOR SELECTION
over nickel plate. Order
CENTRE CONTACTS & : Copper alloy with gold plate Code
ALL TERMINALS. over nickel plate. 01 Toggle 10.4 long
RATING : 0.4 VA max. @ 20 V AC or 02 Toggle 7.0 long
DC or 3 Amps @ 250 V AC ; 03 Toggle 21.4 long
5A @ 28 V DC. 04 to 11 Plastic moulded
(This contact can be used where either dry circuit or caps.
power conditions exist. However when dry circuit 12 Toggle 10.4 long
rating is exceeded the gold plating is removed from with Rubber boot.
the contact and the switch cannot be used in dry 13 to 15 Toggle 10.4 long
circuits.) with cap.
20 to 23 Actuator with lock
POLE SELECTION One Two Three Four (Refer to A9 for details)
10/2011 ISSUE 03, DCR 1182

Order Code 1 2 3 4
Terminal 19.25 Long
ORDERING
CODE 2 3 L
INTEGRAL SYSTEMS AND COMPONENTS PRIVATE LIMITED
D-388/1, 1st Block, 1st Stage, Peenya Industrial Estate, Bangalore - 560 058, India
Telefax: (080) 2839 1707 / 2839 1708 / 2839 1709 / 2839 1710
An ISO 9001:2008 Company Website: www.integralsys.in E-mail: inty.systems@gmail.com / sales@integralsys.in

A4
TOGGLE SWITCHES integral
Series 20 - PCB Mounting Types - Vertical Operation (PCRV)
DESCRIPTION :

Integral (Series 20) Toggle Switches of the PCB mounting types with vertical operation meet the needs of
customers wanting a high quality, high current carrying switch in small volume. Standardisation of design in
components used from single to four poles, careful choice of materials and attention to details result in reliable and
consistent performance. They are available with popular actuator types and sizes. Design variations in the contacts
result in all the required switching functions. Though all the mounting bush options are available, the standard ones
are unthreaded type, since the mounting on the PCB is rigid.

3.18
Typ

2.7

1 POLE Terminal bend radii and lead-in mfg. option

3.18
Typ

2.7

2 POLE Terminal bend radii and lead-in mfg. option

14.35

3.18
Typ

2.7

14.35
3 POLE Terminal bend radii and lead-in mfg. option
14.35

3.18
Typ

2.7

14.35

4 POLE Terminal bend radii and lead-in mfg. option


All Dimensions in mm.
NOTE :
Actuator shown In Pos. 1 (i.e. Away from key way)
Refer to A9/A10 for alternate selection of ACTUATORS & MOUNTING

A5
SWITCHING FUNCTION SPECIFICATIONS

Order Code Pos. 1 Pos. 2 Pos. 3 CONTACT RATING : 3 Amps @ 250 V AC ; 5A @ 28 V DC. See
Contact selection for others.
1 ON NONE ON ELECTRICAL LIFE : 100,000 make-and-break cycles at full load on
3 ON OFF ON all models ending in-1(ON-NONE-ON).
5 (ON) OFF (ON) All other models, 40,000 cycles.
7 ON OFF (ON) CONTACT RESISTANCE : Below 10 milliohms initial @ 2-6 V DC.
8 ON NONE (ON) 100 mA for both silver and gold plated contacts.
INSULATION RESISTANCE : 1000 Megohms min.
CONNECTED DIELECTRIC STRENGTH : 1000 V RMS min. @ sea level.
: -30o C to 85 C.
o
TERMINALS Pos.1 Pos.2 Pos.3 OPERATING TEMP.
1 POLE 2-3 OPEN 2-1 MATERIALS & FINISHES
2 POLE 2-3 2-1 BODY : Diallyl Phthalate HARDWARE : Brass nickel
OPEN
5-6 5-4 (DAP) plated
3 POLE 2-3 2-1 ACTUATOR : Brass Nickel plated TERMINAL SEAL : Epoxy
5-6 OPEN 5-4 HOUSING : Stainless steel CONTACTS : See below
8-9 8-7 BUSHING : Brass nickel plated under contact
4 POLE 2-3 2-1 selection.
5-6 5-4
OPEN
8-9 8-7
11-12 11-10 MOUNTING SELECTION
Order
(Refer to A12 for other special switching Code
functions) 0 M6x0.75 Threaded bush
5.3 long with key way.
1 M6x0.75 Threaded bush
CONTACT SELECTION 6.9 long with key way.
Order 2 Æ6 Unthreaded bush
Code For (Resistive Load) 6.9 long with key way
0 CONTACTS & ALL : Copper/Copper alloy silver 3 Æ6 Unthreaded bush
TERMINALS. plated 5.3 long with key way.
RATING : 2 Amps. @ 250 V AC 4 M6x0.75 Threaded bush
1 END CONTACTS : Coin silver, silver plated 6.60 long with panel and
CENTRE CONTACTS : Copper alloy silver plated. Toggle splash proof seal.
ALL TERMINALS. 5 M6x0.75 Threaded bush
RATING : 3 Amps. @ 250 V AC; 5A @ 6.9 long with milled flat.
28 V DC.
2 CONTACTS & : Copper alloy with gold plate (Refer to A10 for details)
TERMINALS over nickel plate.
RATING : 0.4 VA max. @ 20 V AC or
DC max. ACTUATOR SELECTION
3 END CONTACTS : Coin silver with gold plate Order
over nickel plate. Code
CENTRE CONTACTS : Copper alloy with gold plate 01 Toggle 10.4 long
ALL TERMINALS. over nickel plate. 02 Toggle 7.0 long
RATING : 0.4 VA max. @ 20 V AC or 03 Toggle 21.4 long
DC max or 3 Amps @ 250 V 04 to 11 Plastic moulded
AC ; 5A @ 28 V DC. caps.
(This contact can be used where either dry circuit or power 12 Toggle 10.4 long
conditions exist. However when dry circuit rating is exceeded with Rubber boot.
the gold plating is removed from the contact and the switch 13 to 15 Toggle 10.4 long
cannot be used in dry circuits.) with cap.
20 to 30 Actuator with lock

