Supp Service Manual SUZUKI ALTO 800

IMPORTANT
WARNING/CAUTION/NOTE
Please read this manual and follow its instructions
carefully. To emphasize special information, the
words WARNING, CAUTION and NOTE have
special meanings. Pay special attention to the
messages highlighted by these signal words.
WARNING:
Indicates a potential hazard that could result in
death or injury.
CAUTION:
Indicates a potential hazard that could result in
vehicle damage.
NOTE:
Indicates special information to make mainte-
nance easier or instructions clearer.
WARNING:
This service manual is intended for authorized
MARUTI dealers and qualified service-
mechanics only. Inexperienced mechanics or
mechanics without the proper tools and
equipment may not be able to properly perform
the services described in this manual.
Improper repair may result in injury to the
mechanic and may render the vehicle unsafe
for the driver and passengers.
FOREWORD
This manual contains procedures for diagnosis, maintenance, adjustments, minor service operations,
replacement of components and (Service) and for disassembly and assembly of major components (Unit Repair-
Over-haul).
Applicable model: RF308/RF410 (BS - III)
The contents are classified into sections each of which is given a section number as indicated in the Table of
Contents on following page. And on the first page of each individual section is an index of that section. This manual
should be kept in a handy place for ready reference of the service work. Strict observance of the so specified items
will enable one to obtain the full performance of the vehicle.
When replacing parts or servicing by disassembling, it is recommended to use MARUTI genuine parts, tools and
service materials (lubricant, sealants, etc.) as specified in each description.
All information, illustrations and specifications contained in this literature are based on the latest product
information available at the time of publication approval. And used as the main subject of description is the vehicle
of standard specifications among others. Therefore, note that illustrations may differ from the vehicle being actually
serviced.
The right is reserved to make changes at any time without notice.
Related Manual
Manual Name Manual No.
RF308/RF410 WIRING DIAGRAM MANUAL 99512M79G00-74E
99512M79G51-74E
RF308/RF410 SERVICE MANUAL 99500M79G01-74E
MARUTI UDYOG LIMITED

SERVICE DEPARTMENT
© COPYRIGHT MARUTI UDYOG LIMITED 2005

CONTENTS
TABLE OF CONTENTS SECTION
GENERAL INFORMATION
Maintenance and Lubrication 0B 0B
HEATING AND AIR

CONDITIONING
Air Conditioning
(If Equipped) 1B 1B
ENGINE
General Information and
Engine Diagnosis 6 6
Engine Mechanical (F8D) 6A1 6A1
Engine and Emission
Control System 6E1 6E2
Ignition System (F8D) 6F2 6F2
Exhaust System 6K 6K
BODY ELECTRICAL SYSTEM

Body Electrical System 8 8
Wiring Diagram 8A 8A
NOTE:
The screen toned Section 8A WIRING DIAGRAM is contained in WIRING DIAGRAM MANUAL mentioned in
FOREWORD of this manual.
MAINTENANCE AND LUBRICATION 0B-1
SECTION 0B
MAINTENANCE AND LUBRICATION 0B
CONTENTS
MAINTENANCE SCHEDULE ................................................................................................................................0B- *

Maintenance Schedule Under Normal Driving Conditions .................................................................................0B- *
Maintenance Recommended Under Severe Driving Conditions .......................................................................0B- *
MAINTENANCE SERVICE ....................................................................................................................................0B- *

Engine ..............................................................................................................................................................0B- 2
Ignition System .................................................................................................................................................0B- *
Fuel System .....................................................................................................................................................0B- *
Emission Control System .................................................................................................................................0B- 2
Brake ...............................................................................................................................................................0B- *
Chassis and Body .............................................................................................................................................0B- *
Final Inspection ................................................................................................................................................0B- *
RECOMMENDED FLUIDS AND LUBRICANTS ....................................................................................................0B- *

0B-2 MAINTENANCE AND LUBRICATION
ITEM 1-4
Proper Engine Oil Viscosity Chart
Engine Oil and Filter Change
20W-40, 20W-50
WARNING:
New and used engine oil can be hazardous.
Be sure to read “WARNING” in General Precaution in
Section 0A and observe what in written there.
Using engine oil of SE, SF, SG, SH or SJ grade.

