Brake assemblyAP-616

EMAIL: dvalencia@arkas.com.
co
COMPONENT
MAINTENANCE
MANUAL
with
ILLUSTRATED
PARTS LIST
AP--616
BRAKE
ASSEMBLY
Part No. 5006857
Part No. 5006857--1
Part No. 5006857--2
Used on
AI(R) ATR--42--300 Aircraft
ARKAS S.A.
CO: 5668
32--43--67
CO: 5668 ARKAS S.A. EMAIL: dvalencia@arkas.com.co
EMAIL: dvalencia@arkas.com.co
COMPONENT MAINTENANCE MANUAL
BRAKE ASSEMBLY 5006857
TEMPORARY REVISION NO. 32--6
TO: HOLDERS OF AP-616 (32-43--67) COMPONENT MAINTENANCE MANUAL WITH

ILLUSTRATED PARTS LIST FOR BRAKE ASSEMBLY 5006857, 5006857--1 AND 5006857--2
USED ON AI(R) ATR--42--300 AIRCRAFT.
PURPOSE: This Temporary Revision removes Hydraulic Assembly Fluid, Specification
MIL--H--5606 from the Repair Materials.
FILING INSTRUCTIONS: This Temporary Revision supplements the contents of the last revision
of the Component Maintenance Manual specified and, if present, any previous Temporary Revision(s)
that are recorded in the RECORD OF TEMPORARY REVISIONS. Record applicable data on the
RECORD OF TEMPORARY REVISIONS sheet in the front of the manual, insert page 1 facing the
RECORD OF TEMPORARY REVISIONS, and insert the pages of this Temporary Revision as given
in the filing instruction on each page.
Retain this Temporary Revision and any previous Temporary Revision(s) pages, except when specified
differently in the filing instruction on each page, until the next manual revision incorporates the
information from this and all previous Temporary Revision(s) into the Component Maintenance Manual.
This Temporary Revision affects page(s) 602 (32-43--67).
RECORD OF TEMPORARY REVISIONS
TEMPORARY PAGE ISSUE BY DATE BY

REVISION NUMBER NUMBER DATE REMOVED
32--1 not available May 15/90 ABSC May 15/90 ABSC
32--2 1 thru 5 Jun 20/00 ABSC
32--3 1 and 2 Aug 10/00 ABSC
32--4 1 thru 4 Apr 09/01 ABSC
32--5 1 and 2 Nov 12/01 ABSC
32--6 1 and 2 Feb 15/02 ABSC
ARKAS S.A.
Record of Temporary Revisions

CO: 5668
(RELEASED: 02/28/02 )
ã ABSC 2002 ALL RIGHTS RESERVED 32--43--67 Page 1 of 2
Feb 28/02

PURPOSE: This Temporary Revision deletes three preformed packings and adds one replacement
preformed packing. Minor revision were made to paragraph 8. in Repair and a pressure plate notation
was removed in the IPL.
This Temporary Revision affects page(s) 106, 302, 511, 615, 703, 1004 and 1005 (32-43--67).

32--2 1 thru 5 Jun 20/00 ABSC
32--3 1 and 2 Aug 10/00 ABSC
32--4 1 thru 4 Apr 09/01 ABSC
32--5 1 and 2 Nov 12/01 ABSC
32--6 1 and 2 Feb 15/02 ABSC
32--7 1 thru 8 Apr 15/04 ABSC
ARKAS S.A.

CO: 5668
(RELEASED: 4/15/04 )
© ABSC 2004 ALL RIGHTS RESERVED 32--43--67 Page 1 of 8
Apr 15/04

PURPOSE: This Temporary Revision modifies information pertaining to cleaning the surfaces of the
backplate and torque tube.
This Temporary Revision affects page(s) 618 (32-43--67).

