2.

MAIN SPECIFICATION AND PARAMETER

NO. NAME METRIC INCH

Diameter 100mm 4"

1 Grind Wheel Depth 50mm 2"

I
Hole size(note I) 20mm 3/4 •

2 Spindle speed 5200r/min 5200r/min

XM067 3-16mm liS" ­ 518"

Collet clamping
3 Diameter range RS 3- 20mm lIS"- 3/4"

5C 1-28mm 1I32"-I-I/S"
I
I 4 Tool post longitudinal travel 140mm 51/2 " I
Tool post longitudinal -micro- 3/4"
5 adjustment stroke ISmm
Spindle longitudinal micro ' fl 1\ 5/16"
6 adjustment stroke Smm

7 Grinding taper range 0° -IS0°

8 Grinding negative angle range 0° -52°

9 Grinding relief range 0° -44°

Motor power 0.25KW 1I3HP

50HZ 2S10r/min
Speed
60HZ 3600r/min

10 Motor 3S0V
Voltage(note 3)
'2iO.Y. l. J, d!
HOV
Frequency(note 4) 50&60HZ
l~ :\
11 Net weight 50Kg HO.lh

12 Dimension size (L x W x H) 450 x 350 x 340 IS" x 14" X 14"

13 Package size (L x W x -H) 4S0 x 390 x 365 19"x 15"x 1411/

I

(Note I): Two included about wheel: Metric and inch, please give me advanced notice at your placing
order .. Supply you according to your requirements.
(Note 2): Only 6mm(or 1/4") for you. Others are special attachments, first note me metric or inch.
specifications and quantity.
(Note 3)(Note 4): According to your requirement for order,supply to you motor voltage and frequency.

3
 3 INTRO UCTIONS O}.~ :MAIN USES
fypc ZZM cutter grindc:- is applicable to grind milling ;:uttcr of all kinds of diametcrs, shapc~ uno angies

r die sinker,aiso to die correspoilding to [11.. miller according to die sinker scale, it has .ability of grindlng.

-u-ut:tureand good applicati(Y'1.

 4 INTRODUCTION OF STRUCTURE

The grinder consist of two parts:structure introduction as follewed:

1 Master(Including body,wheel.spindle,drive,micro feed and wheel dresser):
a) Power of 3 phase motor is 380V and 50 HZ for sharpener. There are also 3 phase motor of
1l0,220V,60HZ and 42UV,50HZ for energency.You can select one of them according to your requirement
on purchase.
b) The speed of grinder wheel spindle is 5200rim, it's moving is got through joint less belt "2" from
motto "15" by belt pulley "1" jointIess belt "2" is special for the grinder,except a fixed belt There is also a
belt for emergency,if you require.

15

16

17

24

Figure1
 [he switch. \Vhich clIntrol motor rotation and -"top,
e '.~ .. and control tool post spindle "6" mllve !nngitudinal, When gl'hHling tool, adjust micro feed
i;c~lI.:Lin.tl b~ tool post spinrlk "(j" Aft~r' locking too l P(}~t Oil the spindle " 6" • drive to (JllilH~, you will get
'ng movment.Thc swing angle is adjusted b)' "djusiing ;iC!'eW "5"
Uldle "2U" is lock handle of tool P(lst spindk " (j" tigillen "20" when tool post spindle °'6 " not to m()"i.~
"ng.contrarily,luost'n handk "20" .
l ubricate tool post spindle ;'r," h~ ' len anrl C:g'.lt oi) ,: 1[' "3 "
d T he grinder has a set of wheel mkro fl:(' d :;truChlf': , it consi:it.~ of !o,:k :lnd [oosm device "13" and
heel micro ked devit.:e 4A . It is "as) tu \ )pe c ;I(I\;(l <l1'( j sleady high precision and surface quality, when
precision machining tool and d ie pin ut ias! usc this siructu.rc.
Z. T O OL POST(sec ngur(2)
-a ) spring wllet " 30 " is used to damp too! gdnded , it is locked in lock sleeve by iockill nut "31)" .
ROla ting,indcxing,locating 01' sIecvc ",11" arc curried into reaiity by scale ring "4(1" and tIther parIS There
are siots with ! 5 U space n indexing platt' "'36" for indixillg and location. Left of l)ill "34" is fixed by
knurling sleev~ "33" .1'here arc deep slut and shallo\1' ~lot on "'32" . \Vhcn "65" is in the shaUow slot,
indexing plate can rotate 18W or 1200 quick lY : if ~ ollch with end face of knuriig sleeve " 32" , indexing
plate will rotate freel~

