Engine lubrication 18.

352/352 A

Contents

Chapter Page

1 General

Technical data 1.1/1

Special tools 1.2/1

Necessary materials 1.2/1

Tightening torques 1.2/1

Exploded view 1.3/1

2 Removal and installation of oil pan 2.1/1

3 Reconditioning oil pump

Removal and installation of oil pump 3.1/1

Disassembly and assembly of oil pump 3.2/1

_4 Reconditioning oil cooler

Removal and installation of oil cooler. engine 352 4.1/1

Removal and installation of oil cooler. engine 352 A 4.2/1

Checking oil pressure relief valve at oil cooler 4.3/1-

5 Venting engine 5.1/1

UKD 30 402 21 42-02

 Genera! 18.8

352/352 A

Oil pump test

Delivery. measured with SAE 10 oil. 300/min I/min 6.0

at 50 0 C oil temperature.
4.0 bar back pressure 1400/min I/min 43.0
Opening pressure of relief valve bar 5.2 + 0.5
Oil temperature oC max.120
Oil pressure gage re ding for new engine idling at about 700/min bar 1.2
(operating temperature! at max. speed bar 5
Oil pressure gage reading for used engine idling at about 700/min bar 0.6
(operating temperature) at mali. speed bar 2.5

Springs for oil pressure relief valves

OD Wire Setting Length Spring preloaded Spring at final load

gage extended Length Load Length Load
mm mm bar mm mm N mm N

In oil pump 9.3 1.7 5.2 + 0.5 49.4 45.4 43.9 36.2 145
In oil filter body 16.5 1.5 1.96:," g:~ 66 31 45 ± 3 21 ± 0.5 57

In oil cooler 17.0 1.25 1.47·1.86 25.6 12 20 9.0 24.4

Oil pump

17.018
Bore in oil pump body mm ---
17.000
16.984
Drive shaft dia. mm - --
16.976
15.039
Oil pump shaft dia. mm - --
15:028
39.975
Height of gear wheel mm - --
39.950
39.975
Width of gear wheel mm
39.946
Backlash mm 0.15 to 0.25
Minimum axial spacing between drive gear and end face
mm 0.04
of oil pump body
Radial play of drive shaft mm 0.016 to 0.042
Radial play between oil pump gear and oil pump shaft mm 0.011 to 0.040
Overlap of oil pump shaft in body mm 0.010 to 0.039
Radial play of oil pump gears between body and gear wheel mm 0.030 to 0.105
End play of oil pump gears between cover and gear wheel mm 0.025 to 0.089
Backlash of oil pump gears mm 0.15 to 0.25
Backlash of oil pump drive gears (helical gears) mm 0.096 to 0.128

UKD 30 402 21 42-01 © www.buchundbi!d.de 1.1/1

 General 18.8
352/352 A
Special tools

Cons. Designation Special tool No. Tool

No. set
1 Oil reservoir 352 589 11 63 00 B

Necessary materials

Cons. Designation Part No.

No.
1 Adhesive: National adhesive 5821 commercially available
2 Locking compound: Loctite Nr. 270 0029899371
3 Sealing compound: Curil T 0019893720
4 Sealing compound: Curil K 2 commercially available
5 Sealing compound: Dirko· Transparent 001 9892920

Tightening Torques

Location Thread Nm

Oil pan M6 8
M8 9
Oil dran plug to oil pan M 26 50 + 10
Oil cooler to crankcase M8 35
Pressure reliel valve to oil cooler M 22 60 + 10
Filter bowl to housing cover" Mto 40 to 45
Oil pump to crankcase M8 35
Cover to oil pump 35
Oil pressure relief valve to oil pump" M 24 15 + 10
Suction strainer to oil pump cover 20 to 25
Oil filter support to crankcase Ml0 60
Oil filter bowl to oil filter support M 12 I 40 + 10
Pressure relief valve to oil filter M 18 I 40
Plug for oil pressure relief valve - oil filter M 24 I, 60+ 20
Drain plug oil filte' bowl M 10 15±2
Exhaust manifold to cylinder head Ml0 30
Exhaust manifold to cylinder head 2-hole metal strap M 10 25
Flanged manilold to exhaust pipe M 10 45
Starter motor to clutch housing M 10 55 + 10
Stud for starter to clutch housing M 10 10 to 20

1) Only engine model 352 A

2) Insert screw plug with locking compound No. 2.