32--2 1 thru 5 Jun 20/00 ABSC
32--3 1 and 2 Aug 10/00 ABSC
32--4 1 thru 4 Apr 09/01 ABSC
32--5 1 and 2 Nov 12/01 ABSC
32--6 1 and 2 Feb 28/02 ABSC
32--7 1 thru 8 Apr 15/04 ABSC
32--8 1 and 2 Aug 09/06 ABSC
ARKAS S.A.

CO: 5668
(RELEASED: 8/9/06 )
© ABSC 2006 ALL RIGHTS RESERVED 32--43--67 Page 1 of 2
Aug 09/06
INTRODUCTION
This manual is written according to Air Transport Association Specification No. 100 for the overhaul
and/or maintenance of the Aircraft Braking Systems Corporation (ABSC*) assembly(ies) included.
THIS MANUAL IS APPLICABLE ONLY FOR THE OVERHAUL OF THE INCLUDED ABSC
PRODUCT(S) WITH ONLY ABSC PRODUCED OR APPROVED PARTS AND APPROVED
PROCEDURES. THE USE OF UNAPPROVED PARTS OR THE OMISSION OR ALTERATION OF
APPROVED PROCEDURES NEGATES THE VALIDITY OF THIS MANUAL.
The person or facility that uses unapproved procedures or omits recommended procedures to do an
overhaul or maintenance to ABSC products may not rely on this manual, must do so at their own risk
and must assume product liability. All torque values and specific limits apply only to ABSC approved
parts/products and must be obeyed. Any alternative procedures, limits, or materials (if consented to
in writing by ABSC) must not decrease the performance of the assembly.
The Illustrated Parts List of this manual lists and illustrates only the approved parts required to do
maintenance to the assemblies in this manual. The use of unapproved parts in these assemblies may
change the product’s performance capability and will nullify the product warranty. The person or facility
that puts unapproved parts in the assemblies may not utilize this manual, must do so at their own risk
and must assume product liability.
All dimensions and other values are in English units followed by the SI (International System) units
in parentheses. Illustration dimensions are in inches with millimeter conversions in parentheses
unless specified. Dimensions of standard tools or parts are in English units where there are no
equivalent metric tools or parts. Illustrations are for reference only and are not to scale.
Aircraft Braking Systems Corporation represents that the information contained in this manual is
valid only for use with ABSC approved parts and procedures and was current at the time of publication
and verified by comparison to engineering documentation.
The user should make sure that this is the most recent publication before overhaul or maintenance
is performed. A dealer, distributor or Customer Support Department can tell the user if this is the most
recent manual. Refer to the attached sheets for the nearest Customer Support location. You may
make direct inquires to the Distributor Representative--Marketing, Aircraft Braking Systems
Corporation, 1204 Massillon Road, Akron, Ohio 44306--4186 or to the Technical Publication
Department on e--mail at techpubs@aircraftbraking.com.
If this manual and the aircraft maintenance manual do not agree on the aircraft interface connections,
use the aircraft maintenance manual. This manual may give component functions that may or may
not be used when installed on the aircraft.
NOTICE
AIRCRAFT BRAKING SYSTEMS CORPORATION (ABSC) ASSUMES NO
CONTRACTUAL, WARRANTY, PRODUCT LIABILITY OR OTHER OBLIGATION
FOR ANY SUBSTITUTION OF OR ALTERATION TO ANY PART CONTAINED IN
ANY ABSC WHEEL OR BRAKE ASSEMBLY INCLUDING ACCESSORIES NOT
ARKAS S.A.
SPECIFICALLY AUTHORIZED BY ABSC OR FOR ANY OVERHAUL OR

MAINTENANCE NOT PERFORMED IN ACCORDANCE WITH ABSC
APPROVED PROCEDURES.
* ABSC is the registered trademark of Aircraft Braking Systems Corporation

