SAE CHINA Doc. No.

: PGB-JY-100
VESION: A/0
CA SERIES SERVICE MANUAL PAGE: 1 of 16
Made By: Checked By: Approved By: Effective:

Circuit Diagram Introduction

1、 CA2 Block Diagram:

CH1 功放板
CH1

风扇
CN1

CN3

CN6

CN4
CN2

CN5

P3

P2

P4

P1

CN15
CN9
CN4

J14

J12

J7

J4
22V
240V CN8

CN5

CN3
J3 22V CN10
CN3

CN4

CN2
J2 8V J5 P4
电源输入插座 交流保险管
220V
6.3A/250V
J8 P1
J1 J4
44Vx2
J4 J3 CN12 CN1
输入输出板
J5 次级电源板
初级电源板 J13 P2

8V J15 P3
0V CN1
J5
CN2

CN5

19Vx2

CN4

CN2
CN11 CN7
CN3

22V
J10

CN6

J6

CN6
J9

J6

CH2
CN2

CN5
CN1

CN3

CN6

CN4

风扇
P3

P2

P4

P1

CH2 功放板

Diagram 1
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2、 CA4 Block Diagram:

CH1 功放板
CH1

风扇
CN1

CN3

CN6

CN4
CN2

CN5

P3

P2

P4

P1

CN15
CN9
CN4

J14

J12

J7

J4
22V
240V CN8

CN5

CN3
J3 22V CN10
CN3

CN4

CN2
J2 8V J5 P4
电源输入插座 交流保险管
220V
8A/250V
J8 P1
J1 J4
56Vx2
J4 J3 CN12 CN1
输入输出板
J5 次级电源板
初级电源板 J13 P2

8V J15 P3
0V CN1
J5
CN2

CN5

19Vx2

CN4

CN2
CN11 CN7
CN3

22V
J10

CN6

J6

CN6
J9

J6

CH2
CN2

CN5
CN1

CN3

CN6

CN4
风扇
P3

P2

P4

P1

CH2 功放板

Diagram 2
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3、 CA6 Block Diagram:

P1 JP3
CH1 前置板
P2 JP4 CH1 后级板 CH1
CN5 CN2
风扇
CN2

CN6

CN3
CN3

CN4

P2

P1

P3
P3
CN1 CN1

CN9
CN4

J12

J14

J7
22V
240V CN8 CN10

CN5

CN3
J3 22V P4
CN3

CN4

CN2
J2 8V
电源输入插 座 交流保险管
220V J8 P1
12A/250V
J1 J4 次级电源板
70Vx2
J4 J3 CN12 CN1

J5
输入输出板
初级电源板
8V J13 P2
0V CN1
J5
CN2

CN5

19Vx2

CN4

CN2
CN11 P3
CN7
CN3

22V
J10

CN6
J9

J6

CH2
CN3

CN4

P1 JP3
CN2

P3

CN6

CN3

风扇
P2

P1

P3

P2 JP4

CN5 CN2
CH2 前置板 CH2 后级板
CN1 CN1

Diagram 3
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4、 CA9 Block Diagram:

P1 JP3
CH1 前置板
P2 JP4 CH1 后级板 CH1
CN5 CN2
风扇
CN2

CN6

CN3
CN3

CN4

P2

P1

P3
P3
CN1 CN1

CN9
CN4

J12

J14

J7
240V CN8 CN10

CN5

CN3
J3 P4
CN3

CN4

13V
CN2
J2
电源输入插座 交流保险管
220V J1 J8 P1
80Vx2
15A/250V
J11
J1 次级电源板
J2
J4 CN12 CN1
J4
80Vx2 输入输出板
J3
初级电源板
J5
13V J13 P2
0V CN1
J5
CN2

CN5

CN4

CN2
CN11 P3
CN7
CN3

J10

CN6
J9

J6

CH2
CN3

CN4

P1 JP3
CN2

P3

CN6

CN3

风扇
P2

P1

P3

P2 JP4

CN5 CN2
CH2 前置板 CH2 后级板
CN1 CN1

Diagram 4
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5、 CA12 Block Diagram:

CH1 功放板 CH1

CN1 风扇

CN3

CN4
CN2

CN5

P1

P2

P6

P5

P7
P3
22V

CN9
CN4

J12

J6

J15

J8

J11
13V

CN5

CN2
240V CN8 CN10 P4
J3
CN4

CN5

16V
CN2
J1 P4 P1
交流保险管
220V 98V
J1
15A/250V 49
L J4 J5
CN12 CN1
N J5 J3
49V 次级电源板
GND J4 输入输出板
98V
初级电源板 J2
P3 P3
16V
0V CN1
J2
CN2

CN1

CN4

CN3
13V P2
CN5 CN7

19Vx2 CN3
CN11 J13

J14

J10

CN6
J7

J9
22V

CH2
风扇
CN2

CN5
CN1

P3

CN3

CN4
P1

P2

P6

P5

P7

方框图
CH2 功放板

Diagram 5
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6、CA18 Block Diagram:

CH1 功放板 CH1

CN1 风扇

CN3

CN4
CN2

CN5

P1

P2

P6

P5

P7
P3
22V

CN9
CN4

J12

J6

J15

J8

J11
13V

CN5

CN2
240V CN8 CN10 P4
J3
CN4

CN5

16V
CN2
J1 P4 P1
交流保险管
220V 115V
J1
20A/250V 57.5V
L J4 J5
CN12 CN1
N J5 J3
57.5V 次级电源板
GND J4 输入输出板
115V
初级电源板 J2
P3 P3
16V
0V CN1
J2
CN2

CN1

CN4

CN3
13V P2
CN5 CN7

19Vx2 CN3
CN11 J13

J14

J10

CN6
J7

J9
22V

CH2
风扇
CN2

CN5
CN1

P3

CN3

CN4
P1

P2

P6

P5

P7

方框图
CH2 功放板

Diagram 6
SAE CHINA Doc. No.: PGB-JY-100
VESION: A/0
CA SERIES SERVICE MANUAL PAGE: 7 of 16
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7. CA2/4 Display PCB——Soft Start Circuit Diagram