POLE SELECTION One Two Three Four (Refer to A9 for details)


10/2011 ISSUE 03, DCR 1182

Order Code 1 2 3 4

ORDERING
CODE 2 4
INTEGRAL SYSTEMS AND COMPONENTS PRIVATE LIMITED
D-388/1, 1st Block, 1st Stage, Peenya Industrial Estate, Bangalore - 560 058, India
Telefax: (080) 2839 1707 / 2839 1708 / 2839 1709 / 2839 1710
An ISO 9001:2008 Company Website: www.integralsys.in E-mail: inty.systems@gmail.com / sales@integralsys.in

A6
TOGGLE SWITCHES integral
Series 20 - PCB Mounting Types - Horizontal Operation (PCR)
DESCRIPTION :

Integral (Series 20) Toggle Switches of the PCB mounting types with horizontal operation meet the needs of
customers wanting a high quality, high current carrying switch in small volume. Standardisation of design in
components used from single to three poles, careful choice of materials and attention to details result in reliable and
consistent performance. They are available with popular actuator types and sizes. Design variations in the contacts
result in all the required switching functions. Though all the mounting bush options are available, the standard ones
are unthreaded type, since the mounting on the PCB is rigid.

1 POLE Terminal bend radii and lead-in mfg. option

2 POLE Terminal bend radii and lead-in mfg. option

3 POLE Terminal bend radii and lead-in mfg. option


All Dimensions in mm.
NOTE :
Actuator shown In Pos. 1 (i.e. Away from key way)
Refer to A9/A10 for alternate selection of ACTUATORS & MOUNTING

A7
SWITCHING FUNCTION SPECIFICATIONS

Order Code Pos. 1 Pos. 2 Pos. 3 CONTACT RATING : 3 Amps @ 230 V AC ; 5A @ 28 V DC. See
Contact selection for others.
1 ON NONE ON ELECTRICAL LIFE : 100,000 make-and-break cycles at full load on
3 ON OFF ON all models ending in-1(ON-NONE-ON).
5 (ON) OFF (ON) All other models, 40,000 cycles.
7 ON OFF (ON) CONTACT RESISTANCE : Below 10 milliohms initial @ 2-6 V DC.
8 ON NONE (ON) 100 mA for both silver and gold plated contacts.
INSULATION RESISTANCE : 1000 Megohms min.
CONNECTED DIELECTRIC STRENGTH : 1000 V RMS min. @ sea level.
: -30o C to 85 C.
o
TERMINALS Pos.1 Pos.2 Pos.3 OPERATING TEMP.