Introduction
Page 1
CO: 5668
32--43--67 Feb 15/00

DATA RIGHTS
The cost for this manual includes printing and shipping costs only and does not
include purchase of the data or design. It does not give the purchaser any rights
or patent to print or make parts from this data.
SAFETY SUMMARY
Obey all manufacturer’s Warnings and Cautions for all materials specified in this
manual. In this manual, Warnings and Cautions come before the procedure to
which they apply. Failure to obey a Warning may cause personal injury. Failure
to obey a Caution may cause damage to equipment or components. Wear
protective clothing approved for the materials and tools being used.
CONFORMANCE NOTICE
This assembly for commercial transport usage has a “TSO” marking which
identifies it as having been fully laboratory tested and qualifies to the applicable
Federal Aviation Administration (FAA) regulations.
This commercial transport category assembly is also tested and qualified to the
specification requirements of the applicable airframe manufacturer and is
certified on the applicable aircraft.
Any replacement of or change to any part, manufacturing process or material that

affects conformance to TSO requirements and/or airframe manufacturer’s
specifications is not permitted after certification without applicable requalification
of this assembly and resubmittal of this test data to the FAA and/or airframe
manufacturer for approval.
ARKAS S.A.
Introduction
CO: 5668
Page 2
32--43--67 Feb 15/00
The FAA regulations subject Aircraft Braking Systems Corporation, the airframe
manufacturer and the operator, to constant surveillance to assure that proper
quality assurance, material and processing controls are maintained in order to
provide replacement parts that are the same quality as the parts originally certified
in this assembly.
SHOP VERIFIED
Testing Disassembly Assembly
Mar 16/98 Mar 16/98 Mar 16/98
ON--CONDITION MAINTENANCE
Each operator must schedule maintenance based on the condition of his

equipment. Aircraft Braking Systems Corporation recommends that on--condition
maintenance be performed.
World Airlines Technical Operations Glossary (WATOG) defines on--condition

maintenance as follows:
A primary maintenance process having repetitive inspections or tests to determine

the condition of units, systems or portions of structure with regard to continued
serviceability (corrective action is taken when required by item condition).
ARKAS S.A.
Introduction
Page 3
CO: 5668
32--43--67 Feb 15/00

FILING INSTRUCTIONS: Insert facing page 106 (32--43--67).

DESCRIPTION: Replaced preformed packing item numbers (290 or 290A) with (290),
and (330 or 330A) with (330B). Rewrote paragraph K. for clarity.
pistons and inside diameter of cylinder sleeves (280) per CHECK. Check for, and remove,
obstructions in fluid passages in brake housing subassembly (460, 460A or 460B). Replace
pistons and cylinder sleeves worn beyond limits given in FITS AND CLEARANCES. Install
new preformed packings (330B) and packing retainers (340) and reassemble brake
assembly per ASSEMBLY AND STORAGE. Retest for leaks.
K. If leakage occurred around cylinder sleeves (280), remove cylinder sleeve per
DISASSEMBLY, replace preformed packing (290 or 290A) with preformed packing (290)
only, and replace packing retainers (300) on cylinder sleeve. Re--assemble brake assembly
per ASSEMBLY AND STORAGE. Retest for leaks.
L. Remove disk stack as told in the DISASSEMBLY section and install new disks as told in the
ASSEMBLY AND STORAGE section when one of the conditions that follows occurs:
ARKAS S.A.
CO: 5668
32--43--67 Page 2 of 8
Apr 15/04

DESCRIPTION: Added 330B to (330 or 330A) in paragraph K.
I. Carefully push piston (320) out of each cylinder sleeve (280).
J. Remove preformed packing (290 or 290A), packing retainer (300), and wiper ring (310 or
310A) from cylinder sleeve (280).
K. Remove preformed packing (330, 330A or 330B) and packing retainers (340) from groove
in each piston (320).
L. Remove bleeder screw (350), bleeder washers (360), bleeder valves (370 or 370A),
preformed packings (380 or 380A), bleeder valve adapters (390), and O--ring seal (400 or
400A) from brake housing subassembly (460, 460A or 460B).
ARKAS S.A.
CO: 5668
32--43--67 Page 3 of 8
Apr 15/04