b) There is a pilot screw stem in sliding bus~. rt ~an uc moved by button "62" , read the value from scale
"58" and H:'nire "61" :When the (Wi) "a' lill( tt1<: (:ong.-uc 'e,it mcans the <=enle.r Hne 0[' 1001 cross over the
rotating center lim' , Used for condition radial and tool arc congruence . "42" is the luck handle or sliding
base "41" ,
c) Swivel table " 54" can h(' ind(:;,ing ground AXl); 00', as 1)00 indexing iocalcd by screw "53" ,when
swivd tabk is morc than 90" rotate "53" :'or ~ - ~ nltl:ry in <'uunter dock wise, Need Illlt take it down, read
the degree f,'om scale ring "52" .Thereis ;t 10<.:1\ handit ·•..3 .. on scale ring "52" loose lock handle "43" ,
move scale ring "52" hy drawing in "44" ,
d) Swivel table bast: "SO " can he illdexing rotating spindie linc QQ , read rotating angle from scale ring
"41)" ,handle "~5" is the lock handle of swivd base "51'" . When rotating "50" ,loose "45" till it can be
moved.I1 is too loose to balance the whole tool post so that tn damage parts,
e) "47" is lock handle of base ;'48" , loosen "47" , "48" can rotate about .oil" ,also can move along
"6" .This moving can be used in near wheel 01' or' wiled, moving adjustment, make scale line of "46"
congruence to " Axis scale or 6" then tightcn handk "~7 " to use. avoid to damage tool post and whee I,
tighten "47" after quick m~ar finish. "'lIen micro feed, tina loosen handk "2(1" , rotate handle "4" in
clockwise ( sec figure! ) lock tool post in spindle "r," , and swing along line GG , Note you mnst loosen
handle "20" ,when Inn:;;itudinal micro fecd in !cft <ind right limited position and before making rotation
handle micm feed ,lIr you wilt damage micro fe\!d nut.
n All lock handles have changed 10 adjstahle handles which can preycnt handlr rod mnning foul of
each other, And you can adjust the hundJe \Iith yuur requin:ment.
 32 33 34 35 36 37 38 39

A-A

Figure2
41
3 WHEEL DRESSER
see figurel part of 7,8,9,10,11 are wheel dresser, diamond point " 7" isn ' t fixed,supply it to you
according to special attachment.You can perpa.·e diamond for yourself,drill some corresponding hole in
diamond point,lay diamond in it and weld well,fix it in the position if diamond "7" they you may use it.
W.h en wheel is plugged by grinding debris,it needs dressing.First rotate "9" in counter clock wise when
dressing wheel make diamond be at the bottom,6mm(O.24" )is the Maximum Stroke(back and forth)of
rotating diamond point "9" in positive and counter direction.
After maldng diamond point be at bottom,swing wheel dresser and watch whether the space between
diamond "7" and wheel end face is less than 6mm of not, if the space is less than 6mm, rotate "9" in
clockwise and make diamond point "7" feed,youcan derss the wheel.If space is more than 6mm, loosen
screw " 10" ,and. push sleeve "8" make diamond point "7" near to wheel,keep space with O.S-lmm or so
tighten screw "10" ,fixed sleeve "s" ,tum on switch "IS" and make wheel rotate,rotate "9" in clock"'ise
After ma king diamond point "7" touch with wheeI.swing "11" to dress wheel;after making diamond point
"7" touch with wheel,swing " 11" to position without keeping tool from being grinded.