8 +12V
IC1B
9 D S Q 13
+5V
R2 11 CLK 12
10K R Q
4013 1
10 D5
继电器线圈
1N4004
C-12V/AC250V-20A
R3
2
E2 10K R5 R6
47uF/25V Q1 2K4 2K4
IC1A 2N5551
6
5 1 R4
D S Q LED1
SW1 D7
R8 1K5
3 CLK 2
STY
R Q
100K 1N4148
E4 R9 R10 4013
22uF25V 4
10K R11
100K
100K C2
274 50V

Diagram 7

Circuitry Introduction: Diagram 7 & 8 are the power on soft start circuit diagram.
1) Power on working principle: Press down the power supply switch, the third feet of the double
D trigger CD4013 was touched by high level, then the first feet output high level, transistor
Q1 saturated connected, stand-by LED1 light off, meanwhile, the relay close, point 3 & 4
connected as shown in diagram 8 then through 2pcs thermal resistors parallel to electrify the
transformer.
2) Power off working principle: Press down the power supply switch once again, the third feet of
the double D trigger was touched by another high level, then the first feet output low level,
transistor Q1 stop, the relay winding power supply disconnects, point 3 & 4 releases, the pre-
amp transformer then disconnect. In diagram 8, the thermal resistor SCK1058 is able to
avoid any strike of surge current when switch on the power.
J2 J3
C-12V/AC25 SCK058
J1
4
3
R13
AC IN-L
5 The relay point
R14
C3 SCK058

103/680V AC OUT
AC IN
C4 474/275V

J4 J5

AC IN-N

Diagram 8
SAE CHINA Doc. No.: PGB-JY-100
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8. CA2/4 Input Board- (1) Balance Input converts to Unbalance Output
C6 A-BYPASS
22P
R6
R11
10K
-15V 5K6
X1
+15V

4
R15 R14

8
IC1A C9 C13 C15 SW2A
3 IC2A
1K8 8K2 2 274 274 274 3
1 3 2
R5 R2 CH1SIG
XLR-F 3 1 1
1K8 8K2 2 SW2X2
4560 R9 100K A-LOWCUT
X3 R3 15K R16 4560

8
10K

4
C17 +15V
C1
3 470P -15V
470P
+15V +15V
XLR-M C2 22P

Diagram 9 (CHA Channel)

Circuitry Introduction: In the above diagram, IC1A converts to unbalance output signal from balance input signal. IC2A with C9,
C13, C15, R9, R11, R16 constitutes to a 30Hz high pass with source filter. When the 2 & 1 of switch SW2A connected, when
the input signal below 30Hz pass the filter, it will be attenuated according to the –18dB / times frequency.

9. CA2/4 Input Board—(2) Input sensitivity and input mode selection

1K2 CA9 =2.8
CA6=2.4
R39 CA4=2.4
5

1.4V
12K SW1B CA2=1.83 C28
1V 22P
6 7 C20
C27 22P 22P
SW-3X2
R18
R36
10K CA-9/56K-6-4/36K-2/22K 10K
8

-15V
0.775V -15V
R38 10uF/50V
-15V
4

4
SIP4
R23

4
CN5 IC4A E4 R32 IC5A E8
E6 2 CA9/20K-CA2/12KCA-4-6/15K IC3A 2 1 2 CH1-SIGOUT
10uF/50V 1 2 11 2
CH1SIG 1 10uF/50V 10K 1
1 2 3 1 3
2 R29 CLIPCON-A 2
3
3 R35 3
10K 4560 CA9-4/2K-6/2K7-2/2K4 4560 CN3
4 R43 4560
8

8
100K R37 SIP3
+15V VR2 8 +15V
10K L1
+15V
B10K R25

5K1
15

SW3D R42
SW3X4 3K3 L3 VR350R/10mA PARALLEL
6 13 R3orangeLED +15V

7
+15V
BRIDGELED
R41 CLIPCON-A
8 5 BRIDGE
14

3K3
SW3B
GND
STEREO SW3X4

6
12

R22 -15V
10 11
+15V
PARALLEL SW3C 1K2 -15V
R24
3

SW3X4 1.4V
9

12K SW1A C21

4 1 BRIDGE 1V 22P
3 2 C25
SW3X4 C22 22P R21 22P
STEREO SW3A SW-3X2 CA-9/56K-6-4/36K-2/22K
2

R33
10K 10K
1

0.775V
R28 IC4B E7
CH2SIG R31 R26 IC3B
CN4 E3 6 CA9/20K-CA2/12KCA-4-6/15K
10uF/50V 10K 7 6 E5 R34 IC5B 10uF/50V CN2
1 SIP3
1 2 5 72 1 6 CH2-SIGOUT
2 R30 CA9-4/2K-6/2K7-2/2K4 5 71 2
3 10uF/50V 10K 1
4560 5
R44 CLIPCON-B 2
4560 3
100K 4560
SIP3 R20 VR1
10K R27
L2 B10K 5K1

VR350R/10mA

CLIPCON-B
CA 2-4-6-9 INPUT&OUTPUT3

Diagram 10
Circuitry Introduction:
1. Three kinds of sensitivity: The two operation amps of IC4 used as an in-phase amp in this circuit. When the band switch
SW1 on different place, it’s able to change the voltage gain of IC4 and the input sensitivity then changes accordingly. 1)
When point 2 links with point 1, point 7 links with point 8, the input sensitivity is 0.775V; 2) When point 2 links with point 3,
point 7 links with point 8, the input sensitivity is 1V; 3) When point 2 links with point 4, point 7 links with point 5, the input
sensitivity is 1.4V.
2. Three kinds of input mode: Band switch SW3 is the input mode selection. This band switch has 3 levels and 3 touch
points. 1) When the switch on stereo, point 6 and 8, point 2 and 4 are connected. Signal input from CHA, controlled by
CHA volume potentiometer then output from CHA; Signal Input from CHB, controlled by CHB volume potentiometer then
output from CHB; 2) When the switch on parallel, signal only input from CHA, point 2 and 3, point 6 and 7 are connected.
CHA volume potentiometer controls CHA output; CHB volume potentiometer controls CHB output; 3) When on bridge
mode, signal only input from CHA, point 2 and 1, point 6 and 5 are connected, meanwhile, the third group point 12 and 15
connected, the bridge LED illumed. Signal of CHA after reverse phase by IC5B then enter into CHB voltage booster.
Output signal controlled by CHA volume potentiometer.
3. Distortion limiter: When output signal distortion, the photo coupler L1 and L2 linked, the output gain IC3 decreases
automatically, the control signal has no distortion.
SAE CHINA Doc. No.: PGB-JY-100
VESION: A/0
CA SERIES SERVICE MANUAL PAGE: 9 of 16
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10. CA2/4 Power Supply PCB
(1) Fan power supply circuit diagram
CN8 3
AC +
1 C E
2 CN6
1 R8 R10 R9
2 4
AC - 1 C8
CON2 4K7 4K7 560R 2