1 POLE 2-3 OPEN 2-1 MATERIALS & FINISHES


2 POLE 2-3 2-1 BODY : Diallyl Phthalate HARDWARE : Brass nickel
OPEN
5-6 5-4 (DAP) plated
3 POLE 2-3 2-1 ACTUATOR : Brass Nickel plated TERMINAL SEAL : Epoxy
5-6 OPEN 5-4 HOUSING : Stainless steel CONTACTS : See below
8-9 8-7 BUSHING : Brass nickel plated under contact
selection.
(Refer to A12 for other special switching
functions)
MOUNTING SELECTION
Order
Code
0 M6x0.75 Threaded bush
5.3 long with key way.
1 M6x0.75 Threaded bush
CONTACT SELECTION
6.9 long with key way.
Order 2 Æ6 Unthreaded bush
Code For (Resistive Load) 6.9 long with key way
0 CONTACTS & ALL : Copper/Copper alloy silver 3 Æ6 Unthreaded bush
TERMINALS. plated 5.3 long with key way.
RATING : 2 Amps. @ 230 V AC 4 M6x0.75 Threaded bush
1 END CONTACTS : Coin silver, silver plated 6.60 long with panel and
CENTRE CONTACTS & : Copper alloy silver plated. Toggle splash proof seal.
ALL TERMINALS. 5 M6x0.75 Threaded bush
RATING : 3 Amps. @ 230 V AC; 5A @ 6.9 long with milled flat.
28 V DC.
2 CONTACTS & : Copper alloy with gold plate (Refer to A10 for details)
TERMINALS over nickel plate.
RATING : 0.4 VA max. @ 20 V AC or
DC max. ACTUATOR SELECTION
3 END CONTACTS : Coin silver with gold plate Order
over nickel plate. Code
CENTRE CONTACTS : Copper alloy with gold plate 01 Toggle 10.4 long
ALL TERMINALS. over nickel plate. 02 Toggle 7.0 long
RATING : 0.4 VA max. @ 20 V AC or 03 Toggle 21.4 long
DC max or 3 Amps @ 230 V 04 to 11 Plastic moulded
AC ; 5A @ 28 V DC. caps.
(This contact can be used where either dry circuit or power 12 Toggle 10.4 long
conditions exist. However when dry circuit rating is with Rubber boot.
exceeded the gold plating is removed from the contact and 13 to 15 Toggle 10.4 long
the switch cannot be used in dry circuits.) with cap.
20 to 30 Actuator with lock

POLE SELECTION One Two Three (Refer to A9 for details)


10/2011 ISSUE 03, DCR 1182

Order Code 1 2 3 Extended terminal


(without cutting)
ORDERING
CODE 2 5 L
INTEGRAL SYSTEMS AND COMPONENTS PRIVATE LIMITED
D-388/1, 1st Block, 1st Stage, Peenya Industrial Estate, Bangalore - 560 058, India
Telefax: (080) 2839 1707 / 2839 1708 / 2839 1709 / 2839 1710
An ISO 9001:2008 Company Website: www.integralsys.in E-mail: inty.systems@gmail.com / sales@integralsys.in

A8
TOGGLE SWITCHES integral
Series 20 Actuator Selection (M6x0.75)
3.30
2.92 2.67

#18.0
21.34
10.4

5.40

Order Code : 01 Order Code : 02


Order Code : 03
# 50
Add 1.60 mm for bushing under Order Add 1.60 mm for bushing under Order Add 1.60 mm for bushing under
Code ‘0’ & ‘3’ Code ‘0’ & ‘3’ Order Code ‘0’ & ‘3’
8.20
3.30 4.30
MAX
Rubber
Boot 5.0
7.35
12.0 Plastic Cap
MAX
1.60

Plastic
21.34

O-Ring

10.6
13.0
Nickel
Finish wave
washer panel
Nut Thickness
Max 2.0mm
Order Code : 04 to 11 RUBBER BOOT (Black) Order Code : 13 to 16
(See Table below) Order Code : 12 (See Table below)
Available only with
Add 1.60 mm for bushing under Actuator or and Bush 1,4,5 Actuator with cap
Order Code ‘0’ & ‘3’
(Plastic moulded actuator) Order Cap
Code Colour
Order Moulding
Code Colour 13 Black (Std.)
04 White 14 Red
05 Black
15 Yellow
06 Red
07 Yellow 16 Green
08 Green
09 Blue (Std)
10 Brown
11 Grey

5.44

VARIOUS TYPES OF SWITCHING FUNCTION


(Key way on right side)
14.73
16.51

M6X0.75 8.60

Actuator with Lock


Order Cap
Code Colour
20 Black (Std.)
21 White
22 Red
23 Golden yellow * NOTE :Dimensions shown above are with respect to bushing types (2,3,4 & 5)
24 Nickel Plated ACTUATOR
ORDERING
CODE 2

All Dimensions in mm. A9


TOGGLE SWITCHES

Series - 20 Actuator Selection


(For M12 Bushes)

.8
Ø5
)
(typ
17.0

15.0

12.0
Order Code : 43 Order Code : 41 Order Code : 44

PANEL SEALING TYPE PLASTIC CAP SELECTION


(Rubber Boot Type)
13.0
Rubber (typ)
Boot M12
MAX MAX
12.0

Ø 20.20
18.0

O - Ring

16.0
7.35

Ø8
.3
)
Panel (typ
Nut Lock washer

Order Code : 42

Note:- Actuator Length will be - NOTE:- Cap’s available in Red & Black Colour only. for 15.0 & 17.0 mm Actuator only.
15.0mm only.