7
 5 OPERTING INSTRUCTION

I EDGE GRINDING OF DIE SINKER MILL TOOL

a adjustment of grinding length:clamp the tool into collet "30" .The expanding length shoule be
gorger than grinding length(see figure4-6) loosen handle "47" and adjust the tool post to make scale
line of "46" congruence to tool pos t spindle,meanwhile adjust the location of the post spindle, to
make the distance that tool O.D and end face bet~een the ~hee! frunt end fll(,(, is 1-2.mm,and lock
"47" Rotate adjust bolt "5" ,to get the wanted grinding length.
b) Edge grinding of front face:loosen handle "20" ,and swivel tool post while rotating handle cap "4"
to get the tool post feed ahead wheel, now your are ready to grind When locator "55" is used for
grinding center face, test the grinding face whether is nearby centerline or not,measured precision by
outside micrometer, see figure3, the original grinding center surface shoule be higher 0.03mm than
center.
If the center surface has been ground, it can be located by locator "55"

f:TI-~~

figure3
c) Edge grinding of taper angle z ~:see tigure 6,loosen handle "60" and "43" ,rotate swivel table "54"
and draw pin "44" to limit position,at this scale "52" and () scale line are congruence to "0" line of
indicating,ing "66" tighten handle ,"43" rotate "54" in congruence to "0" line of "66" ,then tighten
"60" .(see Iigure I)Micro feed by handle "4" and rotate nut "38" continuously in clockwise and taper
angle 2~ of tool grind,(as mentioned above) first rotate "54" to limit position in clockwise,loosen
"43" and adjust "44" to your requiring angle ~(counted from "0" scale of "52" )at the position of 0
scale of "66" ,then tighten "60" ,negative taper angle 2~ can be grinded as mentioned above
according to grinding length.
d) The grinding of cutter relief:relief a and end relief a I of tool 5, 6, 7, 8,on grinding diagram need
to be rotated corresponding angle of swivel table base "50" ,When grinding relied a ,Not to damage
maim cutting edge indicaled as figure.Distance to main cutting edge about O.Olmm(O.0004"

r ry~1

~ figure4 figure5 figure6

8
c) Ajustment of offset: see figure 5 center line and enter distace "a" ,adjust "62" ,make "a" scale of
"58" congruence to venire "61" scale.
t) After grinding relief of cutter,also grind back of tool,in another word.Radial of tool back is less
than radial of main edge.The reducing valne can be selected according to tool diameter,(see figure
13).Gringding back of tool.
I ) See figure 2, first make spindle line vertical to wheel spindle line ,screw nut "38" ,make
deep slot of "33" in pin "65" .loose nut "39" ,fix tool and located by locator "55"
0) Lock "39" ,turn on "55" ,make shallow slot in pin "63" indexing plate and cuter can do
indexing movement quickly back and forth indicated by micro feed scale of handle "4"
radial of back of tool can be grinded according to edge grinding requirement,but no main
cutting edge.Tool of other form,can be grinded in the same way.

·
W
d

",

a 180'

I~ 180'
Figure? Figure8 Figure9 Figure10
g) Operation example for any indexing location:
0
Locate the tool after rotating 11 in clockwise. Before operation, "33" should be in deep slot "32" as
the beginning position of "40" scale by the indicated line of flange cap "35" .Loosen round nut "38"
make scale ring "40" with tool rotate from the beginning position Screw down round nut "38" and
press scale ring "40" you can get the 11 0 location in clockwise and you will get any indexing and
location the same way.
2 GRINDING OF END MILL
Slide "57" the collet which on "64" off,loosen lock screw off dovetail;and slide off the dovetail to
change end mill dovetail.
After assembling the needed end mill,put the stylus into the slot and lock the end mill.In of the
edge of the highpoint of your grinding wheel edge.Now you're ready to grind your first end mill.
When grinding pull the guide spindle in the end mm dovetail, with the guide of stylus to finish
grinding.After finishing grinding one edge, please write down the cutter master in feed graduation,
then grind another edge.
3 GRINDING OF TURNING TOOL
Slide otT the collet for spindle,and loosen lock screw of dovetail "57" to slide off the dovetail,then fix
the turning tool dovetail. After fixing the turning tool,set the desired clearance angle to grind
separately with the requirement of front angle and relief. We advic;e manual diamond wheel is
available whenyou grind carbide turning tool.And diamond wheel is a vailable to order of you need.
4 GRINDING OF DRILL
a) First adjust the location of cutter master according the sharp angle size, of the drill.
b) Fix the collet <1>2 on the cutter master, then fix the drill grinding device on the dovetail,in another
word when the collet clamps center spitdle 14,the 'Pilot spindle should insert into the pilot hole

9
 that under the collet.
c) Loosen handle 13 and adjust driving spindle 8,it' s graduation H has relaton with grinding drill
diameter D,that is H= 0.8 D, Then loosen handle 3.
d) Put the drill into V slot of driving spindle,and loosen offset screw then adjust offset quill to make
the end of drill belt higher 0.1-0.3mm than the block I, finally tighten offset quill screw6.
e) Locate one drill edge belt on the side of the block 1. tighten tool holding clamp screw 4.And
drive driving spindle S with handie to grind.
o After finishing one, loosen tool holding clamps screw4 to locate another one with the same way.
S REMARK
Won' t note you when getting structure better.