C
104/50V
22.5VAC

B
2A400V 470uF/35V SIP2 CN10

1
1
E17 B CN9 E24 2 2
1 1
Q1 1 C4
2 SIP2 SIP2
2N5551 104/50V

2
D2 CN7

E
2
2 1 R7 SIP2
150R

1N4148

Diagram 11
Shown as above: The fan automatically speed up when the temperature increases, CN7, CN8 separately supply power to the fan of
CHA & CHB, CN6 & CN9 separately series a thermal resistor with positive temperature coefficient. When temperature increases, the
resistor value becomes bigger, then the output voltage raised. When the resistor value keeps the same, the circuitry is a simple series
stable circuit, providing stable voltage to the fans.
(2) Pre-stage stable power supply
1000uF/35V 1 3 47uF/25V +15V

GND
Vin Vout
BD7
CN11 2A400V C6
3 1 C5 104/50V-J CN12
2
1 AC +
2 104/50V-J 1
3 2
2 4
AC - C3 3
CON3 104/50V-J
1

C7 SIP3
104/50V-J
GND

2 3 -15V
Vin Vout
18.5VX2AC E23 1000uF/35V 7915 E22 47uF/25V

Diagram 12
The power supply of input PCB pre-amp IC is the zener IC7815 and IC7915 providing ±15V stable power source. This
zener IC with high precision, small wave output and with overheat protection, it can satisfied with the power needs for
the pre-amp of audio circuitry.
(3) Voltage booster and power stage voltage circuitry
BD4 FV+ CN3 CN13
2A400V 1 1
CN1 2 2
3 1 SIP3
AC + E13 3 3
1 1000uF/25V C2 CA2/8A/C
SIP3
2 104/50V-J
CON2 2 4 P1 P F4 J9
AC -
8VAC
HV+ J10
Second AC IN

6.3 BD1 E4 E4 F1
3 1 R6 CA2/8A/C
J1 AC +
CA2-2K2/3W -CA4-3K3/3W
2 4 CA2-10000uF/63V-CA4-10000uF/80V
J2 AC -
6.3 CA2-10000uF/63V-CA4-10000uF/80V
RVB2504 J6 J7 J8 J13
6.3 6.3 6.3 6.3

6.3
J3

First AC IN
CA2-10000uF/63V-CA4-10000uF/80V
CA2-10000uF/63V-CA4-10000uF/80V
R3 CA2/8A/C
E1 E1 CA2-2K2/3W -CA4-3K3/3W
F2 J12

HV- F3 J14

BD3 CN4
CN2 3 1 C1 SIP3 P P4 CA2/8A/C
AC + E14 104/50V-J
1 1000uF/25V 1 1
2
CON2 2 2
2 4
AC - 3 3
8VAC FV- CN14

Diagram 13
The voltage of voltage booster is 10V higher than the output stage amp so as to guarantee not to cause clip distortion
because of power decrease during high loading.
SAE CHINA Doc. No.: PGB-JY-100
VESION: A/0
CA SERIES SERVICE MANUAL PAGE: 10 of 16
Made By: Effective: Approved By: Effective:
11. CA2/4/6/9 Main PCB Board:
FV+

D35 R157R152 R174 C33 104/250V

1N4148 200R200R 51R
Q50

R149 R144 1N4148 Q45 2N5401 E12 10uF/160V

1K8 1K8 D33 2N5401 NPO-68P/100V-J NPO-68P/100V-J
R179 R166
R160 330R C8 C9 HV+
470R NPO-470P/50V-J 10K
C16 C31 R159
10K
X7R-104/50V-K

2
R164
R163 Q51 C18 D32 2SC5198

CA-4/120K-2/100K
CA-4/120K-2/100K
5V1/0.5W

2
27K 2N5401 NPO-5P/100V-J Q36 2SC5200

CA-4/120K-2/100K
27K Q48 NPO-220P/100V-J 2SC5200 2SC5200 2SC5200 2SC5200
D27 NPO-220P/100V-J Q19 Q23 Q25 Q27 Q31
FR107

1
1N4148

R183

R185

R181
C15
D31 MJE350 Q41

1
C14
Q40 R158 R150 MJE340

10R
10R

10R

10R

10R

10R

10R

10R
10R

10R
R102 10R

R103 10R

R119 10R

R114 10R

R115 10R
Q43 2K
2N5401 2N5401 R133 R131
100R 200 200

R69
R66

R70

R80

R79

R77

R86

R90
R88

R98
CLIPCON C25 C27 R145 PK+
C29 2K
R141 NPO-220P/100V-J NPO-220P/100V-J

CA-4/27K-2/16K

CA-4/27K-2/16K
100K

R104

R120
R73

R83

R94
NPO-220P/100V-J
3V9/0.5W

470R

470R

470R

470R

470R
C26 D20
C28
R168

R175
Q39 NPO-22P/100V-J NPO-22P/100V-J R109
10K OP+

R11210K
Q38 R129 R140 R74 R84 R95 R105 R
P3 R137 C2240 C2240 82R/1W 10R/3W R25/3W R25/3W R25/3W R25/3W R2
CN4 SIGNAL IN E10 T1P127
1K R165 Q29
1 OUT
R16724K