DESCRIPTION: Added 330B to (330 or 330A) and Note to paragraph 20.
19. Plug and Bleeder (410) and Fitting Reducer (440)
A. Check plug and bleeder and fitting reducer for stripped threads or other damage. Replace
damaged parts.
20. Preformed Packings (290 or 290A, 330, 330A, 330B, and 380 or 380A), O--Ring Seals (400 or
400A, 420, and 450) and Packing Retainers (300 an 340)
A. It is recommended that new preformed packings, O--ring seals, and packing retainers be
installed at each disassembly. lf necessary to reuse, examine them for cuts, permanent set,
stretching and other damage.
NOTE: Do not re--use preformed packings (290A) and (330 or 330A).
21. Wiper Ring (310 or 310A)
A. It is recommended that new wiper rings be installed at each disassembly. lf necessary to

reuse, examine them for cuts, permanent set, stretching and other damage.
ARKAS S.A.
CO: 5668
32--43--67 Page 4 of 8
Apr 15/04

DESCRIPTION: Removed Hydraulic Assembly Fluid, Specification MIL--H--5606 from the Repair
Materials.
NOTE: Equivalent replacements can be used for items given.

Drill Bits (High Speed Carbon Steel) Commercially available
Diameters: 7/32 , 0.219 inch
Dry--Cleaning Solvent Commercially available
Specification P--D--680
Type I, Stoddard Solvent
Type II, 140° F Solvent
Grease, Specification MIL--G--81322 Commercially available
(Alternate Mobil Aviation Grease SHC100)
Hand Grinder Commercially available
Lockwire MS20995C32 Commercially available
Lubribond 220 (Primary) E/M Corporation
(Torque tube coating) Subsidiary of Great Lakes Chemical Corp.
2801 Kent Street
P.O. Box 2400
West Lafayette, IN 47906
Ph: (800) 428--7802
(317) 497--6346 (IN)
Fax: (317) 497--6348
High Temperature Paint
Aluminum Color
Silver Brite The Sherwin Williams Company
Hi Heat Silicon Alkyd 479 North Main Street
Akron, OH 44301
Ph: 330--376--2126
Hi Temperature Aluminum Sikkens Aerospace Finishes
Paint 521--8 Holland
Epoxy Polyamide and Polyurethane Commercially available
Paint Remover
Specification MIL--R--81294
Expander Plug Installation Tools: See the SPECIAL TOOLS, FIXTURES AND
HKW010108 (Nosepiece) EQUIPMENT section
HKW010308 (Jaw Case)
HKW014208 (Jaws)
HKW01508 (Jaw Pusher)
ARKAS S.A.
Thinner, Polyurethane Coating Commercially available

Specification MIL--T--81772
CO: 5668
32--43--67 Page 2 of 2
Feb 28/02

DESCRIPTION: Added “disk” to stationary in paragraph 8.C.(1).
Changed “rotating” to “stationary” disk in paragraphs 8.C.(1)(a) and (c).
(1) If stationary disk (5013655, Item 80B) with redesigned terminal relief slot holes are
used (See Service Bulletin ATR42--32--34), repair as follows:
(a) Magnetic--particle check base plate. Replace any cracked stationary disk.
(b) Remove rust pits, corrosion and nicks to 0.020 inch (0,508 mm) deep from relief
slot terminal holes.
(c) Check for cracks or deep pitting in the relief slots and half--moon terminal holes
of the stationary disk.
(d) Apply a protective coating of high temperature paint, masking the area as shown
in Figure 604 and Figure 605. Apply the paint spray at an angle to fully coat the
inner cut--out and protect the area from corrosive moisture and contaminants.
ARKAS S.A.
CO: 5668
32--43--67 Page 5 of 8
Apr 15/04