10

 6 ATTENTION ITEM
a) Read instruction manuals carefully before using or install.
b) Make sure to lock all the pieces deadly,put all the tools and spanners away before using.
c) Use standard protective devoices and others.
d) Children and watcher mustn: t near the machine.
e) The operator should wear appropriate dothes,!Qose clothes long hair and necklace arenot available.
o Prevent electricity and working place should be dry and far away. fl,"om fi.r:t;:. _.., .;
g) You must cut off electricity finishing working and load all work piece and tools.
h) Do not use this machine after having wine or drag.

11

 7 settle method of common trouble

PROHL I CAUSE SOLUTING

Speed sharply Adjust the location of motor to

Belt is too ioose
grind tighten the belt.
I

~.
-es much noise. The bearing has been damaged_ Change a new bearing
il
-
edge of tool is too hot or
The wheel has been blocked.
-

Repair the bearing.

roll up tool.

You can use

W A60-120M cup type
wheel to edge grind
HSSW18Cr4V
W9CrV2
I
You can choice
The wheel wears and tears The wheel doesn' t match the Change a
manual diamond
quickly. edge grind tool. new wheel.
wheel to edge grind
carbide tools.About
the specification
. reference the special
attachment content.If
you require please to
order.

The machine base is not putting

Make the base keep flat_
well.

The machine shakes too

heavily.

The wheel can ' t keep balance. Rebalance the wheel.

The directions of wheel

Direction of the electric source
turning is not the same to the Adjust the electric souree wire.
wire is fixde wrong.
offered direction.

12

8 MAINTENANCE AND REPAffi OF MACHINERY

I CHANGE BELT WITHOtrr JOINT k2~

a) Cui ofT tbe electric,Jooscn SC:IXW "'a " anti take ott the winduw " 16" .

bJ l-oosen locknut "24" orlhe motorfh(ture by 8mm hex wrench.

,
c) Turn boll k17 " in anliclock,,-ise direction by Hnun hex wrench , till can make the bell in loosest
condiUon. Then get bell " 2" by r ight hand and lurn the WhL-eJ by left band,.so the bt!1t leloI\'CI" the
belt wheel, and you can take it Dut.

d) Put the belt into the bclt wheel slot and press it by right hand ,then tum the ",'httl slowly by left
hand, till the ~It into the slol comptetely.

13
 c) Put the belt into motor wheel "15" slot by right hand and turn the wheel slowly by left hand(make
sure that the belt won' t leave the belt wheel).
o Turn serew "17" clockwise by 8mm hex wrench,to make the new belt at proper condition.
g) Turn screw "24" clockwise,tighten motor fixture,and fix the window.
2 CHANGING OF WHEEL
a) Disassemble wheel according the figure below,to change the new wheel.

22
-.
25 \ .. \ -- , &...

24
23

50

b) Balance of wheel:To see figure below,fix new wheel on balance plate "22" ,tighten round nut "23" ,
insert mandrel "28" into "22" ,put it on wheel balance bracket "29" to balam·.e.There are 3 balance
block "26" inthe slot of "22" .Loosen screw ~'27" , "26" and move them to balance the wheel.Keep
the wheel silent balance when changing wheel NO.FOOI is special attachment.
Diameter of balance plate "22" fixed on wheel has two size;metric and inch <1> 20 is metric;3/4 is inch.
28 27 26 25 24 23