R110
2 START-VOL
10uF/50V VR2 R143 R130 R65 R76 R87 R97 R
3
NPO-101/50V-J

470R 24K 82R/1W 10R/3W R2

R153

R161

E11 E9 VR1 R25/3W R25/3W R25/3W R25/3W

10uF/25V

10K
100uF/25V-NP 2K2 OP-
100R

100R

R135 1.13 0.542 0.003

100K X7R-104/50V-K R111
R138 R146 R142 C21 R171 R169
12K 220R 220R 1K NPO-220P/100V-J 7K5

R101

R118
R68

R78

R89
C20 100K/1W
1.84

470R

470R

470R

470R

470R
C11
Q42
2SA970 NPO-220P/100V-J R151 PK- MJE350
2K
C19 C24
Q44 Q46 R155
CA-4/27K-2/16K

CA-4/27K-2/16K

NPO-220P/100V-J

R71 10R

R75 10R

R72 10R

R82 10R

R81 10R

R85 10R

R93 10R

R92 10R
R96 10R

R10710R

R10810R

R10610R

R12710R

R12310R

R12110R
R139R136
2SA970 200 200

1.8V
100R
D29
R1482K
CA-4/120K-2/100K
R177

R154 C22 C17

CA-4/120K-2/100K
R176

CA-4/120K-2/100K 1N4148 NPO-220P/100V-J

2
470R NPO-470P/50V-J
R182

2
D28 C13
R184 C23 Q49 D30 FR107 NPO-220P/100V-J
Q53 5V1/0.5W
R186 2N5551 NPO-5P/100V-J Q37 Q22 Q24 Q26 Q28 Q33
2SA1941 2SA1943 2SA1943 2SA1943 2SA1943 2SA1943

1
R170 MJE340
10K
D34 1
1N4148 R180
C30 330R C12 C10
X7R-104/50V-K R147 R172 R173
1K8 1K8 Q52
Q47 10K NPO-68P/100V-J
D36 2N5551 E13 NPO-68P/100V-J
1N4148 2N5551 10uF/160V
R178
R162 R156 51R
200 200

104/250V FV-

Diagram 14
(1) Voltage Booster: First pass through Diff-amp input circuit then to voltage stage booster circuit.
(2) Current Booster: Q41 & Q42 form a voltage follower providing enough current to the drive transistor of output stage power booster.
(3) Power Output Stage: Power boost by output transistor paralleled.
(4) Output Stage Bias: Q27 and other relative components form a Bias circuit providing class AB bias voltage to the output stage power
booster.
(5) Midpoint Setup: Adjust VR2 can setup the amp midpoint output voltage, enactment is ±10mV.
(6) Output Transistor Bias Adjust: Adjust VR1 can change the static state working current which passed from output stage transistor,
usually set the output stage paralleled power to 0.47-0.49V.
12. CA2/4 Over-current protect circuitry:
PK+ R125
1K2
CA-4/220K-2/180K
1N4148 C7
HV+
Q30
2N5401 R122 1K
OP+
Q34
2N5551 1N4148 D25 9V1/0.5W 27K R132
D23

OUT 27K R134

D24
2N5401
1N4148 D26 9V1/0.5W
Q35
OP-
2N5551
Q32 1K R126

D22 C6 R128
HV-
1N4148 CA-4/220K-2/180K
X7R-104/50V-K
PK-
R117 1K2

Diagram 15

Circuitry Introduction: As shown on above circuitry, OP+ and OP- separately connects to the cement resistor of the emitter on
the transistor power output stage, when one of the high power transistor overloaded, the voltage of OP+ or OP- will
increase and caused the Q33 or Q34 connected, the signal passed from the MJE340 and MJE350 will be diffluent by
PK+ and PK-, by this way, the output current of high power transistors will be decreased again and reach the
over-current protection.
SAE CHINA Doc. No.: PGB-JY-100
VESION: A/0
CA SERIES SERVICE MANUAL PAGE: 11 of 16
Made By: Effective: Approved By: Effective:
13. CA2/4 Softstart, DC, Over Heat and Clip Limit Circuit Diagram:
+24V 2K4 D10
+15V +24V 1N4004 CN2

2
2 1 SIP2
R40 1
OVER HEAT
D13 D11 2
R21 ST1 2K4
Q8 1K2 67L105 CN6 1N4004 1N4004
CLIPCON E3 R67 D17
R14 2 1N4148
R20 CLIPOUT 270K 2 1D14
1 1N4004

R15
R9 5K1 Q5

1
SIGLED CLIPLED 2N5401 OVER HEAT 220uF/35V

27K

27K
2N5551 SIP2
R3 R13 5K1 120K
R1 CLIPOUT D6 D8
OUT 5K1 C1 R54
5K1 5K1 R16 R25 X7R-222/50V-K Q7 1N4148 1N4148 Q17 R51
1K2 PROLED 2N5401 R23 2N5551
10K Q9 D18 PROTECT 120K
E2 10uF/25V

5K1
R2 R11 10K 2N5551 2 1
R29 OUT

R10
Q6 5K1 R28 R33 D7
47K 10K 5K1 3V9/0.5W 1N4148 R63
10K
D5
2

Q1 E1 Q20 R64 SHORTPROT

D9 2N5551 1N4148 2N5551 47uF/25V R35 2N5551 E6 2N5551 E5
D1 2N5551 Q4 100uF/35V-NP
1N4148 15V/1W R24 R26 2N5551 Q18
10K

150K

150K
START-VOL
100K Q21
D4 10K 220uF/25V 2N5551 Q16
1N4148 R62
1

100K

Diagram 16
Circuitry Introduction:

(1) Softstart: After turn on the power, CN2 links to 20V AC power. When it passes to the bridge rectifier, it gains +24V DC power,
then through R67: 270K to charge up for the E6, about 3S later, it is about 1.5V, the transistor Q20 and Q21 were connected. CN6
is the power supply winding linked to the output relay, at this moment, the relay closed. At the instant of connecting to the
power supply, the impact produced by amplifiers can’t reach speakers through the output relays, by this way, it avoids
producing impact to speakers when turn on the power instantaneously.