Select the appropriate oil viscosity according to the left chart.
Before draining engine oil, check engine for oil leakage. If any
evidence of leakage is found, make sure to correct defective part
befor proceeding to the following work.
1) Drain engine oil by removing drain plug (1).
2) After draining oil, wipe drain plug clean. Reinstall drain plug,
and tighten it securely as specified below.
Tightening Torque
(a): 50 N·m (5.0 kg-m, 36.0 lb-ft)
EMISSION CONTROL SYSTEM

ITEM 1-2
Fuel Evaporative Emission Control System (if
equipped)
Check EVAP (Evaporative Emission) canister and hoses for
damage, clog and operation referring to Section 6E1.
HEATER (OPTIONAL) AND VENTILATION 1A-1
SECTION 1A
HEATER (OPTIONAL) AND VENTILATION
CONTENTS
DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1A- *
Diagnosis Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1A- *
Wiring Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1A- *
ON-VEHICLE SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1A- *
Heater Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1A- *
Blower Fan Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1A- 2
Blower Fan Motor Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1A- *
Heater Control Lever Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1A- 3
Blower Fan Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1A- 5
Air Inlet Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1A- *
Blower Fan Main Relay and Blower Fan Maximum Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1A- *
Ventilation Louver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1A- *
1A-2 HEATER (OPTIONAL) AND VENTILATION
BLOWER FAN MOTOR

1
REMOVAL
1) Disconnect negative (–) cable at battery.
2) Remove steering column hole cover.
3) Remove clutch pedal from vehicle by referring to "CLUTCH
PEDAL AND CLUTCH PEDAL BRACKET" in Section 7C.
4) Disconnect blower fan main relay and maximum relay couplers.
5) Remove blower fan main relay (1).
6) Disconnect blower motor coupler.
7) Remove blower fan motor (1).
INSPECTION
1) Check continuity between two terminal as shown in figure.
If check results are no continuity, replace blower fan motor.
2) Check operate and current.

a) Fix blower fan motor (1) by using vise.
b) Connect battery positive (+) terminal to blower fan motor
positive (+) terminal and negative (–) terminal to blower fan
motor negative (–) terminal.
c) Check that there is smoothly operates and no noise.
d) Check that ammeter indicates specified current.
If measure current is incorrect, replace blower fan motor.
Specified current: 17A maximum at 12V
INSTALLATION
Reverse removal procedure for installation.
HEATER CONTROL LEVER ASSEMBLY
1 6
10 1. Heater control lever assembly

9
2. Heater control panel
10 3. NIL
4. Bulb
2 5. Fresh air control cable
10 6. Air outlet control cable
7. Temperature control cable
8. A/C switch plug (if equipped)
9. Knob
10. Rotary knob
REMOVAL
2) Remove steering column hole cover.
3) Remove ashtray, center garnish, instrument glove box and ra-
dio or accessory case (if equipped).
4) Disconnect air outlet control (1), temperature control (2) and

fresh air control (3) cables.
5) Disconnect blower fan switch coupler and A/C switch coupler
(if equipped).
6) Remove knobs (1) from each levers.

7) Remove heater control panel (2) by unlocking the lock part .
1
1
2
1A-4 HEATER (OPTIONAL) AND VENTILATION
8) Remove heater control lever assembly (1).

9) Remove blower fan switch by referring to "BLOWER FAN
SWITCH" in this section.
INSTALLATION
1) Reverse removal procedure for installation.
2) Adjust the following items.
a) Move air outlet control lever (1), temperature control lever (2)
and fresh air control lever (3) fully in arrow direction as
shown in figure.
b) Push air outlet lever (4), temperature lever (5) and door link
(6) fully in arrow direction and fix air outlet control cable (7),
temperature control cable (8) and fresh air control cable (9)
with clamp in position as shown in figure.
NOTE:
After installing control cables, be sure that control levers
move smoothly and stop at proper position.
10. Heater unit