DESCRIPTION: Revised paragraph 9.J. for using corrosion preventative compound and updated
MIL--Specification.
I. Grit blast the backplate and torque tube to remove any rust, paint, scale or brake residue.
J. The surface finish of surfaces that were repaired must not be irregular more than 250
microinches RHR unless told differently (use a profilometer or equivalent to measure the
surface finish). Clean and apply phosphate coating, Specification DOD--P--16232, Type 2,
ARKAS S.A.
Class 1, Lubribond 220, Specification MIL--L--23398, or Class 1, Grade 4, corrosion

preventative compound as told in Specification MIL--PRF--16173 to all surfaces that were
repaired.
CO: 5668
32--43--67 Page 2 of 2
Aug 09/06

DESCRIPTION: Changed preformed packings (290 or 290A) to (290) in paragraph 3.B.(9).
Changed preformed packings (330 or 330A) to (330B) in paragraph 3.B.(10).
(9) Lubricate packing retainers (300), preformed packings (290), and wiper ring (310 or
310A) with hydraulic assembly fluid, MCS--352 and install as follows:
(a) Install packing retainers (300) in groove of cylinder sleeve (280).
(b) Install preformed packing (290) in each groove between packing retainers of
cylinder sleeve (280) in accordance with Figure 701.
(c) Install wiper ring (310 or 310A) in inside groove of cylinder sleeve.
(10) Lubricate packing retainers (340), preformed packings (330B), and pistons (320) with
hydraulic assembly fluid, MCS--352 and install as follows:
(a) Install packing retainers (340) in groove of piston (320).

ARKAS S.A.
(b) Install preformed packing (330B) in each groove between the packing retainers
(340) in accordance with Figure 701.
CO: 5668
32--43--67 Page 6 of 8
Apr 15/04
DESCRIPTION: Removed (Order item...) from nomenclature of item 180.

Deleted items 290A and 330.
3. Parts List
AIRLINE NOMENCLATURE UNITS

FIGURE EFFECT
PART NUMBER STOCK PER
ITEM CODE
NUMBER 1 2 3 4 5 6 7 ASSY
170A 5011317 . PIN, Straight Headed C 5

(Return)
--180 5006952* . PLATE SUBASSEMBLY, A 1 R
Pressure
180A 5009841 . PLATE SUBASSEMBLY, BC 1
Pressure
290 5007173 . PACKING, Preformed 5

290A NAS1611--128 . DELETED R
300 MS28774--128 . RETAINER, Packing 10
310 S11065--14--1 . RING, Wiper (V09257) 5
310A S11065--14--5 . RING, Wiper (V09257) BC 5
(alternate for item 310)
320 5006962 . PISTON 5
330 9535601 . DELETED R
ARKAS S.A.
-- Item not illustrated.

* Item not available -- use until stock is gone.
** Item not furnished -- order separately.
CO: 5668
32--43--67 Page 7 of 8
Apr 15/04
FILING INSTRUCTIONS: Insert facing page 1005 (32--43--67). This page replaces page 4 of 5
of Temporary Revision No. 32--2 which must be removed.
DESCRIPTION: Deleted item 330A and added item 330B.
Added denotation “ * Item not available -- use until stock is gone.” to item 430,
added item 435 and added effect code B to item 460B.
AIRLINE NOMENCLATURE UNITS

FIGURE EFFECT
PART NUMBER STOCK PER
ITEM CODE
NUMBER 1 2 3 4 5 6 7 ASSY
330A NAS1611--215 . DELETED R
330B ABP002--215 . PACKING, Preformed 5 R
340 MS28774--215 . RETAINER, Packing 10
410 AN814--8L . PLUG AND BLEEDER 1

420 9526177 . SEAL, O--Ring 1
430 1604--167* . PLUG, Protective (V97945) 1 R
435 ASC4DN . CAP, Protective 1 R
440 MS21916K8--4 . REDUCER, Fitting 1
450 9526177 . SEAL, O--Ring 1
455 5004627 . PLATE SUBASSEMBLY, 2
Cover
--460A 5012982* . HOUSING SUBASSEMBLY, BC 1

Brake (superseded by item
460B)
--460B 5012982--1 . HOUSING SUBASSEMBLY, BC 1 R
Brake
-- Item not illustrated.