(2) DC: when the output voltage exists 1.5V of positive and negative DC voltage, transistors Q16 and Q17 were connected, then
the two ends voltage of E6 capacitor decreases. The Q20 transistor cannot be connected, the relay released, the Direct Current
cannot output to the speakers so as to reach the protection purpose.

(3) Over Heat: When the temperature of the modules reaches 90-100oC, the thermal switch ST1 closed and caused the
transistors Q9 and Q16 closed. After the Q16 closed, it would cause the output relay disconnect. After the Q9 closed, it arose
the Q7 and Q5 closed. After the Q5 closed, it will bring the output gain to 0V in Diagram 16.

(4) Clip Limit: When the output has clip and distortion, the transistor Q8 will be connected and cause the output gain
automatically decreased in the Diagram 16, this can bring the output signal without clip and distortion.
SAE CHINA Doc. No.: PGB-JY-100
VESION: A/0
CA SERIES SERVICE MANUAL PAGE: 12 of 16
Made By: Effective: Approved By: Effective:
14. CA12/18 Output Stage Circuit Diagram:
C2 HV+ P1
PK+
D29 D30 66V FV+
R151 101/500V C6 E9 P
2SC5200 104/250V 10uF/200V
22K/1W

2
33V/1W 33V/1W R133 R153 2K2 R135 R139 Q27 Q20 Q16 Q11 Q8 Q5 Q1
2K2 6K8/3W E15 470 K1058 2SC5200 2SC5200 2SC5200 2SC5200 2SC5200
C25 10uF/200V D1
104/100V 68K
C1 R42 R35 R25 R15 R8 R1 FR307
101/500V R51 3R3/1W 3R3/1W 3R3/1W 3R3/1W 3R3/1W 3R3/1W

1
Q63 R53 D10
104/100V Q51 Q53 A1837 20K FR204 Q24
C2240 C2240 9018 R23 R46 R37 R30 R18 R12 R3
3R3/3W R25/5W R25/5W R25/5W R25/5W R25/5W R25/5W LV+ P6
D25 C20 R137 7.8v C16 1

1
33V/1W Q49 10K R104 33P/500V Q30 Q32 Q34 Q36 Q41 Q43 +V 2
Q59 680R 2SC5200 2SC5200 2SC5200 2SC5200 2SC5200 2SC5200 3 P
3K3 R123 R150 A1837 Q55 Q45
C19 R128 3K3 C17 68K C13 C21 MJE340 FML-36S

2SC5200
D24 R131 472 472 R143 101/500V D14 C7
R118 R121

2
33V/1W 2N5401 15K 68K R120 R60 R67 R74 R87 R99 R109 10uF/100V 104/100V
27K 27K 105/63V 1K 100R/1W 3R3/1W 3R3/1W 3R3/1W 3R3/1W 3R3/1W 3R3/1W E10
Q50 Q52 R132 D16
Q48 A970 3V9/1W FR307
PK+
D23 1N4148 C2240 D22

C
A970 Q54 R96 R62 R73 R76 R90 R103 R111

1
R117 CLIPCON R134 Q46 C2240 C14 10K 470 470 470 470 470 470 3R3/3W
4K7 2K2 B C2240 B R98 R122 R126 R63 R69 R81 R92 R105 R116 R64
OUT
E12 10K 82R/1W 3R3/5W R25/5W R25/5W R25/5W R25/5W R25/5W R25/5W P3P
CN4 10uF/50V OUT REL1B 5
SIP4 R101 OUT OP+ L1 3 4
E14 30K OP- 250V/30A/24VDC
E

E
R113 R129 R130 2u2
R100 R125 R119 R61 R68 R75 R89 R102 R110 R70 R71
1 E13 Q40
2K 100R 100R 10K 82R/1W 3R3/5W R25/5W R25/5W R25/5W R25/5W R25/5W R25/5W 20R 20R P
2
10uF/25V钽 C15 R114 VR1 T1P127 R59 R66 R79 R85 R97 R108 P4
3 30K R140 R144 100uF/50V 470 470 470 470 470 470
2K2
4 START-VOL
100R 100R Q60 R107
R95

2
100P Q57 R146 2K
R112 A970 22K/1W
PK- 7K5
1.13 0.542 0.003
100K 101/500V Q56 D17 C9 P7
R124 R65 R72 R83 R93 R106 R115 FR307 103/250V
A970 R138 1.84 R127 100R/1W 3R3/1W 3R3/1W 3R3/1W 3R3/1W 3R3/1W 3R3/1W
66V 68K 1K Q47 Q31 Q33 Q35 Q37 Q42 Q44 P
R136 3K3 C12 2SA1943 2SA1943 2SA1943 2SA1943 2SA1943 2SA1943 2SA1943

1
C23 3K3 R145 C24 R149 C22 MJE350 D15
472 472 68K R94 C18 3 LV- P5
680R 33P/500V -V 2
Q62 1
D26 D27 Q58 Q61 C4793 7.8v R54
68K R33 R2 R11 R16 R24 R36 R45 P

2
A970 A970 Q64 3R3/3W R25/5W R25/5W R25/5W R25/5W R25/5W R25/5W FML-36S
C4793
33V/1W 33V/1W C26 R55 D12 E C
104/100V 20K FR204 Q29 E11
9018

S
R4 R13 R20 R32 R38 R48 10uF/100V 104/100V
VR2 2K2

2
105/63V 3R3/1W 3R3/1W 3R3/1W 3R3/1W 3R3/1W 3R3/1W C8

1
C3 Q28

B
R147 R142 R154 R141 R152 101/500V G J62 D2
22K/1W 1K2 10K/3W 2K2 470 FR307
D28 D31
R148 Q2 Q6 Q9 Q12 Q17 Q23
22K/1W C4 2SA1943 2SA1943 2SA1943 2SA1943 2SA1943 2SA1943 HV- P2