ACTUATOR
ORDERING
CODE
2
10/2011 ISSUE 03, DCR 1182

INTEGRAL SYSTEMS AND COMPONENTS PRIVATE LIMITED


D-388/1, 1st Block, 1st Stage, Peenya Industrial Estate, Bangalore - 560 058, India
Telefax: (080) 2839 1707 / 2839 1708 / 2839 1709 / 2839 1710
An ISO 9001:2008 Company Website: www.integralsys.in E-mail: inty.systems@gmail.com / sales@integralsys.in

A10
Series 20 Mounting Selection (M6x0.75)

BUSH DETAILS FOR PC STRAIGHT AND SOLDER TYPES

BUSH DETAILS FOR PCR / PCRV TYPES

PANEL MOUNTING
WITHOUT LOCKING RING
0.85 6.20

0.55 6.20 5.80

WITH STANDARD FOR 12.0 mm BUSH


LOCKING RING

6.20
2.39

6.10 + 0.1
12.1

NOTE : Above shown various types of bushes with M6 x 0.75


threading are readily available. For any other special
type bush please contact factory.

BUSHING FINISH will be nickel plated (Standard)


10/2011 ISSUE 03, DCR 1182

BUSHING
ORDERING
CODE

All Dimensions in mm.

INTEGRAL SYSTEMS AND COMPONENTS PRIVATE LIMITED


D-388/1, 1st Block, 1st Stage, Peenya Industrial Estate, Bangalore - 560 058, India
Telefax: (080) 2839 1707 / 2839 1708 / 2839 1709 / 2839 1710
An ISO 9001:2008 Company Website: www.integralsys.in E-mail: inty.systems@gmail.com / sales@integralsys.in

A11
TOGGLE SWITCHES

Series - 20 Mounting Selection for M12 Bushes

ROUND TYPE 1.60 KEY WAY TYPE MILLED FLAT TYPE


Order (typ) Order Order
Code Standard Bush Code Standard Bush Code Standard Bush
8 = Ø12 Unthreaded Bush 8K = Ø12 Unthreaded Bush 8F = Ø12 Unthreaded Bush
9 = M12x0.75 Threaded Bush 9k = M12x0.75 Threaded Bush 9F = M12x0.75 Threaded Bush

0.80 Short Bush 11.0 Short Bush


Short Bush (typ) (typ)
8t = Ø12 Unthreaded Bush 8Kt = Ø12 Unthreaded Bush 8Ft = Ø12 Unthreaded Bush
9t = M12x0.75 Threaded Bush 9Kt = M12x0.75 Threaded Bush 9Ft = M12x0.75 Threaded Bush

Short
Short
Short

Std.
Std.
Std.

Order ROUND WITH COLLAR Order KEY WAY WITH COLLAR Order MILLED FLAT
Code Standard Bush Code Standard Bush Code Standard Bush

8C = Ø12 Unthreaded Bush 8KC = Ø12 Unthreaded Bush 8FC = Ø12 Unthreaded Bush
9C = M12x0.75 Threaded Bush 9kC = M12x0.75 Threaded Bush 9FC = M12x0.75 Threaded Bush
9CS = M12x0.75 Threaded Bush 9kCS = M12x0.75 Threaded Bush 9FCS = M12x0.75 Threaded Bush
Short Bush Short Bush Short Bush
8Ct = Ø12 Unthreaded Bush 8KCt = Ø12 Unthreaded Bush 8FCt = Ø12 Unthreaded Bush
9Ct = M12x0.75 Threaded Bush 9KCt = M12x0.75 Threaded Bush 9FCt = M12x0.75 Threaded Bush
9CSt = M12x0.75 Threaded Bush 9kCSt = M12x0.75 Threaded Bush 9FCS = M12x0.75 Threaded Bush
Short

Short

Short
Std.

Std.

Std.

NOTE :- PANEL SEALING CAN BE GIVEN FOR ABOVE BUSH SELECTION EXCEPT FOR UNTHREADED BUSH.