UKD 30 402 21 42-03 1.2/1

 General 18.8
352/352 A

Exploded view

~72
ID 66
68

60
0 lf1J 70
62ffj)
10

95'

~87
UZ18-0019

Oil pump

10 Oil pump
27 Body
36 Bolt
55 Bolt
60 Oil pump shaft
62 Gear wheel
66 Orive shaft
68 Woodruff key
70 Gear wheel
72 Helical gear
73 Cover
75 Body
77 Screw plug
80 Spring
83 Piston
85 Suction pipe
87 Strainer
90 Gasket
95 Bolt

UKD 30 402 21 42-01 1.3/1

18.8 General

352/352 A

Exploded view

JJ--- 302

200

@
@ @
@

2"O~
224 @r?. UZ18-0027
226 228
"'

Plate·oil cooler Oil cooler with screen filter

engine 352 engine 352 A

300 Oil cooler 302 Cover

305 Repair kit 307 Oil cooler
310 Gasket 318B Seal ring
312 Seal ring 318D Screw
314 Seal ring 318F Filter element
318 Gasket 318K Filter cover
319 Screw 318M Gasket
320 Screw 318P Screw
322 Ball 318R Seal ring
324 Spring 318T Seal ring
326 Seal ring 318W Screw fitting
328 Screw plug

1.3/2
 Removal and installation of oil pan 18.8

352/352 A

Removal

Drain off engine oil.

2 Detach underride guard from frame.

3 Unscrew oil dipstick tube and air compressor

oil return line at oil pan.
4 For pressure-charged engine, unscrew turbo-
charger oil return line at oil pan.

5 Disconnect cable at oil pressure pickup. De-

tach air compressor and injection pump oil lines at
oil filter body. Unscrew oil filter assembly from
crankcase.

UKD 30 402 21 42-01 2.1/1

18.8 Removal and installation of oil pan

352/352 A

6 Remove upper transverse link support.

7 Unscrew sump retaining bolts and remove sump.

8 Clean sealing surfaces on sump and crankcase.

Installation

Using adhesive No. 1 cement neW gasket to the

crankcase or bearing cap and timing case sealing sur-
face. In addition the protrusion area of the longitu·
dinal gasket to the preformed gaskets is to be coated
with sealant No. 5.
2 Carefully press pan on to crankcase and tighten.
Tightening torque, see 1.2/1.

3 Fit oil drain plug with new washer.

Tightening torque, see 1.211.

4 Refit upper transverse link support.

2.1/2
 Removal and installation of oil pan 18.8

352/352 A

5 Lightly grease new gasket and attach to mating

surface on the crankcase.

Note: Filter housing gasket must lie correctly. If in-

correctly fitted. the oil circuit will be broken.

6 Fit oil filter to the crankcase.

Tightening torque, see 1.2/1.
7 Fit oil pipes from compressor and injection
pump as well as cable for oil pressure sender.

8 With a turbocharged engine fit oil return pipe

for turbocharger to pan.
g Fit oil return pipe from the compressor and
guide tube for oil dipstick to the pan.

10 Fit underrun guard to vehicle frame.

UKD 30 402 21 42-01 2.1/3

18.8 Removal and installation of oil pan

352/352 A

10 Fill system with engine oil,

referring to01.8-1.3/2 for quantity.

11 Run engine for brief period.

12 Detach protective cap from dipstick.

13 lift up locking lever on dipstick and check level

on dipstick, topping up with engine oil if necessary.

2.1/4
 · Removal and installation of oil pump 18.8

352/352 A

Removal

Remove oil pan, referring to 2.1/1.

:? Remove oil pump fastening bolt and take oil

pump out of crankcase.

3 For blocking oil pump, detach screw plug at

crankcase outside and release oil pump using a soft
drift.

4 Detach suction pipe from oil pump and clean

pump.

5 Disassemble oil pump, referring to 3.2/1.

Installation

Attach suction pipe with new gasket.

2 Introduce oil pump into crankcase and tighten.

See 1.2/1 for tightening torque.

3 Install oil pan, referring to 2.1/1.

UKD 30 402 21 42-01 3.1/1

 Disassembly and assembly of oil pump 18.8
352/352 A

Disassembly

Remove oil pump, referring to 3.1/1.

2 UnsCrew and remove screw plug from oil de-

livery valve.

UR1S-0019

3 Remove compression spring and pistion, check-

ing for wear.

4 Unscrew suction pipe from cover.

5 Clamp oil pump in soft supports.

6 Detach helical gear.

7 Unscrew oil pump cover.

8 Take oil pump gear and drive shaft out of oil

pump body.