11. Air inlet box
BLOWER FAN SWITCH

REMOVAL
2) Remove steering hole cover.
3
3) Remove ashtray, center garnish and radio or accessory case (if
equipped).
4
1
4) Remove knobs (1) from each levers.
4 2 5) Remove heater control panel (2) by unlocking the lock part (4).
6) Disconnect blower fan switch coupler.
7) Loosen blower fan switch screw (1) and then remove blower fan
switch (2) from heater control lever assembly by unlocking the
lock part (3) as shown in figure.
INSTALLATION
Reverse removal procedure for installation.
CONNECTOR 01
INSPECTION
Check blower fan switch for each terminal-to-terminal continuity.
FAN
ML LOW
GND For the detail, refer to "WIRING CIRCUIT" in this section.
MH HIGH I TARMINAL
POSITION GND I L ML MH H
OFF
L
CONNECTOR 02
ML
ILM ILM IG1 A/C A/C
+ GND SW GND
MH
H
AIR CONDITIONING (OPTIONAL) 1B-1
*
*
*
*
*
*
*
*
*
2
2
3
1B-2 AIR CONDITIONING (OPTIONAL)
AIR CONDITIONING (OPTIONAL) 1B-3
G60-02
C96-15
C97-31 C97-02
G60-08 C97-03
G60-26
C97-15
C97-05
C96-11
C97-01
C96-06
C96-12
C96-07
C96 C97 C98 G60

1B-4 AIR CONDITIONING (OPTIONAL)
C97-01
C97-02
C96-06
C97-03
C96-15
C96-11
C96-07
G60-02
C97-31
G60-26
G60-08
C97-15
C97-05
C96-11
ENGINE 6-1
6-2 ENGINE
ENGINE 6-3
6-4 ENGINE
ENGINE 6-5
2
6-6 ENGINE
2
2
2
ENGINE 6-7
6-8 ENGINE
2
2
2
ENGINE 6-9
2
2
6-10 ENGINE
2
ENGINE 6-11
2
2
2
6-12 ENGINE
2
2
2
ENGINE 6-13
2
1
2
6-14 ENGINE
2
ENGINE 6-15
6-16 ENGINE
2
ENGINE MECHANICAL 6A1-1
2
6A1-2 ENGINE MECHANICAL
4 45 N-m (4.5 kg-m)
5 23 N-m (2.3 kg-m)

3
1 5 23 N-m (2.3 kg-m)
6
Heated
7 Maniverter cover
7. Manivortor Cover bolt
8. Maniverter bolt
Heated
Heated
ENGINE MECHANICAL 6A1-3
Heated Heated
ENGINE AND EMISSION CONTROL SYSTEM 6E2-1
2 2
2 2 8
2 2 9
2 2 2
2 2 2
2 2 2 4
2 2 2
2
2 2
2 5 2
2 6
2 7
2 2
2
2
2
2
(P0107/P0108)
2
2
(P0122/P0123)
2 4 2
(P0031/32/0134)
Heated 2 6 2
2 31
2 32 2
(P0112/P0113) 2 57
2 2 57
(P0117/P0118)
2
2 57
2
2
25
2 8
2
2
2 41
2
2
2
2
2
2 61
2
2 6
2 7
6E2-2 ENGINE AND EMISSION CONTROL SYSTEM
2 2 63
2 63
2 2 64
2 2 65
2
2 2
2
2 2
2
2 62 2 67
2 63
2 67
2 63
44
NIL
NIL
NIL
Heated
Igniter
NIL
Maniverter
Heated
C96-05
C96-4
F8D
s C96-3
C97-32
C97-33
s
B/R C96-08
C97-30
V
C97-14
C97-18
C97-34
C96-10
C97-08
C97-11
Gr/R C96-12
C97-09
C97-12
C97-15 G60-16
Or
C97-05
C96-09
C97-16
G60-08 C96-30
G60-26 C96-29
Or
C97-29
s
C97-13
C97-07 C96-32
IG1 Y/R
G60-15
G60-04
R/Y
G60-11
G60-02
C96-11
G60-05
G60-07
C97-31
C96-15
C97-02
C97-03
C96-01
C97-01
C96-06
C96-07
G60-17
NIL
NIL
NIL
NIL
Heated
NIL
Duty
99000M24120-426
(A)
C96-07
C96-06
G60-16
C97-01
G60-16
G60-16
C97-16
C96-30
C96-29
C96-09
C96-07
C96-06
G60-16
C97-01
C96-30
C96-29
C96-09
C96-07
C96-06
G60-16
C97-01
C96-30
C96-30
C96-30
C97-02
C97-03
C96-15
G60-05 C96-07
C96-06
G60-16 C97-01
C97-02 C96-15 C97-03 G60-05

