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Caving Operations Drift Support Design
Caving Operations Drift Support Design
of rock load, additional load from mining activity, rock I Additional Stress
fracture characteristics, repair expected, and flexibility. 1 Due to Abutment Lood
1568
ROCK REINFORCEMENT
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-- -1
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/ \ Z
ih / ,'
/ -I---
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I
Artificiol
I
II-
Unconfined Compressive
Strength Assogned l o
Loosened Rock Moss
Unconfined Compressive
Strength Assigned to
Restrained Rock Moss
Intern01 Support -.
-J
I
Ic------b&
Fig. 3B. Rock mass strength mobilization
achieved with reinforcement. Fig. 4. Assumed loading on drift support.
ROCK REINFORCEMENT 1571
where h, is rock load defined in Eq. 3, ( L ) ; A is hori- where n is number of reinforcing bars intersecting plane
zontal area of excavation, (L2); y is unit weight of rock in each unit length of drift (dimensionless); A, is area
mass, (FL-3); A , is horizontal area of reinforced o r re- of one reinforcing bar (L2); and is allowable stress
strained rock arch, (L2); and AS is horizontal area of in reinforcing bar (FL-2).
artificial internal support system, (L2). Although repair considerations will not directly enter
U, = C~S,,= strength assigned to
into the design examples, the rock reinforcement-welded
(9) wire fabric-shotcrete support system is preferred because
artificial internal
support system of the ease of repair (Towner and Kendorski, 1974).
Areas of shotcrete that require repair consisting of addi-
where S,, is factor of safety assigned to artificial internal tional shotcrete applications are easily treated, and ad-
support system and a, is allowable strength of artificial ditional rock reinforcement can be installed to help ar-
internal support system, (FL-z). rest deterioration of the system by minimizing further
This will result in a rational deterministic design for movement.
a support system using a reinforced or restrained rock During installation of the support system, special
arch and an artificial internal support system for an ex- areas of noticeably weaker rock mass conditions or inter-
cavation created in a fractured rock mass subject only to secting excavations can be reinforced by supplementary
the consequences of its own excavation. rock reinforcement and additional thicknesses of shot-
When the active caving area is brought close, Eq. 2 Crete. Light steel channel sections secured to the rock
shows that the abutment load will increase the existing reinforcement bars could also be used in anticipated
stress system that is initially at equilibrium, so that now trouble areas.
Design Example 1
Hypothetical mine A has a block of ore that is gen-
where y is percent increase in existing stress due to abut- erally siliceous with an unconfined compressive strength
ment load (dimensionless), and A, is additional area of C, of 173 GPa (25,000 psi), a cohesion of 34.5 GPa
artificial support required, (Lz), since the reinforced or (5000 psi), and an angle of internal friction 4r of 43".
restrained rock arch is assumed to be already doing all The rock mass unit weight is 2700 kg/m3 (168 pcf);
it can. fracture surfaces were found to have a cohesion cf of
The support system resulting from this procedure 138 kPa (20 psi); and an angle of internal friction 4f of
will have to be checked for shear resulting from antici- 20". A fracture survey shows that the fracture persist-
1572 UNDERGROUND MINING METHODS HANDBOOK
ence is generally 85%, so that 15% of any failure sur- (126) (144) Ari = (126) (144) (0.47) = 37.9 kN (8530
face can be expected to be made up of intact rock. Dis- lb), which gives a new factor of safety of 1.74. -.
trict experience has shown that a 1.22 x 1.22-m (4 x Therefore, mine A will have a 3.66 x 3.66-m (12 x
4-ft) pattern of fully resin-grouted 22-mm (%-in.) diam 12-ft) drift support design of 1.53-m (5-ft) long 22-mm
(No. 7) by 1.53-111 (5-ft) long rock reinforcement bars (%-in.) diam fully resin-grouted rock reinforcing bars
are necessary for ground stabilization. The load-haul- on 1.22-m (4-ft) centers with 102 mm (4 in.) of
dump equipment employed requires a 3.66 x 3.66-111 shotcrete.
(12 x 12-ft) drift. Using Eq. 4, the maximum princi- Design Example 2
pal stress the rock mass can support adjacent to the
excavation is Hypothetical mine B has an ore body in fractured
rock that has been altered to clay, and has these rock
properties: unit weight y of 2700 kg/m3 (168 pcf),
unconfined compressive strength of intact rock C , of
U,
(:
u l = 2 ( 7 7 0 ) Tan -