9 Force oil pump gear off drive shaft.

10 Take oil pump gear off oil pump shaft.

11 Force oil pump shaft out of body.

UKD 30 402 21 42-{)1 3.2/1

18.8 Disassembly and assembly of oil pump

352/352 A

Assembly

Heat driving oil pump gear to approx. SooC and

fit on drive shaft.

2 Introduce drive shaft and gear into body.

3 Heat helical gear to approx. SooC and fit on

drive shaft.

4 Check end play of drive shaft,

referri ng to 1.2/1.

5 Force oil pump shaft and gear into body.

6 Check end play of oil pump gear, referring to

1.2/1.

7 Bolt cover to oil pump body,

referring to 1.2/1 for tightening torque.

8 Introduce piston and compression spring into

oil pump cover. Insert thrust screw with fixing agent
No. 2 and tighten.
See 1.2/1 for tightening torque.

9 Attach strainer to Cover with new gasket.

See 1.2/1 for tightening torque.

10 Install oil pump, referring to 3.1/1.

UR1B-0022

3.2/2
 Removal and installation of oil cooler 18.8

352/352 A

Removal

Note: Sequence of operations is identical for all en·

gine models, mounted for engine model 353.959 up
to engine No. 528 529.

1 Raise cab,
referring to 60.5-2.1/1 or 60.5-2.2/1.

2 Drain off coolant at engine.

3 Disconnect battery.

Note: First disconnect (-) and then (+) terminal.

4 Detach exhaust manifold and starter.

Note: For pressure charged engine, detach turbo·

charger.
Referring to 09.13-2.1/1.

5 Remove inner starter fastening stud.

UKD 30 402 21 42-01 4.1/1

18.8 Removal and installation of oil cooler
352/352 A

6 . Detach generator, but do not disconnect wiring.

7 Remove outer fastening bolts from oil cooler as

well as 2 bolts at left and right-hand sides of oil pres-
sure relief valve. Remove oil cooler.-

8 Unscrew oil cooler cover from oil cooler hou-

sing.

9 Detach oil pressure reli3f valve in oil cooler,

clean and check, exchanging if necessary.
See table 1.111 for oil pressure relief valve.

10 Clean oil cooler, checking sealing surfaces for

distortion.

4.1/2
 Removing and refitting oil cooler 18.8

352/352 A

Fitting

Note: Sequence of operation is identical for all en-

gine models_ Fitted on engine model 353.959 up to
engine end No. 528.529.
Thoroughly clean the sealing surfaces between
crankcase and oil cooler as well as between the two
plates of the oil cooler.
2 Fit four paper seals to the drillings indicated
with arrows and lay the gasket on the oil cooler
housing sealing surface.

3 Fit oil cooler to the oil cooler body, screw

in bolts with washers, do not tighten.
4 Fit oil cooler with new gasket to the crankcase
and tighten all bolts working diagonally from outside
inwards.
Note: For easier fitting screw two studs into the
crankcase.
5 Fit oil pressure relief valve and tighten.
Tightening torque, see 1.2/1.
6 Fit inner anchor bolts for fixing starter.
Tightening torque, see 1.2/1.
7 Fit starter with sealant No. 3, screw on nuts
with sealant No. 4 and tighten.
Tightening torque, see 1.2/1.
8 Fit exhaust manifold with gasket and tighten.
Tightening torque, see 1.2/1.
Note: With turbocharged engine fit turbocharger,
09.13.-2.1/1.
9 Fit generator and Vee belt.
Tension Vee belt, see 13.14-2.6/1.
10 Connect battery.
Note: First connect (+), then (-) terminal.
11 Fill cooling circuit to capacity, see 01.8-1.3/2.
Note: The expansion tank should be up to 2/3 full.
12 Bleed engine, see 5.1/1.
13 Ensure correct engine oil level.
14 Turn engine with starter, but the engine must
not fire. When the gauge shows oil pressure, the en-
gine can be started.
15 Test oil cooler for leaks, check the engine oil
level again.
16 Lower cab,
see 60.5-2.1/1 or 2.2/1.

UKD 30 402 21 42-01 4.1/3

 Removal and installation of oil cooler 18.8

352 A

Removal
From engine No. 528 530

Note: Sequence of operations is identical for all

engine models.

1 Raise cab.
referring to 60.5-2.1/1 or 60.5-2.211.

2 Drain off coolant at engine.

3 Disconnect battery.

Note: First connect (-) and then (+) terminal.