C96-15
G60-05
C96-15
C97-02
C97-03
C97-03 C97-02 G60-05
C96-15
(P0107 / P0108)
NOTE :
When Code No. 11 (P0107/P0108), 13, (P0122/P0123), 18 (P0112/P0113)
and 19 (P0117/P0118) are indicated together, it is possible that "Or"
wire is open or "C97-05" terminal connection is poor.
C97-08
C97-11
C97-05
“C97-08”
“C97-11”
“C97-05”
2
NOTE :
C97-09
C97-12
C97-05
“C97-09”
“C97-12”
“C97-05”
2
CODE No. 14
Or C97-29
sR C97-13
Y/R C97-07
B/W
G60-05
C96 C97 C98 G60
C97-07
C97-07
C97-07 G60-05
G60-05
Y/R
Y/R
Y/R
Y/R
Y/R
C97-07
Y/R
C97-07
G60-05
CODE No. 14
Or C97-29
sR C97-13
Y/R C97-07
B/W
G60-05
C96 C97 C98 G60

Or
“C97-29”
sR Or Y/R
Or
Or
“C97-29”
sR
sR
“C97-13”
sR
sR
s
C97-32
C97-33
B/R
C97-30
C97-32
C97-33
C97-32
C97-32 C97-33
C97-32 C97-32
2
Y/R
C97-07
C97-03
C97-34
C97-34
2
NOTE :
C97-16
C97-05
C97-16
C97-05
2
P0117/P0118
NOTE :
C97-15
C97-05
C97-15
C97-05
2
(P0122/P0123), 18 (P0112/P0113) 19, (P0117/P0118)
(P0031/P0032/P0134)
Heated
(P0031/P0032/P0134)
(P0107/P0108)
C96-10
C97-02/03
C96-15
"C96-10"
C96-05
C97-02
C96-04
C97-03
C96-03
C96-15
C96-07
C96-06
C97-01
C97-02
C97-03
C96-15
C96-08
C96-06
C96-07
C97-01
8 8
C96-08
Bl/B
C97-18
C96-06/07
C97-01 B
B/oR
C96-15 C97-02/03
8
C96-01
C96-01
C96-01
C-96 C-97 C-98 G-60
37 36 33 32
C96-12
B/Or
C97-01
C96-15 C96-06
C97-02 C96-07
C97-03
B
G60-02
C97-31
G60-08
C96-06
G60-26 C96-07
C97-01
C96-11
C97-31
C97-3
C-96 C-97 C-98 G-60
37 36 33 32
C97-31
R/Y
G60-11
G60-02
"G60-11" R
G60-11
"G60-02"
G60-02
G60-02
C-96 C-97 C-98 G-60
37 36 33 32
G60-11
C-96 C-97 C-98 G-60
37 36 33 32
NORMAL
Terminal CIRCUIT CONDITION
VOLTAGE
1.5 v or less Ignition switch ON