29

3 CHANGING ENTRIPET ALBALL BEARING OF WHEEL SPINDLE

a) Insert stop rod "14" (GM 141 in attachment content list)into spindle hole through the cap hole screw
down screw "21" by using hexagon socket spanner and take down wheel and balance plate "22" then
take down "14" Joinless "2" , "4A" handle,cap and connecting sleeve "12" ,screw down "13" ,you can
 get down the whole set of spindle
b) Indicated as figure 3, screw down screw "26" ,take down the belt pulley. "." ,elastic ring "27" and
nut "31" "32" in turn,straight spindle sleeve "29" Let the end of fixed belt puJley below, lay a round
sleeve above (sleeve hole is more than 35 mm ). then press spindle by using press (Note 1) and change
bearing after taking apart.
c) When fixing bearing. fill in lubrication, advise you to lise lithium lubricant, during changing the
bearing.keep the working place dear. .The changi!1g lJart~ "lIJ~t bp. dp.'1ned in <:()a! ,,!! <lnd then flxed.
The grinder has been used for 3 to 6 months in nonnal way.It deeds adding lubricant,operation as
followed,(see figure below), taken down part "29" and "I" , "26" , "27" , "31" , "32" in turn,c1ean
bearing in coal oil or gasoline, then fiU in lithium lubricant.

4 CLEAN MACHINE AND WIPE OIL AFTER USING ,

15

 9Attachment content
,
!'\Q. Code Item Quantity Diagram specification Mem.

L=440 I For 60HZ Motor

I

~
I JointIess belt 2
I

L=460 For 50HZ Motor

I
nUlC'
I D=6mm For Metli.c. grinder
RS

~
~ Spring collet 1
5C
I ,
D=1!4" For inch glinder

- . 140 Wrench 1
~- I ,

GM141 Stop rod 1

-+=="""" ElI­
-
5 GM068 Straight screw 1
-E ~
GM034e For Metric grinder
a Balance plate 1
GM034d For inch grinder
GM030
-
b Flange plate 1 --­

'~~)4
GM030a For inch grinder

c GM035e Round nut 1

1-----------------­
6 d

e, M6 x22 Hexagon head cop 1 c

screw
D = cJ>20 or 3/4"
f 6 Elastic washer 1

Hexagon head cop

M8x35 screw 1 For taking down wheel
I

7 M8x 10 Slotted flat lock

screw

Lifting ring
I
+­ Plug of lifting ring hole

8 GM168 1 M8
I

9 5 1 8=5
Hexagon socket I
10 6 1 S=6
spanner
a
11 8 1 S=8
I

d=cJ>20 For Metric grinder

..
U Bl00 x 20 x 50 Cup wheel 1

E I ~. . _.' A ­
d=cJ>19.5 For inch grinder

16

 10 special attachment content list

No Code Name Unit Diagram and specification Memory

I
,

d=3-16mm
,
XM067 d
d=1!8" -5/8" ,
.1
I Metric
\LLI r--­
d=3-2Omm
I R8
I, I Spring
1 piece d=1/8" -314"
collet
',-­

Ir-]
I I, d=1- 28mm

SC
~ U' inch
I
d=1!32" -1-1/8"

~
JIll'!,
-
W
Wheel
--.....
2 FOOl balance
bracket
set

l
I 1
1

, I
192
,
I

SD 120 S75 , 100

BWI d=2Om.m :\Ietric
100x32x20x 10x3x 45° No.1
•
I
3
SD 120 S75
bowl
wheel
piece "'l
C'?
\~ liAS'
I d=19.05mm
BW1100 x 32 x 19.05 I d inch
(3/4")
(3/4") x 3 x 45° ,

,
I

-­
BL4 Oiamon ,
4 piece <1>6 x 20mm
O.5karat , 6-9grain d point

17

 ZZM

Universal Cutter Grinder

Quality Certificate

 U niversal c utter grinder accuracy inspection list

i i Accuracy(m )
_ '0 .
I Item!
I
Diagram
~--~-___------~.--------.-------~L----------------_+----~-----+_----~
Inspection methodt-----.,-----i
Tolerance Mea

I! Ij fmcrt special mer-sur- ing !

i devic~ "Z]" tinto hole tl> I
14D of the swiv.:1

vertical of hoie

table" I "ba.~c ,then insert

1) 14D of swivel
a tcst stick into ,pindle

base "1 " to <l>

J. !0 holc<l>5UD .
50D or
1hole. ( , swi vel
spindle '~~
I
f,'5'; IU."
J .:--t:.....
0.04 mm (0.0015" )
plug ruler to touch 80mm
0.04mm

Iba.se " I " and I VJ.