4 Remove turbocharger. referring to 09.13-2.1/1.

5 Detach exhaust· manifold and starter, remove

inner starter fastening stud.

6 Detach generator, but do not disconnect wiring.

UKO 30 402 21 42-01 4.2/1

18.8 Removal and installation of oil cooler

352 A

7 Release exterior screw plugs at case cover and

two screws at left and right hand of oil pressure relief
valve and take case cover with oil cooler.

8 Detach overpressure relief valve and connector

to turbocharger.

9 Detach filter cover with filter element.

10 Detach oil cooler from case cover.

R18-6084

4.2/2
 Removal and installation of oil cooler 18.8

352 A

11 Clean. check and exchange. if necessary, all

parts.

12 Check case cover·sealing surface for horizon·

tality.

Installation
From engine No. 528 530

Note: Sequence of operations is identical for all en·

gine models.

Attach oil cooler with new gaskets and tighten.

2 Put filter elements into filter cover.

Note: The oil filter downstream of the disk·type oil

cooler is maintenance·free. Replace filter element
following engine damage, e.g. ingress of water, da-
mage of piston or bearing.

3 Put seal ring in filter cover.

UKD 30 402 21 42-02 4.2/3

18.8 Removal and installation of oil cooler

352 A

4 Attach filter cover to case cover and tighten.

Tightening torques refer 1.2/1.

5 Attach oil pressure relief valve and connector

for oil pressure line to turbocharger.
Tightening torques refer 1.2/1.

6 Attach case cover with new gasket crankcase

and tighten all bolts crosswise from outside to inside.
Tightening torques refer 1.2/1.

7 Attach generator and fit V·bel. Tighten V-belt.

Tightening torques refer 13.14-2.6/1.

4.2/4
 Removal and installation of oil cooler 18.8

352/352 A

8 Insert inner stud for starter mounting.

Tightening torque, see 1.2/1.

9 Fit starter with sealant No. 3, screw on nuts

with sealant No. 4 and tighten.
Tightening torque, see 1.2/1.
10 Attach and tighten exhaust manifold with new
gasket.
Tightening torque, see 1.2/1.
11 Install turbocharger.
Refer to 09.13-2.1/1.

12 Connect battery.
Note: First connect (+), then (-) terminal.
13 Fill coolant.
Refer to filling capacities 01.8-2.1/1.
Note: Reservoir should be 2/3 full.

14 Vent engine, referring to 5.1/1.

15 Crank engine with starter, but do not start
engine. Engine can be started when pressure gauge
shows oil pressure reading.
16 Check oil cooler for leakage, examining engine
oil level once again.
17 Lower cab,
referring to 60.5-2.1/1 or 60.5-2.2/1.

UKD 3040221 42-01 4.2/5

 Checking oil pressure relief valve at oil cooler 18.8
352/352 A

Checking

Raise hood.

2 Remove screwplug.

3 Remove sealing ring, spring and valve from oil

cooler.

4 Clean all parts, check and replace as necessary

Valve
2 Spring
3 Screwplug
4 Sealing ring

UZ 18-002811

5 Check length of compression spring.

See 1.1/1 for table.

6 Installation takes place in the reverse sequence;

use new sealing ring.

UKD 30 402 21 42-02 4.3/1

 Venting engine 18.8

352/352 A

Venting with oil filling container (special tool No. 1.)

Fill special tool No. with approx. 5 liters of

engine oil and then close.

Note: Use engine oil according to specifications for

service products.

2 Using hand pump incorporated in special tool

No. 1 ,generate approx. 3 bar pressure.

3 Detach cylinder head cover,

referring to 01.8-3.111.

4 Detach oil pressure pickup and fit special tool

No. 1

5 Open shutoff valve until bubble-free oil eme, ges

at rocker arms.

Note: Positive pressure in special tool No. 1 ought

not to drop below 1.5 bar.

6 Detach special tool No .. 1 , and fit oil pressure

pickup.

7 Attach cylinder head cover,

referring to 01.8-3.1/1.

8 Lift up dipstick locking lever and check oil level,

topping up engin.e oil if necessary.

Venting without oil filling container

Fill engine and oil filter housing with oil. Check

level on dipstick.
See 01.8-1.3/210r quantity.

2 Detach cylinder head cover,

referring to 01.8-3.111.

3 Move injection pump control lever to stop po-

sition.

4 Crank engine with starter until bubble-free oil

emerges at rocker arms and pressure gage shows oil
pressure reading.

5 Attach cylinder head cover,

referring to 01.8-3.1/1.

5.1/1