SPLASH PROOF
ROUND TYPE Order KEY WAY TYPE MILLED FLAT TYPE
Order Order
Code
Code Standard Bush Standard Bush Code Standard Bush
9Sk = M12x0.75 Threaded Bush 9SF = M12x0.75 Threaded Bush
9S = M12x0.75 Threaded Bush

Short Bush Short Bush Short Bush


9St = M12x0.75 Threaded Bush 9SKt = M12x0.75 Threaded Bush 9SFt = M12x0.75 Threaded Bush
Short
Short

Short

Std.
Std.

Std.

All Dimensions in mm.


9.60 PANEL CUTOUT DETAILS Above shown various type of Bushes with M12 x 0.75
Threading are readily available. For any other special
1.5

type Bush please Contact Factory.

Ø 3.8
HOLE BUSHING FINISH will be Nickel Plated (Standard)
Ø 12.2 Ø 12.2
HOLE 0.80
Ø 12.2 HOLE
11.0 2
HOLE

t=Short Bush, R=Round, K=Key way, F= Milled Flat, C= Collar, S=Sealing.

A12
TOGGLE SWITCHES integral
Series 20 - Special Custom Built Switches
DESCRIPTION :

In Series 20 Toggle Switches, modifications are possible to meet customer’s special requirements.

A very large number of variations are possible in our standard line of switches due to a wide selection possible in
choosing the number of poles, switching function, contact selection, actuator and mounting selection.

However sometimes there may be a customer requirement which is not met by any one of the innumerable
combination. In such cases Integral can develop samples as per the customer’s drawings. Due to employment of
modern production techniques even small number of samples can be made to exact dimension.

For Example :

0.75 Æ 1.85TYP
Typ

4.30
4.30

Pitch of 4.30 can be offered instead of our


standard 4.69 mm.

0.75 Æ 1.85TYP
Typ

19.25

Terminals Cross-section 0.90 x 0.75 instead of


standard 1.27 x 0.75 can be offered.

The factory can be contacted for special switches with specifications/drawings/samples, if available. Counter
samples will be offered at the earliest.

All Dimensions in mm.

A13
Series 20 Special Switching Functions
On our Standard 20 Series Toggle Switches, IP-3 Position and 2P-3 Position Toggle Switch with ON-ON-ON Switch
Functions may be externally wired for 3 Way Function (See Wiring Design and Schematics given below)

Note : External Jumpers to be added by customer wiring for 3 Way Switches

TO MAKE TO MAKE 2 POLE 3 WAY


Keyway 1 POLE 3 WAY
12 9 6 3
POS 3
6 3 11 8 5 2
POS 2 5 2
POS 1 10 7 4 1
4 1

(OUT) 6 3 (OUT) 12 9 (OUT) 6 3


2 (IN)
11 8 (IN) 4 5 1 2 (IN)
4 5 1 10 7

6 3 12 9 6 3
5 2 (IN) 8 (IN) 5 2 (IN)
(OUT) 4 4 1 (OUT) 10 11 7 (OUT) 4 1

6 3 12 9 6 3
5 2 (IN) 8 (IN) 5 2 (IN)
4 4 10 11 4 11 1 (OUT)
1 (OUT) 7 (OUT)

4
6
9

2
4
10/2011 ISSUE 03, DCR 1182

ORDERING 2
CODE

INTEGRAL SYSTEMS AND COMPONENTS PRIVATE LIMITED


D-388/1, 1st Block, 1st Stage, Peenya Industrial Estate, Bangalore - 560 058, India
Telefax: (080) 2839 1707 / 2839 1708 / 2839 1709 / 2839 1710
An ISO 9001:2008 Company Website: www.integralsys.in E-mail: inty.systems@gmail.com / sales@integralsys.in

A14
ROCKER / PADDLE SWITCHES integral
Series 20 - Snap in - Front Mounting Option
DESCRIPTION :

Integral Miniature Rocker/Paddle Switches available with single and double pole options meet the needs of the
customers wanting a very highly reliable and modern looking switch to go with the contemporary panel design. The
components used are the same as in the highly reliable Standard Toggle Switches. Careful choice of materials and
attention to details result in a high quality, high current carrying switch in a small volume. Available with standard solder
type and straight PC mounting type the switches can be mounted by ‘clicking’ into the panel without any other hardware.