r- - - - ....J I (3.15 ,. )Iength end fa ce
(0.0015" )
1
I
L

-tJI.'~ l ~ in length
"0" line should r- of special measuring

~ 1 ..fl 3
of80nun
device with down bast'
.b--~~r--p-
I
be congruence th., I

! =-~ t' r-­ 'line of test stick tightiy

(3.15")

l /
other line shm,ld

I
. bc congrucnce
IJI J 'I ;\lot to insert 0.04 rnm

(O.UU1S") plug ru!~r

~
w ith 40 0
,Not to

11
be off" the line)
I ' into touching
When testing, test sti ck ,
space

I special me.asllring devie

and handle ('1 ,. ) " 2" )11 3nare

I to be tighten .

vertical of hek Insert the special

<l> D to spindle measuring device "Z2"
assembly hole (1)
11 into hole <l> D,of head
SOD (at this tim~ , -1
I 80 base and insert a test stick
swive bas e scale (3.1n
into spindle hole <l>
cool" I" rotate
SI)D tightly, make <l> 80
to
position.
the iimit
At
(3.15) end face of
I special measuring device
0.04
(0.0015"
",at
clockwise
I and side base line of test lin the
I 2 rotation
mark
make
cool I I stick. Use U.U4 ml1~ length of

,. n" and "0" line I (lI.OUIS" )plug ruler to 80nnn

concordant. Not 1 trst the touching space of (3.15" )

to be away, the
I spa ce end. Not to insert
touching pin of I O.U4mtYl(O.01S" )plug
swivci table and I rulE'r into it. When testing
s",-;vel base table I
I testing stick and handle
shollid be at "1" ,"2" ,"3"are to be
I
touching position. tighten.

 Universal cutter grinder accuracy inspection list

Accuracy(mm)
No. Item Diagram Inspection method 1-------..------1
Tolerance Mea

1 1 . Make location screw

Accuracy of 1 "3" of swivel table
touch with "u" location
I swivel table to screw " 4" without space
I swivel table " U" iine of scale "2"are
congruence to "u" line
base. When of swivel table base
rotating 90 0
I then rctate.haldle "6"and
press scale ri ng on II

( tighten the swivel table ,not to be

ofiset, and "0" location
3 scale ring by
screw without spa<:e.
handle " 6 " , the 2.Retain handle " 6" in
the pressing condition,
I location screw rotate swivel table in
" 3 " of swivel counter-clock wise make
swivel table looation screw table
table in limit location snew "3" and s\\ivel
table base location screw
position
"5" louch ,wihOllt spece(more
than YU O permitted, not
mere than 1° )

l.M ake scale "3" .and

"(J" line ofvermer "4"

" congruence , Not to be

Symmetry of offset tighten rear shank
"1 ~' , " 2"
spindle line of
llnsrrt spindle of swivel table
<I> D of head into hole 11> 14D of special
measlInillg device Z
base to swivel
:lInser<t>Dmeasiring stick into
table base. (" O" ) (I> D of headstook and pass 0.02
4 through ¢D slot of special (0.0008" )
line of sc ale 3
rr"C"asuring dcvioeZ
IS congruenc e 4.Test the speec ofmesslIrillg
with "0" line of stick and spectal measuring
device with lJ U4mm insert
vernier 4. , not
ruler, Not to insert the
to be offsct) lJ.04 nun ruler into the
touching space .
The half of the ruler
thickness is equilibrium

 Universal cutter grinder accuracy inspection list

Accuracy(mm)
Item Diagram Inspection method I - - - -- --.------i
Tolerance Mea

I Draw handle of insert pin I

and rotate indexin plate

"3" make loc ation pin
" 1" within 120 0 (180
0) then lay the

, cylindrical pill of head

I ba se in deep slot of

d o vetail side. rotate

Ispring c ollet and make

location pin " ), " touch
Tolerance
Location
with two limit screw "2" of 120 0
accuracy of
shallow
5 quick indexing without space separately
slot and
(120 0 or 180
index value is 1200 (or deep slot is
o ).
±30 '
1800 )a t the limit
position of 1200 (180
o ),lTIakc cyiindril pin in

middle slot of dovetail.

its index value is 120 0

1(180 0 )(at the original

position of 120 0 scale
line of shallow slot and
deep slot.Not to be off

the line, its loca tion

accurac is ± 3() ,

a a .O.Ol e,tJ (
(0 .0004"