C96-1 Engine Starting Signal
6 - 12 V While engine cranking
C96-2 Blank -------
C96-3 Fuel Injector no. 3 10 - 14 V Ignition switch ON
C96-6 Engine Ground ------
C96-7 Engine Ground ------
C96-8 IAC Valve ------
10 - 14 V Ignition switch ON
C96-9 Duty Output Terminal
1 V or less Ignition switch OFF
1 V or less For 3 seconds after ignition switch
ON or while engine running
C96-10 Fuel Pump Relay
10 - 14 V After 3 seconds from ignition switch
ON with engine stopped
AC Compressor magnet clutch relay and 1 V or less Engine running, A/C compressor and
C96-11 A/C condensor fan : ON
condensor fan control relay (with A/C)Relay 10 - 14 V Engine running, A/C compressor and
A/C condensor fan : OFF
C96-12 Radiator Fan control Relay
1 V or less Engine cooling fan ON
C96-13 Blank
C96-14 Blank
C96-15 Main Relay
C96-16 Blank
C96-17 Blank
C96-18 Blank
C96-19 Blank
C96-20 Blank
C96-21 Blank
C96-22 Blank
C96-23 Blank
C96-24 Blank
C96-25 Blank
C96-26 Blank
C96-27 Blank
C96-28 Blank
C96-29 Test Switch Terminal
1 V or less Ignition switch ON, Test switch
terminal grounded
C96-30 Diagnosis Switch Terminal
1 V or less Ignition switch ON, Test switch
terminal grounded
C96-31 Blank
C96-32 Igniter
C96-33 Blank
C96-34 Blank
NORMAL
Terminal CIRCUIT CONDITION
VOLTAGE
C97-1 Ground
C97-2 Power Source 10 - 14 V Ignition switch ON
C97-3 Power Source 10 - 14 V Ignition switch ON
C97-4 Blank
C97-5 Sensor Ground
C97-6 Blank
C97-7 Oxygen Sensor Heater 10 - 14 V Ignition switch ON
C97-8 Power Supply for MAP Sensor 4.5 - 5.5 V Ignition switch ON
C97-9 Power Supply for TP Sensor 4.5 - 5.5 V Ignition switch ON
C97-10 Blank
About 3.6 V Ignition switch ON, engine stop
C97-11 MAP sensor
About 1 - 3 V Engine running at idle speed, A/C OFF
0.78 - 0.83 V Throttle valve at idle position
C97-12 TP sensor
3.7 - 4.7 V Throttle valve at full open position
C97-13 Oxygen Sensor 0.3 - 0.6 V deflection When engine is running at idle
C97-14 Blank
2.5 - 3.0 V Engine coolant temp : at 20 oC
C97-15 ECT sensor
0.6 - 0.9 V Engine coolant temp : at 80 oC
2.0 - 2.5 V IAT sensor ambient temp : at 20 oC
C97-16 IAT sensor
0.4 - 0.6 V IAT sensor ambient temp : at 80 oC
C97-17 Blank
C97-18 EVAP canister purge valve 10 - 14 V Ignition switch ON
C97-19 Blank
C97-20 Blank
C97-21 Blank
C97-22 Blank
Terminal CIRCUIT NORMAL CONDITION

VOLTAGE
C97-23 Blank
C97-24 Blank
C97-25 Blank
C97-26 Blank
C97-27 Blank
C97-28 Blank
C97-29 Heated oxygen sensor ground ---------
C97-30 CMP sensor Ground ---------
10 - 14 V Ignition switch ON,
A/C ON signal from A/C A/C switch OFF, Blower fan switch OFF
C97-31
switch (If equipped) 2 V or less Ignition switch ON,
A/C switch ON, Blower fan switch ON
C97-32 CMP sensor (+) 1 V or less Ignition switch ON
C97-33 CMP sensor (-) About 0 V --------
C97-34 Speedometer
C97-35 Blank
Terminal NORMAL
CIRCUIT CONDITION
VOLTAGE
C98-01
to Blank
C98-35
Terminal CIRCUIT NORMAL CONDITION