ROCKER TYPE 5.16


0.43 7.49 PANEL MOUNTING
1 POLE
12.06
15.24 0.13 R 3
MAX TYP
2 COMM
18.18 12.70 1
12.70
2.03 TYP
(TERM)
11.43 PANEL THICKNESS WIDTH
1.57 TO 3.18
WITHOUT FRAME

3.25
2.29 7.11 PANEL MOUNTING
15.82 2 POLE
4.83
0.13 R
15.24 MAX TYP 1.02
19.43 6 3
12.70 5 2
4 1
PANEL THICKNESS
11.43 1.19 TO 3.18

WITH FRAME

PADDLE TYPE 5.16


0.43 7.49 PANEL MOUNTING
1 POLE
12.06

15.24 0.13 R 3
MAX TYP
2 COMM
18.18 12.70
2.38 12.70 1
2.03 TYP
(TERM)
11.43 PANEL THICKNESS WIDTH
1.57 TO 3.18
WITHOUT FRAME

3.25
2.29 7.11 PANEL MOUNTING
15.82 2 POLE
15.24 0.13 R 4.83
MAX TYP 1.02

19.43 6 3
2.38 12.70 5 2
4 1
PANEL THICKNESS
11.43 1.19 TO 3.18
WITH FRAME
All Dimensions in mm.
NOTE :
Refer to A12 for SPECIAL SWITCHING FUNCTIONS.

A15
SWITCHING FUNCTION SPECIFICATIONS

Order Code Pos. 1 Pos. 2 Pos. 3 CONTACT RATING : 3 Amps @ 250 V AC ; 5A @ 28 V DC.
ELECTRICAL LIFE : 100,000 make-and-break cycles at full load on
1 ON NONE ON all models ending in-1(ON-NONE-ON).
3 ON OFF ON All other models, 40,000 cycles.
5 MOM OFF MOM CONTACT RESISTANCE : Below 10 milliohms initial @ 2-6 V DC.
7 ON OFF MOM 100 mA for both silver and gold plated contacts.
8 ON NONE MOM INSULATION RESISTANCE : 1000 Megohms min.
DIELECTRIC STRENGTH : 1000 V RMS min. @ sea level.
CONNECTED
OPERATING TEMP. : -30o C to 85o C.
TERMINALS Pos.1 Pos.2 Pos.3
1 POLE 2-3 OPEN 2-1 MATERIALS & FINISHES
2 POLE 2-3 2-1 BODY : Diallyl Phthalate HARDWARE : Brass nickel
OPEN (DAP) plated
5-6 5-4
ROCKER : Nylon TERMINAL SEAL : Epoxy
HOUSING : Stainless steel CONTACTS : See below
BUSHING : Brass nickel plated under contact
FRAME : Nylon selection.

FRAME

ORDER
CODE
CONTACT SELECTION 0 - No Frame
1 - With Frame
Order
Code
0 CONTACTS & ALL : Copper/Copper alloy silver ORDER CODE
TERMINALS. plated
RATING : 2 Amps. @ 250 V AC ROCKER PADDLE COLOUR
1 END CONTACTS : Coin silver, silver plated
CENTRE CONTACTS : Copper alloy silver plated. 25 30 BLACK
ALL TERMINALS. 26 31 RED
RATING : 3 Amps. @ 250 V AC; 5A @ 27 32 YELLOW
28 V DC.
2 CONTACTS & : Copper alloy with gold plate
TERMINALS over nickel plate.
RATING : 0.4 VA max. @ 20 V AC or
DC max. TERMINATION
3 END CONTACTS : Coin silver with gold plate
over nickel plated. ORDER
CENTRE CONTACTS : Copper alloy with gold plate CODE
ALL TERMINALS. over nickel plated. 2 : Solder Type Contact
RATING : 0.4 VA max. @ 20 V AC or 3 : Straight PC Contacts
DC max or 3 Amps @ 250 V
AC ; 5A @ 28 V DC.
(This contact can be used where either dry circuit or power 2 3
conditions exist. However when dry circuit rating is
exceeded the gold plating is removed from the contact and
the switch cannot be used in dry circuits.) 3.75 6.35

POLE SELECTION One Two 1.27

Order Code 1 2
10/2011 ISSUE 03, DCR 1182

ORDERING
CODE 2
INTEGRAL SYSTEMS AND COMPONENTS PRIVATE LIMITED
D-388/1, 1st Block, 1st Stage, Peenya Industrial Estate, Bangalore - 560 058, India
Telefax: (080) 2839 1707 / 2839 1708 / 2839 1709 / 2839 1710
An ISO 9001:2008 Company Website: www.integralsys.in E-mail: inty.systems@gmail.com / sales@integralsys.in

A16
PLASTIC - TOGGLE SWITCHES integral
Series 29 - PCB Mounting Type
AA
DESCRIPTION :