1
33V/1W 33V/1W C27 E16 FV-
104/100V 10uF/200V
101/500V E8 P
C5
104/250V 10uF/200V

Diagram 17

1. Q46、Q54、Q57、Q60 constitute a double different symmetry input circuit.

2. R151、D29、D30 constitute positive Bias constant current supply, the current is3mA; R148、D28、D31 constitute negative
Bias constant current supply, the current is3mA.
3. VR2 is the mid adjustable potentiometer, normally adjust the output voltage to 0V (±10mV).
4. R101, E13, R107 constitute a negative feedback network, the Main PCB board magnified multiple is equal to 1+R101/R107.
5. R139, R150, R143, Q63, Q59, R138, R149, R152, Q62, Q64 constitute a voltage booster circuit, current is 5mA (±1mA).
6. Q40 is hot compensation transistor, VR1 is the Bias adjustable potentiometer, normally it adjusts the VCE of Q40 to 3.1V
(±0.1V).
7. R7, D3, Q4, R10 is the signal indication circuit. When the output voltage is bigger than 0.7VV-P, the Signal LED will be illumed
on the Display PCB board.
8. START-VOL is the protect function control port, clip limit control and 0 current switching circuit. Through this port to
control the protect circuit on the Input/Output PCB board.
9. REL1 is the output relay. Over-heat and DC protect are realized by this output relay. When the circuits appear protect
control and the relay’s output was disconnected, the Protect LED on the Display PCB will be illumed.
10. ST1 is the over heat protect thermal switch. When the temperature on the heat sink reaches 100℃(±10℃), this thermal
switch closed, protect circuit works, and the relay’s output was disconnected. When the temperature decreased, it resumes
automatically.
11. Q15, Q18, R43, R44, E4, E6 constitute a DC protect circuit. When the DC voltage of the output is bigger than ±2V, protect
circuit works, and the relay’s output was disconnected. When DC quashes , it resumes automatically.
12. Tested by sine wave, the wave form of OUT, V+、V- are as following:

HV+ HV+

V+ V+

0V 0V

V- V-

HV- HV-
OUT V+ 、V- 端输出波型
复合输出波型
SAE CHINA Doc. No.: PGB-JY-100
VESION: A/0
CA SERIES SERVICE MANUAL PAGE: 13 of 16
Made By: Effective: Approved By: Effective:

KEY POINT TESTING

1. The Bias voltage of CA2/4/6/9 output mid voltage, output stage power transistor:
FV+
D35 R157R152 R174 C33
1N4148 200R200R 51R
Q50
104/250V
R149 R144 1N4148 Q45 2N5401 E12
1K8
R160
NPO-470P/50V-J
1K8 D33
R179
330R
2N5401
R166
10uF/160V NPO-68P/100V-J
C8 C9
NPO-68P/100V-J
HV+ P3
470R R159 10K
C16 C31 10K
X7R-104/50V-K C5 P

2
R164 104/250V
R163 Q51 C18 D32 2SC5198 E7
CA-4/120K-2/100K
CA-4/120K-2/100K

5V1/0.5W 10uF/160V

2
27K 2N5401 NPO-5P/100V-J Q36 2SC5200
CA-4/120K-2/100K

27K Q48 NPO-220P/100V-J 2SC5200 2SC5200 2SC5200 2SC5200

D27 NPO-220P/100V-J Q19 Q23 Q25 Q27 Q31
FR107

1
1N4148
R183

R185

R181

C15
D31 MJE350 Q41

1
C14
Q40 R158 R150 MJE340

10R

10R

10R

10R

10R

10R

10R

10R

10R

10R
R102 10R

R103 10R

R119 10R

R114 10R

R115 10R
Q43 2K
2N5401

2
2N5401 R133 R131
100R 200 200
D2

R69

R66

R70

R80

R79

R77

R86

R90

R88

R98
FR307
CLIPCON C25 C27 R145 PK+
C29

调节偏置电压
调节中点电压
2K
R141 NPO-220P/100V-J NPO-220P/100V-J
CA-4/27K-2/16K

CA-4/27K-2/16K

100K

1
R104

R120
R73

R83

R94
NPO-220P/100V-J

C管偏置电压
3V9/0.5W

470R

470R

470R

470R

470R
C26 D20
C28
R168

R175

Q39 NPO-22P/100V-J NPO-22P/100V-J R109

10K OP+

R11210K
Q38 R129 R140 R74 R84 R95 R105 R124
P3 C2240 C2240 82R/1W 10R/3W R25/3W R25/3W R25/3W R25/3W R25/3W
CN4 E10 R137 T1P127 P1P
SIGNAL IN OUT
1K R165 Q29
1 OUT
R16724K

R110
2 START-VOL
10uF/50V R143 R130 R65 R76 R87 R97 R113
3
NPO-101/50V-J

VR2 24K 82R/1W 10R/3W R25/3W

R153

R161

E11 E9 VR1 R25/3W R25/3W R25/3W R25/3W

A管偏置电压
10uF/25V

10K
100uF/25V-NP 2K2 OP-
100R

100R

R135
470R 1.13 0.542 0.003
100K X7R-104/50V-K R111
R138 R146 R142 C21 R171 R169
12K 220R 220R 1K NPO-220P/100V-J 7K5

R101

R118
R68

R78

R89
C20 100K/1W
1.84

470R

470R

470R

470R

470R
C11
Q42 P
2SA970 NPO-220P/100V-J R151 PK- MJE350 P4
2K
C19 C24
Q44 Q46 R155
CA-4/27K-2/16K

CA-4/27K-2/16K

NPO-220P/100V-J

R71 10R

R75 10R

R72 10R

R82 10R

R81 10R

R85 10R

R93 10R

R92 10R

R96 10R

R10710R

R10810R

R10610R

R12710R

R12310R

R12110R
R139R136
2SA970 200 200
1.8V

100R

2
D29
R1482K
CA-4/120K-2/100K
R177

R154 C22 C17 D3

CA-4/120K-2/100K
R176

CA-4/120K-2/100K NPO-220P/100V-J FR307

1N4148
2

470R NPO-470P/50V-J
R182
2

D28 C13

1
R184 C23 Q49 D30 FR107 NPO-220P/100V-J
Q53 5V1/0.5W
R186 2N5551 NPO-5P/100V-J Q37 Q22 Q24 Q26 Q28 Q33
2SA1941 2SA1943 2SA1943 2SA1943 2SA1943 2SA1943
1