VOLTAGE
G60-1 Blank
Ignition switch ON, Blower fan switch :
2 V or less
Electric load signal for High, Middle or Low position
G60-2 blower fan motor Ignition switch ON, Blower fan switch :
4.0 - 14.0 V
OFF postion
G60-3 Blank
Brake pedal released (switch OFF),
1.5 V or less ignition switch ON
Stop light switch
G60-4
(brake pedal switch) Brake pedal depresed (switch ON),
10 - 14 V ignition switch ON
G60-5 Ignition switch 10 - 14 V Ignition switch ON
G60-6 Blank
G60-7 Power source for back-up 10 - 14 V
A/C evaporator temp sensor
G60-8 2.0 - 2.5 V A/c ventilator outlet temp : at 20oC
(with A/C)
G60-9 Blank
G60-10 Blank
1 V or less Ignition switch ON, Position light
G60-11 Position lamp switch
turned OFF
10 - 14 V Ignition switch ON, Position light
turned ON
G60-12 Blank
G60-13 Blank
Indicator deflection
repeated between 0 - 1 V
G60-14 VSS and 4 - 14 V Ignition switch ON, Front left tire turned
quickly with front right tire locked.
G60-15 Vehicle speed signal to EPS
About 0.5 V or less Ignition switch ON, engine stops
G60-16 Malfunction Indicator Lamp
10 - 14 V Engine running
G60-17 Data Link Connector 10 - 14 V Ignition switch ON
G60-18 Blank
G60-19 Blank
G60-20 Blank
G60-21 Blank
G60-22 Blank
G60-23 Blank
G60-24 Blank
G60-25 Blank
G60-26 Sensor ground
G60-27 Blank
G60-28 Blank
G60-29 Blank
G60-30 Blank
G60-31 Blank
C96-05 – C97-02
C96-4 – C97-02
C96-3 – C97-02
C97-18 – C97-02
C96-12 – C97-02
C97-32 – C97-33
C96-10 – G60-05
C96-15 – G60-07
C97-01/C96-06/C96-07
99000M24120-426
"A"
C97-08.
C-96 C-97 C-98 G-60
37 36 33 32
C97-11
C97-08
(P0107/P0108).
C97-12 C97-05
C-96 C-97 C-98 G-60
37 36 33 32
HEATED OXYGEN SENSOR

OXYGEN SENSOR HEATER INSPECTION
Inspect heated oxygen sensor referring to flow table of diagnostic
trouble code No. 14 (P0130).
1) Disconnect sensor connector.

2) Using ohmmeter, measure resistance between terminals
"VB" and "GND" of sensor connector.
If found faulty, replace oxygen sensor.
NOTE:
Temperature of sensor affects resistance value largely.
Make sure that sensor heater is at correct temperature.
Resistance of oxygen sensor heater HO2S 5.0 – 6.4W at 20°C
(68°F)
1. Viewed from terminal side
3) Connect sensor connector securely.
REMOVAL
WARNING:
To avoid danger of being burned, do not touch exhaust
system when system is hot. Oxygen sensor removal
should be performed when system is cool.
1) Disconnect negative cable at battery.
2) Remove HO2S (1) as follows.
a) Disconnect connector of HO2S and release its wire
Heated
harness from clamps, then remove exhaust manifold
cover.
b) Remove front bumper, if necessary.
INSTALLATION
Reverse removal procedure noting the following.
Tighten heated oxygen sensor to specified torque.
Tightening torque
Heated Heated oxygen sensor: 45 N.m (4.5 kg-m, 32.5 lb-ft)
1. HO2S
Connect coupler of heated oxygen sensor and clamp wire

harness securely.
After installing heated oxygen sensor, start engine and check
that no exhaust gas leakage exists.
C-96 C-97 C-98 G-60
37 36 33 32
C97-34
C97-34
"A"
99000M24120-426
2
3
1
Tech 2 kit (SUZUKI scan tool)

99000M24120-426
This kit includes following items :
1. Tech2
2. PCMCIA
3. DLC cable
4. SAE 16/19 adapter
5. Cigarette
6. DLC loopback adapter
7. Battery power 10. RS232 loop back connector
8. RS232 cable 11. Storage case
9. RS232 adapter 12. Power supply
IGNITION SYSTEM 6F2-1
6F2
6F2
6F2-2 IGNITION SYSTEM
or 6E2.
or 6E2.
C96-32 s
C96-15 C97-32
C97-33
C97-02/03 s
C96-01 C96-06
C96-07
C97-01
B/or
CHAMPION RA7YC
INSTALLATION
1) Install spark plugs and torque them to specification.
Tightening Torque for spark plug
15 n.m (1.5 kg-m, 10.5 lb-ft)
2) Install high-tension cords, referring to HIGH-TENSION CORDS
under ON-VEHICLE SERVICE earlier in this section.
99000M24120-426
"A"
Tech 2 kit (SUZUKI scan tool)