Integral Miniature Plastic Switch of the PCB mounting type with horizontal operation type meet the needs of
customer wanting a high quality, low current carrying switch in a small volume for dry circuit operations.
Standardisation of design in components and careful choice of materials result in reliable and consistent
performance. They are available with different colours of levers (Actuators). Design variations in the contacts result in
different switching functions i.e. ON-None-ON, ON-OFF-ON, MOM-None-ON etc.,

SPECIFICATIONS
SWITCHING FUNCTION
CONTACT RATING : 0.4 VA max @ 20 VAC or DC
Order Code Pos. 1 Pos. 2 Pos. 3
ELECTRICAL : 20,000 operations
1 ON NONE ON CONTACT RESISTANCE : Below 20 mW initial @ 2-6 V DC. 100 mA
3 ON OFF ON INSULATION RESISTANCE : 100 MW min
5 MOM OFF MOM
7 ON OFF MOM DIELECTRIC STRENGTH : 500 V RMS
: -20o C to 55 C.
o
8 ON NONE MOM OPERATING TEMP.

MATERIALS & FINISHES


PLASTIC PARTS : PBT (UL Grade) / Acetal
CONTACT & TERMINALS : Brass Gold Plated
NOTE : Body will be Black Colour (Std.)

LEVER
COLOUR

ORDERING
CODE 2 9 2 3
SWITCHING 0 - Black
10/2011 ISSUE 03, DCR 1182

FUNCTION 1 - Red
2 - White
All Dimensions in mm.

INTEGRAL SYSTEMS AND COMPONENTS PRIVATE LIMITED


D-388/1, 1st Block, 1st Stage, Peenya Industrial Estate, Bangalore - 560 058, India
Telefax: (080) 2839 1707 / 2839 1708 / 2839 1709 / 2839 1710
An ISO 9001:2008 Company Website: www.integralsys.in E-mail: inty.systems@gmail.com / sales@integralsys.in

A17
TINY TOGGLE SWITCHES integral
Series 50
0.51 TYP.
DESCRIPTION : 6.10 DIA.
FLAT 25
O
M5 or M6 EPOXY SEAL
2.54
POS. 3 DIA. 2.54 TYP. 3
Integral Tiny Toggle Switches 8.13 4.39 POS. 2
3
2
2
embody all the design features of our POS. 1 1 1
5.08 2.79 TYP.
highly popular miniature Toggle 9.40 5.59 8.64 4.06 1.52 TYP.
Switches such as epoxy sealing of 1 POLE TERM.
terminals, silver inlay contacts for WIDTH

higher current operation, gold plated


6.10 DIA. 0.51
0.51 TYP.
contacts for low-level circuit FLAT
25
O
EPOXY SEAL
4.06
M5 or M6
operation, various type of switching POS. 3
2.54
DIA. 2.54 TYP. 6 3
6
function, etc. P.C. versions with 8.13 4.39POS. 2 5 5 2
POS. 1 4 1
mounting on 0.1” (2.54mm) centres 4
2.79 TYP.
9.14
with very small volume and height, 9.40 5.59 8.64 4.06 1.52 TYP.
TERM.
save space in PCB. This data sheet 2 POLE WIDTH
offers the normally used types of the
switch. Many other variations can be PC MOUNTING
offered on specific enquiry. 5.33
1.09 DIA TYP.
5.59 EPOXY SEAL 8.13 2.54 TYP.
0.51
5.08
5.08 3 2 1
1 3.30
0.76 TYP. 0.41 TYP. 1. 2 3 5.08
0.51
0.51 TYP.
5.08 0.76 TYP.
4.01 2.54 TYP.
5.08

1 POLE (PCR TYPE)

PC MOUNTING
8.13 1.09f DIA TYP.
5.33 5.59 EPOXY SEAL
4 5 6 2.54 TYP.
6 5 4
0.51 9.14
3 2 1
5.08 2.54 TYP.
1 4 3.30
1 2 3
0.76 TYP. 0.41 TYP. 0.51 TYP. 5.08
5.08 0.76 TYP.
4.01 2.54 TYP.
2.54 TYP.
2 POLE (PCR TYPE) 5.08

EPOXY SEAL 5.08 PC MOUNTING


5.33
1.09 DIA TYP.
0.64 3
8.13 2 2.54 TYP.
3.30 1 3
5.59 2
0.76 3
1
0.41 5.08 TYP.
TERM NOS. FOR
3.86 REFERENCE ONLY
0.51 TYP. 5.08
5.08 2.54 TYP. 0.76 TYP.

1 POLE (PCRV TYPE) Term. bend radii and lead-in mfg. option

PC MOUNTING

9.14 1.09 DIA TYP.