10K
R170 MJE340
HV-
1

D34
1N4148 R180
C30 330R C4
C12 C10 P2
X7R-104/50V-K R147 R172 R173 104/250V
1K8 1K8 Q52
Q47 10K NPO-68P/100V-J E8 P
D36 2N5551 E13 NPO-68P/100V-J
1N4148 2N5551 C32 10uF/160V 10uF/160V
R178 104/250V
R162 R156 51R
200 200
FV-

Diagram 18

(1) Static state: Usually the mid output voltage in the diagram 18 was set within ±10mV. Since these models belong to Class
AB, the Bias voltage Ube of power transistors usually set at the voltage which the transistors just connected. As over DC
will cause waste too much, low DC causes distortion, “C transistor Bias voltage” usually set to +0.47-0.49V; “A transistor
Bias voltage” usually set to -0.47-0.49V. Adjust variable transistor VR2 change the mid output DC voltage, adjust VR1
change C and A transistor’s Bias voltage.

(2) Voltage boost stage positive & negative voltage value and power boost stage positive & negative voltage value:

FV+（V） FV-（V） HV+（V） HV-（V）

CA2 +73 -73 +61 -61
CA4 +90 -90 +78 +78
CA6 +110 -110 +98 -98
CA9 +122 +122 +110 -110
SAE CHINA Doc. No.: PGB-JY-100
VESION: A/0
CA SERIES SERVICE MANUAL PAGE: 14 of 16
Made By: Effective: Approved By: Effective:

1. Setup of CA12/18 output mid voltage and sub-stage Bias voltage:

D29 D30 66V
FV+ C2 P1

HV+
R151 101/500V C6 E9 P
2SC5200 104/250V 10uF/200V
22K/1W

2
33V/1W 33V/1W R133 R153 2K2 R135 R139 Q27 Q20 Q16 Q11 Q8 Q5 Q1
2K2 6K8/3W E15 470 K1058 2SC5200 2SC5200 2SC5200 2SC5200 2SC5200
C25 10uF/200V D1
104/100V 68K
C1 R42 R35 R25 R15 R8 R1 FR307
101/500V R51 3R3/1W 3R3/1W 3R3/1W 3R3/1W 3R3/1W 3R3/1W

1
104/100V Q51
C2240
Q53
C2240
Q63
A1837
R53
20K
D10
FR204 Q24
9018 R23
3R3/3W
R46
R25/5W
R37
R25/5W
R30
R25/5W
R18
R25/5W
R12
R25/5W
R3
R25/5W
LV+ P6
D25 C20 R137 7.8v C16 1

1
33V/1W Q49 10K R104 33P/500V Q30 Q32 Q34 Q36 Q41 Q43 +V 2
Q59 680R 2SC5200 2SC5200 2SC5200 2SC5200 2SC5200 2SC5200 3 P
3K3 R123 R150 A1837 Q55 Q45
C19 R128 3K3 C17 68K C13 C21 MJE340 FML-36S

2SC5200
D24 R131 472 472 R143 101/500V D14 C7
R118 R121

2
33V/1W 2N5401 15K 68K R120 R60 R67 R74 R87 R99 R109 10uF/100V 104/100V
27K 27K 105/63V 1K 100R/1W 3R3/1W 3R3/1W 3R3/1W 3R3/1W 3R3/1W 3R3/1W E10
Q50 R132 D16

调偏置电压
Q52
Q48 A970 3V9/1W FR307
PK+
D23 1N4148 C2240 D22

C管偏置电压 中点输出
C

A970 C Q54 R96 R62 R73 R76 R90 R103 R111

1
R117 CLIPCON R134 Q46 C2240 C14 10K 470 470 470 470 470 470
4K7 2K2 B C2240 B R98 R122 R126 R63 R69 R81 R92 R105 R116
OUT 3R3/3W
E12 10K 82R/1W 3R3/5W R25/5W R25/5W R25/5W R25/5W R25/5W R25/5W R64 P3P
CN4 10uF/50V OUT REL1B 5
SIP4 R101 OUT OP+ L1 3 4
E14 30K OP- 250V/30A/24VDC
E

R113 R129 R130 2u2

R100 R125 R119 R61 R68 R75 R89 R102 R110 R70 R71
1 E13 Q40
2K 100R 100R 10K 82R/1W 3R3/5W R25/5W R25/5W R25/5W R25/5W R25/5W R25/5W 20R 20R P P4
2 T1P127
10uF/25V钽 C15 R114 VR1 R59 R66 R79 R85 R97 R108

A管偏置电压
3 30K R140 R144 100uF/50V 470 470 470 470 470 470
2K2
4 START-VOL
100R 100R Q60 R107
R95

2
100P Q57 R146 2K
R112 A970 22K/1W
PK- 7K5
1.13 0.542 0.003
100K 101/500V Q56 D17 C9 P7
R124 R65 R72 R83 R93 R106 R115 FR307 103/250V
A970 R138 1.84 R127 100R/1W 3R3/1W 3R3/1W 3R3/1W 3R3/1W 3R3/1W 3R3/1W
66V 68K 1K Q47 Q31 Q33 Q35 Q37 Q42 Q44 P
R136 3K3 C12 2SA1943 2SA1943 2SA1943 2SA1943 2SA1943 2SA1943 2SA1943

1
调节中点电压
C23 3K3 R145 C24 R149 C22 MJE350 D15
472 472 68K R94 C18 3 P5

D26 D27 Q58 Q61

Q62
C4793
680R

7.8v R54
68K
33P/500V

R33 R2 R11 R16 R24 R36 R45

-V
1
2

P
LV-
2
A970 A970 Q64 3R3/3W R25/5W R25/5W R25/5W R25/5W R25/5W R25/5W FML-36S
C4793
33V/1W 33V/1W C26 R55 D12 E C
104/100V 20K FR204 Q29 E11
9018