99000M24120-426
This kit includes following items :
1. Tech2
2. PCMCIA
3. DLC cable
4. SAE 16/19 adapter
5. Cigarette
6. DLC loopback adapter
7. Battery power 10. RS232 loop back connector
8. RS232 cable 11. Storage case
9. RS232 adapter 12. Power supply
EXHAUST SYSTEM 6K-1
6K-2 EXHAUST SYSTEM
2 10 N-m (1.0 kg-m)
5 45 N-m (4.5 kg-m)
3 6 23 N-m (2.3 kg-m)
4 16 23 N-m (2.3 kg-m)
16
Maniverter cover
Heated
EXHAUST SYSTEM 6K-3
6K-4 EXHAUST SYSTEM
BODY ELECTRICAL SYSTEM 8-1
*
*
*
*
*
*
Headlight Leveling Switch 2
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
8-2 BODY ELECTRICAL SYSTEM
PRE-MINOR MINOR
Position Terminals Resistance (KW)
2.76-3.04 2.75-3.03
0.86-0.96 2.1-2.32
1.12-1.24 1.87-2.07
1.38-1.52 1.08-1.26
1.64-1.81 1.24-1.36
1.9-2.09 0.86-0.96
0B 0B
1B 1B
6 6
6A1 6A1
6E2 6E2
6F2 6F2
6K 6K
8 8

Supp Service Manual SUZUKI ALTO 800

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Supp Service Manual SUZUKI ALTO 800

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IMPORTANT

Applicable model: RF308/RF410 (BS - III)

MARUTI UDYOG LIMITED

© COPYRIGHT MARUTI UDYOG LIMITED 2005

TABLE OF CONTENTS SECTION

HEATING AND AIR

BODY ELECTRICAL SYSTEM

MAINTENANCE AND LUBRICATION 0B

MAINTENANCE SCHEDULE ................................................................................................................................0B- *

MAINTENANCE SERVICE ....................................................................................................................................0B- *

RECOMMENDED FLUIDS AND LUBRICANTS ....................................................................................................0B- *

Using engine oil of SE, SF, SG, SH or SJ grade.

EMISSION CONTROL SYSTEM

HEATER (OPTIONAL) AND VENTILATION

BLOWER FAN MOTOR

7) Remove blower fan motor (1).

2) Check operate and current.

HEATER CONTROL LEVER ASSEMBLY

10 1. Heater control lever assembly

4) Disconnect air outlet control (1), temperature control (2) and

6) Remove knobs (1) from each levers.

8) Remove heater control lever assembly (1).

10. Heater unit

BLOWER FAN SWITCH

C96 C97 C98 G60

4 45 N-m (4.5 kg-m)

5 23 N-m (2.3 kg-m)

1 5 23 N-m (2.3 kg-m)

C97-02 C96-15 C97-03 G60-05

C97-03 C97-02 G60-05

C96 C97 C98 G60

C96 C97 C98 G60

(P0122/P0123), 18 (P0112/P0113) 19, (P0117/P0118)

C-96 C-97 C-98 G-60

C-96 C-97 C-98 G-60

C-96 C-97 C-98 G-60

1.5 v or less Ignition switch ON

Terminal CIRCUIT NORMAL CONDITION

Terminal CIRCUIT NORMAL CONDITION

C-96 C-97 C-98 G-60

C-96 C-97 C-98 G-60

HEATED OXYGEN SENSOR

1) Disconnect sensor connector.

3) Connect sensor connector securely.

Connect coupler of heated oxygen sensor and clamp wire

C-96 C-97 C-98 G-60

Tech 2 kit (SUZUKI scan tool)

Tech 2 kit (SUZUKI scan tool)

2 10 N-m (1.0 kg-m)

5 45 N-m (4.5 kg-m)

3 6 23 N-m (2.3 kg-m)

4 16 23 N-m (2.3 kg-m)

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