5.33 EPOXY SEAL
5.08 TYP.
6 3
0.64
8.13 5 2 2.54 TYP.
3.30 4 1 3 6
0.76 5.59 2 5
5 1 4
0.41 5.08 TYP.
3.86 5
5.08
0.51 TYP.
2 POLE (PCRV TYPE) 5.08 5.08
4
2.54 TYP. 0.76 TYP.

All Dimensions in mm.

A18
SPECIFICATIONS MATERIALS & FINISHES
CONTACT RATING : See below under CONTACT SELECTION. BODY : Glass filled Nylon or DAP
ELECTRICAL LIFE : 30,000 make-and-break cycles at full load ACTUATOR : Brass nickel plated
CONTACT RESISTANCE : Below 20 milliohms initial @ 2-6 V DC. HOUSING : Stainless steel
100 mA for both silver and gold plated contacts. BUSHING : Brass nickel plated
HARDWARE : Brass nickel plated
INSULATION RESISTANCE : 1000 Megohms (min)
SWITCH SUPPORT : Brass electro-tin plated
DIELECTRIC STRENGTH : 1000 V RMS min. @ sea level.
TERMINAL SEAL : Epoxy
OPERATING TEMP. : -30o C to 85o C. CONTACTS : See below under contact
selection.

ORDERING INFORMATION : Given below are the variations possible and corresponding ordering code.

SWITCHING FUNCTION TERMINATION DPDT DPDT EPOXY


Order 1.52 1.52 SEAL
Order Code Pos. 1 Pos. 2 Pos. 3 Code
4.06 4.06
2 Solder Type Contacts
2.79 2.79
1 ON NONE ON 3 Straight PC Contacts
0.76 EPOXY 0.76
1.52
3 ON OFF ON 4 Bent PC Contacts for SEAL
1.52
5 (ON) OFF (ON) vertical operation 4.06

7 ON OFF (ON) (PCRV) SPDT 0.51 THK.


DPDT
8 ON NONE (ON) 5 Bent PC Contacts for
horizontal operation
CONNECTED (PCR) 3.30 EPOXY SEAL
3.30
EPOXY SEAL
TERMINALS Pos.1 Pos.2 Pos.3 0.76
0.76
0.51 THK.
5.08
1 POLE 2-3 OPEN 2-1
2 POLE 2-3 2-1
OPEN
5-6 5-4

CONTACT SELECTION
Order
Code
ACTUATOR
0 CONTACTS & ALL : Copper/Copper alloy Silver plated
Order
TERMINALS.
Code
RATING : 100 mA @ 120 V AC or 28 V DC
01 Toggle 10.4 long
1 END CONTACTS : Coin silver, silver plated
02 Toggle 5.4 long
CENTRE CONTACTS & : Copper alloy silver plated.
ALL TERMINALS.
RATING : 3 Amps. @ 120 V AC or 28 V DC
2 CONTACTS & : Copper alloy with gold plate
ALL TERMINALS over nickel plate. MOUNTING
RATING : 0.4 VA max. @ 20 V AC or DC max. Order
3 END CONTACTS : Coin silver with gold plate over Code
nickel plate. 0 Bush threaded M5 x 0.5, 5.5 long
CENTRE CONTACTS & : Copper alloy with gold plate over 1 Bush threaded M6 x 0.75, 7.9 long
ALL TERMINALS. nickel plate. 2 Bush unthreaded Æ 6.0, 7.9 long
RATING : 0.4 VA max. @ 20 V AC or DC max
3 Bush unthreaded Æ 5.0, 5.5 long
or 3 Amps @ 120 V AC or 28 V DC.
4 Bush threaded M6 x 0.75, 6.0 long
(This contact can be used where either dry circuit or power conditions
(Without collar)
exist. However when dry circuit rating is exceeded the gold plating is
removed from the contact and the switch cannot be used in dry circuits.) PANEL MOUNTING 5.8 4.5
HOLES
10/2011 ISSUE 03, DCR 1182

POLE SELECTION One Two


Æ 6.2 Æ 5.2

Order Code 1 2

ORDERING
CODE 5
All Dimensions in mm.
INTEGRAL SYSTEMS AND COMPONENTS PRIVATE LIMITED
D-388/1, 1st Block, 1st Stage, Peenya Industrial Estate, Bangalore - 560 058, India
Telefax: (080) 2839 1707 / 2839 1708 / 2839 1709 / 2839 1710
An ISO 9001:2008 Company Website: www.integralsys.in E-mail: inty.systems@gmail.com / sales@integralsys.in

A19

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