~
Wheel spindle

a.radial

6 run-out
Ins trumen t test
b.Axis
run-out
b .0.08 I,/~C-
(0 .0003 "
 Universal cutter grinder accuracy inspection list
Accuracy(mm)
No. Item Diagram Inspection method
,
Tolerance Mea

a.
end run-out
0.03mm
,,\~
(0.0012" )

~S2
Balance plate:
A:end run-out
When tested screw must be
7 B: <1> 20 (or
3/4" )cylindrical
radial run-out
f­ ~~t~
--..,~~"'I·.
~ <=,3
locked tightly

b.
,
radial
run-out
0.03mm
J,#'
(0.0012" ) .-/

I
,
I Metric Inch a. Short end
I

<J> Dia Tolerance Mea

3-16mm 1/8" - 5/8" 0.02

I

I
3-20mrn 1/8" - 3/4" 0.02
b
,
\
~
"\I
1-28mrn 1132"-I-IIB" 0.02
{l.
~

~~
I
Metric II Inch b long end
I

Radial run - out of <1> Dia L Tolerance Mea.

8 spring collet hole

I
3-16rnrn 118"-5/8" 4d 0.05

I
3-20rnrn 118"-3/4" 4d 0.05
I
I

I
1- 28rnm 1132"-1-1/8" I
I
.. \
0.05 a/~3>
I

 ZZM Universal cutter grinder

Maximum wheel diameter <l>lOOmm
Case dimension (L x W x H) 500 x 400 x 400mm
N.W. 50kg
Case weight kg
Code
SIC
1 Master machine and attachment

NO. Name Specification and Mark Quant Memory.

1 I Cutter grinder 1 Metric or inch

ZZM

6mm For Metric

2 Spring collet I 1
114" I For inch

3 Wrench GM140 1

4 Stop rod GM141 1

5 I
Screw GM068 1 On post

4>20
6 Balance plate Installed
, 3/8"diameter.
I
7 Socket head cap screw M8x35 1

8 Flat headed set screw M8x 10 1

9 Lifting ring GM168 1

I
10 Hexagonsockethead wrench Smm, 6mm and Smm. leach

BI00 x 50 x 20 Installed
11 CuP wheel 1
I
Or4" x 2" x 3/4"

12 Quality certificte 1
I
1 copy
13 Packing list 1

14 ' Operation instruction 1

..,
15 Turning tool headbase ,
1 Be required special purchase
I

16 Mill headbase 1 Be required special purchase

1
 Special attachment

No Item Specifications and mark Quantity Memory

I

Choose
XM067 I 3-16mm 1/8 " -5/8 " 1 piece one of
!
I them
aooording
Spring
R8 Metric 3-2Omm Inch 1/8 " -3/4 " 1 piece to the
collet
type of
the
I SC 1-28mm 1/32" -1-1/8" 1 piece mechine

Note;(l).The specifications of spring collet,balance plate,cup wheelJoint less belt are supplied according to

your purchase.

(2).Die sinking mill beadbase is fixed on before delivery,if requires mill bead base and turning

headbase,for special purchase.

(3).There are three sorts of collets for the cuttermaster,please describe which collet yourorder.

Packing inspector: OS

 M6X12 M4X14
(1 -0~ ~

___.rl'_~I~~4~_ J ~
1-.02 1--05

~~r_:aring51~~50\;Ori;(~~ _

I M4X18
1-q! 1,-08 \-09 1~9 C \1.;;;;;z: \ ~ \-48 1-47 1-46 1-45 1-44

:
~.
1-0~ If
-m, -~7' /~
Mif512 ~\ ~-
i -
- - -(~c=;- EE.e{~--

~
l "om
~ j •
T / /
1 _ <';
1- 52
~
M4X\4 / !!~./\. / / - .

-.-- ..:./ 011 cu 6 / ,I ' beonng6003Z \ - 38

120 ~ Po i .!
I1
17 handle8X35 1 ----- -- - - - --· - · - -- - - --- -- -- -- -- __ ____ .J

.- -- - '- ~riY. .'? /'''~ i I~ __ M6~6~, '7 '7 H21~~ M1_

( / --;/ ' / ' i ~XillJ\ \ \FA2SX31X3 '1]- ~ V ~

i \r3i -
! !37
1-21 / / i i~ \L1~ motor I ' z1=N
~ ----=@-
,wll,h

-~~/ J. ~
~f
/ /

1- 23 / _
_-./ lL
!