S
R4 R13 R20 R32 R38 R48 10uF/100V 104/100V
VR2 2K2

2
105/63V 3R3/1W 3R3/1W 3R3/1W 3R3/1W 3R3/1W 3R3/1W C8
1

C3 Q28

B
R147 R142 R154 R141 R152 101/500V G J62 D2
22K/1W 1K2 10K/3W 2K2 470 FR307
D28 D31
R148 Q2 Q6 Q9 Q12 Q17 Q23
22K/1W
FV- C4 2SA1943 2SA1943 2SA1943 2SA1943 2SA1943 2SA1943 P2
HV-
D

1
33V/1W 33V/1W C27 E16
104/100V 10uF/200V
101/500V E8 P
C5
104/250V 10uF/200V

Diagram 19

(1) Static state: In Diagram 19, usually the “mid output voltage” set within ±10mV. CA12/18 is Class H, “C transistor Bias
voltage” usually set to +0.47-0.49V; “A transistor Bias voltage” usually set to -0.47-0.49V. Adjust variable transistor VR2
change the mid output DC voltage, adjust VR1 change C and A transistor’s Bias voltage.
(2) Voltage boost stage positive & negative voltage value and power boost stage positive & negative voltage value:

FV+（V） FV-（V） HV+（V） HV-（V） LV+（V） LV-（V）

CA12 +146 -146 +134 -134 +67 -67
CA18 +170 -170 +158 -158 +79 -79
SAE CHINA Doc. No.: PGB-JY-100
VESION: A/0
CA SERIES SERVICE MANUAL PAGE: 15 of 16
Made By: Effective: Approved By: Effective:
 Part 2: Repair Samples
Sample 1:
Defective phenomenon: One CA6 CHA Protect LED keeps illumed.

Steps: Check whether the phenomenon belongs to: 1. DC Protection; 2. Over-heat Protection; 3. Components
damaged of relay circuit caused the relay no close.

Details:
(1) Check mid output voltage: 2mV, that is normal voltage, within 士 10mV, that is not DC Protection;
(2) Check over-heat protection components, if the resistor value no short circuit, that means not over-heat protection;
(3) After get rid of the above possibilities, please stress on testing the relay close circuit components, first test the
power voltage, 24V is normal; then test the two ports of R67, if you find it is 24V DC, that means it has problems,
normal voltage is around 22.7V. After removed the R67 then you may find the resistor was open, after replace the
same model component, the equipment is normal again after turn it on.

+24V 1N4004 CN2

2
2 1 SIP2
R40 1
OVER HEAT
D13 D11 2
ST1 2K4
67L105 CN6 1N4004 1N4004
E3 R67 D17
2 1N4148
CLIPOUT 270K 2 1D14
1 1N4004

1
OVER HEAT 220uF/35V SIP2
120K
D6 D8 R54
1N4148 1N4148 Q17 R51
R23 Q9 D18 PROTECT 2N5551 120K
10K 2N5551 2 1
R29 OUT
R28 R33 D7
10K 10K 5K1 3V9/0.5W 1N4148 R63
E1 Q20 R64 SHORTPROT
47uF/25V R35 2N5551 E6 2N5551 E5
100uF/35V-NP
R26 10K 2N5551 Q18
150K

150K
100K Q21
220uF/25V 2N5551 Q16
R62

100K

Diagram 20

Sample 2:
Defective phenomenon: One CA18, when turn it on, the relay close, input signal, CH1 output is normal, but CH2
signal is not light, no output.

Steps: CH1 normal, that means the input power supply is normal, and the transformer output voltage is normal. The
defective may happen on the I/O board, also may happen on the Output Stage board. So, first to confirm which board
is broken.

Open the top cover, when you found the DC fuse of CH2 all burned, the defective may happen on the Output Stage
board. If all the four DC fuses were burned, the power transistors may have been damaged. On the diagram 21, it tells
you how to judge the power transistors were damaged or not: On the low voltage, check the resistor value between
base B and collector C of one of the transistors Q30, Q32, Q34, Q36, Q41, Q43 (drive transistor Q43 do not meet this
disciplinarian). If the value is above K ohm, that means no power transistor was damaged; if the value is only several
ohm (usually 7 ohm), that means some transistors were damaged. Check each value between base B and collector C
of one of the transistor, if the value only several ohm, that can be sure that the transistor was damaged and need to
replace anew one. The same method to judge the Q20, Q16, Q11, Q8, Q5, Q1 were damaged or not.
SAE CHINA Doc. No.: PGB-JY-100
VESION: A/0
CA SERIES SERVICE MANUAL PAGE: 16 of 16
Made By: Effective: Approved By: Effective:

C2 HV+ P1

101/500V C6 E9 P
2SC5200 104/250V 10uF/200V
Q27 Q20 Q16 Q11 Q8 Q5 Q1

2
K1058 2SC5200 2SC5200 2SC5200 2SC5200 2SC5200
68K
D1
R51 R42 R35 R25 R15 R8 R1 FR307
3R3/1W 3R3/1W 3R3/1W 3R3/1W 3R3/1W 3R3/1W

1
Q24
9018 R23 R46 R37 R30 R18 R12 R3
3R3/3W R25/5W R25/5W R25/5W R25/5W R25/5W R25/5W LV+ P6
C16 1
33P/500V Q30 Q32 Q34 Q36 Q41 Q43 +V 2
2SC5200 2SC5200 2SC5200 2SC5200 2SC5200 2SC5200 3 P
Q55 Q45
C21 MJE340 FML-36S
C7
2SC5200

00V D14
R120 R60 R67 R74 R87 R99 R109

2
10uF/100V 104/100V
100R/1W 3R3/1W 3R3/1W 3R3/1W 3R3/1W 3R3/1W 3R3/1W E10
D16
FR307

R62 R73 R76 R90 R103 R111

1
470 470 470 470 470 470 3R3/3W
R122 R126 R63 R69 R81 R92 R105 R116 R64
82R/1W 3R3/5W R25/5W R25/5W R25/5W R25/5W R25/5W R25/5W
OUT
OP+
L1

Diagram 21