* Item not available -- use until stock is gone.
ARKAS S.A.
** Item not furnished -- order separately.

CO: 5668
32--43--67 Page 8 of 8
Apr 15/04

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EMAIL: dvalencia@arkas.com.

TEMPORARY REVISION NO. 32--6

TO: HOLDERS OF AP-616 (32-43--67) COMPONENT MAINTENANCE MANUAL WITH

RECORD OF TEMPORARY REVISIONS

TEMPORARY PAGE ISSUE BY DATE BY

Record of Temporary Revisions

TEMPORARY REVISION NO. 32--7

TO: HOLDERS OF AP-616 (32-43--67) COMPONENT MAINTENANCE MANUAL WITH

RECORD OF TEMPORARY REVISIONS

TEMPORARY PAGE ISSUE BY DATE BY

Record of Temporary Revisions

TEMPORARY REVISION NO. 32--8

TO: HOLDERS OF AP-616 (32-43--67) COMPONENT MAINTENANCE MANUAL WITH

RECORD OF TEMPORARY REVISIONS

TEMPORARY PAGE ISSUE BY DATE BY

Record of Temporary Revisions

SPECIFICALLY AUTHORIZED BY ABSC OR FOR ANY OVERHAUL OR

* ABSC is the registered trademark of Aircraft Braking Systems Corporation

32--43--67 Feb 15/00

Any replacement of or change to any part, manufacturing process or material that

Testing Disassembly Assembly

Mar 16/98 Mar 16/98 Mar 16/98

Each operator must schedule maintenance based on the condition of his

World Airlines Technical Operations Glossary (WATOG) defines on--condition

A primary maintenance process having repetitive inspections or tests to determine

32--43--67 Feb 15/00

TEMPORARY REVISION NO. 32--7

FILING INSTRUCTIONS: Insert facing page 106 (32--43--67).

TEMPORARY REVISION NO. 32--7

FILING INSTRUCTIONS: Insert facing page 302 (32--43--67).

I. Carefully push piston (320) out of each cylinder sleeve (280).

TEMPORARY REVISION NO. 32--7

FILING INSTRUCTIONS: Insert facing page 511 (32--43--67).

19. Plug and Bleeder (410) and Fitting Reducer (440)

NOTE: Do not re--use preformed packings (290A) and (330 or 330A).

21. Wiper Ring (310 or 310A)

A. It is recommended that new wiper rings be installed at each disassembly. lf necessary to

TEMPORARY REVISION NO. 32--6

FILING INSTRUCTIONS: Insert facing page 602 (32--43--67).

NOTE: Equivalent replacements can be used for items given.

Thinner, Polyurethane Coating Commercially available

TEMPORARY REVISION NO. 32--7

FILING INSTRUCTIONS: Insert facing page 615 (32--43--67).

TEMPORARY REVISION NO. 32--8

FILING INSTRUCTIONS: Insert facing page 618 (32--43--67).

Class 1, Lubribond 220, Specification MIL--L--23398, or Class 1, Grade 4, corrosion

TEMPORARY REVISION NO. 32--7

FILING INSTRUCTIONS: Insert facing page 703 (32--43--67).

(a) Install packing retainers (300) in groove of cylinder sleeve (280).

(a) Install packing retainers (340) in groove of piston (320).

TEMPORARY REVISION NO. 32--7

FILING INSTRUCTIONS: Insert facing page 1004 (32--43--67).

DESCRIPTION: Removed (Order item...) from nomenclature of item 180.

AIRLINE NOMENCLATURE UNITS

170A 5011317 . PIN, Straight Headed C 5

290 5007173 . PACKING, Preformed 5

-- Item not illustrated.

TEMPORARY REVISION NO. 32--7

AIRLINE NOMENCLATURE UNITS

410 AN814--8L . PLUG AND BLEEDER 1

--460A 5012982* . HOUSING SUBASSEMBLY, BC 1

-- Item not illustrated.

** Item not furnished -- order separately.

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