4 /"
-
-..- ~ ~
LE-" - 4£1
1--- ~~)-~ --~' .28
~-M'.......~--
/~- - -~. ~~.-
1- 27

~// \ ,M6X12
 -- 1

/ \ \
-42 / \ 2-44 \ 2-43L- ;
I ... \

-41 '\ keY3X3X6 ' \~

I

lL; t3~tlO

-- -~

't2~26 /M~ ~~
.,
, 2-27
2-24
f'V1r=\ Md

2-20

2-18 /--
2-06
M8
2-17 2-07 .

2~
~

\
\
J
,~3illJ /
2-12 / ,I 2~/
/ 2-09

2--05/
---t1-
>t
t
' \ \ ~"J\
\ ~
'\ 2-0i \~

f,S25X3m/ 2-04 \ \ 2-0] \ 2-02

M10X l­
- ~
M10Xj/ i
 PART LIST

NO. NAME MATERIAL

1-01 handle cap 45
1-02 spring 65Mn
1-03 indexing plate 45
1-04 datum plate 45
1-05 nut HT200
1-06 adjust spindle I 45
1-07 connect plate 45
1-08 end plate 45
1-09 pad 45
1-10 pulley I 45
1-11 housing 45
1-12 handle cap 45 I

1-13 spring 65Mn

1-14 indexing plate 45
i
1-15 datum plate 45 I
I

1-16 pad 45
1-17 nut 45
1-18 adjust spindle II 45 I

1-19 pad 45
1-20 plug bakelite I

1-21 Stir pin I

HT200
1-22 adjust screw 45
1-23 belt I
nylon
1-24 pulley IT 45

1-25 frame Q235

1-26 frame Q235

I 1-27 support pin 45

1-28 support cover 45 I

1-29 I spring 60Si2Mn I

I
1-30 tool post spindle 45
1-31 nut 45
1-32 pad 45
1-33 paper pad
1-34 wheel J
1-35 balance plate 45
1-36 balance block 45
1-37 cover 45
1-38 cover 45
1-39 pad H62
1-40 driving spindle I
45
1-41 spindle 45
1-42 I
spring 60Si2Mn

I
1-43 washer 45
1-44 screw 45 I

1-45 sleeve 45
I 1-46 slotted nut 45
1-47 spring 65Mn
1-48 stud I
45
1-49 connect spindle J
I
45
1-50 wheel cutter holder HT200
1-51 housing HT200
•
1-52 rubber washer NBR
1-53 fix spindle 45
1-54 I fix sleeve 45
2-01 locking brass spindle II H62

 2-02 block HT200

2-03 plug black rubber
2-04 locking brass spindle I H62
2-05 frame Q235
2-06 scale LY12
2-07 spring 65MnSi
2-08 lined ring 45
2-09 washer bakelite
I

2-10 connect spindle :1

45
2-11 swivel base HT200 I
I
2-12 threaded spindle 45
2-13 Connection bolt 45
2-14 lock screw 45
2-15 set screw 45
2-16 set screw 45
2-17 I
set screw 45
2-18 single linedring 45
I

2-19 set pin 45

2-20 ,
graduated ring handle 45
2-21 graduated ring 45
2-22 special screw 45
2-23 special screw 45
2-24 offset spindle 45
2-25 offset quill 45
1

2-26 inlay I 45
2-27 swivel table HT200
2-28 vernier I
LY12
,

2-29 set screw , 45

I 1

2-30 pilot pin I 45

 2-31
lock screw 45
-.
2-32
pilot screw I 45

2-·33 pilot screw handle 45

2-34
pad 45

2-35
pilot bar 45

2-36 pilot nut 45

,
2-37
dovetail connect block HT200
2-38
plug bakelite
2-39
scale LY12
2-40
,
inlay II
45

2-41
set pin I

45

2-42
index plate I

45

2-43
washer I 45

2-44
quill 45

2-45
pear shape plate 45

2-46
dovetail HT200
2-47
chuck 45

,I

2-48
I pm 45

2-49
aligner 45

2-50
thrust 45

2-51
spring 65MnSi
2-52
set pin 45

2-53
set pin handle 45

2-54
knurled ring 45

I
I

2-55
washer 45

2-56
I
knurled nut 45

2-57
special nut 45

2-58
special nut 45

2-59
lock nut 45